POWER PROTECTION
1SRZHU™836
INSTALLATION MANUAL
30-130 kVA, 60 Hz
Single Module Systems
1+1 Redundant Systems
The following WARNING applies to battery cabinets supplied with UPS sysems:
INTERNAL BATTERY STRAPPING MUST BE VERIFIED BY MANUFACTURER
PRIOR TO MOVING A BATTERY CABINET FROM ITS INITIAL INSTALLATION
LOCATION.
Battery cabinets contain non-spillable batteries.
Keep units upright.
Do not stack.
Do not tilt.
Failure to heed this warning could result in smoke, fire or electric hazard. Call
1-800-LIEBERT prior to moving battery cabinets from their initial installation
location.
BEFORE YOU CALL...
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IMPORTANT SAFETY INSTRUCTIONS
Save These Instructions.
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Table of Contents
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Table 2
Table 3
Power Wiring Terminals - Factory Supplied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
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1
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Installation Considerations
3
3.0
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Front view, Npower UPS module on pallet
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Top view, Npower UPS module on pallet
FORK LOCATIONS
Unloading and Handling
5
4.0
INSPECTIONS
4.1
External Inspections
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Battery Installation
Battery Safety Precautions in French Per CSA Requirements
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22
Wiring Considerations
8.1
Power Wiring
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Wiring Considerations
23
8.2
Control Wiring
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24
Wiring Considerations
8.3
Battery Wiring
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Wiring Considerations
25
9.0
WIRING CONNECTIONS
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DC power cables (and ground) from Battery Cabinet to UPS Module, and between Battery Cabinets.
26
Wiring Connections
Observe polarity. DC power cables should be installed in matched pairs (positive and negative).
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27
10.0 WIRING INSPECTION
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Table 1
Power Wiring Terminals - Factory Supplied
UPS Module Rating
Connection Type
30-130 kVA
Bus bars. See Outline Drawings for dimensions.
Use 75°C copper wire. Select wire size based on the ampacities in Table 310-16 (see Table 3 of this
manual) and associated notes of the National Electrical Code (NFPA 70).
Use commercially available solderless lugs for the wire size required for your application. Connect wire to
the lug using tools and procedures specified by the lug manufacturer.
Table 2
Torque Specifications
Nut and Bolt Combinations
Grade 2
Standard
Bolt Shaft Size
Electrical Connections
with Belleville Washers
Lb-in
N-m
N-m
1/4
53
6.0
46
5.2
5/16
107
12
60
6.8
3/8
192
22
95
11
1/2
428
48
256
29
Circuit Breakers With Compression Lugs (For Power Wiring)
Cable Size or Range
Lb-in
N-m
#6 - #4
100
11
#3 - #1
125
14
1/0 - 2/0
150
17
3/0 - 200 MCM
200
23
250 - 400 MCM
250
28
500 - 700 MCM
300
34
Terminal Block Compression Lugs (For Control Wiring)
AWG Wire Size or Range
Lb-in
N-m
#22 - #14
3.5 to 5.3
0.4 to 0.6
Use the values in this table unless the equipment is labeled with a
different torque value.
28
Lb-in
Wiring Inspection
Table 3
Table 310-16
Allowable Ampacities of Insulated Conductors Rated 0-2000 Volts, 60° to 90°C (140° to 194°F)1
Not More than Three Conductors in Raceway or Cable or Earth (Directly Buried), based on Ambient Temperature of 30° (86°F)
Size
AWG
kcmil
Temperature Rating of Conductor. See Table 310-13.
Size
60°C
(140°F)
75°C
(167°F)
90°C
(194°F)
60°C
(140°F)
75°C
(167°F)
90°C
(194°F)
Types
TW*
UF*
Types
FEPW*,
RH, RHW*,
THHW*,
THW*,
THWN*,
XHHW*,
USE*, ZW*
Types
TBS, SA, SIS
FEP*, FEPB*, MI,
RHH*, RHW-2,
THHN*, THHW*,
THW-2, THWN-2,
USE-2, XHH, XHHW*
XHHW-2, ZW-2
Types
TW*
UF*
Types
RH*, RHW*,
THHW*,
THW*,
THWN*,
XHHW*,
USE*
Types
TBS, SA, SIS,
THHN*, THHW*,
THW-2, THWN-2,
RHH*, RHW-2,
USE-2,
XHH, XHHW*,
XHHW-2, ZW-2
Copper
AWG
kcmil
Aluminum or Copper-Clad Aluminum
18
16
14
12
10
8
.......
.......
20†
25†
30
40
.......
.......
20†
25†
35†
50
14
18
25†
30†
40†
55
.......
.......
.......
20†
25
30
.......
.......
.......
20†
30†
40
.......
.......
.......
25†
35†
45
.......
.......
.......
12
10
8
6
4
3
2
1
55
70
85
95
110
65
85
100
115
130
75
95
110
130
150
40
55
65
75
85
50
65
75
90
100
60
75
85
100
115
6
4
3
2
1
1/0
2/0
3/0
4/0
125
145
165
195
150
175
200
230
170
195
225
260
100
115
130
150
120
135
155
180
135
150
175
205
1/0
2/0
3/0
4/0
250
300
350
400
500
215
240
260
280
320
255
285
310
335
380
290
320
350
380
430
170
190
210
225
260
205
230
250
270
310
230
255
280
305
350
250
300
350
400
500
600
700
750
800
900
355
385
400
410
435
420
460
475
490
520
475
520
535
555
585
285
310
320
330
355
340
375
385
395
425
385
420
435
450
480
600
700
750
800
900
1000
1250
1500
1750
2000
455
495
520
545
560
545
590
625
650
665
615
665
705
735
750
375
405
435
455
470
445
485
520
545
560
500
545
585
615
630
1000
1250
1500
1750
2000
Correction Factors
Ambient
Temp °C
21-25
26-30
31-35
36-40
41-45
46-50
51-55
56-60
61-70
71-80
For ambient temperatures other than 30°C (86°F), multiply the allowable ampacities shown
above by the appropriate factor shown below.
Ambient
Temp °F
1.08
1.00
.91
.82
.71
.58
.41
.......
.......
.......
70-77
78-86
87-95
96-104
105-113
114-122
123-131
132-140
141-158
159-176
1.05
1.00
.94
.88
.82
.75
.67
.58
.33
.......
1.04
1.00
.96
.91
.87
.82
.76
.71
.58
.41
1.08
1.00
.91
.82
.71
.58
.41
.......
.......
.......
1.05
1.00
.94
.88
.82
.75
.67
.58
.33
.......
1.04
1.00
.96
.91
.87
.82
.76
.71
.58
.41
* Unless otherwise specifically permitted elsewhere in this Code, the overcurrent protection for conductor types marked with an
asterisk (*) shall not exceed 15 amperes for No. 14, 20 amperes for No. 12, and 30 amperes for No. 10 copper; or 15 amperes for
No.12 and 25 amperes for No. 10 aluminum and copper-clad aluminum after any correction factors for ambient temperature and
number of conductors have been applied.
1
Reprinted with permission from NEC 1999, NFPA 70, the National Electrical Code®, Copyright 1998, National Fire Protection
Association, Quincy, MA 02269. This reprinted material is not the complete and official position of the National Fire Protection
Association, on the referenced subject which is represented only by the standard in its entirety.
Wiring Inspection
29
11.0 INSTALLATION DRAWINGS
Figure 11 Outline Drawing, 30-50 kVA UPS
30
Installation Drawings
Figure 12 Outline Drawing, 65-80 kVA UPS
Installation Drawings
31
Figure 13 Outline Drawing, 100-130 kVA UPS
32
Installation Drawings
Installation Drawings
REF. DWG.
DRAWN BY
V CARMONA
CHK BY
BIB
BOARD
ACCESS
TOP VIEW
FRONT VIEW
WITH DOOR
CENTER
GRAVITY
OUTLINE DRAWING
25" BATTERY CABINET
NPOWER
SUPPORT TRAY &
SUPPORT BRACKET
(SEE NOTE 15)
DC BUS BARS
1/22/03
DATE
UBC11001
FILE NAME: Batts\UBC11001-03
3
REV. NO.
DWG. NO.
SIDE VIEW
WITH COVER REMOVED
CENTER
GRAVITY
DETAIL A
2.72
LEVELER
DETAIL FOR DC BUS BARS
15. "BEFORE SLIDING OUT BATTERIES ON BATTERY TRAY"
POSITION SUPPORT TRAY AND ATTACH TO CABINET. THEN
SECURE (2) SUPPORT BRACKETS TO THE SUPPORT TRAY
AND TO THE CABINET. REFER TO THE APPROPRIATE
USERS MANUAL FOR FURTHER DESCRIPTION & DETAILS.
14. REFER TO DETAIL A FOR DIMENSION TO FRAME
WITH SIDE PANEL REMOVED. SIDE PANELS ARE
REMOVED BETWEEN ADJACENT UNITS WHICH ARE
BOLTED TOGETHER.
13. EACH MOUNTING LOCATION IS SUPPORTED
BY (2) 10 GA. (.135") GALVANIZED STEEL. THE
THREADED 12MM INSERT IS APPROX. 3/4" DEEP.
MOUNTING BOLTS MUST BE THREADED INTO UNIT
MOUNTING HOLES FROM UNDERNEATH UNIT BASE.
12. THREADED MOUNTING HOLES USED FOR SEISMIC
ANCHORING OR FLOORSTAND. NOTE, IF FLOORSTAND
IS USED THE WEIGHT OF THE UNIT MUST BE
SUPPORTED UNDER ALL CASTERS.
11. APPROX WEIGHT OF CABINET IS 1500 TO 3000 LBS.
10. UNIT BOTTOM IS STRUCTURALLY ADEQUATE FOR
FORKLIFT HANDLING.
9. COLOR - IBM OFF WHITE.
8. RECOMMENDED OPERATING TEMPERATURE RANGE:
68°F-77°F (20°C-25°C).
7. ALL WIRING IS TO BE IN ACCORDANCE WITH
NATIONAL AND LOCAL ELECTRICAL CODES.
6. ALUMINUM AND COPPER CLAD ALUMINUM CABLES ARE
NOT RECOMMENDED.
5. CONTROL WIRING AND POWER WIRING MUST BE RUN
IN SEPARATE CONDUIT.
4. EXTERIOR CABLE ENTRY AVAILABLE THROUGH
REMOVABLE TOP ACCESS PLATES. REMOVE, PUNCH
TO SUIT CONDUIT SIZE, AND REPLACE.
3. KEEP CABINET WITHIN 15° OF VERTICAL WHILE
HANDLING.
2. MIN CLEARANCE 36 INCHES IN FRONT, 12 INCHES
AT TOP FOR AIR EXHAUST.
1. ALL DIMENSIONS ARE IN INCHES.
NOTES:
1050 DEARBORN DRIVE,
COLUMBUS, OHIO 43229
CONTROL AND
POWER WIRE
SIDE ACCESS
APPROX AREA
4.6 x 2.2
(BOTH SIDES)
REAR OF UNIT SHOWN
WITHOUT SIDE PANEL
12mm DIA. THREADED
MOUNTING HOLE (4) TYP.
(SEE NOTES 12 & 13)
(SEE DETAIL A)
12MM THREADED
MOUNTING HOLE
CASTER
CENTERS
CIRCUIT
BREAKER
NOTE:
(10)TRAY SHOWN.
(8) TRAY FOR FR200 BATTERY
ASSY AND SMALLER
BATTERIES
DC BUS BARS
MOTOR
OPERATOR
OPTIONAL
BOTTOM VIEW
12MM CENTERS
FRONT
CASTER CENTERS
CIRCUIT
BREAKER
12MM
CENTERS
FRONT VIEW
WITH DOOR AND
BARRIER REMOVED
CONDUIT ENTRY
6.5 x 6.0
TOP ONLY
2 PLACES
MAX DOOR SWING 120°
BATTERY SERVICE ACCESS
Figure 14 Outline Drawing, Battery Power Pack, 25-Inch Cabinet
33
34
Installation Drawings
REF. DWG.
DRAWN BY
V CARMONA
CHK BY
TOP VIEW
FRONT VIEW
CENTER
GRAVITY
BATTERIES
12MM
CENTERS
OUTLINE DRAWING
49" BATTERY CABINET
NPOWER
CENTER
GRAVITY
1/22/03
DATE
UBC11003
FILE NAME: Batts\UBC11003-03
3
REV. NO.
DWG. NO.
SIDE VIEW
WITH COVER REMOVED
SUPPORT TRAY &
SUPPORT BRACKET
(SEE NOTE 15)
BUS BARS
CIRCUIT
BREAKER
LEVELER
DETAIL FOR DC BUS BARS
15. "BEFORE SLIDING OUT BATTERIES ON BATTERY TRAY"
POSITION SUPPORT TRAY AND ATTACH TO CABINET. THEN
SECURE (2) SUPPORT BRACKETS TO THE SUPPORT TRAY
AND TO THE CABINET. REFER TO THE APPROPRIATE LIEBERT
USERS MANUAL FOR FURTHER DESCRIPTION & DETAILS.
14. REFER TO DETAIL A FOR DIMENSION TO FRAME
WITH SIDE PANEL REMOVED. SIDE PANELS ARE
REMOVED BETWEEN ADJACENT UNITS WHICH ARE
BOLTED TOGETHER.
13. EACH MOUNTING LOCATION IS SUPPORTED
BY (2) 10 GA. (.135") GALVANIZED STEEL. THE
THREADED 12MM INSERT IS APPROX. 3/4" DEEP.
MOUNTING BOLTS MUST BE THREADED INTO UNIT
MOUNTING HOLES FROM UNDERNEATH UNIT BASE.
12. THREADED MOUNTING HOLES USED FOR SEISMIC
ANCHORING OR FLOORSTAND. NOTE, IF FLOORSTAND
IS USED THE WEIGHT OF THE UNIT MUST BE
SUPPORTED UNDER ALL CASTERS.
11. APPROX WEIGHT OF CABINET IS 3500 TO 5100 LBS.
10. UNIT BOTTOM IS STRUCTURALLY ADEQUATE FOR
FORKLIFT HANDLING.
9. COLOR - IBM OFF WHITE.
8. RECOMMENDED OPERATING TEMPERATURE RANGE:
68°F-77°F (20°C-25°C).
7. ALL WIRING IS TO BE IN ACCORDANCE WITH
NATIONAL AND LOCAL ELECTRICAL CODES.
6. ALUMINUM AND COPPER CLAD ALUMINUM CABLES ARE
NOT RECOMMENDED.
5. CONTROL WIRING AND POWER WIRING MUST BE RUN
IN SEPARATE CONDUIT.
4. EXTERIOR CABLE ENTRY AVAILABLE THROUGH
REMOVABLE TOP AND BOTTOM ACCESS PLATES. REMOVE,
PUNCH TO SUIT CONDUIT SIZE, AND REPLACE.
3. KEEP CABINET WITHIN 15° OF VERTICAL WHILE
HANDLING.
2. MIN CLEARANCE 36 INCHES IN FRONT, 12 INCHES
AT TOP FOR AIR EXHAUST.
1. ALL DIMENSIONS ARE IN INCHES.
NOTES:
1050 DEARBORN DRIVE,
COLUMBUS, OHIO 43229
CONTROL AND
POWER WIRE
SIDE ACCESS
APPROX AREA
4.56 x 2.25
(BOTH SIDES)
DETAIL A
REAR OF UNIT SHOWN
WITHOUT SIDE PANEL
2.72
12mm DIA. THREADED
MOUNTING HOLE (6) TYP.
(SEE NOTES 12 & 13)
(SEE DETAIL A)
CASTER
CENTERS
12MM THREADED
MOUNTING HOLE
MOTOR
OPERATOR
OPTIONAL
CIRCUIT
BREAKER
BOTTOM VIEW
12MM CENTERS
FRONT
CASTER CENTERS
FRONT VIEW
WITH DOORS REMOVED
DC BUS BARS
CONDUIT ENTRY
5.5 X 11.0
TOP AND BOTTOM
MAX DOOR SWING 120°- LIFT OFF DOORS
AIR EXHAUST
CUTOUT
6 PLACES
Figure 15 Outline Drawing, Battery Power Pack, 49-Inch Cabinet
Figure 16 Outline Drawing, Maintenance Bypass Cabinet, “L” Configuration
Installation Drawings
35
Figure 17 Outline Drawing, Maintenance Bypass Cabinet, “N” Configuration
36
Installation Drawings
Figure 18 Outline Drawing, Maintenance Bypass Cabinet, “P” Configuration
Installation Drawings
37
Figure 19 Outline Drawing, Maintenance Bypass Cabinet, “Q” Configuration
38
Installation Drawings
Figure 20 Outline Drawing, Slimline Distribution Cabinet, Top Cable Exit, Panelboards Only
Installation Drawings
39
Figure 21 Outline Drawing, Slimline Distribution Cabinet, Bottom Cable Exit, Panelboards Only
40
Installation Drawings
Figure 22 Outline Drawing, Slimline Distribution Cabinet, with Panelboard and Subfeed Breakers
Installation Drawings
41
Figure 23 Outline Drawing, Slimline Distribution Cabinet, with 100-250A Subfeed Breakers Only
42
Installation Drawings
Figure 24 Outline Drawing, Slimline Distribution Cabinet, with 300-400A Subfeed Breakers Only
Installation Drawings
43
44
Installation Drawings
REF. DWG.
DRAWN BY
M MIERSEN
CHK BY
OUTLINE DRAWING
NPOWER 1+1
SYSTEM PARALLELING PANELBOARD
CONFIGURATION "N", COMMON INFORMATION
6/17/03
DATE
U3711007
1050 DEARBORN DRIVE,
COLUMBUS, OHIO 43229
FILE NAME: I/APPL/NPOWER/DRAWINGS/OUTLINES/1+1SPC/U3711007/(C)
REV. NO.
DWG. NO.
Figure 25 Specifications Table, 1+1 Paralleling Panelboard Configuration “N”
Installation Drawings
REF. DWG.
DRAWN BY
M MIERSEN
CHK BY
RIGHT SIDE VIEW
OUTLINE DRAWING
NPOWER 1+1
SYSTEM PARALLELING PANELBOARD
CONFIGURATION "N", SIZE "A"
PANELBOARD ENDWALL
FRONT VIEW WITH DOOR OPEN
AND ACCENT REMOVED
6/17/03
DATE
U3711008
9. REFERENCE COMMON INFORMATION DRAWING #U3711007
FOR ADDITIONAL PANELBOARD DETAILS.
8. LUG SIZE RANGES ARE BASED ON COPPER CONDUCTORS.
ALUMINUM AND COPPER-CLAD ALUMINUM CONDUCTORS ARE
NOT RECOMMENDED.
7. OVERCURRENT PROTECTIVE DEVICES ARE AUTOMATIC
MOLDED CASE CIRCUIT BREAKERS.
6. COPPER BUSSING IS STANDARD.
5. FRONT ACCESS ONLY REQUIRED PER NEC ARTICLE 110-16.
TOP OR BOTTOM CABLE ENTRY/EXIT.
4. NEMA-1 PANELBOARD CONSTRUCTED FOR WALL-MOUNTING
ONLY.
3. PANELBOARD EXTERIOR IS CODE GAUGE GALVANIZED
STEEL. BOTH ENDWALLS ARE BLANK. ANSI 49 GRAY BAKED
ENAMEL FINISH. LOCK IS FLUSH MOUNTED.
2. ALL WIRING IS TO BE IN ACCORDANCE WITH NATIONAL AND
LOCAL ELECTRIC CODES.
1. SIZE "A" SYSTEM PARALLELING PANELBOARDS MEET THE
APPLICABLE REQUIREMENTS OF UL AND CSA.
NOTES:
1050 DEARBORN DRIVE,
COLUMBUS, OHIO 43229
FILE NAME: I/APPL/NPOWER/DRAWINGS/OUTLINES/1+1SPC/U3711008/(C)
REV. NO.
DWG. NO.
ONE-LINE LEGEND
ONE-LINE DIAGRAM
FRONT VIEW WITH DOOR CLOSED
Figure 26 Outline Drawing, 1+1 Paralleling Panelboard, Configuration “N,” Size “A”
45
46
Installation Drawings
REF. DWG.
DRAWN BY
M MIERSEN
CHK BY
RIGHT SIDE VIEW
OUTLINE DRAWING
NPOWER 1+1
SYSTEM PARALLELING PANELBOARD
CONFIGURATION "N", SIZE "B"
PANELBOARD ENDWALL
FRONT VIEW WITH DOOR OPEN
AND ACCENT REMOVED
6/17/03
DATE
U3711009
9. REFERENCE COMMON INFORMATION DRAWING #U3711007
FOR ADDITIONAL PANELBOARD DETAILS.
8. LUG SIZE RANGES ARE BASED ON COPPER CONDUCTORS.
ALUMINUM AND COPPER-CLAD ALUMINUM CONDUCTORS ARE
NOT RECOMMENDED.
7. OVERCURRENT PROTECTION DEVICES ARE AUTOMATIC
MOLDED CASE CIRCUIT BREAKERS.
6. COPPER BUSSING IS STANDARD.
5. FRONT ACCESS ONLY REQUIRED PER NEC ARTICLE 110-16.
TOP OR BOTTOM CABLE ENTRY/EXIT.
4. NEMA-1 PANELBOARD CONSTRUCTED FOR WALL-MOUNTING
ONLY.
3. PANELBOARD EXTERIOR IS CODE GAUGE GALVANIZED
STEEL. BOTH ENDWALLS ARE BLANK. ANSI 49 GRAY BAKED
ENAMEL FINISH. (2) FLUSH MOUNTED LOCKS.
2. ALL WIRING IS TO BE IN ACCORDANCE WITH NATIONAL AND
LOCAL ELECTRIC CODES.
1. SIZE "B" SYSTEM PARALLELING PANELBOARDS ARE UL AND
CSA LISTED.
NOTES:
1050 DEARBORN DRIVE,
COLUMBUS, OHIO 43229
FILE NAME: I/APPL/NPOWER/DRAWINGS/OUTLINES/1+1SPC/U3711009/(C)
REV. NO.
DWG. NO.
ONE-LINE LEGEND
ONE-LINE DIAGRAM
FRONT VIEW WITH DOOR CLOSED
Figure 27 Outline Drawing, 1+1 Paralleling Panelboard, Configuration “N,” Size “B”
Installation Drawings
REF. DWG.
DRAWN BY
M MIERSEN
CHK BY
RIGHT SIDE VIEW
OUTLINE DRAWING
NPOWER 1+1
SYSTEM PARALLELING PANELBOARD
CONFIGURATION "N", SIZE "C"
PANELBOARD ENDWALL
FRONT VIEW WITH DOOR OPEN
AND ACCENT REMOVED
6/17/03
DATE
U3711011
9. REFERENCE COMMON INFORMATION DRAWING #U3711007
FOR ADDITIONAL PANELBOARD DETAILS.
8. LUG SIZE RANGES ARE BASED ON COPPER CONDUCTORS.
ALUMINUM AND COPPER-CLAD ALUMINUM CONDUCTORS ARE
NOT RECOMMENDED.
7. OVERCURRENT PROTECTION DEVICES ARE AUTOMATIC
MOLDED CASE CIRCUIT BREAKERS.
6. COPPER BUSSING IS STANDARD.
5. FRONT ACCESS ONLY REQUIRED PER NEC ARTICLE 110-16.
TOP OR BOTTOM CABLE ENTRY/EXIT.
4. NEMA-1 PANELBOARD CONSTRUCTED FOR WALL-MOUNTING
ONLY.
3. PANELBOARD EXTERIOR IS CODE GAUGE GALVANIZED
STEEL. BOTH ENDWALLS ARE BLANK. ANSI 49 GRAY BAKED
ENAMEL FINISH. (1) FLUSH MOUNTED, 3-POINT LOCK.
2. ALL WIRING IS TO BE IN ACCORDANCE WITH NATIONAL AND
LOCAL ELECTRIC CODES.
1. SIZE "C" SYSTEM PARALLELING PANELBOARDS ARE UL AND
CSA LISTED.
NOTES:
1050 DEARBORN DRIVE,
COLUMBUS, OHIO 43229
FILE NAME: I/APPL/NPOWER/DRAWINGS/OUTLINE/1+1SPC/U3711011/(C)
REV. NO.
DWG. NO.
ONE-LINE LEGEND
ONE-LINE DIAGRAM
FRONT VIEW WITH DOOR CLOSED
Figure 28 Outline Drawing, 1+1 Paralleling Panelboard, Configuration “N,” Size “C”
47
Figure 29 Outline Drawing, Seismic Anchoring, 30-50 kVA UPS
48
Installation Drawings
Figure 30 Outline Drawing, Seismic Anchoring, 65-80 kVA UPS
Installation Drawings
49
Figure 31 Outline Drawing, Seismic Anchoring, 100-130 kVA UPS
50
Installation Drawings
Figure 32 Outline Drawing, Remote Battery Breaker 30 - 130 kVA
Installation Drawings
51
Figure 33 Outline Drawing, Remote Battery Breaker with Motor Operator, 30 - 130 kVA
52
Installation Drawings
Figure 34 Outline Drawing, Remote Battery Breaker with BIB Installed
Installation Drawings
53
Figure 35 Outline Drawing, Remote Alarm Status Panel
54
Installation Drawings
Figure 36 Outline Drawing, LBS Control Panel
Installation Drawings
55
Figure 37 Outline Drawing, LBS Alarm Status Contacts
56
Installation Drawings
Figure 38 Outline Drawing, LBS Transformer Panel
Installation Drawings
57
Figure 39 Control Wiring, LBS Interconnection Wiring Diagram for Configs A, B, R, S
58
Installation Drawings
Figure 40 Control Wiring, LBS Interconnection Wiring Diagram for Configs D, E
Installation Drawings
59
Figure 41 Control Wiring, 30 - 130 kVA UPS
60
Installation Drawings
Installation Drawings
REF. DWG.
DRAWN BY
M MIERSEN
CHK BY
IFM
BOARD
UPS #1
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
J3
TB57
CONTROL WIRING
NPOWER 1+1 MODULE CONTROL CONNECTIONS
CAT-5 PATCH CABLE CONNECTION
NPOWER
CONTROL WIRING ILLUSTRATION
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
J2
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
TB57
J3
J2
IFM BOARD DETAIL
6/17/03
DATE
U3713027
1050 DEARBORN DRIVE
COLUMBUS, OHIO 43229
6. ALL WIRING MUST BE IN ACCORDANCE WITH NATIONAL AND LOCAL ELECTRIC CODES.
5. REFER TO UPS MODULE CONNECTION LOCATION DIAGRAM FOR LOCATION OF IFM OPTION BOARD.
CONTROL WIRING RUNS SHOULD NOT BE COMBINED IN THE SAME CONDUIT.
4. CONTROL WIRING (BY OTHERS) MUST BE RUN SEPARATE FROM THE POWER WIRING.
CONTROL WIRING RUNS SHOULD NOT BE COMBINED IN THE SAME CONDUIT.
3. BOTH UPS MODULES MUST BE CONFIGURED FOR 1+1 OPERATION. SEE OPTIONS MANUAL
FOR DETAILS.
2. MAXIMUM CABLE LENGTH FOR CAT-5 PATCH CABLE IS 200 FEET.
1. MODULE TO MODULE INTERCONNECTION CABLE ILLUSTRATED IS A STANDARD CATEGORY-5 ETHERNET
PATCH CABLE. UPS SHIPS WITH A 25-FOOT CAT-5 PATCH CABLE FOR CUSTOMER USE. FOR APPLICATION
REQUIRING LONGER CABLE LENGTH, A LONGER CAT-5 CABLE IS REQUIRED. PROVIDED BY OTHERS.
CONNECTION CAN BE MADE VIA THE CAT-5 PATCH CABLE AS SHOWN, OR BY TWISTED PAIR CONDUCTORS,
SHOWN ON DWG# U37016. ONLY ONE CONTROL CABLE GROUP REQUIRED BETWEEN MODULES.
NOTES:
FILE NAME: Npower\Drawings\Options1+1\U3713027\(D)
REV. NO.
DWG. NO.
IFM
BOARD
UPS #2
Figure 42 Control Wiring, 1+1 Category 5 Patch Cable Connection
61
62
Installation Drawings
REF. DWG.
DRAWN BY
M MIERSEN
CHK BY
IFM
BOARD
UPS #1
CONTROL WIRING ILLUSTRATION
R
B
R
B
R
B
B
R
B
CONTROL WIRING
NPOWER 1+1 MODULE CONTROL CONNECTIONS
TWISTED PAIR CABLE CONNECTION
NPOWER
R
R
B
B
1
2
3
4
5
6
7
8
9
10
TB57
R
B
1
2
3
4
5
6
7
8
9
10
J3
R
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
J2
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
TB57
J3
J2
IFM BOARD DETAIL
6/17/03
DATE
U3713026
1050 DEARBORN DRIVE
COLUMBUS, OHIO 43229
6. ALL WIRING MUST BE IN ACCORDANCE WITH NATIONAL AND LOCAL ELECTRIC CODES.
5. REFER TO UPS MODULE CONNECTION LOCATION DIAGRAM FOR LOCATION OF IFM OPTION BOARD.
CONTROL WIRING RUNS SHOULD NOT BE COMBINED IN THE SAME CONDUIT.
4. CONTROL WIRING (BY OTHERS) MUST BE RUN SEPARATE FROM THE POWER WIRING.
CONTROL WIRING RUNS SHOULD NOT BE COMBINED IN THE SAME CONDUIT.
3. BOTH UPS MODULES MUST BE CONFIGURED FOR 1+1 OPERATION. SEE OPTIONS MANUAL
FOR DETAILS.
2. MAXIMUM TWISTED PAIR WIRE LENGTH IS 100 FEET. TERMINAL STRIP ACCOMODATES 18 - 22 AWG
STRANDED AND SHIELDED CABLE. 22 AWG CABLE RECOMMENDED.
1. MODULE TO MODULE INTERCONNECTION CABLE ILLUSTRATED IS FOR TWISTED PAIR TERMINAL WIRING.
ONLY ONE CONTROL CABLE GROUP REQUIRED BETWEEN MODULES. CONNECTION CAN BE MADE VIA
TWISTED PAIR CONDUCTORS AS SHOWN, OR BY CATEGORY-5 ETHERNET PATCH CABLE, SHOWN ON
DWG# U37017. UPS SHIPS WITH A 25-FOOT CAT-5 PATCH CABLE FOR CUSTOMER USE. FOR APPLICATIONS
REQUIRING LONGER CABLE LENGTH, THE TWISTED PAIR CONDUCTORS OR A LONGER CAT-5 CABLE IS
REQUIRED. PROVIDED BY OTHERS.
NOTES:
FILE NAME: Npower\Drawings\Options1+1\U3713026\(D)
REV. NO.
DWG. NO.
IFM
BOARD
UPS #2
Figure 43 Control Wiring, 1+1 Twisted-Pair Cable Connection
Figure 44 Control Wiring, Remote Alarm Status Panel Option
Installation Drawings
63
Figure 45 Control Wiring, 2 or 3 Remote Alarm Status Panels
64
Installation Drawings
Figure 46 Control Wiring, 3 Remote Alarm Status Panels with Stub Connections
Installation Drawings
65
Figure 47 Control Wiring, Site Scan Interface
66
Installation Drawings
Figure 48 Control Wiring, Programmable Relay Board Option
Installation Drawings
67
Figure 49 Control Wiring, Input Contact Isolator Board
68
Installation Drawings
Figure 50 Control Wiring, NIC Option
Installation Drawings
69
Figure 51 Control Wiring, Power Supply Option
70
Installation Drawings
Figure 52 Control Wiring, Internal Modem Option
Installation Drawings
71
Figure 53 Control Wiring, AS 400 Signal Cable Option
72
Installation Drawings
Figure 54 Control Wiring, Open Wire Cable Adaptor Option
Installation Drawings
73
Figure 55 Control Connection Diagram 50 --130 kVA
74
Installation Drawings
Figure 56 Control Connection Location Diagram, 30-130 kVA UPS
Installation Drawings
75
Figure 57 Terminal Details, 30 - 50 kVA UPS
76
Installation Drawings
Figure 58 Terminal Details, 65 - 80 kVA UPS
Installation Drawings
77
Figure 59 Terminal Details, 100 - 130 kVA UPS
78
Installation Drawings
Figure 60 Schematic Diagram Maintenance Bypass Interlock System
Installation Drawings
79
Figure 61 Schematic Diagram Maintenance Bypass Interlock System with EPO
80
Installation Drawings
Figure 62 Line-Up Detail Maintenance Bypass and Distribution Cabinets
Installation Drawings
81
Figure 63 Wiring Diagram, UPS with Single Battery Cabinet
82
Installation Drawings
Figure 64 Interconnection Diagram, UPS Module with Multiple Battery Cabinets
Installation Drawings
83
Figure 65 Circuit Breaker Schedule, Maintenance Bypass Cabinet, 30 - 130 kVA
84
Installation Drawings
kW
24
24
24
32
32
32
40
40
40
52
52
52
64
64
64
80
80
80
104
104
104
Approx.
Unpacked
Weight
(Pounds)
2,200
2,100
1,900
2,200
2,100
1,900
2,200
2,100
1,900
2,700
2,500
2,300
2,700
2,500
2,300
3,800
3,600
3,400
3,800
3,600
3,400
14
Concentrated
Floor
Cooling
Loading
Air
(Lb/SqFt) (CFM)
307
720
294
720
265
720
307
720
294
720
265
720
307
720
294
720
265
720
304
960
284
960
262
960
304
960
284
960
262
960
342
1440
324
1440
305
1440
342
1440
324
1440
305
1440
—
—
85
1. Nominal rectifier AC input current (considered continuous) is based on full rated output load. Maximum current includes nominal input current and maximum battery recharge current (considered
noncontinuous). Continuous and noncontinuous current limit are defined in NEC 100. Maximum input current is controlled by current limit setting which is adjustable. Values shown are for maximum setting of 125%. Standard factory setting is 115%.
2. Nominal AC output current (considered continuous) is based on full rated output load.
3. OCPD=Overcurrent Protection Device.
4. Feeder protection (by others in external equipment) for rectifier AC input and bypass AC input is recommended to be provided by separate overcurrent protection devices.
5. UPS output load cables must be run in separate conduit from input cables.
6. Power cable from module DC bus to battery should be sized for a total maximum 2.0 volt line drop (measured at the module) at maximum discharge current.
7. Grounding conductors to be sized per NEC 250-122. Neutral conductors to be sized for full capacity for systems with 4-wire loads, 310-15 (b) (4), per NEC, and half capacity for systems with 3wire loads.
8. Rectifier AC Input: 3-phase, 3-wire, plus ground. AC Output to Load: 3-phase, 3 or 4-wire, plus ground. Bypass AC Input: 3-phase, 3 or 4-wire, plus ground. Module DC Input from Battery: 2-wire,
(positive and negative).
9. All wiring is to be in accordance with National and Local Electrical Codes.
10. Minimum access clearance is 3 feet front and 1 foot above UPS.
11. Top or bottom cable entry through removable access plates. Cut plate to suit conduit size. Conduit or wireway must not obstruct removal of top panels.
12. Control wiring and power cables must be run in separate conduits. Control wiring must be stranded tinned conductors.
13. 10% maximum input harmonic current and 0.92-0.95 lagging input power factor at full load with optional input filter.
30% maximum input harmonic current and 0.85 lagging input power factor at full load without optional input filter.
14. Dimensions and weights shown do not include Battery Cabinet, Slim-Line Distribution Cabinet or other options.
Max.
Max. Heat
Battery Dissipation Dimensions
Disch.
BTU/hr
WxDxH
(Amps) Full Load
(Inches)
66
8,500
32x32.5x71
66
7,500
32x32.5x71
66
7,500
32x32.5x71
88
11,000
32x32.5x71
88
10,000
32x32.5x71
88
10,000
32x32.5x71
109
14,000
32x32.5x71
109
12,000
32x32.5x71
109
12,000
32x32.5x71
141
18,000
39x32.5x71
141
15,000
39x32.5x71
141
15,000
39x32.5x71
174
22,000
39x32.5x71
174
18,000
39x32.5x71
174
18,000
39x32.5x71
218
26,000
49x32.5x71
218
21,000
49x32.5x71
218
21,000
49x32.5x71
283
33,000
49x32.5x71
283
27,000
49x32.5x71
283
27,000
49x32.5x71
6,8,9,11,12
14
480 or 208 VAC Input
AC Output
Standard AC Input AC Input with Filter
without Filter
Option
Current
RecomRecomRec.
Battery
mended
mended
KW
Input Output Nom Max OPCD Nom Max OCPD Nom OPCD
208
208
92 114
150
80
99
125
83
125
26
480
208
38
48
70
33
41
50
83
125
26
480
480
38
48
70
33
41
50
36
50
26
208
208
122 153
200
106 133
175
111
150
34
480
208
51
64
90
44
55
70
111
150
34
480
480
51
64
90
44
55
70
48
60
34
208
208
153 191
250
133 166
200
139
175
43
480
208
64
80
100
55
69
100
139
175
43
480
480
64
80
100
55
69
100
60
80
43
208
208
193 242
350
171 213
300
180
225
55
480
208
80
99
150
70
88
125
180
225
55
480
480
80
99
150
70
88
125
78
100
55
208
208
238 298
400
210 262
350
222
300
68
480
208
98 122
175
87 108
150
222
300
68
480
480
98 122
175
87 108
150
96
125
68
208
208
296 370
500
261 326
400
278
350
85
480
208
122 152
225
108 135
175
278
350
85
480
480
122 152
225
108 135
175
120
150
85
208
208
385 481
700
339 420
500
361
450
111
480
208
158 198
300
140 175
225
361
450
111
480
480
158 198
300
140 175
225
156
200
111
—
1,3,4,5,7,8, 9,11,12, 13
2,3,5,7,8,9,11,12
AC Voltage
Notes For Table:
kVA
30
30
30
40
40
40
50
50
50
65
65
65
80
80
80
100
100
100
130
130
130
Notes:
UPS
Rating
Appendix A: Site Planning Data
86
kVA
30
30
40
40
50
50
65
65
80
80
100
100
130
130
Notes:
kW
24
24
32
32
40
40
52
52
64
64
80
80
104
104
UPS
Rating
Standard AC Input
AC Input with Filter
without Filter
Option
RecomRecommended
mended
OPCD Nom Max
OCPD
Input Output Nom Max
600
208
32
40
50
28
34
50
600
600
32
40
50
28
34
50
600
208
42
53
60
37
46
60
600
600
42
53
60
37
46
60
600
208
53
66
70
46
57
70
600
600
53
66
70
46
57
70
600
208
67
84
100
59
74
100
600
600
67
84
100
59
74
100
600
208
83
103
125
73
91
125
600
600
83
103
125
73
91
125
600
208
103
128
175
90
113
150
600
600
103
128
175
90
113
150
600
208
133
167
200
118
147
200
600
600
133
167
200
118
147
200
—
1,3,4,5,7,8, 9,11,12, 13
AC Voltage
Site Planning Data
AC Output
Current
Recommended Battery
OCPD
KW
Nom
83
125
26
29
50
26
111
150
34
38
50
34
139
175
43
48
60
43
180
225
55
63
80
55
222
300
68
77
100
68
278
350
85
96
125
85
361
450
111
125
175
111
2,3,5,7,8,9,11,12
Max.
Max. Heat
Battery Dissipation
Disch.
BTU/hr
(Amps) Full Load
66A
8,500
66A
8,500
88A
11,000
88A
11,000
109A
14,000
109A
14,000
141A
18,000
141A
18,000
174A
22,000
174A
22,000
218A
26,000
218A
26,000
283A
33,000
283A
33,000
6,8,9,11,12
600VAC Input
Dimensions
WxDxH
(Inches)
31.7x32.5x71
31.7x32.5x71
31.7x32.5x71
31.7x32.5x71
31.7x32.5x71
31.7x32.5x71
39.4x32.5x71
39.4x32.5x71
39.4x32.5x71
39.4x32.5x71
49.2x32.5x71
49.2x32.5x71
49.2x32.5x71
49.2x32.5x71
14
ConcenApprox.
trated
Unpacked
Floor
Cooling
Weight
Loading
Air
(Pounds) (Lb/SqFt) (CFM)
2,200
307
720
2,200
307
720
2,200
307
720
2,200
307
720
2,100
307
720
1,900
307
720
2,200
304
960
2,100
304
960
1,900
304
960
2,700
304
960
2,500
342
1440
2,300
342
1440
2,700
342
1440
2,500
342
1440
14
—
—
87
kVA
30
30
30
30
40
40
40
40
50
50
50
50
65
65
65
65
80
80
80
80
100
100
100
100
130
130
130
130
Notes:
kW
24
24
24
24
32
32
32
32
40
40
40
40
52
52
52
52
64
64
64
64
80
80
80
80
104
104
104
104
UPS
Rating
Standard AC Input
AC Input with Filter
without Filter
Option
RecomRecommended
mended
OPCD
OCPD
Input Output Nom Max
Nom
Max
220
208
87
108
150
75
94
125
220
220
87
108
150
75
94
125
240
208
79
99
125
69
86
125
240
240
79
99
125
69
86
125
220
208
115
144
175
100
125
150
220
220
115
144
175
100
125
150
240
208
106
132
175
92
115
150
240
240
106
132
175
92
115
150
220
208
144
180
225
125
157
200
220
220
144
180
225
125
157
200
240
208
132
165
200
115
144
175
240
240
132
165
200
115
144
175
220
208
183
229
300
161
202
250
220
220
183
229
300
161
202
250
240
208
168
210
250
148
185
225
240
240
168
210
250
148
185
225
220
208
225
281
350
198
248
300
220
220
225
281
350
198
248
300
240
208
206
258
350
182
227
300
240
240
206
258
350
182
227
300
220
208
280
350
450
247
308
400
220
220
280
350
450
247
308
400
240
208
256
321
400
226
283
350
240
240
256
321
400
226
283
350
220
208
364
455
600
321
401
500
220
220
364
455
600
321
401
500
240
208
333
417
500
294
368
450
240
240
333
417
500
294
368
450
—
1,3,4,5,7,8, 9,11,12, 13
AC Voltage
Site Planning Data
Rec. Battery
KW
Nom OCPD
125
26
83
79
100
26
83
125
26
100
26
72
111
150
34
105
150
34
111
150
34
96
125
34
139
175
43
131
175
43
139
175
43
120
150
43
180
225
55
171
225
55
180
225
55
156
200
55
222
300
68
210
300
68
222
300
68
192
250
68
278
350
85
262
350
85
278
350
85
241
300
85
361
450
111
341
450
111
361
450
111
313
400
111
2,3,5,7,8,9,11,12
AC Output
Current
Max.
Max. Heat
Battery
Dissipation
Disch.
BTU/hr
(Amps)
Full Load
66A
8,500
66A
8,500
66A
8,500
66A
8,500
88A
11,000
88A
11,000
88A
11,000
88A
11,000
109A
14,000
109A
14,000
109A
14,000
109A
14,000
141A
18,000
141A
18,000
141A
18,000
141A
18,000
174A
22,000
174A
22,000
174A
22,000
174A
22,000
218A
26,000
218A
26,000
218A
26,000
218A
26,000
283A
22,000
283A
22,000
283A
22,000
283A
22,000
6,8,9,11,12
220 OR 240 VAC INPUT
Dimensions
WxDxH
(Inches)
31.7x32.5x71
31.7x32.5x71
31.7x32.5x71
31.7x32.5x71
31.7x32.5x71
31.7x32.5x71
31.7x32.5x71
31.7x32.5x71
31.7x32.5x71
31.7x32.5x71
31.7x32.5x71
31.7x32.5x71
39.4x32.5x71
39.4x32.5x71
39.4x32.5x71
39.4x32.5x71
39.4x32.5x71
39.4x32.5x71
39.4x32.5x71
39.4x32.5x71
49.2x32.5x71
49.2x32.5x71
49.2x32.5x71
49.2x32.5x71
49.2x32.5x71
49.2x32.5x71
49.2x32.5x71
49.2x32.5x71
14
ConcenApprox.
trated
Unpacked
Floor
Cooling
Weight
Loading
Air
(Pounds) (Lb/SqFt) (CFM)
2,200
307
720
2,200
307
720
2,200
307
720
2,200
307
720
2,200
307
720
2,200
307
720
2,200
307
720
2,200
307
720
2,200
307
720
2,200
307
720
2,200
307
960
2,200
307
960
2,700
304
960
2,700
304
960
2,700
304
960
2,700
304
960
2,700
304
960
2,700
304
960
2,700
304
960
2,700
304
960
3,800
342
1440
3,800
342
1440
3,800
342
1440
3,800
342
1440
3,800
342
1440
3,800
342
1440
3,800
342
1440
3,800
342
1440
14
—
—
88
POWER PROTECTION
1SRZHU™836
INSTALLATION MANUAL
The Company Behind the Products
With over a million installations around the globe,
Liebert is the world leader in computer protection
systems. Since its founding in 1965, Liebert has
developed a complete range of support and
protection systems for sensitive electronics:
•
•
•
•
•
Environmental systems—close-control air
conditioning from 1 to 60 tons
Power conditioning and UPS with power
ranges from 300 VA to more than 1000 kVA
Integrated systems that provide both
environmental and power protection in a
single, flexible package
Monitoring and control—from systems of any
size or location, on-site or remote
Service and support through more than 100
service centers around the world and a 24/7
Customer Response Center
While every precaution has been taken to ensure
the accuracy and completeness of this literature,
Liebert Corporation assumes no responsibility and
disclaims all liability for damages resulting from
use of this information or for any errors or
omissions.
© 2003 Liebert Corporation
All rights reserved throughout the world.
Specifications subject to change without notice.
® Liebert and the Liebert logo are registered
trademarks of Liebert Corporation. All names
referred to are trademarks or registered
trademarks of their respective owners.
SL-24532 Revision 4 (July 03)
Technical Support/Service
Web Site
www.liebert.com
Monitoring
800-222-5877
monitoring@liebert.com
Outside the US: 614-841-6755
Single-Phase UPS
800-222-5877
upstech@liebert.com
Outside the US: 614-841-6755
Three-Phase UPS
800-543-2378
powertech@liebert.com
Environmental Systems
800-543-2778
Outside the United States
614-888-0246
Locations
United States
1050 Dearborn Drive
P.O. Box 29186
Columbus, OH 43229
Italy
Via Leonardo Da Vinci 8
Zona Industriale Tognana
35028 Piove Di Sacco (PD)
+39 049 9719 111
Fax: +39 049 5841 257
Asia
23F, Allied Kajima Bldg.
138 Gloucester Road
Wanchai
Hong Kong
+852 2 572 2201
Fax: +852 2 831 0114