Business Management 7231 Manufacturing Planning & Control for Supply Chain Management Summer Semester 2015 BusMGT 7231-24540 Tuesday 6:00pm – 9:15 Gerlach Hall 355 Instructor Terry Klinker Office 311 Fisher Hall Office Hours Scheduled office hours are first-come, first-served Tuesday 4:30pm -5:30 and by appointment Office Phone (614) 688-4966 E-mail Address klinker.1@osu.edu Course Text Operations Planning and Control –BusMGT 4232 Edition, by W.C. Benton, Jr. (2014). Cengage Learning; ISBN: 978-1-305-04752-5. REQUIRED TEXT Additional material will be posted in Carmen; lecture notes will be published each week. Students are responsible for reviewing Carmen regularly. Alternate Text: Supply Chain Focused Manufacturing Planning and Control, by W.C. Benton, Jr. (2014). Cengage Learning; ISBN: 978-1-133-58671-5. This is the hardcover, full version, of the required text. Additional helpful text: APICS/CPIM Certification Edition, by Jacobs, Berry, Whybark, & Vollman (2011). Irwin McGraw-Hill; ISBN: 978-0-07-175031-8. Course Pack There is no course pack for this class. Software Microsoft EXCEL; when selecting group members be sure at least one group member has a PCbased computer as the simulation does not run on Apple products or tablets Carmen carmen.osu.edu COURSE OVERVIEW & OBJECTIVES The course will describe the tactical use of planning and control systems to manage material flow and capacity in operations, primarily within the firm (another SCM course focuses outside the firm). Operations planning and control is an integral function in business, critical in linking the planning activities across functional areas of the business (e.g., marketing, operations, finance, and engineering). Topics covered include master production scheduling (MPS), production planning, inventory management, material requirements planning (MRP), capacity management, and just-in-time (JIT) techniques. In particular, this course will emphasize the overall structure of the planning and control function in managing manufacturing and service operations and how this function coordinates activities with other internal business areas. We develop both a broad perspective of the operations function and an understanding of the details of operations planning and control system techniques. Key objectives: Our objectives are to develop an understanding of the following tangible and practical skills that are valued by employers: the structure of operations planning and control systems in a wide variety of applications the conceptual basis for operations planning and control systems experience in making operations planning and control decisions PROCEDURES Our class sessions will be in a business meetings format. I will act as the meeting leader and will post the agenda and state the expectations, or end state, for each meeting. You will find those expectations in the course schedule. As meeting attendees I ask that you be prepared for each meeting, to include reading all materials, bringing ideas and questions regarding the material, and completing all deliverables (homeworks, quizzes, etc.) prior to the beginning of each class. Timeliness is a key metric in a successful business, so our class will start promptly at the assigned time – in this way I do not waste your time and hope you will also be respectful of my time. I have some expectations of acceptable attire and appearance for business meetings. Since we have three hour class sessions I expect you to dress comfortably. Please refrain from wearing clothes that are “excessively” comfortable (i.e. totally business inappropriate). In particular, I prefer that participants not wear hats or workout clothes in class or clothing with business inappropriate slogans (yes, I know “inappropriate” has a variety of possibilities – think of my definition as including anything you would be embarrassed to wear in front of or may offend a perspective employer or important client.) I try to minimize distractions in the classroom. Please turn cell phones off or place them on silent (not vibrate) and remove them from your desk. If you have a legitimate reason that any correspondence cannot be delayed during our classes (my wife is 8.99999 months pregnant and I’m waiting for the “go” call), let me know before class. Personal computers and tablets are allowed during class, but I expect they will only be used for classroom material. PLEASE ASK QUESTIONS IN CLASS! If something is unclear to you it is probably unclear to several others and we will all be grateful you asked. Your participation is imperative to make this a great class. PLEASE COME AND SEE ME OUTSIDE OF CLASS if you need to discuss something in more detail. COURSE GRADING You will be asked to complete a number of assignments to practice applying the concepts that are discussed in the text and in class - assume everything is an individual assignment unless specifically told otherwise. The ITEC simulation will be a group assignment. All assignments are due at the start of class (unless otherwise specifically noted, e.g. ITEC). Grades on late assignments will be penalized at the discretion of the instructor. In-class contribution Homework Assignments Quizzes ITEC Group Assignment Midterm Exam Total Attendance, participation, etc. 5 assignments @ 4% each 5 quizzes @ 4% each To successfully complete the course you must meet three criteria: 1. Complete all assignments (see above table) 2. Pass final exam with at least 70% 3. Maintain an overall course average of at least 70% 10% 20% 20% 20% 30% 100% Why will we have weekly homework and quizzes? The assignments are designed to help you understand the material and allow me to identify either concepts that require better explanation or students who are struggling. Also, since I expect you will do well on the homeworks and quizzes, they help me justify an anticipated high grade distribution. With that said, they can work against your grade if you are not keeping up with the material. All case study and exam grades are used in the calculation of the final course average. I do not drop any case study or exam scores. I do not give any opportunities for extra credit in this course. THE COURSE AVERAGE IS NOT CURVED IN DETERMINING THE COURSE GRADE! Final Grade Determination Average Grade Average Grade Average Grade 87 < – < 90 B+ 77 < – < 80 C+ 93 < – < 100 A 83 < – < 87 B 70 < – < 77 C 90 < – < 93 A– 80 < – < 83 B– < 70 E Exam: The course has one exam. You must score at least 70% on the exam to pass the course. Should you score less than 70% on the exam you will be allowed one (1) retake of that exam to achieve the 70% passing mark. The exam score used to calculate your final course grade will be the original exam score, not the retake score. Calculator --- It is a student responsibility to bring a functioning calculator to each exam. The instructor will not provide a replacement calculator or batteries, nor will students be allowed to share calculators during an exam. The use of PDA’s, MP3 players, and cell phones as calculators are prohibited during exams! iPods --- No iPods or other MP3 players are to be in use during class or exams. Disability Services (ODS): If you need special accommodations based on the impact of a disability, please bring the ODS form to my office hours during the first week of class. Failure to do so might result in a delay of processing the form with ODS. Understand that without prior arrangement, special accommodation will not be given. Academic Misconduct: Your instructor and the Management Sciences Department expect professional and ethical behavior in this class at all times. I have found that most students are honest and do their own work and that they appreciate knowing that we take academic misconduct very seriously. The Management Sciences Department and the University follow a standard procedure for those who choose not to behave ethically. The student code of conduct can be found on the Internet at studentaffairs.osu.edu/resource_csc.asp. My personal advice to you on this subject is “Don’t cheat and don’t give the appearance of cheating”. STUDENT GRIEVENCE PROCEDURE If a student has a specific problem with the administration of this class, the student has the right to discuss the problem with Fisher faculty and staff. The first step in the process is to discuss the problem with the instructor. If the problem cannot be resolved, the next step is to discuss the problem with the course coordinator (Dr. Andrea Prud’homme), followed by the Management Sciences department chairperson (Dr. Ken Boyer), and then followed by a representative from the Fisher College Deans Office. Failure to follow this progression will usually result in delays in achieving problem resolution or the problem going unresolved. E-MAIL On average, I receive over 100 e-mails daily. Significant proportions of the e-mails are SPAM or contain viruses that are directed at educators with subject lines such as “1st Assignment” or “Question about final exam”. My e-mail is filtered twice (OSU university level and Fisher College level) and I run virus protection software on my computer in an effort to separate the “good e-mails” from the “bad e-mails”. However, the filters and virus protection software are not 100% efficient and I have had to re-image my computer 3 times. In an effort to identify and delete malicious e-mails without trashing “good” student e-mails, the following criteria for all student e-mail have been established: Send e-mails to me at “klinker.1@osu.edu”. E-mail subject line must begin with BusMGT 7231 followed by the student’s last name and the subject. If Jim Smith were sending an e-mail about the first exam, the subject line would be: BusMGT 7231 Smith Exam #1 Question E-mail not conforming to the above may not be read or deleted as spam. Do not send e-mails from Carmen or use the “Page” function in Carmen. MAIL If I am not in my office DO NOT slide papers, assignments, etc. under my office door. Please take all papers to the assistant in the Management Sciences office (600 Fisher Hall). The assistant will time stamp the papers and will put them into my Management Sciences mailbox . GRADE NOTIFICATION POLICIES In accordance with the 1974 Family Educational Rights and Privacy Act (FERPA), the following policies dealing with grades have been adopted: Student grades earned in the course (individual assignment / case study / exam grades and final grades) will not be posted in any public place including bulletin boards and/or web sites. Student grades earned in the course (individual assignment / case study / exam grades and final grades) will not be discussed over the phone as the identification of the student cannot be established with certainty and confidentiality may be violated. Student grades earned in the course (individual assignment / case study / exam grades and final grades) will not be discussed using electronic media including personal (non-OSU) e-mail as the identification of the student cannot be established with certainty and confidentiality may be violated. Student grades earned in the course (individual assignment / case study / exam grades and final grades) may be discussed using electronic media through the student’s authorized OSU e-mail account at the discretion of the professor. It is the responsibility of the student to keep the confidentiality of correspondence through their OSU e-mail account. The preferred method for discussion of student grades is in person. Students can stop in my office during office hours posted for present or subsequent terms. Student grades earned by a student will only be discussed with that student. Student grades for other classmates will not be discussed and/or distributed. Student exams during the term will not be distributed to the students to keep but will be stored for a minimum of one quarter to be used as a basis to rectify any and all grade disputes. Student requests to examine exams must be made in writing to allow for the collection of requested materials from the files. If a student feels that a mistake was made in the determination of the final grade, that student may petition in writing (or through e-mail) for a recalculation of the grade. The individual assignment / case study / exam grades will be verified and the final grade recalculated; the student will be notified of the results of the recalculation.