International Conference on Global Trends in Engineering, Technology and Management (ICGTETM-2016) Dimensional Analysis for Investigation of Effect of Air Induction Pressure as an Operating Variable on a C.I. Engine Performance Dipak C. Talele #1, Dr. Dheeraj S. Deshmukh *2, Dr. Prashant P. Boranare #3 #1 Assistant Professor, Department of Mechanical Engineering, S.S.B.T.’s, College of engineering & Technology, Bambhori, Jalgaon, India *2 Professor & Head, Department of Mechanical Engineering, S.S.B.T.’s, College of engineering & Technology, Bambhori, Jalgaon, India #3 Assistant Professor, Department of Mechanical Engineering, S.S.B.T.’s, College of engineering & Technology, Bambhori, Jalgaon, India Abstract— Maximum efficiency and least possible pollutant emissions from an internal combustion engine are general objectives of performance analysis. Air induction pressure as an operating parameter is investigated to enhance Compression Ignition (C.I.) engine performance. Engine performance is dependent on fuel consumption, which bears direct influence on efficiency and engine out emissions. Fuel consumption rate is a basic dependent variable, It is an important parameter of an engine, varies because of any possible variable variations such as engine design, its operating conditions and fuel, air induction pressure and back pressure on engine that is caused due to flow resistance offered by exhaust system components. In this work, Dimensional analysis technique is used for reduction of variables, for analysis of effect engine operating variables and model formulation thereby further optimization of engine performance could be achieved. Keywords-Air Induction Pressure, Efficiency, Compression Ignition Engine, Performance I. INTRODUCTION In every system performance analysis, there is always a need of comprehensive model development. For representing the response in terms of proper interaction of various inputs involved in any phenomenon, the theory of experimentation is a good approach. In fact it is felt that such an approach is not yet seen towards research on I.C. engines. This approach finally establishes an experimental data based model for the phenomenon. Stationary class of internal combustion engine includes mainly diesel engines because of higher energy efficiency and output power. In this complete process three crucial steps viz. planning, operation and data analysis are adopted [1]. In experimental planning step study of instruments to be used for precision and accuracy errors should be done. Due thought is given for replication of readings against constant inputs for better accuracy. Careful examination of the independent and dependent variables, using dimensional analysis for possible reduction in their number is also carried out. Selected independent ISSN: 2231-5381 variables are spaced and the proper sequence should be followed in setting each point in turn. The indicator diagram of a four-stroke diesel engine cycle consists of two enclosed areas as shown in the figure-1. The gross work done is represented by the large area. The smaller shaded area represents the loss of work due to exhausting of burnt gases and admission of new unburnt gas or charge, formed by the suction and exhaust operations is called pumping loop. To obtain the net work done, work obtained from the negative area is to be substracted from the gross work. For justification purpose, the pumping loop is magnified in figure. The volumetric efficiency of the engine is affected by the gas exchange processes. The performance of the engine depends on the volumetric efficiency. when the piston moves from bottom dead centre to top dead centre during the exhaust stroke, pressure rises and gases are pushed into exhaust pipe. Therefore the power required to drive the exhaust gases is called the exhaust stroke loss and increase in speed increases the exhaust stroke loss. The indicator diagram of a diesel four-stroke cycle engine shows the suction line ―ea‖ lies below the atmospheric pressure line [7]. Owing to the restricted area, the entering air cannot flow into the cylinder in sufficient quantity to keep the pressure with the rapidly moving piston. The restricted area of the inlet passages results in the fall of pressure below the atmospheric pressure. Due to the restricted area of the exhaust passages that do not allow the gases to move out of the cylinder quickly as a result of which the exhaust pressure remains somewhat higher than the atmospheric pressure. Therefore the exhaust line ―de‖ does not coincide with the atmospheric pressure line but it rises slightly above it. With the use of supercharger the air pressure of the inlet on I.C. engine can be increased which results in decrease in the negative loop of the indicator diagram of a fourstroke diesel engine cycle. This can increase the net work done. http://www.ijettjournal.org Page 370 International Conference on Global Trends in Engineering, Technology and Management (ICGTETM-2016) Figure 1: Theoretical Indicator diagram of a fourstroke diesel engine cycle II. OPERATING VARIABLES FOR C.I. ENGINE Operating parameters of an internal combustion engine are reviewed and summary of important operating variables is given below [2-6]. Table No1:-Operating parameters of an internal combustion engine [2-6] Sr. No Param eters Type of variable 1 Fuel consu mption rate Basic depende nt variable 2 Load on engine Indepen dent variable 3 Speed Indepen dent variable 4 back pressur e on the engine Indepen dent variable 5 Air inducti on pressur e Indepen dent variable Causes of variations It is a dependent & important Input parameter of an engine varies because of any possible variable variations such as engine design (type of engine) & fuel (type of fuel) and After treatment system(type of devices used and flow resistance offered by exhaust system) As per the output power requirements such as vehicle weight, No. of persons seating, road resistance or slope condition, drag force because of air while in motion. As per the availability of time or time requirements. Speed can be kept constant as in case of electric generator applications with the help of a governor. As per the complete exhaust system designs and their maintenance aspects because of aging effects. Particulate Matter accumulations causes variations of pressure drop across each component of exhaust system. As per the design of air intake system and its maintenance aspects because of aging effects. Dust particles accumulation in air filter causes variations of pressure drop across each component of induction system. Turbocharger or Supercharger like air induction system components also affects on air induction pressure at the inlet to C.I. engine. ISSN: 2231-5381 III. REDUCTION OF VARIABLES There are several quite simple ways to make a given test compact in operating plan without losing generality or control. The best known as well as most powerful tool is dimensional analysis. In the past dimensional analysis was primarily used as an experimental tool whereby several experimental variables could be combined to form one. Using this principle modern experiments can substantially improve their working techniques and be made shorter requiring less time without loss of control. Deducing the dimensional equation for a phenomenon reduces the number of variables in the experiments. The exact mathematical form of this dimensional equation is the targeted model. Experimental data based modelling of operating variables for determination of dimensionally homogeneous equations is achieved by applying Buckingham‗s Pi theorem. In this work for internal combustion engine performance analysis almost all the possible variables are considered. After critical study of different variables only operating variables for specific C.I. engine are selected for performance analysis. Engine performance is basically dependent on fuel consumption rate, which bears direct influence on efficiency and engine out emissions. Fuel consumption rate is a basic dependent variable. It is an important parameter of an engine. It depends on all the engine variables such as engine design, its operating conditions, fuel composition and after treatment system used. More efforts are required on the development of the air induction system by further study of the theory of operation in each component used in air induction system of I.C. engines. Future modifications must be done in such a way that each alternation should not cause air induction fall. Finally in this analysis the fuel consumption (Fc) of four stroke, single cylinder C.I. engine during a test run can be considered as dependent upon load(ld), speed(N), back pressure(Pb) and suction pressure of intake air (p1) on the engine. Using Buckingham`s Pi theorem, The fuel consumption (Fc) depends upon (i) ld, (ii) N, (iii) Pb and (iv)P1 hence Fc is a function of ld, N and Pb, P1. Mathematically, Fc = f (ld, N, Pb, P1) ……. (I) Or it can be written as f1 (Fc, ld, N, Pb, P1) = 0 ……… (II) Therefore, total no of variables, n = 5 No of fundamentals dimensions, m = 3 (m is obtained by writing dimensions of each variables as Fc = MT -1, ld = MLT -2, N=T -1, Pb =ML -1 T -2, P1 = ML-1T-2. Thus, the fundamental dimensions in the problems are M, L, T and hence m = 3). Therefore the no. of dimensionless л – terms = n – m =5–3=2 Thus, two л – terms say л1, л2 are formed. Hence equation (II) is written as f1(.л1, л2 ) = 0 ………………………..(III) http://www.ijettjournal.org Page 371 International Conference on Global Trends in Engineering, Technology and Management (ICGTETM-2016) Each л – term = m + 1 variables Where m is equal to 3 and also called repeating variables. Out of five variables Fc, ld, N, Pb and P1, three variables are to be selected as repeating variables, Fc is a dependent variables and should not be selected as repeating variables. Out of 4 remaining variables (One variable should have geometric property, the second variable should flow property and third one should have fluid property. These requirements must be fulfilled.) the variables ld, N and Pb are selected as repeating variables. The variables themselves should not form a dimensionless term and should have themselves fundamental dimensions equal to m, i.e. 3 here. Dimensions of ld, N and Pb are MLT -2, T -1, ML -1 T -2 and hence the 3 fundamental dimensions exists in ld, N and Pb and they themselves do not form dimensionless group. Power of L, Power of M, Power of T, b2= 0 Equating the powers of M, L, and T on both sides, we get Power of M, 0 = a1 +c1+1 a1 +c1 = -1 ………….….(i) Power of L, 0 = a1 – c1…………… (ii) Subtracting equation (ii) from (i), c1 = -1/2 and by putting this value in equation (i), a1 = -1/2 Power of T, 0 = -2 a1 –b1 -2 c1 -1 -1 = 2 a1 +b1 +2 c1 ………………… (iii) Putting values of a1 & c1, we get 2 (-1/2) + b1+2 (-1/2) = -1 -1+b1 -1 = -1 b1 = -1 + 2 = 1 Substituting the values of a1, b1 and c1 in equation (IV), л1= ld -1/2. N 1. Pb -1/2. Fc л1= N .Fc p .l b d л2 = lda2N.b2 Pb.c2. P1 = Mo. Lo. To -2 a2 = (MLT ) (T-1) b2 (ML-1T-2) c2 ML-1T-2 Equating the powers of M, L, and T on both sides, we get ISSN: 2231-5381 a2 = 0 c2= -1 0 = - b2 +2 -2 Substituting the values of a6, b6 and c6 in equation (IV), Л2 = ld0.N0. Pb.-1. P1 P1 Pb Л2 = л- terms in Substituting the value of equation (III), f1(.л1, л2 ) = 0 f1(. N .Fc , p .l b Each л – term is written as according to the equation л1 = lda1N.b1 Pb.c1. Fc a2 b2 л2 = ld N. Pb.c2. P1…………………. (IV) л – terms are determined by the principle of dimensional homogeneity. For the л – term, we have л1 = Mo. Lo. To = (MLT -2) a1 (T-1) b1 (ML -1 T -2) c1 -1 MT 0 = a2 - c2 -1 0 = a2 +c2 +1 0 = -2a2 – b2 -2c2-2 or d N .Fc p .l p .l Fc = = f1( d b or P1 )=0 Pb b N d . f1( P1 ) Pb P1 ,) Pb IV. PROPOSED EXPERIMENTAL PLAN The procedure planned for proposed experimentation is briefly discussed here. Single cylinder, four stroke stationary C.I. engine and air induction system with supercharger is to be selected for the experimental task. In stationary engine operating parameters like load factor can be easily controlled since other factors air resistance, road resistance and vehicle weight are absent. Also value of gravitational acceleration (g) is assumed to be constant because of fixed engine location.Throughout the complete trials, engine jacket cooling water and speed is to be keep constant. Air induction pressure is to be controlled for the analysis of this factor on engine performance. Supercharger arrangement is to be use as a test piece for air induction pressure variations. The different parameters are to be keep at the planned level for the different engine conditions. Different number of load variations and air induction pressure variation are to be observe. Thus different numbers of fuel consumption rates as response variable are going to obtain by keeping other parameters constant each time. Error or the deviations in test might be due to the lack of control in holding the variables at their planned levels or simple lack of precision in the measurements. To minimize the error, each observation is planned to take when the engine setup will reaches at steady state condition [8-14]. V. DEVELOPMENT OF EXPERIMENTAL DATA BASED MODEL One independent Pi term (viz. ) and one dependent Pi term (viz. ) have been identified in the design of http://www.ijettjournal.org Page 372 International Conference on Global Trends in Engineering, Technology and Management (ICGTETM-2016) experimentation. These Pi terms are available for the model formulation. Dependent Pi term is assumed to be the function of the available independent Pi term. The data of the independent and dependent parameters of the system is to be gathered during the experimentation. It is necessary to correlate quantitatively independent and dependent Pi term involved in this man-machine system. This correlation is nothing but a mathematical model as a design tool for engine system performance analysis. The optimum values of the independent Pi terms can be further decided for optimization of this model for maximum efficiency with due considerations for the constraints in each engine application. 5.1. Development of model for dependent Pi term (Л1) : From the analysis of Pi terms, Л1= f (Л2) Where f stands for ―function of‖ A probable exact mathematical form for this phenomenon could be ----------1.1 Equation (1.1) is one of the most important and general relations assumed in scientific work and common functional relationship obtained as a result after applying dimensional analysis technique. There are two unknown terms in the equation 1.1, viz. constant of proportionality K1 and index a1. To get the values of these unknowns minimum two sets of values of Л2. As per the propesed experimental plan in design of experimentation, different set of these values will obtain. To compute the values of unknowns K1 and a1, any arbitrary one set from data can be selected. Then it may not result in one best unique solution representing a best-fit unique curve for the remaining set of the values. To be very specific to find out nCr combinations of r sets taken together out of the available set of the values. Solving these many sets and finding their solutions will be a herculean task. Hence to solve this problem by curve fitting technique will be a good option. To follow curve fitting technique it is necessary to have the equations in the form as given below. Z= a+b*x+c*y+d*z--------1.2 The equation 1.1 can be brought in the form of equation 1.2, by taking the log of both sides of this equation, Log ( ) = log K1 + a1* log ( ) ----------1.3 Let, log ( ) = Z1, log K1 = K1‘, log ( ) = A, Then the equation 1.3 can be written as Z1= K1‘ + a1*A ------------- 1.4 Equation 1.4 is a regression equation of Z on A, an ndimensional co-ordinate system this represents a regression hyper-plane. = n K1‘ + a1* *A= K1‘ + a1* *A -------- 1.5 Where n is the number of runs or the number of sets of these values. These equations are called normal equations corresponding to the equation 1.4 and are obtained as ISSN: 2231-5381 per the definition. In the above sets of equation values of multipliers of K1‘and a1 are to be substituted for computing values of unknowns (viz. K1‘and a1). Values of terms on L.H.S. and the multipliers of K1‘and a1 in the sets of equation 1.5 are to be calculated. After substituting these values in the equation 1.5, one set of equation to be solved simultaneously, to get the values of K1‘and a1. These equations can be solved using MATLAB to get the values of K1‘and a1. VI. CONCLUSIONS Dimensional analysis is best known as well as most powerful tool to make a given test compact in operating plan without losing generality or control. In this work, reduction of variable is done using dimensional analysis. After that procedure of proposed experimental plan is explained this is necessary for performing experiments and to extract expected result of performance enhancement. These extracted results can be used to formulate experimental data based model. Unknowns can find out using MATLAB software. The present work shows vital scope for improvement of operating performance of C.I. engine by optimization of the model formed. ACKNOWLEDGMENT Authors are thankful to the SSBT`s, College of Engineering and Technology, Bambhori, Jalgaon for providing library facility. The authors would like to thank the staff and colleagues for useful discussions. REFERENCES [1] Hilbert Schenck, Theories of engineering experimentation, McGraw-hill book publishing company (1961). ISBN: 9780070552678. [2] D.S. Deshmukh, M.S. Deshmukh and J.P. Modak, ―Experimental Investigation of Effects of Operating Variables on a C. I. Engine Performance, International Journal of Industrial Engineering and Technology (IJIET). ISSN 09743146 Volume 2, Number 1 (2010), pp. 197-206. s [3] D.S. Deshmukh and P.V. Mahajan, "Formulation of Mathematical Model for the study of effect of Backpressure on a C.I. Engine Performance" at ICSES – 10, International Conference organized by S.E.S. College of Engineering, Navalnagar, (2010). [4] Dr. Dheeraj S. Deshmukh, Dipak C. Talele and M.V. Kulkarni, published a research paper entitled ―Development of Mathematical Model for Stationary Compression Ignition Engine Performance Analysis‖ in Pratibha: International Journal of Science, Spirituality, Business and Technology (IJSSBT), ISSN (Print) 2277-7261 and ISSN (on-line):22783857, Page No. 8-17, Volume 2, No.1, November, 2013. [5] A.A. Patil, D.S. Deshmukh, L.G. Navale and V.S. Patil, ―Experimental Investigation of a C.I. Engine Operating Parameters for Energy Efficient Exhaust System Development" International Journal of Innovations in Mechanical & Automobile Engineering (IJIMAE), ISSN 2249-2968 (Print), (2011), Issue – I, Vol. -II, pp. 60-64. [6] J. B. Heywood; ―Internal Combustion Engine Fundamentals; McGraw-Hill, ISBN 0-07-100499-8, (1988) pp. 635-643. [7] D.S. Deshmukh, J.P. Modak and K.M. Nayak, "Experimental Analysis of Backpressure Phenomenon Consideration for C.I. Engine Performance Improvement" International Powertrains, Fuels & Lubricants Meeting, Rio De Janeiro, Brazil, (2010) SAE Paper No. 2010-01-1575. http://www.ijettjournal.org Page 373 International Conference on Global Trends in Engineering, Technology and Management (ICGTETM-2016) [8] M.S. Deshmukh, D.S. Deshmukh and J.P. Modak. "Experimental Investigation of Diesel Particulate Filter System on Single cylinder Stationary C. I. Engine at ICEEE-2009, International Conference organized by Mulshi Institute of Technology and Research, Sambhave, Mulshi, Pune, (2009). [9] D.S. Deshmukh, M.S. Deshmukh and J.P. 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Patel, paper published on title, ―Experimental Investigation on an Internal Combustion Engine for Operating Performance Enhancement" International Journal of Innovations in Mechanical & Automobile Engineering (IJIMAE), ISSN 22492968 (Print), Nov.-.2012, Issue – III, pp. 136-156. http://www.ijettjournal.org Page 374