Chapter 6 Probability Plotting William Q. Meeker and Luis A. Escobar Iowa State University and Louisiana State University Copyright 1998-2008 W. Q. Meeker and L. A. Escobar. Based on the authors’ text Statistical Methods for Reliability Data, John Wiley & Sons Inc. 1998. January 13, 2014 3h 41min 6-1 Chapter 6 Probability Plotting Objectives • Describe applications for probability plots. • Explain the basic concepts of probability plotting. • Show how to linearize a cdf on special plotting scales. • Explain how to plot a nonparametric estimate Fb to judge the adequacy of a particular parametric distribution. • Explain methods of separating useful information from noise when interpreting a probability plot. • Use a probability plot to obtain graphical estimates of reliability characteristics like failure probabilities and quantiles. 6-2 Purposes of Probability Plots Probability plots are used to: • Assess the adequacy of a particular distributional model. • To detect multiple failure modes or mixture of different populations. • Displaying the results of a parametric maximum likelihood fit along with the data. • Obtain, by drawing a smooth curve through the points, a semiparametric estimate of failure probabilities and distributional quantiles. • Obtain graphical estimates of model parameters (e.g., by fitting a straight line through the points on a probability plot). 6-3 Probability Plotting Scales: Linearizing a CDF Main Idea: For a given cdf, F (t), one can linearize the { t versus F (t) } plot by: • Finding transformations of F (t) and t such that the relationship between the transformed variables is linear. • The transformed axes can be relabeled in terms of the original probability and time variables. The resulting probability axis is generally nonlinear and is called the probability scale. The data axis is usually a linear axis or a log axis. 6-4 Linearizing the Exponential CDF CDF: i (t−γ) p = F (t; θ, γ) = 1 − exp − θ , Quantiles : tp = γ − θ log(1 − p). h t ≥ γ. Conclusion: The { tp versus − log(1 − p) } plot is a straight line. We plot tp on the horizontal axis and p on the vertical axis. γ is the intercept on the time axis and 1/θ is equal to the slope of the cdf line. Note: Changing θ changes the slope of the line and changing γ changes the position of the line. 6-5 Plot with Exponential Distribution Probability Scales Showing Exponential cdfs as Straight Lines for Combinations of Parameters θ = 50, 200 and γ = 0, 200 tp = γ − θ log(1 − p) .99 4 .98 200, 0 .95 3 50, 200 .9 2 200, 200 .8 .7 1 .6 Standard exponential quantile Proportion Failing θ, γ = 50, 0 .4 .2 .01 0 0 200 400 600 800 1000 Time 6-6 Linearizing the Normal CDF CDF: y−µ p = F (y; µ, σ) = Φnor σ , Quantiles : yp = µ + σΦ−1 nor (p). −∞ < y < ∞. Φ−1 nor (p) is the p quantile of the standard normal distribution. Conclusion: { yp versus Φ−1 nor (p) } will plot as a straight line. µ is the point at the time axis where the cdf intersects the Φ−1(p) = 0 line (i.e., p = .5). The slope of the cdf line on the graph is 1/σ. Note: Any normal cdf plots as a straight line with positive slope. Also, any straight line with positive slope corresponds to a normal cdf. 6-7 Plot with Normal Distribution Probability Scales Showing Normal cdfs as Straight Lines for Combinations of Parameters µ = 40, 80 and σ = 5, 10 yp = µ + σΦ−1 nor (p) .99 .98 2 .95 .9 Proportion Failing .7 .6 .5 0 .4 .3 .2 Standard quantile 1 .8 -1 80, 10 .1 .05 µ, σ = 40, 10 .02 40, 5 -2 80, 5 .01 0 20 40 60 80 100 Time 6-8 Linearizing the Lognormal CDF h i log(t)−µ CDF: p = F (t; µ, σ) = Φnor , σ i h −1 Quantiles : tp = exp µ + σΦnor (p) . t > 0. Then log(tp) = µ + Φ−1 nor (p)σ Conclusion: { log(tp) versus Φ−1 nor (p) } will plot as a straight line. exp(µ) can be read from the time axis at the point where the cdf intersects the Φ−1 nor (p) = 0 line. The slope of the cdf line on the graph is 1/σ (but in the computations use base e logarithms for the times rather than the base 10 logarithms used for the figures). Note: Any given lognormal cdf plots as a straight line with positive slope. Also, any straight line with positive slope corresponds to a lognormal distribution. 6-9 Plot with Lognormal Distribution Probability Scales Showing Lognormal cdfs as Straight Lines for Combinations of exp(µ) = 50, 500 and σ = 1, 2 log(tp) = µ + Φ−1 nor (p)σ 0.0 0.5 1.0 1.5 2.0 2.5 3.0 .99 .98 2 .95 .9 Proportion Failing .7 .6 .5 0 .4 .3 500, 2 .2 Standard quantile 1 .8 -1 .1 exp(µ), σ = 50, 2 .05 500, 1 50, 1 -2 .02 .01 1 2 5 10 20 50 100 200 500 1000 Time 6 - 10 Linearizing the Weibull CDF i log(t)−µ , t > 0. CDF: p = F (t; µ, σ) = Φsev σ i h −1 Quantiles : tp = exp µ + σΦsev (p) = η[− log(1 − p)]1/β , h where Φ−1 sev (p) = log[− log(1 − p)], η = exp(µ), β = 1/σ. This leads to 1 log(tp) = µ + log[− log(1 − p)]σ = log(η) + log[− log(1 − p)] β Conclusion: { log(tp) versus log[− log(1 − p)] } will plot as a straight line. 6 - 11 Linearizing the Weibull CDF-Continued Comments: • η = exp(µ) can be read from the time axis at the point where the cdf intersects the log[− log(1−p)] = 0 line, which corresponds to p ≈ 0.632. • The slope of the cdf line on the graph is β = 1/σ (but in the computations use base e logarithms for the times rather than the base 10 logarithms used for the figures). • Any Weibull cdf plots as a straight line with positive slope. And any straight line with positive slope corresponds to a Weibull cdf. • Exponential cdfs plot as straight lines with slopes equal to 1. 6 - 12 Plot with Weibull Distribution Probability Scales Showing Weibull cdfs as Straight Lines for Combinations of η = 50, 500 and β = .5, 1 log(tp) = log(η) + log[− log(1 − p)] β1 0.0 0.5 1.0 1.5 2.0 .98 2.5 3.0 50, 1 1 .9 .7 0 500, .5 η, β = 50, .5 .3 -1 .2 -2 .1 .05 Standard quantile Proportion Failing .5 -3 .03 .02 -4 500, 1 .01 1 2 5 10 20 50 100 200 500 1000 Time 6 - 13 Choosing Plotting Positions to Plot the Nonparametric Estimate of F • The discontinuity and randomness of Fb (t) make it difficult to choose a definition for pairs of points (t, Fb ) to plot. • With times reported as exact, it is has been traditional to plot { ti versus Fb (ti) } at the observed failure times. General Idea: Plot an estimate of F at some specified set of points in time and define plotting positions consisting of a corresponding estimate of F at these points in time. 6 - 14 Criteria for Choosing Plotting Positions Criteria for choosing plotting positions should depend on the application or purpose for constructing the probability plot. Some applications that suggest criteria: • Checking distributional assumptions. • Estimation of parameters. • Display of maximum likelihood results with data. 6 - 15 Plotting Positions: Continuous Inspection Data and Multiple Censoring Fb (t) is a step function until the last reported failure time, but the step increases may be different than 1/n. Plotting Positions: { t(i) versus pi} with i h io 1nbh pi = F t(i) + ∆ + Fb t(i) − ∆ . 2 Justification: This is consistent with the definition for single censoring. 6 - 16 Nonparametric Estimate of F (t) for the Shock Absorbers. Simultaneous Approximate 95% Confidence Bands for F (t) 1.0 Proportion Failing 0.8 0.6 0.4 0.2 0.0 0 5000 10000 15000 20000 25000 Kilometers 6 - 17 Plotting Positions: Continuous Inspection Data and Single Censoring Let t(1), t(2), . . . be the ordered failure times. When there is not ties, Fb (t) is a step function increasing by an amount 1/n until the last reported failure time. Plotting Positions: n ti versus i−.5 n o . • Justification: i h io 1nbh i − .5 b = F t(i) + ∆ + F t(i) − ∆ n 2 h i i − .5 E t(i) ≈ F −1 . n where ∆ is positive and small. • When the model fits well, the ML line approximately goes through the points. • Need to adjust these plotting positions when there are ties. 6 - 18 Weibull Probability Plot of the Shock Absorber Data. Also Shown are Simultaneous Approximate 95% Confidence Bands for F (t) Log Kilometers 3.8 4.0 4.2 4.4 .98 .9 Proportion Failing .5 .3 .2 .1 .05 • • .02 • • • • • • •• -2 -4 • .01 0 .005 .003 Standard quantile .7 -6 .001 .0005 5000 10000 15000 20000 25000 Kilometers 6 - 19 Lognormal Probability Plot of the Shock Absorber Data. Also Shown are Simultaneous Approximate 95% Confidence Bands for F (t) Log Kilometers 3.8 4.0 4.2 4.4 .98 2 .95 .9 Proportion Failing .7 .6 .4 .3 .2 .1 .05 • • .02 • • • • • • • • 0 -1 Standard quantile 1 .8 -2 • .005 .002 -3 .0005 5000 10000 15000 20000 25000 Kilometers 6 - 20 Six-Distribution Probability Plots of the Shock Absorber Data Shock Absorber Data (Both Failure Modes) Probability Plots and Simultaneous 95% Confidence Intervals .98 .5 Smallest Extreme Value Probability Plot .1 .02 .1 .02 .003 .0005 .003 .0005 Proportion Failing 5000 10000 15000 20000 25000 30000 Normal Probability Plot .98 Weibull Probability Plot .98 .5 5000 15000 25000 Lognormal Probability Plot .98 .8 .4 .1 .01 .0005 10000 .8 .4 .1 .01 .0005 5000 10000 15000 20000 25000 30000 Logistic Probability Plot .98 5000 15000 25000 Loglogistic Probability Plot .98 .8 .3 .05 .005 .0005 10000 .8 .3 .05 .005 .0005 5000 10000 15000 20000 25000 30000 5000 10000 15000 25000 6 - 21 Plot of Nonparametric Estimate of F (t) for the Alloy T7987 Fatigue Life and Simultaneous Approximate 95% Confidence Bands for F (t) 1.0 Proportion Failing 0.8 0.6 0.4 0.2 0.0 100 150 200 250 300 350 Thousands of Cycles 6 - 22 Six-Distribution Probability Plots Alloy T7987 Fatigue Life Alloy T7987 Fatigue Data Probability Plots and Simultaneous 95% Confidence Intervals Smallest Extreme Value Probability Plot .98 .5 .1 .02 .003 .0003 .0003 50 Proportion Failing Weibull Probability Plot .98 .5 .1 .02 .003 100 150 200 250 300 50 Normal Probability Plot .98 .8 .4 .1 .005 .0001 .005 .0001 100 150 200 150 200 300 Lognormal Probability Plot .98 .8 .4 .1 50 100 250 300 50 Logistic Probability Plot 100 150 200 300 Loglogistic Probability Plot .95 .6 .1 .01 .001 .0001 .95 .6 .1 .01 .001 .0001 50 100 150 200 250 300 50 100 150 200 300 6 - 23 Weibull Probability Plot for the Alloy T7987 Fatigue Life and Simultaneous Approximate 95% Confidence Bands for F (t) Log Thousands of Cycles 1.8 2.0 2.2 2.4 2 .999 Proportion Failing .7 .5 .3 .2 .1 .05 • • • .02 .01 .005 .003 • •• • • • • • • • •• • • •• •• • • • • • •• • • • • • • •••• 0 -2 -4 Standard quantile .98 .9 -6 .001 .0005 50 100 150 200 250 300 350 Thousands of Cycles 6 - 24 Lognormal Probability Plot for the Alloy T7987 Fatigue Life and Simultaneous Approximate 95% Confidence Bands for F (t) Log Thousands of Cycles 1.8 2.0 2.2 2.4 .995 .98 2 Proportion Failing .9 .8 .7 .5 .3 .2 .1 • • • .05 .02 .005 .002 •• • • • • •• • • • • • • • •• • • ••• • • ••• • • • • • ••• 1 0 -1 Standard quantile .95 -2 -3 .0005 50 100 150 200 250 300 350 Thousands of Cycles 6 - 25 Exponential Distribution Probability Plot of the Heat-Exchanger Tube Crack Data and Simultaneous Approximate 95% Confidence Bands for F (t) .2 0.15 .1 0.10 • • .001 Standard quantile Proportion Failing 0.20 0.05 • 0.00 1.0 1.5 2.0 2.5 3.0 Years 6 - 26 Plotting Positions: Interval Censored Inspection Data Let (t0, t1], . . . , (tm−1, tm] be the inspection times. The upper endpoints of the inspection intervals ti, i = 1, 2, . . ., are convenient plotting times. Plotting Positions: { ti versus pi }, with pi = Fb (ti) When there are no censored observations beyond tm, F (tm) = 1 and this point cannot be plotted on probability paper. Justification: with no losses, from standard binomial theory, E[Fb (ti)] = F (ti). 6 - 27 Biomedical Examples R Proc Reliability probability plots Here we show some SAS for the IUD data. 6 - 28 R Proc Reliability SAS Weibull Probability Plot of the IUD Data 95 90 80 70 60 50 40 30 Percent 20 10 5 2 1 .5 .2 5 10 100 Weeks 6 - 29 R Proc Reliability SAS Nonparametric Lognormal Probability Plot of the IUD Data 95 90 80 Percent 70 60 50 40 30 20 10 5 2 1 .5 .2 5 10 100 Weeks 6 - 30 Probability Plots with Specified Shape Parameters The probability plotting techniques can be extended to construct probability plots for: • Distributions that are not members of the location-scale family. • To help identify, graphically, the need for non-zero threshold parameter. • Estimate graphically a shape parameter. 6 - 31 Pdf for three-parameter lognormal distributions for µ = 0 and σ = .5 with γ = 1,2,3 0.8 0.6 f(t) 0.4 0.2 γ=1 γ=3 γ=2 0.0 1 2 3 4 5 6 7 8 t 6 - 32 Distributions with a Threshold Parameter • The lognormal, Weibull, gamma, and other similar distributions can be generalized by the addition of a threshold parameter, γ, to shift the beginning of the distribution away from 0. • These distributions are particularly useful for fitting skewed distributions that are shifted far to the right of 0. • For example, the cdf and quantiles of the 3-parameter lognormal distribution can be expressed as " # log(t − γ) − µ p = F (t; µ, σ, γ) = Φnor , σ t>γ 6 - 33 Linearizing the 3-Parameter Gamma CDF t−γ p = F (t; θ, κ, γ) = ΓI θ ; κ , CDF: Quantiles : tp = γ + Γ−1 I (p; κ)θ. R t > γ. R where ΓI(z; κ) = 0z xκ−1e−xdx/Γ(κ) and Γ(κ) = 0∞ xκ−1e−xdx. Conclusion: { tp versus Γ−1 I (p; κ) } will plot as a straight line. The probability axis depends on specification of the shape parameter κ. γ is the intercept on the time axis (because Γ−1 I (p; κ) = 0 when p = 0). The slope of the cdf line is equal to 1/θ. Note: Changing θ changes the slope of the line and changing γ changes the position of the line. 6 - 34 Gamma Probability Plot with κ = .8, 1.2, 2, 5 for the Alloy T7987 Fatigue Life with Simultaneous Approximate 95% Confidence Bands for F (t) κ = .8 κ = 1.2 .98 .95 .9 •• •••• • • ••• •••• • • •••• ••••••••••••••• .8 .5 .001 50 Proportion Failing Proportion Failing .99 100 150 200 • •• •• • 250 300 .9 • ••• • • • ••• ••• • • • ••• •••••• •• • • • • • • ••• .7 .4 .001 50 100 150 200 • •• •• • 250 300 Thousands of Cycles κ=2 κ=5 .95 .9 • ••• • • • ••• •••• • • •••• ••••• • • • • ••• •••• 50 .95 Thousands of Cycles .99 .98 .7 .5 .2 .001 .98 350 100 150 200 Proportion Failing Proportion Failing .99 • • •• •• .98 .9 .8 .6 •• •••• • • ••• ••• • • • •••• •••• • • • • •••• ••• .3 .1 .001 250 300 Thousands of Cycles 350 350 50 100 150 200 • • • •• 250 300 350 Thousands of Cycles 6 - 35 Linearizing the 3-Parameter Weibull CDF Using Linear Time Axis and Specified Shape Parameter CDF: h i log(t−γ)−µ p = F (t; µ, σ) = Φsev , σ t > γ. Quantiles : tp = γ + η[− log(1 − p)]1/β , where Φsev (z) = 1 − exp[− exp(z)], η = exp(µ), β = 1/σ. Conclusion: { tp versus [− log(1 − p)]1/β } will plot as a straight line. • The probability axis for this linear-time-axis Weibull probability plot requires specification of the shape parameter β. • γ is the intercept on the time axis. The slope of the cdf line is equal to 1/η. • The plot allows graphical estimation the threshold parameter γ. 6 - 36 Linear-Scale Weibull Plot with β = 1.4 for the Alloy T7987 Fatigue Life with Simultaneous Approximate 95% Confidence Bands for F (t) .99 .98 Proportion Failing .95 .9 .8 .7 .6 .5 •• • • ••• • • • • • • • • • ••• .4 .3 .2 .1 .001 50 100 150 • • • •• • • • • •• • • •• • •• 200 • • • • •• 250 300 350 Thousands of Cycles 6 - 37 Linearizing the Generalized Gamma CDF CDF: β p = F (t; θ, β, κ) = ΓI θt ; κ . h i1/β −1 Quantiles : tp = θ ΓI (p; κ) . 1 Then log(tp) = log(θ) + log[Γ−1 I (p; κ)] β . Conclusion: { log(tp) versus log[Γ−1 I (p; κ)] } will plot as a straight line. The scale parameter θ is the intercept on the time scale, corresponding to the time where the cdf crosses the horizontal line at log[Γ−1 I (p; κ)] = 0. The slope of the line on the graph with time on the horizontal axis is β. Note: The probability scale for the GENG probability plot requires a given value of the shape parameter κ. 6 - 38 GENG Probability Plots of the Ball Bearing Fatigue Data with Specified κ= .1, 1, 4, and 20 • .1 • 0 -10 -20 -30 • -40 .4 .2 .1 • • •• •••• •• •• • 1 0 -1 -2 • -3 • -4 .01 20 50 100 200 20 50 100 Millions of Cycles Millions of Cycles κ=4 κ = 20 .7 .4 .2 .1 • • • •• •• • • •• ••• • • • • •• • 1.5 1.0 0.5 • 0.0 .01 20 2.0 50 100 Millions of Cycles 200 .98 Proportion Failing .98 .9 10 10 Standard quantile 10 Proportion Failing .7 •• •• • • • 200 • .9 .7 .5 .3 .1 • • •• •• • • •• • •• • •• • • •• 3.4 3.2 3.0 2.8 2.6 • .01 Standard quantile .01 .95 Standard quantile .2 • • • •• • •• • •••• • •• • Proportion Failing .7 .4 κ=1 Standard quantile Proportion Failing κ = .1 2.4 10 20 50 100 200 Millions of Cycles 6 - 39 Random Normal Variates Plotted on Normal Probability Plots with Sample Sizes of n=10, 20, and 40. Five Replications of Each Probability Plot Sample Size= 10 0.99 0.99 0.90 0.70 0.30 0.05 0.01 • • • • • • • • • • 0.99 • 0.90 0.70 0.30 0.05 0.01 -0.5 0.5 1.5 • • • • •• • • 0.30 • 0.05 0.01 -2 -1 0.99 • 0.90 0.70 0 1 • • • • • • •• 0.30 • 2 0.05 0.01 -1 0.99 • 0.90 0.70 0 1 2 • • • •• • • • 0.30 • 0.05 0.01 -1.5 • 0.90 0.70 -0.5 • • • • •• • • • 0.5 -0.5 0.5 Sample Size= 20 0.99 • 0.90 0.70 0.30 0.05 0.01 •• • • -2 • ••• • •• • • • • •• •• 0.99 0.90 0.70 0.30 0.05 0.01 -1 0 1 • • • • •• • •• • • •• • •• ••• 0.90 0.70 0.05 0.01 -1 • 0.30 • -2 0.99 0 1 •• •• • •• ••• • • • •• •• • -1 0.30 0.05 0.01 0 • 0.90 0.70 • -2 0.99 1 2 • • • •• •••• • •• •• •• • • -1 •• •• •••• •• •• • 0.30 0.05 0.01 0 • 0.90 0.70 • -2 0.99 1 2 •• • • • • -1.0 0.0 1.0 Sample Size= 40 0.99 •• ••• • • ••• ••• ••• • • • • ••• •• ••• 0.90 0.70 0.30 0.05 0.01 • -2 -1 0 1 • 0.99 0.90 0.70 0.30 0.05 0.01 2 • • • •• • • ••• • ••• • • ••• ••• • •• • • • • • -2 -1 0 1 0.99 0.90 0.70 0.30 0.05 0.01 • •• •• • -2 -1 • • ••• • •• •••• ••• ••••• •••• • 0.99 0.90 0.70 0.30 0.05 0.01 0 1 2 • • • -2 • • •• • •• •• • •• •• • • •• •• •• ••• • • • -1 0 1 2 0.99 0.90 0.70 0.30 0.05 0.01 • • • • • •• • • • •• •• ••• • • • ••• •• •• -1 0 1 2 6 - 40 Random Exponential Variates Plotted on Normal Probability Plots with Sample Sizes of n=10, 20, and 40. Five Replications of Each Probability Plot Sample Size= 10 0.99 0.99 • 0.90 0.70 0.30 0.05 0.01 • • 0 • •• •• • • 0.30 0.05 0.01 1 2 3 4 0.99 • 0.90 0.70 5 • • 0.0 • •• • • • • 0.30 0.05 0.01 1.0 0.99 • 0.90 0.70 2.0 • • • • • • • • • 0.90 0.70 0.30 0.05 0.01 0 1 2 3 0.99 • • • •• • • • • • 0.0 • 0.90 0.70 0.30 0.05 0.01 1.0 2.0 3.0 • • •• •• • • • 0.0 0.4 0.8 1.2 Sample Size= 20 0.99 0.90 0.70 0.30 0.05 0.01 • •• •• • • • • •• •• • • 0.0 • • • • • 0.99 • 0.90 0.70 •• •• •• • • • •• •• •• • 0.30 0.05 0.01 1.0 • • 0.90 0.70 0.30 0.05 0.01 • 0.0 1.0 0.99 2.0 • • • • • ••• • • •• • •• •• • • 0.0 • 0.99 • 0.90 0.70 0.30 0.05 0.01 1.0 2.0 • • • •• •• ••• •••• • •• • • 0.99 0.90 0.70 0.30 0.05 0.01 0 1 2 3 •• •• • • 4 • •• • • • • • •• • 0.5 1.5 • • • 2.5 Sample Size= 40 0.99 0.90 0.70 0.30 0.05 0.01 0 1 2 3 • • • ••• •• • • •• • ••• ••• • • ••• •• • 0.99 0.90 0.70 0.30 0.05 0.01 4 5 •• •• • • •• ••• •• • • • • • •• •• ••• • 0.0 1.0 • 0.99 0.90 0.70 0.30 0.05 0.01 2.0 • • • • •• • • • • •• •••• ••• • •• ••• ••• • 0 1 2 3 0.99 0.90 0.70 0.30 0.05 0.01 4 5 • • •• •• • • •• • ••• ••• • • • •• •• ••• 0.0 1.0 2.0 • 0.99 0.90 0.70 0.30 0.05 0.01 • •• ••• ••• • • •• •• •• ••• •• • 0 1 2 • • • • 3 4 5 • 6 6 - 41 Notes on the Application of Probability Plotting • Using simulation to help interpret probability plots ◮ Try different assumed distributions and compare the results. ◮ Assess linearity; allowing for more variability in the tails. ∗ Use simultaneous nonparametric confidence bands. ∗ Use simulation or bootstrap to calibrate. • Possible reason for a bend in a probability plot ◮ Sharp bend or change in slope generally indicates an abrupt change in a failure process. 6 - 42 Bleed System Failure Data (Abernethy, Breneman, Medlin, and Reinman 1983) • Failure and running times for 2256 bleed systems. • The Weibull probability plot suggest changes in the failure distribution after 600 hours. The data shows that 9 of the 19 failures had occurred at Base D. 6 - 43 Bleed System Failure Data Analysis CDF plot and Weibull Probability Plots All Bases Proportion Failing 0.020 0.015 0.010 .02 .01 .003 • .001 .0005 0.005 • • • •• ••• • •• • • • • • .0002 0.0 200 600 1000 1400 50 200 500 Hours Hours Only Base D Omitting Base D .2 .1 .03 • • .01 .003 Proportion Failing 0 Proportion Failing Proportion Failing All Bases •• •• • • .02 .01 .0005 • • .003 • .001 .0005 • 2000 • • • • • .0002 50 200 500 Hours 2000 50 200 500 2000 Hours 6 - 44 Bleed System (All Bases) Event Plot Bleed Failure Data Count Row 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 39 52 46 31 48 102 158 2 312 101 2 101 2 100 9 100 23 2 56 27 55 20 56 22 55 22 56 11 53 11 55 20 55 8 55 4 55 2 152 3 152 3 0 500 1000 1500 2000 Hours 6 - 45 Bleed System (All Bases) Weibull Probability Plot Bleed Failure Data with Nonparametric Simultaneous 95% Confidence Bands Weibull Probability Plot .05 .03 .02 .01 .005 Fraction Failing .003 .001 .0005 .0002 .0001 .00005 .00002 .00001 20 50 100 200 500 1000 2000 5000 Hours 6 - 46 Bleed System Separate Weibull Probability Plots for Base D and Other Bases Bleed Failure Data With Individual Weibull Distribution ML Estimates Weibull Probability Plot .1 DBase OtherBase .05 .03 .02 Fraction Failing .01 .005 .003 .001 .0005 .0003 .0002 .0001 20 50 100 200 500 1000 2000 5000 Hours 6 - 47 Bleed System Failure Data Analysis-Conclusions • Separate analyses of the Base D data and the data from the other bases indicated different failure distributions. • The large slope (β ≈ 5) for Base D indicated strong wearout. • The relatively small slope for the other bases (β ≈ .85) suggested infant mortality or accidental failures. • The problem at base D was caused by salt air. A change in maintenance procedures there solved the main part of the reliability problem with the bleed systems. 6 - 48 Transmitter Vacuum Tube Data (Davis 1952) • Life data for a certain kind of transmitter vacuum tube used in the output stage of high-power transmitters. • The data are read-out (interval censored) data. Days Interval Endpoint Lower Upper 0 25 25 50 50 75 75 100 100 ∞ Number Failing 109 42 17 7 13 6 - 49 V7 Transmitter Tube Failure Data Event Plot Transmitting Tube Time-to-Failure Data Count Row 1 ? | | 2 109 ? | | 3 42 ? 4 | 17 | ? | 5 7 13 0 20 40 60 80 100 Days 6 - 50 Weibull Probability Plot of the V7 Transmitter Tube Failure Data with Simultaneous Approximate 95% Confidence Bands for F (t) Log Days 0.5 1.0 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0 F(t) .98 • 1.0 • .9 • 1.5 0.5 .7 2.0 0.0 • 2.5 Standard quantile β .5 -0.5 3.0 -1.0 .3 20 40 60 80 100 Days 6 - 51 Lognormal Probability Plot of the V7 Transmitter Tube Failure Data with Simultaneous Approximate 95% Confidence Bands for F (t) Log Days 1.0 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0 F(t) .98 2.0 .95 • .9 1.5 • 1.0 0.5 • .8 .7 0.5 .6 • .5 Standard quantile 3.0 2.0 1.5 σ 0.0 .4 -0.5 .3 20 40 60 80 100 Days 6 - 52 Other Topics in Chapter 6 Probability plotting for arbitrarily censored data. 6 - 53