Connectors, Manifolds, Sampling & Storage Locally owned & operated Supplier of Fluid System Components & Technologies Clean & Sterile Assemblies Inventory Management • • • • • • • Ease of connectivity Tube sets assembled onsite & sterilized in autoclave Pre-assembled tube sets & components provided sterile (gamma irradiation) or non-sterile. Barbed Connectors: Straight, Tee, Wye Overmolded Luer Fittings: Twist to connect, formatted for smaller fluid path Flow control external to tubing: ARTeSYN Valve Closed System is the ability to make sterile fluid transfers in a non-sterile environment utilizing capsule filters, single use valves and aseptic connectors. Closed systems are configured and assembled to customer approved designs, pre-sterilized, and ready for immediate use. These systems can be configured as tube sets, bag & tube set, containers, and in many other user defined shapes, sizes, and styles. Tubing Storage (Bags) Connectors Barbed Molded Sterile Barrier Filtration Sampling Measurement Pump vs. Transfer ID & OD or Size 14, 16, 73, etc. Silicone(Platinum & Peroxide Cured) Excellent biocompatibility No leachable additives Odorless & non-toxic USP VI Moldable, not sealable or weldable TPE(Advantaflex, C-Flex, G-Flex) Low absorbtion, adsorbtion & permeability as compared to Silicone Pumpable (most types) Sealable & weldable Moldable Other(PVC, Tygon, Viton, Norprene) Pump Elements Sta-Pure PCS Sta-Pure PFL Tube welders & sealers from Terumo, GE, Sartorious and others allow for “Closed System” sterile fluid path connections to be made when using Single Use Systems. The process allows the connection of multiple fluid paths utilizing TPE (Thermoplastic Elastomer) tubing. A welder is useful for connecting tubing between process containers and equipment, and is designed to connect small or large diameter tubing enabling high flow rates and large transfer volumes. NOT NECESSARY: a laminar flow cabinet, a clean room, or similar environmental control device. Bags Most common storage vehicle Size & shape flexibility Standard films Polyethylene (PE) Biopharmaceutical, laboratory & diagnostic Low extractables Two films Ethyl Vinyl Acetate (EVA) Biopharmaceutical, laboratory & diagnostic Single film Freezable Polypropylene (PP) Medical Packaging Applications Autoclavation Single Film Standard Connections: Open & Closed System • Hose Barb Connections – Fixed Tube-to-Tube / Bag-to-Tube • Luer Fittings – Small Bags / Sampling • Plastic Sanitaries /Tri-Clams – Tube-to-Stainless / Tube to Filter • Quick Connections – Tube to Tube / Tube-to-Stainless © 2011 Colder Products Company. All rights reserved. Tradition is barb & cable tie. Ultimate flexibility Low cost Minimal inventory components History of performance History of failure Easily applied in the lab or clean space Easily misapplied in the lab or clean space Pressure & Size can be a factor Unobstructed flow path can be an issue Cleanliness considerations although this is single use Newer technology Less flexibility due to manufacturing requirements for molds & tooling Silicone & TPE can be molded High performance clean flow path Molded interface is as strong as parent materials (non-braid reinforced) Supplied by manufacturer to customer specified configuration Size limitations Higher cost Longer lead time Some assemblies cannot be molded Sterile Connectors Make a Sterile Connection in Any Environment • Sterile Barriers – Moved or Remove During Connection Process • Single-Connect Function – Designed to Not Separate © 2011 Colder Products Company. All rights reserved. Sterile Connectors • Pall – Kleenpak Connector • GE Healthcare – ReadyMate (formerly BioQuate) • Millipore – Lynx S2S • Saint Gobain – Pure-Fit SC • Sartorius Stedim – Opta SFT-I • Colder – AseptiQuik © 2011 Colder Products Company. All rights reserved. Combination Connectors Multifunction Connectors • AseptiQuik-DC – One-Time Sterile Connection – One-Time, Push-Button, Aseptic Disconnect • AseptiQuik-Steam-Thru II – SIP Connection to Process Equipment – Sterile Connector to Single-Use © 2011 Colder Products Company. All rights reserved. Capsule Filters (Pall, Meissner, Millipore, Sartorious) When attached to irradiated tubing sets & bag systems a capsule filter allows sterile fluid transfer into pre-irradiated bag or system, eliminating the need to autoclave, clean or sterilize traditional stainless. The fluid, when transferred through the capsule into the sterile bag, is sterile, even when processed in a nonsterile environment. Filter type is user defined and can be assembled to either an open or closed system. Traditional sampling via a fixed port on a vessel through stainless steel diaphragm valves (or similar) configured for SIP with sample device connected to a Tri-Clamp connection and autoclave container or presterilized bag/manifold. Connection typically sterilized prior to each sample. Valves require cleaning & maintenance. Single Use (NovaSeptum®, Three 60®, Sta-Pure Fluid Sampling System®) – Single use sampling methods differ with some systems having reusable components requiring cleaning & maintenance to those which are truly single use and disposable. The commonality is the use of pre-sterilized tube & bag sets (individual or manifolded) for sample collection & storage. Sensors Pole Star Technologies Finesse SciLog Others Pumping Technology Peristaltic • Utilizing single use systems eliminates the need to clean assemble and sterilize • Single use systems eliminates cross-over contamination • Maximize clean room footprint • Reductions in labor and capital cost