Novel Polypyrrole Derivatives to Enhance Conductive Polymer-Tissue Interactions By Paul M. George BSE, Biomedical Engineering, Tulane University MSE, Biomedical Engineering, Johns Hopkins University SUBMITTED TO THE HARVARD-MIT DIVISION OF HEALTH SCIENCES AND TECHNOLOGY IN PARTIAL FULFILLMENT OF THE REQUIREMENTS FOR THE DEGREE OF DOCTOR OF PHILOSOPHY IN MEDICAL AND ELECTRICAL ENGINEERING AT THE 1~ lr A t'ar' · T !MAiACUl l-l Ttl'- f'T I ~ 'T' J'qTr a*~"rmor- ~,T f'~T 'I 1, 1N~i1 UlllUPl, W. ILtiINULUklY T~'Frt'lrdN lT~WrTfCr'T MASSACSTTS INSituTE OF TECHNOLOGY JULY 2005 0CT 9 2005 LIBRARIES ( 2005 Paul M. George. All rights reserved. The author hereby grants MIT permission to reproduce and to distribute publicly paper and electronic copies of this thesis document in whole or in part. Signature of Author: J Harvard-MIT Division of Health Sciences and Technology ,, y , 2005 Certified by: Robert Langer, Sc.D. Institute Professor Harvard Division of Health Sciences and Technology Thesis Supervisor Accepted by Mart a L. ray, Ph.D. Edward Hood Taplin Professor of Medical and Electrical Engineering Co-Director, Harvard-MIT Division of Health Sciences and Technology ARCHIVES Abstract Developing materials that interact effectively with surrounding tissue is a major obstacle in sensor and drug delivery research. The body's natural immune response prevents foreign objects from easily integrating with an organism. Without an intimate link between a biomedical device and the proximate environment, reliable measurements or delivery of molecules is not possible. Many of the current materials used for biomedical applications are centered on inert substances and polymers that degrade in the body but have limited functional capabilities. This thesis work addresses the need to develop materials that are capable of interacting in biological environments. Polypyrrole (PPy) is a conducting polymer that is a promising biomaterial for drug delivery and sensing applications. Because PPy is a polymer that can be made in degradable forms and because it can be stimulated electrically, it is an interactive platform for biomedical applications. By accomplishing the following research objectives, this thesis work could help develop an effective polymeric paradigm for tissue interactions: 1) Develop a new method to effectively micro-pattern electrodeposited polymers and metals for in vivo devices 2) Determine the optimal synthesis conditions of the conductive polymer, PPy, for sensor and implant applications 3) Fabricate PPy tubes to be used as nerve guides to promote nerve regeneration 4) Modify PPy for neurotrophic factor drug delivery devices and antibody-based sensing applications Through the use of standard microfabrication techniques, the patterning template upon which PPy is electrodeposited can be controlled precisely. By utilizing the growth mechanism of PPy on these templates, three-dimensional polymer objects can be created. Being able to micropattern the PPy and release the polymer generates the ability to create implants and devices that are completely erodible in the body. To develop the optimum conditions for sensor and drug delivery applications, PPy implants were fabricated and implanted into rat cortical tissue. Compared to similar Teflon implants, the electrically conductive PPy had preferable characteristics for material integration in the cortex. Additionally, PPy tubes have been designed and promoted peripheral nerve growth after tissue injury. By controlling the shape and morphology of PPy, the polymer implants formed an interactive bridge with their biological environment. By incorporating bioactive molecules into the PPy matrix, materials for externally controlled drug release and sensing devices can be designed. Drug delivery was demonstrated through the integration of nerve growth factor (NGF), a neurotrophic factor, into the PPy followed by triggered pulsatile release. Such neurotrophic factors can be used to promote neural growth in peripheral and central nervous system injury. Because PPy is easily modifiable through the use of dopants and control of its shape, PPy provides a flexible platform for novel polymeric-tissue interactions. 2 Acknowledgments Any body of research truly involves a team effort, and I have been blessed by the numerous people who have made this work possible. I would like to sincerely thank my advisor, Robert Langer, for providing guidance and mentorship throughout my doctoral work. His insights into how research can make an impact in the lives of others and his integrity as a researcher and a person have shaped my graduate studies and experiences. David LaVan is another mentor that has helped to direct my research, and his friendship and advice have been invaluable in my development as a researcher. I would also like to thank the other members of my thesis committee, Dr. Joel Voldman and Dr. Alan Grodzinsky, for their insight and assistance during my thesis work. I have also had the privilege of working with Mriganka Sur whose collaborations have brought the cerebral aspect into much of my research. The work with his lab has been some of the most enjoyable of my doctoral work. Jason Burdick is another friend and mentor who has contributed to my growth as a researcher and helped to direct my research to this point. Without the interactions and guidance of all of these friends and colleagues, my graduate work would not have been possible, and the knowledge that I have gained would have been limited. Equally important to me has been the support of my family and friends. My wife, Sierra, has kept me grounded to what is truly important in life. Her belief in me, her love, and her laughter have inspired me throughout my research and life. I have also been blessed with parents, a mother-in-law, and an uncle-in-law who have provided the love and encouragement to fulfill my dreams for which I am very grateful. My wonderful friends have also kept me balanced and lighthearted throughout my graduate experience. Many members of the Health Sciences and Technology community have also helped along the way. Catherine Modica and Patty Cunningham have both been so supportive and caring as I navigated through my graduate studies. I am indebted to numerous other lab members have contributed along the way. Dan Kohane, Steve Chen, and Yadong Wang have provided valuable insight, and I have also worked with many great undergraduate researchers, Ellen Liang, Moira Kessler, Anita Hegde, Phillip Alexander, and others, whose assistance has been tremendous. Gwen Donahue has also provided important microfabrication expertise throughout my work for which I am extremely thankful. I would also like to thank the Whitaker Foundation, the Dupont-MIT Alliance, and the NIH for their funding and support. Without them and other funding agencies, research and the search for knowledge would not progress. My graduate experience has been a wonderful one. I truly have been blessed to have worked with so many caring, giving, and intelligent people. 3 Table of Contents Abstract ....................................... ...............................................................2 Acknowledgments ........................................ .............................................. 3 Table of Contents .............. 1. 2. 4 Introduction........................... .. . ........................................................... 6 1.1. Biopolymers ......................................... 1.2. Conductive polymers .................................................................................. 8 1.3. Polypyrrole................................................................................................ 15 1.4. PPy applications........................................................................................ 25 1.5. Specific aim s ......................................... 31 1.6. References ................................................................................................. 32 Patterning ...... ............................. 6 . ......... 45 2.1. PPy growth................................................................................................ 45 2.2. Single-step 3-D electrodeposition............................................................. 46 2.3. LIGA ......................................... 47 2.4. Micropatterning......................................................................................... 48 2.5. 3-D structures............................................................................................ 50 2.6. M orphology ............................................................................................... 53 2.7. References .......... 57 ................................................................ 3. Biocompatibility...................... 4. 59 3.1. Polypyrrole/Tissue interaction .................................................................. 59 3.2. Experimental overview............................................................................. 60 3.3. Electrodeposition ......................................................................................61 3.4. In vitro study techniques ........................................................................... 63 3.5. In vivo study techniques ............................................................................ 65 3.6. In vitro study results.................................................................................. 68 3.7. In vivo study results ......................................... 73 3.8. Conclusion ................................................................................................ 77 3.9. References ........... 79 ......... ................... ....................................... PPy tubes ........................................................................................... 4 83 4.1. Peripheral nerve regeneration ................................................................... 83 4.2. PPy tubes................................................................................................... 88 4.3. Formation of PPy tubes............................................................................. 89 4.4. Sciatic nerve study .................................................................................... 93 4.5. Future work.................................... 100 4.6. References ........................................ 102 5. Drug delivery................................................................................... 109 6. 7. 5.1. Mechanisms of drug delivery.................................................................. 109 5.2. Experimental overview ........................................ 109 5.3. Electrodeposition 111 5.4. Stability studies ....................................................................................... 111 5.5. Drug release studies ................................................................................ 112 5.6. PC-12 cell studies ........................................ 113 5.7. Dopant stability......................................... 114 5.8. Biotin/NGF attachment ........................................ 115 5.9. Molecule release ........................................ 117 5.10. PC-12 neurite outgrowth ........................................ 118 5.11. PPy drug delivery.................................................................................... 119 5.12. Hydrogel drug delivery........................................ 120 5.13. tPA ........................................ 120 5.14. tPA release studies ........................................ 120 5.15. References ........................................ 125 .................................................................................... Future directions............................................................................. 130 6.1. PPy modification..................................................................................... 130 6.2. RF applications of PPy................................... 130 6.3. PPy neural scaffold ................................................................................. 133 6.4. References ........................................ Appendix.......................................................................................... Biographical Information ........................................ 5 135 136 141 1. Introduction 1.1. Biopolymers The versatility of polymers and their ability to interact with tissue have made them a key fixture in the development of biomedical sensors and drug delivery devices 18-24 Another advantage of polymer-based biomaterials is the ease of control over degradation properties, surface properties, and the mechanical properties of the materials 25. With greater control of biomaterial properties, more effective drug delivery and tissue interactions are possible 26. Many polymers have been designed to allow for controllable degradation 25. Depending on the application, the requirements of the polymer can vary greatly. Some applications require a long lasting polymer and others require a degradable form. The development of various degradable polymers has allowed for the release of bioactive molecules that directly effect the surrounding environment. Polyesters such as poly(dllactic a cid) (PLA) and poly(glycolic acid) (PGA) w ere found to degrade in b iological environments into naturally occurring products poly(DL-lactic-co-glycolic acid) (PLGA) 28 27. Other biomedical polymers such as and rosin-based materials 29 have been designed to undergo bulk degradation and have good biocompatible properties. Over the past 20 years, biodegradable polymers such as the ones mentioned above have been characterized in biological environments 30 Biodegradation of polymers may occur through various means. Many degradable polymers are broken down through hydrolysis of components of the backbone (scission) 30. This can occur either enzymatically or randomly without requiring enzymes. 6 Hydrophobic material polymers degrade at the surface because water cannot reach inside the as opposed degradation. to hydrophilic polymers which can swell resulting Polymers with strongly bonded backbone hyrdolyzable groups require long time frames to degrade. biodegradable polymers are polylactides glycolide and polyhydroxybutyrates 30. in bulk (ie C-C bonds) with no Two of the main families of including copolymers of polylactides These degrade though scission and degradation at the surface. _a aa aa Hydrogels are another material that has been developed to carry and release drugs 21,31. Hydrogels allow for greater control of polymer formation and degradation. Some systems have been developed for in situ crosslinking controlled by ultraviolet (UV) light 32. IIg JljJ\ g Others have been designed to release in response to pH or electrical signals The incorporation 33. of cells such as ............................. osteoblasts into these gels has also been developed for tissue engineering Figure 1.1. Images of biodegradable polymers at various degradation time points. PGS at A) 0 days B) 7 days C) 14 days D) 21 days E) 28 days F) 35 days. PLGA at G) 0 days H) 7 days I) 14 days J)21 days. The PGS material maintains its shape and properties more effectively than PLGA as it degrades. From 6. .. 34 app IIcatlOns . Materials have also been designed to match the environment into which they are placed. with Ideally they 7 would keep these properties throughout their degradation (See Figure 1.1). Polyl(glycerol sebacate) (PGS) has been shown to maintain its geometry and lose mechanical stability much more slowly than PLGA as it degrades 6,35. Polymers for biomedical applications have evolved from mostly inert substances such as teflon to more interactive degradable polymers such as hydrogels and PGS. Currently, materials are being developed that can dynamically interact with their environment. Finding polymers that are able to reduce the foreign-body reactions of the body's immune system and promote positive polymer-tissue interfaces is important for effective device applications 36. MEMS devices can have pulsatile release patterns once in the body 37, and polymeric systems can also be developed for externally modulated delivery 38. Conductive polymers are one material being considered that can be interactively controlled once in the body. Also, because of their ability to deliver charge, conductive polymers are ideal for more effective interaction with neural cells. 1.2. Conductive polymers 1.2.1. Conductivepolymer classes Two general types of conductive polymers exist. One group is a composite material that uses a polymer to hold together conductive filler such as metal flakes or carbon black. The second group consists of a set of polymers whose backbone intrinsically propagates charge, making the polymer itself conductive (See Figure 1.2) 39. One problem with conductive polymers made with a conductive filler is that the need to use a large percentage of filler creates poor mechanical properties 8 40. The ability to control conductivity, the majority of the charge carriers, and to have a completely polymeric system makes the intrinsically conductive polymers more appealing for biomedical applications. Conductive polymers such as polpyrrole (PPy), polyacetylene, polythiophene, and polyaniline have experienced much development over the past twenty years. These and other conductive polymers such as polythiopene have been used in a variety of applications ranging from sensors to capacitors to light-emitting diodes and batteries 41-46. Additionally, the ability to alter properties of the polymer by incorporating dopants into the polymer matrix creates more applications for these materials 47,48. ppy and other conducting polymers can also be cycled from the neutral or insulating state to the conductive or oxidative Semiconducting and Metallic Polymers through state the applicationof charge. The / cis-polyacetylene trans-polyacetylene poly(p-phenylene) poly(1,6-heptadiyne) conductive polymers include a group of conjugated hydrocarbon and aromatic heterocyclic polymers N including poly(p- N H H poly(propriolic anhydride) polypyrrole phenylene), phenylene poly(pvinylene), poly(p-phenylene sulfide), PPy, s s polythiophene and poly(quinoline) Figure 1.2. Chemical structures of various conducting polymers. From 12. 9 polythiopene. Polyphenylenevinylene (PPV) has a structure between polyacetylene and polyphenylene. It has garnered interest because it can be developed in oriented forms 4 9. PPy and polyaniline are two of the most common because of their high conductivity, ease of modification, and stability 48,50-54. Polyaniline is not only a very stable conductive polymer, but it can also be modifiend through dopants and by altering the pH of the medium in which it is deposited 55,56. Both PPy and polyaniline can be polymerized through electrodeposition which allows greater flexibility in the fabrication of these materials. 1.2.2. Conjugatedpolymers 1.2.2.1. Electron classification - antibondn Binding Electrons are classified into one of four categories in materials. essential for conductivity. The rgy 'rT-antbonding// electrons are Core electrons are /(non-/b/ond/ing ///// tightly bound to the nucleus and remain on the elements nucleus with few exceptions. a electrons are found between two bonded nuclei , din and are responsible for keeping the structure Figure 1.3. Binding energy levels of together. s, n, and n electron states for organic molecules From Fro 33 molecules. n electrons are thought of with heteroatoms (ie. O, N, S, P, etc) and have an affect on the reactivity of a bond. nt electrons are involved in binding but form weaker and less-localized bonds than the internuclear bonds of a electrons. The xrelectrons are 10 thought to be moving in the field created by the nuclei and the other electrons, E and they require the least amount of energy to jump to the next energy state (See Figure 1.3). lnsulalor The Semiconductor double bond between the C units gives rise to the conjugated bond. The 1t the atom one electron per conduction possible. 1t electron serves as that Conducting substance makes Polymers which contain electrons are known as conjugated polymers. Figure 1.4. Energy gap representation of an insulator, a semiconductor and a metal. From 2 logo (S/em) 1.2.2.2. Band theory PPy PAN (CH), PT Others A (a) In band theory, an insulator (b) has (e) 3 completely filled and completely empty energy bands with a large gap between its 2 (d) 1 0 .1 (el .2 (I) (~ (g) (hI (m) (nl (i) (q) (0) (P) (r) (s) {JI (1<1 .3 .1, energy bands. A conductive material has a .5 .6 (I) (w) .] number energy of free electrons band (See in an incomplete Figure 1.4). At .8 .9 .10 (ul (v) (x) (y) (z) .11 .12 .13 temperatures higher than 0 K, electrons can -14 -15 jump into the higher energy bands creating the possibility of conduction. Depending on the size of the electron gap, the material can be an insulator or a semiconductor. In materials with electron gaps of approximately leY or 11 Figure 1.5. The conductivity of various conducting polymers at 24 °C. (a-e) forms of [CH(b)]x, (f-k) forms of PAN, (I,m) PPy doped with PF6, (n) Ppy (TSO), (o,p) forms ofPT, (q) PPY (H2S04), (r) PPP (AsFs), (s) 84Kr-implanted Poly(phenylenebenzobisoazole), (t-z) undoped versions of the respective polymers. From 2. below, the number of electrons that are excited at room temperature becomes more significant, and they are thought of as semiconductors. In general the conductivities of semiconductors can range from 103 to 10-9 S/cm. Metals generally have conductivities along the lines of 106 S/cm, and insulators are at the other end of the spectrum with magnitudes around 10-22S/cm. Most semiconductors are inorganic, crystalline solids, but conjugated polymers also display semiconductor properties without the inorganic, crystalline structure. Doping with an anion or cation can be used to increase the conductivity of these polymers (See Figure 1.5) 2. Doping for inorganic and crystalline solids is slightly different than doping in conductive polymers. For inorganic semiconductors, the dopant is at the level of parts per million whereas with conducting polymers, the dopant can form up to 50% of the polymer weight. 1.2.2.3. Band theory for conductive polymers Rigid band models like those used in semiconductor physics are not completely accurate for conductive polymer physics. At first it appears that the conductive polymers have similar properties as inorganic crystalline semiconductors, but the movement of electrons varies between these two types of materials. In conductive polymers, oxidizing or reducing the material does not create free electrons or holes at the conduction bands. This is because structural deformation occurs along the polymer backbone, where the transfer of charge occurs, creating areas more likely to transmit charge. Conductive polymers all have It-conjugatedsystems with alternating single and double bonds along the polymer backbone. They are unusual because they can conduct without having partially empty or filled bands. 12 For conductive polymers, when an electron is excited from the valence band, a polaron is created. Unlike traditional band theory, the hole that the electron leaves is not completely empty. Instead, partial delocalization takes place and results in a structural deformity from several of the surround monomer units to balance the energy level created by the electron, thus polarizing the nearby material which transforms into a new equilibrium condition; hence the term polaron. In PPy, bipolarons form and the change effects approximately four monomer units 57. In the doping process, defects are generated that form radical cations or anions which are also polarons. A polaron consists of two defects: a charged defect accompanied by a neutral defect, also known as an ion and a radical. Within this framework, two types of conductive polymers exist: those with a degenerate ground state (ie. trans-polyacetylene) and those with a non-degenerate ground state (ie. PPy). For the polymers with degenerate ground states, the initial charge forms a polaron, and a subsequent charge b) will create polaron. polarons, another The N two however, H c) H N H N H H H N N H H Deformatio Coordinate degenerate to form two charge solitons. For nondegenerate polymers, Figure 1.6. A schematic of a) a polaron and b) a bipolaron on a PPy chain. c) The bottom schematic represents the deformation of the polymer lattice created from the charge defects. From 16,17 however, solitons are not 13 formed with two charges, but pairs of defects are created called bipolarons. With the degenerate polymers the energy level for the distorted state is equivalent to that of the original structure. For the non-degenerate materials the energy level of the distorted state is not equivalent which causes the bipolaron to form with two charges to maintain balance 7. For non-degenerate systems (PPy, polythiophene, etc.) at low doping levels, charges are stored as polarons and bipolarons. The polaron is the radical cation or anion accompanied by the lattice distortion resulting from the charge (See Figure 1.6). PPy is a highly disordered polymer with as many as one defect for every 3 rings 17. These charge defects create an electrically conductive partially filled band. Bipolarons are formed when two polarons form on the same polymer chain. Another method of transport occurs when the polarons and bipolarons hop to nearby chains to carry the electric current. When PPy is oxidized and becomes more conductive, it is a polycation with many of these delocalized positive charges on its backbone which are countered by dopant anions. The function of polarons and bipolarons can also be considered with band gap analysis (See Figure 1.7). When a polaron is formed it forms two energy states from the center of the gap. An equidistant +9 - - ® e ___ 1////////////////1///IIiA /// F/77///////7/I/// b e a Figure 1.7. Energy levels of a) soliton (neutral, positively, negatively charged states); b) polaron (neutral, positively, negatively charged states); c) bipolaron (postively and negatively charged states). From 7. 14 electron or hole polaron can be formed with the electron polaron having the lower energy state occupied by two electrons with opposite spins. In bipolaron formation, both energy states are occupied by two electrons with opposite spin; or if it is a hole formation, both energy states are empty. In the case of a soliton, only one energy state is formed in the center of the gap 7. To maintain conductivity valence electrons must move to conduction band through the gain of energy. The product of the carrier mobility (), the charge (q), and the concentrations of carrier (n) is the conductivity (a). o= *q * n For conductive transport the polarons and bipolarons must be able to overcome the energy barrier and hop from chain to chain. This interchain hopping is the second component of charge transport in conductive polymers. 1.3. Polypyrrole 1.3.1. Background Finding a conductive substrate with positive tissue interactions is an essential step for advancing polymeric sensor and drug delivery designs. Pyrrole is a 5-member heterocyclic compound (See Figure 1.8). It can be found in heme and chlorophyll and is produced by either of two production methods: 1) reacting furan with ammonia or 2) dehydrogenation of pyrrolidine 58. PPy was first synthesized in 1916 where it prepared by the oxidation of pyrrole to a powder known as "pyrrole black". In 1968 it was first 15 Figure 1.8. PPy with counter ions (A-) to balance charge. From . electrochemically deposited 59. PPy (structure seen in Figure 1.8) is an electrodeposited polymer that can be doped with various agents to alter its physical, chemical and electrical properties 18,60-65. Additionally, the properties of PPy can be controlled by plating under various conditions 66-68. One of the main advantages of PPy is its stability. Its conductivity decreases only 20% a year in an unprotected environment. It can also withstand temperatures of 100-200°C depending on dopant and is stable in acids 16 The ability to control PPy's surface properties such as wettability and charge density creates the potential for modifying tissue interactions with the polymer 69. The power to alter the properties of PPy through its dopants also adds versatility not seen in other conductive polymers and makes it appealing for biomedical applications. Additionally, PPy can be used to electrically depolarize neurons which has been shown to modify signal transduction pathways and maintain signaling activity over time 70 providing another method to interact with surrounding neural tissue. PPy has been studied extensively for biomedical purposes, and the ability to form an erodible form makes PPy an attractive possibility for sensor and drug delivery applications 71,72. The erodible forms that have been developed further increase the scope of biomedical applications including polymeric devices and neural scaffolds applications, an erodible or stable form may be desirable. 16 72,73. Depending on the 1.3.2. Conductivity One property of PPy that can be modified by altering the dopant anion is conductivity. Conductivity of PPy can range from those of insulators with almost no conductivity (10-5 Q-Icm-I) to 100 n-Icm-I 17. Doping ions help to decrease the band gap between the energy levels (See Figure 1.9). PPy is conductive because of the ability for electrons to hop along the polymer chains and across interchains due to the x-conjugating bonds. By using smaller counter anions with coplanarity with the polymer chains, the conductivity can be increased 47. Dopants such as hydrogen peroxide, polyethylene oxide, dodecylbenzenesulfonate, and salts containing transition metal ions have all been used 64,65,68,74. Studies have found that longer deposition times, lower plating potentials and temperatures, and higher concentrations of monomer and electrolyte are favorable for conductivity and stability 75. Other modifications such as increasing the roughness of the plating surface has also been shown to increase conductivity The addition of water U U Figure 1.9. Band structure representation of Ppy and how it is modified with doping: a) no dopant, b) intermediate doping level - bipolarons are non-interacting at this point, c) 33% dopant per monomer, d) 100 % dopant per monomer. The material has changed from an insulator with a band gap of 4.0 eV to a semiconductor with full doping at l.4e V. From II. a) 17 47. + ~ + ~ • b) c) d) into the electrodeposition solution also produces a more conductive polymer possibly because water serves as a better proton scavenger than PPy in the solution 76. Two of the most common dopants that are co-deposited with PPy are polystyrenesulfonate (PSS) or sodium dodecylbenzenesulfonate (NaDBS) 62. PSS/PPy and NaDBS/PPy polymers have been used in many applications ranging from actuators to neural electrode coatings to neural substrates 63,73,77-79. PPy's attractive choice for sensor and drug delivery applications. properties make it an The ability to dope the polymer with various molecules and stimulate it electrically creates novel methods for drug delivery. The conductivity of PPy also creates the opportunity to sense specific molecules by monitoring changes in the properties of PPy directly or remotely using radio frequency (RF) technology. By further exploring the ability to manipulate and monitor the properties of PPy, more advanced interactions with its surrounding environment can be achieved. 1.3.3. Deposition techniques One advantage of conductive polymers is the myriad of methods to produce them. PPy can be deposited through electrodeposition, chemical bulk polymerization, or vapour phase polymerization. One method for chemical deposition is to use an organic solvent such as m-cresol and deposit the polymer film of PPy doped with dodeclybenzene sulfonic acid 80. The coating is achieved through the spreading of the conductive polymer solution onto the surface while the solvent phase evaporates to leave a conductive coat. This has enabled PPy to be spin coated onto glass substrates with controlled thickness 81. Additionally, a dip coating technique has been developed where 18 a polymer containing electron acceptor/initiators (ie. FeC13 , CuCI2) is placed on the substrate prior to the vapor deposition. The dip-coated substrates were then placed in the presence of a dry saturated vapour of the monomer pyrrole for varying periods of time, and PPy deposits onto the substrate as a film 82. Other methods such as UV-photoinduced PPy formation and plasma polymerized formation have also been performed to form PPy films 83,84 Electropolymerization of the polymer from a solution through a redox reaction is another method for polymer production. For aniline and pyrrole chemical polymerization can occur with the use of an oxidant such as Fe3 + ions or ammonium sulfate 85. Both chemical synthesis and electrodeposition have advantages and disadvantages. Electrodeposition requires a conductive surface, but through the use microfabrication, the shape of the polymer can be intricately controlled. Additionally, electrochemical polymerization allows for more accurate control of polymer thickness and morphology as well as producing a more pure polymer 8. For the electrodeposition technique, the pyrrole monomer is mixed in an aqueous solution, and a potential is applied between the working and reference electrode. The polymer can be applied with a potentiostatic technique (voltage held constant), a galvanostatic technique (current is held constant), or potentiodynamic method(voltage is cycled) 86. The polymer forms on the anode as an oxidation-reduction reaction occurs. The anodic oxidation results in a flux of charge and/or neutral species as the polymer forms 87. Plated PPy remains on the electrode surface while subsequent deposition continues which shows that the PPy is conductive enough to participate in further monomer oxidation. In electrodeposition, doping involves a redox reaction as the 19 polymer forms. For conjugated polymers, polymers are oxidized or reduced at lower potentials than the monomers 44. During the electrodeposition it is important that the working electrode does not oxidize as the polymer is forming onto it 59. Various groups have discovered methods to more common metals (Fe, Al, Zn) and not disturb the electrodeposition 59,88. This has permitted the deposition of PPy onto metals other than the typically inert electrode materials such as Au and Pt. Techniques such as pulse profile electrochemical deposition have also been developed to reduce the concentration gradient at the electrode surface and to prevent diffusional mass transport hindrances to the electrode surface 89. All of the techniques (vapour deposition, chemical deposition and electrochemical polymerization) allow for the creation of thin PPy films; however, through the use of electrodeposition, thick films can also be created. Film thickness is proportional to the charge used to plate the polymer. It has been shown that the growth of PPy is under electron-transfer control and self-quenching protonation of the monomer may occur 76. Traditional electrodeposited PPy is insoluble and infusible because of strong inter- and intra- molecular interactions and crosslinkings 45. All of these methods yield a stable PPy film on the desired substrate. 1.3.4. Formation mechanism of electrodeposited PPy The structure of PPy is a chain of mainly 2,5 coupled aromatic units. PPy is classified as an aromatic polymer because electrons can cycle around the alternatively double and single-bonded, ringed carbon structure. PPy's polymerization proceeds through an anodic oxidation. The exact mechanism of PPy formation is still debated, but the basic paradigm is described here. The formation of the polymer begins with an 20 oxidation step creating a cation radical. The cation radical then joins other cation radicals through a coupling reaction with two stages. The coupling occurs at the most reactive sites of the cation radicals, the carbon atoms (See Figure 1.10). The first stage of the coupling is the joining of pyrrole monomers to form dimer intermediates, and the second steady state coupling reaction is the linking of the pyrrole monomer with oligomeric and polymeric pyrrole species 8,90. The monomers are linked by eliminating the two hydrogens and linking the carbons from which the hydrogen was removed. For every three to four polymer rings there is an anion molecule to counter the positive charge created by the polymer chain units. In summary, the formation of PPy occurs through an initial oxidation step, followed by a coupling step and then the elimination of H+ ions (deprotonation), and the cycle is repeated as the polymer forms. The pyrrole monomer donates an electron to the anode, and the following series of chemical and electron transfer reactions creates the polymer at the anode surface. During the electropolymerization of PPy, the pyrrole dimer has a lower oxidation potential than that of the monomer, and because of this, monomer units of pyrrole are coupled through oxidation to the polymer chain. Additionally, as the polymer chain forms, approximately every three monomer units creates a negative charge which is balanced by the incorporation of anion dopants into the PPy. Alternate electrochemical polymerization processes have been offered as well. One states that the polymerization is begun with the loss of two electrons and a proton from the pyrrole molecule, and the intermediate is dimerized by a neutral pyrrole molecule resulting in the loss of a second proton (See Figure 1.1la) 91. Another possible mechanism is that a cation radical reacts with a neutral molecule to form a cation dimer, 21 1a - [7 + e- + ~~~2_ f11 +2H H H H H NH+ --g + 2H+ +e~H H n+l '~n Figure 1.10. Most widely accepted proposed mechanisms of PPy electrodeposition. From 2 b) a) ' (2a) H N N ~N NN H ;I H N H H H; H H i H N X NI I + i 1N+ H N \ H I I I'1n~~~~~~~~ N (2b) e H\ H N 7 H H H N+-N H N H H H Figure 1.11. Alternative proposed methods for PPy electrochemical polymerization. a) Polymerization begins with the loss of 2 electrons and a proton. The intermediate is then dimerized by a neutral pyrrole and loses a 2 nd proton. b) The cation radical reacts directly with a neutral molecule. From 8. 22 and the cation dimer loses a second electron and two protons when forming the neutral dimer (See Figure 1.1 b) 92. The fact that the first model (See Figure 1.10) corresponds with the drop of pH observed during polymerization and is in agreement with the number of electrons used in the reaction make it the most widely accepted paradigm 93. 1.3.5. PPy modification Ease of modification through dopants has made PPy a popular material to fabricate. Apart from the dopants used, electrodeposition conditions and alteration of the chemical structure have resulted in various forms of PPy. The wide range of properties that can be controlled by altering aspects of PPy formation make the polymer an ideal material for many applications. Below are several fabrication factors that can affect the characteristics of PPy. The solvent in which the PPy is electrodeposited is important for chemical properties. Conductivity and mechanical properties can be altered by using various solvents and altering the amount of water in the plating solution. Conductivity can also be changed just by modifying the percentage of water. Although the mechanism is not understood since the chemical compositions are identical, it is believed to correspond with changes in the polymer unit chain length 93. The presence of water vapour during electropdeposition decreases the conductivity of PPy by decreasing hopping of electrons across the polymer 94 Film formation is also proportional to activity of hydrogen ions, anions and the monomer concentration. It has been found that agitation of the solution can decreases the 23 plating rate because hydrogen ions on the surface might have a catalytic effect. One group suggests that the anion forms an intermediate species with the pyrrole 9. Another method for PPy modification is to functionalize the pyrrole monomer by substituting a desired group in place of the hydrogen molecule. The addition of the new group can have a great influence on the properties of the polymer. For example, if the PPy is formed with N substitutions, the conductivity normally drops 5 to 6 orders of magnitude. This is believed to be due to the fact that the substituition blocks PPy rings from residing within the same plane 2 1.3.6. Charge transport Conjugated polymers such as PPy have various oxidation levels that can be manipulated through the removal of electrons (oxidation) or the addition of electrons (reduction) by the application of a voltage. For approximately every three pyrrole monomers, a positive charge forms and a counter anion is incorporated into the polymer to bring about charge neutrality. For large dopants such as NaDBS, when the pyrrole is reduced (a negative voltage applied between the polymer and reference electrode in a solution) cations from the solution flow into the polymer to neutralize the charge, and the polymer expands. If the dopants are smaller anions, when the polymer is reduced the negatively charged dopants will flow out of the polymer into the solution to equilibrate charge. The ability to change the volume of the PPy has been used to create actuators 96. It has been proposed that electrons move through PPy by two methods. The first method involves movement of current across mobile charge carrying regions, polarons and bipolarons. Dopants ionize the polymer chain and create a polaron. 24 As dopant concentration increases more polarons are formed and eventually bipolarons form. Electrons can then move across a single chain by movement of these charge carrier regions. The second method occurs when bipolarons or polarons from two separate polymer chains reside in the same plane. Electrons, then, travel from polymer chain to polymer chain by interchain hopping, producing spinless conductivity 97. These two methods, 1) transfer of polarons and bipolarons throughout a single polymer chain and 2) hopping of electrons from chain to chain, account for transport of charge in PPy 17. The dominant method of charge transfer depends on the type and the concentration of the dopant in the film 98. The conjugated backbone of alternating double and single bonds allows the charged species to move along the backbone, resulting in an electrically conductive polymer. 1.4. PPy applications 1.4.1. Technology applications Several kinds of metallic/PPy (such as Cu-PPy) blends have been made for possible technological applications 99. By forming stable PPy blends, conductive polymers can be more widely used in areas ranging from digital displays to integrated circuits. Batteries have been one area of development of PPy. The polymeric battery operates by the oxidation and reduction of the PPy backbone. For a PPy/lithium battery, the battery is charged by applying a positive voltage on the PPy with respect to the lithum, and the PPy is oxidized. Anions are loaded into the PPy from the electrolyte and at the same time lithium ions from the electrolyte are electrodeposited on the lithium 25 component. When the battery is used, the electrons flow from the lithium, and the ions flow back to the electrolyte. These lithium ions pass through the load and go into the PPy which reduces the oxidized PPy. The cycle can be repeated numerous times 00. 1.4.2. Biomedical applications Over the past 20 years, biomedical applications of PPy have been more closely studied. Because of its electrical properties, several studies have looked at its interactions with neural cells 73,101. The electrical properties of the polymer have allowed for use as electrode modification for better tissue interactions 61. PPy has been used as a sensor through the immobilization of biomolecules on the polymer surface 102. Additionally, the pyrrole monomer, itself, has also been modified to allow for more stable sensing applications 103 1.4.2.1. Biocompatibility Biocompatibility studies of various conductive polymers have been performed. Subcutaneous studies of polyethylene and polyaniline films in Sprague Dawley rats have shown no provoked inflammatory responses 104. The tissue reaction to PPy-coated polyester fabrics has been looked at through subcutaneous implantation in SpragueDawley rats. No large inflammatory response was observed 105. PPy composite materials have also been studied for biocompatibility. Alkaline and acid phosphatase secretion, staining of macrophage, and histology of the tissue were the common methods for examining the tissue response to PPy. Subcutaneous implantation of PPy/poly(DL- lactide and PPy/poly(DL-lactide-co-glycolide) 26 resulted in no more inflammatory response than PLGA alone, which is one of the most widely used biodegradable polymers in biomedical research 101. The biocompatibility studies have not examined stand-alone PPy in neural tissue which is one area that needs to be addressed before neural applications can be developed. One advantage of PPy is that biodegradable forms have been developed. In one form of erodible PPY, functional groups were added as a side chain 72. There has also been a pyrrole modified with a thiophene for stability with three pyrrole units joined by ester linkages and a aliphatic linker 06. The formation of biodegradable PPy is desirable to avoid chronic inflammation and so that a device will not remain in the body after the desired application is performed. 1.4.2.2. Electrical interactions PPy has been studied as a possible substrate for cultured cells. Through stimulation, it has been shown that PPy can modify the DNA synthesis of adherent cells 69. This allows for more control over the shape and function of cells. Another characteristic that can be modified to enhance tissue interactions is the dopants used during PPy formation. By using biomolecules as dopants (laminin nonapeptide, CDPGYIGSR, and fibronectin fragments, SLPF), better in vitro adhesion to the electrodes was obtained 5. The ability to control the surface and composition of the PPy surface could help prevent encapsulation - the formation of a non-conductive organic layer. The effect of dopants to promote or deter cell growth is one area that could provide more insight for biomedical applications of PPy. 27 PPy has been utilized as a coating to obtain better tissue interactions. its biocompatibility Because of and surface texture, it has been coated onto microfabricated probes to enhance the recording signal (See Figure 1.12) 5,79. neural The increased surface area that the polymer provided helped to decrease the impedance of the electrode and facilitate neural recording. Polystyrene sulfate (PSS) has been a common dopant because of its good biocompatibility and physical properties of the film neural microelectrodes and neural tissue is important to obtain long term recording from 73. The interface between neurons. Figure 1.12. PPy coated on recording sites of microelectrode arrays to enhance tissue interactions. Various thicknesses have been used to try to find optimal recording impedance. Thickness corresponds to total charge delivered. From 5. Electrical stimulation is a method of interacting with cells. electrical controlled. 69,73,110 stimulus, cell migration 101, maturation 108, By application of an and DNA synthesis 109 can be Work has also been done to utilize PPy to modify cells and their behavior through the application of an electrical stimulus. shown to enhance neutire outgrowth Stimulation of the PPy has also with possible nerve regeneration 28 applications 13. The ability to dynamically interact with the surrounding environment is a major advantage when using conductive polymers. 1.4.2.3. Nerve guides Nerve guides made from synthetic materials have been used to help promoted nerve growth after nerve injury. Current surgical techniques for nerve repair include using a sacrificial replacement nervee to repair the damaged nerve. Because of PPy's electrical conductivity as well as the ability to manipulate its characteristics with various dopants, it has great promise for enhancing restoration of lost nerve function. Groundwork for the use of PPy in the repair of nerve injuries began with the study of neurite outgrowth enhancement of PC-12 with PPy stimulation 73. Because the polymer itself is conductive, electrical stimulation can occur at a localized site instead of a more 1A E M rue e·... .e 1B 1C e ..... ..... '..,... . E = Electrode, M = Membrane, S = Solution, e = electron, Charged. cation E = Electrode, M = Membrane, S - Solution, e = electron, G: Charged cationic polymeric site, 0: Neutral polymeric site, : Counter-anion (anionic drug), I: Reagent analyte or chemical trigger, 0o : Product analyte Figure 1.13. An example of a PPy membrane that can be used for A) chemical sensing B) electrochemical release of a drug and C) chemical release of a molecule activated by a reactive analyte. From 4. 29 generalized area. A silicone tube lined with a PPy membrane has been developed as a nerve guide '101,1. However, development of a totally degradable polymeric conducting tube would prove more useful for nerve guidance because of the greater flexibility to modify the PPy tube and, potentially, the eventual degradation of the entire scaffold. 1.4.2.4. Drug delivery The ability to force dopant molecules out of the polymer allows for possible drug delivery applications with PPy 67. Dopamine has been delivered by utilizing this property of PPy 112; properties. however, to date, drug delivery applications have been limited by dopant Additionally, membranes consisting of PPy have been developed for the release of adenosine triphospate (ATP) (See Figure 1.13) 4. The molecules being delivered still have the size limitations because they have to be incorporated into the polymer. A method that does not rely on dopant characteristics for drug incorporation will provide a more general platform for molecule delivery from PPy substrates. Additionally, the electrical properties of the polymer allow for external interaction to control drug release. 30 1.5. Specific aims Many developing in vivo technologies depend upon the ability of a device to effectively interact with the surrounding environment. Controlling these polymer-tissue interactions is an essential component of sensing and drug delivery technologies. Developing a biomaterial that can be modified to facilitate integration into its proximate settings opens the door for more effective biomedical devices. One such material, PPy, is a conductive polymer with unique charge carrying characteristics that make it an ideal material for biological applications. Previous studies have examined PPy and its interactions with surrounding tissue. It has been used to enhance neuronal interactions with electrodes as well as to stimulate neuronal growth. The following thesis work addresses the following areas of research: 1) Development of a new method to effectively micro-pattern electrodeposited polymers and metals for in vivo devices 2) Determining the optimal synthesis conditions of the conductive polymer, PPy, for sensor and implant applications 3) Fabrication of PPy tubes to be used as nerve guides to promote nerve regeneration 4) Modification of PPy for neurotrophic factor drug delivery devices 31 1.6. References 1. 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Jiang, X., Marois, Y., Traore, A., Tessier, D., Dao, L. H., Guidoin, R. & Zhang, Z. Tissue reaction to polypyrrole-coated polyester fabrics: an in vivo study in rats. Tissue Engineering 8, 635-647 (2002). 43 101. Rivers, T. J., Hudson, T. W. & Schmidt, C. E. Synthesis of a novel, biodegradable electrically conducting polymer for biomedical applications. Advanced Functional Materials 12, 33-37 (2002). 102. Sun, S. & Cho, M. Human fibroblast migration in three-dimensional collagen gel in response to noninvasive electrical stimulus II. Identification of electrocoupling molecular mechanisms. Tissue Engineering 10, 1558-1565 (2004). 103. Sisken, B. F. & Smith, S. D. The effects of minute direct electrical current on cultured chick embryo trigeminal ganglia. Journal of Embryologic Experimental Morphology 33, 29-41 (1975). 104. Pullar, C. E., Isseroff, R. R. & Nuccitelli, R. Cyclic AMP-dependent protein kinase A plays a role in the directed migration of human keratinocytes in a DC electric field. Cell Motility and the Cytoskeleton 50, 207-217 (2001). 105. Shi, G., Rouabhia, M., Wang, Z., Dao, L. H. & Zhang, Z. A novel electrically conductive and biodegradable composite made of polypyrrole nanoparticles and polylactide. Biomaterials 25, 2477-2488 (2004). 106. Chen, S. J., Wang, D. Y., Yuan, C. W., Wang, X. D., Zhang, P. Y. & Gu, X. S. Template synthesis of the polypyrrole tube and its bridging in vivo sciatic nerve regeneration. Journal of Materials Science Letters 19, 2157-2159 (2000). 107. Miller, L. L. Electrochemically controlled release of drug ions from conducting polymers.Molecular Crystalsand Liquids Crystals 160, 297-301(1988). 44 2. Patterning 2.1. PPy growth In order to create polymeric, implantable devices, it is necessary to be able to control the shape of the polymer. PPy has been used in electroplating applications for many years 90. Various methods have been used to control PPy growth 113. Because PPy is electrodeposited, the shape can be controlled by patterning the counter electrode upon which it is plated. The polymer grows vertically and horizontally with different time constants in the different directions 67, and this property can be harnessed to control the shape of the polymer that is deposited. Microfabricated templates with specified gaps in the conductive traces can be used to obtain the desired form. The ability to control the shape of an electrodeposited material creates many possibilities. The exact mechanism of PPY electropolymerization is still being investigated, but generally, the polymer is formed through the oxidation of the pyrrole monomer followed by a series of electron and chemical transfer steps leading to the incorporation of the doping molecule and the formation of the polymer 8. Under the control of the electron transfer, PPy electropolymerisation occurs in a three-dimensional (3-D) nucleation and growth pattern on the plating electrode. The ability to control the surface morphology is another important aspect for tissue interactions. Through electropolymerization of PPy, the surface characteristics on the cellular level can be manipulated through conditions of the plating environment such as temperature and current density 75,114. Understanding the effect that changes in plating 45 current density and temperature have on film morphology is important for implant design. 2.2. Single-step 3-D electrodeposition Current methods for making 3-D micromachined objects are difficult and complex involving multiple masks and process steps. A new, simplified approach that requires only a single mask would be a vast improvement over existing methods. Through the use of traditional microfabrication techniques, a conductive template can be designed and after subsequent electrodeposition, the 3-D polymer structure is produced. Conductive traces of gold on an insulating surface are fabricated by e-beam deposition and patterned using standard lithographic lift-off techniques. Gaps are left in the gold template that determine the changes in height in the electrodeposited polymer. Because the polymer grows both horizontally and vertically, as the polymer expands across the gap it gains in height as well. Once the polymer spans the gap and forms a connection with the new conductive trace, a new level of polymer will begin to plate while the existing layer continues to grow as well. In this manner, multi-level substrates of polymer can be formed (See Figure 2.1). The gap spacing corresponds to the difference in heights of each level. The proposed technique can be applied not only for PPy deposition but any electrodeposited metal or polymer. 46 u) h) c) d) Figure 2.1. Schematic of PPy electrodeposition technique (the same method for nickel but the plating polarity is reversed). a) The plating begins at isolated region(s) connected to the anode; b) the film grows both horizontally and vertically from the initial conductive trace; c) over time the PPy bridges to new conductive regions and plating continues over the larger surface; d) another conductive trace is bridged with the relative heights of each region determined by the spaces between the conductive regions and total plating time. Modified from 9. 2.3. LIGA Nickel plating is used for electroforming acronym, Lithography, Galvanoformung, and molding (known by the German Abformung (LIGA)). L1GA is a common process used to create multilevel 3-D structures through the irradiation methacrylate (PMMA) molds ] 15. Forming these structures of polymethyl is a multi-step task; and therefore, nickel will also be electroplated to determine if the use of gaps in the template can provide a direct method for producing these multi-level structures. 47 2.4. Micropatterning 2.4.1. Microfabrication of template A gold pattern was fabricated that formed the shape-determining conductive template for electrodeposition. The layouts were generated with AutoCAD software, and DXF files were converted to a chrome-on-glass mask (International Phototool Company). The plating template was formed with a gold lift-off process on 4-inch silicon wafers with 3000A LPCVD silicon nitride as an insulating layer. A Standard Lift-off process was used to pattern the gold electrodes: photoresist was patterned onto the wafer, 100A of titanium was deposited as an adhesion layer, after which 3000A of gold was deposited. The photoresist was removed, leaving behind only the gold regions deposited directly onto the wafer. The wafers were cut into die using a flood cooled die saw. The patterns were protected using an additional layer of photoresist during die sawing; after sawing, the individual die were cleaned in acetone, ethanol and then DI water before use. 2.4.2. Electrodepositionofpolypyrrole The electrodeposition of PPy occurred at 250 C using a constant current power supply (HP 6614C) in a two electrode configuration. The current density was 3 mA/cm2 to insure that a smooth film of polymer is deposited. The temperature and current density were varied to find the conditions with the smoothest deposited films. Other conditions can produce particularly rough surfaces. Solutions of polypyrrole (0.2 M) with NaDBS 48 dopant (0.2 M) were prepared dissolution of the constituents. more than 24 hours in advance to ensure They were stored at 4°C under nitrogen. complete A platinum wire mesh cathode was used with an enclosed area equal to that of the patterned area of the die. A mesh was utilized because a single platinum wire cathode resulted in non-uniform deposition across the surface. with moderate stirring. The electrodeposition occurred under a nitrogen blanket, After deposition, the devices were ultrasonically cleaned in OJ water to remove loosely adherent particles. 2.4.3. Plating of nickel The nickel was electroplated using published procedures was the cathode for nickel deposition. bath was a commercially available 116,117. The gold pattern A pure nickel anode was used, and the plating nickel sulfamate solution (Mechanical Nickel Figure 2.2. Stepwise fatterns formed by the (a) electro-polymerization ofpoly(pyrrole) for 1 hour at ImA/cm and ~b) the electro-plating of Nickel from Nickel Sulfamate solution 6 hours at 1mA/cm . Original gold patterns can be seen on the silicon nitride background (purple). The fine pattern contains circles spaced 10Jlm apart, the coarser spaced patterns are 50 Jlm apart. 49 Sulfamate, Technic Inc). Current density was regulated to 3 mA/cm 2. These die were also ultrasonically cleaned in DI water after deposition. 2.5. 3-D structures 2.5.1. Polypyrrole and nickel electrodeposition characteristics To test the hypothesis that an electrodeposited material can effectively bridge the template gaps and form a multi-level 3-D structure, various test patterns were microfabricated. PPy as well as nickel were plated, and the deposition properties of both materials were compared. Figure 2.2 shows the expansion of the electrodeposited material front as it crossed a gap to connect surrounding circles. The two materials showed similar properties in forming 3-D structures with the main differences being nickel having a lower deposition rate (for nickel: 105 nm/min, both vertically and horizontally compared to PPy with a growth rate horizontally 780 nm/min vertically and 1000 nm/min horizontally). For nickel, the equal growth rates in all directions result in a radial expansion for nickel rather then a faceted surface as seen with PPy (See Figure 2.3). The surface of the deposited nickel was also much rougher. Nickel LIGA wafers are normally lapped to remove any roughness, but in multi-leveled structures it is not possible to do so. Depending on the application, the rounded front of nickel or the faceted front of PPY from 4:3 lateral-to-vertical growth ratio could be desired. If a more vertical side wall is desired, a sacrificial boundary surrounding the conductive patterns such as photoresist could be used. 50 l. Figure 2.3. 3-D test patterns. The original circles are 200 Jlm in diameter, and 10 Jlm apart. The decreasing height of each circle in the pattern is prominent. a.) Top view of the PPy pattern grown at 3 mAlcm2 for 48 minutes. b.) Top view of the nickel structure electroplated at 3mAlcm2 for 14 hours. c) Cross-sectional view of plated PPy. d) Cross-sectional view of plated nickel. Modified from 9. 2.5.2. Polypyrrole structures Because of the flexibility of this approach we have been able to form a variety of structures including tapered lines, branched structures, and concave and convex features (See Figure 2.3). One application for this method is the production of molds for the creation of microfluidics or microvasculature for tissue engineering. Poly(dimethyl siloxane) (PDMS) has been used extensively to create microfluidic devices from 51 Figure 2.4. Three dimensional structures created from a two-dimensional template. This device is a template to cast a soft microfluidic vascular network. The gaps in the original pattern determine the height of each section. a) Original electrode. b) Resulting three-dimensional structure pattern - the smallest lines are 10 J..lmhigh, the tallest are 80 f.lm. The deposition started from the left side ofthe image. Modified from 9. micromachined patterns 118-120. By using this technique, a complex system of narrowing microfluidic channels can be formed by using PPy to form the master pattern (See Figure 2.4). This method removes the necessity of relying on layer-by-Iayer formation of 3-D structure as has been utilized in the past 121-123. Additionally, by combining additional layers and spacers formed by photoresist during the plating process, multilevel structures such as electrodes, interconnects, gratings and photonic lattices could be formed. Tall features such as mechanical barriers or sealing rings around a critical region of a device could be produced as well. The NaDBS doped PPy is impervious to many etchants and solvents used in microfabrication which could prove useful depending on the application. Concave and convex patterns can be created by series of concentric patterns - the curvature is a function of the spacing of the patterns, and whether the deposition initiates from the inner or outer pattern (See Figure 2.5). For PPy, a series of finely spaced patterns creates a more uniform deposition. This is the result of the electrodeposited front being smoothed each time the PPy connects from one conductive trace to the next. 52 By varying the width of a line pattern, a 3-D structure can be produced that varies in thickness and width (ratios of thickest and thinnest structures of 50: 1 have been fabricated), or the pattern can be designed so the final structure maintains a constant width while varying only in thickness. All of these parameters allow for flexibility in the design of 3-D polymer implants or sensors for increased tissue interactions. Figure 2.5. Circular 3-D patterns. a) A pattern forming a convex shape by a series of concentric circles deposited from the inside to the outside. b) pattern forming a concave shape by a series of concentric circles deposited from the outside to the inside. 2.6. Morphology 2.6.1. Plating conditions The morphology of a surface has a great influence on its tissue interactions. It has been found that a rougher surface has better contact with surrounding tissue than a flat surface such as gold 79. One method for controlling PPy's surface characteristics is by modifying the plating environment. To gain a better understanding of the effect that 53 2 mAlcm2 15 mA/cm2 Figure 2.6. PPy (O.2M) doped with NaDBS (O.2M) plated at various temperatures and current densities. 54 temperature and current density have on the polymer, these factors were varied, and the resulting films were characterized with a scanning electron microscope. Samples were plated in the same manner as noted previously for 15 minutes at current densities of 2 mA/cm2 and 15 mA/cm2 with temperatures of 4 °C, 24 °C, and 44 C. A .2M PPY/.2M NaDBS solution was used for electrodeposition. 2.6.2. Polypyrroletextures By increasing the current density, the driving force for PPy polymerization is increased. This increase the rate at which the polymer forms, and as seen from Figure 2.6, it also increases the granularity of the two high temperature conditions and changes the texture of the 4 C sample. The temperature affects the solubility of the NaDBS dopant in the aqueous solution. This may alter the availability of the dopant in solution at the plating electrode's surface and cause the less compact film and the rougher surface. At the low plating temperature, more nucleation points appear to be present producing the more varied surface. Overall, lower current densities and higher temperatures, with NaDBS as the dopant, create a more compact and smoother surface. When the current density is increased, more granular surfaces appear at the higher temperature, and larger features occur at the 4 °C plating temperature. Additionally, the higher current density produces a thicker polymer layer because more charge is passed through the solution in the 15 minutes of plating. The rougher surface characteristics produced by plating with higher current densities or lower temperatures creates more surface area, creating a lower impedance. This can be used to enhance electrode recording. Also, the intricate surface produced 55 with lower temperature as seen in Figure 2.7 may allow for a more intimate interface with cells or surrounding tissue. Figure 2.7. High magnification of textured surface created by plating with a current density of 15 mA/cm2 at 4°C. A rougher surface may lead to greater tissue interactions. Scale bar: 20 ~m 56 2.7. References 1. Diaz, A. F., Kanazawa, K. K. & Gardini, G. P. Electrochemical polymerization of pyrrole.Journal of the ChemicalSociety-ChemcialCommunications14, 635-636 (1979). 2. LaVan, D. A., George, P. M. & Langer, R. Simple, three-dimensional microfabrication of electrodeposited structures. Angewandte Chemie 42, 12621265 (2003). 3. Fujii, M., Arii, K. & Yoshino, K. Neuron-type device prepared by electrochemical polymerization method and its properties. Synthetic Metals 71, 2223-2224 (1995). 4. Lyons, M. Transport and kinetics in electroactive polymers. Advances in Chemical Physics 94, 297-624 (1996). 5. Sadki, S., Schottland, P., Brodie, N. & Sabouraud, G. The mechanism of pyrrole electropolymerization. Chemcial Society Reviews 29, 283-293 (2000). 6. Kassim, A., Basar, Z. B. & Mahmud, H. N. M. E. Effects of preparation temperature on the conductivity of polypyrrole conducting polymer. Proceedings of the Indian Acadamy of Sciences (Chemistryand Sciences) 114, 155-162 (2002). 7. Omastova, M., Pointeck, J. & Trchova, M. Properties and morphology of polypyrrole containing a surfactant. Synthetic Metals 135-136, 437-438 (2003). 8. Becker, E. W., Ehrfeld, W., Hagmann, P. & Maner, A. Munchmeyer, D. Microelectrical Engineering 4, 35-56 (1986). 9. Safranek, W. H. in Electroplaters Society (Orlando, Fl.). 57 10. Buchheit, T. E., Lavan, D. A., Michael, J. R., R., C. T. & Leith, S. D. Microstructural and Mechanical Properties Investigation of Electrodeposited and Annealed LIGA Nickel Structure. Metals Transaction A 33, 539-554 (2002). 11. Kumar, A., Biebuyck, H. A. & Whitesides, G. M. Patterning Self-Assembled Monolayers: Applications in Materials Science. Langmuir 10, 1498-1511 (1994). 12. Kim, E., Xia, Y. & Whitesides, G. M. Polymer microstructures formed by molding in capillaries. Nature 376, 581-584 (1995). 13. Duffy, D. C., McDonald, J. C., Schueller, O. J. A. & Whitesides, G. M. Rapid Prototyping of Microfluidic Systems in Poly(dimethylsiloxane). Analytical Chemistry 70, 4974-4984 (1998). 14. Griscom, L., Degenaar, P., LePioufle, B., Tamiya, E. & Fujita, H. Cell placement and neural guidance using a three-dimensional microfluidic array. Japanese Journal ofApplied Physics 40, 5485-5490 (2001). 15. Hofmann, O., Niedermann, P. & Manz, A. Modular approach to fabrication of three-dimensional microchannel systems in PDMS-application to sheath flow microchips. Lab on a Chip 1, 108-114 (2001). 16. Jo, B.-H., Van Lerberghe, L. M., Motsegood, K. M. & Beebe, D. J. Threedimensional micro-channel fabrication in polydimethylsiloxane (PDMS) elastomer. Journal of Microelectromechanical Systems 9, 76-81 (2000). 17. Cui, X., Hetke, J. F., Wiler, J. A., Anderson, D. J. & Martin, D. C. Electrochemical deposition and characterization of conducting polymer polypyrrole/PSS on multichannel neural probes. Sensors andActuators A 93, 8-18 (2001). 58 3. Biocompatibility 3.1. Polypyrrole/Tissue interaction As neurodegenerative diseases become a more pressing concern in society, the need for effective treatment methods increases. Therapeutic possibilities range from electrical interactions with the damaged neuronal circuits to the use of stem cells to replace injured tissue 124-126. One challenge is finding biocompatible materials that effectively interact with neural tissue for these applications. The stability and biocompatibility of different polymers have been studied by examining their effect on the surrounding tissue after implantation 29,127-130 Various conducting polymers have been examined for use in biomedical applications 71,72,85. ppy has emerged as a promising candidate material that has been effective as a coating in both in vitro and in vivo neural studies 5,73,79,131. PPy also has shown promise l. as a scaffold material for nerve regeneration PPy is an electrodeposited polymer that can be doped with various agents to alter its physical, chemical and electrical properties 61-63,94. The ability to control PPy's surface properties such as wettability and charge density creates the potential for modifying neural interactions with the polymer that are co-deposited with PPy are 69. Two of the most common dopants polystyrene-sulfonate (PSS) or sodium dodecylbenzenesulfonate (NaDBS). PSS/PPy and NaDBS/PPy polymers have been used in many applications ranging from actuators to neural electrode coatings to neural substrates 5,63,73. Another strength of PPy is that erodible forms have been developed which increase the scope of biomedical applications including polymeric devices and 59 neural scaffolds 71-73. The ease of deposition and the ability to control growth in both the horizontal and vertical dimensions 9 enables flexibility in the three-dimensional design of polymer implants. To insure biocompatibility with standard PPy (those doped with NaDBS and PSS), in vitro studies have been performed with both endothelial cells and with neurons. Past groups have also shown that various proteins and molecules can be incorporated into PPy, but the effect on neural cells has not been studied 5,132-134. To study this further, PPy has been doped with various pro-neuron (laminin, NGF, BDNF) and anti-neuron (PEG, Poly-lysine) molecules as well as other charged salts to determine the growth of neurons on the conductive polymer. 3.2. Experimental overview The following in vitro and in vivo studies show the ability of PPy to interact with neural tissue from the mammalian cerebral cortex. The biocompatibility of the PPy implants is compared to sham stab wounds (where an implant-sized incision is made with no implant left behind) and Teflon implants with similar size and features, and these results demonstrate the positive surface interactions at the PPy implant-cortical interface. Bovine endothelial cells have been used to test the biocompatibility of PPy with standard PSS and NaDBS dopants. A live/dead assay ascertained the viability of the cells after a week of culture with NaDBS and PSS dopants. Following these studies, dissociated primary cerebral cortical cells were cultured on the various PPy samples, and fluorescent labeling was used to distinguish glial growth (GFAP), neuronal growth (MAP2), and synapse formation (VGLUT) and to assess cell viability. 60 In vivo testing followed using the most promising PPy dopants from the in vitro studies. Fabricated PPy implants along with Teflon implants were surgically placed in the cerebral cortex of the rat. The implants were designed with several apertures so that neural growth through the polymer windows could be observed. Immunofluorescence was used to study the tissue surrounding the PPy implants. Quantification of the intensity and extent of gliosis at 3- and 6-week time points was analyzed to determine the biocompatibility of the PPy surfaces. 3.3. Electrodeposition After the templates were cleaned, various forms of PPy (Aldrich Chemicals) were electrodeposited onto the gold surface using a constant-current power supply (HP 6614C). A current density of 1 mA/cm2 was applied between the gold template and a platinum wire mesh reference electrode. The electrodeposition chamber was perfused with N2 5 minutes prior to the start of deposition as well as throughout the electrodeposition process. By varying dopant composition and electroplating temperature, multiple types of culture substrates were made for the in vitro studies, and five types of implants were made for in vivo studies. 3.3.1. In vitro samples For the in vitro testing, each dopant was mixed with a .2 M PPy solution both with and without .2 M NaDBS. Each dopant combination was also plated at 4 C and 24 °C (See Appendix for table of dopants and biocompatibility results). 61 Additionally, varying concentrations (2 mg/ml, 0.2 mg/ml, 0.02 mg/ml) for the majority of dopants were tried to determine the threshold for the effect of the dopant. Laminin peptides (MIT, Biopolymer lab), NGF (Santa Cruz), BDNF (Santa Cruz), poly-lysine, PEG, polyethyl, poly-aspartic acid, and sodium acetate (all Sigma-Aldrich unless otherwise labeled) were used with or without 0.2 M NaDBS. 0.2 M NaDBS and 0.2M PSS were also used as dopants by themselves to compare to other work. Table 3.1. Implants for in vivo experiments ImplantType 3 week 6 week Stab 4 4 Teflon 4 4 4 0 C PSS/PPy 4 4 240 C PSS/PPy 4 2 4 0 C NaDBS/PPy 4 240 C NaDBS/PPy 4 240 C PSS/PPy in PBS 2 4 3.3.2. In vivo samples The in vivo studies used aqueous solutions of 0.2M PPy plus 0.2M PSS (Aldrich), and 0.2M PPy plus 0.2M NaDBS (Aldrich). Surface texture was controlled by varying the temperature during electrodeposition: 4°C was to create a more macroscopic/course surface, while 240C was to create a fine-textured surface. Finally, a fifth formulation, 0.2M PPy plus 0.2M PSS in PBS, was electrodeposited at 24°C to create the fifth type of implant to evaluate solvent conditions on the electrodeposition product (See Table 3.1). 62 3.4. In vitro study techniques 3.4.1. Bovine endothelial cells Bovine endothelial cells were plated onto 0.2M NaDBS/0.2M PPy and 0.2M PSS/02.M PPy samples in a 6 well plate (VWR). The cells were cultured in Dulbecco's Modified Eagle Medium (DMEM) at 37 °C for 3 days and then stained in the following manner with a Live/Dead Viability Cytoxicity Kit (Molecular Probes). On the third day, media was removed from the cells and the cells were washed with sterile PBS. The cells then were placed in a solution of 1 ,gM Calcein AM, which enters living cells, and 1 igM Ethidium Homodimer-1, which enters cells with disrupted membranes, and incubated for 30 minutes at room temperature. The cells were then washed with sterile PBS and left in PBS for imaging. 3.4.2. Cortical cell harvesting For the in vitro experiments, the polymer remained on-chip during the experiments. All animal procedures were performed in accordance with protocols approved by the MIT Committee on Animal Care (IACUC and conformed to NIH guidelines. All reagents are from Sigma-Aldrich (unless noted otherwise). Dissociated cortical neurons were placed on lx2.5 cm squares of the various types of PPy with four samples of each substrate being tested. Brains were removed from 1-3 day old SpragueDawley rat pups (Charles River). The cerebral cortices were dissected out in 80% Ca/Mg-free Hank's balanced salt solution (HBSS) containing NaHCO3, (4mM), HEPES (5mM) and 20% fetal bovine serum (FBS). The meninges were removed, and the cortex 63 was cut into millimeter sections with a scalpel. The cortex was washed 3 times in HBSS and incubated for 5 minutes at 37 °C in digestion medium (trypsin type XI (5mg/ml), DNase type IV (0.5mg/ml), 137 mM NaCI, 5mM KCI, 7mM Na 2HPO 4, and 25mM HEPES, pH 7.2). Trypsin was neutralized with FBS. The cells were chemically dissociated in 12 mM MgSO4 *7H 20in HBSS containing DNase type IV (0.5mg/ml) and then physically dissociated by triturating through 2 glass pipettes of decreasing size. Cells were harvested by centrifugation (1000 rpm, 4 °C, 10 min); plated onto the various PPy substrates in plating medium (90% of 28mM Glucose 2.5mM NaHCO3, lmg/l0ml of transferrin (Calbiochem), 30mM glutamine, 0.73mM HCI, and 2.5 mg/100ml in Minimum Essential Medium with Earle's salts, without L-glutamine or phenol red (MEM) (Gibco) and 10% FBS); and, cultured at 370 C with 5% CO2 . The PPy culture substrates were sterilized using ultraviolet light exposure for 12 hours prior to the addition of cells. After 24 hours, plating medium was replaced with feeding medium (28mM Glucose, 2.5mM NaHCO3, lmg/l0ml of transferrin (Calbiochem), 30mM glutamine, lml/100ml B27 50x supplement (Gibco), and 0.84mM cytosine arabinoside in MEM). Cultures were fed weekly. After 21 days in vitro, culture were fixed and prepared for immunofluorescence. 3.4.3. Immunofluorescence The cells were fixed in 4% paraformaldehyde in PBS for 20 minutes; washed 3 times in PBS; permeabilized in 0.2% Triton X in PBS; the cells were again rinsed in PBS. A blocking solution of 5% goat serum (Vector Labs) in PBS was applied for lh. The primary antibodies [guinea pig anti-vesicular glutamate transporter 1 (VGLUT1) 1:500 64 (Chemicon); mouse monocolonal anti-glial fibrillary acidic protein (GFAP) 1:100 (Sigma); and, rabbit anti-neuronal class P3-tubulin 1:250 (Covance)] were diluted in PBS with 5% goat serum and left at 4°C overnight. The cells were rinsed three times for five minutes each in PBS and the secondary antibodies [Alexafluor 647 goat anti-mouse IgG 1:500; Alexafluor 546 goat anti-guinea pig IgG 1:400; and, Alexafluor 488 goat antirabbit IgG 1:500 (all Molecular Probes)] were diluted in PBS with 5% goat serum, and applied for 30min. DAPI was added to label cell nuclei. After thorough rinsing, the samples were mounted on slides for imaging. 3.5. In vivo study techniques 3.5.1. Implant release In vivo experiments required the PPy to be released from the chip before implantation. Stand-alone polymer implants provide the advantages of flexibility and potential biodegradability. The implants were released using a variety of methods depending on the PPy dopant. The PSS/PPy implants of both temperatures can be removed from the gold template by a gentle mechanical force. The removal of the NaDBS/PPy implants required chemical etching. The silicon nitride was etched by a 6:100 mixture of Fluoroboric Acid:Phoshoric acid at 105 C (US patent number 3,859,222) for 12 hours. Upon removal of the silicon nitride layer, the PPy implants and the template die were placed in KOH. After approximately h the PPy implants floated off of the template or were removed by a gentle mechanical force. After removal from the template, the implants were separated by a razor into individual implants and soaked in 4 separate baths of filtered deionized water for 1h each. 65 3.5.2. Surgical implantation We shaped fabricated PPy specially implants with dimensions of approximately 2 x 3 x 0.25 mm (sufficiently long to span the cerebral cortex and sufficiently thick to be manipulated during surgery) using PSS and NaDBS as PPy dopants implanted them and surgically into rat cerebral cortex (See Figure 3.1). also contained Implants three, 500~m- diameter apertures to permit neural tissue to cross the lesion through the implant. Each side of the cerebral cortex received one implant. monomer Figure 3.1. PPy implants a.) An example ofa typical PPy implant. Scale bar: 1mm) b.) Two PPy implants placed in the rat's cortex. Scale bar: 2mm c.) A histological slice at 6 weeks postimplantation with the remnants of the PPy implant. Scale bar: 200um. From 10. One of the implants was fabricated to determine solvent (H20 or PBS) had any affect on the implant properties. (McMasterCarr) implants with this same design (including implanted into the rat cerebral cortex. the apertures) if the Teflon were also Finally, stab wounds were performed as a further control in lieu of inserting an implant. All procedures were performed on 150g male Sprague-Dawley River) with sterile technique under a surgical microscope. rats (Charles Implants were sterilized with ethylene oxide. Anesthesia was induced with 3% isoflurane with oxygen (lVmin) for 10 66 min and maintained with 1% isoflurane with oxygen for the duration of the procedure (20 min). The anterior scalp was incised along the midline. A 1.5 mm-diameter craniotomy was made 2mm posterior to bregma and 4mm from the midline on each side. Implants were inserted with fine forceps into the cerebral cortex. The scalp was closed with Ethilon suture. Once fully alert, rats were returned to home cages. Buprenex (0.1 mg/kg, i.m.) was given for analgesia 2 times daily for 2 days post-implantation. 3.5.3. Immunofluorescence At the 3- or 6- week time-points, rats were terminally anesthetized and perfused with PBS and 4% paraformaldehyde. Brains were dissected from the skull, postfixed in 4% paraformaldehyde overnight at 4C, and then transferred to (30%) sucrose in PBS until they sunk. Brains were frozen with dry ice and sectioned at 50gm. Sections were processed free-floating for immunofluorescence. Blocking and antibody incubation steps were performed in 0.5 % triton X-100 in PBS with 5% donkey serum. The sections were incubated overnight in the primary antibody (rabbit anti-GFAP 1:100, mouse monoclonal anti-microtubule associated protein 2 (MAP2) 1:1500, mouse anti-macrophage 1:1500, mouse anti-laminin 1:1500) solution at 4°C. After three washes in PBS for 10 minutes each, the secondary antibodies (Alexafluor 594 donkey anti-rabbit IgG 1:400 and Alexafluor 488 donkey anti-mouse IgG 1:400) were added to the sections. After incubation of 1 hr in the secondary solution, the sections were rinsed 3 times in PBS and mounted on slides for imaging. 67 Figure 3.2. Bovine endothelial cells on Ppy. a) Bovine cells stained with DAPI and FITC dyes are contluent on PPy and silicon nitride substrate b). Live/dead assay of bovine endothelial cells on NaDBSIPPy substrate. Circles are the only dead cells. 3.6. In vitro study results 3.6.1. Bovine endothelial cells Bovine endothelial cells grew to contluency on the PPy films with PSS or NaDBS as a dopant and at 4 °C or 24 °C (See Figure 3.2a). The live/dead viability test showed almost all living cells after 3 days with <1% dead cells remaining on the polymer (Figure 3.2b shows a typical surface). Based on the compatibility of PPy with endothelial cells, neural cells were then examined. 3.6.2. Dissociated cortical neurons 3.6.2.1. Polypyrrole resistivity To examine biocompatibility with standard PPy (doped with NaDBS or PSS), in vitro studies were performed with dissociated cortical neurons. were used to produce differing surface characteristics 68 Different plating conditions of the PPy films as described in Chapter 2. We varied the plating temperature to modifY the texture of the PPy surfaces. The surface texture of PPy/NaDBS electrodeposited at 4°C appeared course and irregular, while at 25°C, a smoother surface was obtained as noted in the last chapter (Fig. 3.3a,b). There was a similar but less dramatic effect of temperature on the surface texture of the PPy/PSS samples, but both 4°C- and 25°C-samples appeared relatively smooth and were comparable to the PPy/NaDBS-25°C sample (not shown, see Fig. 3.3a). Using four-point impedance measurements, the resistivity of the different PPy samples on their gold Figure 3.3. PPy surfaces. The surface texture of the PPy can be controlled through plating conditions from a.) smooth, PPy/NaDBS plated at 24°C b.) to rough, PPy/NaDBS plated at 4°C. Scale bars: 200mm c.) Fluorescently labeled explanted cortical neurons growing and forming networks on a PPy/NaDBS surface after 21 days. Scale bar: 50mm. Green: neurons. Red: glia. Blue: nuclei. From 10 templates was measured (Table 3.2). NaDBSIPPy had lower resistivity than the PSS/PPy samples (p < 0.05, n respective indicating = temperatures, greater surface 4) at the possibly elaboration and/or greater intrinsic conductivity of the PPy polymer doped with NaDBS. 69 3.6.2.2. Bioactive dopants In vitro tests were performed to first study the response of cortical cells to PPy interactions. Complex neural networks, whose cellular components (glia, neurons, and synapses) were identified by immunofluorescence biocompatibility on the various PPy mixtures. was determined to be neuronal network formation (neurons and glia with synapse formation) on the polymer sample. For poor biocompatibility, the sample had no neurons after 21 days or had a minimal number of glial cells remaining Appendix for full results). PEG, poly-aspartic (See The basic 0.2M PSS/ 0.2M PPy and 0.2M NaDBS/ 0.2M NaDBS samples were found to have good biocompatibility biocompatibility. Good acid, sodium acetate, in all conditions. and even the laminin peptides Poly-lysine, had poor When NaDBS was mixed with these various dopants (ie. laminin nonapeptide), it was ab Ie to mask the effects of the dopants and produce neuronal growth. This might be due to the fact that the NaDBS was more easily incorporated during Figure 3.4. Scanning electron microscope images of poly-lysine doped-PPy. a) The polylysine dopant causes a rippling effect of the polymer surface b) A magnified view of the surface showing round projections. 70 electrodeposition and outcompeted the other dopant and it reduced the amount of the other dopant present so that the cytotoxic effects could not be appreciated. The neurotrophic dopants (NGF and BDNF) were found to have mixed results which could result from too much of the factor being present or a modification to the factor during plating. The morphology of the polymer varied depending on the dopants as seen in Figure 3.4, where poly-lysine (2mg/ml) is plated with the 0.2 M PPy at room temperature. Table 3.2. Average Resistivity of PPy samples (n=4). Dopant Temperature (C) Resistivity (lcm) NaDBS 4 15.5 NaDBS 25 22.4 PSS 4 22.6 PSS 25 38.6 Neuronal circuits formed on both the PSS/PPy and NaDBS/PPy culture substrates at both temperatures. Figure 3.3c shows a culture that is representative of what was seen on the 4°C and 24°C PSS and NaDBS samples. Similar neural networks grew regardless of its surface structure or if the dopant was PSS or NaDBS. Thus, neurons are capable of extending axonal and dendritic processes, and of forming putatively functional synapses, on these PPy substrates examined in vitro. Based upon these positive PPy/neuronal interactions, in vivo studies began using PSS and NaDBS as dopants (See Table 3.1). 71 Cell Nu:lei " ... / -,.,;.. ;' Stabwound 3 week . ,f. '- •.. ." . ~,~ . .~ ".' Stabwound 6week . - I .. ~. :.; .. i Macrophages Neurons Glia ; " . i. " . .. . ;. ,~ .. .. :- I._ . , I ~~.;(}. ,1 .'" ~ ~ .".. Tefbn3week ~ ~ ... ... Tefbn6week I '. t • . ~~I Po Iypyno Ie 3 week , . (.\ Po Iypyno Ie 6 week ,., J . " ' . > t • , " 7?~ . ) : «\'i'. , -.,.. 'U'~~.I' 1 \ Figure 3.5. Representative fluorescently labeled sections of3 and 6 week time points with the various types of implants. All of the implants are on the right side of the images, The arrow indicates increased macrophage presence in the 3-week Teflon implant. Scale bar: 200um. From 10 72 3.7. In vivo study results 3.7.1. Implants We examined the implants, stab wounds and the surrounding cerebral cortical tissues at 3- and 6-week time points to determine the extent of rejection or integration between the chips and surrounding tissue, as well neural as the effect of insertion per se (via stab wound). Immunofluorescence cell bodies surrounding revealed that of and the neuronal synapses implant site surrounding tended to envelope Figure 3.5 shows cortex the implants. a typical stab wound, Teflon, and PPy implant site for the 3- and 6-week time points. Staining for macrophages the expected showed increased presence of Figure 3.6. A fluorescently labeled section of neural tissue in an implant lumen. a) Neural tissue in the lumen of the Teflon implants b) Neural tissue in the PPy lumen where the glia has reformed and neurons are present. Scale bar: IOOum, Green: glia. Red: neurons. From 10 this cell type around the implant site 73 at the 3-week time point (Fig. 3.5). At the 6-week time point all of the implants had little macrophage activity, and in most cases, the implant was clear of macrophage activity after 6 weeks. Overall, the neural response to all three types of surgeries appeared qualitatively similar. The neural tissue tended to reform after the stab wounds leaving a scar demarcated by laminin immunofluorescence. Our histological and immunofluorescence studies show that the neural parenchyma completely enveloped the implants and was intimately associated with the surface of the PPy implants, including the implant lumens, demonstrating a very high degree of tolerance of neural tissue for PPy. The neural tissue tended to bridge more completely the PPy lumen than the lumen of the Teflon implants (Figure 3.6). 3.7.2. Quantitativeanalysis To quantify differences in the degree of tissue reactions to the various implants, ImageJ software was used to create a single-pixel column region-of-interest (ROI) running parallel to the lesion site. Columns varied in height according to the length of the lesion in a given section. We plotted the average intensities of all ROIs moving perpendicularly away from the lesion site versus distance from the lesion, until the average intensity reached background (Fig. 3.7a). Gliosis, as measured from ROIs using GFAP-immunofluorescence, was expressed as the peak intensities of the averaged column ROIs and as the slope of the logarithmic regression of the ROI versus distance plots. All intensity values were normalized to a background value that was obtained from an area of tissue positioned away from the implant site. 74 Figure 3.7 shows a comparison of gliosis intensity and slope for the various wounds implants. had Stab the least amount of gliosis and the sharpest decrease in gliosis b site in all cases, except for , 4.50 extending from the implant 4.00 g 3.50 j 3.00 f oCi ~50 the gliosis gradient of Q/ • ~ ~.oO -:l1.50 PPy/PSS electrodeposited a: 1.00 r- Pl'ak Intcnstiy of Gliosis • , I ! 3 w.8k. • 6 weeki t I 050 0.00 in PBS at 25°C at 6 weeks nab lIIflm nadb •• adb. p ..... He 4C lID and the peak gliosis at 25°C at 6 (p<O.05) Gradient ! which ~ ~.2S ~ ~.20 Q/ were as biocompatible as the stab wounds at these ~ \3l ~.lS ~ t the gliosis than the Teflon implant 3-week (p<O.05). At the 6-week time point t • + f I ! 0.00 3-week time point had less peak ,. 3 w..k.~1 • 6 veeka t • lab at of Gliosis ~.lO ~.o5 time points. All of the PPy implants psS24C-pbs ~.n ~30 weeks p ••• ~CC' of C PPylNaDBS c clan tTVDe tafbl ~. :~I). p..... cp •• lI1I plimtType -"'CC' pss 24C-pbs Figure 3.7. Quantification of gliosis from implant site. a) Typical slice with red line indicating a column (width: I pixel) where the pixel intensities would be summed to obtain an intensity value for that column. The red line parallels the lesion site and moves away from the implant site (in the direction ofthe arrows), an intensity value was obtained for each column. b) Peak gliosis intensity values and c) a gradient of the intensity values were obtained from these intensity values at 3 and 6 week time points with indicated standard errors. From 10. 75 the differences had lessened, except for PPy/PSS at 40 C, which had a sharper decrease in gliosis than Teflon (p<0.05), and PPy/NaDBS at 25°C had less peak gliosis than Teflon (p<0.05). Also, PPy/PSS electrodeposited in PBS at 25°C had less peak gliosis as well as a sharper decrease in gliosis than the Teflon implant (p<0.05) at the 6-week time point. The PPy/PSS 6-week sample electrodeposited at 25°C in PBS has a greater decrease in gliosis than the PPy/PSS and the PPy/NaDBS at 25°C electrodeposited in deionized water and less peak gliosis than the PPy/PSS sample electrodeposited at 40 C in deionized water (all p<0.05). The PPy/NaDBS sample electrodeposited at 40 C had less peak gliosis at 3 weeks than the same sample type at 25C (p<0.05) suggesting that the rougher surface fosters greater implant integration with the surrounding tissue, and less gliosis. These data taken together tend to indicate that surfaces that are highly inert and relatively unreactive for the host parenchyma (e.g., Teflon) may achieve less physical integration and more inflammatory response (e.g., gliosis) than surfaces (e.g., PPy) that appear to be well tolerated by the host parenchyma and that foster intimate physical interaction between substrate and tissue elements. Because PPy is conductive, bio- electrical circuits could be fabricated that integrate electrical and neural signals. PPy could also serve as a tissue scaffold to support neural cells for placement into areas of neuronal loss in injuries such as stroke and Parkinson's disease 135. Reducing the amount of gliosis surrounding the implant should enhance the polymer's ability to interact with the normal brain parenchyma. 76 3. 7.3. Bioactive dopants Pilot studies have been perfonned to incorporate neurotrophic factors molecules such as nerve growth factor (NGF) and brain-derived neurotrophic factor (BDNF) into the polymer matrix (Fig. 3.8). Compared to Figure 3.6, more neural tissue is present in the lumen of the PPy implants containing NGF than those without PPy. Future studies will elucidate whether the bioactive promote neuronal molecules adhesion and interactions with the PPy implants. 3.8. Conclusion We have demonstrated the manufacture of three-dimensional, free-standing PPy substrates that can have a progressively biocompatibility positive profile with eNS parenchyma in vivo. These results support future investigations aimed at using PPy in the design and manufacture of neural prosthetics that Figure 3.8. NGF implants a) A stained slice at 6 weeks post-surgery with neurons (blue) and glia (green). Scale bar: 100 urn b) A fluorescently stained slice at 6 weeks around the implant site showing glial and neuronal cell bodies (blue) with the neurons highlighted (red). No severe gliosis is seen surrounding the implant. Scale bar: 200um Arrows indicate region where cells are extending into the PPy lumen and black is the space occupied by PPy implant. From 10. 77 are capable of integrating with CNS tissues based on specific chemical and physical properties of the PPy polymer. Such prosthetics should enable reliable transmission of external and internal electrical signals for significant postoperative periods. Moreover, they may, if properly formulated, stimulate damaged neural tissues to repair and reconnect. 78 3.9. 1. References George, P. M., Lyckman, A. W., LaVan, D. A., Hegde, A., Leung, Y., Avasare, R., Testa, C., Alexander, P. M., Langer, R. & Sur, M. Fabrication and biocompatibility of polypyrrole implants suitable for neural prosthetics. Biomat. 26, 3511-3519 (2005). 2. 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Enhancing the neuronal interaction on fluoropolymer surfaces with mixed peptides or spacer group linkers. Biomaterials 22, 1029-1034 (2001). 27. Bjorklund, A. & Lindvall, O. Cell replacement therapies for central nervous system disorders. Nature Neuroscience 3, 537-544 (2000). 82 4. PPy tubes 4.1. Peripheral nerve regeneration 4.1.1. Peripheral nerve repair In 1995, over 50,000 nerve repair surgeries occurred . Two techniques currently exist for repairing peripheral nerve injury: If the lesion is small (<4mm) the two damaged ends can be sutured together. If the injury is larger and the nerve cannot be sutured together without causing tension which results in further nerve damage, a nerve autograph (most commonly the sural nerve) can be used to bridge the two segments 5 Unfortunately, functional tests of nerve reinnervation in rats have not been very successful 6. Clinical reports show that only 1-3% of patients with autograph repair of the median nerve recover normal sensation after 5 years and only 25% regain normal motor function 7. Disadvantages of nerve autografts include 1) the need for another surgical step, 2) loss of the original nerve graft function, 3) the low numbers of suitable donor nerves, and 4) mismatch of donor nerve dimension with the transected nerve 8 Partial or total transection of a nerve leads to the degeneration of the axonal segment. Additionally, Schwann cells also degenerate in the distal segment of a transected nerve; however, along with the new growth of axons, Schwann cells can develop and release laminin to promote additional axonal outgrowth. The axons of peripheral nerves do have the capacity to regenerate under the proper conditions 910 Multiple factors influence the recovery of a peripheral nerve function after an injury: 1) neuronal survival to reinnervate distal areas 2) axonal emission of growth cones and regeneration through the connective scar 3) accurate reinnervation of distal targets such 83 as muscle and sensory areas 4) the stability of the spinal circuit involved with the peripheral nerve control 1 . For surgical repair of neurotmesis (total nerve transection) it is important to align the nerve fascicles. If the gap is sufficiently large, a bridge is needed to prevent neuroma formation 6. Cell adhesion molecules, lipid carrier and myelin proteins, extracellular matrix proteins and integrins as well as neurotrophins, cytokine and other growth factors are expressed as the axons regenerate 12. Producing an artificial microenvironment that provides similar factors would help to enhance nerve regeneration. The shortcomings of nerve autographs for large areas of damage have led to the design of tubular nerve guides. Nerve guides not only provide mechanical guidance and support but also reduce invasions from connective tissue, are a simpler surgical procedure than autograph placement, and allow control of an isolated repair site to create a more ideal regenerative environment 7 4.1.2. Nerve guides Nerve guides that promote regeneration utilize contact guidance to direct the growth of the damaged nerve. The first work with nerve guides was done with natural materials using decalcified bone as a guide tube in animal experiments '0. Nerve guides have consisted of other natural materials such as blood vessels, muscle tissue and collagen 12,13. Additionally, chitosan tubes from crab tendon have also been used 4. Many of these natural materials, however, do not have ideal properties (ie. they are too weak or flexible) to serve as guides. Muscle tissue is not ideal because the nerves can redirect into the muscle which causes a neuroma 15. 84 To develop a nerve guide with more ideal properties, degradable polymers non- such as silicone rubber, acrylic polymers, and polyethylene 4 studied been Non-degradable microelectrode been have arrays investigated regeneration have for also nerve (See Figure 4.1) Non-degradable hydrogels, 4. such Figure 4.1. Designs of various electrodes to enhance nerve regeneration. From 2-4. poly(2-hydroxyethyl as methacry late-co-methy I methacrylate), have been shown to promote nerve growth 16. Because of their stable and inert properties in vivo, silicone tubes have also been used as nerve guides. shown that increasing the wettability and the absorption surface by carbon negative ion-implantation acquire hydrophilic properties It has been of proteins onto the silicone improves nerve regeneration by the creation of hydroxyl functional 17. Silicone can groups on the silicone surface. One of the main problems with non-degradable polymers is that these materials would remain in the body permanently, which eventually leads to foreign body reactions or can cause other mechanical degradable damage. This drawback led to the development guides that would erode away after the nerve was regenerated. materials have been used to form biodegradable 85 of Many nerve guides including poly(L-lactide- co-s-caprolactone) 8,18,19,poly(phosphoester) hyalunronic acids 6. 20,21, gelatins 22 and benzyl esther of All of these materials have shown various degrees of success; however, functional recovery was still limited. Other structures besides tubular guides have been designed to address nerve injury. Degradable scaffolds have also been used to repair spinal cord injuries through contact guidance 23. Braided systems of poly(L-lactide-co-glycolide) (PLGA) have been fabricated that are less rigid than solid tubes of PLGA to enhance adaption to the implanted environment 15. Degradable peptide scaffolds have also been studied for neurite outgrowth and differentiation 24 4.1.3. Fillings for nerve guides Axonal growth relies on more than contact guidance cues, and therefore, nerve guides that emit various growth promoting molecules have shown enhanced nerve regeneration. Modifications have been made to the nerve guides themselves and to the lumens to incorporate bioactive molecules. Lumens of these tubes have been filled with saline, supportive cells, or neurotrophic factors to improve regeneration 5,15. Multiple methods have also been used to increase fibrin development in order to support nerve growth. Additionally, hyaluronic acid has been used for nerve guides and is believed to arrange the extracellular matrix through its interactions with fibrin into a hydrated open lattice through which regenerating axons can traverse 25. Type I collagen and fibrin gels are other materials that have been used to enhance regeneration 26. Multiple factors have been placed in silicone tubes to promote nerve regrowth. Recombinant MDP77 which promoted neurite 86 outgrowth in cultured spinal neurons was used in a nerve guide to promote sciatic nerve regeneration 26. Factors such as nerve growth factor (NGF), brain-derived neurotrophic factor (BDNF), fibroblast growth factor, and glial growth factor have all been added to the nerve guides to promote axonal growth 27. Cells to promote nerve growth have also been used. Schwann cells have been incorporated into various guides to encourage nerve growth as well as neuronal progenitor cells 128. Modifications of the nerve guide material have also advanced the field of peripheral nerve regeneration. Matrices that release neurotrophic factors such as nerve growth factor (NGF) have been used 27. Hydrogel graphs releasing laminin-l and NGF improved nerve growth in Sprague-Dawley rats 5. The use of laminin in humans is questionable because it is a possible teratogen so peptides of laminin are used and have also been shown to promote nerve regeneration 29 4.1.4. Electricfield and nerve regrowth Electrical charge is another factor that has been shown to influence axonal regeneration. In vitro studies have shown that nerves grow faster cathodically than anodically 30. The electric fields are believed to play a role in growth cone guidance for the growing axons 3. Moreover, increased protein absorbtion has been observed in electrically stimulated nerve cells as well as increased growth of neurites in PC-12 cells 32,33. Additionally, in vivo studies of rat sciatic nerves have shown to be effected by electromagnetic fields 34 87 4.1.5. PPy nerveguides The conductive properties of PPy make it a favorable substrate to promote nerve regeneration. Electrical stimulation of nerves has been shown to have a positive effect on in vitro axonal regeneration 30. Additionally, PPy's hydrophilicity and surface charge properties should promote nerve regeneration similar to what is seen with the negativeion implanted silicon tubes 17. PPy can also be easily modified to change the microenvironment for nerve growth. Because bioerodible forms of PPy exist, a biodegradable, conductive nerve guide can be designed. Previous attempts to produce PPy tubes have used a composite PPy/ silicone structure which uses silicone tubing as the backing for PPy synthesis3 536 . Because the nerve guide is not required after nerve regeneration, a method that can create a standalone and potentially degradable PPy tube would be better suited for nerve regeneration. A method for PPy tube formation that also allows for the production of any tube size would also allow for optimal nerve guide channel selection during surgery. 4.2. PPy tubes The ability to control the three dimensional shape and surface texture of PPy creates the ability to control tissue interactions. By creating PPy tubes, the conductive material can be used not only as nerve conduits for peripheral nerve and spinal cord injuries but also in a wide variety of applications such as serving as microfluidic channels. Additionally, a method where the tube dimensions and properties can be precisely controlled allows for a flexible fabrication process. 88 Tubular PPy with diameters in the hundreds of nanometers have been formed using various methods. PPy tubes are another option for molecular wires because of their high conductivity and stability in air. The nanoscale dimensions cause the polymers to exhibit appealing electrical properties, and because PPy is easily modified through control of the plating environment, the PPy nanotubes were created as an alternative to carbon nanotubes 37. Methods for tubular formation of PPy include template-synthesis methods where pores in a membrane are used to direct the polymer growth. Once the tubes are formed, the membrane is dissolved away 38. Nanotubes can also be fabricated through electrochemical polymerization on a scanning micro-needle electrode 39. Other nanotubes have been formed through the chemical polymerization of pyrrole doped with P-naphthalene sulfonic acid or dodecyl-benzene sulfonic acid 40,41 These methods make it difficult to isolate single tubes and to control the length and dimensions of the tubes. Additionally, many of these methods cannot be used to create conductive PPy tubes with diameters with dimensions of tens of microns to several millimeters which is the size needed for nerve guidance. Because of these limitations, another method for the fabrication of PPy tubes is needed and was developed. 4.3. Formation of PPy tubes 4.3.1. Sacrificial core A new method to form PPy tubes was developed that takes advantage of the properties of the electrodeposition of PPy. When electrodeposited, PPy assumes the shape of the object upon which it is plated. A wire was chosen as the template to achieve 89 a tubular PPy structure. After deposition, the conductive core is sacrificed, and an entirely polymeric PPy tubes remains. However, removing the core is frequently a limitation for processes like this. Originally, aluminum wires with diameters of 25 and 100 ~m (California Fine Wire) tested as the anode for deposition, and the sample was placed in an aluminum etchant ( 80% phosphoric acid, 5% acetic acid, 5% nitric acid (all Aldrich) and 10% deionized water) after deposition in an attempt to dissolve the aluminum core. The 25 and I00 ~m wires were plated at 4°C or 24°C at 0.1 mA or 0.2 mA for 40 minutes (EG&G Princeton Applied Research Potentiostat/Galvanostat). The PPy coated wires were shaken, vortexed, or left stationary for I week in the aluminum etchant, but because of the transport limitations of the solution, the wire inside the PPy tube could not be dissolved. Because of these limitations, using an etchant to remove the sacrificial core with a simple etch release was not possible because the ends of the wire would be etched, but the center of the wire remained (See Figure 4.2). Figure 4.2. PPy tubes with attempted removal of wire template with aluminum etch. a) The etch has removed the aluminum wire at the exposed end of the tube. b) When the tube is cut in half, the aluminum wire core still remains were the acid could not reach. 90 4.3.2. Reverse potential A new method was developed which utilized the ionic swelling of the doped PPy. Reversing the potential on the cathode and anode after plating disrupts the polymerconductor interface due to a force of the anion dopant being repelled from the plating Figure 4.3. Scanning electron microscope images ofPPy tubes with a 25 Jim inner diameter. a) PPy tube plated at 4°C. b) Higher magnification of the rough tube lumen. c) PPy tube plated at 24°C. d) Higher magnification of smooth tube lumen. For the images the tubes were cut in halfand pictures were taken from the middle of the tube. No wire is left after mechanical removal of the PPy from the wire core. 91 wire and allows removal of the PPy from the core, leaving a long PPy tube. The dimensions of the tube using this method are only limited by the size of the wire. The flexibility in size allows for interaction at the cellular level with 25 J.1mtubes or at the tissue level with 1.6 mm inner diameter tubes. The wall thickness is also easily controlled. The thickness is a function of deposition times with longer times resulting in thicker tube walls. The new method allows for the creation of stand-alone, biodegradable, electrically conducting PPy tubes without the constraints of carrier material. Tubes with diameters ranging from 25 J.1mto 1.6 mm have been produced (See Figure 4.3). Tubes fabricated on wires of25 J.1m(AI, California Fine Wire), 100 J.1m,and 200 J.1m(both Pt, Sigma-Aldrich) were plated using an EG&G Princeton Applied Research PotentiostatlGalvanostat (Model 263A) at a constant current of 0.1 mA for 40 minutes. All electrodeposition occurred under a blanket of nitrogen gas. As described in previous chapters, the morphology of the PPy could be controlled with temperature and Figure 4.4. PPy tubes with 500 J-lminner diameter with rough and smooth surface. a) Plated at 24°C for half of the time. The thinner wall gives the structure more flexibility as seen by the bend in the tube wall. b) Plated at 4 °C giving the tube a more textured surface. 92 current densities (See Figure 4.4). Thickness of the tube could also be precisely controlled by limiting the plating time. All of these variables control the physical properties of the tube produced. 4.4. Sciatic nerve study 4.4.1. PPy nerve guide Tubes with diameters of 1.6 mm were fabricated for in vivo study in a rat model. Copper wire (14 AWG, McMaster Carr) was placed in a .2 M PPy/ .2M NaDBS aqueous solution covering approximately 30 mm of the copper wire. The wire was then attached to the anode of a Hewlett Packard 6614 Power supply, and a current of 10 mA was applied between the copper wire and a platinum mesh attached to the cathode for 60 minutes at 24 °C. After plating, the wire was placed on the cathode of a Hewlett Packard 33120A function generator, and a DC potential of 10 OV was applied between the wire and a platinum mesh attached to the anode for 2 minutes. The PPy was removed by gentle mechanical dissociation from the wire and cut with a razor blade into 15 mm sections. The tubes were then immersed in ethanol for 5 minutes for sterilization and washed 3 times with sterile PBS. The tubes were filled with sterile PBS and stored in PBS until surgery at room temperature. 4.4.2. Tube implantation Five 15mm PPy tubes were implanted and compared to 5 15mm silicone tubes with a 1.6 mm inner diameter (VWR). The tubes were implanted for 4 weeks to 93 determine the mechanical stability and biocompatibility of the PPy tubes compared to the standard silicone tubes. Four PPy tubes were also placed subcutaneously in 2 Sprague Dawley rat to monitor tissue response. The total procedure was performed according to institutional and NIH guidelines on animal experimentation. Male Sprague Dawley rats (350-400 g, Charles River) were used for the implantation study. anesthesia. The surgery was carried out under isofluorane/0 2 The rats were also given a dose of buprenorphine analgesia prior to the surgery. An approximately 3 cm long incision was made on the right thigh of the rat. The gluteus maximus muscle was retracted and the sciatic nerve was freed from the surrounding tissue, and a 1 cm transection was performed at mid-thigh, proximal to the tibial and peroneal bifurcation. The two ends of the nerve were inserted mm into the tube ends and secured with 9-0 suture (Fine Science Tools). The muscle layers were closed with 4-0 sutures, and the skin was fastened with Michel clips that were removed 10 days post-surgery. At 4 weeks after surgery, the rats were euthanized with carbon dioxide gas, and the tubes were dissected and immediately placed in fixative. 4.4.3. Histology A hematoxylin and eosin (H&E) stain was used to look at the biocompatibility and the surrounding tissue response,. For this stain, the samples were fixed in 10% formalin for 24 hours and embedded in paraffin after a series of dehydration steps in ethanol and xylenes. The paraffin was sliced and placed onto slides, and the tissue slices stained with H&E. 94 A trichrome stain was used to view the nerve mylenation. prepared for glutaraldehyde, histology 2.0% by placing them paraformaldehyde in Karnovsky's (Electron The samples were KIl Microscopy Solution Supplies), (2.5% 0.025% calcium chloride in a O.1M sodium cacodylated buffer (all others Aldrich) with pH 7.4) after dissection. The samples were fixed at room temperature for 24 hrs. The tissue was then placed in warm 2.0% agar and centrifuged in Eppendorf tubes. When the agar had hardened, the agar blocks were prepared for electron microscopy. The samples were post-fixed dehydrated in osmium tetroxide in graded ethanol and stained with uranyl solutions and infiltrated acetate. They were then with propylene oxide/Epon mixtures. Finally, the samples were flat embedded with pure Epon and stored overnight at 60°C. Subsequently, Representative one micron sections were cut and stained with toluidine blue. area were selected for electron microscopy and thin sections of these areas were cut with an LKB 8801 ultramicrotome and diamond knife. Sato's lead was used to Figure 4.5. PPy (right) and silicone (left) nerve guides in the right sciatic nerve of Sprague Dawley rats at 4 weeks post-implantation. No gross inflammation is present at dissection and a fibrous capsule has surrounded both implants. 95 stain the samples and they were examined with a Phillips 30 I (Eindhoven, Netherlands) transmission electron microscope (Similar described in 36). 4.4.4. Gross pathology Upon dissection and removal, all of the PPy tubes had remained intact, and no apparent inflammatory macroscopic reaction was present at the nerve guide site (See Figure 4.5 and Figure 4.6). The implant area was also free from debris from the PPy implants. Additionally, a thin fibrous layer had covered most of the tubes. All of the PPy tubes had remained intact, and no significant cracks had formed in the tubes during the 4 weeks Figure 4.6. Dissected 15mm PPy (top) and silicone (bottom) nerve guides with attached sciatic nerve, surrounding fibrous capsule, and adjacent muscle prior to sectioning for fixation and histology. of implantation. 4.4.5. In vivo histology The H&E stains revealed a thin fibrous capsule around the PPy implant at 28 days. No inflammatory response was seen at the 28 day time point, and the tissue was in close contact with the PPy tube indicating favorable biocompatibility 96 (See Figure 4.7). Figure 4.7. H&E stains of PPy tubes at 4 weeks. a) Subcutaneous implant ofPPy tube in Sprague-Dawley rat. b) PPy nerve guide in rat sciatic nerve. Both sites have minimal inflammatory response to the implant. Scale bar: 50 11m The trichrome stain showed the presence proximal portion of the PPy tube at 4 weeks. of myelinated nerve fibers in the Figure 4.8 shows the cross section of the nerve proximal to the tube and a portion of the nerve distal to the resection site. Figure 4.9 shows a proximal segment of the nerve in the tube and a distal segment of the nerve in the tube. The portion of the nerve proximal to the tube had numerous myelinated Figure 4.8. Trichrome staining of sciatic nerve. a) Proximal portion of nerve with evident myelinated nerve fibers (arrow pointed to an example). b) Distal portion to resection demonstrating necrosis with a few nerve fibers with myelin. Scale bars: 50 11m 97 Figure 4.9. Trichrome stain of rat sciatic nerve in PPy nerve guide. a) Sciatic nerve in proximal portion of PPy nerve guide. Scale bar: I00 ~m b) Higher magnification of proximal portion of sciatic nerve. Arrow points to an example of a myelinated nerve fiber which are present. Scale bar: 50 ~m c) Sciatic nerve in the distal portion ofPPy nerve guide. Arrow points to PPy tube. Scale bar: 5011m d) Higher magnification of distal portion of nerve in PPy nerve guide. Fewer myelinated neurons because atrophy has occurred in area of nerve distal to lesion. Scale bar: 50~m 98 Figure 4.10. Osmium tetroxide stain of sciatic nerve at 8 weeks. a) Cross-section of nerve inside PPy tube b) Nerve with myelnated axons at higher magnification. No nerve was seen in the middle of the tubes at 4 weeks. Arrow points to mylenated nerve, Scale bars: 50J.lm Figure 4.11. Comparison of sciatic nerve distal to the resection point in the PPy tube at a) 4 weeks and b) 8 weeks. Necrosis of the nerve is seen at the 4 wk time point while myelinated nerve fibers (arrow points to an example of myelinated fiber) are seen at the 8 week time point. Scale bars: 50 J.lm. nerve fibers. The myelinated fibers were also seen in the nerve located in the proximal portion of the tube. The myelinated fibers decrease in the portion of the tube distal to the resection point. The distal end of the nerve in the tube and outside the tube showed some necrosis, but this is to be expected because the proximal nerve end has not reached the distal segment at this time point. The results indicate that the PPy tubes can support 99 nerve growth and that nerve tissue is present in the PPy tube at 4 weeks postimplantation. The segments of nerve in the tube are not appreciably different histochemically from segments outside of the tube. Later time points will be needed to elucidate the degree to which PPy promotes nerve regeneration. 4.5. Future work 4.5.1. 8-week studies To form a more complete picture, an eight week time point will be obtained with both PPy and silicone tubes. Studies lasting two months have been shown to be necessary for 1 cm resections in the rat sciatic nerve to reach the distal end 9. At 8 weeks post-surgery, the number of mylenated fibers in the regenerated nerves will be compared between the PPy and silicone tubes. Preliminary results from 8 week studies of PPy have been obtained. Nerve with myelinated fibers was present in the middle section of the nerve conduit which had not been seen in any of the 4 week samples (See Figure 4.10). Additionally, the portion of the nerve distal to the nerve resection had myelinated fibers present (See Figure 4.11). None of the 4-week time points had significant myelinated axons present in the nerve distal to the resection. Further results of PPy and silicone tubes at 8 weeks post-surgery will help to elucidate the effectiveness of the PPy nerve guides. 100 4.5.2. PPy nerve guide modifications Future studies could also incorporate neurotrophic factors such as NGF into the PPy tubes as well as include electrical stimulation via the polymer. Neural cells could also be used in the tube as seen in Figure 4.12 to help promote nerve growth. The erodible form of PPy 42 could also be added to determine the difference between it and the non-degradable PPy implants. Figure 4.12. A scanning electron microscope image of C 17.2 neural stem cells (murine) in a PPy tube. The cells were cultured for 3 days prior to imaging. 101 4.6. 1. References Evans, G. R. D., Brandt, K., Katz, S., Chauvin, P., Otto, L., Bogle, M., Wang, B., Meszlenyi, R. K., Lu, L., Mikos, A. G. & Patrick Jr., C. W. Bioactive poly(L- lactic acid) conduits seeded with Schwann cells for peripheral nerve regeneration. Biomaterials 23, 841-848 (2002). 2. Kovacs, G. T. A. in International Conference of Solid-State Sensors and Actuators (Transducers '91) (San Francisco, 1991). 3. Akin, T. & Najafi, K. in Conference of Solid State Sensors and Actuators (Transducers '91) (San Francisco, CA, 1991). 4. Heiduschka, P. & Thanos, S. 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Neurotrophins enhance electric fielddirected growth cone guidance and directed nerve branching. Developmental dynamics 217, 299-308 (2000). 32. Kotwal, A. & Schmidt, C. E. Electrical stimulation alters protein adsorption and nerve cell interactions with electrically conducting biomaterials. Biomaterials 22, 1055-1064 (2001). 33. Schmidt, C. E., Shastri, V. R., Vacanti, J. P. & Langer, R. Stimulation of neurite outgrowth using an electrically conducting polymer. Proceedings of the National Academy of Sciences, USA 94, 8948-8953 (1997). 34. Sisken, B. F., Kanje, M., Lundborg, G., Herbst, E. & Kurtz, W. Stimulation of rat sciatic nerve regeneration with pulsed electromagnetic fields. Brain Research 485, 309-316 (1989). 106 35. Chen, S. J., Wang, D. Y., Yuan, C. W., Wang, X. D., Zhang, P. Y. & Gu, X. S. Template synthesis of the polypyrrole tube and its bridging in vivo sciatic nerve regeneration. Journal of Materials Science Letters 19, 2157-2159 (2000). 36. Wang, X., Gu, X., Yuan, C., Chen, S., Zhang, P., Zhang, T., Yao, J., Chen, F. & Chen, G. Evaluation of biocompatibility of polypyrrole in vitro and in vivo. Journal of BiomedicalMaterialsResearch68A, 411-422 (2004). 37. Demoustier-Champagne, S., Ferain, E., Jerome, C., Jerome, R. & Legras, R. Electrochemically synthesized polypyrrole nanotubules: effects of different experimental conditions. European Polymer Journal 34, 1767-1774 (1998). 38. Park, J. G., B., K., Lee, S. H. & Park, Y. W. Current-voltage characteristics of polypyrrole nanotube in both vertical and lateral electrodes configuration. Thin Solid Films 438-439, 118-122 (2003). 39. Liu, J. & Wan, M. Synthesis, characterization and electrical properties of microtubules of polypyrrole synthesized by a template free method. Journal of Materials Chemistry 11, 404-407 (2001). 40. Han, C.-C., Lee, J.-T., Yang, R.-W., Chang, H. & Han, C.-H. A new and easy method for making micrometer-sized carbon tubes. Chem. Communications, 2087-2088 (1998). 41. Shen, Y. & Wan, M. Tubular polypyrrole synthesized by in situ doping polymerization in the presence of organic function acids as dopants. Journal of Polymer Science A: Polymer Chemistry 37, 1443-1449 (1999). 107 42. Zelikin, A. N., Lynn, D., Farhadi, J., Martin, I., Shastri, V. & Langer, R. Erodible conducting polymers for potential biomedical applications. Angewandte Chemie 41, 141-144 (2002). 108 5. Drug delivery 5.1. Mechanisms of drug delivery Incorporating release of molecules into PPy would create a more interactive material. Because it is possible to incorporate dopants and certain charged moieties into PPy during electrodeposition, PPy has promising possibilities as a drug delivery scaffold. With larger dopants such as NaDBS, PPy is also known to have piezoelectric effects When a negative potential is applied to the NaDBS/PPy, cations from the solution flow into the film causing expansion. This behavior has extended PPy's applications to valves and other mechanical devices 1,2. The flux of ions also could allow for drug delivery applications. If the dopant is a smaller anion, the negative potential applied to the polymer forces the dopant out of the PPy into the solution, thus acting as a chargecontrolled drug delivery platform. 5.2. Experimental overview An externally controlled, polymeric drug delivery system would allow the release profile to be tailored to match physiologic processes 3. Current implantable electronic delivery systems are not biodegradable and often require multiple components, while extended or controllable release polymeric systems that have been used do not allow for switchable release profiles 4,5. Conducting polymers (e.g., polypyrrole (PPy)) offer the possibility of controllable drug administration through electrical stimulation 6. However, the use of conductive polymers in delivery systems has been restricted due to limitations in the choice of dopant and the molecular weight of the delivered drug. To circumvent these barriers, we have developed a method for attaching molecules to the surface of PPy 109 through biotin/streptavidin coupling. After attachment of the desired molecule to the biotin dopant, drug release is triggered through electrical stimulation. This method provides a novel platform for controlled drug delivery from a conductive polymer substrate. Because of PPy's beneficial chemical properties and ease of preparation, it is often chosen for biological applications 7-9. PPy's favorable biocompatibility also makes it an ideal electroactive polymer for drug delivery applications 10-15. In previous approaches to deliver drugs from PPy, the drug was either incorporated into the PPy film or transported through a voltage-controlled polymer membrane 6,16,17. These factors limit the range of drugs that can be administered from PPy. We have shown that biotin can be used as a co-dopant in the PPy film which allows greater flexibility in designing a release system. This system is not limited to those compounds with the charge and size needed for incorporation into the PPy during deposition. Also, the molecular release profile is consistent between drugs because release is dependent on the properties of biotin and the stimulation conditions instead of being dominated by the drug properties. Other groups have incorporated biotin into the PPy monomer, making it a part of the PPy backbone 1820. This approach works for sensor applications 21,22, but is not ideal for drug delivery because the biotin is part of the pyrrole monomer preventing release. By incorporating biotin as a dopant, electrical stimulation results in reduction of the PPy backbone which triggers the release of the biotin and the attached drug. 110 5.3. Electrodeposition PPy was deposited by electro-oxidation onto micropatterned 5 mm by 8 mm gold templates (3000A of gold with 200A of titanium for adhesion, see Chapter 2 for methods) on a <100> silicon substrate (Wafernet, Inc) 12. The dies were cleaned by washing with acetone, isopropanol, and water before use. Each of the compositions of PPy were electrodeposited onto the gold surface using a constant-current power supply (HP 6614C). A current density of 2 mA/cm2 was applied between the gold template and a platinum wire mesh reference electrode (Aldrich). The reaction was maintained at 4°C and perfused with N2 throughout the process. For the biotin-doped PPy, the solution consisted of 0.1 M pyrrole (Aldrich), 0.02 M sodium dodecylbenzenesulfonate (NaDBS) (Aldrich), and 8.2 mM biotin (Molecular Probes) in an aqueous solution. For the control without biotin, the solution consisted of only 0. IM pyrrole and 0.02M NaDBS. 5.4. Stability studies The biotin-doped PPy samples were stored in PBS at 4°C until the specified time point. Streptavidin tagged with rhodamine (Molecular Probes) at a concentration of 0.1 mg/ml was added to the sample at 1, 3, 7, or 14 days. All samples (n=3 for each time point) were imaged at 20x magnification using a Zeiss Axiovert and Hamamatsu Digital CCD camera. ImageJ software was used to quantify the average pixel intensity (See Figure 5.1 for summary). 111 Ele-ctrodeposition of PPylBiotin Polymer polYIDe-r + aft(>1"addition of rhodamine- tagged stret;n;din (}- Biotin • • StreptaVl'd"In with Rhodamine tag Figure 5.1. Schematic of biotin stability tests. The biotin was plated with the PPy as a dopant. At the stated time point, streptavidin tagged with rhodamine was added to the solution, and the polymer was imaged. 5.5. Drug release studies After the PPy samples were prepared as described above, 0.2mg/ml of bare streptavidin (Molecular Probes) in PBS was added to the sample and incubated for 15 minutes at 24°C with gentle agitation. After washing the sample once with PBS, 16 J.1g/mlof biotinylated NGF was added and incubated for 15 minutes at 24°C with gentle agitation. NGF (R&D Systems) was biotinylated as in 23. Briefly, 4 mg of EZ-link biotin-PEO-Amine (Pierce) and 0.1 mg of carrier free NGF (R&D Systems) were added to 142 J.11 ofMES-NaOH buffer (Pierce), pH 5. Then, 8 fll of.5 M l-ethyl-3-(3-dimethyl aminopropyl) carbodimide (EDC) (Pierce) were added to the solution. After 2 hours with vigorous stirring, the reaction was quenched with water, and the biotinylated-NGF was dialyzed with 500 MW tubing (Spectrum) to purify the NGF. The degree of biotinylization was determined to be an average of 15.1 mol biotin per mol NGF through a competitive displacement of HABA dye from avidin (Pierce). The biotinylated-NGF solution was then lyophilized, and the biotinylated-NGF was dissolved in PBS to a 112 concentration of 16jgg/ml. After biotinylated NGF removal, the samples were washed three times with PBS and incubated with PBS overnight at 4C. The supernatant was removed and fresh PBS added before each time point. Stimulation was applied with a constant-voltage power supply (HP 6614C). For the stimulated samples, three volts was applied between the PPy sample and a platinum wire mesh at 24 °C. Each cycle lasted for 5 minutes. The stimulation occurred for the prescribed time (30 or 150 seconds), after which the samples remained in the solution for the remainder of the 5 minute cycle. Aliquots were also sampled for a five minute period after the stimulation cycles were completed. Two stimulation periods were applied for each of the samples. At the end of each period, the supernatant was removed from the sample and stored at -40 C for ELISA quantification. NGF presence was quantified with Human P-NGF DuoSet ELISA Development kit (R&D Systems, Inc.). Direct incorporation of NGF as a dopant for release was also tried. For these studies, 10 g/ml of NGF was added to the .02M NaDBS, .1M PPy solution for electrodeposition. The polymer was stimulated as described above but no release was seen. It is believed that this is due to the fact that the NGF could not free itself from the polymer matrix. 5.6. PC-12 cell studies PC-12 cells (ATCC) were grown in growth medium [85% RPMI 1640 medium with 2mM glutamine, 12.5% horse serum, 2.5% fetal bovine serum (Gibco)] with 5ng/ml of unmodified NGF, biotinylated NGF, stimulated NGF, or no NGF. Stimulated NGF was dialyzed (500 MW, Spectrum) and lyophilized before addition. Cells were cultured 113 on Vitrogen (Cohesion, Inc.) coated plates at low density (6250 cellslcm neurite measurement. After 4 days of incubation at 37°C, parafonnaldehyde (Electron Microscopy 2 ) to allow for cells were fixed in 4% Sciences) in PBS for 20 minutes. The cells were then washed 3 times for 5 minutes each in PBS. Neurites of length greater than a cell body were measured using Axiovision software, and the lengths ofthe measurements on each cell were averaged for comparison. 5.7. Dopant stability Stability of the iI dopant in PPy is essential for many applications including controlled drug delivery. To measure the dopant's stability, was used to verify the concentration of biotin in PPy films over a two week time course. After deposition, the biotindoped PPy was stored phosphate-buffered b c fluorescently-tagged streptavidin d in saline Figure 5.2. Stability study of biotin-doped PPy surface using fluorescently-tagged streptavidin to indicate biotin incorporation in PPy film. a) PPy without biotin with tag introduced. b) One day time point with tagged streptavidin attached to biotin in the PPy . c) Two week time point showing biotin remaining in the PPy surface. d) Intensity of fluorescence in the samples nonnalized by the fluorescent intensity ofthe control sample with no biotin incubated for various time points. There was no statistical difference (p<.O 1) between the samples at the various time points. Scale bar: 500 J.1m 114 (PBS) for periods up to 14 days (1, 3, 7, or 14 days). At each end point, fluorescently-tagged streptavidin was incubated with thorough rinsing (See Figure 5.2a-c). As shown by the fluorescent intensity of each sample, the amount of biotin in the PPy remained constant without a statistically significant change over time (p<.OI) (See Figure Figure 5.3. Scanning electron microscope image of PPy doped with biotin and NaDBS at 4°C showing crystalline roughness on the surface. 5.2d). All intensity values are normalized to the fluorescent intensity of a control sample of PPy that did not have biotin incorporated. These results indicate that the biotin is not being released without activation, minimizing passive drug release. Electron microscope images of the biotin-doped PPy surface were also acquired. Crytalline projections emanated from the surface creating a larger surface area which may have allowed for greater streptavidin binding to the biotin sites on the surface (See Figure 5.3). Future studies to determine the composition of the crystals would be important to understand the nature of the biotin-doped PPy film. 5.8. Biotin/NGF attachment Biotin-doped PPy film was electrodeposited in the same manner as above, and then incubated with streptavidin to form a surface capable of attaching any biotin-labeled compound (Fig. 5.3a). Because streptavidin has four binding sites for biotin, it can adhere to the biotin dopant found at the polymer's surface and still have open sites for the addition of a biotinylated species. The fact that biotin/streptavidin coupling is possible with the biotin incorporated in the polymer suggests that antibodies and their antigens 115 be also could + a incorporated matrix into the PPy and because 1- tf released binding was not inhibited. b illustrate controlled used to 6. * D SI'Oll Slomlhlbon (30 C LoI'Q 511mllatJOn ('~ C No SumUlalion .NaBool"~ i5 delivery mesh factor was drug 1 • 6 .& • Streptavidin Platinum PBS (NGF) NGF \ In this study, the release growth Biotinylated _ the site-specific of nerve Biotin seconds) &eooncl6) I I 'I I' for neurological ... 2 , applications. NGF IS a i ,. o. member of the nme neurotrophin family which neural influences growth, differentiation, survival and death in the central and peripheral nervous systems has many 24. polnt Figure 5.3. Stimulated NGF release. a) Voltage applied across the polymer in PHS solution causes the release of the biotin from the PPy surface. b) A 3V stimulation ofthe PPy showed an increase in the amount ofNGF released from the surface of the conductive polymer. Short stimulations of30 seconds did not result not result in as much release as long stimulations of 150 seconds. * indicates statistical difference versus short stimulation, no stimulation, and no biotin dopant (p<0.05). NGF possible applications because of its ability to stimulate nerve growth as well as its involvement Alzheimer's and other neurodegenerative Additionally, release of a neurotrophic diseases 25-27 and can be biotinylated factor can be utilized 116 to promote in 23. neural interactions in many tissue engineering applications. This system is also a good model for a controllable, erodible drug delivery device. 5.9. Molecule release The PPy film was washed repeatedly (3x with PBS) to ensure removal of all NGF that simply adsorbed to the surface instead of binding to the streptavidin. Samples were placed in PBS and release was triggered by applying a potential between a reference electrode and the PPy for either 30 or 150 seconds (Fig. 5.3a). The supernatant was removed and fresh solution was added. After five minutes, the supernatant was replaced and the samples were stimulated again. The supernatant was again replaced and the films were incubated for an additional five minutes. An Enzyme-Linked Immunosorbent Assay (EL ISA) kit (R&D Systems) was used to quantify the release of NGF at each time point. Negative control samples were also tested in two different conditions - one group included NGF but was not stimulated, and the other was exposed to NGF but the polymer did not contain the original biotin dopant. For the control group with NGF but without stimulation, there was minimal NGF release, which we attributed to ion exchange. Additionally, in the control materials produced without biotin as a dopant, there was essentially no NGF release. As seen in Figure 5.3b, the first stimulation of 3V for 30 seconds resulted in greater NGF release than with unstimulated controls. When the stimulation was extended to 150 seconds, there was a statistically significant (p<.05) increase in the amount of NGF release compared to all of the controls. This stimulation released nearly all of the NGF on the PPy surface, and the second stimulation did not 117 result in further significant delivery. Voltages much higher than 3V resulted in hydrolysis and ineffective delivery of NGF. 5.10. PC-12 neurite outgrowth important Another aspect of a drug delivery Il system is to maintain the chemical integrity of the drug throughout release. There was some concern as to whether the electrical stimulation process could cause inactivation Fg Unmodd r lfonla Amusad No Figure 5.4. Average neurite outgrowth of PC-12 cells after the addition of NGF. Unmodified NGF, biotinylated NGF, and stimulated biotinylated NGF all resulted in similar neurite outgrowth in PC-12 cells. Cells that were just exposed to media showed no outgrowth. * indicates statistically significant difference (p<.01) versus cells with no NGF. or degradation of the released NGF. PC-12 pheochromocytoma cells, which originate from a tumor line, are known to express functional TrkA receptors which bind to NGF and cause the extension of neurites activity of NGF. 15,28,30. 28,29, and thus have been used to assay the functional The released, biotinylated NGF (5 ng/ml) was introduced to the PC-12 cells and compared to regular NGF (5 ng/ml), biotinylated NGF (5 ng/ml), and plain media to determine the activity of the released NGF and the stability of the release system. As seen in Figure 5.4, the stimulated, released NGF remained active and caused neurite outgrowth with no statistical difference when compared to unstimulated, biotinylated-NGF or normal NGF. No outgrowth was seen from any of the PC-12 cells exposed to media alone (i.e., no NGF), and all three types of NGF had statistically 118 significant outgrowth when compared to the controls (p<.01). These results indicate that the stimulated, released moiety (NGF in this case) remains intact and functional. 5.11. PPy drug delivery Electrically triggered drug release from PPy provides a new platform for controlled drug delivery. Although we used the delivery of NGF as a model system, a wide range of compounds, biomolecules and drugs could be released with this system. Multiple compounds could be released by selectively attaching compounds to an array of PPy electrodes; the same approach could also be used for controlled release at multiple time points. Additionally, the conductive properties of PPy open the door for remotely controlling an entirely polymeric drug delivery device through the use of inductive coupling or radio frequency techniques. These same approaches could also be translated to degradable PPy materials 31. The ability to control release externally provides more flexibility than other release systems that rely on polymer degradation for delivery and allows for fully customized release profiles specific to a certain disease or patient. The incorporation of biotin as a dopant also provides a new method to selectively tune the surface properties of PPy films through the attachment of hydrophilic and hydrophobic moieties. Because PPy is frequently used to improve tissue interactions, the additional ability to control both release and local surface chemistry provides a means for flexible control of the tissue/PPy interface. 119 5.12. Hydrogel drug delivery The combination of the conductive polymer with a biodegradable substrate allows for greater range of drug release profiles applications. Hydrogels are one possible degradable polymer that could be combined with PPy. Degradable hydrogels have been developed to deliver various molecules in biomedical applications 32,33. They are highly biocompatibily and can be polymerized by light which allows for incorporation with a PPy structure. 5.13. tPA One application for a bimodal delivery system would be to improve neural recovery following a stroke. Recovery from the large loss of neural cells associated with stroke will involve the breakdown of the necrotic tissue and a regrowth of new cells. Tissue plasminogen activator (tPA) has recently been shown to increase plasticity in the brain through initiation of the tPA/plasmin cascade 3435. The use of tPA to initiate the degradation of neural tissue to allow for new cell growth is one possible method to achieve functional recovery. Combining externally controlled release of a neurotrophic factor, such as NGF, from PPy, and release of tPA from a hydrogel upon degradation would be a powerful tool for creating a nurturing environment for nerve regrowth. 5.14. tPA release studies The first step to achieve tPA delivery is to determine the release rates over a period of time. Degradable hydrogels were loaded with tPA, and the release profile was 120 studied over a 14 day time course. After loading with tPA, the hydrogels were placed in 0.5 ml PBS and rotated at 37 °C. Each day the supernatant was removed and the tPA concentration was determined with an ELISA kit. 5.14.1. Hydrogel synthesis The degradable PLA-b-PEG-b-PLA macromers were made as described in 32,33 In short, synthesis was as follows: a ring opening polymerization of d,l-lactide (Polysciences) enabled the addition of lactic acid units to the hydroxyl end groups of 4000 MW PEG (Polysciences). This occurred under vacuum while mixing the components at 140 °C with the addition of stannous 2-ethyl-hexanoate (Sigma) for 6 hours. After the product reached room temperature it was dissolved in methylene chloride. Acrylate groups were then added by stirring the methylene chloride solution on ice and adding triethylamine followed by acryloyl chloride in ration of 1:10 to the methyl chloride. The stirring continued for 36 hours and the product was precipitated in cold ethyl ether. Following filtering and drying under vacuum, the macromer was obtained. 5.14.2. tPA incorporation To incorporate the tPA into the macromer, tPA (Molecular Innovations) (.04 jgg/gl single stranded, 0.66 gg/gl of single and double stranded) was added to a PBS solution with 10 wt% macromer and 0.05wt% 2-hydroxy-1-[4-(hydroxyethoxy)phenyl]2-methyl-I -propanone ( a photoinitiator, Ciba Geigy). A mold that held 50 ,glof the 121 Average tPA Release Total tPA conained in gel- 2 I-Ig a) 2 E 2 1.5 t: I~IPA • Con .5:! ~ 0.5 i: CIl o. U t: o U -0.5 ay1 day3 day5 day? day9 day11 day13 Day Average b) tPA Release TotailPA contained in gel- 33 I-Ig 40 E :3 30 c: 20 ~c: 10 .5:! CIl u c: 0 u -10 Time Point Figure 5.5. Average tPA release over a 14 day time course measured by ELISA (in lU/ml). a) A small loading dose 2 flg is placed in the hyrdogel. The control is a degrading hydrogel without any loaded tPA. b) A larger loading dose of33 flg is placed in each gel (both single and double straaanded). Doublestranded tPA has a higher activity rate than an equal amount of single-stranded. The first day release concentrations are most likely greater than the range of the ELISA. 122 I solution was placed under approximately 10m W/cm2 ultraviolet light (365 nm, Blackray) for 10 minutes. 5.14.3. tP A release A tPA ELISA kit (Molecular Innovations) was used to measure the functionally active tPA. The ELISA reports the concentration of active tPA in international units (IU/ml). Double- stranded tPA has a higher activity level than the naturally occurring single-stranded form. [For single stranded tPA: I tPA IU/ml= 1.67 ng tPA. For double stranded tPA: 1 tPA IU/ml=1.38 ng tPA.] Figure 5.6. Polypyrrole (black regions) on a biodegradable substrate (PGS). An all polymer microdevice. Over a 14 day period, the tP A was released as the hydrogels degraded (See Figure 5.5). As shown by Figure 5.5, the amount released follows an exponential decay. Also, the amount released scales approximately linearly with the amount loaded in the gel. The average amount of single-stranded tPA released on Day 2 from the hydrogel loaded with 2 J.lgof tPA is about 15 times less than the amount of single-stranded tPA released from the hydrogel loaded with 33 J.lgof tPA. Because of the approximately linear relationship with tPA released and amount loaded, the amount of tP A can be tailored to match the desired tP A delivery rate. These results show the plausibility of using the hydrogel as a tPA delivery platform. 123 Using an additional polymer with PPy, such as a hydrogel or poly(glycerol sebacate) (PGS) as seen in Figure 5.6, allows for bimodal drug delivery. The ability to use the hydrogel as a substrate for PPy and combine the drug delivery capabilities of both polymers creates novel opportunities for stroke treatment as well as others. One paradigm would be to utilize the initial release of tPA from the hydrogel to break down the extracellular matrix of the neural scar formed from the stroke. After the tPA-initiated breakdown, a triggered dose of a neurotrophic factor could be released from the PPy to encourage neuronal growth. Additionally, the ability to synthesize an erodible form of PPy 31 along with the degradable hyrdogel creates the possibility for complete degradation of the polymers after the desired molecules are delivered. 124 5.15. References 1. Berdichevsky, Y. & Lo, Y. H. in Material Research Society (Boston, MA, 2003). 2. Smela, E. & Gadegaard, N. Volume change in polypyrrole studied by atomic force microscopy. Journal of Physical Chemistry B 105, 9395-9405 (2001). 3. Langer, R. New methods of drug delivery. Science 249, 1527-1533 (1990). 4. Grayson, A. C. R., Shawgo, R. S., Li, Y. & Cima, M. J. Electronic MEMS for triggered delivery. Adv. Drug Del. Rev. 56, 173-184 (2004). 5. Shershen, S. & West, J. Implantable, polymeric systems for modulated drug delivery. Adv. Drug Del. Rev. 54, 1225-1235 (2002). 6. Miller, L. L. Electrochemically controlled release of drug ions from conducting polymers. Mol. Cryst. and Liq. Cryst. 160, 297-301 (1988). 7. Shi, G., Rouabhia, M., Wang, Z., Dao, L. H. & Zhang, Z. A novel electrically conductive and biodegradable composite made of polypyrrole nanoparticles and polylactide. Biomat. 25, 2477-2488 (2004). 8. Peppas, N. A. & Langer, R. New Chal. in Biomat. Science 263, 1715-1720 (1994). 9. Wong, J. Y., Langer, R. & Ingber, D. E. Electrically conducting polymers can noninvasively control the shape and growth of mammalian cells. Proc. Nat. Acad. Sci. 91, 3201-3204 (1994). 10. Wang, X., Gu, X., Yuan, C., Cen, S., Zhang, P., Zhang, T., Yao, J., Chen, F. & Chen, G. Evaluation of biocompatibility of polypyrrole in vitro and in vivo. J. Biomed. Mat. Res. 68A, 411-422 (2004). 125 11. Jiang, X., Marois, Y., Traore, A., Tessier, D., Dao, L. H., Guidoin, R. & Zhang, Z. Tissue reaction to polypyrrole-coated polyester fabrics: an in vivo study in rats. Tissue Eng. 8, 635-647 (2002). 12. George, P. M., Lyckman, A. W., LaVan, D. A., Hegde, A., Leung, Y., Avasare, R., Testa, C., Alexander, P. M., Langer, R. & Sur, M. Fabrication and biocompatibility of polypyrrole implants suitable for neural prosthetics. Biomat. 26, 3511-3519 (2005). 13. Cui, X., Hetke, J. F., Wiler, J. A., Anderson, D. J. & Martin, D. C. Electrochemical deposition and characterization of conducting polymer polypyrrole/PSS on multichannel neural probes. Sens. andAct. A 93, 8-18 (2001). 14. Kamalesh, S., Tan, P., Wang, J., Lee, T., Kang, E.-T. & Wang, C.-H. Biocompatibility of electroactive polymers in tissue. J. of Biomed. Mat. Res. 52, 467-478 (2000). 15. Schmidt, C. E., Shastri, V. R., Vacanti, J. P. & Langer, R. Stimulation of neurite outgrowth using an electrically conducting polymer. Proc. Nat. Acad. Sci. 94, 8948-8953 (1997). 16. Pernaut, J.-M. & Reynolds, J. R. Use of conducting electroactive polymers fro drug delivery and sensing of bioactive molecules. a redox chemistry approach. J. of Phys. Chem. B 104, 4080-4090 (2000). 17. Davey, J. M., Ralph, S. F., Too, C. O., Wallace, G. G. & Partridge, A. C. Electrochemically controlled transport of metal ions across polypyrrole membranes using a flow-through cell. React. & Funct. Poly. 49, 87-98 (2001). 126 18. Cosnier, S. Biomolecule immobilization on electrode surfaces by entrapment or attachment to electrochemically polymerized films. A review. Biosens. & Bioelectr. 14, 443-456 (1999). 19. Cosnier, S., Stoytcheva, M., Senillou, A., Perrot, H., Furriel, R. P. M. & Leone, F. A. A biotinylated conducting polypyrrole for the spatially controlled construction of an amperometric biosensor. Analyt. Chem. 71, 3692-3697 (1999). 20. Torres-Rodriguez, L. M., Billon, M., Roget, A. & Bidan, G. A polypyrrole-biotin based biosensor: elaboration and characterization. Synth. Met. 102, 1328-1329 (1999). 21. Dupont-Filliard, A., Roget, A., Livache, T. & Billon, M. Reversible oligonucleotide immobilisation based on biotinylated polypyrrole film. Anal. Chim. Acta 449, 45-50 (2001). 22. Dupont-Filliard, A., Billon, M., Livache, T. & Guillerez, S. Biotin/avidin system for the generation of fully renewable DNA sensor based on biotinylated polypyrrole film. Anal. Chim. Acta (2004). 23. Bronfman, F. C., Tcherpakov, M., Jovin, T. M. & Fainzilber, M. Ligand-induced internalization of the p75 neurotrophin receptor: a slow route to the signaling endosome. J. of Neurosci. 23, 3209-3220 (2003). 24. Kalb, R. The protean actions of neurotrophins and their receptors on the life and death of neurons. Trends in Neurosci. 28, 5-11 (2005). 25. Counts, S. E., Nadeem, M., Wuu, J., Ginsberg, S. D., Saragovi, H. U. & Mufson, E. J. Reduction of cortical TrkA but not p75NTR protein in early-stage alzheimer's disease. Ann. of Neurol. 56, 520-531 (2004). 127 26. Lee, A. C., Yu, V. M., Lowe III, J. B., Brenner, M. J., Hunter, D. A., Mackinnon, S. E. & Sakiyama-Elbert, S. E. Controlled release of nerve growth factor enhances sciatic nerve regeneration. Exp. Neurol. 184, 295-303 (2003). 27. Micera, A., Lambiase, A., Aloe, L., Bonini, S., Levi-Schaffer, F. & Bonini, S. Nerve growth factor involvement in the visual system: implications in allergic and neurodegenerative disease. Cyto. and Gr. Fact. Rev 15, 411-417 (2004). 28. Greene, L. A. & Tishcler, A. S. Establishment of a noradrenergic clonal line of rat adrenal pheochromocytoma cells which respond to nerve growth factor. Proc. of the Nat. Acad. of Sci., USA 73, 2424-2428 (1976). 29. Howe, C. L. Depolarization of PC 12 cells induces neurite outgrowth and enhances nerve growth factor-induced neurite outgrowth in rats. Neurosci. Let. 351, 41-45 (2003). 30. Levi, A., Eldridge, J. D. & Paterson, B. M. Molecular cloning oof a gene sequence regulated by nerve growth factor. Science 229, 393-5 (1985). 31. Zelikin, A. N., Lynn, D., Farhadi, J., Martin, I., Shastri, V. & Langer, R. Erodible conducting polymers for potential biomedical applications. Ange. Chem. 41, 141144 (2002). 32. Sawhney, A. S., Pathak, C. P. & Hubbell, J. A. Bioerodible hydrogels based on photopolymerized (poly)ethylene glycol)-co-poly(alpha-hydroxy acid) diacrylate macromers. Macromolecules 26, 581-587 (1993). 33. Burdick, J. A., Mason, M. N., Hinman, A. D., Thorne, K. & Anseth, K. S. Delivery of osteoinductive growth factors from degradable PEG hydrogels 128 influences osteoblast differentiation and mineralization. Journal of Controlled Release 83, 53-63 (2002). 34. Oray, S., Majewska, A. & Sur, M. in Societyfor Neuroscience (New Orleans, LA, 2004). 35. Oray, S., Majewska, A. & Sur, M. Dendritic spine motility in visual cortex is regulated by brief monocular deprivation and extracellular degradation. Neuron (2004). 129 6. Future directions 6.1. PPy modification Devices made from modified PPy have the ability to interact with the surrounding environment through the delivery of charge, surface topography, morphology, and its ability to release molecules. Additionally, the interactions with neural cells enable PPy to serve as a cell scaffold that can be used as a possible neural prosthesis. The minimal neural tissue response to its presence coupled with efficient drug delivery and sensing, should facilitate new methods to treat trauma and stroke. The ability to create 3-D objects from PPy also allows for the fabrication of implants and nerve guides to enhance neuronal regeneration. Another option is to combine PPy with other polymers to create a completely polymeric bimodal system creating a unique drug delivery system. The conductive properties of PPy also allow for the possibility of external control of the polymer and its actions once it is implanted. 6.2. RF applications of PPy Because PPy is conductive, the ability to control the polymer remotely for sensing or delivery applications also exists. Development of a completely polymeric, biodegradable sensor will provide a new paradigm for in vivo sensing. Being able to pulse PPy externally also enables externally controlled drug delivery without the need for a complex telemetry and power system. One could envision a sensor or drug delivery device that utilized the conductive and bioerodible properties of PPy in a radio frequency (RF) driven inductance-capacitance (L-C) coil design. 130 For sensing application, PPy's conductive properties could be made sensitive to a molecule in the body (in the case of a prostate cancer sensor, prostate specific antigen or PSA). By sensing a change in the PPy coil's RF signature due to the presence of the molecule, the concentration of the molecule could be determined. The RF coils will be powered externally which eliminates the need for an internal power supply. Since there would be no metallic components, the coils could fully degrade after use. For drug delivery, the RF coil would be designed with a certain resonant frequency that when stimulated would deliver a specific molecule. 6.2.1. RF Coils Small coils that function as L-C resonators have been tested. Once the change in impedance of these coils is characterized, the L-C sensor can be developed. The L-C sandwich could be made through the use of standard microfabrication techniques. To start development of the RF system without the complications of the polymer system, standard microfabricated materials were first used - gold for the conductive layers and silicon dioxide as the insulator. Silicon wafers were insulated by thermally grown silicon nitride. Lift-off techniques were used to pattern evaporated gold to form the base coils. Next a silicon dioxide layer was thermally grown over the surface of the wafer and a reactive ion etch was used to remove unwanted silicon dioxide. Finally, a final layer of gold was laid down and patterned using the standard lift-off technique described earlier to complete the gold-silicon dioxide-gold coils (See Figure 6.1). 131 6.2.2. RF system These coils will be used to characterize the RF system. RF devices have been developed which sense changes in the capacitance 1-3. The RF system is composed of a high frequency sweep generator that reflects a signal onto a group of coils. Each coil creates an L-C circuit that has a characteristic resonant frequency. A second receiving RF coil collects the reflected signal from the coils, and a peak is seen at the resonant frequency through the use of a network analyzer. The peak will shift if a property of the coil changes. When the PPy device Figure 6.1. RF coils a) SEM of gold-silicon dioxide-gold coils produced using standard microfabrication techniques. b) Edge of coil showing two gold layers with silicon dioxide in between. is made sensitive to a protein marker of a disease, as in the case of PSA for prostate cancer, the resonance frequency will shift in the protein's presence and can be detected by a change in the reflected signal. 6.2.3. Polymeric coils After characterization of the RF system with the standard coils, bioerodible coils could be made using PPy as the conductor and a hydrogel as the insulator. The polymer coils can be made by plating the antibody-doped PPy and then spin coating a hydrogel onto the surface and cross-linking with UV light. Then an exact duplicate of the PPy coils will be aligned on top of the original coils, and the PPy will be released from the gold surfaces, remaining attached to the hydrogel. The hydrogel will then be cut into individual coil "sandwiches". 132 An alternative method to create a greater RF shift in the presence of PSA would be to modify the hydrogel used as the insulator to form the capacitor in the system. Peptide sequences targeted by PSA have been determined 4-8. These peptide sequences could be incorporated into a cleavable hydrogel matrix. When PSA begins to cleave the substrate, the gel would break down, and the deterioration of the insulator would be reflected as a shift in the resonant frequency of the coil. By injecting large numbers of the erodible coils into the prostate at several time points close together, the PSA levels can be monitored accurately without requiring an extensive procedure. The coils could be tested with known concentrations of purified, active PSA, then in vitro with a cell line that produces active PSA (i.e. LNCaP cells), and finally in vivo in animal models with a PSA secreting tumor that has been established in our lab. The coils could also serve as minature drug delivery systems that when stimulated by an RF signal release a pulse of drug to the surrounding tissue. By having an injectible system, the coils can be delivered directly to the site and external control of release can be achieved. Multiple types of coils with various resonant frequencies could be used to pulse different drugs with different RF signals. 6.3. PPy neural scaffold PPy can also serve as scaffold for neural cells to replace damaged tissue in stroke, spinal cord injury, or various neurodegenerative disorders. It could be used as a standalone implant similar to those developed in Chapter 3 with neural stems cells seeded on top. With cells cultured on the implant, the PPy could be placed in a region of necrotic 133 . Conductive polymer electrodes .....-.. ------......... Neural cells to be patterned by array Non-conductive polymer (ie. biorubber, hydrogel) Figure 6.2. A polymeric array for patterning of neural cells before implantation to foster neural regeneration tissue such as that caused by stroke to replace cells that have been loss. Because of its conductive properties and the ability to intricately pattern the polymer, PPy could also be electrodeposited on a polymeric substrate in the form of an array of electrodes. The neural cells could then be cultured on the substrate prior to implantation, and electrical stimulus through the PPy could prime the cells before insertion (See Figure 6.2). Neurons subjected to such stimulus should form stronger connections which could possibly provide a survival advantage to the stimulated cells. The cells, on the polymeric platform, could then be implanted. The PPy and substrate could enhance the ability of the implanted cells to integrate with the surrounding tissue through release of molecules, such as a neurotrophic factor, as they degrade, finally leaving only the native tissue and the implanted cells. 134 6.4. 1. References Akar, O., Akin, T. & Najafi, K. A wireless batch sealed absolute capacitive pressure sensor. Sensors and Actuators A 95, 29-38 (2001). 2. Husak, M. One-chip integrated resonance circuit with a capacitive pressure sensor.Journal of Micromechanicsand Microengineering7, 173-178(1997). 3. Liu, Y., Cui, T. & Varahramyan, K. All-polymer capacitor fabricated with inkjet printing technique. Solid-State Electronics 47, 1543-1548 (2003). 4. Yang, C. F., Porter, E. S., Boths, J., Kanyi, D., Hsieh, M. & Cooperman, B. S. Design of synthetic hexapeptide substrates for prostate-specific antigen usiong single-position minilibraries. Journal of Peptide Research 54, 444-448 (1999). 5. Wu, P., Leinonen, J., Koivunen, E., Lankinen, H. & Stenman, U.-H. Identification of novel prostate-specific antigen-binding peptides modulating its enzyme activity. European Journal of Biochemistry 267, 6212-6220 (2000). 6. Takayama, T. K., Carter, C. A. & Deng, T. Activation of prostate-specific antigen precursor (pro-PSA) by prostin, a novel human prostatic serine protease identified by degenerate PCR. Biochemistry 40, 1679-1687 (2001). 7. Niemela, P., Lovgren, J., Karp, M., Lilja, H. & Pettersson, K. Sensitive and specific enzymatic assay for the determination of precursor forms of prostatespecific antigen after an activation step. Clinical Chemistry 48, 1257-1264 (2002). 8. Coombs, G. S., Bergstrom, R. C., Pellequer, J.-L., Baker, S. I., Navre, M., Smith, M. M., Tainer, J. A., Madison, E. L. & Corey, D. R. Substrate specificity oof prostate-specific antigen (PSA). Chemistry and Biology 5, 475-488 (1998). 135 7. Appendix Table 1. Dissociated Cortical Cell Testing of PPylDopant Biocompatibility • • PPy and Dopant(s) Green - good biocompatibility defined as the formation of neural circuits (neurons, glia, and synapse formation) after 21 days Red - oor biocom atibilit defined as absent of cells or minimal lial resence Concentration PPy Concentration Concentration Dopant 1 Dopant 2 .2 M .2 M .2 M .2 M .2 M (2 mg/mL) = 14.320 uM (.2mg/mL) = 1.432 uM .2 M Deposition Temperature C 24 4 24 4 24 24 24 4 = .2M (0.02 mg/mL) .143-2 uM .2 M (2 mg/mL) = 14.320 uM .2M 24 .2M (.2mg/mL) = 1.432uM .2M 4 24 .2 M (0.02 mg/mL) = .143-2 uM .2M 4 24 4 .2 M (2mg/mL)=20uM 24 .2 M (.2mg/mL) = 2 uM 4 24 4 136 .2 M 24 (0.02 mg/mL) = .2 uM 4 .2 M (2mg/mL)=20uM .2M 24 .2 M (.2mg/mL) = 2 uM .2M 4 24 .2 M (0.02 mg/mL) = .2 uM .2M 4 24 4 .2 M .2M .2M (2mg/mL)=2000 uM 24 4 24 (.2mg/mL) = 200 uM 4 24 (0.02 mg/mL) = 20 uM 4 .2 M .2M .2M (2mg/mL)=2000 uM (.2mg/mL) = 200 uM (0.02 mg/mL) = 20 uM .2M 24 .2M 4 24 .2M 24 4 .2 M (2mg/mL) = 3.14 mM .2 M (.2 mg/mL)= .314 mM .2M (.02mg/mL)= .0314 mM .2M (1 mg/mL) = 3.14 mM 137 24 4 24 4 24 4 24 4 .2 M (2mg/mL) = 3.14 mM .2M 24 .2M (.2 mg/mL)= .314 mM .2M 4 24 .2 M (.02mg/mL)= .0314 mM .2M 4 24 4 .2 M (2mg/mL)= 1.98 mM .2 M (.2 mg/mL) = .198 mM .2 M (.02mg/mL) = .0198 mM 24 4 24 4 24 4 .2M (2mg/mL)= 1.98 mM .2M 24 .2M (.2 mg/mL) = .198 mM .2M 4 24 .2M (.02mg/mL) = .0198 mM .2M 4 24 4 .2 M (2mg/mL) = 133 uM .2 M (.2 mg/mL) = 13.3 uM 138 24 4 24 .2 M (.02mg/mL) = 1.33 uM 24 .2M (2mg/mL) = 24.38 mM 24 .2 M (.2mg/mL) = 2.438 mM .2 M (.02/mg/mL) .2438 mM 4 24 4 24 4 .2 M (2mg/mL) = 24.38 mM .2 M 24 .2 M (.2mg/mL) = 2.438 mM .2M 4 24 4 .2 M (2 mg/mL)= 133400 uM .2M 24 .2 M (.2 mg/mL) = 13.30-40 uM .2M 4 24 .2 M (.02mg/mL) = 1.33-4 uM .2M 4 4 .2M 100u 110ml 24 4 .2M (1 ug/ml) 24 .1m1/10ml 4 139 24 _: ===='2=M=====1<1 ug/ml).1 ml/1om'I=====,2=M==== 140 4 BIOGRAPHICAL INFORMATION PAUL M. GEORGE HOME: LAB: 45 CARLETON ST. E25-342 CAMBRIDGE, MA 02142 (617) 258-9489 E-MAIL: P(, )I , ( I. 1203 BOYLSTON ST. APT30 BOSTON, MA 02215 617-852-6114 :,1) U EDUCATION Tulane University Bachelor of Science in Engineering, Biomedical Engineering * Electrical Engineering Minor, Mathematics Minor · Summa Cum Laude with Departmental Honors New Orleans, LA 1999-2001 Johns Hopkins University Masters of Science in Engineering, Biomedical Engineering Baltimore, MD 1995-1999 2001-2005 Massachusetts Institute of Technology Boston, MA Ph.D., Medicaland ElectricalEngineering · -- ---- ---- Thesis Defense: July 15, 2005 '-- ------I--------I -------- 2001- August 2005 Massachusetts Institute of Technology Boston, MA PhD Thesis,Novel Polypyrrole Derivatives to Enhance Conductive PolymerTissue Interactions · · Develop polymeric based sensor and drug delivery devices Advised by Robert Langer, Sc.D. Spring, 2003 Massachusetts Institute of Technology TeachingAssistant * * Boston, MA 6.002 Circuits and Electronics - Taught weekly tutorials and labs Professor Paul Gray Johns Hopkins University 1999-2001 MSE Thesis,Microfabrication of Electrical and Electrochemical Baltimore, MD Sensors for Neural Encoding Designed microfabricated electrical and neurochemical sensors to study injury in rat hippocampal tissue slices * Advised by Nitish Thakor, Ph.D. * Summer 1999 University of New Orleans New Orleans, LA ResearchAssistant * Developed theoretical model of autoreceptor feedback of the dopamine neuron · Advised by Carmen Canavier, Ph.D. 1998-1999 Tulane University New Orleans, LA Senior Thesis,Computational Analysis of the Dopamine Neuron and Its Application to Parkinson's Disease · · Developed C++ code for theoretical model of dopamine neuron Advised by Carmen Canavier, Ph.D. 141 Summer 1998,97 Mayo Clinic Rochester, MN Summer Undergraduate Research Fellowship * Utilized virtual programming languages to create user interface with virtual reality workbench * Advised by Richard Robb, Ph.D. PUBLICATIONS. PATENTS, AND CONFERENCES P. George, D. LaVan, J. Burdick, C.Y. Chen, E. Liang, and R. Langer. ElectricalyControlled Drug Deliveryfrom a Biotin-DopedConductivePoypyrole. Advanced Materials, submitted. P. George, A. Lyckman, D. LaVan, A. Hegde, Y. Leung, R. Avasare, C. Testa, P. Alexander, R. Langer, M. Sur. Fabricationand biocompatibiliyofpo/pyrroleimplants suitablefor neuralprosthetics.Biomaterials, Vol. 26 (17), 3511-3519, 2005. P. George, D. LaVan, S. Chen, R. Langer. Electrodepositionof biotin-dopedpopyrrole on microfabricated electrodes.Poster. Material Research Society Spring meeting; 2005. P. Alexander, P. George, A. Nashat, R. Langer, D. LaVan, A. Lyckman, M. Sur, N. Wilson. ImplantableNeural Networks. US Provisional Patent 0492611-0523, Full Patent pending. D. LaVan, P. George, and R. Langer. Simple, Three-DimensionalMicrofabrication of Electrodeposited Structures. Angewandte Chemie International Edition, Vol. 42(11), 1262-1265; 2003. P. George, R. Langer, and D. Lavan. Methods and Usesfor Three-DimensionalMicrofabrication. US Provisional Patent 60452891, Full patent pending. P. George, J. Muthuswamy, J. Curie, N. Thakor, and M. Paranjape. Fabricationof ScreenPrinted Carbon ElectrodeArrays for SensingNeuronal Messengers.Biomedical Microdevices, Vol. 3(4), 307-313; 2001. N.V. Thakor, A. Bandyopadhyay, P. George, G. Mulliken, and T. Wong. Microfabricated NeurochemicalSensorsand IntegratedVLSI Interface for ImplantedSystems. Presentation. Annals of Biomedical Engineering, S-119, Vol.29, Oct-2001. M. Meyer, P. George, A. Bandyopadhyay, J. Muthuswamy, and N. Thakor. A Microfabricated Drug Delivery and ElectrochemicalSensing Devicefor Neural Recordings.Presentation. World Congress on Medical Physics and Biomedical Engineering, 2000. N. Thakor, Y. Tsai, M. Meyer, A. Bandyopadhyay, and P. George. "Medical Microsystems" in Medical Diagnostic Techniques and Procedures, M. Singh et. al eds., Narosa, New Delhi, 2000. 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