International Journal of Engineering Trends and Technology (IJETT) – Volume 30 Number 1 - December 2015 Petrographic Analysis and its Relationship with Calorific Values of Non- Coking Coals, Talcher Coalfield, Orissa N.Rao Cheepurupalli1, G.V.S.Sharma 2, C.S. Singh3, and E.N. Dhanamaya Rao1 1 Department of Geology, Andhra University, India Department of Chemical Engineering, Andhra University, India 3 Department of Mining Engineering, IIT (BHU), Varanasi, India 2 Abstract: Coal petrography can be described broadly as the microscopic determination of the organic and inorganic constituents of coal and the degree of metamorphosis, or rank, which the coal has obtained. Petrographic constituents can be directly correlated to important properties affecting the combustion behaviour of coal. In the present study, the petrographic composition of high ash Indian non-coking coal samples from Talcher has been determined and its reactivity has also been predicted. The relationship between macerals and GCV of coal samples has been predicted by multivariable regression analysis. It has been found that coal is having high ash. Petrographic study reveals that coal is of good quality with low to medium maceral matter association. It is dominated by terrestrially derived organic debris (vitrinite and Inertinite) with low amounts of Liptinite. The relationship between vitrinite contents and GCV show strong linear correlation. The inertinite shows linear correlation with GCV. The liptinite, mineral matter and ash on the other hand show the reverse correlation with GCV. Keywords: Coal Petrology, Non-Coking Coal, Macerals, Gross Calorific Value, Regression. I. INTRODUCTION Energy plays an important role in ensuring industrial progress which depends on the creation of wealth and establishment of high standard of living for the people. Among the fossil fuels, coal plays a vital role. Coal is a mixture of organic and inorganic compounds and the proportion of these compounds varies in different types of coals. Coal originates from plant remains. The ultimate constituents of pure coals are the same as those found in plants viz., carbon, hydrogen, oxygen, nitrogen and minor amounts of sulfur and other elements. In order to explain the various characteristics and properties of coal which are prerequisite for its utilization in industries, ultimate, proximate, chemical, petrographic as well as gross calorific values (GCV) analyses are to be carried out. The popular method of proximate analysis of coal have been carried to determine the moisture content, volatile matter, fixed carbon, etc., is the first simple step to get an idea of the constituent compounds. The ultimate or ISSN: 2231-5381 elemental analysis gives the amounts of carbon, hydrogen, nitrogen, sulfur, and oxygen in the coal. Investigations on coal petrology also have a bearing on the utilization of coal. Organic petrology and inorganic petrology are independent aspects that show coal quality. Coal is currently a major energy source worldwide, especially among many developing countries, and will continue to be so for many years by Miller, B.G. 2005. Heating value is the basis for purchase of coal which indicates the useful energy content of coal, and thereby its value as a fuel. Heating value is defined as the amount of heat evolved when a unit weight of the fuel is burnt completely and the combustion products cooled to a standard temperature (Patel, S.U et al. 2007) and called it gross calorific value (GCV). GCV as a rank parameter depends on the maceral and mineral composition of coal (Hower, J.C., & Eble, C.F. 1996; Chehreh Chelgani, S. et al. 2011). Many equations have been developed for the estimation of gross calorific value (GCV) based on proximate analysis and/or ultimate analysis (Mason, D.M., & Gandhi, K.N. 1983; Mesroghli, Sh. et al. 2009; Given, P.H. et al. 1986; Parikh, J., et al. 2005. Majumder, A.K., et al. 2008; Chehreh Chelgani, S. et al. 2010). The chemical composition of coal ash varies widely depending upon the inorganic and organic constituents of coal and their association with each other. Various authors (Thiessen 1945; Francis 1961; Dixon et al. 1964; Machowsky 1968; Shibaoka 1972; Stach et al. 1975; Jenkins and Walker 1978; Yudovich 1978; Berkowitz 1979; Adolphi and Storr 1985; Van der Flier-Keller and Fyfe 1988; Vassilev et al. 1997) have grouped the ash and inorganic constituents of coals into different classes as inherent adventitious (extraneous) and free dirt syngenetic and epigenetic primary, secondary, and tertiary, detrital and authigenic or biogenic (plant), sorption, concretion (diagenetic), chemigenetic, clastic (detrital) and infiltration (epigenetic). The source rock types, nature of the coal forming environment, conditions of burial and degree of coalification can be interpreted to infer the genesis of coal (Van der Flier-Keller and Fyfe 1988). Coal petrography can be described broadly as the microscopic determination of the organic and inorganic constituents of coal and the degree of metamorphosis, or rank, which the coal has obtained. Petrographic constituents can be directly correlated http://www.ijettjournal.org Page 13 International Journal of Engineering Trends and Technology (IJETT) – Volume 30 Number 1 - December 2015 to important properties affecting the combustion behavior of coal. The term 'maceral' is used to represent the different plant tissue from which the coal has originally been formed. Vitrinite, liptinite and inertinite are the main maceral categories. Vitrinite, for instance, is derived from cell walls, cell contents of precipitated gels preserved under water and is relatively oxygen rich. Algae, spores and waxy leaves etc. formed liptinite, the hydrogen-rich maceral type. Inertinite originated from plant tissue that has been oxidized, altered, degraded or burnt in the peat stage of coal formation and is carbon rich. The term microlithotype describes the association of the macerals and mineral matter. The degree of "mixing" of the macerals and the nature of the minerals bound within the coal will influence its mechanical and technological properties. A coal with higher inertinite content will burn with a longer flame at higher temperatures while a vitrinite rich coal will burn more quickly and produce a shorter flame (Sanyal, A. 1983, Yakorskii et al. 1968) They reported that combustibles in ash were largely the result of incompletely burnt inertinite particles. A large number of research work have been done on the different chemical, petrographic and mineralogical parameters in the world. Detailed and/or summarised data on bulk composition, as well as some comparative similarities or differences in common characteristics for various coals have been reported (Francis, 1961; Berkowitz, 1979; Bouska, 1981; Finkelman, 1981; Stach et al., 1982; Kler et al., 1987; Korobetskii and Shpirt, 1988; Swaine, 1990; Diessel, 1992; Taylor et al., 1998; Querol et al., 2001a; Goodarzi, 2002; Shao et al., 2003; Lopez and Ward, 2008; Belkin et al., 2009). Gondwana coals have a moderate vitrinite content (< 60 %), low liptinite contents and high inertinite content (> 40 %). On the other hand North east Indian Tertiary coals usually have a high vitrinite content (80 % average), with the non-vitrinite fraction being predominantly inertinite. The liptinite content is usually < 20 %. Vitrinite and liptinite are reactive. They enhance the rate of combustion. Inertinite has a low reactivity, which retards combustion. Gondwana coals are inherently less reactive and also frequently have higher ash contents than other Indian coals. This paper deals with a characterization of coal samples from Talcher coalfields, which include proximate, ultimate, petrographic analysis and GCV. The relationship between maceral contents and Gross Calorific Value (GCV) of coal samples have been investigated by multi-variable regression analysis. II. SAMPLING The samples have been collected from Talcher coalfields, Mahanadi Coalfield Ltd., a subsidiary of Coal India Ltd. It has been collected from working ISSN: 2231-5381 benches with the help of a Haul pack and Payloader, by scraping the entire cross section of the bench at various places and thoroughly mixed. After proper and thorough mixing, samples have been brought to the laboratory for studies. A. Chemical analysis The bulk samples from the field are air dried and reduced to 0.5 kg by coning and quartering method. The coal samples are analysed (proximate, and ultimate). The samples for proximate, ultimate and Petrographic analyses are pulverized to less than -200 mesh size and dried for 12 hour in a dessicator. Proximate analysis of the coal sample has been made by standard methods (IS: 1350, Part I-1984). Perkin Elmer elemental analyzer (model 2400) has been used to analyze carbon, hydrogen and nitrogen. The standard method is explained in (IS: 1350, Part II-2000). The Calorific Values of coal samples have been determined by using Automatic Bomb Calorimeter (LECO AC-350). Total sulphur has been determined by using sulphur determinator (Leco, SC132) and oxygen percentage calculated by difference. The results of the analysis are shown in table 1. B. Maceral Analysis Petrographic analysis and the identification of maceral types were done according to standard procedures (Stach et. al., 1975). For this purpose coal samples were crushed to obtain ±18 mesh (<1 mm) size fraction to prepare polished mounts or pallets. A mixture of hardener and Canada wax or coal mounting resin in the ratio 1:5 is used for embedding the coal samples for pellet preparation, followed by their grinding and polishing. Microscopic observation has been made on Leica DMLP microscope under both white incident light as well as fluorescence mode. The microscope is provided with 10x ocular and 10x dry lens objective. Recommendations of Stach et al. (1982) and ICCP (1963, 1971, 1975, 1998) have been followed for data collection and interpretation and the volume percent of various macerals are calculated using a swift point counter. The maceral analysis of coal samples are given in Table 2. C. Statistical Analysis The elements were subjected to univariate (minimum, maximum, mean, standard deviation, and skewness) statistical analysis with the aid of the SPSS 16.0 for Windows (SPSS Inc., Chicago, IL, USA, 2007). The regression analysis also done for macerals relationship with gross calorific value and measures how well the http://www.ijettjournal.org Page 14 International Journal of Engineering Trends and Technology (IJETT) – Volume 30 Number 1 - December 2015 variance of each constituent can be explained by relationship with each other. III. RESULTS AND DISCUSSION The proximate analysis of coals is presented in Table 1. It has been observed from the table 2 that there are major variations in the moisture, ash, volatile matter and fixed carbon contents in the coals of study area. The moisture content in the coals of the study area ranges from 2.9% to 7.6% (mean 5.04%), volatile matter ranges from 19% to 24% (mean 21.57%), fixed carbon content varies from 16.6% to 27.5% (mean 21.3%) and ash content from 42.7% to 61.5% (mean 51.86%). High ash contents in these coals indicate relatively slow burial and transportation of long distance of vegetative matter. The variation in the volatile matter contents may be due to the compounds released from organic and mineral matter in coals. The results of ultimate analysis and ash fusion test have also been described in table 2. The coal contains less C (23.9% to 38.44%, average 30.49%), relatively low H (1.98% to 3.60%, average. 2.81%), low nitrogen (0.70% to 1.14%, average 0.927%), sulfur (0.31 to 0.54%, average 0.438%), oxygen (11% to 15.20%, average 13.469%) and O+N combined comprise 14.39%. The atomic H/C and O/C ratios have also been determined which is indicative of humic nature of coal. Thermal value is amount of heat produced by burning one kilogram of coal. It has been measured by calorimeter. The minimum Calorific value is 2110 Kcal/Kg and maximum calorific value is 3600 Kcal/Kg (average 2823 Kcal/Kg). Petrographic studies on the samples from each source were carried out as this might play an important role in the combustion of coals and the data as shown in Table 2. The results shows relatively a medium vitrinite (18.6 -32 %, av.= 23.987 %), medium inertinite (22.28-27.97%, av.= 25.22 %), and low liptinite (6.8-11.7%, av.= 9.41%) contents. The univariate statistics, of the petrographic analysis in terms of their mean, minimum, maximum, skewness and standard deviation has been computed and presented in the table 3. It has been observed that the mean value of Vitrinite, Liptinite, Inertinite, mineral matter, Mean Ro and ash is 23.987%, 9.41%, 25.228%, 41.375%, 0.445% and 51.86% respectively. The skewness value is negative except vitrinite. Regression Analysis: Regression analysis is a statistical tool that is used to investigate the relationships between ISSN: 2231-5381 variables. The investigator assembles data on the underlying variables of interest and employs regression analysis to estimate the quantitative effect of the causal variables upon the variable that they influence. The investigator also typically assesses the statistical significance of the estimated relationships, that is, the degree of confidence that the true relationship is close to the estimated relationship by Sykes, A. O. (1993). The organic constituents (macerals) singly, and particularly in combination, have a fundamental influence on coal properties. Vitrinite and liptinite are both reactive; they enhance the rate of combustion. Inertinite has a low reactivity, which retards combustion. The GCV of the coal samples is found to be 2110-3600 Kcal/kg. The coal seams of Talcher coal field are usually of high moisture, medium to high volatiles, high ash non-coking type and they are dull in appearance. Relationships between Macerals and GCV: The Talcher coals of different samples of Orissa region are characterized by relatively a medium vitrinite (18.6 -32 %, av.= 23.987 %), medium inertinite (22.28-27.97%, av.= 25.22 %), and low liptinite (6.8-11.7%, av.= 9.41%) contents. The inter-relationships of vitrinite, inertinite, liptinite, mineral matter and ash with GCV of coals have been plotted and shown (figs. 1 to 5). It has been observed that the relationship between vitrinite contents and GCV appears to provide a good measure of coal rank or maturity. The vitrinite content of Talcher coals shows a linear trend as indicated by its linear correlation with the Calorific value (R2=0.894) indicating its increasing nature with the rise of vitrinite content. The relationship of liptinite with GCV is significant as it is having low H with less H/C ratio and has lowest individual calorific value followed by vitrinite and inertinite. Thus, in this investigation vitrinite show strong linear correlation with GCV (R2=0.894,). The inertinite shows linear correlation with GCV (R2 = 0.617) and goodness of fit is <80%. The liptinite, mineral matter and ash on the other hand shows the reverse correlation with GCV (R2=0.306, R2=0.966 and R2=0.989 respectively). IV. CONCLUSION It has been observed that coal is having high ash indicating relatively slow burial and long transportation of vegetative matter. The atomic H/C and O/C ratios are indicative of humic nature of coal. Petrographic study reveals that coal is of good quality with low to medium maceral matter association. It is dominated by http://www.ijettjournal.org Page 15 International Journal of Engineering Trends and Technology (IJETT) – Volume 30 Number 1 - December 2015 terrestrially derived organic debris (vitrinite and Inertinite) with low amounts of Liptinite. The inter-relationship between vitrinite contents and GCV appears to provide a good measure of coal rank or maturity. The vitrinite show strong linear correlation with GCV (R2=0.894,). The inertinite shows linear correlation with GCV (R2 = 0.617) and goodness of fit is <80%. The liptinite, mineral matter and ash on the other hand shows the reverse correlation with GCV (R2=0.306, R2=0.966 and R2=0.989 respectively). The results were shown that coal petrographic analysis (macerals) can be used as predictors of GCV successfully. V. ACKNOWLEDGEMENT Authors are thankful to the management of Talcher coalfield, Mahanadi Coalfields Limited (MCL) for providing necessary arrangements in conducting the study. They also thankfully acknowledge to the Director, Central Institute of Mining & Fuel Research, Dhanbad and Head, Department of Mining Engineering, IIT (BHU), Varanasi for giving permission to conduct laboratory studies. Table 1: Proximate, Ultimate and GCV analysis of coals Proximate Analysis Ultimate Analysis Fixed Samples M% Ash % VM % Carbon % C % H% N% Coal-1 4.4 57.5 19.3 18.8 25.45 1.98 0.7 Coal-2 4.5 55.3 20.5 19.7 28.79 2.3 0.84 Coal-3 4 52.2 20.3 23.5 29.9 2.57 0.86 Coal-4 2.9 61.5 19 16.6 23.9 2.34 0.78 Coal-5 3.7 51.2 21.2 23.9 31.13 2.82 1.09 Coal-6 5.7 42.7 24.1 27.5 38.44 3.5 0.94 Coal-7 5.3 55.8 21.1 17.8 27.63 2.25 0.89 Coal-8 7.2 44.2 24 24.6 35.48 3.6 1.14 Coal-9 5.1 47.7 24.3 22.9 34.33 3.26 1.04 Coal-10 7.6 50.5 21.9 20 29.91 3.48 0.99 Average 5.04 51.86 21.57 21.53 30.496 2.81 0.927 Table 2: Petrographic analysis of coal Vitrinite Inertinite Liptinite Samples % % % 19.4 7.4 27.97 Coal-1 20.97 8.6 26.02 Coal-2 22.9 10.5 24.06 Coal-3 18.6 6.8 27.6 Coal-4 26.6 9.1 22.28 Coal-5 32 10.6 22.71 Coal-6 22.7 7.7 25.16 Coal-7 28.6 10.3 26 Coal-8 24.3 11.7 26.38 Coal-9 11.4 24.1 Coal-10 23.8 Average 23.987 9.41 25.228 Mineral Matter % 45.23 44.41 42.54 47 42.02 34.69 44.44 35.1 37.62 40.7 41.375 S% 0.46 0.43 0.54 0.52 0.47 0.46 0.41 0.4 0.31 0.38 0.438 O% 13.9 12.3 13.9 11 13.29 14 13 15.2 13.4 14.7 13.469 O/C 0.55 0.43 0.46 0.46 0.43 0.36 0.47 0.43 0.39 0.49 0.44 H/C 0.08 0.08 0.09 0.10 0.09 0.09 0.08 0.10 0.09 0.12 0.09 Mean Ro % 0.48 0.48 0.46 0.49 0.42 0.41 0.46 0.41 0.42 0.42 0.445 (Mineral matter free basis, %) ISSN: 2231-5381 http://www.ijettjournal.org Page 16 GCV (Kcal/Kg) 2370 2540 2710 2100 2930 3600 2520 3390 3190 2880 2823 International Journal of Engineering Trends and Technology (IJETT) – Volume 30 Number 1 - December 2015 Table 3: Statistical analysis of petrographic data and ash. Vitrinite % Liptinite % Inertinite % Mineral Matter % Mean Ro % Ash % Mean. 23.987 9.41 25.228 41.375 0.445 51.86 Skew. 0.678 -0.209 -0.159 St.Dev. 4.143 1.736 1.925 Min. 18.6 6.8 22.28 Max. 32 11.7 27.97 -0.538 0.215 -0.078 4.288 0.032 5.910 34.69 0.41 42.7 47 0.49 61.5 Fig 1: Relationship of Vitrinite with GCV Fig 2: Relationship of Inertinite with GCV ISSN: 2231-5381 http://www.ijettjournal.org Page 17 International Journal of Engineering Trends and Technology (IJETT) – Volume 30 Number 1 - December 2015 Fig 3: Relationship of Liptinite with GCV Fig 4: Relationship of Mineral Matter with GCV ISSN: 2231-5381 http://www.ijettjournal.org Page 18 International Journal of Engineering Trends and Technology (IJETT) – Volume 30 Number 1 - December 2015 Fig 5: Relationship of Ash with GCV REFERENCES 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. Adolphi, P and Storr, M. 1985. Glow discharge excited low temperature ashing; Fuel 64 151–155. 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