1 2 Renewable Sun Power Team members Niels Brandenburg Wim Faes Johannes Ihle Hafizul Ilias Víctor Porras Ionuț Marius Dobroaia 3 Team members Niels Brandenburg Ionuț Marius Dobroaia Wim Faes Johannes Ihle Hafizul Ilias Víctor Porras Mechanical Engineering Mechanical Engineering Construction Engineering Mechanical Engineering Mechanical Engineering Electrical Engineering The Hague University of Applied Sciences Politehnica University of Bucharest University of Antwerp University of Applied Sciences Kempten EPSEVG EPSEVG 4 Index • Planning • Goals • Renewable energy sources • Mirror system • The ORC system • Protoype • Working fluids • Heat exchanger • Generator • Pump • Conclusion 5 Planning • Planning • Goals • Renewable energy sources • Mirror system • The ORC system • Protoype • Working fluids • Heat exchanger • Generator • Pump • Conclusion 6 Goals • Main goal: • Design and calculate a solar ORC system • Sub goals: • Calculate the minimum requirements of the condenser, evaporator, generator and pump • Find a matching standardized condenser and evaporator • Find a matching standardized generator and pump 7 Renewable energy sources Types of renewable energy Solar (1%) Wind (4%) Geothermal (5%) Biomass (48%) Hydro (42%) 8 The need for renewable energy 3% 4% 0.5% 7% Oil 39% Coal Gas Nuclear 23% Hydroelectric Biomass Others 24% 9 The mirror system 10 Mirror materials 11 Organic Rankine Cycle (ORC) 12 Pressure-Enthalpy Diagram 13 Prototype • Pump QPump 1.8kW • Turbine QTurbine 8.9kW • Plant QPlant 7.2kW 14 Prototype • Solar constant W E0 1367 2 m • Required area of mirrors Pump 50% wt ORC q 8% Turbine 60% 23 ORC 8% Pipes 90% total 7% Mirror 95% QPlant A 75m 2 E0 total 15 Working fluids Treat water R245 fa Industrial water 16 R245 fa P1( bar) P2(bar) Tc(ºC) Vapor Quality (%) Efficiency (%) R134a 32.47 10.170 101.0 96.15 4.57 R245fa 28.15 2.496 154.0 100 9.19 R227ea 25.56 7.003 102.8 100 4.50 R423a 29.47 9.306 99.52 100 2.64 17 Industrial water • • • • • Excellent Thermal Excellent Chemical Stability High Specific Heat Non Toxicity Low Cost • Corrosion 18 Treated water • • • • • • Non Toxicity Excellent Thermal Excellent Chemical Stability High Specific Heat Capacity Save Water Low Cost 19 Heat Exchangers A heat exchanger is a piece of equipment built for efficient heat transfer from one medium to another. 20 Heat Exchangers Applications • space heating • refrigeration • air conditioning • power plants • petrouleum refineries • natural gas procesing • sewage treatment 21 Shell and tube heat exchangers Heat Exchangers Types Double pipe heat exchangers Plate heat exchangers Plate and shell heat exchangers 22 Heat Exchangers ORC Evaporator Material: Stainless steel (AISI 316L) Pipes length: Shell diameter: No. of pipes: Water flow: R245fa flow: 1.4 m 0.44 m 196 1.2 kg/s 0.4 kg/s 23 Heat Exchangers ORC Condenser Material: Stainless steel (AISI 316L) Pipes length: Shell diameter: No. of pipes: Water flow: R245fa flow: 1.4 m 0.4 m 90 4.1 kg/s 0.4 kg/s 24 Generator • Turbine 𝑊 = 𝑚 · 𝑊𝑡34 𝑊𝑇𝑢𝑟𝑏𝑖𝑛𝑒 ≈ 8.9 𝑘𝑊 25 Generator • Alternator 𝑊𝐴𝑙𝑡𝑒𝑟𝑛𝑎𝑡𝑜𝑟 ≈ 8.9 𝑘𝑊 26 Pump 𝑊𝑃𝑢𝑚𝑝 ≈ 1.8 𝑘𝑊 𝑚𝑃𝑢𝑚𝑝 ≈ 0.4 𝑘𝑔/𝑠 𝑝𝑃𝑢𝑚𝑝 ≈ 31 𝑏𝑎𝑟 27 Conclusions WGenerator = 8.9 kW T = 145 °C T = 40 °C WPump = 1.8 kW 28 Thank you for your attention! Feel free to ask any questions! 29