Synthesis of Nylon 6,10 Background and Application. Polymers are large molecules made up by joining together many small molecules. The small molecules that go into making a polymer are called monomers. When just two monomers join together the product is called a dimer. When three, link together, a trimer. What would a molecule be called that is made up of 4 molecues? 5 ? 6? Oligomers are medium sized molecules usually made from 8 to about 20 molecules. Polymers can be made up from between about 20 and 10,000 monomers or more. Polymers make up a large bulk of the commercially important organic chemicals. When a polymer is made up entirely of one monomer, it is called a homopolymer. One example is polyethylene which is made up of many ethylene units joined together. Polyethylene is the most common polymer used in the world. All plastics products marked with a 2 inside a triangle are made of polyethylene. As you have seen previously, a condensation reaction is a reaction where two (or more) molecules join together to form one larger molecule and a small molecule typically water being produced as a side product. In today’s reaction the small side product molecule is not water but HCl. Hence, this reaction should be done in the hood, and the product rinsed in sodium bicarbonate water to neutralize the acid before handling. In this reaction 1,6-hexanediamine or 1,6-diaminohexane (also commonly called hexamethylene diamine) is reacted with sebacoyl chloride (also called decadioyl chloride). Both amine ends of the 1,6-diaminohexane react with both acid chloride ends of the sebacoyl chloride to form new amide linkages. The polymer which forms is made up of alternating 1,6-diaminohexane and sebacoyl groups. This is called an alternating copolymer. This particular Nylon is made of units of 6 carbons between two nitrogen atoms, an amide linkage, an another unit of 10 carbons. This repeats many many times; therefore this is Nylon-6,10. Nylon is used in a wide variety of household product including stockings, windbreakers, shoestrings, car parts, tents, and fishing poles. SAFETY Sebacoyl Chloride reacts with water immediately to form HCl gas. Sebacoyl Chloride caused severe burns upon contact. Keep away from skin, eyes and clothes. Sebacoyl Chloride is a lachrymator. This means it causes severe irritation to the eyes and results in prolific tearing and pain. Wear goggles at all times during this experiment. If any bodily contact is made with Sebacoyl Chloride, wash with copious amounts of water immediately. Chlorinated hydrocarbons tend to be toxic. Keep methylene chloride away from skin. REACTION PROCEDURE Work with a partner. Obtain two 50 mL beakers. Be sure these are very clean. Wash with soap and water, then acetone if necessary. Label one beaker “W” for water based. Label the other “M” for methylene chloride based. Into the “M” beaker place 12 mL (two 6 mL pumps) of methylene chloride (dichloromethane). Carefully, while wearing gloves, fill pre-marked pipette to line (~ 0.5 mL) with sebacoyl chloride. Dispense immediately into beaker containing methylene chloride. Dispose of pipette in large beaker in hood marked “Used Sebacoyl Chloride Pipettes”. Swirl “M” beaker to mix. Into other “W” beaker place 6 mL (1 pump) of 1,6-diaminohexane solution in water. Bring both beakers and a copper hook and a wooden stick to any other open hood space. Water is less dense than methylene chloride (1.0g/mL vs 1.3 g/mL). It is desired to layer the 1,6-diaminohexane in water on top of the sebacoyl chloride in the methylene chloride. To do this, slowly pour the contents of the “W” beaker down the inside of the “M” beaker with minimal mixing. There should be two definite layers. Set the beaker down on the floor of the hood. The nylon forms spontaneous at the interface of the two liquids. Work with partner on next step. One person will hook the nylon which forms at the interface with a copper hook and pull slowly straight up as high as possible. The second person uses a wooden stick and grabs a portion of nylon string and pulls as high as they can go. Repeat until no more nylon forms. Another alternative to this method is for the first person to pull the nylon and wrap it on a 100 mL graduated cylinder. Then the cylinder is rotated and the nylon strand is coiled around the cylinder. Dunk formed nylon into sodium bicarbonate solution to neutralize any hydrochloric acid. Dry on paper towel. Feel free to take home or tape in lab notebook. CLEANUP Dispose of residual liquid from “M” beaker into halogenated organic liquid waste container. Dispose of residual liquid from “W” beaker into Aqueous liquid waste container. Replace copper hook on back bench. Wipe work area down with wet sponge. Wash hands. Revised November 18, 2013 S. L. Weaver Identification and uses for plastics and recycled plastics Plastic Identification Code Name of plastic Structure of Monomer and Polymer polyethylene terephthalate PET OH H2C HO HO H3C high density polyethylene HDPE CH2 O C H2 H2C unplasticised polyvinyl chloride UPVC C H2 CH2 O O O C C O O C C H2 C H3C C H2 CH2 Soft drink and mineral water bottles, filling for sleeping bags and pillows, textile fibers. Soft drink bottles, (multi-layer) detergent bottles, clear film for packaging, carpet fibers, fleecy jackets. Very common plastic, usually white or colored. Crinkly shopping bags, freezer bags, milk and cream bottles, bottles for shampoo and cleaners, milk crates. Compost bins, detergent bottles, crates, mobile rubbish bins, agricultural pipes, pallets, curbside recycling crates. Hard rigid plastic, may be clear. Clear cordial and juice bottles, blister packs, plumbing pipes and fittings. Detergent bottles, tiles, plumbing pipe fittings. Flexible, clear, elastic plastic. Garden hose, shoe soles, blood bags and tubing. Hose inner core, industrial flooring. Soft, flexible plastic. Lids of ice-cream containers, garbage bags, garbage bins, black plastic sheet. Film for builders, industry, packaging and plant nurseries, bags. Hard, but flexible plastic many uses. Ice-cream containers, potato crisp bags, drinking straws, hinged lunch boxes. Compost bins, curbside recycling crates, worm factories. Rigid, brittle plastic. May be clear, glassy. Yoghurt containers, plastic cutlery, imitation crystal “glassware”. Clothes pegs, coat hangers, office accessories, spools, rulers, video/CD boxes. Foamed, lightweight, energy absorbing, thermal insulation Hot drink cups, takeaway food containers, meat trays, packaging. n H2 C CH3 n H2 C H3C HC CH2 CH CH3 n Cl H2C CH2 H2 C H3C C H2 CH3 n polypropylene PP H2 C H3C HC CH2 CH CH3 n H3C polystyrene PS Clear tough plastic, may be used as a fiber. Cl Cl low density polyethylene LDPE Some uses for plastic made from recycled waste plastic CH3 CH Cl plasticised polyvinyl chloride PPVC Some uses for virgin plastic n H3C HC OH Description CH3 H C CH2 H2 C H2 C H2 C CH CH3 n EPS, expanded Polystyrene other Includes all other plastics, including acrylic and nylon.