TRI-SERVICE ELECTRICAL WORKING GROUP (TSEWG) 07/16/08 TSEWG TP-10: ARC FLASH LEVELS FOR FUSED VOLTAGE INPUTS TO ELECTRICITY METERS INTRODUCTION. NAVFAC Specification 26 27 13.00 20, Electricity Metering, requires fusing for the voltage input to an electricity meter and does not recommend the use of potential transformers for 480-volt applications. This Technical Paper discusses the typical arc flash level downstream of a fused input to a typical electricity meter. For the purposes of analysis, two cases are considered: • A relatively large distribution transformer with a large available short circuit current on the secondary side. • A relatively small distribution transformer with a small available short circuit current on the secondary side. The above two cases likely bound typical installations. ANALYSIS CONFIGURATION. A simple EasyPower model was developed with two distribution transformers as shown in Figure 1. Transformer TX-1 is a 2000 kVA transformer and Transformer TX-2 is a 45 kVA transformer. The output of each transformer has 10 feet of #10 awg conductor representing the supply to the electricity meter. Each conductor is protected by a Class RK-5 600-volt fuse, which is a typical fuse type for this application. Figure 1 EasyPower Model The available short circuit current (kA) for this configuration is shown in Figure 2. As shown, the large transformer has a short circuit current of about 36 kA and the small 1 TRI-SERVICE ELECTRICAL WORKING GROUP (TSEWG) 07/16/08 transformer has a short circuit current of about 1.4 kA. Conductor resistance reduces the short circuit current available at the meter. Figure 2 Short Circuit Current ARC FLASH RESULTS. Figure 3 shows a typical arc flash result for this configuration. Figure 3 Arc Flash Level Figure 3 shows a Category 0 arc flash level; this particular result is based on 20 ampere fuses in each line. These results remain at Category 0 for fuse sizes up to 110 amperes. The results are based on the time-current response of the fuse. The lower short circuit current level of the smaller transformer eventually becomes limiting 2 TRI-SERVICE ELECTRICAL WORKING GROUP (TSEWG) 07/16/08 because of the longer fuse response duration for the lower short circuit current. Table 1 summarizes the results in terms of cal/cm2 at a working distance of 18 inches. Table 1 Arc Flash Levels as a Function of Fuse Size (cal/cm2) Transformer T-1 (2000 kVA) T-2 (45 kVA) 10 amp 20 amp 50 amp 100 amp 110 amp 125 amp 150 amp 200 amp 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.4 0.0 0.0 0.1 1.1 2.0 4.2 10.4 15.9 Figure 4 shows a coordination plot for the 200 ampere fuses protecting the meter on the 45 kVA transformer. The transformer secondary-side short circuit current of about 1.3 kA will take several seconds to clear. 3 TRI-SERVICE ELECTRICAL WORKING GROUP (TSEWG) 07/16/08 Figure 4 Coordination Plot 1000 4 5 6 7 8 9 10 2 CURRENT IN AMPERES AT 480 VOLTS 3 4 5 6 7 8 9 100 2 3 4 5 6 7 8 9 1000 2 3 4 5 6 7 8 9 10000 2 3 4 5 67 1000 700 700 500 400 300 500 400 300 100 TIME IN SECONDS 200 FS-3 BUSS (Std) FRN-R(RK-5) 200A 100 70 70 50 40 30 50 40 30 20 20 10 10 7 7 5 4 3 5 4 3 2 2 1 1 .7 .7 .5 .4 .3 .5 .4 .3 .2 .2 .1 .1 .07 .07 .05 .04 .03 .05 .04 .03 .02 .01 .02 FS-3 1425A 4 5 6 7 8 9 10 2 3 4 5 6 7 8 9 100 2 3 4 5 6 7 8 9 1000 2 TIME IN SECONDS 200 3 4 5 6 7 8 9 10000 2 3 4 5 67 .01 CURRENT IN AMPERES AT 480 VOLTS In summary, fusing the voltage input to the electricity meter provides adequate arc flash protection. Although larger fuse sizes were evaluated here, the fuses used should typically be 20 amperes or less to provide conductor protection. Potential transformers should not be necessary for 480-volt applications. 4