Some Basic Definitions Design & Analysis of Experiments 8E 2012 Montgomery 1 Chapter 5 A Design & Analysis of Experiments 8E 2012 Montgomery y A y A 40 52 20 30 21 2 2 30 52 20 40 11 B yB yB 2 2 52 20 30 40 AB 1 2 2 3 Definition of a factor effect: The change in the mean response when the factor is changed from low to high Chapter 5 Chapter 5 Design & Analysis of Experiments 8E 2012 Montgomery y A y A 50 12 20 40 1 2 2 40 12 20 50 9 B yB yB 2 2 12 20 40 50 29 AB 2 2 A The Case of Interaction: Design & Analysis of Experiments 8E 2012 Montgomery 4 2 Text reference, Chapter 5 General principles of factorial experiments The two-factor factorial with fixed effects The ANOVA for factorials Extensions to more than two factors Quantitative and qualitative factors – response curves and surfaces Chapter 5 • • • • • • Design of Engineering Experiments – Introduction to Factorials E 0 E1 x1 E 2 x2 E12 x1 x2 H Design & Analysis of Experiments 8E 2012 Montgomery What effects do material type & temperature have on life? Chapter 5 Design & Analysis of Experiments 8E 2012 Montgomery 2. Is there a choice of material that would give long life regardless of temperature (a robust product)? 1. A = Material type; B = Temperature (A quantitative variable) Example 5.1 The Battery Life Experiment Text reference pg. 187 Chapter 5 The least squares fit is yˆ 35.5 10.5 x1 5.5 x2 0.5 x1 x2 # 35.5 10.5 x1 5.5 x2 y 7 5 Regression Model & The Associated Response Surface 35.5 10.5 x1 5.5 x2 8 x1 x2 The General Two-Factor Factorial Experiment Design & Analysis of Experiments 8E 2012 Montgomery Chapter 5 Design & Analysis of Experiments 8E 2012 Montgomery This is a completely randomized design a levels of factor A; b levels of factor B; n replicates Chapter 5 Interaction is actually a form of curvature yˆ Suppose that we add an interaction term to the model: 8 6 The Effect of Interaction on the Response Surface Design & Analysis of Experiments 8E 2012 Montgomery Chapter 5 Design & Analysis of Experiments 8E 2012 Montgomery Text gives details of manual computing (ugh!) – see pp. 192 JMP and Design-Expert will perform the computations ANOVA Table – Fixed Effects Case Chapter 5 11 9 Other models (means model, regression models) can be useful yijk ­ i 1, 2,..., a ° P W i E j (WE )ij H ijk ® j 1, 2,..., b °k 1, 2,..., n ¯ Statistical (effects) model: b n b j 1 b a b n SS A SS B SS AB SS E i 1 j 1 i 1 j 1 k 1 Chapter 5 Chapter 5 Design & Analysis of Experiments 8E 2012 Montgomery Design & Analysis of Experiments 8E 2012 Montgomery 12 10 n¦¦ ( yij . yi.. y. j . y... ) 2 ¦¦¦ ( yijk yij . ) 2 a i 1 a bn¦ ( yi.. y... ) 2 an¦ ( y. j . y... ) 2 df breakdown: abn 1 a 1 b 1 (a 1)(b 1) ab(n 1) SST i 1 j 1 k 1 ¦¦¦ ( yijk y... )2 a Extension of the ANOVA to Factorials (Fixed Effects Case) – pg. 189 Chapter 5 Chapter 5 Design & Analysis of Experiments 8E 2012 Montgomery Residual Analysis – Example 5.1 Design & Analysis of Experiments 8E 2012 Montgomery Design-Expert Output – Example 5.1 15 13 Chapter 5 Chapter 5 Design & Analysis of Experiments 8E 2012 Montgomery Residual Analysis – Example 5.1 Design & Analysis of Experiments 8E 2012 Montgomery JMP output – Example 5.1 16 14 15 B : T e m p e ra tu re 70 A : M a te ria l Inte ra c tio n G ra p h Design & Analysis of Experiments 8E 2012 Montgomery 20 62 104 146 188 125 2 2 2 Chapter 5 Candidate model terms from DesignExpert: Intercept A B B2 AB B3 AB2 Design & Analysis of Experiments 8E 2012 Montgomery B3 = Cubic effect of Temperature (Aliased) AB2 = Material type - TempQuad AB = Material type – TempLinear B2 = Quadratic effect of Temperature B = Linear effect of Temperature A = Material type Quantitative and Qualitative Factors Chapter 5 A1 A1 A2 A2 A3 A3 X = B: Temperature Y = A: Material Life DESIGN-EXPERT Plot Interaction Plot L i fe 19 17 Design & Analysis of Experiments 8E 2012 Montgomery Chapter 5 Design & Analysis of Experiments 8E 2012 Montgomery Quantitative and Qualitative Factors Chapter 5 20 18 • The basic ANOVA procedure treats every factor as if it were qualitative • Sometimes an experiment will involve both quantitative and qualitative factors, such as in Example 5.1 • This can be accounted for in the analysis to produce regression models for the quantitative factors at each level (or combination of levels) of the qualitative factors • These response curves and/or response surfaces are often a considerable aid in practical interpretation of the results Quantitative and Qualitative Factors Design & Analysis of Experiments 8E 2012 Montgomery Design & Analysis of Experiments 8E 2012 Montgomery Chapter 5 Chapter 5 23 21 Regression Model Summary of Results Chapter 5 Chapter 5 Design & Analysis of Experiments 8E 2012 Montgomery Design & Analysis of Experiments 8E 2012 Montgomery 24 22 Regression Model Summary of Results Design & Analysis of Experiments 8E 2012 Montgomery Design & Analysis of Experiments 8E 2012 Montgomery Chapter 5 Chapter 5 27 25 Chapter 5 Chapter 5 Design & Analysis of Experiments 8E 2012 Montgomery Design & Analysis of Experiments 8E 2012 Montgomery 28 26 SS ABC SS ABK SS E SS A SS B SS AB SS AC Chapter 5 Design & Analysis of Experiments 8E 2012 Montgomery 29 • Complete three-factor example in text, Example 5.5 SST • Basic procedure is similar to the two-factor case; all abc…kn treatment combinations are run in random order • ANOVA identity is also similar: Factorials with More Than Two Factors