- U. S . Department of Agriculture, Forest Servic e FOREST PRODUCTS LABORATOR Y In cooperation with the University of Wisconsi n MADISON, WISCONSIN CHEMISTRY OF THE SULPHITE PROCESS V. Effect of Various Compositions of Aci d Upon Yield and Quality of Pulp By R. N. MILLER Chemist in Forest Product s an d W. H . SWANSO N Assistant Wood Technologist 2enrinted from Paper Trade Journal, October 11, 192 3 CHEMISTRY OF THE STTLPHITE PROCESS * V . Effect of Various Compositions of Aci d IToon Yield and Quality of Pul p By R . Y . Willer' and W . H . Swanson2 The results of the tests herein described show that unde r the conditions of cooking used the presence of calcium base above a certain minimum is without appreciable effect upon the yield of pul p obtained by the sulphite cooking process, and in the acid it is tha t part of the so-called "tree" that is present as excess sulphurous aci d which has the greatest effect upon the yield of pulp . 411 In the industry manufacturing sulphite wood gulp a consider able diversity of opinion exists as to the most desirable strengt h and composition of acid to use . The advocates of a ='.high free sul phur dioxide content and a low combined . sulphur dioxide content are probabl y in the majority, but there are advocates of low free and hi gh combined . The diversity of opinion is founded upon individual e xp erienc e in different mills and is difficult to reconcile ?because t .e different conditions under which the opinion have been developed . . `_:re series o f cooks considered here was made in an endeavor to determine, in a carefully controlled system, the influence of variations in the aci d composition rpon the yield and quality of the pulp produced . *Presented at the fall meeting of T_4PPI, October 26, 1923 at Appleton, Vie . 1 Chemist in forest products, Forest Products Laboratory, Madison , 2. Assistant wood technologist, Forest Products Laboratory, Madison, is . R9 Equipment and Manipulatio n The cooks upon which this study is based were mace i•ea the experimental di=gester at the Forest Products Laboratory.. In. tha t digester because of the greater ratio of surface to contents than exists in a commercial digester it has been found impractical to mak e a cook under strictly Ritter- ealaer or direct steam ciancQit ns .. Some heat must be maintained on the coils to prevent e,xcessive' .eondensation . . The rate of steam flo* irnto the digester and colsegaxent dilutio n was approximated by determining the rate of oocldensation when a©!'_ a digester filled with water over a temperature rise similar to tha t of a sulphite cook . The rate of condensation obtained with $Xw openings of a needle valve was noted and in actual cooks -t ie gAPAK valve was set at the point that would give a rate of cen4e=:tT;' i6 comparable to that in a commercial cook . In the hater oooks of the serie s tb.e We.artainty as to the volume of liquor preen, wag. iminated by cooking entirely with the coil and forcing in m-ea0 : rantities of water in the right amount to produce the dilution effesent in commercial cooking by airect steam . The relief was handled as was n to keen the rm mum cooking pressure at 75 pounds Der square inch over a cooking temperatur e ture curve that has given the best results to date with jack pine . This curve is shown in Fig . 1 and was followed in all cooks . Material s The wood was well seasoned jack pine from northern ;Risconsin, , The acid used was made up to eive a uniform free sulphur dioxide con tent in the first three coo'' :s . In these the combined sulphur dioxid e was 2,00 per cent, 1 .60 p er cent, and 1 .20 ner cent . the secdhd three eoo rres the txcems sulri 'eit to . constant value than in tlb . first three a- t varied ag in the first three ea•okx . The base ad wail 1 calcium_ lime . rib Table 1 g ives the cone-entr~; on of e e and combined sulphur d_ioxida and al . the cs eot sulphurous acid in the acid after diDiutie- by ire. tit e was kep t bine d de ; - et *xcess , mod . -2I ▪ i O I cd I Pi I +P I O H 611 150 LCl b0 N H H H H LC H 4- 4 i 4-~ o U rI w ~• i, ti, cq G I .. H I I Pi rl w HO1 ~. I a) rl H I 0 F1 rI • .4-4 to cd 'd H te a) S: PI ▪r E a) zi U? O I • 0 o -p O I i pi ! Fi I I E a) a) I r -~ or. Lc d\ Lc Ol 0' ■ 150 ro .D O CU CU CU H CU N CU CU O L`O -co CU N H CV CU .rO H ~_ .. .. . Lfl LO 'G0 M ` 0 N\ CU IS\ LC\ E CU CU . CU pr. H I Yl 0 O Ise \ -~ I~ i ~I I rd I 0 CU t~ 0 CU rl \0 10) I O Cr In CU 0 CU ▪ to o • • H 0 0l o I I z O\ I LCl ▪q ~ r03,0 I 9-1 . ~ 4 O C) '0 M I a) M CU -1 -1A- A- A- A- . I -I Pi E U E PC I W I .. -d O o Pi 01 I ( -H O f H O ,.0 I O r-I I O U >~ I q O1 U cd S .I• a) I P • b] I -H I ,. 1 H cd U lc\ I cd a) U 27 4 .. O I O U ti M N- O O P, H H E Pri • I CJ] U r-I H I f-I I I O I P., .. I r- I I I cd I i4 I EO i E I Ei .zJ- H CU H H LOCK H O CU A- Lc' Il\ .. . .. . . .. . 0 ti CU tO N- IYl I' O •0 rl .0 L C\ • \.0 .0 LS\ Imo- LO U'1 a) ,Q cd F+ .~ O O 0121 U I 1 I I H .0 H I LSl .0 M t .0 ■O .D H i H I H I 150 O\ H ■0i t .0 .O .0 Results and Discussio n Table 1 also gives the yield from the wood `; . The uniform ity of yield is noteworthy and if one has preconceived ideas as t o the effect of acid composition upon yield it is rather d .isconcerti na . Quite obviously one cannot show any variation in yield attributabl e to any of the factors in acid composition commonly considered . Total , free and combined as ordinarily understood in commercial practice d o not appear to have any direct influence upon the yield from the woo d when comparison is made on coos carried on over the some temperatur e rise . Table 2 . -- Excess sulphur dioxide . Cook : Ten and one halt Lour s : Raw : Six : Nine Ten hours hours : hours acid 664-2 : 2 .56 . 1 .85 . 1 .03 : 0 .77 : 0,54 665-I : 2 .93 . 2 .04 1 .00 : .51 , .2 2 3,22 , 1 .96 , 1 .08 . . 41 'To . 666-I 668-I . 3 .15 . 1 .96 . 1 .18 669-I : 3 .45 , 2 .38 . 1 .10 671-I , 3 .0 0 1 .26 . 1 .25 .24 .51 . .4 5 : .65 , .1 3 : .57 , .2 7 Table 3 . -- Total sulphur dioxid e 664-1 : 6 .40 A .93 . 2 .45 . 1 .59 : 0 .5 4 665-I . 6 .07 ^ .00 , 2 .24 . 1 .15 , .3 4 666-I : 5 .62 3 .36 : 1 .80 : 0 .35 .3 0 668-I : 7 .18 . 4 .35 . 2 .66 : C .37 . .6 5 669-I . 6 .67 . 4,22 2 .34 . 0 .85 : .2 9 671-I . 5 .53 : 3 .28 : 2 .03 . 0 .77 . .27 3 Chemical analysis by V . W . Bray and T . M . Andrews, Forest Products Lab oratory, Iradison, Wisconsin . R9 Table 4 . -- Free sulphur dioxide . Six hours 664-I 4 .48 2 .89 1 .74 : 1 .18 : 665-1 4 .50 : 3 .02 1 .62 0 .83 666--I . 4 .42 . 2 .66 . 1 .44 . .63 . :2 7 668-I 5 .17 3 .16 : 1 .92 .69 : .5 5 669-I 5 .06 3 .30 1 .72 .73 .2 1 671-I : 4 .26 : 2 .62 . 1 .64 . .67 . .2 7 : . Nine hours Ten : Ten and one hours : half hour s Raw acid Cook No . 0 .54 .28 Table 5, -- Combined sulphur dioxide , 664-I : 1 .92 1 .04 665-I 1 .57 0 .98 666-I 1 .20 .70 668-I 2 .02 : 669-I 671-I 0 .71 0 .41 0 .00 .62 : .32 .06 .36 .22 .0 3 1 .20 : .74 : .13 : .1 0 1 .51 0 .92 .62 : .10 : .0 8 1 .26 0 .65 .39 .10 .00 Further attention is directed toward the values for exces s S02, that is the excess over that necessary to combine with the bas e as bisulphite . This should be thought of as sulphurous acid . In Table 2 this value is seen to vary markedly in the raw acid but upo n further examination of the table it is seen that at and after th e sixth hour this constituent of the cooking liquor is nearly constan t in all cooks . In view of the remarkable uniformity of yield of screened pulp and cellulose the attention is centereR at once upon this th e only factor in acid strength and composition that shows a correspond ing uniformity as is seen upon examining tables 3, 4 and. 5 . The reason for this uniformity is not far to seek if one considers the cook ing acid to be composed of sulphurous acid and a bisulphite, in this cas e calcium bisulphite . a a as i water as is the case when T1pon heating a sole sig sulphurous acid is considered, *Ns elements ph icc lead one to expec t a driving out of the gas, and if the heatii be carried on in a close d vessel, a generation of pressure . Ftiir Mer, tie more gas is dissolved , the greater will be, the pressure at any tet nature ;. 'pie numerical s(,Alue for the presalare generated depends upon the e: itions of th e eNperim*nt and will not be taken up here ex pt to reproduce the curves obtained. when heating sulphurous acid in a .ir ptacle in which the volume of the se:1iution was 90 per cent e-f tkr closed volume . (Fig . 2 .) 'lb determ.rhe roughly . the effect o-f ►bined SQa- bisulphite $02 Won the system a farther a ri+nae_nt was m ie by heattft o cooking a cid of 1 .10 ant combined.. '.the variatio?. in the, patens •r,'e fro m 1 t of og sulphurous acid cantatjn3.iag 'ti so s concentratio n in the eking acid. The excess sulphurous of an• o-rdAtOcr essure gauge , *10timge of s.en$itiven 00 * *ill be cons isle lead. that th e * t: gas pressure generated during cooking results entirely from the exces s sulphurous acid . closed e tote SOW 4P ss acid The explanation of the uniformity in concentratic-i of exces s sulphurous acid follows simply enough from the before-m ro : o points . In the cooking of sulphite pulp the p ressure is usually held 60 a certain maximum . This pressure is made up of steam pr?ssure, s pressure and at some stages hydrostatic pressure . In system In which tha ah3Q *0104 tressure are fixed as they are in commercia l cook y "pip ■ ane concentration of excess srRpl urous aci d at every te` r.:perafi,re . In other words, when a digester l reached 120 ° MP any other temperature along the rise the concentration of exces s sulphurous acid will be the same at the maximum p vessmjrc ragrdless o f the concentration of excess sulphurous acid in the raw acid . ,mss statement is strictly true when certain factors such as quantity o f liquil rAb cliges are constant and equilibrium is maintained an d in commercial practice it is only possible that the concentratio n of excess sulphurous ac s'.d is approximately the same at the =tee temperature and pressure marinun . The closeness of approximation ke be expected is seen in Table 2 2 that of the concentration of excess sulphurou s +►t In *,w er rftii to say fair* The addition of quamilOOk atcium base above that required does not appear to increase the yield from the wood ant when a certai n maximum is exceeded is detrimental because of precipitation of bas e La the digT . !tit ;t'Rn E7as exceeded in the cooks made with 1 .60 4010 combined or more and in all these the base precipitated betwee n oration of the view ,~ ]industry and expressed +MINA Oat'~ lb .. t - at•ory by S . B . Lunak *.at additional M thpu6vlic tion,s of t ta-iss la: desirable . Th e -base abov* minim s is t nnecP ercial practieW s variable an d co ! l value minimum in . dioxide . .40 per cent combine* tent and 1 E-) r .a WWI. sift* In the previous publications in this series it has been point ed out that a high free acid was necessary to p roduce a well cooke d easy-bleaching pulp under the cooking conditions outlined, that is, a relatively fast cook, and that the reactions involving the combinatio n of sulphur and base 'with the wood material were of secondary importanc e from the standpoint of °yield and quality of pulp . The results obtaine d more definite statement , in this series make it p cssible to make a Porely, that as rega r ds acid corm c.#,] t~tt part, of the so- .ea,,llea M free" which is -ore-sent as excess sulphur dioxide is the .factor havin g the greatest influence on the character and Yield of pulp and tha t under the conditions stheied, the amount or concentration of calciu m base is without great influence if above a certain mrrnium . still The'opinion has been long held by-well-informed srlnhit e chemists that an im p ortant reaction in the pul p ing of eood by th e sulphite p rocess was a -_rd .,ol-tic reaction . This is o 'ten lost sight o f in commercial cookie in the perplexity caused by the nfluence of variables of a physical n n t .re . The data in this and precious paper o f this series strengthens the opinion as to the importance of a'idering the sulphite pulping process, from on* point of view, as an a hydrolysis of wood . 4 U. S . Department of Ag riculture Bulletin r?o . 620 . R9 -7- IU4IU1 U Opt_zi uI1 1 . 1 ?- o liii tT h 1 1 OE 1 . I oil__Rail i a •0uII IMMI IN UlIlllWAhh1 ( MOM. amiuiu II 11111111111111F 1111 111I iuliIIIlUlIl _ I o a a ii ir !it 06 . II NMI ,-)-, r. . El .9 ' _ '? • 11 .N i F (17 7 f I _ ~ ~ i EMI 1 ~ II±If :IIIIIIIII : IN= '5"C-7 - a 4rfl S,S .r,