فرع السيراميك ومواد البناء/المرحلة الثالثة Characteristic of Ceramic Materials/mechanical properties 1-7.2 ELASTIC CONSTANTS AND OTHER “CONSTANTS” In this section we will define some of the parameters that describe the mechanical behavior of materials. Some of these parameters are constants, like Young’s modulus E. Some, like hardness, are not. Hardness depends on how the material was tested. These are four constants that are most common. 1- E: Young’s modulus (also referred to as the elastic modulus) is a material constant defined by Eq. 1 for a linear elastic material under uniaxial tensile or compressive stress. FIGURE A: Idealized stress–strain curves for different materials classes. FIGURE B: Factors affecting the mechanical properties of ceramics. It is therefore the slope of a (σ–ε) curve where only elastic deformation occurs. 2. ν: Poisson’s ratio is the negative ratio of the transverse strain (ε T) to longitudinal strain (εL). ……………… (2) For many ceramics and glasses it is in the range 0.18–0.30. 3. μ: Shear modulus is the ratio of shear stress to shear strain. ………… (3) 4. B: Bulk modulus is the ratio of stress to strain for hydrostatic compression. …………… (4) Although these constants are related directly to bonding forces between atoms, in real ceramics they are affected by microstructure, e.g., porosity and the presence of second phases. Because strain is dimensionless, elastic moduli have the same 1 فرع السيراميك ومواد البناء/المرحلة الثالثة Characteristic of Ceramic Materials/mechanical properties dimensions as those of stress: force per unit area (N/m2) or in the SI classification Pa and the relationship among them are: E = 2μ (1+ν); E = 3 B (1 -2ν) Measurement of Young’s modulus How is Young’s modulus measured? One way is to compress the material with a known compressive force, and measure the strain. Young’s modulus is then given by E = (σ/ε) ~ , each defined as described earlier. But this is not generally a good way to measure the modulus. For one thing, if the modulus is large, the extension u may be too small to measure with precision. And, for another, if anything else contributes to the strain, like creep (which we will discuss in a later chapter), or deflection of the testing machine itself, then it will lead to an incorrect value for E - and these spurious strains can be serious. A better way of measuring E is to measure the natural frequency of vibration of a round rod of the material, simply supported at its ends (Fig. H) and heavily loaded by a mass M at the middle (so that we may neglect the mass of the rod itself). The frequency of oscillation of the rod, f cycles per second (or hertz), is given by Fig. H: A vibrating bar with a central mass, M. where I is the distance between the supports and d is the diameter of the rod. From this, 2 فرع السيراميك ومواد البناء/المرحلة الثالثة Characteristic of Ceramic Materials/mechanical properties Use of stroboscopic techniques and carefully designed apparatus can make this sort of method very accurate. The best of all methods of measuring E is to measure the velocity of sound in the material. The velocity of longitudinal waves, v l, depends on Young’s modulus and the density, p: vl is measured by ’striking’ one end of a bar of the material (by glueing a piezoelectric crystal there and applying a charge-difference to the crystal surfaces) and measuring the time sound takes to reach the other end (by attaching a second piezoelectric crystal there). Most moduli are measured by one of these last two methods. 1-7.3 Hardness Hardness is an important property to quantify in ceramics. Measured hardness indicates the ability of the ceramic to resist deformation by a hard object. Usually, Knoop or Vickers diamond indenters are used in conjunction with a microindentation hardness machine.8 Rarely are the popular Rockwell and Brinell indenters used for ceramics research. Vickers indenters are used to characterize roughly 60% of the ceramic hardness values that are published. The indentation force should always be included with the hardness value. Discrepancies can arise at different indentation forces. At higher forces, cracking can complicate the measuring process or make measuring impossible. Measuring the hardness from the indentation, especially at small forces, is also a significant source of error in hardness testing. The hardness value can change based on the force value applied to the test specimen at small forces. Volume 8 of the ASM Handbook8 recommends forces greater than or equal to 9.8 N for Vickers and Knoop indentations. Errors in the measurement of the indentation diagonal length essentially double the hardness error as the hardness value is proportional to the square of the diagonal length. A Versailles Advanced Materials and Standards (VAMS) roundrobin test project conducted on alumina ceramic samples resulted in uncertainty in 3 فرع السيراميك ومواد البناء/المرحلة الثالثة Characteristic of Ceramic Materials/mechanical properties the hardness values given by the laboratories involved. Although using numerous indentations can reduce some of this uncertainty, engineers and scientists conducting hardness tests should nevertheless keep this uncertainty in mind when considering their data. Standards for measuring hardness for ceramics are listed below: Vickers Hardness ASTM, ‘‘Standard Test Method for Vickers Indentation Hardness of Advanced Ceramics,’’ C1427-97 CEN, ‘‘Advanced Technical Ceramics—Monolithic Ceramics—Mechanical Properties at Room Temperature—Part 4: Determination of Vickers, Knoop and Rockwell Superficial Hardness Tests,’’ prEN834-4 4