'NEW VIP' WHAT IT IS AND HOW IT WORKS JANUARY 28TH 2015 © 2013 Sigma Management Development Limited 1 WELCOME & HOUSEKEEPING — Welcome to the IPA and brief introduction — There are no scheduled fire alarm tests — Toilets — Telephones — Q&A — Presentations © 2013 Sigma Management Development Limited 2 AIMS FOR TODAY To:— give you some background to the Value Improvement Programme (VIP) and how it has worked in the past — show how we have developed New VIP in the light of that experience — explain the rationale behind the four pilot workshop programmes — outline the client perspective — hear at first hand the experience of the participating suppliers — engage in an open debate around what the results show and the future appetite for the process © 2013 Sigma Management Development Limited 3 AGENDA • Agenda for the day: Ø 09:30 Arrival, Registration, tea and coffee. 10:00 Welcome, Housekeeping and Agenda (PL) 10:05 to 10:20 New VIP what it is; how it works (PL/RC) 10:20 to 10:45 The Client Perspective (MP/NO) 10:45 to 11:20 Case study 1 (Kier) 11:20 to 11:35 Case Study 2 (Carillion Powerlines) Q+A on Case studies 1 + 2 11.50 to 12.05 Break 12:05 to 12:20 Case study 3 (Alan Dick Communications) 12:20 to 12:55 Case Study 4 (Alstom) 12:55 Q&A on Case Studies 3 &4 ;Conclusions and Open Forum (PL/RC) 13:15 Lunch and Networking Ø 14:15 Close Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø © 2013 Sigma Management Development Limited 'NEW VIP' WHAT IT IS AND HOW IT WORKS JANUARY 28TH 2015 © 2013 Sigma Management Development Limited 5 BACKGROUND WHAT IS VIP? CONTEXT — First established in 2002, VIP is a rail industry initiative based around an agreed Code of Practice which is embedded via externally facilitated workshops. — The workshops are facilitated by Sigma MDL and Russell Chesterman will be taking you through the workshop process shortly. — Their objective is to drive improved efficiencies, added value, and reduced costs via promoting & establishing more open behaviours and collaborative working — The VIP Code of Practice is a short document, available on both the RIA and Network Rail websites. There is a hard copy on each seat. © 2013 Sigma Management Development Limited 6 BACKGROUND WHAT IS VIP? – KEY AREAS OF THE CODE OF PRACTICE Let’s look at some of the key points of the Code. It encourages us to :q Communicate well, early and often q Share plans & uncertainties q Involve suppliers from an early stage q Concentrate on value, innovation & life-cycle costs © 2013 Sigma Management Development Limited 7 BACKGROUND WHAT IS VIP? – KEY AREAS OF THE CODE OF PRACTICE (2) And:q Obtain win/win solutions for all parties q Challenge attitudes, customs and standards where they do not aversely affect health and safety q Develop ideas for continuous improvement and cost reduction q Treat people as you would like to be treated – behave with mutual respect © 2013 Sigma Management Development Limited 8 BACKGROUND WHAT IS VIP? - EXPERIENCE TO DATE — The workshops can be used on individual projects; work programmes; framework contracts or anywhere where collaborative relationships are required. We have run over 100 successful workshops to date. — But the industry landscape has changed significantly since 2002. — So the initiative is being re-launched as ‘New VIP’ to meet the challenges of collaboration, cost reduction and efficiency (eg post McNulty) and amend the workshop process to:- © 2013 Sigma Management Development Limited 9 BACKGROUND NEW VIP – WHAT ARE THE DIFFERENCES? o Use the workshops earlier in a process to build relationships rather than as a post-contract intervention measure once relationships had broken down o Build in measureable business outcomes through improved behaviours. o Do more to support Innovation in the industry o Develop Integrated Supply Chain teams - involving Tier 2/3/SMEs o Support the implementation of BS11000, the national collaborative working standard adopted and endorsed by Network Rail and many in their supply chain © 2013 Sigma Management Development Limited 10 WHERE NEW VIP CAN BE APPLIED Work Winning Delivery Bid Support Test and Commissioning Development and Design Operations and Maintenance All relevant NEW VIP programme outputs can be used to help provide evidence for BS11000 certification © 2013 Sigma Management Development Limited 11 NEW VIP PILOTS UPDATE NEW VIP –GOVERNANCE & PROCESS − We are currently running four pilot new VIP Programmes and you will hear more about these shortly • The pilots are 80% funded by FutureRailway who are regularly updated on progress • We have a VIP Steering Group, chaired by RIA, to oversee the pilots – as well as RIA , Sigma & supplier reps, the Group also includes clients representatives from ATOC (Neil Ovenden); Network Rail (Mike Pollard) and most recently TfL (Dorothy Wallace) • Assuming positive results we will look to roll out the potential benefits of New VIP more widely through events such as this and other presentations • Over now to Russell Chesterman from Sigma who will tell you more about the workshop process © 2013 Sigma Management Development Limited 12 NEW VIP - Typical Process 1. Project Scoping and Objectives agreed with two or more parties 2. Team Interviews (1-1) – capture opportunities and issues and required outcomes and document findings 5. Workshop to align the relationship and the efficiency drives and ensure joint sign off of actions and timescales 6. Production of a sustainable improvement plan © 2013 Sigma Management Development Limited 3. Relationship Development Workshop to get the behaviours ‘working’ 4. Process and Efficiency Improvement workshops 7. Follow up support as required and recommended to make it happen and embed changes FOR FURTHER INFORMATION RAILWAY INDUSTRY ASSOCIATION 22 Headfort Place London SW1X 7RY Telephone 020 7201 0777 E-Mail: ploosley@riagb.org.uk Website: www.riagb.org.uk SIGMA MANAGEMENT DEVELOPMENT LTD 4 The Courtyard Denmark Street Wokingham Berkshire RG40 2AZ Telephone: 0118 977 1855 E-mail: Russell.Chesterman@thinksigma.co.uk Website: thinksigma.co.uk © 2013 Sigma Management Development Limited NEW VIP PILOTS UPDATE • The Client Perspective on VIP • Mike Pollard, Network Rail and Neil Ovenden ATOC but speaking with an RDG hat on © 2013 Sigma Management Development Limited 15 New VIP Conference – 28th January 2015 The Continued Need for Change • Passengers and freight users want to use rail more – there is a growing demand • Government wants to invest in rail – it is seen as vital to sustainable economic recovery • The Control Period 5 (CP5) Office of the Rail Regulator (ORR) determination details a £38bn investment in existing UK infrastructure But the ORR determination and associated commentary reflects their view that the findings of the McNulty review in 2011 remain: • Whole industry costs are too high • Whole industry can go further to collaborate Successful delivery depends on developing and efficiently utilising scarce resources New VIP Conference – The Client Perspective • Client Challenges – NR, TOCs & FOCs – Home Safe – Reduced cost of delivery – Increased speed of delivery – “Right first time” delivery – Congested railway – The digital age Contracting in the rail Industry has long been compared to wrestling with an angry Octopus The challenge How do you reflect a shift from more traditional contracting methods which focus on strict risk allocations, to a collaborative approach....” New VIP Conference – The Client Perspective • Emerging Client Commitments – NR & TOCs – Partnership working – BS11000 certification – Improved, consistent behaviours - Greater integration Investment in behavioral change Focus on enhancing leadership Tailored learning & development COACHING RAIL INDUSTRY LEADERS COURSE INCLUSIVE LEADERSHIP ACCELERATED LEADERSHIP PROGRAMME Trust = Character (Integrity & Intent) + Competence (Capability & Results) CUSTOMER-DRIVEN ACCOUNTABLE CHALLENGING COLLABORATIVE TRUST Trust Model reproduced by kind permission of PTP Associates Ltd Focused behaviours New VIP Conference – The Client Perspective • Anticipated Outputs – NR, TOCs & Suppliers: A better understanding of each others’ businesses resulting in: ‒ Improved passenger & freight customer service levels ‒ Reduced adverse media attention ‒ Improved stakeholder/funder confidence NEW VIP PILOTS UPDATE • Case Study 1 • Kier – The National Footbridge Programme • Bryan Scarfe and John Selby © 2013 Sigma Management Development Limited 25 National Level Crossing Risk Reduction Programme New VIP Pilot Study Date: 28.01.15 CONTENT Ø Why did we adopt the new VIP process Ø Overview of VIP pilot - Footbridges Ø New VIP areas of challenge and innovation focus Ø Parties involved in pilot Ø Overview of the process adopted Ø Outcomes to date and mutual benefits Ø Kemps Crossing Helical Pile Innovation Case Study Ø Would we use the process again? WHY DID WE ADOPT THE NEW VIP PROCESS Ø Kier awarded National Level Crossing Risk Reduction Programme contract for design and delivery of footbridges at existing level crossings Ø Key to achieving successful delivery at 104 locations requires close collaboration with all stakeholders Ø Requirement to reduce time and costs through efficient delivery Ø Focus on innovation to reduce time and costs Ø Requirement to identify repeatable solutions Ø New VIP Code of Practice identified as approach to support achievement of above OVERVIEW OF NEW VIP PILOT - FOOTBRIDGES Ø New VIP pilot - ‘National Level Crossings Risk Reduction Programme Footbridges’ Ø Kier awarded contract at 104 locations nationally with Network Rail (NR) Ø Key driver is the closure of pedestrian user crossings to reduce fatalities Ø Design, planning and construction of footbridges over railway lines at footpath level crossings Ø Collaborative working is key involving all stakeholders Ø Tier 2 suppliers for footbridge fabrication McGrath and Barhale selected by NR NEW VIP AREAS OF CHALLENGE AND INNOVATION FOCUS Ø Areas to be challenged were identified during the New VIP process Ø Requirements for efficiency improvements were identified with a focus on innovative approaches e.g. Helical pile foundations Ø Capturing and developing ideas on process and design improvements e.g. the engineering fabrication process Ø Develop a more modular bridge design and potential for off the shelf designs Ø Challenge the current Network Rail standard specifications to establish more cost effective designs Ø Reduce programme length from 4 years to 3 years Ø Developing an installation process that is repeatable on each site to maximise efficiencies, team work and achieve leaner processes Ø Focused on challenges of delivering a national programme and dealing with regional barriers and preferences PARTIES INVOLVED IN THE PILOT Ø Recognised the need to involve all the relevant stakeholders early in VIP process to get buy in Ø Client – Network Rail (NR) IP Ø Project Manager Ø Designated Project Engineer (DPE) Ø Commercial Manager Ø Sponsor – NR Route team Ø RAM – NR Route Asset Management team Ø Tier 2 suppliers e.g. McGrath/Barhale/SPI Appleton Ø Kier programme team OVERVIEW OF THE PROCESS ADOPTED Ø Sigma interviewed key project team members from NR, Kier, Barhale and McGrath to understand relationships, processes and cultural challenges in achieving significant efficiency improvements Ø Detailed findings from this activity were captured in an ‘Insights report’ Ø To initiate the process of working more collaboratively, an initial joint New VIP workshop took place Ø Focused on identifying key issues and opportunities by joint working together and addressing cultural and process barriers Ø Identifying different ways of working and efficiencies to deliver cost saving of up to 20% to meet ORR’s CP5 efficiency targets Ø Workshop output highlighted 4 key themes: ØRegionalisation ØPlanning ØQuality ØEfficient Programme Delivery and Innovation OUTCOMES TO DATE AND MUTUAL BENEFITS Streamlined process design Modular Units Span size J Regionalisation Foundations Production line fabrication Kemps Crossing Helical Pile Case Study National Level Crossing Risk Reduction Programme Date: 28.01.15 THE CHALLENGE Ø June 2014 - Dangerous at-grade crossing closed at short notice by ORR Ø Network Rail under pressure from local authority to maintain right of way Ø Limited access: Ø Only three disruptive possessions available in October and November 2014 Ø Land access from one side only Ø Short timescale available for construction Ø High delivery risk using conventional piles and pile cap construction Ø Requirement to reduce delivery risk by Ø Reduce time on site Ø Removal of complete activity from the programme THE SOLUTION Helical Piles Ø Suitable for the ground conditions Ø Good lateral load capacity – can eliminate pile cap Ø Cost effective Ø Effective detailing to meet Network Rail’s durability requirements Ø Fast installation Ø Ideal for awkward and limited access Ø Improved safety – less activities and no excavation Ø No significant waste generation – improved environmental benefits Ø CIV 020 – requirement to seek Professional Head approval - Durability - Additional testing requirements: - Static pile load test DETAILING THE CAP PLATE FOR DURABILITY INSTALLATION 1 – PILE INSTALLATION INSTALLATION 2 – PILE TESTING AND SETTING-OUT CONTROL INSTALLATION 3 – PILE/TRESTLE CONNECTION DETAIL INSTALLATION 4 – BRIDGE STRUCTURE INSTALLATION INSTALLATION 5 – BRIDGE STRUCTURE INSTALLATION INSTALLATION 6 –BRIDGE STRUCTURE INSTALLATION BENEFITS Ø Programme Ø Safety Ø Environment Ø Quality Ø Commercial PROGRAMME BENEFITS PROGRAMME BENEFITS 2 Concrete Piles and Pile Caps Ø Massive delivery risk Ø No float or contingency allowance Helical Piles Ø 1st possession - Pile installation in 18 hours of 34 hour possession Ø No requirement for contingency possession Ø Bridge superstructure installation in 12 hours of available 54 hour possession HEALTH & SAFETY BENEFITS Risks should be reduced to the lowest reasonably practicable level by taking preventative measures, in the following order of priority: Elimination Greatest Protection Substitution Using Helical Piles ELIMINATES the following Health & Safety risks: ü Excavation ü Excavation Support ü Working with wet concrete ü Pile Breaking – Vibration – Noise Engineering Controls Administrative Controls Personal Protective Equipment Least Protection ENVIRONMENTAL BENEFITS Network Rail Standard NR/SP/ENV/015 Contract Requirements – Environment requires the Designer and Contractor to meet the following criteria: • The design shall minimise the waste produced by the work • The design shall maximise opportunities to re-use, recycle and recover This solution meets these requirements in the following way: Benefit Helical Piles Traditional Piles Concrete Requirements 6m³ 60m³ Muckaway 0m³ 130m³ Recycling 100% (Piles can be removed) 80% - Bases could be broken out but pile would have to be cut off and left in situ. Vehicle Emissions Reduced QUALITY BENEFITS Ø Improved quality assurance with less risk of defects Ø Trestle construction obviates requirement to set out circular holding down bolt arrangement required with column supports Ø Quality issues associated with reinforced concrete construction significantly reduced: Ø Ø Mix Design Ø Nominal cover to reinforcement Ø CARES Certification Ø Compaction Real time torque measurements provide certainty that piles are correctly installed at the time of installation COMMERCIAL BENEFITS Comparison of Construction Costs against Traditional Foundations Helical Piles Concrete Piles and Pilecaps Cost Differential £405,490.00 £444,239.00 (Agreed ATC) 9% cheaper * Testing 1. Working Load Test - £16,137.00 Testing 2. Additional independent pile load test to meet Professional Head requirements - £25,360.00 Total Cost of Testing = £41,497.00 * Note: the prices for Kemps were distorted by the nature of the access. Kier believes that savings for a “typical” 16m span stepped bridge with good access from both sides would be in the order of 18%. SUBSTANTIAL COMPLETION IN 30 HOURS! WOULD WE USE THIS PROCESS AGAIN? Ø New VIP has proven beneficial to all parties involved in the Footbridge programme Ø Process improved collaboration between all parties developing areas for continuous improvement and reduced costs Ø Challenges attitudes, existing approaches and current standards Ø At a recent Programme Board meeting it was jointly agreed between Network Rail and Kier to use VIP again to look at the Design Approval process Ø We will also continue to adopt VIP where we can identify other areas to achieve further efficiencies National Level Crossing Risk Reduction Programme New VIP Pilot Study Date: 28.01.15 NEW VIP PILOTS UPDATE • Case Study 2 • Carillion Powerlines – East Midlands Electrification • Bill Free (Carillion Powerlines) and Mike Pollard (Network Rail) © 2013 Sigma Management Development Limited 54 Carillion Powerlines Midland Mainline Electrification Content • The challenge • Stakeholders • Planned workshops • Reminder from earlier • Lessons learned • Parallels in literature 56 The challenge Sheffield 2020 High level scope • 50 Route Miles upgrade SP2B Nottingham 2019 Derby 2019 • Approx 120 route miles new electrification B2S • 621 STK to be electrified Corby 2017 • 24 distribution sites • 4 new grid points 57 The challenge (2) Design & Build • OLE Foundations, structures, SPS and wiring. • Substation compounds • Substation installation • SCADA & Telecoms • All HV/LV cabling installation • S&T Immunisation • Vegetation Clearance • Testing & Commissioning 58 Stakeholders Contractors • Carillion Powerlines – NEP • Carillion – Panel 9 (rail engineering) Network Rail • East Midlands Route • Infrastructure Projects Central • Amco / Murphy – Panel 8 (civils) • Infrastructure Projects Track? • Miller – Panel 7 (building) • Infrastructure Projects Signalling • Siemens – signalling Others Train Operators • DfT & ORR • East Midlands Trains • Local Authorities • Thameslink • ORR • Cross Country • Residents Groups etc • Freight 59 Planned Workshops etc Nationally MMLE project • REDG (skills) workshops • Co-location • NEP Workshops • Projectwise information sharing Central Region • Behavioral assessment and feedback / development • Contractors’ workshops East Midlands Programme • Collaborative working group • Safety leadership group • Top 30 / Top 100 collaborative workshops • Relationship Management Plan development • One off sessions • Collaborative framework development 60 Reminder of a slide from earlier Work Winning Bid Support Development and Design WHERE NEW VIP CAN BE APPLIED Delivery Test and Commissioning Operations and Maintenance 61 61 Lessons learned This project Future actions: • Major programme of work • Lots of stakeholders • Identify a more appropriate candidate: − Engineering issue − Access issue − Interface issue − Programme issue • Complicated interfaces • Carry out a VIP workshop • Initiative overload • Report back on this • Established programme of workshops • Multi contractor delivery • Tight timescales • No major issues to address • No ownership of VIP 62 A parallel in literature A group of hyper-intelligent pandimensional beings demand to learn the Answer to the Ultimate Question of Life, The Universe, and Everything from the supercomputer, “Deep Thought”, specially built for this purpose. It takes Deep Thought 7½ million years to compute and check the answer, which turns out to be 42 Deep Thought points out that the answer seems meaningless because the beings who instructed it never actually knew what the Question was. 63 Network Rail perspective • The VIP process can operate at the strategic and tactical level to address business challenge. Whatever the challenge there are some core ingredients: • • Strong, empowered leadership: − underpinned by trust and agreed principles − a clear statement of the challenge and objective(s) for the team − an ongoing review of progress − support to bring skills and knowledge to the group as needed and to assist in tackling obstacles • Commitment: − a willingness to critically review current arrangements and commitment to change − openness to share ideas and build on the ideas of others − determination to make ideas happen by committing time and resources 64 NEW VIP PILOTS UPDATE Q&A • Q&A on Kier and Carillion Powerlines Case Studies • Please indicate if you would like to ask a question • When invited to do so, please wait for Imogen to bring you the microphone • Then please briefly state who you are and where you are from and then ask your question © 2013 Sigma Management Development Limited 65 NEW VIP PILOTS UPDATE - BREAK • There will now be a 15 minute break for tea coffee etc • Please return promptly after 15 minutes for the further case studies and Q&A. © 2013 Sigma Management Development Limited 66 NEW VIP PILOTS UPDATE • Case Study 3 • Alan Dick Communications – Derby Re-signalling • Jason Pearce (MD Alan Dick Communications) © 2013 Sigma Management Development Limited 67 Alan Dick Communications Integrated technology solutions VIP Pilot: An SME perspective Jason Pearce, CEO ALANDICK COMMUNICATIONS GROUP Introduction » Telecommunications company » Working for infrastructure owners and operators of radio and fixed line communications, passenger information, and security » Our markets all typically demand high levels of safety, performance, governance and reliability » SME < £30m Transportation – infrastructure & rolling stock Public Sector and Government Mobile Operators ALANDICK COMMUNICATIONS GROUP Why a VIP Pilot? »SME’s will provide c. 60% of the supply chain effort within CP5 but are they sufficiently represented within industry initiatives? »To provide an SME perspective »To understand whether VIP is relevant to SME’s, whether it can deliver a behavioural change, and whether it can achieve real economies for an SME ALANDICK COMMUNICATIONS GROUP VIP Pilot – scope and objectives »Use the VIP program to: »drive improved internal project methodology and collaborative project behaviour within a growing SME »engender a closer project working relationship with key customer stakeholders with the result of delivering a complex project safely, on time, on quality, on budget »raise the profile of SME’s as an important voice in complex projects »enable both customer and SME’s to understand more about their objectives and needs »deliver better margin on the project or prevent margin erosion ALANDICK COMMUNICATIONS GROUP VIP Pilot – scope and objectives Pilot Project: Derby Synergy Signalling Scheme Regional NR IP NRT Asset (TDG) Poor planning and execution problems mean project risk to time, cost quality, safety. Status Quo maintained Siemens Signalling AD Comms Telecoms ALANDICK COMMUNICATIONS GROUP What did we actually do? »Sponsorship of the project from AD Comms CEO »Internal AD Comms sponsorship team identified »VIP “Insight” meeting held at the project outset with AD Comms, facilitated independently. »A number of initiatives were agreed and these were embedded in to the NR and AD Comms process – very much focussing on regular communications, effective escalation, a mutual understanding of risks »The SME were party to the stakeholder meetings and hence engaged directly with NR and key stakeholders – not demoted down the supply chain »A follow up NR and AD comms meeting held Dec 2014 ALANDICK COMMUNICATIONS GROUP Feedback from the Customer: Network Rail » early challenges faced by ADC in the early stages of the project have been worked through and the project is running well » process delays outlined at the original Insights discussion with ADC in July have been worked through jointly with NR » The project had fallen behind by 2-3months due primarily to the Telecoms Design group (TDG) delays. This issue was jointly recognised by both ADC and NR and they have worked together to address the issues in a collaborative manner » ADC are seen as providing value for money, take project briefs on site well and work well with NR. » Issues with un-safe working were discussed and taken on board for the Derby project and a different approach was used. » NR stated that for a Telecoms project to be successful there is the need to work together and develop a good relationship. ALANDICK COMMUNICATIONS GROUP What did the VIP Collaboration process achieve? » Regular and productive meetings with NR resulting in a trust based relationship » SME “in the loop”: » SME’s understand the customer objectives and needs better – means we can focus our efforts » The customer gets to understand the SME’s perspective and its issues » The customer gets a wider opportunity to access innovation » A mutual understanding of pain and gain » An open communication on all aspects of safety, time, quality, price » Immediate dialogue with all the key supply chain – not lost in a chain of supply (and corrective action can be immediate if needed!) » AD internal working practices improved resulting in better performance and with staff behaviour changing for the better » The concept of joint, collaborative working was commonly agreed on this project and although this was could not be said to be solely down to VIP, it will be an important tool going forward » Slow to take off and therefore not as far advanced as the other two but an emerging story to tell from the SME perspective ALANDICK COMMUNICATIONS GROUP What Economic value was achieved? BASELINE Project Value BASELINE Budgeted Project Contribution – 15% 240,000 60,000 • Monetising the value of collaboration is difficult; probably easier to review what might be lost by not doing so • The impact of not working collaboratively with the customer will quickly erode the 15% contribution for the supplier, or could erode the £240k budget for the customer (through aggressive variations, abortive costs, acceleration etc) • Ergo effective collaboration on complex projects will deliver better returns for supplier and customer • Value of not working collaboratively within SME’s – significant! ALANDICK COMMUNICATIONS GROUP Follow on work qCarry out a lessons learnt workshop with ADC and NR personnel and use the positive outcomes to help shape future projects and ways of working - this includes how NR interface and get the most benefit from the SME sector qNR Derby are keen to support ADC’s move towards BS11000 certification and this support will be used qAD will be using collaboration on two large multi stakeholder projects starting this quarter qRun a more strategic ‘future of telecoms and signalling in Rail’ style event which could help shape NR’s development of this aspect and potentially shape ADC’s business development approach. NEW VIP PILOTS UPDATE • Case Study 4 • Alstom – Catering Equipment on the Pendolinos • Kevin Peace (Alstom) © 2013 Sigma Management Development Limited 78 Alstom - Train Borne Catering Equipment - Maintenance Outsourcing VIP Project - Presentation - 28th January 2015 Kevin Peace – Alstom Transport Railway Industry Association Agenda Background to the Project Objectives and Team History and Timeline of Project Status before and after the Project Improved Cost Quality and Delivery How did the VIP process help ? I. II. III. Help Alstom Help Aggora Help get the right Result Next Steps 80 TLS Sourcing – Template RFQ – Version Nov Background to the Project (Class 390s) • Q1 2014 – Alstom with Virgin Trains, replace all Catering • Decision then made to outsource the maintenance • Decision made after: - Make Vs Buy of all costs involved - A complete review of the supply base - Detailed analysis of each component reliability • Feb 2014 – Aggora Ltd appointed as preferred supplier • New VIP process - to move decision towards final SLA 81 TLS Sourcing – Template RFQ – Version Nov Project Objectives • Develop a SLA to deliver Reliability and Availability Key improvements: - Target 66% improvement in availability - Agreed levels of Float equipment - Move maintenance of equipment off-site - Agreed hard measures of service delivery (KPI’s) - Targets for improved Equipment reliability (MTBF) • Ensure strong relationship with outsourcing supplier • Identify future innovation opportunities • Ensure a service that is delivered to budget • Support Aggora in developing their Rail Business 82 TLS Sourcing – Template RFQ – Version Nov Project Team Sigma (PM facilitator) • Russell Chesterman Alstom • Kevin Peace – Sourcing • Ian Tolley – Supply Chain • Mark Wilkinson – SQA • Colin Haynes – SQA • Nigel Kingwill – Engineering 83 TLS Sourcing – Template RFQ – Version Nov Aggora • Simon Pointon - MD • Darren Sandon - Engineering • Neil Curtis - Sales Project History and Timeline Sept 2014 Workshop to Develop SLA April 2014 Draft SLA Dec 2014 SLA Finalised. Time line and Key Milestones Mar 2014 Project Scoping Agreement 84 May 2014 Maintenance goes live TLS Sourcing – Template RFQ – Version Nov December 2014 Final Review of SLA “Lessons Learnt” Contract Finalisation The status before Outsourcing Maintenance • Maintenance was done in-house with dedicated resource • Work was ‘fix on fail’ with little preventative maintenance • Alstom technicians – not catering equipment experts • Alstom did not have a strong relationship with Catering Equipment OEM’s • Availability and reliability of Catering equipment - key contributor to our Service performance for customer 85 TLS Sourcing – Template RFQ – Version Nov The status after implementation of the Project ü The Maintenance has succesfully transferred to Aggora ü All maintenance conducted off-site ü Supply Chain now stable and fully integrated with Aggora ü “Live” Access to Aggora reporting tool for performance data ü Availability is steadily improving towards the 66% target ü Through Aggora - Alstom has improved leverage with Catering Equipment OEM’s ü Relationship between Aggora and Alstom remains strong 86 TLS Sourcing – Template RFQ – Version Nov The Aggora Operation in Manchester • Bespoke workshop for Catering equipment • Close to Manchester – where planned maintenance occurs • Close to Preston for Float stock 87 TLS Sourcing – Template RFQ – Version Nov The Hard Measures of Before and After Outsourcing Red=Below> 18/ 06/ 2014 17/ 06/ 2014 16/ 06/ 2014 30/ 05/ 2014 29/ 05/ 2014 28/ 05/ 2014 27/ 05/ 2014 23/ 05/ 2014 22/ 05/ 2014 21/ 05/ 2014 20/ 05/ 2014 19/ 05/ 2014 16/ 05/ 2014 15/ 05/ 2014 14/ 05/ 2014 13/ 05/ 2014 12/ 05/ 2014 09/ 05/ 2014 08/ 05/ 2014 07/ 05/ 2014 06/ 05/ 2014 02/ 05/ 2014 01/ 05/ 2014 30/ 04/ 2014 28/ 04/ 2014 25/ 04/ 2014 24/ 04/ 2014 23/ 04/ 2014 22/ 04/ 2014 17/ 04/ 2014 16/ 04/ 2014 15/ 04/ 2014 14/ 04/ 2014 11/ 04/ 2014 10/ 04/ 2014 09/ 04/ 2014 08/ 04/ 2014 04/ 04/ 2014 02/ 04/ 2014 01/ 04/ 2014 31/ 03/ 2014 28/ 03/ 2014 27/ 03/ 2014 26/ 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11/ 2013 18/ 11/ 2013 15/ 11/ 2013 14/ 11/ 2013 13/ 11/ 2013 12/ 11/ 2013 11/ 11/ 2013 06/ 11/ 2013 05/ 11/ 2013 CHILLER - SHOP (OLD) MOD PO5 14 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 27 31 32 32 32 32 32 32 32 32 32 30 30 29 27 28 27 28 27 27 27 26 27 27 27 27 27 26 26 25 25 24 24 23 23 23 24 24 22 22 23 23 23 22 22 19 19 19 17 15 15 15 15 15 13 13 13 13 13 13 13 13 13 13 9 9 9 9 8 8 8 8 7 8 8 8 9 0 8 8 9 9 8 8 8 9 7 7 7 5 4 4 4 4 4 4 4 4 5 5 5 6 6 6 6 CHILLER - SHOP (NEW) - MOD 01 7 19 19 19 20 20 20 20 20 20 20 20 20 20 20 20 18 18 20 20 20 20 18 17 15 25 25 25 25 25 25 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 22 21 19 17 17 17 18 18 16 15 16 16 16 16 16 16 17 17 16 17 17 17 17 18 18 16 16 15 14 13 13 13 13 14 14 13 13 13 12 12 11 9 9 9 9 9 9 8 7 6 8 8 19 6 8 9 10 10 8 9 8 8 8 7 7 8 8 8 9 9 9 8 8 9 9 9 9 9 10 11 HOT DRINKS MACHINE (OLD) TO FMI3592 9 11 11 11 10 10 10 10 10 10 10 10 10 10 10 10 9 9 9 9 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 6 7 7 7 7 7 7 7 7 7 7 7 6 6 6 5 5 5 5 5 5 4 1 1 1 1 1 1 1 1 1 11 1 1 1 1 1 1 1 1 1 1 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 HOT DRINKS M/C(WCML) NEW TO FMI5557 7 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 11 11 11 12 12 12 12 12 12 12 12 12 12 12 12 12 12 11 11 12 12 12 12 12 12 12 12 12 11 9 9 9 9 9 9 9 9 8 8 8 8 8 9 9 12 9 9 9 9 10 10 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 12 12 12 12 12 12 HOB UNIT 2 RING POST FMI3592 8 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 19 19 19 19 19 19 19 19 19 19 19 19 19 17 17 17 18 17 15 15 14 14 13 13 13 13 13 13 13 13 13 13 12 12 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 10 10 8 10 9 12 11 11 12 13 13 13 14 13 13 13 14 12 12 13 14 14 14 14 14 14 14 14 14 11 10 10 11 7 8 8 8 8 9 8 7 8 10 10 10 9 9 8 9 10 10 10 11 11 GRILL HIGHLEVELKITCHEN POST FMI3592 10 8 8 8 9 9 9 9 9 9 9 9 9 9 9 9 9 9 10 10 10 10 10 10 10 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 10 10 10 10 10 9 10 9 9 9 9 9 9 10 10 10 10 10 10 10 9 8 9 8 9 9 9 8 7 8 8 8 8 7 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 9 9 9 8 8 8 8 8 7 7 8 7 5 5 5 6 6 6 6 7 7 7 7 7 8 8 8 8 8 5 5 MICROWAVE SHOP POST FMI3592 5 5 5 5 5 5 5 5 5 5 5 5 5 6 6 7 7 7 7 7 7 7 8 8 8 14 14 14 14 14 14 12 12 12 9 9 9 9 9 8 8 8 9 9 9 9 9 9 9 8 8 8 8 8 8 7 7 7 7 7 8 8 8 8 8 8 8 8 8 8 8 8 8 8 7 8 8 7 8 9 8 9 9 9 9 9 10 10 9 10 9 9 8 8 8 7 6 6 2 2 2 1 5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 3 11 10 10 12 13 13 13 13 13 12 ICE MAKING MACHINE POST FMI3592 11 26 26 27 27 27 27 27 27 27 27 27 27 27 27 27 18 18 18 18 18 19 19 19 19 29 29 29 29 29 29 29 29 29 29 29 29 29 28 28 28 28 28 28 28 28 29 29 29 29 29 29 29 28 19 19 19 19 19 19 18 18 18 18 18 18 17 17 17 17 17 14 17 17 16 14 14 14 14 14 14 14 14 15 15 12 9 9 9 9 9 9 9 9 9 9 9 9 10 11 14 14 26 15 15 16 16 17 17 17 17 18 18 18 18 19 19 19 19 18 18 18 18 18 18 18 18 18 13 13 BULK BEVERAGE MAKER PRE FMI 4584 8 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 14 14 14 14 14 13 13 14 14 14 14 14 12 12 12 12 12 12 12 12 11 11 11 14 12 11 10 10 10 9 9 8 8 8 8 10 9 10 10 10 10 10 10 10 9 9 9 9 9 10 10 10 11 11 11 11 11 11 10 9 8 10 11 11 11 12 12 13 13 12 12 12 12 12 11 11 11 11 11 11 11 11 12 12 13 10 10 10 8 9 8 7 8 8 8 9 9 7 5 5 8 8 7 7 10 11 10 11 12 12 11 11 MICROWAVE KITCHEN POST FMI3592 10 8 8 8 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 10 9 9 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 9 9 10 11 10 10 11 11 10 10 11 11 9 10 11 11 11 11 11 11 11 11 11 11 10 10 11 12 12 11 10 10 11 12 12 12 13 12 12 12 12 13 14 12 12 11 12 11 11 11 12 12 12 12 12 11 8 14 12 12 11 10 8 7 8 6 6 7 7 7 7 7 7 7 7 7 7 10 11 10 9 9 10 10 OVEN ELOMA POST FMI3592 9 12 14 14 14 14 14 14 14 14 14 14 14 14 14 14 13 13 13 13 14 14 14 13 13 18 18 18 18 17 17 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 17 17 15 12 12 12 12 12 12 12 12 12 11 10 11 11 11 12 12 12 12 12 12 12 12 12 12 11 11 11 11 12 12 12 12 12 12 12 11 11 11 11 11 11 11 11 11 11 11 11 11 11 12 12 12 12 12 12 11 9 9 10 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 TOASTER ROTARY POST FMI3592 9 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 11 11 11 11 11 11 11 11 11 16 16 16 16 16 16 16 16 16 16 16 16 16 14 12 11 11 10 10 10 10 11 9 7 7 4 4 8 9 10 11 11 11 10 10 10 10 10 10 10 10 10 10 10 11 11 10 10 10 10 11 10 10 10 11 11 11 11 10 11 11 10 11 12 12 12 12 12 12 12 11 11 11 11 10 10 10 13 9 9 8 8 9 9 9 9 9 9 9 10 8 8 8 8 8 8 9 11 11 11 11 11 11 11 11 MINI 1T PRESS.BOILER WITH P1 FRAME 9 6 KITCHEN CHILLER - NEW 5 5 5 5 5 5 5 7 7 8 8 8 8 8 8 8 8 8 8 8 8 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 8 9 9 11 10 10 9 9 9 9 9 9 9 10 10 10 12 13 13 12 13 13 13 14 15 15 15 15 14 14 12 12 12 7 11 10 11 11 13 11 12 16 16 16 16 14 14 15 16 16 16 16 16 16 16 15 15 13 13 13 15 15 17 17 5 13 14 14 15 16 16 17 18 18 18 19 21 19 19 17 17 16 15 14 11 15 13 11 13 13 15 19 KITCHEN CHILLER - PRE FMI5406 11 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2 2 1 1 0 0 0 20 20 20 20 20 20 20 20 20 19 19 19 19 18 18 18 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 14 14 14 14 14 14 14 13 13 13 13 13 11 11 10 10 10 9 9 8 8 7 8 7 8 8 8 6 6 6 6 6 6 6 6 6 6 7 7 7 7 7 7 7 7 7 0 6 6 6 6 5 5 5 5 3 3 5 5 4 4 4 5 5 4 4 4 5 4 4 4 4 4 4 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 21 20 20 20 21 20 20 18 18 18 18 18 18 18 18 18 19 19 19 19 19 19 19 19 21 21 21 20 21 21 21 18 16 16 15 15 14 13 14 14 14 15 15 16 17 17 17 21 17 17 16 14 14 15 15 15 15 15 13 11 11 12 10 12 12 10 10 9 10 11 11 12 11 14 14 Sum Re-Ord Point Red = Below Green = Above 12 11 12 12 11 12 12 11 12 12 11 12 12 11 12 12 11 12 12 11 12 12 11 12 12 11 12 12 11 12 12 11 12 12 11 12 12 11 12 12 11 12 12 11 12 14 13 14 29 29 28 13 13 13 17 17 17 16 16 15 15 15 15 9 7 6 13 13 13 13 12 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16 16 HOBS - KITCHEN 15 15 15 GRILLE - KITCHEN 8 9 17 HOT HOLDING CUPBOARD CASSETTE 12 14 15 COFFEE MACHINE - SHOP 19 20 21 HWA 70 WATER BOILER - SHOP 14 14 14 STEAM OVEN - RETIGO O623I 13 13 13 CONVEYOR TOASTER 16 16 16 COMBINATION MICROWAVE 17 17 18 PLATE WARMER TROLLEY 12 13 13 CUBE ICE MAKER 15 15 15 Desc 07/ 01/ 2015 08/ 01/ 2015 09/ 01/ 2015 MILK STEAMER TLS Sourcing – Template RFQ – Version Nov AFTER RAG Rating (Red / Amber / Green ) of Equipment Availability HWA 40 BOILER - KITCHEN 88 BEFORE RAG Rating (Red / Amber / Green ) of Equipment Availability Key improvements around Quality Cost & Delivery Quality • Overall a 15% improvement on individual component quality failures Cost • The business case may have been cost neutral – but with catering now in schedule maintenance regimes, x5 extra technicians available to tackle other areas Delivery • 30% improvement in equipment availability within 6 months 89 TLS Sourcing – Template RFQ – Version Nov How did the VIP Programme help? Alstom? Ø Structured the approach to building the partnership Ø Independent “Voice” to facilitate open / honest discussion Ø Documented the SLA through workshop generated inputs Aggora? Ø Ø Ø Ø Independent involvement in structuring the relationship Clarified the need for a formal SLA Documented all the required inputs. Highlighted the need for in-house Contractual support. Help the objective? Ø Timetabled the Process to achieve the outcome Ø Facilitated joint workshops Ø Independent inputs – Fresh perspective 90 TLS Sourcing – Template RFQ – Version Nov Next Steps • Continue to drive Availability towards 60% improvement target • Continue to drive Reliability towards SLA targets • Explore further innovation with the QR code system • Further investigate process improvements in the repair cycle – possibly “on-board” repair service? • Capture all the learning for another similar project 91 TLS Sourcing – Template RFQ – Version Nov www.alstom.com With Alstom, preserve the environment. Is printing this presentation really necessary? NEW VIP PILOTS UPDATE Q&A • Q&A on Alan Dick Communications and Alstom Case Studies • Please indicate if you would like to ask a question • When invited to do so, please wait for Imogen to bring you the microphone • Then please briefly state who you are and where you are from and then ask your question © 2013 Sigma Management Development Limited 93 NEW VIP PILOTS UPDATE CONCLUSIONS Conclusions © 2013 Sigma Management Development Limited 94 CONCLUSIONS • • • • Cross industry collaboration is vital to deliver the volumes of work required at the levels of efficiency necessary We need to consider leadership behaviours and how they influence and promote excellent collaboration – you get the partner you deserve! Great collaborative working requires the right culture to enable it to flourish So we need to consider how best to collaborate and develop a strategy to optimise the benefits © 2013 Sigma Management Development Limited 95 CONCLUSIONS (2) — By improving communication and culture between supply chain partners , VIP can:§ Help eradicate adversarial behaviours § Overcome barriers and blockers and challenge processes § Promote innovation to work in both process and working culture § Integrate supply chains by involving SMEs as well as Tier 1 suppliers § All of which lead to improved efficiency in terms of delivery time as well as cost § Help you achieve BS11000 certification © 2013 Sigma Management Development Limited 96 CONCLUSIONS (3) § But, VIP requires:- Top-down leadership § A clear understanding of the workshop objectives § A willingness from all parties to commit to the programme and § The embedding of the VIP principles across the supply chain so that facilitated workshops become unnecessary § Properly used, VIP works and is a valuable tool towards reducing costs and inefficiency through improving relationships between supply chain partners. § © 2013 Sigma Management Development Limited 97 NEW VIP PILOTS UPDATE OPEN FORUM • Open Forum • Please indicate if you would like to ask a question • When invited to do so, please wait for Imogen to bring you the microphone • Then please briefly state who you are and where you are from and then ask your question © 2013 Sigma Management Development Limited 98 NEW VIP PILOTS UPDATE - LUNCH • We will now break for lunch & networking until the event closes at 14.15 • We hope you found the day useful • Speak to either Peter or Russell if you would like to know more about using VIP • Thank you © 2013 Sigma Management Development Limited 99