Office of Financial Management Washington State Major Project Status Report December 31, 2009 FINAL PROJECT STATUS REPORT Agency Number: 699 Agency: SBCTC Project Number: 06-1-326 GA State Project # 2005-196 School/Campus: Pierce College Fort Steilacoom Project Title: Cascade Building Core Renovation Phase I Bill Reference(s): Chapter 520, Laws of 2007, Section 5217 Chapter 488, Laws of 2005, Section 837 Contact: Jim Taylor Director of Facilities Pierce College District (253) 964-6588 jtaylor@pierce.ctc.edu Project Description: This project is located in the City of Lakewood, Pierce County. The project encompassed the renovation of core areas of the Cascade Building. This building, completed in 1973, is, at 247,595 square feet, the largest and oldest structure on the College campus. Specifically, this renovation expanded and reconfigured Student Services and Library areas on the third and fourth floors of the building. A new building main entry was constructed and circulation areas within the building were modified in order to enhance access, way finding and overall space utilization. The project renovated approximately 56,096 square feet and added new space of approximately 1,872 square feet. This renovation project was funded over two biennia. The design phase was conducted in the 2005-07 biennium and the construction phase conducted in the 2007-09 biennium. Although the project, as a partial building renovation, did not achieve an overall LEED Silver Certification for the building, the project included sustainable design features and, to the greatest extent possible, set LEED Silver as a design standard. The 2005-07 design appropriation for this project included a $2,000,000 allocation for the purpose of funding a portion of the cost of installing fire sprinklers throughout the Cascade Building. This installation was mandated by the City of Lakewood. Fire sprinkler installation was completed in Fall 2006. Square feet: 57,968 GSF 1 Scope changes: Cost escalations impacted this project and the scope of the project was revised in order to meet the cost engineer’s estimates. Total size has been reduced from an originally planned 69,800 square feet. Project Total Cost: Phase Predesign Design Construction Construction Other (Approp/Non Approp) Total Biennium NA 2005-07 2007-09 2007-09 2007-09 Appropriation NA H31 Fund 057 I10 Fund 057 I62 Fund 057 None Amount NA $1,350,622* $17,602,000** $ 1,000,000** $ 0 $19,952,622 MACC = $10,300,000 *Additional $2,000,000 appropriated for fire sprinkler installation in Cascade Building – total of $3,350,622 ** $4,000,000 total added to construction funding in the 2008 Legislative session to repair moisture and mold damage. $3,000,000 added in Appropriation I10 and $1,000,000 in Appropriation I62. Schedule: Predesign Complete Start Design Bid Date Notice to Proceed 50% Complete Substantial Completion Final Acceptance Budget Schedule 06/30/04 07/01/05 05/31/07 07/01/07 06/30/08 05/01/09 06/30/09 Actual/Forecast 06/30/04 07/01/05 08/21/07 09/14/07 07/15/08 04/17/09 01/15/10 Variance (wks) 0 0 11 10 6 -2 21 NOTE: Interior renovation of the building and availability for occupancy of renovated and new spaces was accomplished in April 2009. Replacement of selected exterior wall sections as part of moisture and mold damage remediation and completion of exterior building entrance and landscaping in conjunction with this was not fully complete until December 2009 with building final acceptance expected by early to mid January 2010. Delays in delivery of building exterior metal siding panels have impacted completion and final acceptance. 2 Project Status and discussion of Critical Path for Construction: The project is fully complete. The Cascade Building layout was complicated and the project was rather difficult. Detailed attention on the part of the design team and contractor was necessary throughout the project to address emergent conditions encountered. The impact to building occupants, programs and services has been significant and required methodical coordination and planning to minimize construction impacts. Critical path necessarily had to consider impacts to programs and services in an occupied building. Emergent site and building conditions impacted critical path. The discovery of considerable moisture penetration and resulting damage, including mold conditions, in exterior wall sections of the building as well as the discovery of an unexpected level of failing hydronic piping and poor ducting insulation inside interior building columns and under floor slabs added considerable complexity to the project. Delays were also experienced in coordinating gas line relocation with the local utility provider and this also impacted critical path. Contract Award History Building Renovation A/E Agreement Original Agreement Amendments Pending Changes Total Current Design Contingency Construction Contract (excl. sales tax) $ 849,845 $1,115,225 $ 4,510 $1,969,580 Bid Award Amount Change Orders Pending Changes Total Current Construction Contingency $ 140,000 $ 9,107,438 $ 1,555,827 $ 38,216 $10,803,776 $ 95,354 Building Moisture/Mold Damage Repair A/E Agreement Original Agreement Amendments Pending Changes Total Current Design Contingency Construction Contract (excl. sales tax) $ $ $ $ 22,500 85,232 0 107,732 Bid Award Amount Change Orders Pending Changes Total Current Construction Contingency See above 3 $ 0 $ 2,850,764 $ 0______ $ 2,850,764 See above Potential for Project Cost Overruns/Claims: Building conditions discovered during construction, as already noted, contributed to cost overruns in the project. Damage to exterior wall sections and the need to replace the building envelope significantly added to overall project cost. Conditions inside interior building columns and under floor slabs, discovered during demolition, also added to cost. These conditions included leaking pipes and fittings, as well as poorly or non-insulated pipes and ducting dating from original construction of the building. The contractor submitted delay claims and these claims have totaled approximately $481,576. Discussion of Project Quality: The design phase of the project was executed effectively. The College’s leadership team and impacted departments were engaged in planning throughout the design process. This project was one of the more complex efforts undertaken by the College. Prior to construction, a number of critical programs and services were displaced and relocated to temporary spaces. Additionally, the building was occupied throughout construction. The firm of McGranahan Architects was selected to design and oversee construction of this project. McGranahan Architects is a highly capable firm with intimate knowledge of the college campus and has developed a close working relationship with college personnel. Value engineering and constructability review were incorporated early in the design phase to benefit quality control and project viability. Construction planning and phasing considered impacts to college operations. The general contractor, Pease Construction, is a well qualified company. The contractor’s team did a good job of managing construction activity in a difficult environment and was cooperative in working with the college to minimize impacts to occupants. 4 Project Photographs: 5