ISPE Good Practice Guide: Project Management for the Pharmaceutical Industry PROJECT TYPE MATRIX : Key Activities per Life Cycle Phase PROJECT TYPE General Phase Aspects within phase PROJECT MANAGER PROJECT FOCUS Facility - New Build / Revamps / Upgrades Project Manager Engineering Product Transfer Project Manager Process Improvement / Development Business Change Manager Product Transfer IT Automation Project Manager Project Manager PROJECT GOAL Completion of a facility to a specified level Transfer manufacture and/or packing from one site to another Improving supply chain & equipment/process rather than product Delivery of a new or improved IT system Completion of automation project (H/W or S/W) to a specified level INPUTS Business Opportunity / Requirement Business Opportunity / Requirement Business Opportunity / Requirement Business Opportunity / Requirement Business Opportunity / Requirement Initiation KEY ACTIVITIES and Deliverables Business Sponsor Business Sponsor Business Sponsor Business Sponsor Business Sponsor Project Governance Project Governance Project Governance Project Governance Project Governance FEASIBILITY / CONCEPT DESIGN FEASIBILITY FEASIBILITY REQUIREMENTS ANALYSIS FEASIBILITY / CONCEPT DESIGN User Requirements Based on target facility capability Based on pilot studies or data Use Cases / User Requirements User Requirements Cost Estimate to +/-30% Cost Estimate Cost Estimate Cost Estimate to better than +/-30% Cost Estimate to +/-30% Benefits Estimation PROJECT PLANNING Project Delivery Strategy Plan for PDP Development Phase Benefits Estimation PROJECT PLANNING Project Delivery Strategy Plan for PDP Development Phase Benefits Estimation PROJECT PLANNING Project Delivery Strategy Plan for PDP Development Phase Benefits Estimation PROJECT PLANNING Project Delivery Strategy Plan for PDP Development Phase Benefits Estimation PROJECT PLANNING Project Delivery Strategy Plan for PDP Development Phase OUTPUTS Business Case Technical Feasibility / Business Case Technical Feasibility / Business Case Business Case Business Case STAGE GATE INPUTS Is the project viable? Approved pre-project funding Is the project viable? Approved pre-project funding Is the project viable? Approved pre-project funding Is the project viable? Approved pre-project funding Is the project viable? Approved pre-project funding All previous development & planning All previous development & planning All previous development & planning All previous development & planning All previous development & planning Appropriately resourced team Appropriately resourced team Appropriately resourced team Appropriately resourced team Appropriately resourced team FRONT END DESIGN FRONT END DESIGN FRONT END DESIGN FUNCTIONAL SPECIFICATION FRONT END DESIGN Outline drawings PFD's P&ID's Cost Estimate +/- 10% Specifications PROJECT PLANNING Project Execution Plan Procurement Strategy Validation Master Plan Project Schedule Risk Assessment QA/QC Plan Defined Technical Scope Refined Business Case Should this project go ahead? Outline drawings Scope of changes PFD & P&ID modifications Cost Estimate +/- 10% Specifications PROJECT PLANNING Project Delivery Plan Procurement Strategy Validation Master Plan Project Schedule Risk Assessment QA/QC Plan Defined Technical Scope Refined Business Case Should this project go ahead? PDP KEY ACTIVITIES and Deliverables OUTPUTS STAGE GATE Scope of changes PFD & P&ID modifications Cost Estimate +/- 10% Specifications PROJECT PLANNING Project Delivery Plan Procurement Strategy Validation Master Plan Project Schedule Risk Assessment QA/QC Plan Defined Technical Scope Refined Business Case Should this project go ahead? Functional Specification Pilot / Prototyping Hardware Architecture / Spec Cost Estimate +/- 10% PROJECT PLANNING Project Execution Plan Procurement Strategy Validation Master Plan Project Schedule Risk Assessment QA/QC Plan Defined Functional Scope Refined Business Case Should this project go ahead? Functional Specification Hardware Architecture / Spec Cost Estimate +/- 10% PROJECT PLANNING Project Execution Plan Procurement Strategy Validation Master Plan Project Schedule Risk Assessment QA/QC Plan Defined Technical Scope Refined Business Case Should this project go ahead? INPUTS Implementation KEY ACTIVITIES and Deliverables Fully approved funding Appropriately resourced team Fully approved funding Appropriately resourced team Fully approved funding Appropriately resourced team Fully approved funding Appropriately resourced team Fully approved funding Appropriately resourced team All previous development & planning All previous development & planning All previous development & planning All previous development & planning All previous development & planning DESIGN DESIGN DESIGN DESIGN DESIGN Specifications Detailed Designs/Drawings PROCUREMENT Bid & Award Equipment Bid & Award Contracts Specifications Detailed Designs/Drawings PROCUREMENT Bid & Award Equipment Bid & Award Contracts Specifications Detailed Designs/Drawings PROCUREMENT Bid & Award Equipment Bid & Award Contracts PROCUREMENT Bid & Award Equipment Bid & Award Contracts PROCUREMENT Bid & Award Equipment Bid & Award Contracts CONSTRUCTION CONSTRUCTION / MODIFICATION CONSTRUCTION (modification) CONSTRUCTION CONSTRUCTION Building construction Equipment FAT Equipment installation Building construction Equipment modifications Equipment testing Equipment modifications Equipment testing Handover & Closure Equipment installation Detailed Designs Server / Software Installation Software Coding / Configuration Module / Unit Testing System Testing / User Acceptance Testing Detailed Designs/Drawings System Build Software Configuration System FAT System Installation COMMISSIONING Verification Protocols Verification Records COMMISSIONING Verification Protocols Verification Records COMMISSIONING Verification Protocols Verification Records COMMISSIONING Verification Protocols Verification Records OUTPUTS Qualified facility ready for beneficial use Qualified facility ready for beneficial use Qualified facility ready for beneficial use Qualified system ready for beneficial use Qualified system ready for beneficial use STAGE GATE INPUTS Ready for handover? Completed facility Qualification documentation Operating documentation Ready for handover? Modifications complete Qualification documentation Operating documentation Ready for handover? Modifications complete Qualification documentation Operating documentation Ready for handover? Completed system Qualification documentation Operating documentation Ready for handover? Completed system Qualification documentation Operating documentation HANDOVER HANDOVER HANDOVER HANDOVER HANDOVER Customer acceptance Project final documentation Project closure CLOSURE Learning review Business case review Beneficial Use review Facility in beneficial use Can the project be closed? Customer acceptance Project final documentation Project closure CLOSURE Learning review Business case review Beneficial Use review Facility in beneficial use Can the project be closed? Customer acceptance Project final documentation Project closure CLOSURE Learning review Business case review Beneficial Use review Facility in beneficial use Can the project be closed? Customer acceptance Project final documentation Project closure CLOSURE Learning review Business case review Beneficial Use review System in beneficial use Can the project be closed? Customer acceptance Project final documentation Project closure CLOSURE Learning review Business case review Beneficial Use review System in beneficial use Can the project be closed? KEY ACTIVITIES and Deliverables OUTPUTS STAGE GATE COMMISSIONING Verification Protocols Verification Records