FISHER COLLEGE OF BUSINESS DEPARTMENT OF MARKETING AND LOGISTICS COURSE SYLLABUS TERM: Autumn 2012, Session 2 (10/12/12 – 12/4/12) COURSE TITLE: BUS M&L 4388, Warehouse Operations COURSE TIME/PLACE: M/W/F – Schoenbaum Rm. 305, 5:20 PM to 6:15 PM CATALOG DESCRIPTION: The study of warehouse operations focusing on facility layout, labor relations, warehouse management systems, productivity improvement and measurement along with the impact corporate and industry strategies have on warehouse operations. Prerequisite: 3380. INSTRUCTOR: Scott Webber Office Location: Fisher Hall, Room TBD Office Phone TBD E-mail: webber.84@osu.edu; or webber_84@fisher.osu.edu Website: https://carmen.osu.edu OFFICE HOURS: By appointment and after class REQUIRED TEXT: Highly Competitive Warehouse Management, An Action Plan for Best-in-Class Performance North American Edition, 2012, Jeroen P. Van Den Berg, Distribution Group, ISBN 978-00915910-65-6, 712 Main Street, Boonton, NJ 07005 Warehouse Management – A Complete Guide to Improving Efficiency and Minimizing Costs in the Modern Warehouse, Gwynne Richards, Kogan Page Limited 2011, ISBN 978-0-7494-6074-7, Chapters 1, 2, 3, 5, 6, 7 only – BUSML 4388 Packet Course lecture materials will include PowerPoint slides and industry journal articles. Class materials will be made available on Carmen for downloading/printing prior to class. COURSE OBJECTIVE: Course will provide an understanding of the function of distribution and warehousing within the Supply Chain as well as the primary processes and system infrastructure required to process goods efficiently. Students will learn how and what their roles will be as a Manager within an operation, from both text learning and actual application through facility tours and industry practitioners. COURSE FORMAT This course will be conducted using a combination of class discussion, lecture, guest speakers, industry analysis, industry visits, and review of text questions. Each lecture will cover the assigned text chapter(s) and/or assigned reading. You are expected to attend all classes and to be prepared to discuss and/or apply assigned readings. Students may be called upon to discuss Revised on: 8/2/2012 Page 1 of 7 assigned topics and concepts. In addition, students are expected to actively participate through class room, tour, and guest speaker interaction – all of which will be taken into consideration for development of student class participation points. CLASS POINT TOTAL: Grades will be based upon performance on the following: Final E Assignment Final Exam Quiz 1 Quiz 2 Quiz 3 Industry Visit (15)/Guest Speaker Attendance (10) Class Participation TOTAL Points 200 50 50 50 25 25 400 Percentage 50% 12.50% 12.50% 12.50% 6.25% 6.25% ASSIGNMENT DETAILS: Exam (1): One comprehensive exam will be given. The exams will consist of questions drawn from the text, readings, lectures, and industry tours. You are responsible for the material even if it is not emphasized during the lectures. Pre-exam review will be held the day prior to the exam. This review will focus on material which may be included in the test. Due to the nature of the course and subject matter, exams may contain some comprehensive elements from guest speakers and industry visits. There will be no make-up exams except in extraordinary situations, which require approval 1 week before the scheduled exam. All tests will need to be returned to me at the conclusion of the exam – else a grade of 0 (zero) will be assigned. Quiz (3): Three quizzes will be given with questions drawn from the text, readings, lectures, and industry tours. You are responsible for the material even if it is not emphasized during the lectures. This review will focus on material which may be included in the test. Due to the nature of the course and subject matter, exams may contain some comprehensive elements from guest speakers and industry visits. There will be no make-up exams except in extraordinary situations, which require approval 1 week before the scheduled exam. All quizzes will need to be returned to me at the conclusion of the exam – else a grade of 0 (zero) will be assigned. Industry Visits: During the course, we will have an opportunity to visit companies in the Columbus area (as time allows). Companies are either a leader in their market utilizing efficient logistics organization or a leader within the logistics industry. The objective of these visits is to provide the student with a “real world” perspective of the logistics industry. Students unable to attend an industry visit will need to notify me within 24 hours of the tour via email and complete a written analysis of the selected company to gain points attributed to the industry tour. This written paper should include; 1-company background, 2-key products/services, 3-industry market share, 4-key competitors, & 5-logistical organization. The expected deliverable consist of a 2-3 letter sized, 1.5 spaced, type-written paper using 12 pt. Arial or Times New Roman font. Guest Speaker Attendance: During the course, we will have the opportunity to host senior level managers from leading companies in the Columbus area. They will provide insights to the importance of logistics from a corporate perspective as well as current or emerging industry trends in business. The objective of these events is to provide the student with a practitioner’s perspective on the part logistics plays in his/her business. Students unable to attend need to notify me at least 8 hours in advance via email. In order to gain points attributed to attending Guest Speaker lecture, students obtaining an approved absence will need to complete a written analysis of the speaker’s company. This written paper should include; 1-company background, 2- Revised on: 8/2/2012 Page 2 of 7 primary service/product, & 3-key competitors. The expected deliverable consist of a 2-3 letter sized, 1.5 spaced, type-written paper using 12 pt Arial or Times New Roman font. Class Participation: Participation will be based on attendance, preparation for class, appropriate in-class participation during lecture, and quality of in-class participation. ASSIGNMENTS AND DUE DATES You are expected to approach each assignment with the professionalism required of you in the “real” world. This is particularly relevant for your interactions with companies and as part of fulfilling the requirements of this course. All assignments are due at the start of class, the day of class. Additionally, assignments can be submitted via email or hard copy any time prior to the due date. A 50% penalty will be assessed for submissions received after the start of class to 24 hours after the assignment is due (one day late). A 100% penalty will be assessed for submissions more than 24 hours after the assignment is due. Correct spelling, grammar, and punctuation are expected and will be considered in the grading of all assignments. GRADING SCALE: The grading scale is guaranteed. You will receive no less than the grade listed within the appropriate interval. Grade A AB+ B BC+ C CD+ D E Numeric Range 368-400 points 360-367 points 352-359 points 328-351 points 320-327 points 312-319 points 288-311 points 280-287 points 272-279 points 240-271 points 0-239 points Quality Points 4.0 3.7 3.3 3.0 2.7 2.3 2.0 1.7 1.3 1.0 0.0 ATTENDANCE AND TARDINESS: Class attendance will be taken formally during the first three weeks of the quarter to resolve registrar scheduling issues. Going forward, students should consider attendance mandatory. I may call on students by name to answer questions, respond to in-class exercises, or to comment on key concepts. Missing these opportunities can result in a reduction in participation points. ACADEMIC INTEGRITY: All tests, written exercises, and papers are to be your own work. Academic integrity is essential to maintaining an environment that fosters excellence in teaching, research, and other educational and scholarly activities. Thus, the Ohio State University and the Committee on Academic Misconduct all students have read and understand the University’s Code of Student Conduct, and that all students will complete all academic and scholarly assignments with fairness and honesty. Students must recognize that failure to follow the rules and guidelines established in the University’s Code of Student Conduct and this syllabus may constitute “Academic Misconduct.” The Ohio State University’s Code of Student Conduct (Section 3335-23-04) defines academic misconduct as: “Any activity that tends to compromise the academic integrity of the University, or subvert the educational process.” Examples of academic misconduct include (but are not limited to) plagiarism, collusion (unauthorized collaboration), copying the work of another student, and possession of unauthorized materials during an examination. Ignorance of the Revised on: 8/2/2012 Page 3 of 7 University’s Code of Student Conduct is never considered an “excuse” for academic misconduct, so I recommend that you review the Code of Student Conduct and, specifically, the sections dealing with academic misconduct. If I suspect that a student has committed academic misconduct in this course, I am obligated by University Rules to report my suspicions to the Committee on Academic Misconduct. If COAM determines that you have violated the University’s Code of Student Conduct (i.e., committed academic misconduct), the sanctions for the misconduct could include a failing grade in this course and suspension or dismissal from the University. If you have any questions about the above policy or what constitutes academic misconduct in this course, please contact me. Other sources of information on academic misconduct (integrity) to which you can refer include: The Committee on Academic Misconduct web pages (oaa.osu.edu/coam/home.html) Ten Suggestions for Preserving Academic Integrity (oaa.osu.edu/coam/tensuggestions.html) Eight Cardinal Rules of Academic Integrity (www.northwestern.edu/uacc/8cards.html) AMERICANS WITH DISABILITIES ACT: If you have a disability (as defined by the Americans with Disabilities Act-ADA), and feel you requires classroom accommodation or auxiliary aids, please inform me of your needs during the first week of class so that I can take appropriate action. COURSE DISCLAIMER: The schedule, policies, and assignments contained in this course syllabus or on the course website are subject to change in the event of extenuating circumstances, class progress, or by mutual agreement between the instructor and the students. OTHER: All cellular phones, pagers and other electronic communication devices are to be turned off during class. Any electronic recording of the lecture or presentations is not authorized. The only exceptions will be those authorized in writing by the Office of Disability Services. EXTRA CREDIT: You can earn 25 extra credit points during the course through incremental short essay questions that will be added to each quiz (5 pts. each) and the final (10 pts.). These questions will be focused on the application of learning – applying the concepts to a case study and/or open ended question. CLASS SCHEDULE: Note: I may revise this schedule based on my work schedule, to accommodate class progress, provide a more in-depth focus, or to take advantage of additional guest speakers should the opportunity arise. We will attempt to stay as close to the below schedule as possible, Final exam dates will not be altered. Revised on: 8/2/2012 Page 4 of 7 Week 1 2 3 4 5 6 7 8 Date Topic Reading 10/12/12 Course Overview, Syllabus, & Introduction Role of Warehousing and Distribution 10/15/12 Warehousing Overview 10/17/12 Warehouse Processes: Receiving and Put-away RCH 3 10/19/12 Warehouse Processes: Picking Strategies and Equipment RCH 5 10/22/12 Warehouse Processes: Order Picking Methods RCH 6 10/24/12 QUIZ 1 10/26/12 Warehouse Processes: Replenishment to Dispatch 10/29/12 Warehouse Management Systems 10/31/12 Role of Warehouse Manager 11/2/12 Competitive Warehouse Management 11/5/12 QUIZ 2 11/7/12 Facility Tour - TBD 11/9/12 Effective Warehouse Management 11/12/12 NO CLASSES – Veteran’s Day 11/14/12 Effective Warehouse Management VB 5 11/16/12 Process Efficiency VB 6 11/19/12 Responsive Warehousing VB 7 11/21/12 NO CLASSES – Thanksgiving 11/23/12 NO CLASSES - Columbus Day 11/26/12 Resource Utilization 11/28/12 QUIZ 3 11/30/12 Collaborative Warehousing 12/03/12 Final Prep/Review 12/05/12 FINAL 9 Revised on: 8/2/2012 Page 5 of 7 Course Syllabus RCH 1 VB 3 RCH 7 VB 4 RCH 2 VB 1 VB 5 VB 8 VB 9 Industry organizations and journal websites of general logistics interest Source Type Website Bureau of Transportation Statistics Governmental Agency www.bts.gov U.S. Department of Transportation Governmental Agency www.dot.gov American Society of Transportation and Logistics (AST&L) APICS The Association for Operations Management Professional Organization Professional Organization www.astl.org Council of Supply Chain Management Professionals (CSCMP) Institute of Supply Management American Shipper Professional Organization Professional Organization Professional Organization Trade Journal Canadian Transportation & Logistics Trade Journal http://www.americanshipper.c om/asdaily http://www.ctl.ca DC Velocity Trade Journal http://www.dcvelocity.com Inbound Logistics Trade Journal www.inboundlogistics.com Industry Week Trade Journal http://industryweek.com Internet Retailer Trade Journal Logistics Management Trade Journal http://www.internetretailer.co m/home http://www.logisticsmgmt.com Logistics Today Trade Journal http://www.logisticstoday.com Retailing Today Trade Journal http://www.retailingtoday.com Supply Chain Brain Trade Journal Supply Chain Digest Trade Journal Transport Topics Trade Journal http://www.supplychainbrain.c om/content/index.php http://www.scdigest.com/inde x.php www.transporttopics.com Reverse Logistics Association Revised on: 8/2/2012 Page 6 of 7 http://www.apics.org/default.h tm http://www.cscmp.org http://www.ism.ws http://www.rltinc.com Revised on: 8/2/2012 Page 7 of 7