Integrated Microfluidic Systems in Challenging Environments: Biological Studies in Earth Orbit Tony Ricco NASA Ames Research Center, Moffett Field, CA On leave from Stanford University O/OREOS GeneSat PharmaSat Life Science Studies in Space: Why, How? • One of NASA’s missions is human exploration of the solar system – – – – – • Study space effects at fundamental biological level to develop strategies/therapies In-situ experiments: immediate, accurate info. (vs. sample return) Microgravity plus complex space radiation environment can’t be simulated on Earth Modern life science research is compatible with small, autonomous payloads Small satellites offer frequent, inexpensive space access as 2° payloads Deleterious effects of space travel are relevant to health on Earth – Loss of bone density – Degradation of immune efficiency – Atrophy of muscles – Radiation damage – Some biological effects are accelerated in space: unique insights into their mechanisms could lead to new or more effective therapies • First Mission: GeneSat-1 demonstrated real-time measurement of gene expression levels in autonomous 5-kg satellite in Earth orbit GeneSat-1 model organism: E. coli • ~1 x 2 !m bacteria • survive nutrient deprivation in dormant state over wide temp. range (4 – 37 °C) until stable orbit • GFP fusions track expression of key genes • fluorescent assay of GFP levels • optical density measurement for population estimate 1 Date: 11-June-07 GeneSat System Architecture Overall system concept Tony Ricco, John Hines, GeneSat team Remarkable constraints… • 2 kg total mass PCB data logger • 2 W average power • 2 L total volume fluidic card w/ heaters PCB LED/processing … & requirements • full autonomy • 12 high-sensitivity blue-excited fluorescence + optical density units, < 30 cm3 (2 in3) each • integrated fluidics and culture wells, 10 expts. in 1.1 mL • zero-power stasis of biology • integral control measurements • stable 1 atm, high RH, 34 ± 0.5 °C environment media bag optics rails pump, valve optics array front support GeneSat Payload System Fluidic card Date: 11-June-07 David Oswell, Tony Ricco, Chris Storment, Matthew Piccini, Leanna Levine • 12-well culture-and-analysis plate • 10 assay wells, 2 control/standard wells • 110 !L/well ! 1.1 mL total on-card volume • Reservoir capacity ~15 mL ALine • Membrane filter at each well inlet and outlet • Loaded pre-launch with E. coli in stasis medium • Infused upon stable (g, T) orbit with glucose solution to initiate growth Gas-permeable membrane (applied after culture inoculation) 3.3 mm Bio-zone channel 6.5 mm channel 0.5 !m membrane Optically clear acrylic 2 Date: 11-June-07 GeneSat Payload System Fluidic system George Swaiss, David Oswell, Chris Storment, Matthew Piccini 4 psi 28 kPa Nutrient evaporation Fluidic card Valve 0.5 psi 3.5 kPa GeneSat Payload System Optical system Well w/ E. coli (110 !L) Saline/ waste Date: 11-June-07 Linda Timucin, Tony Ricco, Stephane Follonier, Peter Mrdjen, Bob Ricks, Optical Research Associates, Optics One Optical density (light scattering) green LED 3.5 mm dia. ellipsoid Fluidic card 48 mm Excitation filter Emission filter Intensity-tofrequency detector (TAOS TSL 237: 105 linear range) 48 X 34 X 18 mm = 29 cm3 (1.8 in3) Fluorescent excitation LED (Luxeon: 1 W) 3 GeneSat Payload System Sensors Pressure Sensor Temperature Sensor Date: 11-June-07 Chris Storment, Bob Ricks, Matthew Piccini Relative Humidity Sensor Radiation Sensor (PIN diode) Analog Devices 590 Motorola MPXH6101A Hamamatsu S3071 3-Axis Accelerometer Silicon Designs 1221-002 4 GeneSat Launch: 16 Dec 2006 420 km, 90 min orbits; re-entry/disintegration 04-August-2010 GeneSat-1: Comparing flight with ground control 5 PharmaSat: Effect of Microgravity on Yeast Susceptibility to Antifungal Drugs Tony Ricco, Macarena Parra, John Hines, Mike McGinnis, Dave Niesel, Matthew Piccini, Linda Timucin, C. Friedericks, E. Agasid, C. Beasley, M. Henschke, C. Kitts, A. Kudlicki, E. Luzzi, D. Ly, I. Mas, M. McIntyre, R. Rasay, R. Ricks, K. Ronzano, D. Squires, J. Tucker, B. Yost NASA Ames, UTMB, Santa Clara U. • Grow yeast cells in multiwell fluidics card in microgravity • Measure efficacy of antifungal agent to inhibit growth of fungus • Control + 3 concentrations of antifungal • 12 wells each for statistics • Measure cell health & growth: • Optical absorbance (turbidity, OD) • Viability indicator: Alamar Blue • Colorimetric assay: metabolic products cause blue dye " pink dye S. cerevisiae LAUNCH: 19 May 2009 Fluidic/Thermal/Optical Architecture heater layer PC board LED thermal spreader w/ T sensors capping layer capping layer Gas-perm. membrane Optical quality / clear outlet Acrylic filter: 1 !m 4 mm channel yeast 7.7 mm channel Acrylic filter: 1 !m inlet Gas-perm. membrane Optical quality / clear capping layer capping layer spreader w/ sensors Detector chip PC board heater layer 3-color LED for OD & viability: track population during growth, viability using Alamar Blue indicator dye Fluidic/ optical/ thermal crosssection Detector for OD and viability measurement using 3-color absorbance 6 PharmaSat Technology Architecture - 2 Fluidic, optical, & thermal layers Solar panels optical PCB/excitn. heater layer thermal sprdr Electronics BFOT* card stack fluidic card fluid storage & delivery Bus Pressure vessel thermal sprdr heater layer optical PCB/detn. *BFOT = Biology/Fluidics/Optical/Thermal PharmaSat Fluidics Card • Micronics’ approach to PharmaSat fluidics card – laser-cut acrylic layers – roller laminated using pressure-sensitive adhesive same adhesive proven on GeneSat 7 PharmaSat Fluidic Mixing, Dilution, & Delivery System Alamar Blue concentrations & OD calculated from RGB absorbances including spectral overlap corrections [ABoxidized] (blue form) [ABreduced] (pink form) Optical Density (no. of cells) 8 PharmaSat Data (red (red channel) channel) • Antifungal effect is clear in both Spaceflight and Ground • Response for High Antifungal consistent with metabolism being less suppressed in !gravity than on Earth… but cell division remains suppressed 9 Organism/ORganics Exposure to Orbital Stresses: The O/OREOS NanoSatellite A. J. Ricco, D. Squires, J. W. Hines, P. Ehrenfreund,1 R. Mancinelli2, A. Mattioda, W. Nicholson3, R. Quinn2, O. Santos Science support: N. Bramall, J. Chittenden, K. Bryson, A. Cook, M. Parra, D. Ly Development by the NASA-Ames Nanosatellite Engineering Team NASA Ames Research Center Washington University 2 SETI Institute 3 University of Florida/Kennedy Space Center 1 George O/OREOS Dual-Payload Technology Architecture Each P/L experiment-plus-instrument contained in a single 10-cm cube opening motor electronics UV-vis spectrometer Organics P/L solar panels LED PC board biobiobioBlock Block Block 1 2 3 Bus Detector board electronics Biology P/L Bus 10 Payload 1: Space Environment Survivability of Live Organisms (SESLO) Astrobiology: Origin, evolution, distribution, & future of life in the universe • Two organisms, wildtype & mutant, exposed to !gravity & space radiation – < 10-3 g – 2 – 20 Gy total dose (6 months in 650 km orbit) • Dry organisms on !well walls pre integration • Rehydrate & feed 6 !wells / organism: t = 1 wk, 3 mo, 6 mo • Grow @ 35 – 37 °C for 1 – 17 days • Measure RGB transmittance @ 615, 525, 470 nm Bacillus subtilis – track culture population via optical density (both organisms) – track metabolic activity via Alamar Blue (B. subtilis only) • Sensors: T, p, RH, rad (integrated dose), !grav » » » » Halorubrum temperature (6 sensors per 12-well bioblock) chaoviatoris pressure, relative humidity (1 sensor each) radiation total dose @ both ends of wells (2 radFETs) microgravity levels calc’d. from solar panel currents SESLO (bio) Fluidic/Thermal/Optical Architecture Fluidic / optical / thermal cross-section heater layer radFET space radn. PC board – 0.8 mm thick LED thermal spreader w/ T sensors capping layer PTFE membrane capping layer air nucleopore membrane (hydrophobic) 2.8 mm Polycarbonate or ultem (polyamide) nucleopore membrane (hydrophilic) 12 mm Polycarb. + PVP Gas-perm. membrane Optical quality / clear capping layer capping layer sapphire Detector spreader w/ sensors radFET heater layer PC board 11 SESLO Integrated Fluidic System: 3 independent bioBlocks bioBlock1 9 mm pump Growth medium A V V Growth medium B pump 75 !L per well NC solenoid valves open 2x/day to maintain fluid back-pressure to compensate for evaporation from wells throughout organism growth period !"!#$%&'#%()*+,-%!.//012 34+--)= 1),+7-%7; >1)**.1) ?)**)5@ !"#$"%&' ($'#&( 34)1/05 67-8175 10=C"3* 9.*%:-8)1;0<) A0=+0B7-%!4+)5= 12 O/OREOS Prototype & Flight Unit SEVO SESLO Launch: Fall, 2010 (Kodiak, Alaska) Conclusions The tools of bio- and micro-technology combined with automation & integration enable a range of biology experiments in small space platforms • Small satellites enable more experiments: space access, low cost • Fundamental biological phenomena in a unique environment • Human health & safety • Origin, evolution, distribution, & future of life in the universe (astrobiology) • Unique zero-shear-rate suspensions of cells & microorganisms • Relevance to terrestrial medicine & pharma development • Accelerated test platform: osteoporosis, muscle atrophy, immune impairment, radiation effects • Novel conditions impact microorganism function including metabolic processes, secreted proteins • Spaceflight environment increases the virulence of some pathogens • Growth of ultra-low-defect-density protein crystals 13