Arrangements for the Safe Use of Laser Devices in UCL Author: Mr B Kavanagh, Safety Officer Legal requirements The Health and Safety at Work Act (1974) requires that all tasks are performed in such a manner that “so far as is reasonably practicable” there is no risk of injury to: workers, bystanders or member of the public. The Control of Artificial Optical Radiation at Work Regulations 2010 (AOR regs) made under the Health and Safety at Work Act governs the safe use of laser devices. The AOR regs specify that the BS EN 60825:series of standards are the minimum safety standard that must be applied to the use of lasers. Some activities associated with the use of lasers may be specifically legislated for by other regulations also made under the Act: e.g. the Electricity at Work regulations and the Provision and Use of Work Equipment Regulations (1992). UCL Laser Safety Provision Safety Services will provide advice to Departments, and obtain expert advice as necessary. Departmental Laser Safety Provision Organisation Head of Department It is the responsibility of the Head of the Department to ensure that there are arrangements for the safe use of lasers for their department. To assist with the organisation planning and administration of its arrangements for safe use of laser devices, departments should appoint Laser Safety Supervisors. Departmental Laser Safety Supervisor The Departmental Laser Safety Supervisor for a department provides competent advice and administrative assistance to the Head of Department on matters pertaining to the control of the use of laser devices. In particular, the Departmental Laser Safety Supervisor assists the Head of Department to write and implement the Departmental Local Rules for Laser Safety. Safety Services 1 Organising for the Safe Use of Lasers Departmental Laser Safety Supervisors Class 3 and above Laser Devices Departments using class 3 or above must appoint a Departmental Laser Safety Supervisor. Any person using a class 3 or above lasers must be authorised by the Laser Safety Supervisor. All purchasers of laser equipment must be with the approval of the departmental Laser Safety Supervisor. All Class 3 and above lasers should be used in a designated laser area. Precautions should be taken to ensure the security of the laser equipment. Class 1 and 2 Laser devices Department using laser equipment of class 1 or 2 may choose to appoint a Laser Safety Supervisor, or else allow laser safety to be dealt with by research group supervisors and/or the Departmental Safety Officer. Risk Assessment A risk assessment must be prepared to ensure that risks are reduced to an acceptable level. The risk assessment should be conducted by the project supervisor in consultation with the users of the equipment, and if necessary the Departmental Laser Safety Supervisor and the equipment manufacturer or supplier. The user should be aware of the: • hazards associated with the equipment they are to use • systems of work and precautions in place as a result of risk assessment • emergency action to take in case of an accident. The Laser User The users of laser equipment are primarily responsible for the safety of both themselves and of any other persons who may be affected by their actions. Before starting any work the users must be familiar with the: Hazards associated with the use of Laser Equipment Safety requirements and local rules Equipment and the particular work environment they will be working in. Safety Services 2 Laser Controlled Areas A Laser Controlled Area is a location, usually a laboratory, designated by the Departmental Laser Supervisor, specifically equipped and adapted for the safe laser use. The area is classified as being that relevant to the highest class of laser apparatus to be used in the area. A Laser Controlled Area must have specific laser local rules to cover the use of the specific equipment in that area. Entry to a controlled area should be by a door with a special key or unique door entry code. Each Laser Controlled Area must have a designated responsible person (Laser Controlled Area manager). Personal access to a Laser Controlled Area is restricted to those authorised to work within that particular controlled area. Such personnel must be trained operators and must be aware of and understand all the laser hazards that may be encountered within the Laser Controlled Area. Any person using a controlled area must be given a copy of the laser local rules. Training Operation of Class (3A) 3R, 3B and Class 4 laser systems can represent a hazard not only to the user but also to other people over a considerable distance. Because of this hazard potential, only persons who receive training to an appropriate level should be placed in control of such systems. The training should include, but is not limited to: familiarisation with systems operating procedures; the proper use of hazard control procedures, warning signs etc.; the need for personal protection; accident reporting procedures; bioeffects of the laser upon the eye and skin. Safety Services 3 Appendix 1 Basic Laboratory Rules for use of Lasers Do not look into a laser beam. Don’t look down specular reflections (e.g. from reflective surfaces). Don’t stare at diffuse reflections If it looks bright - don’t stare at it! Keep room lights on brightly if possible. The brighter the ambient lighting level, the smaller the eye’s pupil will become and the less chance of a laser beam hitting it. Remove all personal jewellery. Watches and rings etc. act as reflectors. Remove anything which may pose a reflection hazard when entering a laser laboratory; this is to protect you and your coworkers. Do this for even low power lasers so that you get into good habits when using higher power lasers. Locate and terminate all stray beams. Make sure all stray beams are terminated with a matt, diffuse beam dump which can handle the power of the laser beam, e.g. a power transistor heat sink. Clamp all components securely. Double clamp optical components - this helps prevent your experiment from becoming misaligned and reduces the chances of a component moving and sweeping a laser beam over you. Keep beams horizontal. Horizontal beams are usually easier to work with and more predictable. Avoid vertical and skew beams if possible. Change beam height with a periscope and be careful when aligning it. Safety Services 4 Don’t bend down below beam height. If you drop something, block the laser beam at the laser before picking the object up. If you can’t stop the beam exposure, kick the object out of the way so that you don’t trip over it. If you must sit down in the lab, make sure that the chair is high enough, so that your head is above beam height. Remember optical components reflect, transmit and absorb light. Often a transmitting component will also reflect light, a reflecting component will also transmit light. This can lead to stray beams. Be aware that optical components can change their optical characteristics when used with high power lasers; e.g. neutral density filters can bleach or even crack/explode. Don’t forget none optical hazards. Don’t: o o o o o trip over (especially as a result of aversion response), electrocute yourself, spill chemicals, start a fire, burn yourself on cryogenic liquids. Wear laser safety eye-wear. If goggles are provided, wear them. If you think goggles should be provided, see your supervisor, or the Departmental Laser Safety Supervisor, or the Departmental Safety Officer. If in doubt - find out Safety Services 5 Appendix 2 Entertainment and public performance Prior to the public use of any display laser product the operator of the laser system should provide UCL Safety Services with sufficient information, sketches, calculations, radiometric measurement data, etc., to demonstrate that the system can be used safely and without risks to health. The operator should also, similarly, provide written information regarding his security arrangements and define conditions that, should they arise, would require the laser operation to be shut down. Safety Services 6 Appendix 3 Laboratory use of Lasers Class 1 lasers Description of Class 1 lasers from EN 60825-1: 2001 “Lasers which are safe under reasonably foreseeable conditions of operations.” This is not the same as absolutely safe. Description of class 1 M lasers from EN 60825-1: 2001 “Lasers which are safe provided optical instruments are not used” Class 1 lasers may be divided into types Lasers whose outputs are so low that the relevant MPE cannot be exceeded under any viewing conditions. Laser systems where the relevant MPE cannot be exceeded due to engineering design. Radiation from these devices may exceed the MPE if the device is operated with the enclosure opened. There are no special requirements for the use of class 1 lasers. Class 2 lasers Description of a class 2 laser from EN 60825-1: 2001 Lasers emitting visible Radiation in the wavelength from 400 nm to 700 nm (ie visible), which are of a power that eye protection is normally afforded by aversion responses including the blink reflex. Description of a class 2M laser EN 60825-1: 2001 As above provided optical instruments are not used. Control measures. The use of class 2 lasers should be confined to laboratory or demonstration areas. The laser beam should be terminated at the end of its useful path by a suitable beam stop. Open laser beam paths at eye level should be avoided. Do not stare into a laser or at its (specular) reflections. Do not point class 2 lasers at people or animals. Class 3 lasers The description of Class 3A lasers from EN 60825-1: 1994:: Lasers which are safe for viewing with the unaided eye. For lasers emitting in the wavelength from 400 nm to 700 nm protection is afforded by aversion responses including the blink reflex. For other wavelengths the hazard to the unaided eye is no greater than for class 1. Direct intrabeam viewing of Class 3A lasers with optical aids (e.g. binoculars, telescope, and microscopes) may be hazardous. The description of Class 3R laser from EN 60825-1: 2001 Low risk lasers with less than five times the AEL for class 1. Safety Services 7 Control measures. The use of class 3A and 3R lasers should be confined to laboratory or demonstration areas. The laser beam should be terminated at the end of its useful path by a suitable beam stop. Open beam paths at eye level should be avoided and should be enclosed (e.g. within a tube) where practicable. Open laser beam paths at eye level should be avoided. Do not stare into a laser or at its (specular) reflections. Do not point class 3A or 3R lasers at people or animals. Avoid using optical aids, such as telescopes, to view beams as such devices will readily collect all the light from the laser and cause physical damage to the eye. All class 3A and 3R lasers should be stored securely when not in use Laser warning signs must be displayed at the entrance to areas were class 3A lasers are used. Only trained personnel may use class 3A and 3R lasers Class 3B lasers The current description of Class 3B lasers from EN 60825-1: 2001 Direct intrabeam viewing of these lasers is always hazardous. Viewing diffuse reflections is normally safe. Control measures. The use of class 3B lasers should be confined to Controlled areas. Care should be exercised to prevent unintentional specular reflections. The laser beam should be terminated at the end of its useful path by a material that is diffuse and of such a colour and reflectivity as to make beam positioning possible while still minimising the reflection hazards. Open beam paths at eye level should be avoided and should be enclosed (e.g. within a tube) where practicable. Open laser beam paths at eye level should be avoided. Do not stare into a laser or at its reflections. Do not point class 3B lasers at people or animals. Avoid using optical aids, such a telescopes to view beams; as such devices will readily collect all the light from the laser and cause physical damage to the eye. All class 3B lasers should be stored securely when not in use Laser warning signs must be displayed at the entrance to areas were class 3A lasers are used. Only trained personnel may use class 3B lasers Safety Services 8 Class 4 lasers The current description lasers class IV from EN 60825-1: 2001 Lasers which are also capable of producing hazardous defuse reflections. They may cause skin injuries and could also constitute a fire hazard. Their use requires extreme caution Control Measures Beam paths Beam paths should be enclosed whenever practicable. Access to the laser environment during laser operation should be limited to persons wearing proper laser protective eyewear and protective clothing. Beam paths should avoid work areas where possible, and long sections of tubes should be mounted so that thermal expansion, vibration and other sources of movement in them do not significantly affect the alignment of beam forming components. Remote control Class 4 lasers should be operated by remote control whenever practicable, thus eliminating the need for personnel to be physically present in the laser environment. Room illumination Good room illumination is important in areas where laser eye protection is worn. Light coloured diffuse wall surfaces help achieve this condition. Fire Fire, thermally induced aberrations in optical components and the melting or vaporisation of the solid targets designed to contain the laser beam, are all potential hazards induced by the radiation from class 4 lasers. A suitable beam stop should be provided, preferably in the form of an adequately cooled metal or graphite target. Very high power densities can be handled by absorbing the radiation over several reflections, each reflection being inclined at such as angle to the incident radiation as to spread the laser power over a wide area. Invisible reflections Special precautions may be required to prevent unwanted reflections in the invisible spectrum from far infra red laser radiation and the laser target area should be surrounded by a material opaque to the laser wavelength. (Even dull metal surfaces may become highly specular at the CO2 wavelength of 10.6 μm). Local screening should be used wherever practicable to reduce the extent of reflected radiation. Safety Services 9 Appendix 4 Hazards incidental to laser operation Atmospheric contamination a) Vaporised target material and reaction products from laser cutting, drilling and welding operations. These materials may well include asbestos, carbon monoxide, carbon dioxide, ozone, lead, mercury, other metals, and biological material. b) Gases from the flowing gas laser systems or from the by products of laser reactions, such as bromine, chlorine, and hydrogen cyanide. c) Gases or vapours from cryogenic coolers d) Gases used to assist laser-target interactions, such as oxygen. Collateral radiation hazards Ultra-violet collateral radiation There is considerable hazard from ultra-violet radiation associated with flash-lamps and CW laser discharge tubes, especially when ultra-violet transmitting tubing or mirrors (such as quartz) are used. Visible and infra-red collateral radiation The visible and near infra-red radiation emitted from flash tubes and pump sources and target re-radiation may be of sufficient radiance to produce potential hazard. Electrical hazards Most lasers make use of high voltages (>1 kV) and pulsed lasers are especially dangerous because of the stored energy in the capacitor banks. Unless properly shielded, circuit components such as electronic tubes working at anode voltages greater than 5 kV may emit X-rays. Cryogenic coolants Cryogenic liquids may cause burns and require special handling precautions. Materials Processing Specifications for laser products used to process materials may vary according to their intended use. If the users wish to process materials other than those recommended by the manufacturers, the users must make themselves aware of the different degree of risk associated with the processing of such materials and take appropriate precautions to prevent, for example, the emission of toxic fume, fire, explosion or reflection of laser radiation from the work piece. Other Hazards There is potential for explosions at the capacitor bank or optical pump systems during the operation of some high-powered laser systems. There is a possibility of flying particles from the target area in the laser cutting, drilling and welding operations. Explosive reactions of chemical laser reagents or other gases used within the laboratory are also possible. Safety Services 10 Appendix 5 Personal Protective Clothing Eye protection Eye protection must be “suitable and sufficient” for the particular laser device and purpose for which it is used. The following should be considered when specifying suitable protective eyewear: Do risk assessment specific eyewear for the application The wavelength(s) of operation The radiant exposure or irradiance The maximum permissible exposure (MPE) The optical density of the eyewear at laser output wavelength; The visible light transmission requirements; specific to the application the eyewear is intended for The radiant exposure or irradiance at which damage to eyewear occurs The need for prescription glasses; specific to individual users The requirement comfort and ventilation Any degradation or modification of absorbing media, even if temporary or transient The strength of materials (resistance to shock, thermal or physical) Peripheral vision requirements Relevant national regulations, i.e. PPE regulations: 1992 and the requirements that eyewear be CE marked Eye protection which is designed to provide adequate protection against specific laser radiations should be used in all hazard areas where Class 3B or Class 4 lasers are in use. Exceptions are: a) when engineering and administrative controls are such as to eliminate potential exposure in excess of the MPE. b) when, due to the unusual operating requirements, the use of eye protection is not practicable. Such operating procedures should only be undertaken with the approval of the laser safety officer. Note Protective eyewear should be comfortable to wear , provide as wide a field of view as possible, maintain a close fit while still providing adequate ventilation to avoid problems of misting up and provide adequate visual transmittance. Care should be taken to avoid, as far as is possible, the use of flat reflecting surfaces which might cause hazardous specular reflections. It is important that the frame and any side pieces should give equivalent protection to that afforded by the lens (es). Safety Services 11 Protective Clothing Where personnel may be exposed to levels of radiation that exceed the MPE for the skin, suitable clothing should be provided. Class 4 lasers especially are a potential fire hazard and protective clothing should be made from a suitable flame and heat resisting material. Safety Services 12 Appendix 6 Laser Classification Old Current Description Safe time base 2-30,000s Class 1 Class 1 Safe under foreseeable conditions. Class 1M Safe provided optical instruments are not used. Safe for 0.25s Class 2 Class 2 Safe provided blink and aversion responses operate. Class 2M As above; provided optical instruments are not used. Low Risk Class 3A Safe provided optical instruments are not used. Class 3R Low risk lasers with less then 5 times AEL for class 1. Injurious lasers Class 3B Class 3B Can cause injury. Class 4 Class 4 Exposure to direct or diffusely scattered radiation can be dangerous. May cause fires. Safety Services 13 Appendix 7 Medical use of lasers Introduction The use of lasers in treatment differs fundamentally from the majority of laser use, in that medical treatment using lasers may involve the deliberate irradiation of parts of people or animals, something usually studiously avoided. But the normal precautions must be adhered to prevent unintentional exposure to the patient or operator. Specific requirements for Medical Laser Products Each medical laser product shall comply with all of the applicable requirements for laser products of its class. In addition the manufacturers shall: a) For Class 3B or Class 4 laser products, incorporate in each medical laser product a means for the measurement of the level of that laser radiation intended for irradiation of the human body with an error in measurement of no more than ±20%. Indication of the measurement shall be in SI units. b) Supply with each medical laser product instructions specifying a procedure and schedule for the calibration of the measurement system c) Provide a target-indicating device for Class 3B and Class 4 laser products Safety Services 14 Appendix 8 Use of lasers outside laboratory/workshop environment Laser pointers Laser pointers should be of class 1 or 2 wherever reasonably practicable. Persons issued with the pointers should be instructed in there use, preferably by some member of the issuing department with suitable competence. The pointer should be switched off when it is not actually being used. Care should be taken never to direct the laser pointer, at an audience or any other persons, whether it is switched on or not. Surveying equipment (Based on EN60825:1994) Class 2 and Class 2M laser products Outdoor and construction laser installations Wherever reasonably practicable the beam should be terminated at the end of its useful path, and the laser should not be aimed at personnel (at head height). Class 3R laser products used for surveying, alignment and levelling a) Only qualified and trained employees approved by the laser safety supervisor should be assigned to install, adjust and operate the laser equipment. b) Areas in which these lasers are used should be posted with a standard laser warning sign. c) Wherever practicable, mechanical or electronic means should be used to assist in the alignment of the laser. d) Precautions should be taken to ensure that persons do not look directly into the beam (prolonged intrabeam viewing is hazardous). Direct viewing of the beam through optical instruments (theodolite, etc.) may be hazardous and should not be permitted unless specifically approved by a laser safety officer. e) The laser beam should be terminated at the end of its useful beam path and should in all cases be terminated if the hazardous beam path (to NOHD) extends beyond the controlled area. f) The laser beam path should be located well above or below eye level wherever practicable. g) Precautions should be taken to ensure that the laser beam is not unintentionally directed at mirror-like (specular surfaces (most importantly, at flat mirror-like surfaces). h) When not in use the laser should be stored in a location where unauthorised personnel cannot gain access. Safety Services 15 Class 3B and Class 4 laser products Class 3 B and Class 4 lasers in outdoor and similar environments should only be operated by personnel adequately trained in their use and approved by the laser safety officer. To minimise possible hazards, the following precautions should be employed in addition to those given in (EN60825:1994,12.6.2). a) Personnel should be excluded from the beam path at all points where the beam irradiance or radiant exposures exceed the MPE's unless they are wearing appropriate protective eye shields and clothing. Engineering controls such as physical barriers, interlocks limiting the beam traverse and elevation, etc. should be used wherever practicable to augment administrative controls. b) The intentional tracking on non-target vehicular traffic or aircraft, should be prohibited within the nominal ocular hazard distance. c) The beam path should, whenever practicable, be cleared of all surfaces capable of producing unintended reflections that are potentially hazardous, or the hazard area should be extended appropriately. d) Although direct intra-beam viewing of Class 3B lasers is usually hazardous, a beam may in all cases be safely viewed via a diffuse reflector under the following conditions: 1) minimum viewing distance between screen and cornea of 13 cm; 2) maximum viewing time of 10 s If ether of these conditions is not satisfied, a careful evaluation of the hazard necessary. Lasers for surveying, alignment, and levelling Lasers of Class 1 or Class 2 should be used for surveying, alignment, and levelling applications whenever practicable. There may be situations, however, where high ambient light levels require the use of lasers of higher output power. If Class 3A lasers are used, the requirements of sub-clause (EN60825:1994, 12.6.2) should be followed. In addition human access should not be permitted to laser radiation in the wavelength range 400 nm to 700 nm with a radiant power that exceeds 5×10-3 W for any emission exceeding 3.8 × 10-4 s, nor should human access be permitted to laser radiation in excess of AEL for Class 1 for any other combination of emission duration and wavelength range. Safety Services 16 LEGAL REQUIREMENTS .................................................................................................................. 1 UCL LASER SAFETY PROVISION .................................................................................................. 1 DEPARTMENTAL LASER SAFETY PROVISION ......................................................................... 1 ORGANISATION ....................................................................................................................................... 1 ORGANISING FOR THE SAFE USE OF LASERS........................................................................ 2 DEPARTMENTAL LASER SAFETY SUPERVISORS .................................................................................. 2 RISK ASSESSMENT................................................................................................................................. 2 THE LASER USER ................................................................................................................................... 2 LASER CONTROLLED AREAS ................................................................................................................ 3 TRAINING.............................................................................................................................................. 3 APPENDIX 1 BASIC LABORATORY RULES FOR USE OF LASERS................................... 4 APPENDIX 2 ENTERTAINMENT AND PUBLIC PERFORMANCE.......................................... 6 APPENDIX 3 LABORATORY USE OF LASERS ........................................................................ 7 CLASS 1 LASERS .................................................................................................................................... 7 CLASS 2 LASERS .................................................................................................................................... 7 CLASS 3 LASERS .................................................................................................................................... 7 CLASS 3B LASERS ................................................................................................................................. 8 CLASS 4 LASERS .................................................................................................................................... 9 APPENDIX 4 HAZARDS INCIDENTAL TO LASER OPERATION ........................................... 10 ATMOSPHERIC CONTAMINATION.......................................................................................................... 10 COLLATERAL RADIATION HAZARDS .................................................................................................... 10 ELECTRICAL HAZARDS ......................................................................................................................... 10 CRYOGENIC COOLANTS ....................................................................................................................... 10 MATERIALS PROCESSING .................................................................................................................... 10 OTHER HAZARDS ................................................................................................................................. 10 Safety Services 17 APPENDIX 5 PERSONAL PROTECTIVE CLOTHING ............................................................. 11 EYE PROTECTION.................................................................................................................................. 11 PROTECTIVE CLOTHING ....................................................................................................................... 12 APPENDIX 6 LASER CLASSIFICATION ...................................................................................... 13 APPENDIX 7 MEDICAL USE OF LASERS................................................................................... 14 INTRODUCTION...................................................................................................................................... 14 SPECIFIC REQUIREMENTS FOR MEDICAL LASER PRODUCTS ............................................................ 14 APPENDIX 8 USE OF LASERS OUTSIDE LABORATORY/WORKSHOP ENVIRONMENT ............................................................................................................................................................... 15 LASER POINTERS .................................................................................................................................. 15 SURVEYING EQUIPMENT ....................................................................................................................... 15 Safety Services Reference(s): Safe Use of Laser Devices First Published Reviewed July 02 July 03 Safety Services 18