Intelligent static transfer switches - Insta switch, Mega switch - Ensures maximum reliability to critical loads by eliminating system failures that are caused by power distribution problems. INTRODUCTION The INSTA & MEGA switches allows instantaneous transfer of load between two power sources. It can be used to ensure complete redundancy of power supply upto the last piece of wire. It is useful in many applications, where redundant power supply is available, either from two UPS systems or one UPS and bypass source. These switches are comprising of semiconductor switches, they ensure continuity of power to the load in the event of failure of one of the power sources. They have different user selectable parameters and in-built microprocessor. Typical applications include Data centers, Call centers, Process control and Automation etc. FEATURES Uses Power Semiconductors as Switching Element Independent Micro-controller Simple & Rugged design Exceptional Performance User friendly display & Control BMS connectivity through MODBUS for status monitoring Ethernet Connectivity Core Competence in Power Electronics SPECIFICATIONS ISW R21 Model ISW R32 1 Pole (Ph) No. of Switching Poles 2 Pole (Ph + N) 16 A Nominal Output Current 32 A 16 A 32 A 63 A Nominal Voltage 220 / 230 / 240 V, 1 Phase (110 / 230 V optional) Voltage Tolerance Low band : – 15% to +10% (Default), Medium band : – 10% to +10%, Narrow Band : – 5% to 10% 50 / 60 Hz, Normal band : 48 - 52 Hz, Wide band : 40 - 70 Hz (Default) Nominal Frequency Efficiency(1) > 98 % > 97 % 125 % for 10 min. 150% for 1 min. 1000% for 100 msec Overload Capacity Continuous Duty Input Under Voltage, Input Over Voltage, Output Overload, Output Short Circuit Protections < 5 ms for Sync. condition Transfer / Re-transfer Time < 5 ms / < 15 ms (selectable) for No Sync. Condition Manual Bypass facility Provided Acoustic Noise Level(2) < 45 dBA Operating Temperature 0 to 40 C 0 up to 95 % (Non-condensing) Relative Humidity < 1000 meter, above sea level (without de-rating) Altitude IEC 62310-3 Testing standard IP 20 Enclosure Protection Natural Cooling Cooling 422 x 385 x 85 440 x 450 x 132 19" Rack mountable, 2U Height 19" Rack mountable, 3U Height Dimension (in mm) WxDxH 12 kg Weight (Approx) 12 kg 15 kg 15 kg 15 kg Rear Side Cable Entry Source 1 Healthy Source 2 Healthy Sensitivity Low Sensitivity Medium Sensitivity High Load on Manual Bypass - Source 1 LED Indications Communication Interface (optional) Source 1 Feeding Source 2 Feeding No Sync Overload Source 1 Priority Source 2 Priority (3) Source 1 Fuse Fail (3) Source 2 Fuse Fail Load on Manual Bypass - Source 2 Load on Static Switch RS 485 MODBUS, Ethernet Connectivity(3), PFCs (1) For tolerance see IEC 60146-1-1 (2) Acoustic Noise measured @ 1.0 meter as per ISO 3746 (3) Applicable for ISW R32 model FRONT VIEW (2U size) FRONT VIEW (3U size) LOAD ON MANUAL BYPASS SWITCH RS232 Low Source1 Source2 Healthy Medium High Sensitivity Priority No Sync Feeding Overload Manual Retransfer 1 2 3 4 5 6 7 8 SOURCES S1 STSW S2 SW 1 Off On 1 Source 2 SENSITIVITY SW LOW MEDIUM HIGH OFF SOURCE 1- FUSE FAIL HEALTHY 1 PRIORITY NO SYNC SOURCE2- FUSE FAIL FEEDING 0 OVERLOAD MANUAL RETRANSFER ON 1 2 3 4 5 6 7 8 INSTA MON 0 2 PFC INSTA SWITCH 3000 1 SW2 ETHERNET SLOT (OPTIONAL) 2 MANUAL BYPASS SWITCH REAR VIEW (2U size) INPUT TB PFC CONNECTOR F1 REAR VIEW (3U size) # # XM3 XM2 N.PLATE F2 X3 XM1 N O/P XM15 P N E P N P N XM1 OUTPUT SOCKET INPUT 1 S1 S2 P N E P N N P # Source 1 Phase Source 1 Neutral Earth Source 2 Phase Inter connection INPUT 2 Source 2 Neutral Connector OUTPUT NEUTRAL OUTPUT PHASE # n 16 A ISW : 3 sockets of 5 Amp Output Socket (optional) n 32 A ISW : 6 sockets of 5 Amp (As per IEC 320-C13) Output Source 1 Input Source 2 Input SPECIFICATIONS MSW 1100 Model MSW 360 / MSW 3100 MSW 3200 MSW 3300 MSW 3400 MSW 360 N / MSW 3100 N MSW 3200 N 1 Phase 3 Phase 3 Phase No. of Switching Poles 1 Pole (Ph) 3 Pole (Ph) 4 Pole (Ph+N) Nominal Output Current 100 A Input / Output 60 / 100 A 200 A 300 A 400 A 60 / 100 A MSW 3300 N 200 A 300 A Nominal Voltage MSW 1100 : 220 / 230 / 240 V, 1 Phase (110 / 230 V optional) Voltage Tolerance MSW 1100 : Low band : – 15% to +10% (Default), Medium band : – 10% to +10%, Narrow Band : – 5% to +10% MSW 3xxx : 400 / 415 V (3 Ph + N ) MSW 3xxx : Low band : – 30% to +15% (Default), Medium band : – 25% to +15%, Narrow Band : – 15% to +15% Normal : 48 - 52 Hz , Wide 40 - 70 Hz (Default) Nominal Frequency Efficiency(1) > 98 % MSW 1100 : 125 % for 10 min. 150% for 1 min 1000% for 100 ms Overload Capacity MSW 3xxx : 110 % for 1 hour, 150 % for 1 min, 1000 % for 100 ms Continuous Duty Input Under Voltage, Input Over Voltage, Output Overload, Output Short Circuit Protections MSW 1100 : < 5 ms for sync condition & < 5 ms / < 15 ms (selectable) for No sync. condition MSW 3xxx : Low Sensitivity : < 8 ms, Medium Sensitivity : < 5 ms (Default), High Sensitivity : < 3 ms Transfer / Retransfer Time Manual Bypass facility Provided (2) < 45 dBA Acoustic Noise Level 0 to 400 C Operating Temperature up to 90 % (Non-condensing) Relative Humidity < 1000 meter, above sea level (without de-rating) Altitude IEC 62310 - 3 Testing Standard IP 20 Enclosure Protection Forced Cooling Cooling Dimension (in mm) - Width 800 800 800 1000 1000 800 800 - Depth 600 600 600 600 600 600 600 600 - Height 1750 1750 1750 1950 1950 1750 1750 1950 225 225 225 275 350 225 225 275 Weight in kg (approx) 1000 RAL 7035 Color Bottom Cable Entry LED Indications Source 1 Healthy Source 1 Feeding Source 1 Priority Source 2 Healthy Source 2 Feeding Source 2 Priority Sensitivity Low Sensitivity Medium Sensitivity High SPP, Overload Fault Indications RS 485 MODBUS Ethernet connectivity (Applicable for MSW 1100) Communication Interface (optional) (1) For tolerance see IEC 60146-1-1 (2) Acoustic Noise measured @ 1.0 meter as per ISO 3746 MSW 3300 H Front Facia with Sensitivity Control 150 W FRONT VIEW D SIDE VIEW FEATURES Uses Power Semiconductors as Switching Element It acts like protective barrier to the load. When power supply feeding to the load goes beyond the preset limits (Frequency or voltage) the switch instantly disconnects from load and protects it. Independent Micro-controller Makes it independent of source functioning and its control scheme. The smart control enables user to select the priority of source. Simple & Rugged design Low component count, giving high level of reliability. User friendly display & Control Display provides status of incoming power source and the condition of static switch. Exceptional Performance It is tailored to suit the requirements of different operating conditions. It tracks the Input Voltage, Phase & Frequency, Distortion levels at the terminal points. If these parameters are within the limits then depending upon the priority selection, it activates the respective switch. This ensures the power availability to the load FUNCTION In a typical connection (see diagram) two different power sources (UPS, Stabiliser, Power conditioner etc.) are connected to the critical load through INSTA / MEGA switch, which will intelligently monitor the power from the sources. Depending upon the preset limits, it will allow the power to be passed to the critical load & thus making it as the best solution for mission critical applications. MODBUS RS 232 / 485 Interface (optional) To connect your building Management System (BMS) for monitoring of all status & alarms Potential Free contacts (optional) For remote monitoring of the switch activity SINGLE LINE DIAGRAM S3 FROM SOURCE 1 F1 VTT1 - VTT 3 VTT1 INPUT Make before switch A3 1 A2 A1 F2 VTT2 S1 FROM SOURCE 1 Output to Load INPUT S5 VTT4 - VTT6 S2 Output to Load FROM SOURCE 2 FROM SOURCE 2 S4 Mega Switch Insta Switch SÜD ISO 9001 : 2000 Western Region • Mumbai • Nagpur • Aurangabad • Goa • Kolhapur • Nashik • Indore • Bhopal • Vadodara • Ahmedabad • Surat • Silvasa • Jamnagar Southern Region • Hyderabad • Vizag • Vijayawada • Chennai • Madurai • Coimbatore • Bengaluru • Mangalore • Cochin • Trichy Eastern Region • Kolkata • Patna • Bhubaneshwar • Jamshedpur • Raipur • Raigarh • Guwahati • Siliguri Northern Region • New Delhi • Mohali • Gurgaon • Noida • Lucknow • Jaipur Overseas Partners • Italy • France • UK • Sri Lanka • Nepal • Bangladesh • Saudi Arabia www.dbups.com R&D being continuous process, the specifications are subject to change without prior notice. 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