International Journal of Engineering Trends and Technology (IJETT) – Volume 9 Number 1 - Mar 2014 A Bridgeless SEPIC Converter Fed DC Drive with Unity Power Factor and Reduced Output Voltage Ripple Suganya M1, Pratheeba C2 1 PG Scholar , Department of EEE1, Nandha Engineering College1,Erode1,Tamilnadu1 Assistant Professor2, Department of EEE2, Nandha Engineering College2,Erode2,Tamilnadu2 Abstract− A bridgeless SEPIC converter fed DC drive with unity power factor and reduced output voltage ripple is proposed. The proposed bridgeless SEPIC converter can achieve low output voltage ripples by provides the closed loop Proportional-Integral controller technique. The closed loop PI control technique is used to eliminate the output voltage ripples so that the voltage stability is maintained as well as the power factor is also improved. The input is controlled by PI controller. The proportional controller checks the error between actual and reference values. The integral controller compensates the error with the repeated sequence. Additionally the Zero Voltage Switching method is implemented, which will reduce the high voltage stress during the switching period and it also reduces the losses. The DC drive is used as a load. The chopper controlled technique is applied to control the speed of the DC drive. In this method the input current in a switching period is proportional to the input voltage and near unity power is achieved. Keywords− Bridgeless converter, Proportional-Integral controller (PI), Single ended primary inductor converter (SEPIC), Power factor correction (PFC). I. INTRODUCTION The preferable type of power factor correction (PFC) circuit is active PFC so it makes the load as like resister, leading to near-unity power factor and generating negligible harmonics in the input line current. Active power factor correction circuits are commonly employed in ac–dc converters and switched-mode power supplies, to the demand on high efficiency and low harmonic pollution, t h e s e kinds of converters include a full-bridge diode rectifier on an input current path. For that, the conduction losses on the full-bridge diode occur. To solve this problem, bridgeless converters have been introduced recently. In that bridgeless converters the full-bridge rectifier is reduce or eliminate, and hence their conduction losses are also reduce. The SEPIC is stands for Single Ended Primary Inductor Converter. SEPIC is a type of DC-DC converter which is used in many other applications like mobile phone battery charger, electronic ballast, telecommunications and Direct Current(DC) Power supplies etc, In this converter the electric potential at its output to be greater than, less than, or equal to that of the supply voltage. The output of the SEPIC is controlled by varying duty cycle of the power switches like Metal-Oxide-Semiconductor Field-Effect Transistor (MOSFET), Insulated Gate Bipolar Transistor (IGBT), and Gate Turn off (GTO) etc. ISSN: 2231-5381 Fig. 1 Bridgeless SEPIC converter circuit A SEPIC is similar to the conventional buck-boost converter, it has one additional advantages of having noninverted output (the output has the same voltage polarity as the input). The SEPIC is capable of operating in either step up or step down mode and widely used in battery operated equipments. The SEPIC is exchanges the energy between the capacitors and inductors in order to convert from one voltage to another. The series capacitor is used to couple energy from input to output. When the switch is turned off the capacitor voltage falls to 0V. SEPIC converter is operated in two modes, Continuous Conduction Mode (CCM) and Discontinuous Conduction Mode (DCM). SEPIC is said to be in continuous- conduction mode if the current through the inductor never falls to zero. The DCM mode operation means the inductor current falls to zero. It is often identified by its use of two magnetic windings. These windings can be wound on a common core. The SEPIC have been designed to increase the Power Factor Correction (PFC), in order to achieve the high power factor. In Fig.1, a bridgeless SEPIC converter is shown. In Fig.1 the full bridge diode is removed so that the component count is reduced and it shows high efficiency due to the absence of the full-bridge diode. An additional winding of the input inductor, an auxiliary small inductor, and a capacitor, are includes in an auxiliary circuit; it is utilized to reduce the input current ripple. The coupled inductors are often used to reduce the current ripple. http://www.ijettjournal.org Page 10 International Journal of Engineering Trends and Technology (IJETT) – Volume 9 Number 1 - Mar 2014 II. DESCRIPTION OF PROPOSED TOPOLOGY The closed loop PI controller technique is used thereby the output voltage is maintained stable and also it reduces the output ripples. Power factor is further improved by using this closed loop technique. The ZVS technique is implemented in order to reduce the high peak voltage ripples during switch on period. Hence it minimizes the losses. The DC Drive is used as a load. The chopper controlled technique is applied to control the speed of the DC drive. Ac Rectifier Supply SEPIC PWM V&I Measurement DC Drive PI Controller Converter Pulse Generator Firing Angle Fig. 2 Proposed block diagram The Fig.2 shows that the proposed block diagram of the Bridgeless SEPIC converter. The AC input is given to the rectifier. This will converts the AC supply into DC. In AC conversion side, two same value inductors connected in parallel. It will smooth the supply voltage and in the DC conversion side the diode will combine the voltage of two half cycle of supply voltage. Then the output of the SEPIC converter is given to the load through the capacitor. By measuring the input voltage and the current, the power factor correction are made. PI controller is used to form a closed loop and to control the duty cycle of the switches in order to maintain the input current in phase with input voltage. The proposed SEPIC with PI will provide feedback control to regulate the output voltage. PWM technique is used for giving the gate signal to the SEPIC converter. Firing angle is given to the pulse generator to control the speed of the DC motor. The output of the pulse generator is given to the converter. The converters used are controlled rectifiers or choppers. Here the chopper controlled techniques are used to control the speed of the DC Drive. The DC motor control system is designed and performed using a chopper circuit. Chopper is a static power electronic device that converts fixed dc input voltage to a variable dc output voltage. Chopper systems have smooth control capability and ISSN: 2231-5381 are highly efficient and fast in response. A chopper can be used to step down or step up the fixed dc input voltage like a transformer. DC motors are well known for their excellent control of speed for acceleration and deceleration. It has the various advantages such as simplicity, ease of application, reliability and favorable cost; DC drives have long been a backbone of industrial applications. III. ANALYSIS OF THE PROPOSED CONVERTER Fig. 1 shows the circuit diagram of the bridgeless SEPIC converter. The circuit consist of an auxiliary circuit, that includes an additional winding Ns of the input inductor Lc, an auxiliary inductor Ls, and a capacitor Ca . The leakage inductance of the coupled inductor Lc is included in the auxiliary inductor Ls. The coupled inductor Lc is modeled as a magnetizing inductance Lm and an ideal transformer which has a turn ratio of 1: n (n=Ns /Np ). The capacitance of Ca is large enough, So Ca can be considered as a voltage source VCa during a switching period. Since the average inductor voltage should be zero at a steady state, the average capacitor voltage VCa is equal to the input voltage Vin during a switching period. Similarly, the average capacitor voltage VC1 is equal to Vin. Diodes D1 and D2 are the input rectifiers. DS1 andDS2 are the intrinsic body diodes of the switches S1 and S2. Do is the output diode and Co is the output capacitor. It is assumed that the converter operates in discontinuous conduction mode, so the output diode Do is turned OFF before the main switch is turned ON. The capacitance of the output capacitor Co is assumed sufficiently large enough to consider the output voltage Vo as constant. Also, the input voltage is assumed constant and equal to Vin in a switching period Ts. The magnetizing current Im varies from its maximum value Im1 to its minimum value Im2. The inductor current is varies from its maximum value Is1 to its minimum value –Is2. A. Mode 1 [t0,t1 ] The operation of the SEPIC converter in one switching period Ts can be divided into three modes. Fig. 3 Mode 1 operation Before t0, the switch S1 and the diode Do are turned OFF and the switch S2 is conducting. In this mode of operation the switch S1 and the switch S2 is conducting. The circuit diagram of this mode 1 operation is shown in the Fig.3 At t0, the http://www.ijettjournal.org Page 11 International Journal of Engineering Trends and Technology (IJETT) – Volume 9 Number 1 - Mar 2014 switch S1 is turned ON and the switch S2 is still conducting. Since the voltage Vp across Lm is Vin, the magnetizing current im is increases from ita minimum value. B. Mode 2 [t1,t2] In the mode 2 operation the switch S1 is turned OFF and the output diode D0 is conducting. The circuit diagram of mode 2 operation is shown in the Fig.4. Fig. 4 Mode 2 operation At t1, the switch S1 is turned OFF and the switch S2 is still conducting. Since the voltage Vp across Lm is −Vo, the magnetizing current im is decreases from its maximum value. C. Mode 3 [t2,t0’] In the mode 3 operations the switch S2 is conducting and the switch S1 is in turned OFF condition. Fig. 5 Mode 3 operation The circuit diagram of mode 3 operation is shown in the Fig.5. The output diode is turned OFF during this mode of operation. At t2 , the current iDo becomes zero, and the diode Do is turned OFF. IV. POWER FACTOR CORRECTION The most loads in modern electrical distribution systems are inductive there is an ongoing interest in improving power factor. The low power factor of inductive loads can adversely affect voltage level. As such, power factor correction through the application of capacitors is widely practiced at all system voltages. As utilities increase penalties they charge customers ISSN: 2231-5381 for low power factor, system performance will not be the only consideration. The installation of power factor correction capacitors improves system performance and saves money. Although the methodology for applying capacitors is relatively straight forward, there are a number of influencing factors that must be considered. A. Power Factor Power factor (PF) is the name given to the ratio of the active or usable power measured in kilowatts (KW), to the total power (active and reactive) measured in kilovolt amperes (KVA). Power Factor = KW / KVA. The total power supplied to inductive equipment is the vector sum of KW and KVA. The Displacement Power Factor is the cosine of the angle between these two quantities. The value for the power factor can theoretically where a value of 100% also called unity power factor delivers all of the power as active power. A value of 0% would mean all the power is supplied as reactive power; no motors would turn and no useful work could be accomplished. Electric utility companies must supply the entire KVA demand. Since a customer only achieves useful work from the KW portion, a high power factor is important. B. Power Factor Improvement In order to understand power factor, one must first know the process of energy storage in capacitors and inductive devices. As the voltage in A.C. circuits varies sinusoidal, it alternately passes through zero and starts toward maximum voltage. During this time, the inductive device gives up energy from its electromagnetic field, and the capacitor stores energy in its electrostatic field. As the voltage passes through a maximum point and starts to decrease, the capacitor gives up energy and the inductive device stores energy. Thus, when a capacitor and an inductive device are installed on the same circuit, there will be an exchange of magnetizing current between them, that is, the leading current taken by the capacitor neutralizes the magnetizing current to the inductive device. The capacitor may be considered to be a Kilo Volt Amp-Reactive (KVAR) generator, since it actually supplies magnetizing requirements in the inductive device. C. Power Factor Correction The power factor correction method is improves the efficiency of the converter. Power factor correction is the method of correcting the power factor closer to one. Power factor correction is applied to different applications such as in: electrical power transmission utilities to improve the stability and efficiency of the transmission network. There are several advantages in utilizing power factor correction capacitors that is increased load carrying capabilities in the circuits, improved voltage and reduced power system losses. AC power flow has the three components: real power (also known as active power) (P), measured in watts (W); apparent power (S), measured in volt-amperes (VA); and reactive power (Q), measured in reactive volt-amperes (VAR). In the http://www.ijettjournal.org Page 12 International Journal of Engineering Trends and Technology (IJETT) – Volume 9 Number 1 - Mar 2014 case of a perfectly sinusoidal waveform, P, Q and S can be expressed as vectors that form a vector triangle such that, Q +P = S (1) If ϕ is the phase angle between the current and voltage, then the power factor is equal to the cosine of the angle, cos ∅, and ⎤P⎜=⎜S⎤ ⎤ COS ∅⎤ (2) Since the units are consistent, the power factor is by definition a dimensionless number between 0 and 1. When power factor is equal to 0, the energy flow is entirely reactive, and stored energy in the load returns to the source on each cycle. When the power factor is 1, all the energy supplied by the source is consumed by the load. Power factors are usually stated as "leading" or "lagging" to show the sign of the phase angle. If a purely resistive load is connected to a power supply, current and voltage will change polarity in step, the power factor will be unity (1), and the electrical energy flows in a single direction across the network in each cycle. Inductive loads such as transformers and motors (any type of wound coil) consume reactive power with current waveform lagging the voltage. Capacitive loads such as capacitor banks or buried cable generate reactive power with current phase leading the voltage. V. PI CONTROLLER In the automatic control systems the reference input will be an input signal; it is proportional to desired output. The error detector compares the reference input and feedback signal and if there is a difference it produces an error signal. The controller modifies the error signal for better control action. The controllers are used in the system to produce a control signal necessary to reduce the error signal to zero or to small value. In most of the system the controller itself amplifies the error signal and integrates or differentiates to produce a control signal. This is a control mode that results from a combination of proportional mode and the integral mode. The analytic expression for this control process is found from a series combination of proportional and integral controller. PI controller makes a closed loop to control the power factor during load regulation. PI is a control feedback mechanism widely used in industrial applications. It corrects the error between a measured variable. General approach to tuning is initially have no integral gain, Increase Kp until get satisfactory response, Start to add in integral until the steady state error is removed in satisfactory time (may need to reduce KP if the combination becomes oscillatory). VI. SIMULATION RESULTS The proposed converter is simulated by MATLAB (R2011a) and the simulated waveforms are shown in fig. The SEPIC is exchanges energy between the capacitors and inductors in order to convert from one voltage to another. To couple energy from input to output the series capacitor is used. The proportional controller checks the error between actual and reference voltage. The integral controller will ISSN: 2231-5381 compensate the error by comparing error with repeated sequence. The value again compared with PWM signal. Output from PI controller is compared with repeated sequence. The bridgeless SEPIC converter simulation diagram is shown in Fig.5. Fig. 6 Simulation diagram of the SEPIC converter The chopper controlled technique is applied to control the speed of the DC motor. During the period Ton, chopper is on and load voltage is equal to source voltage Vs. During the period Toff, chopper is off, load voltage is zero. In this manner, a chopped dc voltage is produced at the load terminals. When the switch is off, no current can flow and when switch is on, the current flows through the load. In the proposed system the efficiency is achieved 98% and the ripples are reduced by using the closed loop PI control method. The power factor is achieved nearly unity. The table 1 shows the simulation parameters of the DC machine. TABLE I SIMULATION PARAMETERS OF A DC MACHINE Parameters Armature resistance(Ra) Values 2.581Ω Armature inductance (La) 0.028H Field resistance(Rf) 281.3Ω Field inductance(Lf) 156H Rated field voltage(Vf) 300 volts http://www.ijettjournal.org Page 13 International Journal of Engineering Trends and Technology (IJETT) – Volume 9 Number 1 - Mar 2014 The Fig.7 shows the input voltage. It is given to the SEPIC converter. In that the input is AC. By using the diode rectifier in the input side of the SEPIC converter convert it into DC. In Fig.8 shows the input current waveform. In the Fig.10 shows that, the speed of the DC Drive. The chopper control technique is used to control the speed of the DC motor. Fig. 10 Speed response of the motor The active power and reactive power of the system is shown in Fig.11. The power factor waveform is shown in the Fig.12. In that the line current is in phase with line voltage it will improve the Power factor of this circuit. This improved power factor will increase system reliability. Fig. 7 Input voltage waveform Fig. 8 Input current waveform The Fig.9 shows that the output voltage of the SEPIC converter. The PI will provide optimum convergence to the output value. Fig. 9 Output voltage waveform ISSN: 2231-5381 Fig. 11 Active and reactive power waveform Fig. 12 Power factor correction http://www.ijettjournal.org Page 14 International Journal of Engineering Trends and Technology (IJETT) – Volume 9 Number 1 - Mar 2014 VII. CONCLUSION A bridgeless SEPIC converter fed DC drive with unity power factor and reduced output voltage ripple is proposed. As a result, it can be seen that the SEPIC converter substantially increased the power factor and reduces the output voltage ripples. In order to eliminate the input bridge diodes, efficiency is improved. In addition, the input current ripple is reduced by utilizing an additional winding of the input inductor and an auxiliary capacitor. The closed loop PI control technique is used to eliminate the output voltage ripples so that the voltage stability is maintained as well as the power factor also improved. The proportional controller checks the error between actual and reference values. The integral controller will compensate this error by comparing error with repeated sequence. The value again compared with PWM signal. The usage of PI controller will reduce the error between reference and actual value. Additionally the ZVS method is implemented, which will reduces the high voltage stress during the switching period and it also reduces the losses. The chopper controlled technique is applied to control the speed of the DC drive. REFERENCES [1] [2] [3] [4] [5] [6] [7] [8] [9] [10] Al-Saffar M.A., Ismail E.H., Sabzali A.J., and Fardoun A.A., “An Improved Topology of SEPIC Converter With Reduced Output Voltage Ripple,” IEEE Trans. Power Electron., Vol. 23, No. 5, September 2008 Choi W.-Y., Kwon J.-M., Kim E.-H., Lee J.-J., and Kwon B.-H., “Bridgeless boost rectifier with low conduction losses and reduced diode reverse recovery problems,” IEEE Trans. Ind. Electron., vol.54, no. 2, pp. 769– 780, Apr. 2007. Do H.-L., “Soft-switching SEPIC converter with ripple-free input current,” IEEE Trans. Power Electron., vol. 27, no. 6, pp. 2879–2887, Jun.2012. Gabriel Tibola and Ivo Barbi , “Isolated Three-Phase High Power Factor Rectifier Based on the SEPIC Converter Operating in Discontinuous Conduction Mode,” IEEE Trans. Power Electron., Vol. 28, No. 11, November 2013 Ismail E. H., “Bridgeless SEPIC rectifier with unity power factor and reduced Conduction losses,” IEEE Trans. Ind. Electron., vol. 56, no. 4, pp. 1147–1157, Apr. 2009. Jang Y., and Jovanovic M. M., “Bridgeless high-power-factor buck converter,” IEEE Trans. Power Electron., vol. 26, no. 2, pp. 602–611, Feb.2011. Mahdavi M., and Farzanehfard H., “Bridgeless SEPIC PFC rectifier with reduced components and conduction losses,” IEEE Trans. Ind. Electron.,vol. 58, no. 9, pp. 4153–4160, Sep. 2011. Sabzali A. J., Ismail E. H., Al-Saffar M. A., and Fardoun A. A., “New bridgeless DCM SEPIC and CUK PFC rectifiers with low conduction and switching losses,” IEEE Trans. Ind. Appl., vol. 47, no. 2, pp. 873– 881,Mar./Apr. 2011. Shaid M. R., Yatim A. H.M., and Taufik T., “A new ac–dc converter using bridgeless SEPIC,” in Proc. Annu Conf. IEEE Ind. Electro. Society, 2010,pp. 286– 290. Yang J-W., and Do H-L., “Bridgeless SEPIC Converter with a RippleFree Input Current,” IEEE Trans. Power Electron., Vol. 28, No. 7, July 2013. ISSN: 2231-5381 http://www.ijettjournal.org M.Suganya was born in Erode, Tamilnadu on 03rd April 1989 and received her BE Degree in Electrical & Electronics Engineering from Vivekanandha college of engineering for women Tiruchengode, in April 2010. Currently she is pursuing her ME Degree in Power Electronics & Drives from Nandha Engineering College, Erode. Her research interest includes power electronics C.Pratheeba was born in Erode, Tamilnadu on 27th June 1986. She received her BE Degree at Vellalar college of Engineering and Technology in April 2008 and received her M.E degree in part time at Muthayammal Engineering College in July, 2012. She is having a total of 4 years and 6 months teaching experience. She is presently working as Assistant Professor in the department of Electrical and Electronics Engineering in Nandha Engineering college Erode. Page 15