Design and Testing of Vibration Absorbing Oceanographic Cable Terminations

Design and Testing of Vibration Absorbing
Oceanographic Cable Terminations
by
Ethan L. Butler
Submitted to the Department of
Ocean Engineering in Partial Fulfillment of
the Requirements for the
Degree of
MASTER OF SCIENCE
in Ocean Engineering
at the
Massachusetts Institute of Technology
February 1996
@ 1996 Massachusetts Institute of Technology
All rights reserved
Signature of Author................................
Department of Ocean Engineering
November 16, 1995
Certified by .....................................
Professor J. Kim Vandiver
Professor J. Kim Vandiver
Thesis Advisor
Accepted by........................................
,;
US.; Iacs Art
sTIUn•,hairman
OF TECHNOLOGY
APR 161996
LIBRARP•E
Professor A. Douglas Carmichael-Department Graduate Committee
DESIGN AND TESTING OF VIBRATION ABSORBING
OCEANOGRAPHIC CABLE TERMINATIONS
by
ETHAN L. BUTLER
Submitted to the Department of Ocean Engineering
on November 15, 1995 in partial fulfillment of the
requirements for the Degree of Master of Science in
Ocean Engineering
ABSTRACT
An experimental study was carried out in an effort to minimize flow
induced oceanographic cable vibration. Transverse waves travel along a cable
and are reflected at the boundaries creating a standing wave field. A
phenomenon known as lock-in occurs when the frequency of these vibrations
synchronize with a natural frequency of the cable, resulting in large amplitude
vibration. If the vibrations are absorbed rather than reflected at the terminations
the wave field is simply translational and lock-in is prohibited, resulting in
decreased drag force and vibration amplitude and extended fatigue life.
This investigation employs impedance theory and previously generated
governing equations to design mechanical absorbing devices mounted at the
cable terminations. These devices were tested both in the laboratory and at sea
and underwent several revisions until excellent vibration absorption was
achieved. A post experimental analysis suggests possible improvements and
alternate materials for the devices in different applications.
Thesis Supervisor: Dr. J. Kim Vandiver
Title: Professor of Ocean Engineering
Background
When long slender cylinders such as ropes or cables are subject to an
ocean current, a phenomenon known as vortex-induced vibration (VIV) ensues.
The flow is separated and vortices are shed from first one side of the cylinder
and then the other in an oscillatory fashion, creating transverse waves that travel
along the length of the cable. When such waves encounter a fixed boundary
they are reflected, creating standing waves. The synchronization of the standing
waves and the vortex shedding process is known as lock-in, which may result in
standing waves of large amplitude at the natural frequencies of the cable.
Examples of this standing wave field can be observed in cases as
commonplace as the anchor line of a boat moored in a light current. However,
this effect presents significant problems to the oceanographic community. When
taking measurements in the water column, sensitive instruments are frequently
towed on a cable from the stern of a research vessel. Experiments have shown
that the drag force on a cable in lock-in is increased by a factor of two or three,
making it more difficult to lower an instrument to a desired depth. In addition,
generated vibrations may not only interfere with data precision, but also cause
fatigue in couplings and in extreme cases put the entire apparatus at risk.
Li'spredictions
Professor J. Kim Vandiver and Dr. Li Li of the Massachusetts Institute of
Technology have examined the theory behind this problem in great detail. Their
proposed solution was to attempt to absorb the waves at the terminations rather
than reflect them. While this will not prevent VIV from occurring or completely
eliminate vibration in the cable, it will theoretically eliminate standing waves and
therefore lock-in.
The frequency of VIV generated vibrations in the cable are governed
approximately by the following equation
f
V=S
d
(1)
where V, is the fluid velocity normal to the cable, St is the Strouhal number of the
cable, and d is the cable diameter. The natural frequencies (in Hz) of a constant
tension cable with fixed ends are dictated by
f
n VT
=L-
(2)
where T is the cable tension, pc is the linear density of the cable, n is the mode
number and L is the cable length.
The parameters of the wave absorbing terminations were defined using
impedance theory. If the impedance of the termination were matched to that of
an infinite cable, all incident vibration would be absorbed. The termination input
impedance Zm is complex, and is expressed by the following equation.
force
Zm = f
velocity
R,, +iXm
(3)
The mechanical impedance at the end of a semi infinite cable is real and equal
to pcC where C is the wave speed. Therefore, to match the termination to the
cable impedance, Xm must equal zero and Rm must equal pcC.
equations and graphs
An example of a general termination is shown in Figure 1. The cable
ends in a rigid link that is pinned to a fixed object. At point "a"along the link a
spring is attached, and at point "b"a dashpot is attached. The equation of
motion for such an apparatus is
I + Rb2b+(Ka2 + TL,)O= 0
(4)
where I is the mass moment of inertia of the rigid link about the hinge, Rx is the
damping constant, Kx is the spring constant, "a" is the distance from the pivot to
the spring, "b"is the distance from the pivot to the dashpot, LL is the length of the
link, and 0 is the angle of rotation of the link. The impedance of the termination
can then be expressed as
1
Zm=
-
TL -X
a2
+I21
where o is the frequency of vibration in radians per second. As seen from
Equation 3, the imaginary part of this equation must be zero to perfectly match
impedances. Therefore 91, the frequency for which the termination is optimally
tuned, and the real part of the termination input impedance, Rm, can be
expressed as
,
S=TLL
+K~a2
f2=
+
(6)
and
Rm =
2
LL
(7)
R, = pC
These are the two definitive equations that must be satisfied by the terminations
for total absorption.
ZI
I
LL-
T
P
C
X
L
a
L
Figure 1: A general termination
Dr. Li and Professor Vandiver have evaluated such a termination's
performance under other than optimized conditions, and a prediction of these
W_
results is shown in Figure 2. The power absorption ratio a was defined to be
unity at total absorption and zero at no absorption, and is expressed as
2
where Rr p
Rd
Rb
2
C
2
LL
(8)
4Rr
1
, the ratio of the device resistance to the ideal resistance;
LL 2 , a parameter characterizing the useful bandwidth of the power
absorption curve; and
J
, a dimensionless frequency. At values of w
greater or less than unity, power absorption decreases considerably. It should
be noted, however, that this decrease is more pronounced for values less than
unity.
Figure 2: Predicted absorption
conversionfrom linear to rotationalequations
Unfortunately, this linearly damped model requires a fixed platform to
which the spring and dashpot may be attached. To simplify design and conform
to existing towing hardware, it was decided for this project to use a rotational
damper at the hinge and to eliminate the spring altogether. A rotational damper
mounted at the hinge with damping constant Re can be compared to the effect of
a linear damper with damping constant Rx mounted at a distance b from the
hinge as
Ro = Rb
2
(9)
final equations as basis for design
As a result, the final equations used in the design of these terminations
were
Ko =0
(10)
I9+RoO+(TLO=0
(11)
(12)
R=LLo =p,
C=
2
(13)
Design
The first consideration in any oceanographic design project is materials.
The ocean is an extremely hostile environment for metals, but most applications
require their strength. Stainless steel is one of the most stable metals in
seawater, and it was exclusively used for all metal parts to minimize the chance
of cathodic deterioration. Teflon and Teflon impregnated plastics were used in
all cases where friction was to be minimized such as in bushings and washers.
Neoprene o-rings were also utilized.
In an effort to maintain simplicity, it was decided that both top and bottom
terminations be of the same design. A V-fin depressor wing shown in Figure 3
was used in sea tests at the lower end to introduce tension in the cable. The
termination baseplates were designed to fit the existing attachments on the wing.
Since a rotational damper was decided upon, cable vibration needed to be
transferred from the rigid link to shaft rotation. This meant bearing blocks and
bushings were needed to support the shaft and eliminate free play. The
rotational dampers were attached to both ends of the shaft to reduce the
oscillatory vibration. Figure 4 shows a photo of the termination at this point.
Figure 3: V-fin depressor wing
Figure 4: Termination with no scope angle
Facts of oceanographic instrument towing also determined part of the design.
Since drag force on the cable and downward lift on the V-fin are proportional to
boat speed squared, the angle the cable makes with the water (scope angle)
changes as well. The apparatus needed to be tested at several boat speeds, so
it had to have enough freedom to permit this change in angle without sacrificing
performance or requiring tedious adjustments. Therefore, the connection point
between the link and shaft needed to be free to adjust in pitch angle to allow for
different scope angles, but be rigid in the roll direction to transfer cable vibration
to the shaft. (See Figure 5.) The simplest solution to this problem was to have
the rigid link end in a pinned fork, weld a block to the underside of the shaft, and
bore a hole through the block to tightly accommodate the fork pin. It also made
it necessary to place shaft collars on the axle to prevent it from slipping fore and
aft. Figure 6 illustrates these changes.
Figure 5: Termination allowing approx. 600 scope angle
Figure 6: Close-up of pinned fork attachment
The stainless steel cable for the experiment was chosen for its weight in
conjunction with its large diameter of .323 inches and therefore low vortex
shedding frequency. Three sixty foot lengths of the cable were taken to a
marine supply store and 1/2 inch male threaded fittings were swaged onto the
ends. These male threads were not used. Holes were drilled and tapped into
the ends of these fittings, and 5/16 inch threaded rods were inserted. The
pinned forks had 5/16 inch threaded sockets which were screwed onto the
exposed ends of these rods. Finally, all junctions were welded.
The next step in designing the terminations was to develop a rotational
damper that supplied sufficient energy absorption. The best approach seemed
to be a viscous fluid or gel sheared in the space between two concentric
sleeves. Eric Marsh of the Massachusetts Institute of Technology worked with
such fluids in a constrained layer damping scenario during his doctoral work to
minimize vibration in machine tools.
Eric's information on fluids
Dr. Marsh tested two commercial silicone fluids to determine their
viscosity as a function of frequency. His viscometer was a linear device that
sheared the fluid between two flat plates. Figure 7 shows the viscosity of Dow
Corning Viscasil 600,000 and Nusil Corporation's 2.5M centistoke fluid. The
resulting curve fit is correct for both fluids above 10 Hz and gives the viscosity in
kg/(m.sec).
Viscosity (kg/m-s)
I UUkil
1000
100
I
10
~Y
Ir/
10
100
1000
Figure 7: Frequency dependance of fluid viscosities
p(f) = 1300f[Hz]f°
inkg/(m.sec)
(14)
Instructions are also given in Dr. Marsh's thesis for designing a linear
damper with these fluids. He mentions that a gap of .005 inches between the
two plates provided for the maximum shear on the fluid, and therefore maximum
damping per area, without undue risk of binding.
Configuring this fluid into a rotational damper was a more difficult task.
An equation taken from Mechanical Vibration by Singiresu Rao relates the
physical properties and geometry of a torsional damper to the damping constant.
The dimensions of this textbook damper are illustrated in Figure 8, and the
damping constant is defined as
3
R = 2rL•RD
2+
h
LD
aLuRD 4
4D
(15)
However, the damper in the figure was slightly different from the planned design.
The task remained to develop a new equation for the prototype from this
example. While Figure 8 shows a piston rotating in a pot of fluid, the planned
damper was to be a pipe surrounded by a collar with fluid in the gap. (See
Figure 9.) The damping contribution of the sides of the piston are valid, but the
interaction between the bottom of the piston and the pot bottom in the textbook
case does not apply. The variable D in equation 15 may be assumed to be
infinity, and the entire second term on the right hand side of the equation
therefore goes to zero. This leaves a much simpler equation
RO=
2n7ruR,3 LD -L
2
(16)
=
=LL2LTp,
h
Y
A
I
Q---
_ j _ I
r
-/
/-/
I
r
I
/
I
G
r
I
r
/
I, / I/
~/~/ /-/
·~ .
I
r
I
I
/I
I
.
I
.
I
I
I
Hd
Figure 8: Textbook representation of rotational damper
11
/Rd
Figure 9: Example of designed damper (gap enlarged for clarity)
A range of useful rotational damping constants was constructed by
solving Equation 13 using the measured values of link length LL and cable mass
per unit length pc as well as predictions provided by Mr. Ted Brainard for cable
tension T at realistic towing speeds. The generated vibration frequencies
corresponding to these towing speeds were determined by assuming a Strouhal
number of .17 and solving f = St V/d (Equation 1) using the established cable
diameter d = .323 inches. Subsequent solution of equations 14 and 16 using Dr.
Marsh's ideal .005 inch gap for h showed that it was theoretically possible to
construct dampers for corresponding boat speeds up to 10 knots.
Prototype dampers optimized for 6 knots were built with an outer sleeve of
stainless steel pipe and an inner sleeve of sintered bronze tubing turned down
on a lathe to provide the correct fluid thickness. This inner sleeve was attached
to the axle of the termination with two set screws for easy removal and possible
substitution of another damper assembly during sea testing. The gap was
sealed with o-rings, fluid was liberally applied, and the outer sleeve was slid into
place and secured to a fixed surface as detailed in Figure 10. The friction of the
o-rings was not accounted for in the damper design, but the effects were
considered negligible.
However, at initial sea trials in August 1994, the dampers did not perform
as expected. After disassembly, it was discovered that the set screws through
the bronze inner sleeves had gouged into the bronze almost immediately and
allowed a critical amount of free play in the system. It was reasoned that the set
screws were taking the entire torsional load and concentrating it at two points in
the soft bronze. It was decided therefore to sacrifice exchangeability of the
dampers and fuse the second generation of damper inner sleeves to the axle.
The new inner sleeves were constructed from gray PVC rod and glued to the
shaft. Another design modification for the next series of dampers was to use
clear plastic for the outer sleeve to allow examination of the dampers in action.
Figure 10: Close-up of the final damper outer sleeve attachment
Measurements
A termination fitted with second generation dampers was mounted on a vibration
isolating bench and a large electrodynamic shaker was used to excite the
assembly. A pushrod was attached to the shaker head, and an impedance head
was attached to the end of the pushrod. The impedance head was initially glued
to the sample link, but at realistic vibration amplitudes the glue cracked. To
remedy this problem, a hemispherical glass bead was glued to the impedance
head and a corresponding cavity was drilled into the link, forming a ball and
socket joint. Free play was eliminated by pre-loading the ball and socket with a
hose clamp. This test setup is illustrated in Figure 11.
Vibration Isolating Rubber Mat
Figure 11: Laboratory test bench setup
Although there was no free play between the axle and the new inner
sleeves, analysis of the measured force versus acceleration transfer function
taken at the end of the link indicated a marked difference between theoretical
and experimental performance. Examination of the dampers during testing
revealed that unanticipated bubbles had appeared in the fluid, evidently altering
the damping of the apparatus significantly. These bubbles are clearly seen in
Figure 12.
Figure 12: Close-up of bubbles in fluid
Testing results of fluid and design modifications
Several theories explained the existence of the bubbles. It was possible
that in the process of filling and assembling the dampers, air bubbles were
entrained in the fluid. It was also conceivable that certain volatile components
were coming out of solution when the fluid was sheared. Additionally, fluid may
have been leaking out through the o-ring seals.
The Nusil company confirmed that their fluid was known to outgas under
certain low pressure conditions, so a sample was placed in a vacuum chamber
and allowed to boil until the bubbles ceased. The fluid did outgas considerably,
and did not repeat under subsequent vacuum treatments. However, when some
of the degassed sample was placed in the dampers the bubbles were still
present.
The assembly was then vibrated for an extended period of time to
determine if leakage was the problem. At the conclusion of the test it was not
evident that any significant amount of the fluid had escaped. It was therefore
decided that the bubbles were a product of damper assembly, but no easy
solutions presented themselves, even with prior vacuum treatment of the fluid.
Tests were then performed to determine the repeatability of the change in
damper performance due to the bubbles. Fortunately, each time the dampers
were filled and a test was performed, the resulting damping properties were
almost exactly the same. It was therefore decided that eliminating the bubbles
from the dampers was beyond the scope of this project, and that damper
properties with bubbles would be used.
A new variable called effective viscosity gLf was created to describe the
viscosity of a fluid containing bubbles and bounded by o-rings. It was
substituted into equation 16 for Dr. Marsh's expression for viscosity gp,and its
value was determined by evaluating damper test results. An example of such a
test result is shown in Figure 13. A curve fit was established for the damping
constant, and by substituting the appropriate damper geometry values into
equation 16, ~eff
was defined as
(17)
Pef = 8366f[Hz]-1'
Thus the proven constant equation used in the third and final generation was
obtained by substituting Equation 17 into Equation 16 and modifying for two
dampers.
R0 =
167327f Hz] -1.4R(2LD)
h
in
N- m sec
rad
(18)
(18)
The device was optimally tuned to a frequency of 53.8 Hertz, corresponding to a
cable tension of 350 pounds, known to be present at a boat speed of
approximately 5.8 knots. The dampers each had a length LD of 11.8 cm, a gap h
of .005 inches, and a radius RD of 1.27 cm.
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midpoint, and on the fin at the bottom. Since Dr. Li's analysis is geared toward
the absorption of a given pulse, the assembly was given impulse excitation with
a soft tip force hammer and the time histories of the accelerometers were
analyzed. An example of the input spectrum from this hammer is shown in
Figure 14.
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Eback at the top, and to point Fat the midpoint again. There isanother axial
pulse that travels much faster. Itleaves point Athe same time as the transverse
wave, but reaches the midpoint of the cable at 13', and finds the bottom at C'.
Ripples inthe acceleration of the top link are aresult of subsequent arrivals of
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axial damping.
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force hammer was small compared to the energy input at sea. Consequently,
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At Sea
Description of setup
The assembly was to be towed from the stern of a pleasure craft, so it
was necessary to develop a towing method in the absence of a winch or A-frame
that would minimize risk to all equipment. A 4x6 timber was mounted
athwartships on the stern cleats of the vessel. The upper termination was
fastened to the underside of the cantilevered port end of the beam. To minimize
bending stress in the timber during testing, an eye bolt was fastened to the
extreme port end, and a spring line was run under tension to a forward cleat. A
strip of small aluminum angle was fastened to the cable with cable ties just
beneath the link to serve as an attachment point for accelerometers. A large
protractor was affixed to the timber to measure scope angle. (See Figure 18.)
Figure 18: Upper termination, protractor, and accelerometers
Testing procedure
During the test, the vessel was run at several speeds up to six knots, and
accelerometer data was taken with the dampers both engaged and disengaged.
During the initial testing in the summer of 1994 a portable GPS (Global
Positioning System) was used to determine speed over ground. RPM values
from the engine were also recorded, and a conversion was developed to
determine boat speed from engine RPM to be used during the second round of
sea trials in the summer of 1995. The plot of frequency and tension versus boat
speed is shown in Figure 19. PCB model A353B16 10 mV/g accelerometers
were used to measure vibration, and a Hewlett Packard 3560A portable Fourier
analyzer was used to capture and view the data.
60
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600
Boat Speed (m/s)
frequency
S
tension
Figure 19: Frequency and tension vs. boat speed
22
I
Both autospectrum and time history data were taken during the tests, but
the autospectra alone prove that the terminations were effective. Figure 20
shows a plot of two autospectra taken with dampers attached and unattached at
the same boat speed. The two peaks are aligned, proving that the addition of
the termination did not significantly alter the vortex-induced vibration frequencies
of the system. However, the height of the peak corresponding to the damped
test is almost sixty percent lower than the peak representing the undamped test.
A similar result is true for all tested boat speeds and resultant vortex shedding
frequencies.
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Rms comparisons
To compare the sea trial results with the predictions of Dr. Li and
Professor Vandiver, they must be in similar form. The predictions deal with
23
absorbed power, not reduction in acceleration. Since it is practically impossible
with a constant vibration source to track a single wave through the termination
and measure the absorption, the data must be analyzed in a slightly different
fashion. The area under damped and undamped autospectrum plots for four
characteristic boat speeds was estimated by integrating over the width of the
principal response peak. The resulting mean square acceleration values were
plotted over the nondimensionalized frequency 0). The data and calculations
are displayed in Table 1.
freq.
0
T
(Hz)
(rad/s)
(N)
26
163.3628
778.44
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43
270.177
1112.1
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47
295.3097
1334.5
57
358.1416
1556.9
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undamped
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ms acc. (g^2)
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146.4274
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380.6454
510.18
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426.0783
942.6725
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683.9873
1058.3
LL
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(m) (kg*mA2)
Table 1: Calculations for Figure 21
The area between the upper undamped curve and the lower damped
curve represents the power absorbed by the system. It can easily be seen in
Figure 21 that the power absorbed by the system is considerable when the
dampers are attached and functioning.
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Possible improvements to apparatus
This design was created with an emphasis on simplicity and proof of
concept. Of course before commercial application there should be some
attention paid to aesthetics, but other areas might be improved as well. In order
to apply this technology to more diverse towing conditions, a design could be
developed that self tunes to provide optimal damping at all times. A design of
this type would be well suited to manufacturers of depressor wings, since the
values that determine the damping envelopes are defined by these devices.
For example, the downward force on such a depressor wing in a current is
defined as
1
2
T=w+-pCSV
2
(19)
where w is the weight of the fin in seawater, psw is the density of seawater, CL is
the lift coefficient of the fin, S is the planform area of the fin, and V is the current
velocity. Since V-fins generate downward lift many times their own weight, this
equation can be approximated as
1
T -pCLSV 2
2
(20)
This result is substituted into Equation 12 which defines the optimum operating
frequency of the system, leaving
SIL
2
pCSV
=
=
LL
(21)
21-
The optimal operating frequency E is set equal to the vortex shedding frequency
detailed in Equation 1, producing
CSVLL
d
(22)
21
which simplifies to
d
2S,
P• Ct SL,
This equation is not a function of velocity, and therefore defines the correct
cable diameter for a given V-fin and termination to construct a self tuning
system.
26
(23)
However, the dampers must also be self tuning. Substituting Equation 20
into Equation 13 yields
Ro = LL 2
P
PsWCLS-c
LL 2 V psC
2SPc
(24)
(24)
(It is important to note that pc is a linear density and psw is a volumetric density.)
Setting Equation 24 equal to Equation 16 gives
LL2 V PswCL SPc
2
27rpu RD3 2LD
(25)
pswCLSPc
(26)
h
which, using Equation 1, produces
/
2
f
dhLL2
2MRD3 ,L
S(26)
S,
2
This equation proves that in order to construct self tuning dampers of this type,
the viscosity of the damper fluid must be linear with frequency. Equation 17
shows that the viscosity of the fluid used in this study was inversely proportional
to frequency. As a result, the system was only optimally damped near one
frequency.
Other applications of concept
This type of motile application alleviates just one manifestation of Vortex
Induced Vibration. However, these terminations may be used in any scenario in
which water moves past a slender cylinder. Inthe oceanographic arena,
moorings commonly fit this description. Whether the employment is one as
mundane as a marina mooring ball in tidal flow or as technological and fragile as
a string of current meters or hydrophones in the Gulf Stream, VIV is a potentially
destructive yet amendable problem.
Other damping materials may be used in these cases. Flexible silicone
epoxies were tested for use in this particular experiment, but were found to have
inadequate damping properties for higher cable tensions. These would be
perfectly suited, however, to a situation with a lighter cable and/or lower tension,
such as a light mooring.
Testing of silicone epoxy
It was not readily feasible to test this silicone epoxy on the original test
bench. The components needed to be mixed and then set in a watertight
configuration to cure for twenty four hours. To accommodate these construction
limitations, a new testing procedure was developed. Casts were made using
modeling clay to plug the bottom openings of several steel pipes of varying
length and radius. A 1.5 foot length of half inch diameter knurled steel rod was
set inside each of these pipes and pressed slightly into the clay to secure them
in a concentric manner.
Primer provided by Emerson and Cuming Co., the manufacturer of the
epoxy, ensured adhesion of the cured gel to most surfaces. This was applied to
the inner surface of the pipe as well as the section of the rod inside the pipe, and
allowed to dry. The epoxy components were mixed according to the instructions,
and then set inside a vacuum chamber for several minutes to eliminate bubbles
entrained during mixing. Once the mixture had achieved full outgassing, it was
poured into the pipes until they were full. Bits of clay were inserted at the top
end to ensure concentric alignment of the rods. The assemblies were kept
oriented vertically with the clay plug at the base and allowed to cure. Figure 22
illustrates this casting assembly.
The different sized pipes created different epoxy thicknesses and lengths
in each case. Although it did not exactly model the excitation in situ, an impulse
test was used to determine the damping factor and stiffness factor of each
assembly. To increase the moment of inertia of the systems, a piece of
aluminum channel was glued at its midpoint to the bottom of each rod forming a
"T". In an effort to maintain continuity, the same piece of channel was used to
test each assembly. A 10 mV/g accelerometer was glued to the endpoint of the
piece of channel. The pipe end was fixed in a vise allowing the rod and channel
to hang down. The channel was hit at its endpoint with a hammer causing the
rod to oscillate axially. Figure 23 shows the test setup.
Figure 22: Casting assembly
29
jj
/
Steel rod
IAccelerometerl
Channel
_
I Rotates about vertical axis
Figure 23: Solid damper test assembly
Time histories were taken in each case, as well as autospectra. The
acceleration values of each peak in the time histories were determined, as well
as the frequencies of the principal peaks in the autospectra. The log decrement,
a parameter characterizing damping in a system, was calculated using the
following equation
30
m (x",+,
(27)
where m is an integer and m+1 is not greater than the number of recorded
peaks, and xm, is the acceleration value of the mth peak as obtained from the
time histories. The damping factor was then calculated using the equation
$=
(27r +
2
(28)
where 6 is the log decrement. The natural frequency was then found using
)
(29)
d
where Od is the damped natural frequency as determined from the autospectra,
and Cis the damping factor. Once I the moment of inertia of the rod and channel
was determined along the axis of the rod, it was used to calculate the system
stiffness from the natural frequency using Equation 29
(30)
Ko = Co,2
where on is the undamped natural frequency and I is the moment of inertia of the
system. Finally, the damping constant of the system was determined using the
equation
(31)
R o = 24VoKI
where K0 is the system stiffness constant in N-m/radian.
For example, an assembly with a damper LD = 13 cm long, outer epoxy
radius of Ro = 9.5 mm and a thickness of t = 3.175 mm yielded a log decrement
of 6 = .34946 and a damped natural frequency of
= 33.772 rad/sec. Using
)d
Equation 28, ý was found to be .05553. The undamped natural frequency was
rad/sec from Equation 29. The moment of inertia about the rod axis
was calculated to be I = 5.945 x 10-3 kg mA2 and plugged into equation 30 to find
n,= 33.824
the system stiffness constant KI= 6.801 N-m/radian. Ultimately the damping
constant was found to be Re = .02233 N-m-s/radian from Equation 31.
A model of the epoxy layer is shown in Figure 24. In order to determine
the governing equations for such a damper using linear shear theory, it is
important to make certain assumptions. Primarily, it must be assumed that the
thickness of the epoxy layer is relatively small compared to the outer radius of
the layer. If this can be done, it can be assumed that the shear force is equal to
the shear modulus times the shear angle.
-r= Gy
(32)
Shear angle y
Figure 24: Diagram of epoxy layer
It can also be proven geometrically that when y is small, the shear angle times
the layer thickness equals the outer radius times the angle of rotation.
yt = ro
ro0
y =(33)
t
or
The applied torque is equal to the shear force times the outer surface area of the
epoxy tube times the outer radius.
T= 2r
2
LD
Or
T=G
t
2Gr2 LD
(34)
At equilibrium, the applied torque is also equal to the spring constant times the
angle of rotation.
Ko0 = G ro 27ro2LD
t
or
Ko
G2°3LD
t
(35)
Equation 35 relates the spring constant of such an apparatus simply to the
geometry of the epoxy layer and the shear modulus. A similar equation for the
damping constant can be found by substituting Equation 35 into Equation 31.
R9 =2ý
2rtO3LDGI
t
(36)
The numbers from the preceding example may be entered into either Equation
35 or 36 to find the shear modulus.
G=
Kt = 30833.5 2N a d
mr
2ro3L
(37)
A termination with two of these dampers would have RO = .03158
N-m-s/radian and KI= 13.602 N-m/radian. Assuming a link length of .16 meters,
by Equation 13 this termination would have an input impedance of 1.23 N/m/sec.
For example, the system would be optimally damped for a cable with a tension of
25 Ib (or 111.2 N) and a linear density of .014 kg/m. Many commercially
available Kevlar cables are made in this linear density range. Assuming a link
moment of inertia of .0018 kg/mA2, by Equation 6 the system would be optimally
tuned to a frequency of 21 Hz. Assuming a 55 ft (16.764 m) cable, by Equation 2
this frequency would coincide with the cable's 8th mode.
33