Electrical Engineering in the Semiconductor Equipment Industry A Look at a Typical Job Description of an Equipment Electrical Engineer Recent Job Description…. Bob Garbarino 19-NOV-2003 Review Customer Specifications and Generate Design Concepts Each customer has their own internal specifications Requirements often difficult to interpret • Sometimes visit customers or conference calls Concepts communicated by written document, block diagram, schematic, theory of operation Cost and labor estimates Design to SEMI Specifications What are These? Created by members of SEMI committees Goal: create standardization in semiconductor industry EEs mostly deal with SEMI S2--Safety • NFPA--Fire Risk • Hazard Analysis • Interlocks SEMI F47—Voltage sag CE • Low Voltage Directive • EMC Directive Specify Components Most parts on system are third-party supplied Search catalogs, existing standard vendor parts in database Parts are put into an assembly Check list for selecting a part • • • • • Track record of reliability Cost UL Listed/Recognized Standard part Meets electrical requirement for application Examples of Common Electrical Components Relays, Contactors Circuit breakers Transformers Wire, cable, connectors Controllers • Temperature, flow, pressure, Digital/Analog I/O Transducers, thermocouples Safety interlock controllers (PLCs) Signal towers Uninterruptible power supplies Motors Document Designs Why? • Life is not all fun! • The system must be manufactured by others • Service/troubleshooting AutoCad or OrCad Schematics Bills of Materials Assembly Drawings Product Manuals Work Effectively With Others Sounds trivial, but this it is critical to get your job done It also helps when the layoffs come Need to interface with: • • • • • Purchasing, planning Manufacturing Final test Fellow engineers Your boss Skills to Enhance Effectiveness AutoCAD, OrCAD Analog and digital design experience and knowledge of, MS Office Oracle data base software skills for creation of BOMs Ability to comprehend and execute to verbal and/or written instructions BS degree required and minimum of 3 years electrical design experience Some Examples of EE Designs Cables and wiring harnesses--lots of them! Power distribution panels Electronics enclosures • Temperature, flow, pressure control Robotics control assemblies Light curtains Operator interface Need to have good overall system understanding to merge this all together and make it work! Hardware Example Programmable Logic Controller • Industrial I/O Controller • Modular • Computerized Pushbutton Input Thermocouple Input Analog Output Valve Control Board-Outputs Terminal Block PLC Program Operation PLC Program reads the TC temperature in Channel 1. Converts the signal to display the Temperature in F (degrees Fahrenheit) on Mod 4 A1-A8. Where A5-A8 displays the 1’s value in binary, and A1-A4 displays the 10’s value in binary. (e.g. 0111 0010 = 72 F). PLC Program reads the Reset Switch on Mod 5 A1. When true, the program will close the first SPDT relay on Mod 6 A1. This in-turn will close the second relay in the series. PLC Program reads the Reset Switch on Mod 5 A1. When false Mod 4 C1-C3 is turned on. When true, Mod 4 C5-C7 is turned on. PLC Program reads the Reset Switch on Mod 5 A1. When the PLC Program senses the one-shot signal (positive transition), 1.25 volts is added to the setpoint of the analog output on Mod 8 Channel 1. If the setpoint is greater than 10 volts, the PLC program will reset the setpoint to 0, before sending out the new setpoint.