Chabot College Fall 2009 Replaced Fall 2011 Course Outline for Electronic Systems Technology 57A PROCESS CONTROL SYSTEMS Catalog Description: 57A – Process Control Systems 2 units Programmable logic control systems; function, interrelationship, and troubleshooting of systems components. PLC input/output systems and requirements. Ladder logic programming using basic I/O instructions, logic instructions, timers, counters, and comparison functions. Prerequisite: ESYS 50 and ESYS 55A or equivalent. 1 hour lecture, 2 hours laboratory. [Typical contact hours: 17.5 lecture; 35 laboratory] Prerequisite Skills: Before entering the course, the student should be able to: 1. define systems as it applies to electronics, list and explain the operation of the main building blocks and circuits of electronics systems; 2. describe, compare, and contrast voltage, current, power, efficiency, energy, resistance, impedance, capacitance and inductance as each relates to a basic circuit; 3. make common circuit measurements such as voltage, current and resistance with a multimeter; 4. make common AC circuit measurements such as voltage and frequency with an oscilloscope; 5. collect, organize, and present measurement data in tabular and graphic form; 6. trace timing, inputs, and outputs of a single-chip micocontroller with appropriate test equipment and schematic diagrams; 7. create simple programs in high-level and assembly language for practical and diagnostic purposes; 8. interpret manufacturers’ data sheets for microprocessor devices; 9. use test equipment to troubleshoot microprocessor-based electronic systems; 10. analyze the operation of microprocessor systems. Expected Outcomes for Students: Upon completion of the course, the student should be able to: 1. describe the functions and operations of a process control system at the block level; 2. implement a basic functional control system using ladder-logic programming; 3. develop and execute a troubleshooting plan for process control systems. Course Content: 1. Course Content, Lecture: a. Overview of programmable logic control systems b. Ladder logic c. PLC controller elements d. PLC input elements e. PLC output elements Chabot College Course Outline for Electronic Systems Technology 57A, Page 2 Fall 2009 2. Course Content, Laboratory: a. Overview of programmable logic control systems b. Ladder logic c. PLC controller elements d. PLC input elements e. PLC output elements Methods of Presentation: 1. Online learning objects 2. Small group discussion/lecture 3. Laboratory Assignments and Methods of Evaluating Student Progress: 1. Typical Assignments a. Describe the expected operation of a PLC system from a ladder logic diagram. b. Program and PLC controller for a specified operation. c. Develop and execute a troubleshooting plan for a malfunctioning PLC system. 2. Methods of Evaluating Student Progress a. Homework and laboratory written reports b. Class participation c. Observation and critique of laboratory exercises d. Quizzes, Midterm, and Final Examinations Textbook(s) (Typical): Lessons in Electric Circuits, Vol. 1 & 2, Kuphaldt, open source, hosted on openbookproject.net Special Student Materials: Computer with Internet access wap ESYS-57A-outline.doc New: September 2, 2008 Revised: November 20, 2008