Growing the Lean Community An LAI Plenary Conference Aerospace Employment and Skills: Past Performance and Future Projections April 11, 2001 Presented By: Rob Scott Economic Policy Institute Research Sponsored (Jointly) By Labor Aerospace Research Agenda Lean Aerospace Initiative Background Ø Industry has lost more than 500,000 jobs since 1990 Ø Causes: Defense Collapse (87-93), huge surge in output per worker Ø Output per worker rises because of productivity growth and outsourcing 2 - Team Initials/Presenter - 041001 © 2001 Massachusetts Institute of Technology web.mit.edu/lean Lean Aerospace Initiative MAJOR FUTURE THREATS TO US OUTPUT AND EMPLOYMENT Ø Airbus Ø Growth in Outsourcing Ø Declining Defense Spending 3 - Team Initials/Presenter - 041001 © 2001 Massachusetts Institute of Technology web.mit.edu/lean Lean Aerospace Initiative OUTPUT AND EMPLOYMENT IN THE US Ø Declining US Sales for the Past Decade Ø US Sales and Employment are Closely Related 4 - Team Initials/Presenter - 041001 © 2001 Massachusetts Institute of Technology web.mit.edu/lean Lean Aerospace Initiative U.S. Aerospace Sales 19872001 Figure 1 US Aerospace Sales 1987 - 2001 140,000 Total, including missles, space, parts & services millions of constant, 1987 dollars 120,000 100,000 80,000 60,000 Civil aircraft 40,000 Military aircraft 20,000 0 1987 1989 1991 5 - Team Initials/Presenter - 041001 © 2001 Massachusetts Institute of Technology 1993 1995 1997 1999 2001e web.mit.edu/lean Lean Aerospace Initiative U.S. Aerospace Employment and Sales 1987-2000 Figure 2 U.S. Aerospace Employment and Sales 1987 - 2000 1400 130 thousands of jobs 110 Total Sales 1200 100 1100 90 1000 80 Employment 900 70 800 billions of constant, 1987 dollars 120 1300 60 700 50 1987 1988 1989 1990 1991 1992 6 - Team Initials/Presenter - 041001 © 2001 Massachusetts Institute of Technology 1993 1994 1995 1996 1997 1998 1999 2000p web.mit.edu/lean Lean Aerospace Initiative THE EUROPEAN THREAT Ø Rising Aerospace Employment and Sales in the EU 7 - Team Initials/Presenter - 041001 © 2001 Massachusetts Institute of Technology web.mit.edu/lean Lean Aerospace Initiative EU Aerospace Employment and Sales 1980-1999 Figure 3 EU Aerospace Employment and Sales 1980 - 1999 70 600 Total Sales 65 Employment (thousands) 60 500 55 450 50 45 400 40 Employment billions of constant 1999 euros 550 350 35 300 30 1980 1982 1984 1986 1988 8 - Team Initials/Presenter - 041001 © 2001 Massachusetts Institute of Technology 1990 1992 1994 1996 1998 web.mit.edu/lean Lean Aerospace Initiative INTERNATIONAL OUTSOURCING Ø Overall trade balance has increased until recently Ø There are also indicators of rising foreign content of domestic aircraft. 9 - Team Initials/Presenter - 041001 © 2001 Massachusetts Institute of Technology web.mit.edu/lean U.S. Engines and Parts Imports as a Share of Total Aircraft Sales, 19812000 Lean Aerospace Initiative Figure 4 U.S. engines and parts imports as a share of total aircraft sales, 1981-2000 Share of U.S. Aircraft Sales (Percent) 20 18 16 14 12 10 8 6 4 1981 1983 1985 1987 10 - Team Initials/Presenter - 041001 © 2001 Massachusetts Institute of Technology 1989 1991 Year 1993 1995 1997 1999 web.mit.edu/lean Lean Aerospace Initiative IMPLICATIONS FOR U.S. AEROSPACE EMPLOYMENT Ø Major threats include: ØInternational Outsourcing ØAirbus ØProductivity Growth ØDeclining Defense Demand 11 - Team Initials/Presenter - 041001 © 2001 Massachusetts Institute of Technology web.mit.edu/lean U.S. AIRCRAFT EMPLOYMENT FORECAST, 2000-10 Lean Aerospace Initiative Figure 5 U.S. Aircraft Employment Forecast, 2000-10 700 E m o y m p le n t Chang2e0,001-0 (thousands) 600 hw o G tr tu pO tudR ip a 500 +146 Cn o S o n ah n seta,r 400 icruostu O ng 300 - 109 CuerT nertnd 200 - 262 100 1986 1989 1992 1995 B n 2 M O o 0 b g o e 0 aik lsu eart 1998 2001 2004 2007 2010 n gico u rso u t lo n aitn aren ti n o ,erh as n tato n sc , laT e g nicru ostu o lan oitanretni htw i ,erahsg ni l laf , laeT 12 - Team Initials/Presenter - 041001 © 2001 Massachusetts Institute of Technology web.mit.edu/lean Lean Aerospace Initiative FORECAST RESULTS Ø Low Growth Scenario: 262,000 jobs lost Ø Falling U.S. Share of World Market: 41.5% Ø Productivity Growth: 34.6% Ø Falling Demand: 12.4% Ø Rising Share of Imported Parts and Engines: 11.5% Key Assumptions and Sources: • Teal Group, “World Aircraft Overview, 1999”, World Military & Civil Aircraft Briefing. Charts: “Aircraft Production, Civil and Military” and “The Big Aircraft Builders” • Boeing, “World demand for commercial airplanes,” Current Market Outlook, 2000. • All demand forecasts scaled up to equal total Aircraft, Engines and Parts Sales, as reported in Aerospace Industries Association, 2000 Year-End Review and Forecast. • Direct employment losses estimated using the Bureau of Labor Statistics “Employment Requirements Table, 1998.” Two percent annual productivity growth from 1999 through 2010 assumed in all scenarios. 13 - Team Initials/Presenter - 041001 © 2001 Massachusetts Institute of Technology web.mit.edu/lean Lean Aerospace Initiative SKILLS STRUCTURE OF THE US AEROSPACE INDUSTRY Ø Skilled production, professional specialty, and technician jobs predominate Ø Earnings are substantially higher than in most other manufacturing industries 14 - Team Initials/Presenter - 041001 © 2001 Massachusetts Institute of Technology web.mit.edu/lean Lean Aerospace Initiative Aerospace Employment by Occupation Table 1 Employment of wage and salary workers in aerospace manufacturing by occupation, 1998 (Employment in thousands) All occupations Precision production, craft and repair Machinists Inspectors, testers, and graders, precision Blue-collar worker supervisors Aircraft mechanics and service technicians Aircraft assemblers, precision Electrical and electronic equipment assemblers Professional specialty Executive, administrative, and managerial Operators, fabricators, and laborers Administrative support, including clerical Technicians and related Service All other occupations Number 615 174 29 25 22 19 16 11 137 112 87 54 40 8 4 Percent 100 28.2 4.7 4 3.6 3.1 2.7 1.8 22.3 18.1 14.2 8.9 6.4 1.3 0.6 Source: Bureau of Labor Statistics, Career Guide to Industries, Aerospace Manufacturing, http://stats.bls.gov/oco/cg/cgs006.htm 15 - Team Initials/Presenter - 041001 © 2001 Massachusetts Institute of Technology web.mit.edu/lean Lean Aerospace Initiative CHANGING DEFENSE PRIORITIES Ø Implications for Aerospace employment: ØProcurement freeze and shift from aircraft to Strategic Defense Initiative has significant implications for the industry skills mix 16 - Team Initials/Presenter - 041001 © 2001 Massachusetts Institute of Technology web.mit.edu/lean Lean Aerospace Initiative Skills Comparison Across Aerospace Sectors Fg iure6 SelectedAerospaceIndustrySkils,1998 35.0 30.6 30.0 29.4 Share (percent) 25.0 20.0 15.0 10.0 14.9 13.3 15.7 13.7 7.6 5.3 5.0 1.2 7.2 1.6 6.8 3.0 6.2 5.9 2.8 5.9 3.9 P re ci s. pr od .& re O pe pa ra ir to E rs C ng om ,f a in bs pu ee ., te rs M & r, ac la m hi bo at ne h. re rs & se op tte er rs at ,o s. ps re . M an s. et d al te w nd or M er ke ec s rs ha ,p ni Te re cs ch ci , si ni in on ci s ta an ll. s ,& & H re r el an pa . d oc ir w cu or pa ke tio rs ns ,a s se A ss .& em fa bl bs er . s, pr ec is io n 0.0 Source E :P a IndBLSEmp o lymen O tu o ltok Arc ira & tfPas rt 17 - Team Initials/Presenter - 041001 © 2001 Massachusetts Institute of Technology e S s M ,l& p P s a ic a te irc f web.mit.edu/lean