International Journal of Engineering Trends and Technology (IJETT) – Volume 28 Number 5 - October 2015 Study of Design Parameters of a Coronary Stent Based on Poly-L-Lactide (PLLA) Arun Harindran#1, Nidhi M. B *2 # Student, Dept. Of Mechanical Engg, MBCET, University of Kerala Pocket B2, House No. 32, Sector-16, Rohini, Delhi-110089, India Abstract — Sedentary lifestyle and certain medical ailments leads to deposition of plaque inside the human coronary artery which is termed as Atherosclerosis which if untreated, can prove fatal. Critical patients are required to undergo surgery wherein a Cobalt Chromium/ Nitinol (metal alloys) scaffold is inserted into the narrowed artery to expand it. This scaffold is known as stent. However these stents may cause tissue damage and disrupt X ray and MRIs due to their metallic nature. The mechanical properties of PLLA differ from that of metals. Hence a study on the design parameters of this PLLA stent has been attempted. The advantage of PLLA stent over metallic stents is its bio resorbable nature as it is absorbable into human metabolism system within months preventing restenosis and decreasing the patients’ dependence on medications. This paper proposes a Poly-L-Lactide (PLLA) based stent due its bio compatibility. The effect of length of strut on the dog boning of PLLA stents has been studied. For the PLLA stent to be fit for medical use, dog boning should be minimal. Keywords — Expansion of stent, Simulation, Finiteelement method. I. INTRODUCTION Coronary diseases (CHD) is amongst the major causes of deaths worldwide. An estimated 7 million people die each year as a result of this disease [2]. It is one of the most common and serious effects due to unhealthy eating, sedentary lifestyle and ageing. The accumulation of fatty deposits in blood vessel walls narrows the passage for the movement of blood. The resulting condition is called atherosclerosis. It causes blockage of the coronary arteries and ultimately a heart attack. The Atherosclerosis (figure 1.1) consists in the formation of plaque in the arterial walls. ISSN: 2231-5381 Fig 1.1 A) A normal artery with normal blood flow. B) An artery with plaque buildup [4]. Conventionally, patients with severe coronary heart problems are initially treated with drug therapy and later, if necessary, with bypass surgery. The introduction of stenting have opened new possibilities for successful treatment of CHD as it is far less invasive than conventional surgery. Rather than creating a new passage for blood flow, like bypass surgery, stenting opens or widen existing ones. As depicted in Figure 1.3, the procedure is simple: • A small incision is made in the femoral artery. A Teflon coated catheter is inserted and threaded to the plaque; • The catheter is moved over a guide wire so that it can be accurately positioned in the blockage; • The balloon mounted on the distal tip of the catheter is inflated. • The plaque is consequently compressed by the balloon and the artery is restored; • The balloon is then deflated and removed with the catheter, leaving the previously narrowed vessel widened. http://www.ijettjournal.org Page 260 International Journal of Engineering Trends and Technology (IJETT) – Volume 28 Number 5 - October 2015 made of steel, magnesium alloys, Cobalt Chromium alloys etc. These however are metallic in nature and pose numerous side effects such as tissue scarring and blood clots which pose a threat to patient’s life. Consequently PLLA stents which are bio resorbable are gaining momentum. These stents bio degrade within a course of 6-24 months thereby eliminating threats posed by metal stents. Table I Difference between the Stainless Steel and PLLA stent Steel PLLA Fig 1.2: Basic step representation of an angioplasty procedure [4]. The stent acts as a support to the constricted arterial wall. When the balloon is gradually inflated, the stent expands accordingly. Once the stent is deployed it is left there to prevent the constricted artery from reclosing again. The stent’s wire mesh, in its expanded state, allows to maintain a passage for blood flowing there by reducing the contact between the artery walls. Stents are generally crimped over a folded balloon (three-or-six-folded balloon) so as to reduce the crossing profile in order to reach each steno tic region (as shown in figure 1.3). It is metallic in nature. Is not absorbed into human body. It is a polyester and is nonmetallic in nature. Is absorbed into the human body in 6-24 months. Remains in the body for lifetime. Remains in the body for a relatively shorter time. May result in blood clots or scarring of tissue. No adverse effects. The study aims at studying the performance of a conventional stent made of PLLA and thereafter compare its performance with that of a Stainless Steel stent. The conventional stents were modelled in a CAD programs – Solidworks (SW) 2015 and analysis performed in Comsol Multi-physics and SW 2015. Different models of stents and their design parameters, namely strut thickness and pressure deployment have been compared in this study. Fig 1.3: Stent insertion and deployment [4]. A: The catheter system is placed in steno tic region. B: As the balloon is gradually inflated, the stent expands and is placed into the arterial wall. C: After deflation, the stent is left in situ, preventing the plaque from narrowing. II. RESEARCH PROBLEM Coronary heart disease is one of the leading cause of mortality today. The treatment varies from administering drugs, bypass to angioplasty. Metals and alloys have been the primary choice of doctors to treat CHD. Conventionally used stents include stents ISSN: 2231-5381 III. PLLA MATERIAL PLLA or the Poly L Lactic Acid is a melt-processable semi-crystalline thermoplastic. It is formed biologically by fermenting renewable carbohydrate feed stocks. PLLA is usually stable under normal conditions but degrades slowly under humid environments (temperatures above its glass transition temperature 55°C). Its chemical resistance is limited. However it has good resistance to solvents. Its mechanical properties are similar to polystyrene. It is gaining momentum in the medical field such as bioresorbable stents, stitches and anchors. The material properties are as mentioned in Table II and III: http://www.ijettjournal.org Page 261 International Journal of Engineering Trends and Technology (IJETT) – Volume 28 Number 5 - October 2015 Table II Properties of Steel 304 [7] Young’s modulus 193 GPa Shear modulus 73 X 106 MPa Yield strength 207 MPa Density 7.86X10-6kg/mm3 Poisson’s ratio 0.27 Table III Fig 4.1 Palmaz Schatz Stent (Cordis, USA) Properties of PLLA [14] Young’s Modulus 3600 N/mm2 Density 1250 kg/m3 Ultimate Tensile Strength 189 N/mm2 Poisson’s ratio .36 Yield strength 60 N/mm2 The Palmaz Schatz (PS) is one of the earliest stents design and also one of the most common ones. The figure 4.1 represents just one cell of the entire geometry. . IV. STENT MODEL A Stent is a meshed tubular structure usually having repetitive patterns over the entire coil and extends longitudinally. The stent model is created is Solidworks 2015. The modelling procedure is as follows1. Initially half the strut is modelled in 2D. 2. The half strut is then extruded. 3. Using the Mirror command the entire single strut is formed. 4. Using the Mirror command again a pair of struts is created. 5. The bridges are then created. 6. The structure is then copied axially. 7. The cell geometry is then wrapped over a cylinder. 8. The circular pattern feature then creates the entire loop of the stent. 9. Final geometry is then combined to form closed coil. Fig 4.2: S 670 (Medtronic, USA) Fig 4.3 ION stent (Boston Scientific) The stent dimension of the Palmaz Schatz are used to model stent geometry cell. The dimensions have been listed by manufacturer Cordis, USA. The dimensions are described in the table IV ISSN: 2231-5381 http://www.ijettjournal.org Page 262 International Journal of Engineering Trends and Technology (IJETT) – Volume 28 Number 5 - October 2015 The loads were applied directly to the inner surface of the stent to allow expansion. Table IV Dimensions of the stent [2] Category Number of cells 66 (33X2) Cell size 1.1128 mm2 Cell areas 73.448mm2 Outer diameter of the stent 3 mm Inner diameter of the stent 2.9 mm Length of stent 20 mm A. Boundary Condition The boundary condition is the application of a force and/or constraint. In Solidworks boundary conditions are stored within what are called Fixtures. They are created using the Advanced Fixtures option in Solidworks. The ends of the stent are free from constraints. The stent is supposed to expand radially. Consequently a radial expansion of the stent is prescribed. The Advanced Fixture options is selected with the cylindrical faces selected to expand radially to 2mm. For the stent cell geometries the end faces are fixed and the expansion pressure is applied to the inner wall of the stent as shown in figure 4.4. The top face of the stent is subjected to pressure exerted by the arterial plaque. Fig 4.5 Stent expansion pressure acting on inside wall. Pressure is exerted by the arterial plaque inside the narrowed artery. This pressure is exerted over the outer face of the stent as shown in figure 4.6 and is taken as 780 KPa. Fig 4.6 Atheroscopic plaque pressure on top of stent. Fig 4.4 Boundary condition imposed on the stent cell. B. External Loads A stent expands radially when subjected to pressure from the inside due to balloon expansion. The radial expansion is due to the balloon expansion with prescribed diameter. The arthroscopic pressure acting on the stent is also considered. C. Meshing Mesh generation is the process of generating a polygonal mesh that approximates a geometric domain under study. In order to obtain the most accurate results the mesh has to be fine. The optimum size can be selected using mesh convergence study. • The geometries are meshed with Tetrahedron Mesh. (Figure 4.7). • Fine Mesh has been used after convergence studies. Pressure acts • On the inner wall as shown in figure 4.5; • On the outer wall of the stent as shown in figure 4.6. The clinically used stent deployment pressure of 14 atm, 15 atm, and 16 atm were used. ISSN: 2231-5381 http://www.ijettjournal.org Page 263 International Journal of Engineering Trends and Technology (IJETT) – Volume 28 Number 5 - October 2015 The three geometries that have been considered are commercially available stents the different materials that are commercially used for manufacture of stents were chosen for the study. The conventional materials were Stainless Steel (SS 316L), Cobalt Chromium Alloy (Co-Cr), Platinum Chromium Alloy (Pt- Cr), Nitinol (Ni- Ti) and Tantalum (pure metal). The PS stent has a rectangular geometry with 2 bridges arranged circumferentially along the sides. When the stent expands the loop expands and due to the bridges all the connecting loops expand circumferentially. Fig 4.7 Meshed PS Stent After the meshing was performed the total nodes of the in the PS stent model (figure 4.7) was 15342. The number of elements in the stent model is 7896. The S670 stent also has geometry similar to the PS stent however the number of bridges in the stent is four . The ION stent has the geometry in the shape of ―X‖ without any bridges. The ―X‖ shape consists of repetitive units which extends circumferentially, V. RESULTS AND DISCUSSION Fig 4.8 Meshed S670 stent The degrees of freedom for the S 670 stent model (figure 4.8) is 50,829. Number of Nodes in the model is 17,129. The total number of elements comes out to be 9,199. The preliminary stress analysis was conducted in Comsol Multiphysics. The maximum stress concentration was in the corners of stent where it is connected to the bridge. The PLLA stent has lesser stresses than its steel counterpart. Both the stents have Von mises stress lesser than their respective ultimate tensile strengths. Consequently they both are deformed plastically but don’t undergo failure. Both the stents have a linear dependence on pressure over time resulting in increasing dog boning. Fig 5.1 Stress in Steel Stent The maximum stress concentration can be seen in the helix adjoining the bridge. The highest Von Mises stress obtained is 450 Mpa which is below the UTS of steel as shown in figure 5.1. The bridges of the stent have the lowest stress concentration which is around 50 Mpa. The arms of the stent have mid-range stress ranging from 150-250 MPa. Fig 4.9 Meshed ION stent. The total number of nodes for ION stent (figure 4.9) is 13583. The number of elements for the ION model is 7830. ISSN: 2231-5381 http://www.ijettjournal.org Page 264 International Journal of Engineering Trends and Technology (IJETT) – Volume 28 Number 5 - October 2015 Table VI Comparison Of the results Steel PLLA High stress concentration at apex Presence of dog boning is less. Fig 5.2 Maximum stress concentration at the corner of helix Dog boning is more prominent. The same analysis was conducted with varied stent strut thickness and the results (Table 5.3) are as follows: The above figure 5.2 is a zoomed version of a single strut. Stent Thickness Fig 5.3 Stress in PLLA stent. The PLLA stent also shows higher stress concentration at the helix similar to steel. The highest stress encountered in the stent is 148 MPa as shown in figure 5.3. The arms of the strut experience lower stress. However the ends of the PLLA stent expand more than its central region denoting the presence of dog boning. During the expansion process, the radial displacement and dog boning increased gradually as the pressure increased. The Table V and VI shows comparison between the stresses. Lower stress concentration at apex Table VII Thickness v/s Dog boning Stress DOGBONING 0.1mm 1.48 X 108 N/m2 24.23 0.09mm 1.45 X 108 N/m2 22.89 0.08mm 1.42 X 108 N/m2 20.31 The stent thickness vs. the stress is shown in figure 5.4. There is a linear relation between the stent thickness and the stress developed. Table V Stresses in Stent (in N/mm2) Steel PLLA 4.5 X 108 1.48 X108 ISSN: 2231-5381 Fig 5.4 Stent thickness v/s Stress After performing 5 iterations with decreasing stent strut thickness, 0.05mm exhibited lowest dog boning for the PLLA. Consequently the PS stent was remodeled with strut thickness as 0.05 mm and the stress analysis performed again to give results shown in figure 5.4 http://www.ijettjournal.org Page 265 International Journal of Engineering Trends and Technology (IJETT) – Volume 28 Number 5 - October 2015 The Von Mises stress developed in PS stent as a function of time is shown in figure 5.8 Fig 5.5 Stent Thickness vs. Dog boning The figure 5.5 shows the graph representing the effect on the dog boning of the stent. Almost linear dependence of the dog boning on the stent thickness can be established from the graph. Fig 5.8 Von Mises Stress vs. Time Fig 5.6 The PS stent with reduced dog boning. The maximum stress that the stent encounters while expanding is 173 MPa. The displacement prescribed is 2mm (figure 5.6). The stent cell geometries of different commercially available metallic stents was performed using the PLLA material to find the stress concentration at different deployment pressure 10 atm , 12 atm, 14 atm. The Von Mises stress in PS stent at 10 atm pressure is 170 Mpa as shown in figure 5.6. Fig 5.9 Von Mises vs. Displacement The displacement goes up till to 0.51 mm. Fig 5.10 Von Mises stress in S670 stent The maximum Von Mises Stresses developed in the S 670 stent is 440 MPa as figure 5.10. Fig 5.7 Von mises stress in PS stent. ISSN: 2231-5381 http://www.ijettjournal.org Page 266 International Journal of Engineering Trends and Technology (IJETT) – Volume 28 Number 5 - October 2015 Fig 5.11 Von Mises Stress vs. Time The S670 stent’s Von Mises stress development as a function of time is shown in figure 5.11. Fig 5.12 Von Mises vs. Displacement The Von Mises Stress in ION stent at 10 atm is 150 MPa as shown in Figure 5.7. Fig 5.14 Von Mises Stress vs. Time Figure 5.14 shows the Von Mises Stress developed as a function of time. Stress is developed in the stent due to the deployment pressure for expanding it radially and the pressure exerted on the outer walls of stent by the atheroscopic artery. Von Mises stress is developed in different parts of the each stent geometry which are shown in respective figures 5.14. The maximum stress concentration is along the arms of the PS and the S 670 stent. However this is not the case in ION stent. The maximum stress region along the ends of the stent. Also the stresses developed in the stent varies linearly with the deployment pressure acting on the inside face of the stent. Table VIII Deployment Pressure v/s Failure At 10 atm Pressure If failure occurs PS Stent NO S 670 Stent YES ION stent NO At 12 atm Pressure PS NO S 670 YES ION ALMOST FAILS At 14 atm Pressure PS YES S 670 YES ION YES It is evident from the analysis (table VIII) that PS stent is the most suitable stent cell geometry for PLLA based stent because under deployment pressures of 10 atm and 12 atm the stent doesn’t fail as Von Mises stress induced is below the Ultimate Tensile Strength of the PLLA material (189 MPa). Fig 5.13: Von Mises Stress in ION stent. The maximum Von Mises stress developed in ION stent is 131 MPa as shown in figure in 5.13. ISSN: 2231-5381 VI. CONCLUSIONS Coronary stents have different cell geometries. These cell geometries determine the stent performance and are responsible for the optimum stress distribution. In this work three commercially available stent cell designs namely the Palmaz Schatz, ION and S670 stents were analyzed to find the optimal cell design http://www.ijettjournal.org Page 267 International Journal of Engineering Trends and Technology (IJETT) – Volume 28 Number 5 - October 2015 which would be the most suitable for PLLA material. [12] In this work, the effect of 2 design variables- stent strut thickness and the stent deployment pressure has been studied. The Von Mises stress concentration in the Steel and the PLLA were plotted. It is found that the stress concentration at the helix of PLLA stent was lower in comparison to that of Steel. However the result indicates that PLLA stent has the presence of dog boning which arises from geometrical variables. For the stent to be fit for medical usage the dog boning in PLLA stent has to be absent or minimal. After establishing the linear relationship between stent strut thickness and the dog boning, the thickness of PS stent was reduced to 0.05 mm from 0.1mm and reduction of the unwanted phenomenon was achieved. Further analysis was conducted to find the best suitable design for a cardiac stent based on PLLA material. The aim was to select the best stent cell geometry based on the different clinically used stent deployment pressure. From the analysis conducted using the deployment pressures of 10 atm, 12 atm, 14 atm, it was found that for a bio degradable PLLA stent, the Palmaz Schatz geometry is the most suitable amongst the three geometries as it doesn’t fail for deployment pressures of 10 atm and 12 atm respectively. [13] [14] [15] Results of Biodegradable Poly-l-Lactic Acid Coronary Stents in Humans‖ (Circulation. 2000; 102:399-404.). Kristi Basu, Pranab Ghosh, Abhijit Chanda, ―Study of Stent Deformation and Stress Developed at Different Stent Deployment Pressures‖.2012 COMSOL Conference. Frank Harewood, Ronan Thornton, ―Step Change in Design: Exploring Sixty Stent Design Variations Overnight‖. Altair Engineering Limited, 2005. Thamarasee M. Jeewandara , Steven G. Wise Martin K. C. Ng, ―Biocompatibility of Coronary Stents‖ Materials 2014, 7(2), 769-786. Niels Grabow, Carstenm Bunger, Christine Schultze, Kathleen schmohl, David P. Martin, Simon f. Williams, Katrin Sternberg and Klaus-Peter Schmitz , ―A biodegradable slotted tube stent based on poly(L-lactide) and poly(4-hydroxybutyrate) for rapid balloon-expansion, Annals of biomedical engineering.‖ January 2008. Therefore, the objective of the work which was to find the optimal geometry for the bio resorbable PLLA stent which could be used for the most clinically used stent deployment pressure was established as the Palmaz Schatz stent. 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