IoT - Opportunities and challenges for
electronic automation companies.
Dr.-Ing. Gunther Kegel, CEO
Pepperl+Fuchs
Mannheim, June 2015
www.pepperl-fuchs.com
• Middle-sized, family-owned company
• 525 Mio. € annual sales and 5.600 employees
• Design, Manufacturing, Sales
• Electronic automation products
• Over 50 subsidiaries globally
www.pepperl-fuchs.com
Explosion Protection
Division Process Automation
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Basic function of intrinsic safety
Hazardous area
Electrical
device
Electrical
source
ENERGY
LIMITATION
Autor: Max Mustermann
24.06.2015
x
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4
Explosion Protection
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Industrial Sensors
Division Factory Automation
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Industrial Sensors
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Electricity
Automobile
Mass Production
Steam
Steam Engine
Engine
Fertilizer
Fertilizer
Material
Material Science
Science
Machines
Machines
1800
1900
Micro Electronics
Embedded Systems
Internet
1970
2010
Cyber Physical
Systems
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Embedded
Systems
Internet
Cyber Physical Systems
„Internet of Things“
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Diagnoses without reasoning?
Quelle: Prof. Wrobel, Fraunhofer IAIS
Supervision of industrial production processes
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Individualized Production
» Consumers would ask for
more individual products
provided the additional
costs are marginal compared
to mass production.
» Why wearing an of-the-shelf
suite if a individual tailor made
suite would be available at the
same price in roughly the same time?
» Germany‘s „Industrie 4.0“ initiative sees a tremendous
economical opportunity in fully automated, low cost,
individualized production.
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Business Process
Shifting Paradigm in Automation
- Information Modelling
verteiltes ERP,
verteiltes MES?
ERP
MES
Quelle: GMA 2013
Automation
SCADA, SPS, PLS
SPS, HMI, SPS …
Automation Pyramide
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Foli
e
Business Process
Shifting Paradigm in Automation
- Flat Network
ERP
MES
Automation
SCADA, SPS, PLS
SPS, HMI, SPS …
Automation Pyramide
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Functional Safety
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Determinism, Iso-Synchronocity
Synchronization auf print color
at print speed of up to 18.000
Sheets/h
Quelle: Heidelberger Druckmaschinen
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Explosion Protection
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P+F‘s „Digital Agenda“
Social Media
P+F Net, Twitter, Youtube …
Internet based Optimization of existing Processes
Internet Shop Portal, Traceability …
Modular Product Design
Modular Sensor Platform, EPE…
Single piece oriented Manufacturing
„One-Piece-Flow“, Kanban…
Connectivity
Advanced Physical Layer, SmartBridge, Wireless HART …
Sensors 4.0
3D Laser-ToF Scanner, Laser Light Section Sensors …
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Modular Product-Design
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„One-Piece-Flow“
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RFID, UHFID, 2D-Code
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Connectivity
SmartBridge
Wireless-Adapter
SmartBridge App
Wireless-Adapter
IO-Link-Master, Bluetooth-Module,
„data management“-CPU
communication to sensor via IO-Link
SmartBridge App
Pull-Down menus to select sensors in reach
and to activate different screens and
functions
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IP Physical Layer in
Process Industries
Operator
Engineering
Plant Asset
Management
100 m max
Switch
Power
Fiber
Power
Power
4..20 mA (HART?)
Switch
100 m max
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Switch – Web Access
PactWare
FDI-i-DTM, CodeWrights
WLAN
Router
Switch
iPad
Web-Browser
Up to 1000 m
Power
Up to 200 m
VEGAPULS
Level
E+H Micropilot
Level
E+H Cerabar
P+F PROFIBUS PA
Pressure
Temperature Input
Zone 0
Michael Kessler
Zone 0
04-2015
Field-Switch
P+F Remote I/O
Zone 2
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Zone 1
23
Sensors 4.0
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10 m
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What to do with a „pixel cloud“?
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SpinTop 3D
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Interferometry
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Common Practice
<10 kB/s
Meta data
transmitted to
Enterprise-Networks.
<1 MB/s
Realtime Navigation
data
used to guide the
vehicle.
>100 MB/s
Raw Data
pre-processed in the
device.
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IoT - Approach
100 MB/s Raw data
accessible from the
shop floor
throughout the
network to the office
floor.
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„Big Data“
Fourier Spectrum
time
Frequency
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Applications
„Raw Data“ of the Device
Navigation
Measuring
Geometry
24.06.2015
Object
Detection
Condition
based
Maintenance
???
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Summary
1. All industrial „embedded systems“ are becoming IP devices
connected to the industrial IoT!
2. Data and information in the industrial IoT will be generated
predominantly by more and better sensors.
3. Data and Information available through the IoT will first be
used to optimize and automate existing industrial processes.
4. Data and information will later be used to develop and
establish completely new industrial business processes.
5. As a consequence all companies have to develop their own
digital agenda to cope with the rapidly changing business
environment.
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