JBED Journal of Building Enclosure Design An official publication of the Building Enclosure Technology and Environment Council (BETEC) of the National Institute of Building Sciences (NIBS) Winter 2007 Airtightness of Commercial Buildings: Taking Notice, Finally Pembina, ND Permit No. 14 PAID PRSRT STD U.S. Postage Contents JBED Published For: NIBS / BETEC 1090 Vermont Avenue, NW, Suite 700 Washington, DC 20005-4905 Phone: (202) 289-7800 Fax: (202) 289-1092 nibs@nibs.org www.nibs.org Published by: MATRIX GROUP PUBLISHING Please return all undeliverable addresses to: 16516 El Camino Real Suite 413, Houston, TX 77062 Phone: (866) 999-1299 Fax: (866) 244-2544 PRESIDENT & CEO Jack Andress Features: 12 16 26 32 38 42 SENIOR PUBLISHER Maurice P. LaBorde PUBLISHER & DIRECTOR OF SALES Joe Strazzullo jstrazzullo@matrixgroupinc.net Air Barrier Systems Defined Impacts of Airtightness on Energy Use Commissioning Airtight Building Enclosures Calculate the Costs, Prove the Performance Under Floor Air Distribution: The Good, The Bad and the Ugly 26 PreConstruction 44 Definition 48 Air Tightness: The British Experience New Test Standards for the Building Enclosure A Critical Review of the Use of Double Façades for Office Buildings in Cool Humid Climates EDITOR Jon Waldman FINANCE/ACCOUNTING & ADMINISTRATION Shoshana Weinberg, Pat Andress, Nathan Redekop accounting@matrixgroupinc.net DIRECTOR OF MARKETING & CIRCULATION Jim Hamilton SALES MANAGER Neil Gottfred SALES TEAM LEADER Donna Billey MATRIX GROUP PUBLISHING ACCOUNT EXECUTIVES Travis Bevan, Albert Brydges, Lewis Daigle, George Gibson, Rick Kuzie, Ron Morton, Declan O’Donnovan, Ken Percival, Melvin Ramos, Vicki Sutton, Darcy Tkach, Jason Wikis ADVERTISING DESIGN James Robinson LAYOUT & DESIGN J. Peters ©2007 Matrix Group Publishing. All rights reserved. Contents may not be reproduced by any means, in whole or in part, without the prior written permission of the publisher. The opinions expressed in JBED are not necessarily those of Matrix Group Publishing. Double Façcades EDITOR-IN-CHIEF Shannon Lutter shannonl@matrixgroupinc.net 12 Messages: 06 08 From NIBS President, David A. Harris 48 From BETEC Chairman, Wagdy Anis Industry Updates: 06 54 57 Calendar of Events BEC Corner NIBS Application 08 56 57 Calendar of Events On the cover: To Come BETEC Application Buyer’s Guide Winter 2007 5 Message from NIBS David A. Harris, FAIA This new and important journal is becoming an essential information source on research and development issues related to building enclosure systems for North CALENDAR OF INDUSTRY EVENTS America. FEBRUARY Event: CTI Annual Conference Date: February 4 – 7 Web: www.cti.org Event: MCAA Annual Convention Date: February 25 - March 1 Web: www.mcaa.org Event: FILTECH 2007 Date: February 27 - March 1 Web: www.filtecheuropa.com Event: Refrigeration & Air Conditioning Exhibition 2007 Date: February 27 - March 1 Web: www.racexhibition.com Event: aqua-therm Date: February 27 - March 2 Web: www.msi-fairs.com Event: CLIMATIZACIÓN Date: February 28 - March 3 Web: www.ifema.es WELCOME BACK TO THE JOURNAL OF Building Enclosure Design (JBED)! The National Institute of Building Sciences (NIBS) and its Building Enclosure Technology and Environment Council (BETEC) are delighted to this. Matrix Publishing Group informs us that JBED has grown by more than 10 per cent over the inaugural issue. Readership has greatly increased too, as the demand for copies of the first issue far exceeded the number printed. Hundreds of names have been added to the subscription list. The value of BETEC’s contributions will continue to expand through JBED’s widening distribution to members of not only NIBS councils, but high-level corporate, government, and association executives, as well as design and construction professionals, and researchers and academics throughout Canada and the United States. The results of numerous research initiatives and symposia and the Envelope Design Guide (featured content of the Whole Building Design Guide at www.wbdg.org) continue to form a substantial portion of the basis for technical and editorial content of JBED. This new and important journal is becoming an essential information source on research and development issues related to building enclosure systems for North America. A primary area of focus in this second issue is on the air-tightness of commercial buildings and how to achieve the best thermal efficiency results. JBED will continue to provide BETEC’s focus on building enclosure MARCH Event: NADCA Annual Meeting and Exposition Date: March 5 - 8 Web: www.nadca.com Event: ACCA Annual Conference and Indoor Air Expo Association: The Air Conditioning Contractors of America Date: March 6 - 8 Web: www.indoorairexpo.com Event: International Roofing Expo Date: March 6 - 8 Web: www.theroofingexpo.com Event: ISH 2007/Aircontec/IKK Building Forum Date: March 6 - 10 Location: Frankfurt, Germany Event: Cairo 10th International Conference on Energy and Environment Date: March 11 - 15 Web: www.eecairo.com 6 Journal of Building Enclosure Design issues, in addition to featuring contributions from NIBS and its other councils on a broad range of facility-related issues, such as safety, security, health care and educational facilities, natural and environmental hazard assessment and mitigation, information technology, standards and criteria development, facility life-cycle needs, life-lines research, and information dissemination to name just a few. Please visit the NIBS website at www.nibs.org. We encourage you to use our products, participate in our programs, and provide useful feed-back on critical issues affecting the building industry in North America. Together we can successfully improve the performance of the built environment. We invite our readers to carefully review the second issue of the journal and ask you to let us know how you like it. Let us know how we are doing toward meeting our goal of providing a new and reliable source of information through which to improve the performance of exterior walls, below-grade, roof and fenestration systems and the related impacts on indoor environments. Please provide critical feed back to Matrix Group Publishing or to NIBS, so we can make this publication better and more responsive to your needs. David A. Harris, FAIA President National Institute of Building Sciences Event: Corrosion 2007 Conference and Expo Date: March 11 - 15 Web: www.nace.org/c2007/ APRIL Event: China Refrigeration 2007 Date: April 4 - 6 Web: www.cr-expo.com/en/ Event: BuildingEnergy07 Date: March 13 - 15 Web: www.buildingenergy.nesea.org Event: ASTM E06 meeting: Performance of Buildings Date: April 15 - 18 Web: www.astm.org Event: International Indoor Environmental Technology and Products Exhibition and Forum Date: March 16 - 18 Location: Shanghai, China Event: HARFKO 2007/ Heating, Air-Conditioning, Refrigeration and Fluid Exhibition Date: March 21 - 23 Web: www.harfko.com Event: Canadian Conference on Building Science and Technology Date: March 22 - 23 Location: www.nbec2007conference.com Event: Ammonia Refrigeration Technology for Today and Tomorrow Date: April 19 - 21 Location: Ohrid, Macedonia Event: IARW-WFLO Annual Convention and Trade Show Date: April 21 - 26 Web: www.wflo.org/hq/convention MAY Event: AIA National Convention & Design Exposition Date: May 3 - 5 Web: www.aiaconvention.com Message from BETEC Wagdy Anis, AIA, LEED A-P The airtightness of the opaque envelope has been largely ignored by the design, construction and regulatory communities, but, as you will see from the articles, it is of strategic importance to our resource efficiency as a nation, and to the proper integration, performance and durability of the building systems. WELCOME TO THE WINTER 2007 edition of JBED, the Journal of Building Enclosure Design. Before I talk about this edition, I would like to address a serious omission in the inaugural edition of JBED. The content of the inaugural edition was captured from the fall 2005 BETEC symposium of the same title, Comfort and Productivity: The Fenestration Factor. That symposium was organized by veteran BETEC board member Herb Yudenfriend, who has been the fenestration Research Coordinating Committee chairman for 20 years. It was an excellent symposium, a true technology transfer in the BETEC tradition, which made for the resounding success of the inaugural edition of JBED; so a profuse thanks, Herb, and my apologies for the omission. The theme of this landmark reference edition depicts the struggle of the US research, design, construction and regulatory sectors in dealing with (or not) the airtightness of the building enclosure; by the lack of establishment of performance limits on air leakage of the opaque envelope in codes, and the non-existence of verification requirements. The airtightness of the opaque envelope has been largely ignored by the design, construction and regulatory communities, but, as you will see from the articles, it is of strategic importance to our resource efficiency as a nation, and to the proper integration, performance and durability of the building systems. We also bring you news from across the ocean, reporting on the progress being made by Britain on airtightness, since the L2 Requirements were passed in 2002, and enhanced in 2006. The Department of Energy sees infiltration control as a national priority. A multi-year research project has been started at Oak Ridge National Labs funded by the Air Barrier Association of America, in partnership with the Department of Energy, to study the holistic effects of air leakage in buildings, including the energy and moisture impacts. Now, to every rule there is an exception. This is true of this edition of JBED since it includes an Event: National Conference on Building Commissioning Date: May 2 - 4 Web: www.peci.org/ncbc/ Event: CLIMA 2007 - WellBeing Indoors Date: June 10 - 14, 2007 Web: www.clima2007.org Event: Commercial Construction Show Date: May 15 - 17 Web: www.cc-show.net Event: CIB World Building Congress 2007 Date: May 21 - 25 Web: www.cib2007.com Event: Rebuild Iraq 2007 Date: May 7 - 10 Web: www.rebuild-iraq-expo.com 8 Journal of Building Enclosure Design article that does not consider the theme of the edition, airtightness. Rather, it expands on the theme of the inaugural edition. One of the important concerns of the DOE’s research community is the mistaken perception by the design community that double façade glass buildings save energy— the scholarly article by Dr. John Straube and Randy van Straaten included in this edition of JBED goes a long way towards debunking that myth, placing enclosure design choices in their true perspective by doing a comparative analysis focused on energy conservation. Finally, I would like to report to you some exciting news: the National Institute of Building Sciences (NIBS) on behalf of The Building Enclosure Technology and Environment Council (BETEC) has signed a memorandum of understanding with RCI, Inc. (formerly Roof Consultants Institute), to collaborate and coordinate in activities such as symposia and the Building Enclosure Councils (BECs) nationwide (www.bec-national.org). For membership in BETEC and NIBS, see the forms enclosed herein. Stay tuned for the BETEC Spring 2007 Symposia on membranes, to be held in conjunction w i t h B E C - Po r t l a n d a n d B E C - S e a t t l e , (SEABEC); and of course last but not least, the BETEC/DOE/ORNL/ASHRAE Thermal Performance of the Exterior Envelopes of Whole Buildings X International Conference, December 2-7, 2007, Sheraton Sand Key Resort, Clearwater Beach, Florida. This event is held once every three years, and is the building science conference to attend. For more information go to www.ornl.gov/sci/buildings/. See you there! Wagdy Anis, AIA, LEED AP Chairman BETEC Board Chairman, JBED editorial board Principal, Shepley Bulfinch Richardson and Abbott Boston, MA JUNE Event: BETEC Fenestration Syposium and Washington Update Date: July 6 - 7 Web: www.nibs.org Event: Roomvent 2007 Date: June 13 - 15 Web: www.roomvent2007.org JULY Event: International Conference on Heat Transfer, Fluid Mechanics and Thermodynamics (HEFAT2007) Date: July 1 - 4 Web: www.africaspecials.com/HEFAT2007 Feature Air Barrier Systems Defined By Gary Osmond, Henry Company MASSACHUSETTS WAS THE FIRST STATE to regulate a minimum performance criterion for the building envelope by adopting the Massachusetts Energy Code in January 2001. The code regulates a number of issues related to building science technology, design and energy conservation. More recently Minnesota and Wisconsin adapted similar codes that identify key elements in the building envelope design to increase thermal performance and prevent uncontrolled air leakage. Today’s architect sees the value in a well designed building envelope system, incorporating air barrier membranes into their construction documents. The selection process to specify the right air barrier membrane system will depend on a number of factors, with the best time to make that decision during design development. Some key factors to consider are: • Seasonal exterior to interior design temperatures, impact of extreme weather conditions; • Wall construction types, connections, deflection and building movement; • Cladding (rain screen) system, location of secondary rain barrier; • Cladding anchors and/or brick ties, wall openings and other penetrations; and • Location and placement of thermal insulation. Although there are a number of products that may exhibit resistance to air leakage, it should be understood that air barriers are more than a line on the drawing, they need to be designed as a “system”, in other words, continuity through the six sides of a box that represents a building. In this article, we will focus on fluid-applied air barrier materials and self-adhered sheet membrane air barrier materials as part of the whole air barrier system. Fluid-applied air barrier membrane systems provide a complete monolithic uniform coating over the intended substrates. They are applied to a specific wet film thickness specified by the manufacturer, which serves a number of issues including; long-term durability, elongation/recovery, crack bridging, water resistance, gasket effect (self-sealing) and ability to effectively seal rough surfaces such as concrete block. It is important to note that manufacturers test products at specific thicknesses to achieve the required test criteria; if applied at less than the specified thickness, the system will not perform as expected or designed. Fluid-applied membranes are categorized as water vapor permeable or non permeable (vapor retarding) air barriers. Permeable air barriers restrict the flow of air, but allow slow vapor diffusion and are typically referred to as the “air barrier”. Non-permeable air barriers restrict the flow of air and vapor; they are “air/vapor barriers”. Due to their location in the wall, both permeable and non-permeable air barriers may also be required to resist rain as a water barrier. Fluid-applied membranes can be further broken down to be summer grade or winter grade when referring to the time of application. Summer grade or water-based air barriers are low in VOC’s, can be applied to “green” or freshly-poured concrete and provide excellent elastomeric properties. Winter grade or solvent-based air barriers allow the contractor to continue with the applications during temperatures below 40 degrees F (4C). Fluid-applied air barrier systems must also include the use of compatible sheet or transition membranes to span cracks and voids, provide positive connections to window frames in During and after construction shots of the cancer research center at SUNY Albany in Rensselaer, NY, shows a system Air-Bloc 33 permeable, fluid-applied air barrier, UV-resistant coating, and a Trespa, METEON composite panel system outboard air barrier. The architect was Einhorn, Yaffe and Prescott of White Plains, NY, and the air barrier subcontractor was Cornerstone Waterproofing of Cooperstown, NY. 12 Journal of Building Enclosure Design wall openings, roofing and waterproofing systems as well as flashing membranes. For ease of application and conformity to the “system approach”, transition membranes are typically self-adhered sheet membranes. As will be discussed below, self-adhered membranes provide the same degree of air and vapor control necessary to achieve the continuity and integrity of the system design. Self-adhered sheet air barriers are an excellent alternative to fluid-applied membranes. Subject to details and application issues which may be too difficult for a fluid-applied, self-adhered air barriers provide fully bonded protection against uncontrolled air leakage. Self-adhered membranes are also categorized as permeable and nonpermeable, summer grade or winter grade; all must be resistant to liquid water penetration. Self-adhered sheet air barriers must also rely on compatible fluid-applied products for terminations, mastics and sealants. PERMEABLE OR NON-PERMEABLE: CLIMATE Based on the diverse climate conditions through out the U.S., selecting the right air barrier for the building envelope can not be considered as an “out–of-the-box” design. However, for water vapor performance reasons we can consider northern cold climate conditions, mixed midrange climate conditions and hot, humid climate conditions. For both cold and mixed climates, the ideal cavity wall design would consist of the exterior cladding, air space, thermal insulation layer, non permeable combination air/vapor barrier on CMU backup wall or sheathing board over steel studs with interior gypsum wall board. The performance advantages of this design are that it maintains a continuous plane of air tightness, the vapor barrier is on the warm or controlled temperature side of insulation (reducing stresses on the membrane), there is no thermal bridging, and the membrane is at a temperature above the dew point of the indoor air based on acceptable levels of indoor relative humidity. For hot humid climates, substituting a permeable air barrier would allow this wall design to dry towards the interior. This wall design is sometimes criticized as too thick, so Smart Wall Assemblies vs. Smartest Wall Assemblies Smart Wall Assembly: If the air barrier is also a vapor barrier (i.e. an air-vapor barrier), it must be located on the “warm side” of the primary insulation. This requires that all of the insulation be positioned in the exterior wall cavity. The smart wall design works well but is considered a “thick wall design” because positioning all the insulation in the cavity results in a thicker wall section. The Smartest Wall Assembly shows how vapor permeable air barrier systems allow for a designer to move the primary insulation into the stud wall (i.e. in the form of batt insulation) and reduce the wall section thickness. Because vapor permeable air barriers are not “vapor barriers” they do not have to be located on the warm side of the primary insulation. In cold northern climates, where a vapor barrier is required, the vapor barrier can be separated from the air barrier, and positioned on the interior side of the wall. Smart Wall Assemblies The National Museum of the American Indian (NMAI) is a new Smithsonian Museum in Washington, DC. The Smith Group was the architect for the building, using a Blueskin SA sheet membrane air/vapor barrier with BASF Walltite sprayed polyurethane foam insulation behind sandstone. Smartest Wall Assemblies the resulting gross to net floor areas ratio may not be acceptable and there could be additional cost concerns related to masonry ties and shelf angles. A somewhat thinner wall design for cold climates would consist of exterior cladding, air space, a layer of insulation over a permeable air barrier on sheathing board over steel studs with insulation in the stud cavity, an interior vapor retarder and gypsum wall board. The benefits of this design are that it still maintains a continuous plane of air tightness, the vapor retarder, is at the warm-in-winter side of insulation, there is reduced thermal bridging, and the temperature of the sheathing is above the dew point of the indoor air based on acceptable levels of relative humidity. The key advantages of this design is that it recognizes nominal R-value v. effective Rvalue of a wall design that includes stud cavity insulation. Thermal bridging through steel studs can reduce the nominal R-value of the wall by 60 per cent. Un-insulated sheathing board placed over the steel studs will be at air temperatures below the dew point of indoor air. Insulation placed outside of the sheathing board and steel studs stops heat Is sheet the best solution? Sometimes there is difficulty when using a sheet membrane system with pre-installed brick ties and penetrations. Fluid-applied systems can be less costly to install and may produce better results in some cases. transfer and maintains the sheathing at a temperature above the dew point. For mixed mid range climates, where the summer temperature period and winter temperature period are about equal in length, many experts agree permeable air barriers are the best option. Typical wall designs may include exterior cladding, air space, a permeable air barrier on sheathing board over insulated steel studs with interior gypsum wall board. A vapor retarder is typically not needed. In this design assembly, in addition to controlling air leakage the air barrier must also provide two other critical functions: water vapor control and resistance to rain penetration. If either of these requirements are ignored, condensation and moisture damage will lead to the premature deterioration of the walls. The performance value of this design is maintained by a continuous plane of air and rain tightness thorough out the building envelope which includes connections to roofing and foundation waterproofing systems. Building wraps are commonly used as suitable protection to rain, in other words as a building paper and are rarely detailed and constructed as a structurally supported or continuous air barrier system; such construction may result in significant energy consumption due to uncontrolled air movement. For humid climates, the building science remains the same, but vapor pressure conditions are reversed. A successful cavity wall system design may include exterior cladding, air space, and non-permeable air/vapor barrier over the back-up wall with all insulation to the interior. The performance benefits of this design are that it provides a continuous plane of air tightness over the exterior enclosure of The Marina Bay Tower in Quincy, MA, used Georgia Pacific’s Dens Glass Gold Sheathing (yellow in photo), Henry’s Air-bloc 31 membrane (a liquid emulsion, vaporpermeable air barrier), Dow 1” extruded polystyrene insulation (light blue), and an Alucobond panel system. the building, the vapor retarder is on the warm side of insulation, there is no thermal bridging, and the air/vapor barrier is placed in a location above the dew point of the outside air. FLUID-APPLIED OR SHEET MEMBRANE? Fluid-applied air barrier membrane systems provide a complete monolithic uniform Winter 2007 13 coating over the intended substrates when applied to a specific wet film thickness. The selection process can be narrowed down to simply permeable or non-permeable, based on the location of insulation and application climate conditions. The advantages of properly installed fluid-applied membranes is that they are faster to apply, since no priming of the wall is required and less preparation of the substrate is needed. Transition membranes and associated priming may be required in 20 per cent or less of the entire wall and water base options allow placement on green or uncured concrete. Insulation adhesives that are combined as air/vapor barriers are an excellent method of improving thermal performance. The adhesives hold the insulation tight to the wall and reduce thermal short-circuiting by preventing the convective air loops between the plane of insulation and air/vapor barrier. In open joint-panel-type rain screen systems such as METEON® by Trespa, UV resistant vapor permeable air barriers are available. The above would be common for a thin wall design and would consist of rain screen cladding, air space, a UV resistant permeable air and rain barrier over the exposed insulating sheathing or sheathing board, insulated steel studs with interior vapor retarder and gypsum wall board. The performance advantage of this design is that it provides a continuous UV resistant rain and air barrier. There are other fluid-applied products available that are fire resistant with low flame spread and smoke development ratings if they are required in noncombustible wall systems. BRICK TIES AND OTHER PENETRATIONS When considering objects attached through the air barrier such as masonry ties, metal panel clips, Z girts and brackets, both fluid-applied and self-adhered air barriers have advantages over other types of air barriers. Fluid-applied and selfadhered sheets are fully bonded to the substrate, lateral movement of moisture between the substrate and membranes is eliminated. Fluid-applied air barriers remain malleable and elastomeric providing a gasket effect when mechanical fasteners are used. Self-adhered membranes with SBS modified compounds are renowned for their self-sealing characteristics around screw penetrations. When brick ties are already in place, the most cost effective method will be a fluid-applied system. CONCLUSIONS Although local codes and regulations may not address air infiltration control performance criteria, the proper application of building science to enclosure design dictates that air barriers should not be ignored. If your project includes a layer of insulation to guard against conductive heat losses, then so should your project need an air barrier to reduce the likelihood of condensation and conserve energy due to infiltration control. Selecting the appropriate product for the application starts with getting the best advice possible. The first principles of exterior wall design needs to consider the following: • Design a continuous plane of air tightness. Trace continuity with your pencil throughout building envelope details and assembly transitions; • Design a complete structural positive and negative load transfer system. Similarly, design air barrier connections to withstand the loads; • Design a continuous plane for rain control; • Provide a continuous plane of insulation; • Avoid thermal bridging; • Use appropriate analysis of water vapor control. Understand the permeance of the different layers; and 14 Journal of Building Enclosure Design • Accommodate building movement and construction tolerances. Remember, Construction is not a precise process. Design professionals, architects and consultants commonly rely on qualified manufacturers’ product representatives to provide reliable technical building science knowledge but this information cannot begin and end with a data sheet. It is important to select products with a proven history of performance. Well written, technically correct air barrier system specifications are as crucial to the construction documents as understanding the details. Air barriers are “systems” assembled of many materials and components, not just a product with a low air leakage rate. A knowledgeable product representative will listen to the architect’s design criteria, understand the regulations and help the designer apply current technology to help select the appropriate products. Many building enclosure consultants have been working with air barrier systems in an effort to control moisture through wall assemblies for years and understand the damage caused by poor details and construction practices. Architects and building owners should consider retaining an enclosure consultant to directly assist in the enclosure design. Consultants will often continue their contracted involvement through the bid and submittal review process and the construction phase. Once a suitable design has been detailed and specified, air barrier manufacturers should join the architect or consultant in attending pre-construction meetings as well as providing separate on-site observations. Air barrier designed systems depend upon proper installation for continuity and effectiveness. A qualified consulting firm will help ensure the building envelope, including the air barrier, is successfully installed. An effective air barrier system will be one that is supplied by a reputable air barrier manufacturer, properly installed by a qualified air barrier installation contractor, and inspected by a qualified building envelope consultant. ■ Gary S. Osmond CET, CSC has 28 years of experience in the building and construction technology industry. The last eight years have specifically been focused on the air barrier, waterproofing and roofing industry. Osmond is the Manger, Building Science, Henry Company, Building Envelope Systems. He may be reached at (416) 432-4168 or gsosmond@henry.com. Winter 2007 15 Feature Impacts of Airtightness on Energy Use By Steven J. Emmerich, Building and Fire Research Laboratory, National Institute of Standards and Technology INTRODUCTION The energy use in commercial buildings due to infiltration has received little attention in the United States. However, as improvements have been made in insulation, windows, etc., the relative importance of these airflows has increased. Despite common assumptions that envelope air leakage is not significant in office and other commercial buildings, measurements have shown that these buildings are fairly leaky. Infiltration in commercial buildings can have many negative consequences, including reduced thermal comfort, interference with the proper operation of mechanical ventilation systems, degraded indoor air quality (IAQ), moisture damage of building envelope components and increased energy consumption. Since 1997, the Building Environment and Thermal Envelope Council of the National Institute of Building Sciences has sponsored several symposia in the U.S. on the topic of air barriers for buildings in North American climates. Others have also published articles on the importance of air leakage in commercial buildings (Anis 2001, Ask 2003, Fennell and Haehnel 2005). However, the focus of these conferences and publications has largely been air barrier technology and the non-energy impacts of air leakage in buildings. Over the last 20 years, engineers in the Building and Fire Research Laboratory at the National Institute of Standards and Technology (NIST) have studied the issue of airtightness of commercial buildings including development of airtightness measurement methods, compilation of a database airtightness measurements, and analysis of the energy impacts of infiltration in commercial buildings. This article presents the most complete set of measured U.S. commercial building airtightness data and describes two simulation studies on the impact of airtightness on building energy use. 16 Journal of Building Enclosure Design AIRTIGHTNESS DATA In 1998, Persily published a review of commercial and institutional building airtightness data that found significant levels of air leakage and debunked the “myth” of the airtight commercial building. In 2005, Emmerich and Persily updated the earlier analysis for the U.S. by including data from over 100 additional buildings. The 2005 update reports on measured envelope airtightness data from over 200 U.S. commercial and institutional buildings assembled from both published literature and previously unpublished data. The buildings include office buildings, schools, retail buildings, industrial buildings and other building types. The airtightness of building envelopes is measured using a fan pressurization test in which a fan is used to create a series of pressure differences across the building envelope between the building interior and the outdoors. The airflow rates through the fan that are required to maintain these induced pressured differences are then measured. Elevated pressure differences of up to 75 Pa are used to override weather-induced pressures such that the test results are independent of weather conditions and provide a measure of the physical airtightness of the exterior envelope of the building. ASTM Standard E779 (ASTM 2003) describes the fan pressurization test procedure in detail. In conducting a fan pressurization test in a large building, the building’s own air-handling equipment sometimes can be employed to induce the test pressures. The airtightness data presented here are collected from a number of different studies that use different units and reference pressure differences (see Emmerich and Persily 2005 for sources of data). Air leakage data were available for 201 U.S. commercial and institutional buildings that were tested for a variety of purposes but were not randomly selected to constitute a representative sample of U.S. commercial buildings. None of the buildings are known to have been constructed to meet a specified air leakage criterion, which has been identified as a key to achieving tight building envelopes in practice. The results are presented here as airflow rates at an indoor-outdoor pressure difference of 75 Pa normalized by the above-grade surface area of the building envelope. When necessary, this conversion was based on an assumed value of the flow exponent of 0.65. The values of envelope airtightness are given in units of m 3 /h•m 2 , which can be converted to cfm/ft 2 by multiplying by 0.055. The average air leakage at 75 Pa for t h e 2 0 1 b u i l d i n g s i s 2 8 . 4 m 3/ h • m 2, which is essentially the same as the average for U.S. buildings included in the earlier analysis by Persily. This average airtightness is tighter than the average of all U.S. houses but leakier than conventional new houses based on a large database of residential building airtightness (Sherman and Matson 2002). The average of the U.S. commercial buildings is also similar to averages reported by Potter (2001) of 21 m3/h•m2 for offices, 32 m 3 /h•m 2 for factories and warehouses, and 26.5 m 3/h•m 2 for superstores built in the United Kingdom prior to new building regulations that took effect in 2002. The airtightness data were also analyzed to assess the impact of a number of factors on envelope airtightness including number of stories, year of construction, and climate. It is important to note that the lack of random sampling and the small sample size limits the strength of any conclusions concerning the impacts of these factors. Also, not all of these parameters were available for all buildings in the database. Figure 1 (Page 23) is a plot of the air leakage at 75 Pa vs. the number of stories of the building and shows a tendency toward more consistent tightness for taller buildings. The shorter buildings display a wide range of building leakage. This result is consistent with the earlier analysis by Persily (1998). Figure 2 (Page 23) is a plot of the air leakage at 75 Pa vs. the year of construction of the building for buildings built more recently than 1955. While common expectation is that newer commercial buildings must be tighter than older ones, the data gives no indication that this is true. This result is also consistent with the earlier analysis by Persily (1998), despite the addition of numerous newer buildings in this dataset. However no attempt has yet been made to specifically study the achieved airtightness in U.S. commercial buildings constructed with a continuous air barrier such as currently required in Massachusetts. Figure 3 (Page 23) is a plot of the air leakage at 75 Pa vs. the climate where the building is located as measured by annual heating degree-days base 18C for buildings of 3 stories or fewer (189 of the buildings). The data indicate a general trend toward tighter construction in the colder climates. Although there are data from numerous locations, there is little data from the northern U.S. and even less from the western U.S. If possible, future efforts should focus on collecting data in those regions. ENERGY IMPACT STUDIES Recently, NIST has published the results of two simulation studies of the energy impact of airtightness in U.S. commercial buildings. Emmerich et al. (2005b) reported on an estimate of the national energy liability of infiltration in U.S. office buildings by performing simulations for 25 prototype buildings using a coupled building thermal and multizone airflow analysis tool. Using the same simulation technique, Emmerich et al. (2005a) conducted a simulation study in support of the consideration of an air barrier requirement by the American Society of Heating Refrigerating and Air- Conditioning Engineers (ASHRAE) SSPC 90.1 committee. Continued on Page 20 TABLE 1: SUMMARY OF MODELED OFFICE BUILDING CHARACTERISTICS No. Floor Area (m2) Floors Year Location Lighting Load (W/m2) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 576 604 743 929 1486 2044 2601 3716 3902 4274 13 935 16 723 26 942 26 942 27 871 28 800 53 884 67 819 68 748 230 399 1022 1208 1579 38 090 46 452 1 3 1 2 2 2 4 5 2 3 6 6 11 6 12 10 19 10 28 45 2 2 2 9 14 1939 1920 1954 1970 1969 1953 1925 1908 1967 1967 1968 1918 1929 1948 1966 1964 1965 1957 1967 1971 1986 1986 1986 1986 1986 Indianapolis, IN Toledo, OH El Paso, TX Washington, DC Madison, WI Lake Charles, LA Des Moines, IA St. Louis, MO Las Vegas, NV Salt Lake City, UT Cheyenne, WY Portland, OR Pittsburgh, PA Amarillo, TX Raleigh, NC Fort Worth, TX Minneapolis, MN Boston, MA New York, NY Los Angeles, CA Greensboro, NC Tucson, AZ Scranton, PA Pittsburgh, PA Savannah, GA Receptacle Weekly Load Operating (W/m2) Hours (h) 22.2 18.0 22.5 25.4 28.2 20.3 18.0 21.1 23.5 28.0 23.6 19.1 18.0 19.7 21.8 23.1 24.8 29.7 26.5 25.5 18.5 18.5 18.5 16.1 16.1 7.1 6.2 6.9 7.5 7.5 6.7 6.2 7.2 5.5 7.6 6.7 5.0 7.1 6.5 7.3 6.6 6.8 9.6 8.1 8.4 7.5 6.2 7.5 8.3 5.8 83 83 83 83 83 77 77 77 84 86 84 105 168 77 168 105 105 86 102 102 77 84 77 102 102 Effective Leakage Area at 10 Pa (cm2/m2) 15 15 10 7.5 5 10 10 10 7.5 5 5 10 10 10 5 5 3.33 5 3.33 3.33 5 5 5 3.33 3.33 TABLE 2: SUMMARY OF ANNUAL INFILTRATION RESULTS (H-1) Building No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Average when system is off 0.27 0.57 0.14 0.14 0.12 0.16 0.29 0.22 0.12 0.10 0.13 0.25 NA 0.28 NA 0.2 0.14 0.12 0.19 0.13 0.11 0.10 0.12 0.063 0.075 Average during system operation Negative 0.54 0.91 0.56 0.45 0.45 0.48 0.64 0.47 0.42 0.40 0.41 0.62 0.40 0.58 0.61 0.56 0.37 0.39 0.44 0.40 0.42 0.26 0.41 0.40 0.40 Neutral 0.31 0.70 0.16 0.12 0.13 0.20 0.40 0.22 0.12 0.10 0.15 0.26 0.20 0.35 0.19 0.22 0.13 0.12 0.19 0.12 0.14 0.10 0.14 0.058 0.081 Positive 0.15 0.52 0.026 0.013 0.015 0.066 0.23 0.085 0.026 0.015 0.044 0.089 0.087 0.19 0.031 0.05 0.023 0.071 0.057 0.006 0.027 0.033 0.025 0 0.003 Average for all hours Negative 0.40 0.74 0.35 0.29 0.28 0.31 0.45 0.34 0.27 0.25 0.27 0.48 0.40 0.42 0.61 0.42 0.28 0.26 0.34 0.29 0.25 0.18 0.25 0.27 0.27 Neutral 0.29 0.64 0.15 0.13 0.12 0.18 0.34 0.22 0.12 0.10 0.14 0.26 0.20 0.31 0.19 0.21 0.13 0.12 0.19 0.12 0.12 0.10 0.13 0.061 0.079 Positive 0.21 0.55 0.086 0.076 0.066 0.12 0.26 0.16 0.070 0.057 0.088 0.15 0.087 0.24 0.031 0.11 0.067 0.095 0.11 0.056 0.074 0.067 0.076 0.025 0.031 Winter 2007 17 Continued from Page 17 SIMULATION TOOL McDowell et al. (2003) describes the details of the coupling of the CONTAM and TRNSYS simulation tools used for the two studies. CONTAM is a multizone airflow and contaminant dispersal program with a graphical interface for data input and display (Walton and Dols 2005). The multi-zone approach is implemented by constructing a network of elements describing the flow paths (ducts, doors, windows, cracks, etc.) connecting the zones of a building. The network nodes represent the zones, each of which are modeled at a uniform temperature and pollutant concentration. The pressures vary hydrostatically, so the zone pressure values are a function of the elevation within the zone. The network of equations is then solved at each time step of the simulation. TRNSYS (Klein 2000) is a transient system simulation program with a modular structure that is a collection of energy system component models grouped around a simulation engine. The simulation engine provides the capability of interconnecting system components in any desired manner, solving the resulting equations, and facilitating inputs and outputs. The TRNSYS multi-zone building thermal model includes heat transfer by conduction, convection and radiation, heat gains due to the presence of occupants and equipment, and the storage of heat in the room air and building mass. U.S. OFFICE BUILDING STUDY To study the national impacts of infiltration and ventilation rates on the energy usage of buildings, it was necessary to conduct simulations of airflow and energy usage for a set of different building types and locations. The source for the building set was a statistical analysis completed by the Pacific TABLE 3: SUMMARY OF HEATING AND COOLING LOAD RESULTS Annual Loads with Annual Loads with Infiltration No Infiltration (MJ/m2) (MJ/m2) No. Heating Net Cooling Heating Net Cooling 1 398 186 530 202 2 593 134 922 146 3 80 226 100 228 4 150 311 173 301 5 112 167 135 163 6 39 353 62 377 7 236 178 388 175 8 183 213 266 221 9 25 190 34 200 10 27 283 34 264 11 24 26 45 25 12 138 30 236 29 13 179 246 229 234 14 49 205 158 160 15 33 617 32 599 16 16 431 18 417 17 33 286 67 257 18 8.8 117 15 116 19 63 311 91 284 20 1.3 110 2.2 107 21 21 278 36 263 22 12 394 16 378 23 40 109 64 106 24 3.4 141 6.0 139 25 8.9 305 8.8 299 20 Journal of Building Enclosure Design Northwest Laboratory (PNL) which defined 25 buildings to represent the commercial office building stock of the United States (Briggs et al. 1987, Briggs et al. 1992 and Crawley et al. 1992). A summary of the buildings with some key modeling parameters is shown on Table 1 including airtightness values based on the Persily (1998) dataset and engineering judgment. Other simulation details are discussed in McDowell et al. (2003). To study the effects of building pressurization on infiltration and energy use, the models were simulated with positive, negative, and neutral building pressures. The positive and negative building pressures were created by setting the return airflow rate 10 per cent lower and higher, respectively, than the supply airflow rate. The simulation models did not include detailed equipment models so all results are presented in terms of the zone heating and cooling loads that must be met to maintain the thermostat setting. RESULTS Table 2 summarizes the calculated annual average infiltration rates for all 25 buildings, including all three pressurization cases and the averages when the systems are on and off. The overall annual average infiltration for positive pressurization cases ranges from 0.025 h-1 to 0.55 h-1 with an average of 0.12 h-1. For negative pressurization cases, the average infiltration rates increase and range from 0.18 h-1 to 0.74 h-1 with an average of 0.35 h -1. The neutral pressure cases fall in between. Table 3 summarizes the predicted annual heating and cooling loads per unit floor area for all 25 buildings including both the zero infiltration case and one of the three infiltration conditions. For buildings 1, 2, 3, 6, 7, 8, 9, and 12, the infiltration case included in Table 3 is the neutral pressure case, since the systems for those buildings in the PNL set were such that pressurization of the building would not be expected. For the remaining buildings, the case shown is the positive pressurization case. Additionally, the cooling loads presented for buildings 1, 2, 3, 5, 8, 9, 11, 12, 18, 20, 23, 24, and 25 are net cooling loads obtained by subtracting the portion of the cooling that may be met by an “ideal” economizer (either mechanical or operable windows) from the total cooling load. Figure 4 (Page 23) shows the impact of infiltration on individual building space loads as a percent of total load relative to the no infiltration case. Weighted by the floor area represented by the buildings, infiltration is responsible for an average of 33 per cent of the heating load in U.S. office buildings. For cooling, infiltration can either increase or decrease the load depending on the climate, presence of economizer capability and other building factors. On average, infiltration was responsible for a 3.3 per cent decrease in cooling load, but resulted in a significant increase in cooling load in several cases. U.S AIR BARRIER REQUIREMENT STUDY Emmerich et al. (2005a) reported on a simulation study of the energy impact and cost effectiveness of improving envelope airtightness in low -rise U.S. commercial buildings to provide input to the ASHRAE SSPC 90.1 committee in its consideration of adding a continuous air barrier system requirement to the standard. Such an air barrier system is the combination of interconnected materials, flexible joint systems, and components of the building envelope that provide the airtightness of the building. The current standard includes detailed quantitative limits for air leakage through fenestration and doors but only very general qualitative guidance for the opaque portion of the building envelope (ASHRAE 2001). For example, the Standard requires sealing, caulking, gasketing, or weather-stripping such locations as joints around fenestration and doors, junctions between floors, walls and roofs, etc. However, there is no quantitative air leakage limit specified for either the wall and other envelope components or the building as a whole. This might be considered analogous to requiring that care be taken when installing insulation without requiring any minimum R-value. Annual energy simulations and cost estimates were prepared for a two story office building, a one-story retail building, and a four-story apartment including a 3ft (0.92m) plenum per floor. The internal gains for the occupied spaces include lighting, receptacle loads, and occupants. These gains are all applied using a peak value and fraction of peak schedule. The lighting peak is 1.0 W/ft2 (10.8 W/m2), the peak receptacle load is 0.63 W/ft 2 (6.8 W/m 2), and the peak occupancy density is 5 persons/1000 ft2 (53 persons/1000 m). The retail building is a one-story building with a total floor area of 12,100 ft 2 (1125 m 2 ), a window-towall ratio of 0.1 and a floor-to-floor height of 13ft (3.9m) including a 3ft (0.9m) plenum. The lighting peak is 1.5 W/ft≤ (16.2 W/m 2), the peak receptacle load is 0.24 W/ft2 (2.6 W/m 2), and the peak occupancy density is 15 persons/1000 ft 2 (162 persons/1000 m 2). TABLE 4: INFILTRATION AND HVAC ENERGY COST SAVINGS FOR TARGET OFFICE BUILDING City Annual Average Gas Savings Electrical Total Savings Infiltration (h-1) Savings Baseline Target Bismarck 0.22 0.05 $1,854 42% $1,340 26% $3,195 Minneapolis 0.23 0.05 $1,872 43% $1,811 33% $3,683 St. Louis 0.26 0.04 $1,460 57% $1,555 28% $3,016 Phoenix 0.17 0.02 $124 77% $620 9% $745 Miami 0.26 0.03 $0 0% $769 10% $769 TABLE 5: INFILTRATION AND HVAC ENERGY COST SAVINGS FOR TARGET RETAIL BUILDING City Annual Average Gas Savings Electrical Total Savings Infiltration (h-1) Savings Baseline Target Bismarck 0.20 0.02 $1,835 26 % $33 2% $1,869 Minneapolis 0.22 0.02 $1,908 28 % $364 18 % $2,272 St. Louis 0.24 0.01 $1,450 38 % $298 9% $1,748 Phoenix 0.13 0.00 $176 64 % $992 14 % $1,169 Miami 0.21 0.01 $6 98 % $1,224 14 % $1,231 TABLE 6: SUMMARY OF CALCULATED SCALAR RATIOS Two Story Office Building Bismarck Minneapolis Masonry Backup Wall First cost $12,054 $12,054 Scalar 3.8 3.8 Steel Frame Building - Taped sheathing (Option 1) First cost $4,612 $4,612 Scalar 1.4 1.4 Steel Frame Building - Commercial Wrap (Option 2) First cost $325 $325 Scalar 0.1 0.1 One Story Retail Building Bismarck Minneapolis Masonry Backup Wall First cost $7,287 $7,287 Scalar 3.9 3.2 Steel Frame Building - Taped sheathing (Option 1) First cost $2,604 $2,604 Scalar 1.4 1.1 Steel Frame Building - Commercial Wrap (Option 2) First cost $176 $176 Scalar 0.1 0.1 St. Louis Phoenix Miami $12,054 4.0 $12,054 16.2 $12,054 15.7 $4,612 1.5 $4,612 6.2 $4,612 6.0 $325 0.1 $325 0.4 $325 0.4 St. Louis Phoenix Miami $7,287 4.2 $7,287 6.2 $7,287 5.9 $2,604 1.5 $2,604 2.2 $2,604 2.1 $176 0.1 $176 0.2 $176 0.1 Winter 2007 21 The HVAC system modeled for the office building included water-source heat pumps (WSHPs) with a cooling tower and a boiler serving the common loop. Each zone had its own WSHP rejecting/extracting heat from the common loop. The HVAC system modeled for the retail building was a packaged rooftop unit including a DX cooling coil and a gas furnace, with a separate system for each individual zone. The St. Louis, Bismarck and Phoenix buildings included economizers. The heating setpoint is 70F (21.1C) with a setback temperature of 55F (12.8C) and the cooling setpoint is 75F (23.9C) with a setup temperature of 90F (32.2C). Three different airtightness levels (no air barrier, target, and best achievable) were modeled in each building. The values for the no air barrier level varied for each location, while the target and best achievable construction cases were the same for all locations. The values for the no air barrier (i.e., baseline) case were established through an analysis of the airtightness data available at the time of the study. First, the dataset was adjusted by excluding buildings older than 1960 (even though examination of the data by U.S., Canadian and U.K. authors have found no trends toward increased airtightness in more recent buildings), all industrial buildings, and one extremely leaky building. The data were then divided REFERENCES Anis, W. 2001. “The Impact of Airtightness on System Design”, ASHRAE Journal Vol. 43, No. 12. ASHRAE. 2001. Energy Standard for Buildings Except Low-Rise Residential Buildings. ASHRAE Standard 90.1; American Society of Heating, Refrigerating and Air-Conditioning Engineers, Inc. ASHRAE. 2005. Handbook of Fundamentals. American Society of Heating, Refrigerating and AirConditioning Engineers, Inc. Ask, A. 2003. “Ventilation and Air Leakage”, ASHRAE Journal Vol. 45, No. 11. ASTM. (1999). E779-99, Standard Test Method for Determining Air Leakage Rate by Fan Pressurization. West Conshohocken, PA: American Society for Testing and Materials. Briggs, R., Crawley, D., and Belzer, D. (1987). Analysis and categorization of the office building stock. GRI-87/0244 by Battelle, Pacific Northwest Laboratory, for Gas Research Institute. Briggs, R., D. Crawley, and Schliesing, J.S. (1992). Energy requirements for office buildings. Volume 1, Existing buildings. GRI-90/0236.1 by Battelle, Pacific Northwest Laboratory, for Gas Research Institute. Crawley, D., and Schliesing, J. (1992). Energy requirements for office buildings. Volume 2, Recent and future buildings. GRI-90/0236.2 by Battelle, Pacific Northwest Laboratory, for Gas Research Institute. Emmerich, S.J. and Persily, A.K., Airtightness of Commercial Buildings in the U.S. (2005) AIVC Conference, Brussels, Belgium Emmerich, S.J., McDowell, T., Anis, W., Investigation of the Impact of Commercial Building Envelope Airtightness on HVAC Energy Use (2005a) NISTIR 7238, National Institute of Standards and Technology, Gaithersburg, Maryland Emmerich, S.J., Persily, A.K., McDowell, T.P. Impact of Infiltration on Heating and Cooling Loads in U.S. Office Buildings (2005b) AIVC Conference, Brussels, Belgium Fennell, H.C. and J. Haehnel. 2005. Setting Airtighness Standards. ASHRAE Journal, Vol. 47, No. 9. Klein, S. (2000). TRNSYS – A transient system simulation program. Engineering Experiment Station Report 38-13. Solar Energy Laboratory, University of Wisconsin-Madison. McBride, M.F. 1995. “Development of Economic Scalar Ratios for ASHRAE Standard 90.1R”, Proceedings of Thermal Performance of the Exterior Envelopes of Buildings VI, ASHRAE. McDowell, T.P., Emmerich, S., Thornton, J. and Walton, G. (2003). Integration of Airflow and Energy Simulation Using CONTAM and TRNSYS. Proceedings of ASHRAE Transactions, Vol. 109, Part 2. Olivier, D. 2001. “Shattering the energy barrier” Building Services Journal: April 2001. Persily, A.K. (1998). Airtightness of Commercial and Institutional Buildings: Blowing Holes in the Myth of Tight Buildings. Proceedings of Thermal Performance of the Exterior Envelopes of Buildings VII, pp. 829-837. Potter, N. (2001). Air Tightness Testing – A Guide for Clients and Contractors. BSRIA Technical Note 19/2001. Sherman, M.H. and Matson, N.E. (2002). Airtightness of New U.S. Homes: A Preliminary Report. LBNL-48671, Lawrence Berkeley National Laboratory. 22 Journal of Building Enclosure Design into north (Standard 90.1 climate zones 5 and above) and south (Standard 90.1 climate zones 4 and below) subsets for the North American buildings only. Unfortunately, the available data are inadequate to support a breakdown by the individual climate zones. Finally, within those North and South subsets, average airtightness was calculated for short buildings (three stories and less) and tall buildings (four stories and up) as the data demonstrate that the tall buildings are tighter on average. The average measured value from the short buildings in the south was used as the baseline value in the warmest climate (Miami) and the average measured value from the short buildings in the north was used as the baseline value in the coldest climate (Bismarck). The values for the remaining locations were assigned by linearly interpolating between these values using the number of heating degree days (HDD) for the location. As a result, the baseline whole building air leakage values with no air barrier are as follows, in units of L/s-m 2 at 75 Pa (cfm/ft2 @ 0.3 in H2O): • Miami: 2.3 cfm/ft2 (11.8 L/s-m2) • Phoenix: 2.2 cfm/ft2 (11.1 L/s-m2) • St. Louis: 1.8 cfm/ft2 (9.1 L/s-m2) • Minneapolis: 1.4 cfm/ft2 (7.2 L/s-m2) • Bismarck: 1.3 cfm/ft2 (6.6 L/s-m2) In addition to the baseline level, all buildings were modeled at two levels of increased airtightness. Both published building airtightness data and current commercial buildings airtightness standards were considered in selecting these levels. The “target” level was selected to represent a level of airtightness that can be achieved through good construction practice, while the ‘best achievable’ level is based on the tightest levels reported for nonresidential buildings. About 6 per cent of the buildings listed in the database would meet the selected target airtightness level (0.24 cfm/ft2 (1.2 L/s-m2)). Achieving the tightest level (0.04 cfm/ft2 (0.2 L/s-m2)) would require an aggressive program of quality control during construction and airtightness testing, combined with efforts to identify and repair any leaks. RESULTS As shown in Tables 4 and 5, the annual average infiltration for the office and retail buildings with the baseline air leakage rate ranges from 0.13 h -1 to 0.26 h-1 depending on the climate. Reducing the air leakage rate to the target level reduces the annual average infiltration rates by an average of 83 per cent for the office building and 94 per cent for the retail building (note that outdoor air ventilation requirements are met for these buildings through operation of the mechanical ventilation systems). Tables 4 and 5 also summarize the annual heating and cooling energy cost savings for the office and retail buildings at the target air leakage level relative to the baseline level. The annual cost savings are largest in the heating dominated climates. COST EFFECTIVENESS As described in Emmerich et al. (2005a), a cost effectiveness analysis of the air barrier energy savings was conducted using the scalar ratio methodology (McBride 1995) employed by ASHRAE SSPC 90.1. This cost analysis was performed to put the calculated energy savings in context using estimated values of the costs associated with the air barrier measures. As seen in Table 6, the majority of cases with two exceptions (the office building with masonry backup in climate zones 1 and 2) have a Scalar Ratio less than 8 for the Target case. SUMMARY Despite common assumptions about “sealed” commercial buildings, the available U.S. building airtightness data indicate that commercial buildings are similar to typical U.S. houses and, significantly, the data shows no trend toward improved airtightness for newer buildings. Although this airtightness database includes over 200 buildings, any general conclusions from this analysis are still limited by the lack of random sampling. Two recent simulation studies using a coupled multi-zone airflow and building thermal modeling tool demonstrate that the energy impact of infiltration in U.S. commercial buildings is substantial—up to one third of HVAC energy use—and that cost effective measures are available to save much of this energy for many buildings in most U.S. climates. Figure 1 - Normalized building air leakage vs. height of building (in stories). Figure 2 - Normalized building air leakage vs. year of construction. Figure 3 - Normalized building air leakage vs. climate (in heating degree-days base 18C). Figure 4 - Per cent of space loads due to infiltration Winter 2007 23 Further study is needed to boost the knowledge of energy impacts of commercial building airtightness. Additional measured airtightness data should be collected including for new buildings constructed with continuous air barriers and in underrepresented regions such as the Northern and Western U.S. Additionally, field studies documenting energy savings would be helpful. Finally, the potential for tightening and saving energy in the vast stock of existing buildings should be demonstrated in sound field studies. ■ ACKNOWLEDGMENTS This work was sponsored by the US. Department of Energy, Office of Building Technologies under Interagency Agreement No. DE-AI01-01EE27615. Steven Emmerich has been a research engineer in the Indoor Air Quality and Ventilation Group of the Building and Fire Research Laboratory at the National Institute of Standards and Technology since 1992. He is currently Chair of ASHRAE’s Technical Committee 4.3 Ventilation Requirements and Infiltration. He can be reached at (301) 975-6459. 24 Journal of Building Enclosure Design Feature Commissioning Airtight Building Enclosures: The Importance of the Pre-Construction Phase Commissioning Process By Kevin D. Knight, Retro-Specs Consultants Ltd. and Bryan J. Boyle, Retro-Specs Consultants Ltd. TODAY’S DESIGN AND CONSTRUCTION of commercial buildings is placing new challenges and demands on one of the oldest industries known to man. As the world population increases, we are forced to live in areas which were previously unoccupied—areas which often possess extreme climates. As such, the requirements for environmental separation between exterior environment and interior occupied space have increased. Additionally, energy use has become a global concern and buildings represent one of the most significant users of non-renewable energy resources and contributors to greenhouse gas emissions. 26 Journal of Building Enclosure Design To this end, the building designer is not only the artist that will create the aesthetics of the building, but he now has the responsibility of selecting materials and designing systems that are both energy efficient and durable. In some cases, the expected service life of the building may be, in relative terms, short (25 years or less). In other instances, the building is considered a “monument”, with an expected service life in excess of one hundred years. As a result, the onus falls upon the designer to understand the concepts of occupied space use, aesthetics, budget and the science of environmental separation. Prior to 1950, most building enclosures were comprised of simple building materials and constructed by master tradesmen and qualified, experienced installers. Today, building enclosures include many different materials installed by multiple trades, and as a result, it becomes difficult for each trade to know how to coordinate his work with the overall installation of the other building enclosure components. Compounding the problem is the potential for chemical and physical incompatibilities between these materials and adjoining systems. The general contractor must schedule construction so that all of the materials can be installed into an assembly, and the different assemblies joined for a complete functional building enclosure. With the need to build throughout the whole year, numerous environmental conditions are faced— rain, snow, humidity, and T of 140F (60C)—and yet materials must be installed within recommended installation tolerances. Given all of these challenges, the potential for failure of one or more building enclosure components increases dramatically. These conditions require advanced planning to ensure that the construction satisfies the design intent and ever-changing energy code requirements, and provides a robust and durable building enclosure that will function over the full life cycle of the building. Some contractors have developed their own quality control (QC) programs, but rarely do these programs address the building enclosure in a complete and holistic manner. For this reason, there is a recognized need for a specialized discipline to commission the building enclosure to address environmental separation and provide for an effective building enclosure, the requirements of which include: a thermal barrier to provide insulating properties; a vapor retarder to reduce the diffusion of moisture through the building enclosure; drainage planes to effectively manage water infiltration; and an air barrier to control the movement of air through the building enclosure. To address these issues, the National Institute of Building Sciences (NIBS) has developed a guideline for the commissioning of building envelopes: NIBS Guideline 3-2006 Exterior Enclosure Technical Requirements for the Commissioning Process. Specifications are also now readily available for building enclosure separation project management, coordination and commissioning. When one thinks of building enclosure commissioning, or in fact, any procedures to ensure a functional building enclosure, the focus usually falls upon the work-in-progress phase of construction. Specifically, what inspection and testing procedures will be conducted during construction (or even postconstruction) to ensure an effective building enclosure? But, in actuality, many issues that may arise during the construction process, such as inconstructable details and other design issues, material incompatibilities, scheduling or sequencing conflicts with detailing assumptions, confusion or disagreements over testing procedures, and a myriad of others, can be eliminated through proper commissioning procedures conducted during the preconstruction phase of the project. The remainder of this article will focus on some of the procedures conducted prior to the start of construction that can greatly reduce the number of issues encountered during the work-in-progress phase of the project. PRE-CONSTRUCTION PROCEDURES With so many different design options and with the variety of different climates under which we build, the matrix of different system-climate combinations is so large that it becomes impossible to effectively “standardize” a testing protocol applicable to any building (for example, employing off-site testing for performance of materials and/or predetermined assemblies as the sole means of quality assurance). Buildings need to be viewed as individual projects with requirements peculiar to each project. Once an understanding of the aesthetics, performance requirements, climatic conditions and expected design life of the building has been gained, the selection of materials and their placement within the building enclosure can be made. The building enclosure commissioning process begins early in the design phase of the project with the aforementioned functions diligently examined for their performance requirements, both individually and together as one functioning system. Reviews of the drawings and specifications are made, generally at 50 per cent, 90 per cent and 100 per cent completion, that consider constructability, the correct building science, material selection, and continuity between assemblies and systems (as the functions of different systems must not be compromised at junctions). While the final details will often change to suit the selected components and assemblies used in the successful tender (bid), these details are also reviewed prior to being constructed. Concurrent to the design review, testing and inspection protocols to be used throughout the project are developed, including designating specific test standards and procedures, review of contractor quality control programs and third-party quality assurance (QA) programs. Prior to awarding the contract, a review of the tender submittals should be made to confirm compliance with tender documents. After the award of the contract, meetings are conducted to ensure all parties involved in the construction of the building enclosure understand their responsibilities. These meetings usually require the participation of the owner, designer, building envelope commissioning agent, general contractor, appropriate subcontractors, and third-party inspection/testing agencies or consultants. The general contractor will submit the construction schedule, and at this time, the sequence of installation of an assembly can be examined to ensure all components can be installed as designed. Often, details have to be revised to accommodate a different scheduling sequence than originally envisioned. QC and QA programs are reviewed so all parties understand who is responsible for what activities. Any environmental protection issues should be addressed by the general contractor to protect both work-in-progress and finished work. The next phase involves construction of a mockup or mockups of typical wall sections to prove the functionality of the assembly, to identify any design or construction concerns, and to set a benchmark level of acceptance for the project. Four different types of mockups can be considered: • An off-site laboratory setting is not uncommon for large or high-performance projects, and usually involves testing for air, thermal, and water penetration, and ability to withstand structural stress loads. • On-site “stand-alone” mockups allow for the opportunity to work out any problems before the construction process begins. As the mockup is constructed and tested on-site, testing is usually more limited than what can be conducted in a laboratory setting. The benefit to on-site testing is that the mockup is exposed to conditions for which the remainder of the construction can be reasonably expected to be exposed. • Designating a portion of the final construction of the mockup is fairly common, and like stand-alone mockups, is more limited in what can be tested. Unlike stand-alone mockups however, if problems are encountered, projects may be delayed due to the time needed to correct issues found during testing. • Small mockups are often constructed for review of details that could not be included in the larger, start-up mockup. Ultimately, the type and number of mockups required will depend upon the size, complexity and performance requirements of each individual project. Test results for the mockup must satisfy the performance requirements of the project, but be careful with the test results! Consider a mockup of the air barrier system, where the sample area consists of more than one component. Testing may reveal air leakage within the system, although the amount of leakage detected may be within the allowable leakage as specified in the tender documents. However, if the leaks are concentrated in one area, the amount of leakage might not be within the allowable amount if it were not “diluted” over a large test area. In other words, there may be a point failure within the tested area (or a failure of an individual component), but the result is diluted over the total test area giving a misleading “pass” result. For this reason, it is imperative that the tester have a comprehensive understanding of the test method, and ample experience conducting the test in question. It is one thing to be able to run a test and publish a result— it is quite another to be able to go beyond the numbers to provide an accurate analysis of what the numbers represent. Once the mock-up is approved we move on to the construction phase of the project where the testing and inspection programs designed during the pre-construction phase Winter 2007 27 can now be implemented. Although this article has stressed the importance of the preconstruction phase commissioning, by no means should this undermine the importance of commissioning during the work-in-progress phase. Think of it as if it were a building, where the pre-construction phase commissioning is seen as laying the foundation for a successful project. Once the foundation is laid, work-in-progress inspection and testing can be used as a tool to help ensure that construction continues on the right path to providing a functional building enclosure. ■ 28 Journal of Building Enclosure Design Kevin Knight is President, and Bryan Boyle is Operating Manger, of Retro-Specs Consultants Ltd., a firm based in Winnipeg, Manitoba, Canada, specializing in building envelope commissioning, inspection and testing. The pair have collaborated on numerous publications and research projects in the areas of building science and building enclosures, and their work published through Canada Mortgage and Housing Corporation (CHMC), ASTM, and other architectural and trade journals. Knight is also a founding member of the Air Barrier Association of America, is a contributing editor for the Journal of Architectural Coatings and a Board Member of the Building Environment and Thermal Envelope Council (BETEC), and sits on the ASTM E06 subcommittee and the ULC Standards Committee for Air Barriers. If you would like a copy of the Building Envelope Environmental Separation Project Management, Coordination and Commissioning Specification, please contact RetroSpecs Consultants Ltd. at (800)-837-3207 or at retrspec@mts.net. Feature Calculate the Costs, Prove the Performance By Tony Woods, Canam Building Envelope SUMMARY THERE IS A GROWING NEED in the building community to demonstrate the benefits of high-performance enclosure design. The relationship between the performance of the building envelope and energy expenditure is well understood by many in the community, but often less so by clients, owners and managers. Hard numbers presented in an organized format help consultants and engineers present information to clients, helping them to justify an investment in enclosure construction and materials. That need is currently being met by energy calculation software such as the Canadian-made ALCAP (Air Leakage Control Assessment Procedure) system. ALCAP is a sophisticated and accurate building energy simulation program used to determine the energy savings that can be achieved by air sealing large buildings to create air barrier continuity. ALCAP, as demonstrated further in this article, helps create a detailed energy use and cost-benefit analysis breakdown in easy to understand format. It deals with cooling as well as heating and electrical calculations to determine demand reduction and includes 124 weather locations in Canada and 210 in the US. In addition, the ALCAP report has recently included a specific table showing the potential benefits associated with reducing the size of heating and cooling equipment (systems). Software such as this creates a clearer understanding of what many in the community already know—a high-quality building enclosure heightens building performance in energy use, structural soundness, occupant comfort, indoor air quality and mechanical system function. INTRODUCTION Most industrial, commercial and institutional buildings in North America suffer from uncontrolled air leakage. The only 32 Journal of Building Enclosure Design remedy is to include a continuous air barrier in new construction or retrofit existing buildings to create air barrier continuity. Air leakage occurs through cracks, gaps, holes, pores in materials and other openings in the building envelope. Air flow is the result of pressure differences. When air leaks, it takes with it heat, water vapor, smoke, pollutants, dust, odors, allergens and anything else it can find and carry. Energy moves from regions of high to regions of lesser potential: hot to cold, high pressure to low, and so on. There are three major sources of pressure that cause air to leak: wind pressure, stack pressure and HVAC fan pressure. Of the three, wind is usually the greatest. When averaged out over the course of a year, it is about 10-15 mph (0.2-0.3psf or 10-14Pa) in most locations in North America?. If it hits the building straight on, air enters the envelope on the windward side and exits on the other three sides and at the top, through the roof. If the wind hits at an angle, air exits the building on the two leeward sides and the roof. Stack effect, also sometimes referred to as chimney effect, is caused by buoyancy or the simple physics lesson that hot air rises. The weight of the column of conditioned air inside the building compared with that outside creates a pressure difference across the building envelope. The taller the building is, the greater the stack pressure will be. Warm, conditioned air escapes through holes at the top of the building and at the roof. The resulting lower pressure at the bottom of the building draws in air from the surrounding environment. The third pressure comes from the mechanical system itself. Mechanical engineers and on-site managers often choose to bring in makeup air to increase pressure and overcome the infiltration at the base of the building. Unfortunately, this in- creases pressure at the top, causing more exfiltration problems in that area. It is amazing how often duct penetrations through curbs on the roof are not sealed and vented mechanical rooms are not compartmentalized. It has been proven that a leaky building envelope contributes to poor energy efficiency, primarily through the increased burden on the building’s mechanical systems. Air leakage through the building envelope can lead to unnecessary heat loss in winter or heat gain in summer, poor indoor temperature and humidity control, and excessive energy consumption as the building’s HVAC system struggles to compensate for these losses A study by the National Institute of Standards and Technology (NIST), Investigation of the Impact of Commercial Building Envelope Airtightness on HVAC Energy Use, released in mid-2005, showed that the inclusion of an air barrier system in four sampled types and sizes of building can reduce air leakage by up to 83 per cent, representing a large reduction in energy consumption and operating costs: potential gas savings of greater than 40 per cent, and electrical savings of greater than 25 per cent. Field experience has shown similar results in the real world. Dean Brigham, business development manager for Comstock Canada Ltd., a national design-build construction, multi-trade contracting and facilities management firm, has found significant savings can result from simple air sealing retrofits. “A building with proper envelope sealing can benefit from a heating system that is 20 to 30 per cent smaller, and usually less expensive, than one with uncontrolled air leakage,” he says. “Eliminate the uncontrolled air leakage and you get a typical four- to five-year payback in natural gas savings coming directly out of reduced heating consumption, with the op- tion to upgrade the plant with smaller, more efficient capacity which yields annual savings.” ASSESSMENT AND CALCULATION The capability of energy-use and savings calculation software is best demonstrated with field data. Calculating potential energy savings is a three-stage process: 1) a field survey, 2) estimating airleakage flow rate and appropriate corrective measures, 3) calculating potential savings and cost/benefit analysis. ALCAP uses simple methods for evaluating infiltration and exfiltration flows. The airflow through the building envelope depends on the size of air leakage path and the operating pressure differential between the conditioned space and the outdoors. The objective of the field survey is to record the air leakage paths in the building and to define the equivalent total air leakage area. Each component of the air leakage area is treated independently in determining its air flow characteristics and their contribution to the whole. It may include visual observations, in-situ window assembly air leakage tests and blower door tests. Calculations of air leakage flow rates are based on the measurement of effective pressure differentials across the building envelope. This is based on the combined effects of the stack, wind and mechanical pressures, hourly weather data for the location (mainly outdoor temperature and wind speed and directions) and the operating schedule of the indoor air distribution system. The whole building energy simulation uses these air leakage flow rates to calculate the building heat loss/heat gain and to estimate peak demand and energy use. Proposed retrofit air sealing measures are applied to the base model and provide estimated potential reductions in both demand and consumption savings. The ALCAP methodology is illustrated below with a real-life case study of a condominium building in Mississauga, Ontario, Canada. FIELD SURVEY Major air leakage paths were discovered in this building at exterior doors, window joints, duct penetrations, interior doors, roof/wall intersections, conduits passing through floors and elevator shafts and vents on the roof. Air sealing measures that would reduce the heating load and improve occupant comfort included: Weather-stripping common area doors: • Smoke shaft; • Stairwell; • Exterior and underground doors; and • Doors to roof/elevator, garbage and • • • • • mechanical rooms. Re-weather-stripping windows: Sealing and caulking; Soffit/wall joints; Fire cabinets; and Around windows. AIR LEAKAGE FLOW RATES In Table 1, we can see that this condominium has an air leakage area of about TABLE 1 Air-sealing measures Doors Number (a) Exterior Interior Conduits Windows Awning Walls Electrical receptacles Shafts Pipes Electrical service Totals 43 63 11 W/s, ft (b) Seal, ft (c) W/s, ft2/ft (d) 0.0159 0.0104 860 1, 260 989 1,449 37,184 32,820 0.0104 35 0.0159 Seal ft2/ft (e) 0.0039 0.0173 0.0209 0.0029 0.0104 68 21 0.0032 0.0282 100 0.2791 W/s, ft2 Seal/ft2 (f ) = (g) = (b x d) (c x e) 1.26 0.38 1.23 0.23 0.07532 36.58 9.6872 0.034432 Total, ft2 (h) = (f +g) x a] 1.6581 1.4773 0.07532 46.2723 0.0344 0.073168 0.0731 0.180768 0.1807 39.09 8.599392 8.599392 19.20983 58.3030 TABLE 3 Month Degree Days (F) January 1423 (791 C) February 1276.2 (709 C) March 693.6 (578 C) April 730.8 (406 C) May 147.6 (82 C) June July August September 185.4 (103 C) October 480.6 (267 C) November 804.6 (447C) December 1294.2 (719 C) Total for the year 7380 (4,100 C) Energy Savings Natural Gas, ft3 657,623.08 (18, 619 m3) 589,455.48 (16, 689 m3) 336,317.04 (9,522 m3) 168,653 (4,775 m3) 20,450.28 (579 m3) 34,083.80 (965 m3) 132,873.84 (3,762 m3) 259,990.52 (7,361 m3) 596,272.24 (16,882 m3) 2,795,683,96 (79,153 m3) $ USD/ CDN 4,092 (4,841 CAD) 3,668 (4,339 CAD) 2,092 (2,476 CAD) 1,049 (1,242 CAD) 126 (150 CAD) 212 (251 CAD) 826 (978 CDN) 1617 (1,914 CDN) 4,389 (3,709 USD) 20,580 (17,394 USD) Winter 2007 33 2 2 5.4185 m (58.3 ft ) or about 2.9 2 2 2 2 cm /m (5.111 in /ft ) of envelope area— which shows that the building envelope can be described as ‘loose’? using this classification: 2 2 • Tight building: Less than 0.7 cm /m 2 2 (1.18 in /ft ) of building envelope area; 2 2 2 2 • Average: 0.7 to 1.6 cm /m (1.18 in /ft 2 2 to 2.79 in /ft ) of building envelope area; and 2 2 2 2 • Loose: 1.7 to 3.6 cm /m (2.9 in /ft to 2 2 6.34 in /ft ) of building envelope area. 2 • The total air leakage area (5.418m ) or 2 (58.3ft ) was distributed as per the field observations. Major air leakage paths were found at the below grade and the ground floor levels and at the top floor and penthouse level. The estimated monthly average air leakage rate is shown in Table 2. The heating season is assumed from mid-September to end of May. Higher indoor/outdoor temperature differences during the winter months of December to February lead to higher air leakage rates. ESTIMATES OF ENERGY AND COST SAVINGS Estimated total cost of air leakage control measures to upgrade this condo was $99,846 (84,400.67 USD). Assumptions used to estimate energy and cost savings included: • Air sealing measures would be about 60 per cent effective in curtailing air leakage based on previous field experience; • Weather data based on 30-year climate normals and monthly average weather data for Mississauga; • Fuel prices and calculated cost savings using utility data provided for the building previous calendar year. Current, and any indicated price increase in energy costs, is used. TABLE 2 Month January February March April May September October November December 34 Journal of Building Enclosure Design Air leakage Rate, ft3/s 514.97 489.18 360.26 257.48 154.35 205.92 309.05 360.26 499.57 • Building operating data and schedules as provided by property management; • Overall building interactive effects (solar and internal gains and other loads) and purchased space heating consumption estimated at about 67 per cent of total heat losses; and • Retrofit measures assumed to reduce overall air leakage by 40 per cent. Table 3 (Page 33) shows month-bymonth energy savings associated with airsealing measures. Energy analysis also showed that the air sealing measures would reduce the peak space heating demand by about 275 kW (about 940 kBtu/hr) on coldest days during the winter months. consultants, engineers and building envelope specialists to work toward making better buildings that will last longer, are more energy efficient, and more comfortable and safe for residents. ■ Tony Woods is President of Canam Building Envelope Specialists Inc. Canam offers a comprehensive range of environment and energy-related services in all types of buildings. He is also past president of the Ontario Building Envelope Council. He can be reached at 905-890-5866 extension 222 or twoods@canambuildingenvelope.com. REFERENCES 1 Air Barrier Systems in Buildings, Anis, Wagdy AIA, Whole Building Design Guide, www.wbdg.org , a program of the National Institute of Building Sciences (NIBS). 2 CMHC Surveys of mid- and highrise apartment buildings. CMHC, Ottawa. 3 Determination of Peak Demand and Energy Savings Associated with Air Leakage Measures for High-rise Apartment Buildings, Ontario Hydro, by Scanada Consultants Limited. PROVING THE PERFORMANCE The information compiled and calculated above shows how controlling air leakage at one Mississauga condo can reduce heating load and energy consumption. Energy service professionals, energy management consulting firms, incentive-providing utilities and government departments are currently using similar calculation summaries to make decisions in favor of envelope upgrades. Proof of the connection between a retrofitted building envelope and reduced HVAC operating costs is available from many documented projects conducted by the author’s company. Simple air sealing of roof/wall joints in Toronto single-story schools has delivered 17 per cent average energy cost reductions; perimeter air sealing of high-rise apartments in Ottawa and Toronto showed an average of more than 10 per cent in electrical demand and about nine percent in consumption. A similar project performed in Muskoka, Ontario for the Gravenhurst High School cost $5696 USD ($6,740CAD) and saved $4135 USD ($4,893CAD) in the first two winter months. Energy calculation software allows complex information, as seen in the example above, to be presented in a clear and easy-to-demonstrate manner. It helps justify the investment in envelope upgrades by creating a clearer picture of the role a high-quality, high-performance building enclosure plays in reducing energy costs and load specifications of HVAC systems. This, in turn, helps foster a culture of cooperation among Winter 2007 35 Feature Under Floor Air Distribution: The Good, The Bad and the Ugly By Wagdy A. Y. Anis, AIA, LEED AP NOT ONLY ARE UNDER FLOOR Air Distribution (UFAD) systems considered in conjunction with green building and sustainable environments, but they are promoted on the basis of energy efficiency, better comfort and indoor air quality, and other important benefits harder to quantify, such as reduced absenteeism and greater productivity. This paper does not cover all the design requirements. It reviews the benefits and advantages of UFAD systems, the potential pitfalls and problems, and the architectural design and construction requirements to produce a successful design and installation. Most critical to the success of these buildings is the air tightness of the building enclosure. A BRIEF HISTORY OF UFAD Ancient Uses of UFAD: Roman bath houses and villas (Figure 1) sometimes used radiant heating using heated air floor plenums. Prior to 1960s: Heating and ventilation applications (Monticello, Houses of Parliament, Chicago Auditorium, Metropolitan Opera House, Frank Lloyd Wright’s Imperial Hotel in Tokyo). 1960s to Current: Clean rooms and computer rooms; cooling of sensible loads (floor return for contamination control, floor supply for thermal control). 1990s to Current: Flexible workspaces; heating, cooling, and ventilation of interior and perimeter zones. THE GOOD Under Floor Air Distribution (UFAD) systems have many benefits compared to Conventional Air Distribution (CAD) systems: 1. ENERGY CONSERVATION Energy is saved due to several reasons: • Due to the greater effectiveness of displacement ventilation, less air is required, therefore fan power is reduced. • Due to the higher air delivery temperature (about 10F or 5.6C higher than overhead distribution systems) the chillers operate at a higher Coefficient of Performance (COP) using less energy. 38 Journal of Building Enclosure Design • Another reason less energy is used is because the window for using free cooling or economizer cycle is increased due to the higher delivery temperature. 2. PLUG AND PLAY • Receptacle power and data/telephone are available virtually everywhere. Floor outlets are provided with a plug-in “whip”, so that they can be moved around by building maintenance, not an electrician. • Because the plenums are pressure-controlled using variable speed fan controllers and pressure sensors, the building can be extremely easy to test, adjust, balance and commission, if the building enclosure air-tightness and other measures are observed. 3. INDOOR AIR QUALITY Due to the cleaner air quality delivered to the breathing zone, occupant satisfaction with the indoor environment is considerably higher and occupant complaints are minimized. One of the big features of UFAD is that the building occupants have greater control over their environment by easily adjusting the dampers in the outlets (Figure1), relocating outlets if they are in inconvenient locations, or using a different outlet type that can move the air in a different pattern, or by increasing or decreasing the number of outlets (LEED EQ 6.2 Controllability of Systems). Optimistically under LEED, UFAD may help obtain these credits: EA Pre-requisite 2: Minimum Energy Performance Required Optimized Energy Performance Up to 10. EQ Prerequisite 1: Minimum IAQ Performance Required Increased Ventilation Effectiveness: 1 Controllability of Systems (NonPerimeter Spaces): 1 Thermal Comfort: 1 ID Other innovations that have not been recognized: 4 THE BAD AND THE UGLY ENERGY INEFFICIENCY Picture a mechanical system where the ducts are open-ended, unsealed and in an unconditioned space or on the exterior of the building. If the building enclosure is not tight, conditioned air losses can cause the building to become extremely energy inefficient. Building plenums can lose conditioned air directly to the exterior (Figure 3) or lose the air from supply plenum to return plenum (Figure 4), or to other interior shaft-ways or spaces. A famous GSA federal courthouse, recently designed and built which achieved LEED Gold, was reportedly a nightmare to get the plenums pressurized and took months of expensive dismantling, sealing and commissioning in order to get it functional. It is still too leaky, causing multiple other building problems including condensation and corrosion of floor components. The building was modeled using DOE 2.1 to provide an energy efficiency of 46 per cent better than ASHRAE 90.1 - 1999, but in fact it reportedly uses three times the energy per square foot annually as an older building across the street that incorporates a conventional overhead air distribution system. LACK OF ACCESS The floor layout has to be drawn similar to a reflected ceiling plan, to coordinate outlet locations with workstation walls and partition locations. Tiles under partitions and workstation walls are not moveable without dismantling the workstation or wall (Figure 5); that makes it impossible to reconfigure the layout. Floor fan boxes, fan-coil units and other air distribution devices typically have filters that need replacement. Furniture layouts need coordination with tile locations so that heavy furniture including file cabinets, bookshelves, tables, etc. do not impede easy access to those filters for removal/replacement. The same is true for controllers, valves, etc. Continued on Page 40 CASE STUDY BOSTON COLLEGE ADMINISTRATION BUILDING Shepley Bulfinch Richardson and Abbott, Architects, Boston, MA Figure 1 - Roman villa incorporating a hypocaustum Figure 2 - Better indoor air quality due to displacement ventilation causes greater occupant comfort and satisfaction. Figure 4 - Conventional curtain wall floor to slab connections are not air-tight. Figure 3 - Plenum losses due to leaky enclosure. Figure 8 - Mechanical system consists of four rooftop units serving the four quadrants. Figures 11 and 12 - Membrane flashings and air barrier window transition membranes. Figure 13 - Airtight Slabto-curtain wall joint. Figure 14 - By staggering the carpet tile and floor tile joints, the plenum is effectively sealed. Boston College requires its buildings to be designed to be compatible with and contextual to its Gothic campus. The granite and limestone heavily articulated façade for this administration building does just that in an elegant design solution (Figure 6 and 7). The building plan is conceived of in four quadrants; each quadrant is served by an air handling unit supplying each floor from of a vertical duct shaft (Figure 8). The building was conceived of for quick reconfiguration to serve a transient population. This was the biggest driver for the UFAD system design. The exterior enclosure is designed with a continuous air barrier system using the rigid insulation sheathing boards and peel-and-stick membranes as well as spray polyurethane foam for joints and penetration sealing (Figures 9 and 10). All window membrane transitions from the insulating sheathing were effected using modified bitumen peel-and stick membrane (Figures 11 and 12). A sealed membrane physical connection joint was then installed between the inside face of the window frame and the membrane; additionally window perimeters were foamed with spray polyurethane foam sealant. Wall air barrier is connected to roof air barrier and foundations. Most importantly, at curtain wall perimeters, curtain wall spandrel areas must be designed with sealed metal backpans; the perimeter seal curtain wall-to-slab connection is mineral wool fire-stopping with a one inch (25 mm) thick poured smoke sealant on top, that effectively separates the supply from the return plenum (Figure 13) in an airtight manner. Concrete-filled tiles were used in a stringer-less installation. The plenum was air-tightened using the rubber-backed carpet tile installed with joints staggered relative to the tile joints. (Figure 12). Carpet tile adhesive remains tacky for easy reconfiguration. CONCLUSIONS • Design and build the building enclosure with a continuous air barrier system; • Provide fully sealed and fire-stopped plenum; • Compartmentalize UFAD plenum in accordance with the fan service zone; • Provide ventilation fans with VFD’s and operable dampers controlled by pressure sensors; • Provide for catastrophic water leak: structural collapse: Indirect drains with solenoid valves activated by water sensors/alarms; • Insulate slabs-on-grade and slab projections; • Seal conduits especially to thermostats; • Seal pipe penetrations through slab and through tile (Figure 14); • Do not use MC cable; it’s leaky; • Filters on fan boxes and fan coil units need access; • Coordinate outlet locations with workstations and walls; • Coordinate outlet locations with walls and workstations so that tiles are moveable; • Pressure test plenums (blower door). Leakage 12 per cent maximum is achievable; • Users’ manual is needed to explain how occupants can become comfortable and how to adjust the system; • Provide longer “whips” on outlets for flexibility; • UFAD building properly designed uses less energy than a CAD system; and • Fewer occupant complaints than conventional buildings. BIBLIOGRAPHY Underfloor Air Distribution (UFAD) Design Guide, ASHRAE, Bauman, F. REFERENCES 1 Air Barrier Systems in Buildings, Anis, W., www.wbdg.org/design/airbarriers.php. 2 Investigation of the Impact of Commercial Building Envelope Airtightness on HVAC Energy Use, Emmerich, S.J., McDowell, T., Anis, W., http://fire.nist.gov/bfrlpubs/build05/PDF/b05007.pdf. Wagdy Anis is a principal and Director of Technical Resources at Shepley Bulfinch Richardson and Abbott, architects, planners and interior designers in Boston, MA , USA (www.sbra.com). He serves as chairman of the Building Enclosure Technology and Environment Council. Anis can be reached at wanis@sbra.com. Winter 2007 39 Figure 5 a/b - Coordinated and uncoordinated outlet locations Figure 6 and 7 - Façade design and detail. Figures 9 and 10 - Insulating sheathing taped air barrier with sealed joints and penetrations. Continued from Page 38 A basic decision (that affects the structural design) has to be made whether the core area of the building that includes exit stairways, elevators, restrooms, janitor’s closets is also served with the UFAD system, or whether it will be structurally designed with the slab at the finish floor level and served with a conventional overhead system. Concerns are: hygiene, wetting of the plenum, accessibility of plumbing, and pest infestation. Transitions at fire separations at elevators and stairs are another complication and concern. CLEANLINESS OF THE PLENUM The documents must clearly spell out the controlling of human waste such as food during construction, and require a level of cleanliness that is not left to subjective opinion. Integrated Pest Management is also required during construction. A method of anticipating a catastrophic water leak and dealing with the water and associated alarms must be provided. The structure probably will not be designed to hold that much water. Emergency drains must be airtight and cannot depend on a trap filled with water to prevent loss of air into the drain. The drain must have an airtight damper that will remain shut under normal air pressure, but open under water flow. One way to accomplish that is to install a solenoid valve in the drain line activated by the water alarm. AIR-TIGHTNESS OF THE ENCLOSURE The building enclosure must be designed with a continuous air barrier system1 for the success of a UFAD building. Care with tight material selection, sealing of joints between materials and sealing of the joints between assemblies of the exterior enclosure is vital, as is sealing of all penetrations. Ordinary buildings, not built with air barrier technology and an airtightness standard cannot successfully incorporate UFAD systems. The National Institute of Standards and Technology (NIST) has analyzed the air leakage rates of commercial buildings2 and discovered that the average building built in the U.S is extremely leaky. In the South, buildings are built even leakier than in the North. Coupling a leaky envelope with a UFAD system is like putting open-ended unsealed ductwork in unconditioned spaces. ■ 40 Journal of Building Enclosure Design Feature Air Tightness: The British Experience By Nigel Potter, BSRIA 42 Journal of Building Enclosure Design require a lower air tightness target to achieve the required Target carbon dioxide Emission Rate (TER). These same regulations (technically equivalent) have now been adopted in Northern Ireland. The calculation methodologies for determining the design carbon dioxide emission rates are included in SAP2005 for the domestic sector and SBEM (www.NCM.BRE.co.uk) for the non-domestic sector. All air tightness tests should be carried out by accredited organizations and be in accordance with ATTMA1 Technical Standard 1 (which can be downloaded from www.ATTMA.org). This is notionally equivalent to the new draft ISO 9972, except r2 needs to be above 0.98. BSRIA was a founder member of ATTMA. In over twenty years of testing, it has carried out air tightness tests on well over 3,000 commercial buildings. It developed a fleet of “Fan Rovers” many years ago, which essentially consist of 1.31yrds (1.2m) diameter axial flow fans mounted on trailers and powered, via rear power take offs, by 1.05 gallons (4 litre) Land Rover Discovery petrol engines. The fans are capable of delivering up to 40 m3.s-1 of air into a building, so that when up to four are lined up, very large distribution warehouses can be tested for compliance. At the other end of the Air Permeability M3/Ch Air Permeability UNINTENTIONAL AIR LEAKAGE IS A major source of energy loss in the UK building stock. Only recently, however, has it become a regulatory requirement to restrict it. Although test methods have been recognized for twenty years, and some advanced clients have required building testing for the last 15, only now that it is enshrined in the Building Regulations is it becoming mainstream. It first appeared in the Building Regulations for England & Wales in 2002, which required all buildings with a gross floor area greater than 1195 yd2 (1,000 m2) to be air tightness tested, and to achieve an air permeability less than 10 m3/(h.m2) at a test pressure of 50 Pascals. This is the amount of air required to pressurize the building divided by the envelope area. For air permeability, the envelope area is defined as the area of the internal surface of external walls, roof and ground floor slab, as opposed to air leakage index, which excludes the area of the ground floor slab. In April 2006 the regulations were further revised, which made it a statutory requirement for all non-domestic buildings to be air tightness tested along with all different dwelling types. Essentially all new air-conditioned or mechanically ventilated buildings need to demonstrate that they will use 28 per cent less energy than a building built to the 2002 regulations. Naturally ventilated commercial buildings should use 23.5 per cent less energy and dwellings should use 20 per cent less energy compared with an identical notional building built to the 2002 regulations. These energy savings are expressed in kg of CO2 per square metre. Whilst there is a blanket maximum air permeability of 10 m3/(h.m2), many buildings scale, BSRIA uses single fan blower doors for the domestic sector and with a full range of fans caters for all building sizes. From twenty years of experience BSRIA has found a wide variety in the performance of buildings, but with generally improving performance. WAREHOUSES AND RETAIL UNITS A survey of a dozen factory/warehouse units, late 1980’s to early 1990’s revealed air permeability values which were typically around 20 m3/(h.m2) and usually in the range of 15 to 25 m3/(h.m2) (see chart). Superstores were very much in the same very leaky category. Now, 90 per cent of factory/warehouse units pass the required 10 m3/(h.m2) for the Building Regulations and indeed approximately 70 per cent achieve an air permeability less than 5 m3/(h.m2). There are quite a few retail store operators who have demanded a better standard of air tightness than required by the regulations. For instance, Tesco require the equivalent of an air permeability of less than 2 m3/(h.m2) for all their new stores and they are the largest superstore chain in the UK (40 per cent market share). BSRIA has also carried out consultancy and tests on Tesco stores in Poland and Hungary, which passed the required design standard—which only proves that it can be done despite language difficulties! Since these building types can contain construction details which can be replicated with ease, they are out performing most other building types from an air tightness point of view. Well before the 2002 Building Regulations came in, an analysis of the air tightness performance of the top 300+ superstores tested was undertaken and the results are presented in the attached figure below. B&Q, which is a large and National DIY retail chain compared the heating energy consumption of two of their (naturally ventilated) stores — 100,000 square feet each. One with an air tightness of 4.0 m3/(h.m2) consumed 35 per cent less energy than a store with an airtightness of 8.5 m3/(h.m2). OFFICES A variety of air tightness tests were undertaken in office buildings in the early 1990’s and the air leakage index (envelope area excludes ground floor) varied from 10 to 40 m3/(h.m2). The overall conclusion of this study was that older buildings tended to be more airtight than new buildings and buildings with an air leakage index greater than 20 m3/(h.m2) suffered from lack of thermal comfort control and complaints from the occupants. Since the introduction of the 2002 Building Regulations only 60 per cent of new office buildings meet an air permeability of 10 m3/(h.m2) at the first air tightness test and 10 per cent of offices have an air permeability greater than 15 m3/(h.m2). Most office buildings are to a unique design and in general, insufficient attention is applied to air sealing details. HOSPITALS AND SCHOOLS Most hospitals and schools fail the required air permeability criteria by a wide margin. They all tend to be unique designs with too little attention being paid to air sealing details at the design stage. They are also generally subject to cost pressure at the procurement stage. COLD STORES There has been an industry standard of an air permeability of 0.3 m3/(h.m2) for quite a few years for cold and chill stores. In general terms, they are designed and built by specialist contractors and do not have any difficulty in achieving the air tightness target. Failures, which are few, are usually down to poorly fitting loading bay doors. DWELLINGS BSRIA has carried out in excess of 300 tests on new dwellings during the last year mostly for developers coming to terms with the new Building Regulations. On average 83 per cent of dwellings tested passed the required standard of 10 m3/(h.m2). The chart (see chart, page 42) indicates that almost a third achieve an air tightness half of that re- quired by the regulations. Apartments achieve the required airtightness criteria more easily than dwellings. It also appears that conventional brick and blockwork construction techniques are slightly worse, on average, than timber frame dwellings. CONCLUSION An air permeability standard of 10 m3/(h.m2) is not an arduous target to meet in general terms, but architects and building contractors need to pay far more attention to air sealing details at the design stage. This is particularly relevant where different subcontractors are employed and where no specific details are given as to how they deal with the interfaces. NOTE 1 Air Tightness Testing & Measurement Association. ■ Nigel Potter has worked for BSRIA for over 36 years and pressure tested a house some 30 years ago and a factory building 24 years ago. NP is also a member of the ATTMA technical committee. Potter designed and developed the BSRIA ‘Fan Rovers’ and mini fan rover. Winter 2007 43 Feature New Test Standards for the Building Enclosure Edited by Richard Keleher, AIA, CSI, LEED AP THIS ARTICLE HAS BEEN PREPARED to inform the readers of four new test standards that will assist in achieving high performance building enclosures. This content is intended to provide the reader with an understanding not only of the state of current development for standards and testing associated with air barriers, but also to identify the great dearth of work in this area and the need for a contributing effort by other building professionals. The recognition and acceptance of the need for air barriers in building construction is a new development in the industry that affects many areas of interest and much need for development. Prior to 2003, air barrier testing was very limited in scope and practice. Initial efforts identified individual building materials in their capacity to resist the movement of air. PART ONE: THE FAMILY OF AIR BARRIER STANDARDS By Laverne Dalgleish, Building Professionals Consortium Inc. Requirements for air barriers are becoming more common in project specifications and, as a consequence, the need for air barrier standards has grown. Figure 1 - The Family Tree for Air Barriers 44 Journal of Building Enclosure Design As work began on the development of an air barrier standard, it became obvious that a single all encompassing standard would not be practical. It would be large, cumbersome and not very easy to use. There was a concern that manufacturers would have to undertake larger scale testing every time they made a small change in their material and/or system. Therefore it was decided to “break down” the requirements for air barriers into manageable segments. This family of standards covers a multitude of requirements and types of material that may be used as air barriers. The first step in the development process was to develop a “family tree,” so to speak (Figure 1), for the standards and identify and to define exactly what we meant when we used the term air barrier. Like any standard, getting agreement on terminology and definitions was the first challenge in the development process. The development of the family tree for air barriers (Figure 1) provided a means to bring together all of the different usages of the term air barrier. To develop the standards family tree, the complete air barrier in a building was deemed the air barrier system. This would apply to all the requirements for an airtight plane on all six sides of the building and includes the requirements for installation of an air barrier. When we apply air barriers to buildings, we identify a main material to perform the function of the air barrier. On the other hand, we have multitudes of materials that are all ultimately assembled together and connected with the primary “air barrier” material to create air barrier assemblies: There are roof assemblies, wall assemblies, window assemblies and so forth. The same approach was taken with air barriers. The air barrier system defines the complete air-tightness plane of the building; it is broken down into different assemblies, which led to the creation of an air barrier assembly standard (ASTM E 2357 Standard Test Method for Determining Air Leakage of Air Barrier Assemblies—see Part Two of this article). Also in this category is an air test for leakage of air through the sides of windows (ASTM E 2319 Standard Test Method for Determining Air Flow Through the Face and Sides of Exterior Windows, Curtain Walls, and Doors Under Specified Pressure Difference (see Part Three of this article). The following standards have been added to the family tree and are still under development: • Air barrier component standards: Air barrier assemblies are broken down into the “big” pieces of material and the subsequent component materials used to join the “big pieces” together; • Standard for air barrier installation and air barrier assembly site audit or inspection: Each material needs to be installed under field conditions; • Standard for air barrier material/assembly durability: Some air barrier materials are non-maintainable and buried within a building assembly; • Air barrier definitions: The term air barrier was being used to describe a multiple of situations, so terms needed to be defined; and • An air barrier design guide: Further input from the design professionals identified that guidance was needed from the industry as how to design an air barrier system for a building. Some of these standards are simply test methods, such as the standard for air barrier materials. As many materials may be used to provide the air barrier function, there needed to be a standard way of determining the air permeance of a material. Currently, there is a published ASTM standard as a test method to determine the air permeance of STAY TUNED FOR NEXT ISSUE In the next issue, Jennifer Pollock (Architectural Testing, Inc., 717-764-7700) will write about AAMA 508-05, a Voluntary Test Method and Specification for Pressure Equalized Rain Screen Wall Cladding Systems. This new test method establishes, for the first time, a way of comparing the performance of pressureequalized rain screen systems. Specifiers can now specify equal systems based on common test results. Manufacturers will be able to compare the performance of their products to their competitors without placing undue reliance on the performance of the air barrier behind their systems. A whole segment of the market that was unable to prove its performance prior to the advent of this test method will now be able to promote its products in a rational and comprehensive way. building materials (ASTM E 2178-03 Standard Test Method for Air Permeance of Building Materials). However, this is a test method only and as such does not include performance requirements for a material. The performance requirement for an air barrier material of 0.02 L/(s·m2) @ 75 pascals therefore needs to be identified in the project specifications and/or building code. PART TWO: AIR BARRIER ASSEMBLIES ASTM E 2357-05 Standard Test Method for Determining Air Leakage of Air Barrier Assemblies By Lance E. Robson Jr., AIA, BET Building Envelope Technologies, Inc. In 2005, the American Society of Testing and Materials approved the Standard Test Method for Determining Air Leakage of Air Barrier Assemblies, E 2357-05. This is the first standard to provide a holistic approach to the testing of air barrier assemblies utilized in building enclosures. ASTM E 2357 is ostensibly a laboratory test. Previous standards development efforts associated with air leakage have been limited to fenestration components when considered as building assemblies. Test Method E 2357 allows a proponent to establish the air leakage rate of a complete assembly that incorporates materials and accessories. This procedure measures the air leakage of a representative air barrier assembly before and after exposure to specific conditioning cycles and then assigns a rating dependent upon the results. Utilizing this standard, material manufacturers can now provide a reasonable comparative analysis of an air barrier assembly’s performance. The standard incorporates the testing of two specimen panels with an option for a third. The first specimen panel is approximately 8 by 8’ in area, representing an opaque wall. The specimen preparation includes typical seaming and sealing processes for the air barrier materials and for securing the air barrier material. The second specimen incorporates panel one, and also includes several different penetrations representing those most typically incurred in a building enclosure design. Each specimen is conditioned and is tested under static pressure loads ranging from 25300 pascals. Each is subsequently tested under sustained cyclic and gust loads varying from 400-1200 pascals. The basic air leakage rate reporting is presented based upon a 75 pascal pressure difference for the opaque wall area. The mechanics of the testing are directly analogous to that of ASTM E783, Test Method for Measurement of Air Leakage through Installed Exterior Windows and Doors. In the fall of 2006, a new standard was proposed to ASTM for the testing of air barrier systems. This testing standard is intended primarily for field applications wherein multiple air barrier assemblies are combined so as to provide a complete air barrier system for a selective building enclosure system. The intent is to establish the sufficiency of the installation conditions when various Figure 2 Air barrier assembly test. Winter 2007 45 assemblies are combined to provide for the building enclosure. Currently, the only means of testing similar to this is to utilize whole building fan pressurization. Unfortunately, this testing is often completed after the air barrier systems are constructed and, as such, no longer permit the effective evaluation of their performance. ASTM Committee E06.41.05 Task Group has undertaken this task and is currently establishing a work item for the further development of the standard. PART THREE: AIR LEAKAGE AT WINDOWS By Vince Cammalleri, AIA, Simpson Gumpertz & Heger Inc. ASTM Standard E2319-04 Standard Test Method for Determining Rate of Air Leakage Through The Face and Sides of Exterior Windows, Curtain Walls, and Doors Under Specified Pressure Differences Across the Specimen. As the architectural community becomes increasingly aware of the effects of air leakage through building envelopes and building codes begin to adopt mandatory air barrier requirements, building designers and specification writers are faced with the difficult challenge of detailing durable air seals at critical junctures between building components. Key among these junctures is the window/wall interface, where successful integration of flashings, air seals, vapor retarders and thermal barriers depends, in large part, on the profile, performance and other design characteristics of the window frame. The traditional standard for determining air leakage through windows (ASTM E 283), measures air leakage through the test specimen, but does not discriminate between leakage through the face of the frame and through the sides of the frame. Consequently, the task of designing reliable air seals at the window surrounds is complicated because the specific paths of potential air flow through and around the window assemblies are ambiguous. The new standard, ASTM E 2319, addresses this ambiguity by adopting a more complex testing procedure that includes additional steps to measure and report air flow through the sides and face of the specimen separately. The additional information provided through E 2319 is particularly useful when design conditions dictate that the air barrier be sealed to the window frame at a location other than the exterior face of the window, which is where the air seal occurs when a face-sealed or barrier wall approach is used. Since weeped 46 Journal of Building Enclosure Design cavity wall and rainscreen approaches are commonly used for improved performance and durability, a test standard to allow testing of windows for use with these kinds of assemblies was needed. ASTM E 2319 fills this void. It can also help clarify potential paths of air flow through window assemblies that do not have a clearly-defined air barrier plane, or that are vulnerable to condensation from indoor air leakage through the sides of the frame. Examples of such conditions include the following: • Interior air barrier termination: Air barrier sealed to interior surface of window frame. Outdoor air leaking through the sides of the window frame can by-pass the air barrier or circulate within the window frames, cooling the interior surface of the frame and increasing the possibility of condensation. This applies, among other cases, when the interior gypsum wallboard is the air barrier, or when an exterior air barrier or window flashings turn into the window opening and extend to the inboard surface of the window frame. • Clad wood windows with nailing flanges: Air barrier sealed to nailing flange that is not designed to be the air barrier plane of the window system. Air leakage may occur at nailing flange attachment to window, or at corners that are not fused or continuously welded. • Humidified buildings: Air barrier sealed to exterior face of window system in humidified, pressurized buildings with multiple-glazed window units (usually with integrated blinds). Interior air leaking through the sides of the frame can penetrate the interstitial glazing cavity and condense. The test report for ASTM E 2319 is required to include a detailed drawing showing the air seal between the test specimen and the test chamber, clearly indicating the location of the air seal relative to the specimen frame. This detailed information further enables the designer to understand the peculiarities of a particular window product, and to design the air seal at the window/wall juncture accordingly. As is the case with E 283, E 2319 is applicable to exterior windows, curtain walls, and doors and is intended to measure only leakage associated with the assembly and not the installation; it does not purport to address air leakage between the assembly and the wall opening. The new provisions for measurement of air leakage through the sides of the frame are provided to inform specification writers of the potential leakage through the specimen at the window surrounds, and to guide designers in drafting appropriate air barrier details that account for the characteristics of a specific window product. ■ Richard Keleher is a consultant specializing in reviewing architectural designs and documentation, with an emphasis on design of building enclosures. He has been a senior architect in charge of technical quality reviews for design and construction documents on over a billion dollars worth of heavy construction, office buildings, libraries, museums, hospitals, and laboratories. He is also founder and current chair of the Boston Society of Architects’ Building Enclosure Council. He can be contacted at kel@rkeleher.com. Laverne Dalgleish is a principal in the bpc Building Professionals Consortium, which designs, develops and delivers site quality assurance programs for the construction industry and has been actively involved in the construction industry for over 32 years. He is a frequent presenter across North America on a variety of topics relating to building envelopes, energy efficiency, green building practices, standards and quality of construction. Laverne is currently the Executive Director of the Air Barrier Association of America. Lance Robson is a principal of Building Envelope Technologies, Inc., (BET). He works closely as a consultant and technical expert for new and retrofit building enclosures. Through his 25 years of experience in building enclosure design, restoration and investigation, he has developed areas of expertise in roofing, wall cladding, curtain walls, fenestration, masonry and concrete repair, waterproofing and air barriers. Robson is also a founding director of the Air Barrier Association of America (ABAA). Vince Cammalleri, AIA is an Associate Principal in the Boston area office of Simpson Gumpertz & Heger Inc. He has extensive experience investigating and designing repairs for walls, roofs, glass curtain walls and windows. Cammalleri has lectured as an adjunct professor at the School of Architecture, McGill University and as a visiting lecturer at the Department of Architecture and Urban Planning, Massachusetts Institute of Technology. He has published numerous papers and is an active member of the Boston Society of Architects and ASTM International. Feature A Critical Review of the Use of Double Façades for Office Buildings in Cool Humid Climates By Dr. John Straube, Department of Civil Engineering and the School of Architecture at the University of Waterloo SO-CALLED DOUBLE FAÇADES (DF) or ventilated façades, environmental second skins, etc have attracted great interest as modern building enclosures. Numerous examples have been built in Europe but only a few have been completed in North America. The DF label actually covers a wide range of different enclosure types. In most cases, a DF has three layers of glazing with ventilation and solar control devices between the outer two glazing layers, although some ventilate the space between the inner glazings. In most cases, the airflow through the glazing cavity is driven by natural buoyancy (hot air rises) aided by wind pressure differences, although some systems use small fans (often driven by photovoltaics). In hybrid systems, HVAC supply or exhaust air streams are directed through a glazing cavity before connecting with the outside. The ventilated cavity shown schematically in Figure 1 (Page 50) may be extended over the height of several stories, the whole height of the building, the height of a single story, or some combination of the above. The most common solution is the singlestory height ventilation space. A single-story space offers the advantages of separating fire, smoke, odor and noise between floors as well as the construction simplicity (and economic advantages) of a repeating unit. The current interest in double façades in temperate climates (i.e., Continental Europe and the UK) appears to stem from several beliefs and desires. Double façades are believed to reduce cooling loads, allow for more or better natural ventilation, facilitate daylighting, increase noise control and reduce heating energy consumption. This paper aims to provide a critical review, at a general level, of the technical merit of each of these beliefs. The scope of this work is for new commercial buildings that are entirely or mostly glazed in Canada and the Northern tier of the United States. 48 Journal of Building Enclosure Design COOLING LOAD REDUCTION. Reducing cooling loads can best be achieved, in approximate order of effectiveness, by using opaque wall elements, exterior shading, solar-control coatings on glazing, and interior shades. Many analyses of DFs begin with the assumption that close to 100 per cent of the vertical enclosure must be transparent. This eliminates the possibility of using the most effective and lowest cost means of reducing cooling load. Shading can also be very powerful, but requires exterior BELOW AND RIGHT: Examples of double façades for office buildings. shading elements to be truly effective. Reflective glazing is often not seen as an acceptable means of reducing cooling loads since the reflected light can cause glare and overheating of adjoining buildings. Psychologically, reflective coatings also create a sense of separation between the building and its surroundings when viewed from the exterior during the day. Perhaps most importantly, reflective glazing with a low solar heat gain coefficient (SHGC) does not admit as much natural light as clear glazing, with visible light transmittances of below 20 per cent common for reflective windows. This lower light transmittance is not a problem in climates with bright sunshine all year (e.g. Arizona, Florida) but, for Continental Europe and Northern parts of North America, significant portions of the year are dull and overcast. A high natural light transmittance is desirable for psychological and daylighting reasons, and reflective glass usually cannot provide this characteristic. Hence, the solution proposed by a DF is to use clear glass to allow light in, but to absorb and reflect most of the solar radiation that passes through the outermost pane of glass on shading devices. If the cavity in which the shading device is placed were a sealed glazing unit, the heat absorbed by the shades would raise the temperature of the air space and this heat would then be partially transmitted into the building. Some ventilated façades uses air flow—induced by wind pressures and thermal buoyancy—through the glazing space to remove this heat. For this reason DFs are also often called ventilated façades. However, shades with a DF do result in a higher temperature in the space, and exterior glazing slows the rejection of this heat significantly. Shading devices of less than 12” (300 mm) projection that are fully retractable so as not to influence cleaning and to reduce snow/ice/wind loads are both feasible and desirable. The architectural design of these devices is of course critical. In some parts of the world, notably south-east Asia, large horizontal shading devices at the floor line are used that allow foot traffic for cleaning (this load is not a problem since the strength is controlled by wind and snow loads). Consider Figure 1 (Page 50), which compares the total percentage of glazing to the effective solar gain into the building (Solar Heat Gain Coefficient = SHGC) for three types of glazing. If a building has a large percentage of transparent glass, the glazing system must have a low SHGC to reduce solar loads. In fact, this is the reason most all-glass buildings in the past used dark body tints or reflective coating—it is economically prohibitive (for all but big budget buildings) to use clear glass because of the high capital cost of the large cooling system required. Unfortunately, the choice of body tints and reflective coatings reduces visible light transmission. Ideally, one would like to have low SHGC for those times and orientations that receive high solar radiation but maximize visibility and useful winter solar gains (note, however, that very few winter solar gains are needed in well insulated office buildings because of the large internal gains, however, so this is a relatively unimportant issue). Doublefaçades, by using ventilated movable solar shading devices behind glass are one way to achieve this ideal. Spectrally-selective glazing with fixed or movable exterior shading is another way to achieve the same goal. Similar low-solar gain performance can also be achieved by reducing the percentage of wall area that is glazed, and this has the advantage of reducing winter heat loss, glare and uneven daylighting as well. Reduced glazing area also almost always results in reduced construction and maintenance costs, as well as reduced embodied energy. The sizing of the plant to control the cooling load will be considered later in more depth. Note: this assumes a SHGC of 0.03 for an opaque wall. DFs have also often incorporated openings for natural ventilation. Issues of natural ventilation are not, of course, tightly connected to the design of a double façade. While natural ventilation and DFs can be designed in an integrated manner, there is no compelling technical argument to do so. In fact, the differences in climates and comfort expectation between continental Europe and North-eastern North America are significant enough that natural ventilation is rarely of assistance in cooling deep-plan office buildings. Natural ventilation might be used in conjunction with artificial cooling by the careful design of certain building types and occupancies. The space between the two layers of glazing in a DF does buffer wind gusts and thereby helps to control comfort and utility problems with the space inside. Natural ventilation air flow need not flow through windows however. In fact allowing ventilation flow through windows requires means to deal with the simultaneous entry of noise, dust, insects, rain and snow. Protected, operable, screened and sound baffled openings can, and have, been incorporated into buildings. It is also important to realize that many very tall buildings in the past, notably the Empire State Building, Chrysler Building, and the RCA building, used operable windows in conjunction with air conditioning systems without any serious difficulty. Therefore, DFs are not required, and may even be a handicap (in that their summer gains are high), for natural building ventilation. DAYLIGHTING Façades that use large expanses of clear glass obviously increase the amount of light entering a building. Daylighting can save energy (although only when combined with controls that can dim and turn artificial lights off) and is generally preferred by occupants. Daylighting and DF are also not tightly connected issues. Most types of façades can (even should) be designed to provide an appropriate amount of daylighting. The amount of window area required to provide daylighting depends on a number of factors, but DFs are certainly not the only or best way to achieve excellent daylighting in commercial buildings. Properly placed windows (e.g., light shelves and similar) have long been successfully used for daylighting. Double façades have advantages (they can allow lots of light in when it is dull and overcast) and disadvantages (they allow too much light and glare in most of the time, and too much heat out during all cold nights). A façade with 40 or 50 per cent of its area covered in high visual transmission glazing can usually provide plenty of daylight deep into a building. In general, high glazing ratios (over 50 per cent) require special measures to avoid glare and visual discomfort, especially in modern offices that contain computer screens. Winter 2007 49 In some of the scenarios discussed below, it has been assumed that the floor and service distribution system is 2’10” (0.85 m) deep and that a wall projects 3’ (0.9 m) above the finished floor level. This leaves a 6’6” (2.0 m) high glazed band around a building with 12’4” (3.75 m) story heights. The extra daylighting and view provided by adding transparency to this 3’ (0.9 m) parapet is negligible, whereas the additional cooling and heating loads and glare problems imposed by a transparent skin are significant. relative to typical double-glazed sealed units. The sound transmission of sealed triple-glazed glazing units with asymmetrical airspace sizes is almost always superior to a DF, since there is no direct air connection of the exterior air cavity to the outside air. The DF can provide better sound control if the windows are the primary ventilation opening. Dedicated ventilation openings, recommended above, provide the best in sound performance, and airtight triple or quadruple glazed punched windows also provide excellent sound control. SOUND CONTROL The addition of a third pane of glass to a façade, along with asymmetrically sized air spaces results in reduced sound transmission HEATING LOAD REDUCTION Claims of the superior thermal resistance of DF systems are generally only true when the comparison is made to a standard doubleglazed curtainwall. The thermal bridges caused by floor penetrations and outer pane glazing supports used in most DFs makes even this claim dubious. However, there are several curtainwall systems available in North America that use triple-glazing in thermallybroken curtainwalls. This type of system can have a heat loss coefficient (U-value) as low as 0.8 W/m2C (over R6, e.g., Visionwall‰ or Kawneer 7550) when used in conjunction with gas filling and low-E coatings. Other commercially available systems suspend thin plastic films between two sheets of glass, driving the overall U-value even lower, (R-values of nearly 10 are practical). Hence, there is offthe-shelf technology available that can reduce the thermal transmission well below that of a DF with much less cost and complexity. Heating loads in an office building should be relatively unimportant in cool and cold climates if the typically high levels of internal heat generation from the occupants and the extensive use of computers, copiers, printers, etc. are kept inside by an airtight and well-insulated building enclosure. A properly designed quality curtainwall can often reduce and usually eliminate the need for perimeter heating, and thereby largely offset the capital cost penalty of highly insulating glazing units. Figure 2 shows how very good quality curtainwalls (U=1.3 W/m2C or 0.30 Btu/ft2F) can almost eliminate heating requirements if the percentage of wall area is kept below 50-70 per cent. In practical terms, heating the minimum level of ventilation air is all that is required for heating in such a building. Unfortunately, most curtainwalls in common use have much higher heat flow, greater than 0.35 Btu/ft2F (U= 2 W/m2) and in many cases, 0.5 Btu/ft2F (U=3 W/m C)! Figure 1 – Two (of many) Generic Types of Double Façades. Figure 2 – Effective SHGC as a Function of Glazing Area and Glazing SHGC Natural Ventilation. Figure 3 – A closer look at Space Heating Load Requirements as a Function of Glazing U-value and Area Heating and Cooling. Design Heating Load based on outdoor temperature of -4F (-20C) and an average of 32.8 ft (10 m) distance from enclosure to center of building. 50 Journal of Building Enclosure Design This figure assumes that no heat is released by occupants and equipment, nor is any stored in thermal mass. If one quarter of the lighting is left on for safety reasons, the heat given off would be sufficient to maintain the interior temperature during a cold -4F (20C) night, even with a 100 per cent glazed façade, if a carefully designed high performance curtainwall (e.g., U<0.8 W/m2C or 0.15 Btu/ft2F), were used. During occupancy, ventilation loads are the most significant, not conductive losses through a well-insulated façade, and hence heat recovery of the ventilation air is an important energy saving strategy. Design Heating Load based on outdoor temperature of -4F (-20C) and an average of 32.8 ft (10 m) distance from enclosure to center of building. The claim that double façades are energy efficient is somewhat difficult to substantiate. We conducted a simple peak load analysis of one zone of an office building to compare the performance of different façades, and assess the capital cost implication for cooling plant. Almost all technical comparisons in the literature use standard double-glazing as the benchmark. This is outdated technology that is inappropriate for a quality building and is actually uneconomical on a first-cost basis in many parts of the world. Any building design concerned with energy consumption and occupant comfort should use low -E, argon-filled double-glazed units with super spacers in properly thermally broken frames as a minimum baseline. Table 1 lists a broad range of generic glazing product types that might be chosen for a commercial or institutional building for which a DF is being considered. All of the options assume that the glazing is installed in a thermally broken metal curtainwall, with high performance spacers in the glazing. When comparing the values in Table 1 the performance of a typical efficient opaque wall system should be considered – i.e., Solar Heat Gain Coefficient SHGC <0.02, U<0.35 W/m 2 C, R’ w >45 dB. Hence, no glazed system that is presently available can come close to the level of performance delivered by a simple and relatively inexpensive opaque wall system. CURTAINWALLS • Solar Gain Heat Gain measured with best performance, shades at optimum angle for design conditions. • Visual transmittance (VT) measured— without shades drawn or tilted. • Heat Loss Coefficient-measured for winter conditions with a gas fill in sealed units, no impact of shading devices. • Assumes that exhaust air would otherwise be vented directly outdoors. Heat recovery of the exhaust air will usually save much more energy than venting through a DF. The SHGC for the Helicon DF in London (designed by Sheppard Robson), one of the better-designed DF for which performance values are available, is about 0.13, but only when the shades are closed to 70 degrees. As discussed above, a typical double-glazed unit with reflective coatings can achieve this level of solar control, but at the cost of much lower natural light transmission during all hours, not just when the sun is shining directly on the wall. The Helicon can modulate the visual transmittance and solar control of the façades on a continuous basis by controlling the shading device. The use of clear (e.g., Visual Transmittance, VT >0.50), unshaded spectrally selective double-glazing would result in a SHGC much higher than a DF (e.g. typically about 0.35, but as low as 0.28) and hence a higher cooling load. However, the addition of light-colored shading to the exterior of any clear double-glazed unit would allow for very low SHGC values, under 0.1 if required. The shading can of course be controlled (by the building control system or the occupant) to admit as much natural light as desired. Under design cooling conditions, the solar radiation striking a west-facing wall will often be very high—only a small fraction of this light needs to be admitted to the interior to provide sufficient daylighting. The use of perforated horizontal or vertical shading elements will allow some view during hot sunny weather, the same conditions during which a DF must have the blinds closed. In fact, any shading device exposed on the exterior will be able to allow more light to pass through to the interior than an equivalent DF, since the heat generated by the solar energy absorbed by the shade is rejected to the exterior far more efficiently than in a DF. This is so because some of the absorbed heat is retained within the glazing cavity of a DF despite ventilation. A simple analysis of peak cooling loads for a Toronto, Canada office building is summarized in Table 2 (Page 53) below. We considered a single perimeter zone of offices, with a 12.3 ft (3.75 m) floor to floor height and a depth of 26 ft (8 m) to the core zones. The peak load analysis considers an energy-efficient office with the following characteristics: • Energy-efficient lighting 0.9 W/ft2 (10 W/m2); • Very high quality (1.4 W/m2C) or exceptional (0.8 W/m2C) curtainwall; • High ventilation rates at 10 lps/person (20 cfm/person); • Occupant density of 1 person per 140 sf (13 m2); • 10 W/m2 for plug loads such as computers and copiers; and • Spectrally selective glass with a SHGC= 0.35 and VT>0.55. Peak cooling loads are typically generated in the climate of North-eastern North America by afternoon sun. In this case we chose a solar load of 700 W/m2 at outdoor conditions of 86F (30C) and 60 per cent RH and indoor conditions of 75F (24C) and 60 per cent RH. Although thermal mass could play an important role in improving comfort and reducing peak loads, it has not been considered in the analysis since it would require a detailed analysis and would benefit (in a slightly different way) all of the systems. Several possible enclosure/service system scenarios are considered in the analysis: A 100 per cent double-glazed clear glass curtainwall. The waste of this solution can be seen by the peak load predicted—high enough to require one ton of cooling for every 133 sf in this zone! Many studies by the proponents of DFs use this type of building as their comparison, but very few buildings are actually built this way for obvious reasons. Solar control in the form of body tints and reflective coatings are generally employed for all-glass buildings, (typically at the expense of visual transmittance). A 100 per cent glass curtainwall with spectrally selective coatings to reduce the solar heat gain while providing excellent visible transmittance. This solution drops the solar load to about one-half of the total load, but it still requires 226 sf/ton cooling. There is an increase in cost for glazing but a significant savings in plant (chiller, fans and ducts) costs versus the previous scenario. The double-façade specifications of the Helicon building in London have been used since this is one of the best documented projects the authors have been able to find. The predicted performance is average—about 405 sf/ton—as expected given the quality design. Many DF are not as well designed as the Helicon. Note that a common cooling capacity design value for speculative office buildings (which have lower glazing areas and solar control glazing) in North America is 400 sf/ton. The most sensible technical comparison to a DF would be spectrally selective glazing in a curtainwall with exterior shading, preferably but not necessarily operable, like that in a DF. This enclosure would of course be expected to out-perform a DF by the mere virtue that any heat absorbed by the shades is rejected directly to the exterior and not trapped by the outer pane of glass used in a DF. Hence this type of wall is predicted to result in a lower peak cooling load (444 sf/ton) than a DF. The capital costs would likely be less than a DF, but the capital and maintenance costs of exterior blinds are still high. Winter 2007 51 The lighting loads are reduced (by 25 per cent, to 75 W/m2) for all of the subsequent scenarios, since daylight-dimmed lights are usually a cost-effective option that would likely be used for all high-performance systems (including the DF). The Double-Glazed Spectrally Selective curtainwall (Scenario 4) could be limited to a transparent band 2m (6 ft 7”) high around the entire floor. The glazing band solution significantly reduces the solar gain versus a completely clear wall by reducing the area of glazing. The performance is somewhat inferior (at 344 sf/ton) to a well-designed double-façade, but would be significantly less expensive to build (perhaps half as much), clean, and maintain. Its energy performance could reach that of the DF considered by using an Enthalpy Recovery Ventilator for the ventilation air or by reducing the band height a further 10 per cent to 20 per cent. The concept of the previous scenario can be extended to punched windows. Even at the generous size of 2 m by 2 m (6’7” by 6’7”) located at 3 m (9’10”) centers (e.g., 1 m or 3’3” wide columns between windows and 1.5 m or 4’11” tall spandrels), the use of doubleglazed spectrally selective glass with NO shading results in lower energy consumption than a DF. With an ERV, the loads could be reduced to about 25 per cent below that of the topquality DF building. This solution would be cost competitive with a mid-range all-curtainwall building. The glazed band concept of Scenario 5 can be improved by adding interior shading (likely Venetian blinds) and reducing the glazing band to 6’ (1.75 m). This would commonly be done of course, but the blinds considered here would have very high reflectivity and some small amount of perforation for daylighting and view. The performance is near the practical limit of what can be done to reduce cooling loads by demand control but the solar load still contributes 40 per cent of the total peak load in this scenario. Finally, triple-glazed punched windows will further reduce summer loads and can also practically eliminate winter heating requirements. This scenario will also be affordable relative to the DF and exterior shaded scenarios. This scenario still provides generous views and daylighting, while allowing for improved control of glare, thermal comfort, and a cooling load of as low as 600 sf/ton with an ERV. Several well-developed technologies, proven cost effective in many applications, have been included in the analysis of some of the scenarios. For example, in humid climates the high summer humidity and high occupant density generates a significant latent cooling load. An Enthalpy (or Total Energy) Recovery Ventilator can be used to reduce this cooling load penalty in the summer and the humidification/heating load requirement in the winter. The bottom line of Table 2 above shows the predicted impact of an ERV. Ideally, the lighting system of the building, or at least the exterior 20 to 25 ft (6 to 8 m), could be designed (and even operated) in connection with operable shading systems. This ensures that the maximum depth of natural daylighting is achieved and the lighting power reduced with dimmable ballasts. Such an approach maximizes natural lighting while minimizing cooling loads and allowing view to the outside. The combination of high performance features assumed in Scenario 8: triple glazed solar control glazing, high thermal resistance enclosure, daylighting design with control, and ERV demand controlled ventilation have been incorporated in some buildings, such as the Green on the Grand (Canada’s first C2000 building) near the University of Waterloo, (Figure 3). Enermodal designed the mechanical system of this building, completed 10 years ago, which consumed less than 40 kBtu/ft2 (125 kWhe/m2) in 2005. Many DFs built to date have a ventilation space of at 18” to 2 ft (0.4 to 0.6 m). A space of this size is needed to allow human access to TABLE 1: PERFORMANCE CHARACTERISTICS OF A DOUBLE FAÇADES AND BEST AVAILABLE GLASS SHGC1 VT2 U3 Sound (W/m2C) (dB) Opaque Wall <0.02 0.0 <0.35 >45 Double SS (Spectrally Selective) 0.28 – 0.40 0.55 - 0.68 1.2-1.5 30-35 Double SS w/ exterior shades 0.05 - 0.10 0.55 - 0.68 1.2-1.5 30-35 Double w/ reflective coating 0.07 - 0.20 0.15 - 0.40 1.4-1.6 30-35 Triple SS Argon filled 0.25 - 0.35 0.52 - 0.62 0.8-1.2 35-45 DF vented outer w/ shades 0.10 - 0.30 0.65 - 0.75 1.0-1.5 35-40 DF exhaust vented w/shades 0.07 - 0.15 0.70 – 0.75 <0.74 35-42 52 Journal of Building Enclosure Design the ventilation space to allow for cleaning. The costs of adding a large ventilated cavity in terms of both construction cost and lost buildable area are significant (the additional cleaning costs of a DF are also not insignificant and worth considering). The cost of projecting the outer glass pane outward 1.64 ft (0.5 m) is also relatively high, although this cost could likely be reduced through clever value engineering. CONCLUSIONS This general review suggests to these authors that DF’s are merely one approach to overcoming the large energy consumption and comfort problems that are created by the use of excessive glazing areas of inferior performance. Other technically valid and less expensive solutions to solve the same problems have been proposed above. At this stage of research and experience, it appears that the most environmentally sound and least expensive (construction and operating cost) solution for new buildings avoids the problems that DFs are intended to solve by reducing glazing area and increasing the quality of the glazing product. The only cost of the proposed approach is the loss of an all-transparent-glass aesthetic. There are no technical disadvantages. The application of DF technology to special use buildings, and retrofit of buildings may generate different conclusions. There are some cases where DF technology will result in energy savings relative to other available approaches. ACKNOWLEDGEMENTS This work has been initiated and partially funded by a grant from the Buildings Group, CANMET Energy Technology Centre (CETC), of Natural Resources Canada as part of their HOT3000 Research Network Initiative. This important support is gratefully acknowledged. ■ Dr. John Straube holds a joint appointment as Associate Professor in both the Department of Civil Engineering and the School of Architecture at the University of Waterloo, in Waterloo Canada. His research and practice have focused on the design of energy-efficient, healthy and durable buildings, and the development of new building systems and products. He is a principal of Building Science Consulting LLC, a building science consultancy. TABLE 2: PEAK COOLING LOAD ANALYSIS OF VARIOUS GLAZING STRATEGIES FOR AN OFFICE BUILDING Scenario # 1 2 3 4 5 DG-clear DG-SS DF-1 based on DG-SS exterior DG-SS w/glazed air filled (spectrally Helicon data shades band lighting selective) control Glazing ht (eff) Glazing area (% of façade) Glazing area (% of floor) SHGC (effective) Curtainwall U-value Opaque U-value Calc Solar load Calc Solar load Calc Conductive Plug Loads Lighting Occupants-Sensible Occupants-Latent Ventilation-Sensible Ventilation-Latent Total Load Square ft per ton of AC Using 65% ERV m — W/m2K W/m2K W/m W/m2 W/m2 W/m2 W/m2 W/m2 W/m2 W/m2 W/m2 W/m? Ft2/ton W/m? Ft2/ton 3.75 100% 47% 0.70 2 0.3 1838 230 (81%) 6.58 (2%) 10 (4%) 10 (4%) 5.8 (2%) 4.2 (1%) 5.6 (2%) 11.6 (4%) 283 133 272 138 3.75 100% 47% 0.35 1.4 0.3 919 115 (69%) 4.89 (3%) 10 (6%) 10 (6%) 5.8 (3%) 4.2 (3%) 5.6 (3%) 11.6 (7%) 167 226 156 242 3.75 100% 47% 0.125 1.4 0.3 328 41 (44%) 4.89 (6%) 10 (11%) 10 (11%) 5.8 (6%) 4.2 (5%) 5.6 (6%) 11.6 (12%) 93 405 82 460 3.75 100% 47% 0.1 1.4 0.3 263 33 (39%) 4.89 (6%) 10 (12%) 10 (12%) 5.8 (7%) 4.2 (5%) 5.6 (7%) 11.6 (14%) 85 444 74 511 2 53% 25% 0.35 1.4 0.3 490 61 (56%) 3.45 (3%) 10 (9%) 7.5 (7%) 5.8 (5%) 4.2 (4%) 5.6 (5%) 11.6 (11%) 109 344 98 384 6 DG-SS punched windows + lighting control 1.33 36% 17% 0.35 1.4 0.3 327 41 (46%) 2.90 (3%) 10 (11%) 7.5 (8%) 5.8 (7%) 4.2 (5%) 5.6 (6%) 11.6 (13%) 88 426 77 488 7 DG-SS w/ spandrel + inner shading + lighting control 1.75 m 47% 22% 0.21 1.4 0.3 257 32 (40%) 3.24 (4%) 10 (12%) 7.5 (9%) 5.8 (7%) 4.2 (5%) 5.6 (7%) 11.6 (14%) 80 470 69 547 8 TG-SS punched + inner shading + lighting control 1.33 36% 17% 0.231 0.8 0.3 216 27 (36%) 2.30 (3%) 10 (14%) 7.5 (10%) 5.8 (8%) 4.2 (6%) 5.6 (8%) 11.6 (16%) 74 510 63 600 Winter 2007 53 Industry Update BEC Corner BOSTON-BEC By Richard Keleher, AIA, CSI, LEED AP The Boston-BEC continues to meet monthly (except for August and December) for 1-1/2 to 2 hours at the BSA headquarters in Boston’s financial district. Recent presentations have included Moisture Migration Through Existing Masonry Walls by Ann Coleman of Wiss Janney Elstner Associates, Curtainwall Design by Tammy Forner of CDC, Inc., FM Roof Ratings by Keith Roemer, Charles Olivier, and Richard Davis from Factory Mutual, and Radiance Daylight Simulation by Paul LaBerge of Advanced Glazings. We typically get 20-30 attendees at our meetings, and there’s always spirited discussion with the presenters. Our outreach efforts continue both in terms of education of architects and contacts with related organizations. Our traveling “roadshow” of 3 building science classes ended its 2006 season at Build Boston in November 2006 with attendance of up to 250 persons at each session. We continue to reach out to other organizations including CSI and AGC to keep up the diversity of our membership beyond just architects. A membership subcommittee is starting to spread word of our meetings at local firms and studying ways to broaden our membership. We have formed a subcommittee to develop an awards program for excellence in building enclosure design. The subcommittee is currently developing criteria and a schedule, hoping aiming to make an award in late 2007. The subcommittee includes architects, consultants, and manufacturers representatives, and is reaching out to other industry experts for input. Upcoming meetings will focus on the building enclosure aspects of the Advanced Buildings program, which is being used as a rebate mechanism by local utilities, and Autoclaved Aerated Concrete as a construction material. More information about our current initiatives and past meetings can be found at our website: www.bec-boston.org www.bec-boston.org. CHARLESTON-BEC By Nina M. Fair, AIA, CCS, LEED AP, BEC-Charleston Chair Charleston-BEC is roaring into its second year! We had our Board Planning Retreat in early November, 2006. At that meeting, we 54 Journal of Building Enclosure Design clarified leadership succession, discussed organizational improvements, identified membership areas for further development and brainstormed programs for 2007. We have many more suggested topics than there are months in the year. Our board consists of four officers and board members working on three committees: Membership, Sponsorship and Programs. They are doing a stellar job! We hope to add some board members for professional diversity. Our membership consists of over 130 architects, engineers, builders, manufacturer’s reps and consultants. We hope to add more contractors and building officials in 2007. We typically meet on the 4th Thursday of the month with the exception of July and December. Our board meets monthly yearround. In addition to regular meetings, we also have joint meetings with other professional organizations (AIA, CSI, ASHRAE, AGC, etc.) and special events, such as our popular Air Barrier University. We have chosen to support our activities by voluntary member sponsorships ($100 per year) and revenue-generating events such as WUFI and air barrier classes. This approach avoids paperwork associated with tracking membership dues. Our recent and planned programs are: • February 2007 Meeting: Thursday, February 15, 6:00 – 7:30 PM • Topic: “A Wall in Charleston: WUFI Analysis of a Brick Veneer / Metal Stud Wall” • Presenter: Larry Elkin, PE CHARLOTTE-BEC By Phil Kabza, FC SI CCS AIA, Chair, BEC-Charlotte Our brand-new BEC-Charlotte held an Education Day kickoff event in cooperation with the University of North Carolina/Charlotte College of Architecture’s Center for Architectural Technology. Over 70 local architects and contractors attended the event, as well as over a dozen students from the University. Several building product manufacturers held tabletop, demonstrations, and slide presentations. The feature presentation by Bob Kennerly of Sutton Kennerly and Associates gave attendees an in-depth look at a complex building forensics project featuring the reconstruction of a troubled UNCC building located nearby. Catering for the event was handled by volunteers from the UNCC Student Affiliate of the Construction Specifications Institute. For the November 2006 meeting I presented on Specifying Mold and Moisture Control in New Construction. In January we enjoyed a presentation on thermographic analysis of building envelopes. Upcoming topics will include an introduction to WUFI and an examination of regional envelope construction practices. Regular BEC-CLT attendees include local architects, several roofing consultants, contractors, and representatives of two large facility owners. We meet the third Thursday of most months at the AIA-Charlotte offices, whose Executive Director Erica Rohrbacher has provided the administrative leadership we’ve needed to get our organization going. Our website address is www.beccharlotte.org. BEC-DALLAS By George M. Blackburn, III, AIA + NCARB + CSI The Building Enclosure Council chapter BEC-Dallas began its third year of operation in October 2006 with myself assuming the chair leadership position. BEC-Dallas functions as a sub-committee of the AIA-Dallas Education Committee. The regular meetings were moved to the second Monday of each month at 5:00 pm in the offices of AIA-Dallas, at 1444 Oak Lawn, Suite 600, Dallas, Texas 75207. Meetings will also be held at other venues at various time of the year. A dues structure of $50 for industry members and $10 for students has been instituted to help cover a chapter expenses that includes purchasing the copyright to the BEC logo, purchasing stationary, covering AIA-Dallas administrative expenses for BEC-Dallas, and paying for the BEC-Dallas Chair to travel to Washington, DC for the two annual BEC Chairs meetings. Work has also begun on establishing the BEC-Dallas Executive Leadership Committee that will be involved with writing the new chapter by-laws, membership recruiting, and developing and organizing regular educational seminars and workshops relative to building enclosure design, construction, and maintenance. BEC-Dallas will also be establishing a relationship with the University of Texas at Arlington’s (UTA) School of Architecture, the UTA Construction Research Center in the school of Engineering, and the Building and Energy Advisory Committee of the North Central Texas Council of Governments during 2007. During 2006 BEC-Dallas sponsored its first open seminar Air Barriers: Increasing Building Performance, Decreasing Energy Costs presented by Maria Spinu of Tyvek. We had quite a few contractor field personnel present in addition to architects. BEC-Dallas cosponsored the Preventing Moisture, Air, and Vapor in the Building Envelope workshop with AIA-Dallas. BEC-Dallas is also one of the sponsors for the next WUFI Workshop being held in Dallas during the first week of next February. BEC-HOUSTON Andy MacPhillimy, AIA, LEED AP AIA Houston is joining the national initiative by AIA National and the National Institute for Building Sciences by establishing BEC-Houston to establish an open forum to promote discussion, education, and transfer of information and technology among all stakeholders in buildings enclosures—owners, architects, engineers, consultants, manufacturers, installers, contractors and others. We are excited about this opportunity to raise regional expertise, skill, and understanding of building exterior enclosure construction resulting in the improvement of the quality of design, the installation, and the maintenance. A kick-off meeting was held on May 24th and was attended by a diverse group of those interested in the mission of BEC Houston. In the coming weeks we will be establishing the Steering Committee to set the Vision and Mission of BEC Houston and the Program committee to develop the series of speakers, panels and work shops needed to accomplish the vision and mission established by the steering committee. MINNESOTA-BEC By Judd Peterson, Chair, Beverly Hauschild-Baron, Co-Chair From our inception on February 14, 2006, the BEC–Minnesota has scheduled monthly meetings involving both lectures by experts about specific aspects of the building envelope, and informal round table discussions about preferred section detailing of the building envelope. Speakers have included Kim Bartz of WR Grace Company and Brent Anderson of BA Associates about air/water/vapor barriers on backup construction and sheathing; Dan Braun and Dan Johnson of Architectural Testing, Inc. about the range of possible field tests for exterior building envelopes; Craig Hall of WL Hall and Wausau Windows about critical detailing of window and curtainwall openings and primary seals. Upcoming lectures include Bob Moran, Northeast Regional Technical Representative of BASF Polyurethane Foam Enterprises, talking on spray polyurethane foam insulating air barriers in the exterior envelope; Chemrex Technical Representatives will discuss all aspects of sealant application, including chemical compositions, compatibilities, incompatibilities, proper uses depending on the type of sealant, primers, application conditions; and Craig Thompson, Technical Representative of the Copper Development Association, talking on copper sheet metal enclosures and detailing, with examples formed and fabricated at the seminar by McGrath Sheet Metal. Our BEC participants have voiced appreciation for the access to critical building enclosure expertise, and the extended resources and advice from other BEC peers. PORTLAND-BEC By Rob Kistler, The Facade Group, Inc In our rookie year, the Portland-BEC has been hugely successful, attracting between 40-50 people per event. Monthly topics have ranged from Membrane and Sealant Compatibility to a Construction Claims Task Force Update (a task force created by the Oregon Legislature to study the relationship between construction liability claims and construction industry practices, construction defects, consumer protections, and state-mandated liability insurance requirements for contractors) to panel discussions on Eco-roofs and how to maximize for sustainability. In addition to the monthly meetings hosted at various firms, the most exciting event was a two-day Symposium on Building Enclosures: Function, Sustainability, and Innovation. The seminar, with attendees from throughout the west, called upon seven industry experts to explain the following topics: Why we Need to Manage Rain and Moisture; Selecting Proper “Barriers” for Your Project; Using Computer Simulation to Design More Moisture Tolerant Envelopes; Off the Shelf to off The Wall— Green Mainstream To Innovative; Designing One of the Worlds Largest Glass Walls; Comparing The Sustainability of Architectural Materials; and Integrating Water With the Urban Fabric—Eco-Roofs. The coming year offers more promise as we continue our exploration of Eco-roofs, delve into envelope acoustics, review more compatibility issues, and take a look at the marketing of sustainability. Please visit our website at www.portlandbec.org for updates on our monthly presentations and PDF copies of past presentations including six of the seven presenters at the November Symposium. SEATTLE-BEC By David K. Bates, AIA, Olympic Associates Company SeaBEC survived the aberrant November 2006 snows and rain with membership intact at about 120. After a summer hiatus of two months during which we limited activity to board meetings, we resumed monthly programs in September with a program on LEED and its relationship to building enclosure and sustainability. October brought an update from the Washington State University/Oak Ridge Laboratories Natural Exposure Test Facility in Puyallup Washington. We rounded out November with a presentation on in-wall moisture detection and monitoring systems. Programs planned for 2007 include Green Roofs, Building Design with Future Repairs in Mind and a discussion of the Washington State Condominium Act; What’s Working, What’s Not. We continue to have the generous support of firms who provide light refreshments for our meetings. This welcome enhancement keeps growley stomach noises from interfering with the programs. In September 2006, the National Building Science Corporation held WUFI training at the Natural Exposure Test Facility. For helping sponsor the training, Barry Hardman generously donated a share of the registration fee to SeaBEC and Portland BEC. Our “Task Force on Inspector Qualifications,” committee set out to address some of the gray areas in what is known as the “Washington State Condominium Act.” He committee members have produced a document which will be posted on our website to help people choose third party inspectors and understand the scope of the condo act. SeaBEC is collaborating with BEC Portland and BETEC for a spring symposia on Winter 2007 55 membranes, a one-day event to be run in both Portland and Seattle. We are upgrading our website at www.seabec.org to make it more useful and informative to our members. As we launch into the New Year, we have made a fair amount of progress regarding the internal structure our organization. As soon as all that paperwork is put away, we can focus our energy on awareness and education in the construction/design community. WESTERN PA-BEC By Jeff Light, AIA On January 30, 2007 we held the Western Pennsylvania Building Enclosure Council Seminar called Double-Skin Facades: Integrated design solution. The purpose of this presentation was to describe the concept of Double-Skin Facades (DSF) based on different sources of literature and examples. Although the concept is not new and it is already a common feature of architectural competitions in Europe; there are still few buildings in which DSFs have actually been realized, and there is still too little experience of their behavior and performance. With the increasing concern about the energy consumption and the indoor environmental quality in buildings, architects are now eager to explore innovative and new facades systems. It is the opinion of the speakers that DSF can provide both improved indoor climate and energy savings if designed properly. The complexity of the DSF systems increases the need of careful design and collaborative effort between architects, engineers and manufactures in the early design stage. The intention of this presentation is to stimulate an open discussion between the attendees from different background and experience on the feasibility of using this type of Façade construction in the United States with special focus on the environmental and economical aspects. Hosam Habib with Astorino the Architecture, Engineering, and Construction Management Company located in Pittsburgh presented on Double-Skin Façades design principals. Mark Bonczak with TRESPA the laminated panel manufacture based in the Netherlands presented on Trespa air barrier systems (www.trespa.com). The following 2007 BEC meetings will be: • January 30 - Seminar Meeting - DOUBLE SKIN FACADES • February 28 - Membership Mixer Meeting in Cranberry,PA. • March 29 - Seminar Meeting - Topic and location needed. • April 30 - Membership Mixer Meeting in Pittsburgh,PA. • May 29-31 - Seminar Meeting - Topic and location needed. • June 25-29 - Membership Mixer Meeting in Mt. Lebanon,PA. • July 30-31 - Seminar Meeting -Topic and location needed • August 27-31 - Membership Mixer Meeting in ? • September 24-28 - Seminar Meeting Topic and location needed • October 29-30 - Membership Mixer Meeting in ? • November 26-30 - Seminar Meeting Topic and location needed Any suggestions on locations, dates, times, and programs is appreciated. ■ CONCRETE ROOFING TILES MODIFIERS & SEALERS ROHM & HAAS . . . . . . . . . . . . . . . . . . . . . .37 METAL ROOF COATINGS ROHM & HAAS . . . . . . . . . . . . . . . . . . . . . .37 Buyer’s Guide AIR BARRIERS Henry Company . . . . . . . . . . . . . . . . . . . . . .25 ARCHITECTURAL GLASS Oldcastle Glass . . . . . . . . . . . . . . . . . . . .30-31 ARCHITECTURAL WINDOWS Oldcastle Glass . . . . . . . . . . . . . . . . . . . .30-31 ASSOCIATIONS NAIMA . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 National Fenestration Rating Council . . . . . .36 ASHRAE . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Indoor Air Quality Association . . . . . . . . . . .58 AUTOMATED STRUCTURE MONITORING/MOISTURE DETECTION Dectec Systems . . . . . . . . . . . . . . . . . . . . . .51 BUILDING DESIGN SERVICES Wauters Design Group LLC . . . . . . . . . . . . .28 BUILDING ENVELOPE ARCHITECTS CONSULTANTS Conley Design Group Inc. . . . . . . . . . . . . . .24 Construction Consulting Intl. . . . . . . . . . . . .24 CONSULTANTS Patenaude Trempe Inc. . . . . . . . . . . . . . . . . .43 ELASTOMETRIC ROOF COATINGS ROHM & HAAS . . . . . . . . . . . . . . . . . . . . . .37 ENGINEERED CURTAIN WALL & WINDOW WALL Oldcastle Glass . . . . . . . . . . . . . . . . . . . .30-31 ENGINEERS Sutton-Kennerly & Associates Inc. . . . . . . . .28 ENTRANCE SYSTEMS & STOREFRONT Oldcastle Glass . . . . . . . . . . . . . . . . . . . .30-31 EXTERIOR INSULATING FINISH SYSTEMS ROHM & HAAS . . . . . . . . . . . . . . . . . . . . . .37 MULTI-DIRECTIONAL DRAINAGE BARRIER Valeron Strength Films . . . . . . . . . . . . . . . . .47 RAINSCREEN STUCCO ASSEMBLY Stuc-O-Flex International . . . . . . . . . . . . . . .41 ROOF DECKS Global Dec-King . . . . . . . . . . . . . . . . . . . . . .14 ROOFING MANUFACTURER GAF Materials . . . . . . . . . . . . . . . . . . . . . . . . .4 SEALANTS, WATERPROOFING & RESTORATION SWR Insitute . . . . . . . . . . . . . . . . . . . . . . . . .34 SIDING, WOOD, VINYL FIBRE CEMENT ROHM & HAAS . . . . . . . . . . . . . . . . . . . . . .37 GLASS MANUFACTURING AFG Glass . . . . . . . . . . . . . . . . . . . . . . . . . . .18 STRUCTURAL ENGINEERING DESIGN & CONSULTANTS Simpson Gumpertz & Heger . . . . . . . . . . . .40 BUILDING PRODUCTS Georgia Pacific . . . . . . . . . . . . . . . . . . . . . .IFC INSULATION MANUFACTURERS Johns Manville . . . . . . . . . . . . . . . . . . . . . . . . .9 Knauf Insulation . . . . . . . . . . . . . . . . . . . . . . .3 VAPOR BARRIERS El DuPont Building . . . . . . . . . . . . . . . . . . . . .7 BUILDING SCIENCE & RESTORATION CONSULTANTS Read Jones Christofferson . . . . . . . . . . . . . .35 MANUFACTURER REFLECTIVE ROOF COATING, LEAD COMPLIANT Karnak Corporation . . . . . . . . . . . . . . . . . . .11 CERAMIC TILE ADHESIVES ROHM & HAAS . . . . . . . . . . . . . . . . . . . . . .37 MASONRY Mortar Net USA Ltd. . . . . . . . . . . . . . . . . . .15 WATERPROOFING / ROOFING UNDERLAMENTS / RESTORATION CETCO . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53 Carlisle Coatings & Waterproofing . . . . . .OBC STO Corp. . . . . . . . . . . . . . . . . . . . . . . . . .IBC The Waterproofing Company . . . . . . . . . . . .28 CONCRETE MODIFIERS & SEALERS ROHM & HAAS . . . . . . . . . . . . . . . . . . . . . .37 MEMBRANE / VAPOUR BARRIER Certainteed . . . . . . . . . . . . . . . . . . . . . . . . . .10 WEATHER BARRIER Cosella Dorken . . . . . . . . . . . . . . . . . . . . . . .29 56 Journal of Building Enclosure Design Applications JOIN BETEC Building Environment and Thermal Envelope Council 1090 Vermont Avenue, NW, Suite 700 | Washington, DC 20005-4905 Tel: (202) 289-7800 | Fax: (202) 289-1092 | www.nibs.org/BETEC To become a member of the Building Environment and Thermal Envelope Council, please complete and return the following application form: Name: ______________________________________________ Title: ___________________________________________________ Company: ______________________________________________ Address: _____________________________________________ City: ______________________________________________ State: _________________ ZIP Code: _________________________ Telephone: ______________________________________________ Fax: ________________________________________________ E-Mail Address: __________________________________________ MEMBERSHIP CATEGORY: ❑ Individual Member - $100 ❑ Corporate Member - $250 (optional alternate member) GROUP CLASSIFICATION: ❑ Material Supplier ❑ Trade Association ❑ Builders/Building Contractors ❑ Code & Standards Organization ❑ Academic Institution ❑ Product Manufacturer ❑ ❑ ❑ ❑ ❑ Labor Organization Professional Society Federal, State, Local Government Consumer/Public Interest Group Other (describe) __________________________ JOIN BETEC RESEARCH COORDINATING COMMITTEES: I will participate on the following Research Coordinating Committees (RCC’s): ❑ Building Thermal Envelope Materials DUES PAYMENT: ❑ Check or Money Order enclosed payable to BETEC ❑ ❑ ❑ ❑ ❑ Fenestration Moisture Acoustics EIFS Sustainable Building Envelope Materials & Systems ❑ Mold ❑ Walls ❑ Membranes OPERATIONAL COMMITTEES: I will participate on the following Operational Committees (OC’s): ❑ Technology Transfer ❑ National Program Plan ALTERNATE MEMBER INFORMATION (corporate members only): ❑ Name ❑ Title ❑ RCC’s and OC’s ❑ Please bill my Credit Card: ❑ AMEX ❑ MC ❑ VISA Account No. ___________________________________________________ Exp. Date _________________________ Cardholder’s Name _____________________________________________ Billing Address ________________________________________________ City __________________________________________ State… _____________ ZIP ___________________________ Signature ______________________________________________________ Date _____________________________ JOIN NIBS National Institute of Building Sciences 1090 Vermont Avenue, NW, Suite 700 | Washington, DC 20005-4905 Tel: (202) 289-7800 | Fax: (202) 289-1092 | www.nibs.org Membership Application Membership in the National Institute of Building Sciences is open to all interested parties as provided in the enabling legislation. Individuals are eligible to become either public interest or industry sector members. Organizations that wish to support the Institute in achieving its objectives may become sustaining or contributing organization. Name: ______________________________________________ Title: ___________________________________________________ Company: ______________________________________________ Address: _____________________________________________ City: ______________________________________________ State _________________ ZIP Code: _________________________ Telephone: ______________________________________________ Fax: ________________________________________________ Nature of Business/interest areas: _________________________________________________________________________________ ❑ INDUSTRY SECTOR MEMBER: Open to any individual in the following categories: Building construction; labor organizations; home builders; building or construction contractors; producers, distributors or manufacturers of building products; trade and professional associations; organizations engaged in real estate, insurance or finance; research and testing of building products; and code and standard organizations. ANNUAL CONTRIBUTION: $150 ❑ PUBLIC INTEREST SECTOR MEMBER: Open to any individual in the following categories: Federal, state and local government, consumer organizations, nonprofit research and educational organizations, the media, architects, professional engineers or other design professionals, and retirees. ANNUAL CONTRIBUTION: $75 ❑ SUSTAINING ORGANIZATION: Open to organizations in the public interest or industry sectors desiring to provide additional support for and participation with the Institute to achieve the goals and objectives. Sustaining organizations may designate up to five individuals from their organization to be Institute Members. ANNUAL CONTRIBUTION: $1000 ❑ CONTRIBUTING ORGANIZATION: Organizations making contributions to the Institute in an amount substantially exceeding $1000. Contributing organizations are accorded the same rights and privileges as sustaining organizations and such other rights and privileges as authorized by NIBS’ Board of Directors. ANNUAL CONTRIBUTION: $______________________ Annual Contribution $ __________________________ ❑ Payment Enclosed ❑ Bill Me ❑ Charge to my MC/VISA/AMEX: Account No. __________________________________________ Exp. Date_______________ Name on Card _____________________________________________ Billing Address _________________________________________________________________ The National Institute of Building Sciences is a nonprofit organization with an Internal Revenue Service Classification of 501(c)(3) tax exempt status. Contributions to all 501(c)(3) organizations are tax deductible by corporations and individuals as charitable donations for federal income tax purposes. Signature ____________________________________________ Date: ___________________________ Send information on the following council/committee: ❑ BSSC ❑ BETEC ❑ FIC ❑ IAI ❑ FMOC ❑ MMC