Lecture#9 Review to: - Materials and packing - metals - Theoretical density - Miller Indices Dr.Haydar Al-Ethari - Polymorphism and Allotropy References: 1- Michael F. Ashby, David R. H. Jones, 1996, Engineering Materials, An Introduction to their Properties and Applications, Second Edition, Butterworth &Heinemann. 2- Derek Hull, David Bacon, (2001), Introduction to Dislocations, fourth edition, Butterworth-Heinemann. 3- Hosford W.F, (2005), Mechanical Behavior of Materials, Cambridge 4- Meyers M.A. and Chawla K.K., (2009). Mechanical Behavior of Materials, Prentice- Hall. 5- Dieter G.E., (1986), Mechanical Metallurgy, McGraw-Hill MATERIALS AND PACKING Crystalline materials:- atoms pack in periodic, 3D arrays • typical of : -metals -many ceramics -some polymers Noncrystalline materials:- atoms have no periodic packing • occurs for: - complex structures - rapid cooling "Amorphous" = Noncrystalline METALLIC CRYSTALS tend to be densely packed. They have several reasons for dense packing: -Typically, only one element is present, so all atomic radii are the same. -Metallic bonding is not directional. -Nearest neighbor distances tend to be small in order to lower bond energy. • METALS have the simplest crystal structures. We will look at three such structures :- 1- SIMPLE CUBIC STRUCTURE (SC) • Rare due to poor packing (only Po has this structure) • Close-packed directions are cube edges. * close-packed directions a, R=0.5a, contains 8 x 1/8 = 1 atom/unit cell 2- BODY CENTERED CUBIC STRUCTURE (BCC) (Alpha-iron, columbium, tantalum, chromium, Mo, W……) 3- Face centered cubic : FCC (Al, Cu, Ag, Pb, Ni, Au……….) THEORETICAL DENSITY, ρ= nA VC N A n- atoms/unit cell; A- Atomic weight (g/mol); Vc- Volume/unit cell (cm3/unit cell); NA- Avogadro's number (6.023 x 1023 atoms/mol) Example: Copper • crystal structure = FCC: 4 atoms/unit cell • atomic weight = 63.55 g/mol (1 amu = 1 g/mol) • atomic radius R = 0.128 nm Compare to actual: cu = 8.94 g/cm3 Result: theoretical cu = 8.89 g/cm3 The densest packing: The shaded planes are close packed in both structures. What is the difference in the stacking sequence of the close packed planes that makes HCP different from FCC? The figure below provides the mechanism for producing HCP and FCC crystals with packing of closed packed planes. Possible stacking of close packed planes. Stacking sequences of the type ABABAB or ACACAC are the same (they can be transformed into each other by rotating the crystal by 180 deg. and produce the HCP structure. It is much easier to see this with 3D ball models. In conclusion an FCC structure: ABCABCABC... HCP structure: ABABAB.. or ACACAC. Miller Indices: To determine the Miller indices of a direction: Find the coefficients l,m, n of the vector r such that: r = la1 + ma2 + na3 Reduce these 3 numbers to the smallest integers having the same ratio Enclose these in square brackets. [231] [210] [ 1 01] [166] The directions for the vectors shown are r1 = [011], r2 = [1 1 0], r3 = [ 1 01] and r4 = [01 1 ].All directions shown in the Fig. are close packed directions. The equivalent family of directions in the FCC structure are the < 110 > directions. < 110 > represents the directions [110], [1 1 0], [101], [10 1 ], [011], [01 1 ] and their negative [ 1 1 0], etc. The close-packed directions in bcc are the directions < 111 > (body diagonal of the unit cell). The Miller indices of all possible specific close packed directions in the BCC structure are [111], [1 1 1], [ 1 11], [11 1 ], [ 1 1 1 ], 1 1 1 ], [1 1 1 ], [ 1 1 1]. MILLER INDICES FOR PLANES IN CUBIC STRUCTURES, Miller Indices for Planes: To find the Miller indices of a plane: Find its intercepts with the a1, a2 and a3 axes. Take the reciprocals of these intercepts. Reduce all fractions to the lowest common denominators. Enclose the 3 numbers which are numerators of these fractions in round parentheses ( ) to represent the specific plane. Family of planes All equivalent planes in a structure are conventionally represented by one set of Miller indices in curly brackets { }. All close packed planes in the FCC crystal can be represented by writing ‘(111) type planes’. In FCC {111} represents: (111), (1 1 1), (11 1 ), ( 1 11), ( 1 1 1 ), (¯11 1 ), (¯1 1 1), (1 1 1 ). To find another set of indices for a set of parallel planes, take the negative of the known indices. For example the following planes are parallel to each other: (111) and ( 1 1 1 ), (1 1 1) and ( 1 1 1 ), (11 1 ) and ( 1 1 1), and ( 1 11) and (1 1 1 ). Octahedral plane in an FCC or BCC structure Note that for the cubic systems that the [hkl] direction is always normal to the (hkl) plane. This is not true for other crystal systems. Miller Indices for Hexagonal structures: Consider the Miller indices of the planes A,B,and C in a hexagonal structure based on the 3 axis system shown. It is easy to show that plane A=(100), plane B=(010) and plane C=(1 1 0). These planes are actually equivalent in the hexagonal system, yet using the three-axis system, they have different Miller indices. Note that planes A, B, C are equivalent crystallographic planes since there is a 6-fold symmetry around the a3 axis. A 3600/6 = 60 0 rotation brings plane A into plane B, etc. Similarly note that in the hexagonal structure shown, the [100] direction is not normal to the plane (100)! By convention a 4-axis –4-index system is used to describe the hexagonal structure which removes these apparent discrepancies. The Miller indices (l,m, n, 0) of the planes A, B, C are found as before from the intersections of the plane with the 4-axes. They are plane A=(10 1 0), plane B=(01 1 0) and plane C=(1 1 00). Planes A, B, C are {1 1 00} type planes in the 4-index system. Basal plane in HCP: The plane perpendicular to the a4 axis is called the basal plane. Its Miller indices are (0001). Note that the basal plane is closepacked plane in HCP. Miller Indices for directions in hexagonal structures To determine indices for directions in hexagonal structures: [hkil] these indices are translations parallel to the 4 axes that cause motion in the required direction. Since the ‘unit vectors’ in the a1, a2, a3 and c directions are not independent, we need to maintain the relation i = (h + k). The close packed directions in the HCP structure are of the < 2 1 1 0 > type. All of them lie in the basal plane. The HCP structure. The basal plane (0001) is close packed (not ideally) and the close packed direction is < 11 2 0 >. Polymorphism and Allotropy: Polymorphism is the property of a material to exist in more than one type of space lattice in the solid state. If the change in structure is reversible, then the polymorphism change is known as allotropy. At least fifteen metals show this property and the best-known example is iron. When iron crystallizes at 2800o it is BCC ( Fe), at 25540 F the structure changes to FCC ( Fe), and at 16700 F it again becomes BCC ( Fe).