RFF Workshop on LBD in Energy Technologies Presentation by: Marvin B. Lieberman UCLA Anderson Graduate School of Management June 17, 2003 Learning-by-Doing • Learning Curves – a pervasive empirical regularity • Often applied at different levels of aggregation: - “Learning Curve” – workers, tasks, or teams - “Experience Curve” – firm-level, product-specific - “Technological Progress Function” – industry level Convenient Representation of Micro-level Processes • Aggregation of many effects – resulting series look smooth and regular when plotted in log-log space • Strong empirical regularity, but lacking an underlying economic theory • Some theoretical models based on search processes with decreasing returns An Example of Industry-Level Learning Curves • 37 industrial chemicals from Lieberman (1984) • Time period: 1950s to 1972 • Plot of market price vs. industry cumulated output Log (Deflated Market Price per Pound) Unit Price vs. Industry Cumulative Output for 37 Industrial Chemicals 0 -0.5 -1 -1.5 -2 2 3 4 Log (Cumulative Output) 5 Distribution of Estimated Learning Curve Slopes for the 37 Products Number of Products 20 15 10 5 50% 60% 70% 80% Estimated Slope 90% 100% What Drives the Learning Curve? Some key questions: • What is the appropriate horizontal axis? • What determines the learning rate or “slope”? • How consistent is this rate across products? How consistent is the rate over time? • How does “learning” differ from R&D, scale economies, etc. • Can a more complex/accurate learning function be characterized? What Drives the Learning Curve? Industry-level learning: • Is the driver cum. output, or cum. investment or time? • Economies of scale vs. learning • Technical change • R&D vs. learning • Role of “spillovers” or knowledge transfers among companies Unit Price vs. Industry Cumulative Output for Anhydrous Ammonia Log (Deflated Market Price per Pound) -1.4 Reciprocating compressors introduced -1.45 -1.5 -1.55 -1.6 80% curve -1.65 -1.7 -1.75 -1.8 -1.85 -1.9 4.6 4.7 4.8 4.9 5 Log (Cumulative Output) 5.1 5.2 5.3 What Drives the Learning Curve? Firm-level learning: • Learning rates vary among organizations • Learning should not be viewed as a uniform or automatic process • Recent studies on transfer across organizational units or teams • Recent studies on organizational “forgetting” (knowledge decay) Investment Component of Learning • If more output today reduces cost in in the future, one can consider part of the current unit cost as as investment in cost reduction. • Reason to subsidize part of current cost • Private firms may subsidize under some conditions Unit cost Investment Value of an Increase in Current Output Learning curve Cumulative volume Unit cost Today’s unit cost Investment Value of an Increase in Current Output c1 x1 Today’s cum. volume Cumulative volume Unit cost Today’s unit cost c1 Final unit cost c2 Investment Value of an Increase in Current Output x1 Today’s cum. volume Cumulative volume x2 Final period cum. volume Unit cost Today’s unit cost c1 Final unit cost c2 Investment Value of an Increase in Current Output Total cost = area under curve x1 Today’s cum. volume Cumulative volume x2 Final period cum. volume Unit cost Today’s unit cost c1 Final unit cost c2 Investment Value of an Increase in Current Output If produce one more unit today at current unit cost c1 x1+1 Today’s cum. volume Cumulative volume x2 Final period cum. volume Unit cost Today’s unit cost Investment Value of an Increase in Current Output c1 Total cost rises only by final cost c2 Final unit cost c2 x1 Today’s cum. volume Cumulative volume x2+1 Final period cum. volume Unit cost Today’s unit cost c1 Final unit cost c2 Investment Value of an Increase in Current Output So, the difference between current cost and final cost can be viewed as an investment x1 Today’s cum. volume Cumulative volume x2+1 Final period cum. volume Unit cost Today’s unit cost c1 Final unit cost c2 Investment Value of an Increase in Current Output Producing more today reduces the cost of units produced in the future x1 Today’s cum. volume Cumulative volume x2+1 Final period cum. volume Factors that Diminish the (Private) Investment Value • Temporal discounting • Uncertainty • Inter-firm spillovers Spillovers Have Mixed Effects • If learning remains proprietary, firm obtains future cost reduction, relative to rivals • If learning spills over to rivals, firm does not get this benefit of investment • So, spillovers reduce the private incentive to subsidize learning • But spillovers also increase the public benefits from learning – get more widespread cost reduction in the industry • Rationale for public subsidy Some Business Implications • BCG promoted aggressive learning-based strategies in 1970s; failed for many clients. • Few firms formally estimate learning curves, although critical for cost forecasting in some industries (e.g., airframes). • Contractors and consultants often play an important role in diffusing technology. R&D consortia promote spillovers in some industries. Benefits greater if diverse players bring complementary skills. Some Business Implications • Recent studies highlight factors that influence the rate of organizational learning; less research emphasis on industry-level learning. • LBD vs. micro processes: To speed cost reduction, is it better to focus on expanding output or promoting specific types of improvement?