International Journal of Engineering Trends and Technology (IJETT) – Volume X Issue Y- Month 2013 Analysis of Pressure for 3lobe Hydrodynamic Journal Bearing Dinesh Dhande1, Dr D W Pande2, Vikas Chatarkar3 1. Assistant Professor, AISSMS College of Engineering, Pune -1 2. Professor and Dean R&D, College of Engineering, Pune-5 3. Assistant Professor, RMD Sinhgad College of Engineering,Pune Abstract— Hydrodynamic multilobe journal bearings are analysed by using Computational fluid dynamics (CFD). Journal bearing models are developed for different speeds and eccentricity ratios to study the static pressure effect and elastic behaviour of the bearing. The static pressure find out from CFD analysis are use to find out force acting at center of bearing. Cavitations in the bearing are neglected by setting all negative pressures to ambient pressures. The CFD results were compared in order to validate the model with the experimental work carried by Ferron et al [8] and a good agreement were found. It is observed that static pressure and force at the centre of bearing increase with increasing eccentricity ratio or by increasing angular velocity for considering or neglecting negative pressure It is observed that the static pressure of the bearing are significant and should be considered in order to predict accurate performance of the hydrodynamic journal bearings. Keywords— Force, Static Pressure, multilobe bearing II. ANALYSIS The geometry and the co-ordinate system of the plain and multilobe journal bearing are as shown in fig 1 and fig 2 respectively. The journal rotates with a angular velocity, which lead to attitude angle The journal remains in equilibrium position under the action of external load, W which lead to eccentricity and developed hydrodynamic pressure. The journal centre O is eccentric to the bearing centre O’. The film thickness h() varies from its maximum value hmax at bearing angle = 0 to its minimum value, hmin at = . Y h max I. INTRODUCTION Recently output of internal combustion engine has been increased and their weight has been reduce As result of this bearing is used under the very severe operating condition and deformation of housing of connecting rod big-end bearing and main bearing have a significant influence upon the bearing characteristics. It increases the bearing load. The increase in the bearing loads and the desire to reduce the dimensions and component masses in modern combustion engines. These all responsible for modification in bearing. To meet this requirement symmetrical lobe has been develop and it is found that it will be more stable than plain and other recess bearing. It create more pressure generate thin oil film that separate shaft and bearing and prevent metal to metal contact. Lots of Study is done on multi lobe bearing Stanislaw Strzelecki [1] worked on “Effect of lobe profile on load capacity of 2-lobe journal bearing “. Stanislaw Strzelecki and Sobhy M Ghonheam[2] worked on “dynamically loaded cylindrical journal bearing with recess ” . Both also somewhat worked on “Thermal problem of multilobe bearing tribosystem” J D Knight and L E Barret [3] worked on “Approximate solution technique for multi lobe journal bearing with thermal effect with comparison to experiment”. Dr G Bhushan and Dr S Ratan Dr N P Mehata worked on “Effect pressure Dam And relief track on performance of four lobe bearing” ISSN: 2231-5381 W Rb X O' Rj e O h min Fig 1. Schematic of Journal bearing geometry http://www.ijettjournal.org Fig 2. Schematics of Multi Lobe Bearing Page 3297 International Journal of Engineering Trends and Technology (IJETT) – Volume X Issue Y- Month 2013 III. MATHEMATICAL FORMULATION Mathematical model is made with help of Governing equation and combination of dependant and independent variable and relative parameter in the form of set of differential equation which differ physical phenomenon for approximation and idealization. Transport equation for standard K-ԑ model is: Where turbulence velocity In this Equation Gk represent generation turbulence kinetic energy due to mean velocity gradient, Gb represent generation turbulence kinetic energy due to buoyancy IV. ASSUMPTIONS Initially a journal bearing with rigid bushing as shown in fig.1 is considered in order to find hydrodynamic forces with steady state condition. The flow is laminar and isothermal and a constant vertical load W is applied on the journal. V. METHODOLOGY Main objective in this case is to find out maximum static pressure for different eccentricity and different Angular speed RPM and whatever may be the force at the centre of shaft for these respective different eccentricity and RPM VI. GEOMETRICAL MODEL The bearing dimensions for schematic diagram fig 2 used in the present work are as given below: TABLE I JOURNAL BEARING PROPERTIES Symbol Quantity Values Rb Journal Radius 50 mm L Bearing Length 80 mm C Radial Clearance 145 m Rl Lobe Radius 4mm Angle between lobes 1200 ISSN: 2231-5381 N Rotational Speed Range 4000- 10000 RPM Lubricant viscosity 0.0277 Pa-sec Lubricant density 860 kg/m3 Cp Lubricant Specific Heat 2000 J/kg C Using above dimension geometry is created in CATIA V5 R20. The step file of geometry is use for meshing. The mashing is done in Hypermesh 10.0 and boundary condition is provided in Gambit 2.4.6 software For meshing, the fluid ring is divided into two connected volumes. Then all thickness edges are meshed with bearing (100×3) and lobe (20×3) intervals i.e 360 interval for total bearing, and then volumes are meshed with the “Hex/Wedge e cooper” method. A hexahedral structure mesh is used. 100 divisions were taken along the length. So the total number of elements is approximately 75840. As the load is assumed to be constant, the eccentricity ratio depends on the pressure equilibrium over the journal surface. The mesh was generated for different values of eccentricity ratios from 0.2 mm to 0.8. The mesh quality is always around 0.5 for all generated elements where as aspect ratio is less than 20 for all cases. After providing boundary condition .msh file is imported in Ansys fluent for CFD analysis First of all find out pressure contour by considering negative pressure and then for this .cas and .dat file Using User define function (UDF) neglect negative pressure. VII. BOUNDARY CONDITIONS The bearing wall is considered as stationary and journal is modelled as moving wall. The sides of the lubricant volume have been assigned with a zero pressure condition, meaning that the lubricant is free to flow there. The cavitation within the lubricant was modelled using the half Sommerfeld boundary condition. The half Sommerfeld condition, utilized in the present work, neglects all negative pressures in the diverging part of the fluid film, which are physically unrealistic. The half Sommerfeld condition, offers sufficient accuracy, fast convergence, and is selected in this work to accelerate the solution of the CFD problem. The use of zero pressure boundary condition at the sides of the bearing implies the leakage of the lubricant at the sides. The boundary condition for entry of the lubricant would simply be unnecessary because of the half Sommerfeld boundary condition. In other words, since the lubricant enters the bearing space at atmospheric pressure, a separate boundary condition for the lubricant inlet would be overplayed to half Sommerfeld and thus would be redundant. The Reynolds boundary condition, not utilized here, assumes that the positive pressure curve terminates with a zero gradient in the divergent part of the film; it gives in some cases more accurate results than the half http://www.ijettjournal.org Page 3298 International Journal of Engineering Trends and Technology (IJETT) – Volume X Issue Y- Month 2013 Sommerfeld boundary condition. Nonetheless, it is still an approximation to the transition from single-phase flow to multi-phase flow, and is computationally more demanding. The external surface of the bearing was fixed. The lubricant film was created in the CFD module of the software. (Journal) at constant 4000rpm angular velocity along circumferential direction Case2: For different RPM on Shaft (Journal) at constant 0.6 VIII. RESULTS Static pressure for different cases is as follows: Case 1: For Different eccentricity ratio on shaft (Journal) at constant 4000rpm angular velocity eccentricity ratio Fig5 Static Pressure by considering negative pressure Fig 5 shows Static Pressure increase with increasing angular velocity RPM by considering negative pressure at constant 0.6 eccentricity ratio Fig3 Static pressure by considering negative pressure Fig3 shows Static pressure increase with increasing eccentricity ratio by considering negative pressure shaft (Journal) at constant 4000rpm angular velocity along circumferential direction Fig4 Static pressure by neglecting negative pressure Fig 4 shows Static pressure increases with increasing Eccentricity ratio by neglecting negative pressure for shaft Fig.6 Static pressure by neglecting negative pressure Fig 6 shows Static Pressure increase with increasing angular velocity RPM by neglecting negative pressure at constant 0.6 eccentricity ratio Forces calculation cases are as follows: ISSN: 2231-5381 http://www.ijettjournal.org Page 3299 International Journal of Engineering Trends and Technology (IJETT) – Volume X Issue Y- Month 2013 TABLE II FORCES FOR D IFFERENT ECCENTRICITY AT CONSTANT 4000 RPM Eccentricity 0.2 0.4 0.6 0.8 Considering negative pressure neglecting negative pressure Force(N) Force(N) 808 2342 9088 27244 76 285 1713 4272 Fig:8 Static pressure contour for Shaft by considering negative pressure Attitude Angle 14.6 29.1 40 59.5 TABLE III FORCES FOR D IFFERENT LOAD AT CONSTANT 0.6 ECCENTRICITY RATIO RPM 4000 6000 8000 10000 Considering negative pressure Neglecting negative pressure Force (N) 9088 13772 18567 23628 Force(N`) 1713 2507 1996 3675 Fig:9 Static pressure contour for bearing by neglecting negative pressure Attitude Angle 40 40 40 40 From both table we can conclude that force increase with increasing eccentricity ratio at constant angular velocity and force in increase with increasing angular velocity at constant eccentricity ratio Fig7 and fig 8 shows static pressure contour by considering negative pressure at 4000 rpm and 0.2 eccentricity Fig 9 and fig 10 shows static pressure contour by neglecting negative pressure at 4000 rpm and 0.2 eccentricity Fig7 Static pressure contour for bearing by considering negative pressure Fig:10 Static pressure contour for Shaft by neglecting negative pressure IX. CONCLUSION The static pressure distribution having maximum value in 3 lobe bearing than simple bearing As the static pressure increases it increase force at the centre of bearing. The pressure distribution increase in 3lobe bearing with increasing eccentricity and with increasing angular velocity. It conclude that the load carrying capacity of lobe bearing is more than the plain bearing and result show that presence of lobe highly effect the performance of bearing X. ACKNOWLEDGMENT Author’s are thankful to Mr.Raj Gadvi, CAE Engineer , Vieston India Ltd, Pune for his help during meshing ISSN: 2231-5381 http://www.ijettjournal.org Page 3300 International Journal of Engineering Trends and Technology (IJETT) – Volume X Issue Y- Month 2013 XI. REFERENCES Stanislaw Strzelecki, “Effect of lobe profile on load capacity of 2-lobe journal bearing” july 5 2001Institute of Machine Design, Poland, vol 44, supp. [2] Stanislaw Strzelecki and Sobhy M Ghonheam,“ dynamically loaded cylindrical journal bearing with recess ” journal of kone international combustion engin2004 vol 11pg 3-4 [3] J D Knight and L E Barret worked on “Approximate solution technique for multi lobe journal bearing with thermal effect with comparison to experiment”, vol 26, issue 4, oct 1983, pg 331-339 [4] Mahesh Aher, Sanjay Belkar, R R Kharde,” Pressure distribution analysis of plain journal bearing with lobe journal bearing” IJERT, vol 2, Issue-1, Jan 2013, pg 4-5 [1] [5] J. Ferron, J. Frene, R. Boncompain ,”A Study of the Thermohydrodynamic Performance of a Plain Journal Bearing Comparison Between Theory and Experiments” , Transactions of the ASME, Vol. 105, JULY 1983, pg.422-428. [6] Evgeny Kuznetsov a, Sergei Glavatskih a, b, n, Michel Fillon, “THD analysis of compliant journal bearings considering liner deformation”, Tribol Lett (2011) , doi: 10. 1016/ j. triboint. 2011 .05 .013 [7] Nabarun Biswas S K Hikmat, “Transient Analysis of 3 lobe bearing At 8000 rpm for Gas turbine” IJMECH, Vol 2, No 1, Feb 13 pg 22-30 [8] Qiang LI, Shu-lian LIU, Xiao-hong PAN, Shui-ying ZHENG,” A new method for studying the 3D transient flow of misaligned journal bearings in flexible rotorbearing systems, Journal of Zhejiang UniversitySCIENCE A (Applied Physics & Engineering), 2012 13(4):293-310. [9] K.P. Gertzos, P.G. Nikolakopoulos, C.A. Papadopoulos,”CFD analysis of journal bearing hydrodynamic lubrication by Bingham lubricant”, Tribology International 41 (2008) 1190– 1204 ISSN: 2231-5381 http://www.ijettjournal.org Page 3301