CAMBRIDGE INTERNATIONAL EXAMINATIONS
Joint Examination for the Higher School Certificate
and General Certificate of Education Ordinary Level
6040/2
METALWORK
PAPER 2 Practical Test
OCTOBER/NOVEMBER SESSION 2002
3 hours
Additional materials:
As listed in Instructions to Supervisors
TIME
3 hours
INSTRUCTIONS TO CANDIDATES
Please see page 2.
INFORMATION FOR CANDIDATES
All dimensions are in millimetres unless otherwise stated.
This question paper consists of 4 printed pages and 2 blank pages.
SPA (NH/PW) S08765/5
© CIE 2002
[Turn over
www.xtremepapers.net
2
From the materials supplied you are to make the HOLE CUTTER shown in the drawing.
All dimensions are in millimetres.
The following material is supplied:
Part 1
One piece bright drawn mild steel 16 diameter x 15 long. Both sides faced and lightly
chamfered.
Part 2
One piece bright drawn mild steel 6 diameter x 60 long. Both ends lightly chamfered.
Part 3
One piece bright drawn mild steel 16 x 12 x 36 long. Both ends squared.
Part 4
One piece bright drawn mild steel 16 x 3 x 92 long. One end squared.
Part 5
One piece bright drawn mild steel 16 diameter x 26 long, prepared prior to the examination.
Part 6
One piece bright drawn mild steel 20 x 10 x 32 long. Both ends squared.
Part 7
One piece bright drawn mild steel 6 diameter x 28 long prepared prior to examination.
Part 8
One piece bright drawn mild steel 6 diameter x 14 long. Both ends lightly chamfered.
Two x M6 x 12 cheese head or round head screws.
One Ø 10 x 1 washer.
One bag in which to enclose work.
Two tie on labels.
Notes
Working Procedures
A
Part 2. One end is push fit to Part 3
B
Part 7. Push fit to Part 3
C
Part 4. May require drawfiling to ensure sliding.
6040/2 O/N/02
www.xtremepapers.net
3
M6 hole
1
D16
2
5
10
36
8
26
4
3
scalpel blade held
in place by M6 x12
cheese/roundhead
screw
7
6
b
Ø
part 6 holds scalpel
blade
M6 screws not shown
R3
HOLE CUTTER
Dimensions in millimeters
6040/2 O/N/02
www.xtremepapers.net
R8
4
7
15
small flat
Ø6
M6
15
60
PART 2
PART 1
16
12
D16
M6 x 10
drill Ø 5
tap M6
11
18
D10
13
26
3
both ends drilled
Ø 6 8 deep
PART 5 (supplied)
PART 3
28
16
Ø6
12
Ø6
7
3
90
small flat
PART 4
PART 7 (supplied)
10
Ø6
5
14
Ø6
26
32
22
14
6
5
M6
3
3
M6
5
20
PART 6
PART 8 (supplied)
6040/2 O/N/02
www.xtremepapers.net
5
BLANK PAGE
6040/2 O/N/02
www.xtremepapers.net
6
BLANK PAGE
6040/2 O/N/02
www.xtremepapers.net