ELECTRIFICATION BY LIQUID DIELECTRIC FLOW by STEVEN MARC GASWORTH S.B., Massachusetts Institute of Technology (1976) S.M., Massachusetts Institute of Technology (1981) SUBMITTED IN PARTIAL FULFILLMENT OF THE REQUIREMENTS FOR THE DEGREE OF DOCTOR OF PHILOSOPHY at the MASSACHUSETTS INSTITUTE OF TECHNOLOGY (February, 1985) 0 Massachusetts Institute of Technology Signature of Author Department-'of Electrical tgineering and Computer Science January Certified by I \, . J v 31, 1985 -- James R. Melcher Thesis Supervisor by,, Certified 7 \- - .Markus Zahn -Thesis Supervisor Accepted by ,, Arthur C. Smith Chairman, Departmental Committee on Graduate Students INSTITUTE lASSACHUSETTSF OFTECHNOLOGY APR 01 1985 L1DRPIES ARCHIVES 2 ELECTRIFICATION BY LIQUID DIELECTRIC FLOW by STEVEN MARC GASWORTH Submitted to the Department of Electrical Engineering and Computer Science on January 31, 1985 in partial fulfillment of the requirements for the Degree of Doctor of Philosophy ABSTRACT The charging of insulating surfaces by the flow of semi-insulating liquids is investigated with a view towards identifying ways to forestall insulation failure in liquid-cooled power distribution equipment. Both fully developed and fully mixed turbulent flows are considered, the former as a model for the flows in insulating tubes, the latter approximating conditions in certain practical elements such as pumps and expansion regions. Models are developed for the space-time evolution of charge and electrical stress that emphasize the interplay between electrokinetic charge generation, convective transport, ion diffusion and self-precipitation, and conduction driven by the generated fields themselves. Experiments are designed to allow measurement of the currents influent to the insulating tube or expansion region, and either the accumulating surface charge or the generated electric field. Apart from the imposed flow conditions, the liquid conductivity is controlled by a commercial antistatic agent, while the external configuration of conductors is prescribed with an awareness of the contribution of external image charges to the generated fields. Results indicate that significant electrical stresses stem from the transfer of a net charge to the flow upstream of the insulating element, and migration of the entrained ions in a space charge field that is predominantly normal to the the insulating surface. Leverage over the flow-induced stresses is afforded by the external conductor configuration, control of bulk and surface conductivities, and control of the influent convection current with a properly designed expansion region inserted just upstream of the insulating element. Physicochemical features of the liquid-insulating solid interface are probed in two supplementary experiments that make use of a multi-phase helical winding around a section of an insulating tube. In the first experiment the flow is imposed and half of the phases are excited with a sinusoidal potential. Convective displacement of the resulting standingwave perturbation in the entrained volume charge density is detected as an imbalance in the currents carrying perturbation image charge to two of the unexcited phases. The response is interpreted in terms of the undisturbed convection current, the surface conductivity, and the conductivity gradient at the interface. In the second experiment, the flow is induced by a traveling-wave excitation of the winding with the objective of investigating the charge injection process at the same interface. Thesis Title: Thesis Title: Supervisor: James R. Melcher Stratton Professor of Electrical Engineering and Physics Supervisor: Markus Zahn Associate Professor of Electrical Engineering 3 ACKNOWLEDGEMENTS With the fresh perspective that comes from extending my contacts outside of the Continuum Electromechanics Lab, I am struck by the uniqueness and depth of the education I've received, all the more so because so much of it has been shaped by one man, Professor James Melcher. To his credit as an educator, the form of this thesis is as much a product of the careful grounding in fundamentals he has provided over the years, beginning long before this project commenced, as of discussions specific to the thesis. The balance of the thesis committee included Professors Thomas Lee, Ain Sonin and Markus Zahn. Their participation in discussions and encouragement are deeply appreciated. Professor Sonin's influence was especially strong,.through both his insightful comments on the present work, and his own previous publications in the field. Through MIT's undergraduate research opportunities program, several students participated in various aspects of the project. Of these, three will find their efforts represented here: Yana Kisler, who assisted with the streaming current measurements of Sec. 2.2.3, Steven Lin, who collected essentially all of the traveling-wave pumping data of Sec. B.2, and Lim Nguyen, who obtained the conductivity data of Fig. 3.6. Despite a remarkable range of projects in the Continuum Electromechanics Lab there is a sense of unity, traceable to the attention paid to fundamental aspects and to a recognition that all of these projects impact on our standard of living. That such a sense is maintained in an academic setting that characteristically emphasizes individual efforts is a credit to the students and faculty of the lab. Only it remains a mystery how our resident computer expert, Eliot Frank, finds enough time for his own thesis; his efforts have greatly simplified the task of preparing documents like the present one. There can be no understudy for the role played by family and friends. Joel Adler and my father, Kenneth, are two who took the initiative when they saw ways to help. The stresses that accompany a thesis are shared by the spouse of a married student, and Debbie somehow bore her share patiently while doing so much to lessen mine with her advice and encouragement. The result is as much a joint effort as my department will allow me to admit before revising the name on the diploma. This work was sponsored by the Electric Power Research Institute, under contract no. RP1536-7. 4 TABLE OF CONTENTS Abstract 2 Acknowledgements 3 List of Figures 8 List of Tables 13 1 14 2 Introduction 1.1 Engineering Motivation 14 1.2 Flow-Induced Electric Field Generation 16 1.3 Scientific Motivation 20 1.4 Overview 22 Background and Preliminary Experiments 26 2.1 Classification of Tubes as Conducting or Insulating 26 2.2 Streaming Currents in Conducting Systems 29 2.2.1 Fully Developed Volume Charge Density 31 2.2.2 Spatial Development of the Volume Charge Density 36 2.2.3 Preliminary Experiments 38 Streaming Currents in Insulating Tubes 42 2.3.1 Early Work 43 2.3.2 Steady State 48 2.3.3 Transient 53 2.3.4 Flow-Induced Failure 59 2.3 2.3.5--Summary 64 5 3 Flow-Induced Charging of Thin Insulating Tubes: Migration Limit 3.1 Introduction 65 3.2 Migration Model 68 3.2.1 Assumptions 70 3.2.2 Conservation Laws 73 3.2.3 External Fields 75 3.2.4 Surface Charge Relaxation 77 3.2.5 Charging Transient 80 3.2.6 Steady State Solution 84 3.3 3.4 4 65 Experiments 86 3.3.1 Arrangement and Materials 86 3.3.2 Close Fitting Sleeve 90 3.3.3 Capped Cylinder 93 Discussion Charge Trapping and Generation in Fully Mixed Flows 96 98 4.1 Introduction 98 4.2 Charge Distributions 99 4.2.1 Assumptions 99 4.2.2 Volume Charge 101 4.2.3 Surface Charge in Insulating Expansions 105 4.3 4.4 4.5 Experiments 108 4.3.1 Arrangement and Procedure 108 4.3.2 Results 111 Criteria for Trapping and Generation 115 4.4.1 Conditions on the Sherwood Number 115 4.4.2 Mass Transfer Correlations 117 Discussion 120 6 5 Flow-Induced Charging of Thin Insulating Tubes: Diffusion Effects 5.1 Introduction 122 5.2 Experiments 123 5.2.1 Arrangement and Procedure 124 5.2.2 Results 126 5.2.3 Preliminary Interpretation of the Temporal Transient 136 5.3 5.4 5.5 6 122 Model for the Temporal Transient 138 5.3.1 Volume Charge Distribution 138 5.3.2 Axial Electric Field 146 5.3.3 Conservation and Relaxation of Surface Charge 148 5.3.4 Charging Transient and Electrical Stress 150 5.3.5 Terminal Currents 151 Comments on the Model 152 5.4.1 The Surface Conductivity 152 5.4.2 The Continuum Approximation 153 Engineering Implications 154 5.5.1 Charging Transient with Capped Cylinder 156 5.5.2 Range of Validity of the Migration Model 156 Standing-Wave Interaction with Imposed Flow 158 6.1 Introduction 158 6.2 Experiments 160 6.2.1 Arrangement 160 6.2.2 Experimental Results 161 6.2.3 Interpretation 164 6.3 6.4 Model 164 6.3.1 Assumptions 165 6.3.2 Turbulent Flow Model 167 6.3.3 Conductivity Gradient 168 6.3.4 Perturbation Analysis 170 6.3.5 Diffusion of Perturbation Charge Discussion .176 179 7 7 182 Engineering Implications 7.1.1 Dependence of Ultimate Electrical Stress on System Parameters 182 7.1.2 Control of Ultimate Electrical Stress 186 188 Chemical Equilibrium Appendix A A.l Introduction 188 A.2 The Chemical Equilibrium Assumption 189 A.3 Fully Developed Electrical Conditions 192 A.4 Chemical Equilibrium in Inhomogeneous Systems 195 A.5 Physical Significance of the Rate Constants 200 A.6 Limiting Recombination Rate 205 Appendix B Traveling-Wave Pumping of Low Viscosity Liquids 214 B.1 Introduction 214 B.2 Experimental Arrangement and Preliminary Results 216 B.3 Model Outline and Preliminary Numerical Results 218 Notation 227 References 235 8 LIST OF FIGURES figure page 1.1 Basic processes in (a) Van De Graaff generator, where various processes are identifiable with physically distinct regions, and (b) section of insulating tube, where processes overlap. 18 1.2 Definition of electric field components at the insulating tube wall. Turbulent velocity profile is shown. 18 2.1 Illustrative external conductor configuration. The axis of the insulating tube coincides with that of a grounded cylindrical conductor. Conducting discs truncate both the cylinder and the insulating tube which conveys the liquid between metal tubes of the same diameter. The liquid and the free space region outside the tube have permittivities and co respectively. 28 2.2 Section of tube showing generators of closed cylindrical control surfaces S1 and S2 that are aligned with the tube axis. The curved part of 28 S 1 coincides with the outer surface of the tube and lies within the perfectly insulating gas. The curved part of S2 coincides with the inner surface, and encloses only volume charge. Mean turbulent velocity profile is shown. 2.3 Fully developed charge density profiles in turbulent flow (from reference 22). (a) S/Xm >> 1, (b) S/Xm << 1. The Debye length Xt is given by Eq. 2.9 with the molecular diffusivity Dm replaced by the eddy diffusivity 2.4 33 Dt of Eq. 6.9.. Experimental arrangement for measuring screaming currents. Nitrogen gas pressurizes a stainless steel reservoir to drive liquid from left to right. All tubes are stainless steel joined together by Teflon unions. Inside radius and length of the test section are 1.3 mm and 1.14 m. Electrometers E monitor currents generated in the test section and collected by the stainless steel receiver. 40 9 figure page 2.5 Streaming current data for Freon-113 doped with DCA-48. Solid curves are currents measured by electrometers in Pig. 2.4. Broken curves are predicted values of Ito) and I (L) from Measured Eqs. 2.11 and 2.15 using P = 3. c,/b. currents are negative, but plotted as positive. 41 2.6 Experimental arrangement of Keller and Hoelscher. A plasticized polyvinyl chloride (PVC) test section communicates with a reservoir and receiver through unplasticized polyethylene (PE) tubes. The Faraday cage and receiver have capacitances Cf and Cr to their respective grounded enclosures. 46 2.7 Experimental arrangement of Carruthers and Marsh, and Shafer et al. Carruthers and Marsh used a plain PTFE test section and measured currents I1 and 13. .. Shafer et al measured I1 and 12 and used a PTFE test section with a conductive inner lining. 46 2.8 Experimental results of Gibson. (a) Effluent current. (b) Surface charge density on polyethylene tube. 54 3.1 Experimental arrangement with close fitting coaxial conducting sleeve. For clarity the length of insulating tube is exaggerated relative to that of the sleeve. 67 3.2 Experimental arrangement with capped cylinder. 67 3.3 Definition of electric field components at the insulating wall. Cylindrical coordinate system is defined, and typical velocity and volume charge density profiles are shown. 69 3.4 Cross sectional view of capped cylinder and insulating tube with control surfaces S and S 2 defined. For clarity the tube radius (a) is exaggerated relative to the radius (R) of the external conductor. 69 10 page figure 3.5 Experimental test facility. Flow path is completed by experiments shown in Figs. 3.1 and 3.2. All tubes and beakers are stainless steel. Not shown are a dedicated three-terminal conductivity cell on the floor of the beaker in the reservoir, a PTFE tube through which spent liquid is returned to the reservoir, and sections of aluminum screen "wrapped" around the tubes and grounded to provide electrostatic shielding. 87 3.6 C2 C% 3 F 3 conductivity measured at the indicated frequencies as a function of additive concentration. All conductivities reported in the text are measured at 200.0 cps. 87 Experimental results with close fitting sleeve configuration 92 3.7 of Fig. 3.8 3.1. Conditions are given in Table 3.2 as run 36. Experimental results with capped cylinder configuration of Fig. 3.2. Conditions are given in Table 92 3.3 as run 60. 4.1 Insulating expansion with internal volume V, bounded by the surface S. At the outer surface of the insulating wall is a grounded conducting layer. Two types of leakage channels are shown: the dead-end type containing stationary liquid in contact with the conducting layer, and those carrying the influent and effluent liquid streanis. 100 4.2 Three-port insulating expansion corresponding to expansion 110 B in Table 4.1. 4.3 Experimental arrangement showing three-port expansion, electrometers E and charge amplifier C. The stainless steel tubes are electrically isolated from the expansion or its conducting enclosure. 110 4.4 Experimental results with liquid-filled insulating expansion. Qe is the net.charge within the expansion. Conditions are given in Table 4.2 as run 34. Residence time r = 2.5.s and relaxation time T =. 4. 5 s. 114 11 page figure 4.5 Experimental results with conducting expansion packed with steel wool. Conditions are given in Table 4.2 as run 155. Residence time r = 3.2 s and relaxation time T 114 = 2.8 s. 5.1 Experimental arrangement for studying the convection current generated within an insulating tube. Electrometers E monitor influent and effluent currents and currents from individual sleeve segments. 125 5.2 Section of the insulating tube showing generators of the closed cylindrical surfaces S1 and S2. Not shown is a thin air gap between the outer surface of the insulating wall and the conducting sleeve. 125 5.3 Experimental results with the arrangement of Fig 5.1. 128 Conditions are given in Table 5.1 as run 106. 5.4 Definitions of current differences whose ratio is tabulated in Table 5.2. Flow is from left to right. 128 5.5 Temporal evolution of measured influent and effluent currents. Conditions are given in Table 5.3 as run 141. 134 5.6 Measured steady state currents from sleeve segments (discontinuous bars) and corresponding net axial current (continuous curve). Conditions are given in Table 5.3 as run 187. 134 5.7 Section of the insulating tube showing core region where p = (z) and diffusion sublayer where = (x,z). Turbulent velocity profile is shown and coordinate systems are defined. Diffusion sublayer is enlarged for clarity. 140 5.8 Section of the insulating tube showing typical profiles of quasi-one-dimensional electric fields. Radial and axial field components are drawn to different scales. The small air gap between the outer surface of the tube wall and the inner surface of the sleeve is neglected. 140 12 page figure 6.1 An electrode structure on the outer surface of the insulating wall imposes a potential distribution there that approximates a standing-wave distribution. Typical velocity and conductivity profiles are as shown. 159 6.2 Experimental configuration. Numbered circles identify wires of the helical winding. L = 0.33 (m), X = 0.01 (m), 159 a = 1.3 (mm), w = 0.3 (mm) and R = 1.0 M. 6.3 Typical temporal response. 162 6.4 Frequency response, illustrating resonances that broaden and shift towards higher frequencies with increasing flow rate U. o = 400.0 pS/m. 162 6.5 Amplitude response. peak responses Frequencies (f) correspond to 163 in Fig. 6.4. 6.6 Cross sectional view showing insulating wall and typical velocity and charge density profiles. Coordinate systems and surfaces (a - e) are defined. 163 6.7 Theoretical frequency response. Entrained volume charge density is fixed while flow rate varies. 177 6.8 Theoretical frequency response. Flow rate is fixed while entrained volume charge, and hence convection current, varies. 177 B.1 Experimental arrangement for traveling-wave pumping. 217 B.2 Typical dependence of displacement d (Fig. B.1) on 217 traveling-wave amplitude and frequency. B.3 Planar model with channel half-width (a) much greater than excitation wavelength (X). 220 13 LIST OF TABLES table page 1.1 Cooling System Materials 23 2.1 Room Temperature Data for Hydrocarbon Liquids 44 2.2 Summary of Experiments with Insulating Tubes 45 3.1 Room Temperature Data for Freon TF 89 3.2 Experiments with Close Fitting Sleeve 91 3.3 Selected Experiments with Capped Cylinder 95 4.1 Descriptions of Experimental Expansions 109 4.2 Selected Experiments with Expansions 112 5.1 Evidence of Internal Charging Mode 127 5.2 Evidence of Long Development Length 132 5.3 Evidence of Evolving Surface Conductivity 135 5.4 Ratio of Debye Length to Mean Ion Separation 155 14 Chapter 1 INTRODUCTION 1.1 Engineering Motivation A fundamental from understanding of the the flow of semi-insulating electrification phenomena resulting liquids is essential to the safe operation of liquid-cooled power distribution equipment. In transformers and high-voltage direct-current (VDC) manifested build-up of as a allowed for by design, electric fields with the prospect originating in electrical discharge. is the observation these phenomena are much greater than those of physical damage or fire What implicates the cooling system that the field build-up is initiated by the flow of whether or not the equipment is energized. the liquid coolant, Without flow rates and hence cooling capacity must control over such phenomena, be limited, substations and equipment power ratings will be compromised to a degree that must be determined empirically on a case by case basis. In transformers, flow-induced fields stress the oil ducts whose oil-im- pregnated paper surfaces tend to collect a net charge. full scale systems (1) typically record the dependence charge density probes immersed in the oil, Experiments with of signals from and of currents flowing from terminals, on such parameters as oil temperature and flow rate. Even if such in situ measurements had clear interpretations the quantitative and qualitative differences among reported measurements emphasize that their applicabilty is limited to the system at hand. the oil as the common element that is most readily replaced, to correlate flow-induced failure with, oil property. A suggested (2) and trace chemicals. is the so-called some "charging separated as a sample volume flows and which is found to be sensitive While it and seeks and appropriately modify, property tendency," which measures the charge through a paper filter, One expedient recognizes to handling would be a welcome development to find 15 that range of an identifiable existing units, remain and that this no rational failure in tendency presages charging basis for property can be controlled, anticipating there would safe operation of planned units when increased heat transfer capacity is pursued. The present investigation concerns the electric field build-up initiated by the fully-developed turbulent flow of semi-insulating liquids through insulating tubes. configuration is of practical interest whenever This such as heat the coolant must be transferred between metallic elements, sinks, The flow-induced constrained to different potentials. that are field stresses the wall of and failure of the insulation may the tube, take the form of a pin hole through the wall that allows an exchange between the liquid coolant and the gas that surrounds the tube. Several with factors intensify related these problems vast experience electrification phenomena despite the acquired in other industrial contexts, notably petroleum processing (3,4) and fueling operations (5). First, there because of has been loads. a trend For such they must pressures to use generated power towards locating installations to be be increasingly compact, more efficiently, power substations acceptable near fire-resistant, closer to populated areas, and benign to the environment, with significant demands upon the capacity and integrity of the cooling system a direct result. Second, because of the sensitivity of electrification phenomena to materials and flow conditions, empirical from a guidelines evolved review of superficially related experiences will be of limited value for purposes of design. Third, the remedial measures that have been explored in other contexts are not immediately transferable to the high voltage environment. Active systems (6), employing a charge injector and charge density monitor in a feedback arrangement to eliminate any net charge from the liquid, are too cumbersome for compact high voltage equipment. active systems, flow elements . , passive charge further downstream. injectors (7) are intended However, these schemes flowing Like the to protect require the 16 field grounded points generated at threshold value that points. Both the is likely to drift as dielectric strength transfer characteristics of the flow to inserted in the exceed a contaminants collect on the of the insulation and the heat metallic surfaces in contact with the liquid are also likely to be sensitive to residues. t'us, the antistatic agents (8,9) successfully added to petroleum products and jet fuels must be applied conservatively effects are fully controlled in high appreciated. charge leakage path voltage systems Bonding (10), by until their to provide a which aims constraining the potential of conductor in contact with the insulating tube along its length, neutralizing a liquid stream is the relaxation volume, volume as point is that without there is no basis a defeats Outwardly the simplest approach to the insulation function of the tube. increases with side whose efficiency discussed in Chapter 4 below. an understanding of the for limiting this The essential electrification process volume other than the contraints imposed by the available space. efforts to Traditionally, voltage equipment operating conditions maintain safe have centered on the identification in high of mechanisms of electrical breakdown and factors which control dielectric strength. Such efforts support objective will with applied potentials, designs consistent not be achieved unless flow-induced electrical stresses can be anticipated and controlled as well. basic understanding of the an objective of the that confronts but their While helping to establish a flow-induced stresses in a specific context, present research is to encourage the electrification problem as an informed design integral step towards meeting heat transfer specifications. 1.2 Flow-Induced Electric Field Generation The source of the electric field that is not attributable to applied potentials is a distribution of net charge that develops when the liquid flow separates charges of opposite sign. Petroleum processing and 17 aircraft fueling are examples in which the liquid There the absence of partially filled tank. into a flow allows the carries a net charge a significant mean liquid volume and generate charge to accumulate in the an electric field in the vapor-filled space above the liquid (11,12,13). works to neglect the surface charge accumulation It is typical of these However, where the mean flow is signifi- at the liquid-vapor interface. cant, as in that makes the insulating tube, the dominant it is a surface charge distribution generated field. contribution to the Thus a in space and specific objective here is a description of the evolution, time, of the surface charge on the insulating tube and of the associated electrical stress. Whether the accumulating despite differences charge is a surface or volume in materials and configurations, electric fields by mechanical action four basic processes: density, and the generation of can always be analyzed in terms of charge generation, transport, accumulation, and leakage. A simple context for illustrating these processes is the Van de Fig. l.la. Graaff generator (14) shown in the bottom and to the metal imparted to the moving belt A net charge is generated at dome at the top. generates an electric field that region occupied by the belt. Charge which transports the charge accumulates on the dome and by design is predominantly outside the A resistive divider running the length of the belt both supports a leakage current from the dome, and ensures that the field associated transport process. the dome charge in transit will not oppose the If the dielectric strength of the medium surrounding permits, the leakage current with the maximum generated field from the dome is that which equal to the convection drives a current carried upward by the belt. That the Van de Graaff much in common is generator and the liquid circulation system have emphasized most graphically by Boumans (15) who constructed a high voltage generator with the liquid playing the role of the belt, and a closed metal sphere playing that of the dome. What makes the Van de Graaff generator a helpful, though less literal, analogue for 18 potential-constrained J /) 7- U accumulation insulating tube leakage transport rt, ion, I generation J --- / (a) Fig. 1.1 & transpo rt TT u (b) Basic processes in (a) Van De Graaff generator, where various processes are identifiable with physically distinct regions, and (b) section of insulating tube, where processes overlap. (-.--7--~~ _ external conductor o 0 o0 . E E'tE Ei t E r z - z Fig. 1.2 Definition of electric field components at the insulating tube wall. Turbulent velocity profile is shown. 19 present purposes is the clear spatial separation of the four basic processes (Fig. l.la). The same processes underlie the charging of the insulating here they cannot with physically tube, distinct regions but (Fig. .lb). be identified It is to contend with this complication that two modes of charging, distinguished by the origin of the collected charge, are defined. In the external mode the collected charge origi- nates in flow elements situated upstream of the insulating tube. internal mode, which may operate simultaneously, itself supplies a net charge to the In the the insulating tube flow while retaining the counter charge which generates an electrical stress. Much as in the Van de Graaff generator, the external mode is character- ized by charge generation and accumulation in separate regions. However, charge generation and transport occur are intimately linked the diffuse virtually in a common region to the mean liquid motion. part of the The flow that shears charge double layer that all liquid-solid interfaces also because both is characteristic of entrains the double layer charge and gives rise to a convection or streaming current. This current can be continuous if there is a mechanism for replacing the charge that is swept away by the flow. Thus, charge generation is likely to be most significant where the flow is bounded by a potential-constrained metal- lic surface that supports a charge transfer reaction. Charge transport and accumulation overlap as well, this time in the in- sulating tube where the potential is free to rise. In the external mode, liquid enters Gauss' law, the tube carrying a net charge that, in accordance with sets up a radial electric field at the inner surface of the tube wall, denoted E in Fig. 1.2. The entrained charge migrates in its own space charge field to the inner surface of the wall where it accumulates as a surface density. cally neutral liquid enters The internal mode is revealed when electrithe insulating tube. charge field absent near the tube entrance, Now with the space a rate of change of surface charge there points to the role of the radial diffusion current. ',. ' . 20 components both normal (EW) and through the slightly a current drives tangential (Ez ) to the inner surface of charge. configuration of leakage process This and perhaps conducting liquid, that tends to leak away the collected along the liquid-solid interface, surface the latter the insulation, former stresses While the tube wall. the the generated field generally includes As indicated in Fig. 1.2, quid. presence of ions in the li- these processes depend on the cause all of and accumulation be- leakage overlaps charge transport Finally, charge conductors in the controlled in is region outside of the the part by tube because they support image charges that contribute to the generated field. As in the Graaff, Van de insulation fails either the build-up until continues to accumulation processes or the leakage and It is to ensure that conduction rather than dielectric reach a balance. strength generated field the ultimate determines the stress that proper design aims to enhance charge leakage while attenuating charge accumulation. Scientific Motivation 1.3 field generation in model for the flow-induced electric A quantitative material drawn from a calls for the integration of the insulating tube range of disciplines, and provides an opportunity to address issues that have import beyond the immediate application. A double layer in equilibrium charge interface vanishes by virtue of migration in the studies (16,17) in classical electrokinetic central concept space charge which the net current is the normal to an a balance between ion diffusion and ion field of ions themselves. the Here, diffusion originates in the thermal motion of the ions, and the familiar Debye length (see Sec. 2.2.1 below) characterizes the diffuse part of the surface that bounds the particle, ..... . a net charge exists. electrolyte is that the electrophoretic velocity are of interest; .... double layer where thickness of the or the of a When the submicron colloidal sedimentation potential if it is that of a capillary, the electro-osmotic flow ., _. 21 or the streaming potential equilibrium ion be distribution in applications must cooling may observed. A description the highly turbulent flows take account of distribution defines, for a diffusivity This equilibrium a given flow condition, the typical of the turbulent profile that is the province of mass transfer studies. of fully developed convection or streaming current that is characteristic of a flow element in the sense of being independent of conditions further upstream. diffusion and migration accounts for the interface and the flowing normal to the interface. charge field, imposed field while is one and hence a nonvanishing current liquid, in the makes need to the liquid charge is transferred across here the ions migrate in a electrodialysis What the reaction in ionization charge between The parallels with other convective diffusion dominates. nonequilibrium a transfer of net weakened by the fact that processes are not space an imbalance between generation and accumulation proceed, Where charge (18), ion distribution specify the bulk and for example, of rates an now both a an reaction if an electrode the liquid-solid interface (see Sec. 2.2.2 below). Unfortunately, even when the chemical identities of the ions are known, as when an antistatic agent supplies their majority, processes remain poorly understood in the these rate semi-insulating liquids typical of high voltage applications. The leakage process also accounts for ties to apparently unrelated areas because apart of research, potential paths from the liquid along which charge bulk there are may leak from the two other inner surface of the insulating wall. The first is a thin region of enhanced conductivity at that surface that supports a surface time if in the presence of a This surface conductivity may itself field (Ez in Fig. 1.2). tangential evolve with current it stems from the adsorption of a surface-active substance from the liquid. The second path is the bulk of the insulating wall into which charge may be injected under the influence of the normal component of the generated field (Ew in Fig. 1.,2). The same injection process that may compromise the charge retention capacity of an electret 22 will be beneficial here if it helps relieve the electrical stress within the wall. 1.4 Overview The guiding objective is to lend a rational quid circulation system in an insulating technical importance, in Table 1.1, (19). to the design of a li- which the electrical stresses induced within the flow must tube by basis be controlled. the focus is on the Because of their specific materials indicated which are typical of those selected for current equipment However, applicable, to ensure that design the four basic processes terms of standard material are more guidelines broadly of Sec. 1.2 must be elucidated in parameters. To ensure that these guidelines are easily applied, these processes must be integrated into a picture of the field generation process that is flexible enough to make clear the implications for a general system configuration. To help outline essential Chapter 2 issues, organizes a review of previous work on the flow of semi-insulating liquids through tubes under section headings that divide the work along conceptual lines rather than by author. tube as That chapter begins conducting or insulating, cation hinges on the conductivity discusses work on conducting help clarify the behavior data with with the for classifying the and finding that a of the liquid as useful classifi- well. Section 2.2 liquid-tube systems in terms that should of practical charge generating elements. the liquid fluorocarbon comparison carbons. by seeking a basis previous Section 2.3 critiques in Table 1.1 are experimental New presented here for work with liquid hydro- the previous work on insulating liquid- tube systems to set the stage for the present contribution. Chapter 3 gives charging mode iments. The quantitative expression to the picture introduced in Sec. 1.2, model presented in and of the external describes supporting exper- this chapter regards ion migration as the dominant contribution to the normal current at the inner surface of 23 TABLE 1.1 Cooling System Materials Element Materials Trade Name and Manufacturer Properties Liquid trichlorotrifluoroethane Freon 113 Dupont high dielectric strength, good heat transfer properties, compatibility with other materials (C2C9 3 F3 ) Insulating ethylenetetrafluoroethylene copolymer Tefzel Dupont chemically inert, good mechanical properties, retains dry surface after exposure to moisture Additive polymeric amine salt DCA-48 Mobil maintains desired Freon conductivity over extended periods Metal Sections aluminum, copper, stainless steel compatible with Freon 113 SF6 high dielectric strength, nonpolar (so does not enhance ionization when dissolved in Freon) Tube .. Gas Insulation 24 the tube wall, and leads to a description is appealing because of the small set of to limit that set by Appendix A helps of the field generation that material parameters involved. offering a nonspecific treatment the liquid bulk. of ionic reaction rates in It is left to Chapter 5 to does not contribute of conditions for which diffusion define the range significantly to the normal current, range encompasses conditions of and to Chapter 7 to show that this practical interest. The supporting experiments exploit configurations that are not immediately identifiable with components of an actual have clear system, but for which measured quantities significance and bear direct comparison to theoretical pre- dictions. Whereas the fully developed turbulent flow, tube supports a the liquid is considers flow elements in which that the fully mixed in the sense wipe obscure the mean flow and turbulent motions that The random charge is uniformly distributed. entrained volume Chapter 4 out gradients in the charge density may be due to obstructions in the flow or to external energy sources, sidered as in in detail in liquid Jet a pump. In the expansion element this chapter, it is the that is presumed responsible. An energy of that is conthe influent expansion with insulating walls permits investigation of the basic processes in a context that is simpler than that of the are now separated. tube because charge transport and accumulation Practical interest in both insulating and conducting expansions stems from their potential application as flow elements to be inserted immediately upstream of an insulating tube to attenuate the influent convection current. A theme of this chapter is the relationship between expansion dimensions and its effectiveness in this role. Experiments reported in Chapter 5 reveal the limitations of the model of Chapter 3 by incorporating an expansion large enough to render the liquid influent to the insulating tube essentially electrically neutral. The diffusion component of interface that was left out model. Because the revised the current normal of that model is model to the liquid-solid included here in a revised introduces an additional boundary 25 condition that brings in phenomenological material parameters, its practical utility is likely to be compromised. Nevertheless, it provides a basis for comparing the contributions of modes (see Sec. 1.2 above), the internal and external well as a framework into which a physi- as cally motivated boundary condition may eventually be incorporated. It is because of complications other methods are whose role in the inherent in the use of interest for leakage process was described in Chapters 3 and 5, rate of the surface charge tivity without surface of the noted in Sec. 1.3. One method, relaxation that ensues when flow through the Chapter 6 introduces a device that pro- to continuously monitor changes in interrupting the flow. insulating tube is and simultaneously induces within the flowing liquid to subject of Appendix B is the surface conduc- A helical winding on excited potential, tion is surface conductivity relates the surface conductivity to the insulating tube is interrupted. vides the means measuring the of electrodes that with a and detects standing wave interface. the inverse interaction where forces when the same with a traveling wave of potential, of perturbation charge reveal conditions at the induced by electrical the outer The liquid convec- winding is excited again with the objective of probing the interface. Finally, seeks Chapter 7 to limit is directed primarily to flow-induced electrical equipment capacity. Here, the objective the design stresses engineer who without compromising is to translate the models and results of the previous chapters into concrete design suggestions. This calls for an assessment of the practical value of the migration model of Chapter 3, as well as an argument that results phrased in terms of spe- cific experimental configurations have broader applicability. - 26 Chapter 2 BACKGROUND AND PRELIMINARY EXPERIMENTS and the the liquid-solid interface. can serve so these govern the the insulating for a description of departure as conducting or of basis for Section 2.1 establishes a liquid-tube combination classifying a Second, these equations that liquid are common to as a point accumulation process. the charge of the specialized forms distribution in the volume charge tube, reflects a specific the transverse boundary condition that electrochemical attribute of can turn attention profiles are known, and diffusivity directly to profiles First, because the fully devel- process. tion to the charge generation oped velocity context for an introduc- the conducting tube a useful Two factors make insulating. A with flowing semi-insulating liquids is divided review of previous work along these lines in Secs. 2.2 and 2.3, with some new streaming current data included in the former section. These reviews emphasize themes that could be the basis for critiques of papers not cited here. Classification of Tubes as Conducting or Insulating 2.1 It is the engineer's license to their to classify materials according behavior in a particular context without regard for fundamental physical In differences. the following two sections, flow-induced currents are reported for tubes of materials that cover both ends of the conductivity spectrum. the Bowever, whether rate process that establishes these currents forms a significant part of the observations depends in part on the tube's conductivity. electrical conditions than that long enough to stationary on a time scale a steady hydrodynamic flow. even shorter In the highly the electrical transient initiated by the flow can be dominate the observations, state never develops the transient. stationary limit, the highly conducting may be established needed to attain insulating limit, In the extreme case the and in because electrical failure terminates 27 raise the issue faced by Intermediate conductivities the electric cir- cuit designer who, in considering the step response, would prefer not to model rate processes that proceed quickly on the scale of the excitation but must do so rise time, to verify the ordering of times. Here, the role of the rise time is played by the liquid residence time in the tube (L/U) which typifies the shortest time scale of interest, and it remains to determine the time scale of the electrical transient in terms of the tube's conductivity. The description of the electric field generation in Sec. 1.2 regards the transient as complete when found to regard both the cs at that in Chapter the same time that the inner surface of as ohmic, a description of electrical quantities in terms of a set of Fourier modes, n = - each of which n: + CoFn(R,a) Cy + (2 ww/a) with in Chapter 3 of A detailed treatment shown in Fig. 2.1 leads to the specific configuration 'n governs the respectively, and allow a uniform surface con- their interface. evolves on its own scale 3 the tran- the tube wall. tube material and the liquid conductivities aw and a, ductivity is natural be characterized by surface charge from relaxation of For now, So it process. the accumulation sient is the leakage process becomes competitive with (2.1) + (2as/a) where 2 ( I0 (kno)Kl(kn8) + I(knB)Kg(knm) ak n I(k no)K0 (kn8) - I (knS)Ks(kn) (2.2) J) and In and Kn are the nth order Bessel functions of the first and second kinds, respectively, and kn nn/L is the wavenumber of the nth Fourier mode. Evidently, the relaxation time is a heterogeneous one in the sense that it depends on the properties of more than one region as well as on their dimensions. It is because the tube wall is regarded as too thin to store appreciable electric wall does not enter, field energy that and because dissipative the permittivity processes in of the the region 28 external cond insulating tube 2a U 2R Tit meta 1-111, LUUv r Fig. 2.1 C----- L > _ Illustrative external conductor configuration. The axis of the insulating tube coincides with that of a grounded cylindrical conductor. Conducting discs truncate both the cylinder and the insulating tube which conveys the liquid between metal tubes of the same diameter. The liquid and the free space region outside the tube have permittivities e, and so respectively. K Az-I kr -aw -a insulating wall Pig. 2.2 z Section of tube showing generators of closed cylindrical control surfaces S1 and S2 that are aligned with the tube axis. The curved part of S 1 coincides with the outer surface of the tube and lies within the perfectly insulating gas. The curved part of S 2 coincides with the inner surface, and encloses only volume charge. Mean turbulent velocity profile is shown. 29 surrounding the tube are neglected that a gas conductivity does not appear. The geometric factor Fn proves to be positive-definite and a decreasing function of n, series and thus it is the longest time constant of the 1 that defines the duration of the transient. For other configurations, principle by the counterpartof Eq. 2.1 can be the procedure outlined in Chapter 3. conducting systems defined as those for which render T1 < O(L/U). found in Section 2.2 concerns the combined conductivi- Thus Varga's (20) dielectric tubes as conducting on the the relatively aqueous liquids involved. In practical terms the steady state develops ties classified quickly enough to basis of forestall significant steady state charge generation would be conducting charge accumulation, while a process emerges as the dominant feature. Section 2.3 concerns insulating systems for which the ordering of times is reversed, and now the charge accumulation process will be significant to an extent determined in part by the geometric factor (Fn ) that re- flects the configuration of external conductors. 2.2 Streaming Currents in Conducting Systems The charge all double layer that liquid-solid interfaces resides in the liquid consists of dimensions bound to the interface an phase at virtually inner layer of molecular by,a combination of specific and cou- lomb forces, and an outer or diffuse layer held by coulomb forces alone. Thus, essential differences between double layers in semi-insulating liquids and those in the more extensively studied aqueous liquids should be confined to the interface is inner layer (21). Another specific feature the charge transfer reaction that streaming currents through a metal tube (21). process that follows observed when the of the sustains the continuous semi-insulating The introduction to the depends only on the existence liquid flows charge generation of the double layer and the availability of a charge transfer reaction, while their specific attributes are reflected in phenomenological boundary conditions. 30 The streaming current generated in a fully developed flow is defined as (2.3) Is(z) - fP(r,z)vz(r)2rdr where p, charge density in the liquid, the and a are the net volume v mean liquid velocity and the tube inside radius, respectively, and r and z are coordinates in a cylindrical coordinate system. inherent and in the measurement prediction To clarify issues of I s it is necessary to de- fine a total axial current (I) carried by the tube, the liquid and their the fraction and that interface, definition in Sec. 2.1 (I*) carried a by the liquid conducting system bulk alone. is characterized By by quasistationary electrical conditions, so that 3 al where is = I ; 0 a+w I (pv | + is the local conductivity, the tube wall thickness. current traverses curved part the closed is situated net current steady Ez is the axial electric field and w This is just the in the perfectly traverse the -2naJr(a,z) ; statement that cylindrical surface S1 in S2 in no net Fig. 2.2 whose insulating gas. closed surface encloses only volume charge, so that I(z) aI 1= (2.4) Ez)2nrdr Nor does a Fig. 2.2 which satifies a IQ(z) - JJz(r,z)2nrdr (2.5a) where and Jr(r,z) are current respectively the density in (2.5b) IEz(z)) Jz(r,z) = (P(r,z)vz(r) + the liquid. axial and Of radial components course, Eqs. 2.4 and 2.5 of the do not preclude temporal variations on time scales longer thanr-l:(see Sec..2,1. above) due to (say) variations in either the upstream or the transverse 31 boundary conditions. The definitions of I and I the large Peclet number ( in view of are two conditions at Hence, to determine the integrand in modify it. charge profile of which only to specify the volume Eq. 2.3, it remains there based on the tube length. is imposed in the sense that electrical Also, the mean velocity profile forces are too weak to LU/De) neglect axial diffusion the tube p(r,z) that developing profile the aspects: profile p(r,M) and the fully developed inlet, reflects that prevails far downstream of the inlet. 2.2.1 Fully Developed Volume Charge Density Although both the fully developed and the developing charge profiles are governed here same basic equations, by the to emphasize that treatment Eq. 2.4 indicates aE2E rdr the axial Because the tube of a fully developed, (2.6) field arises from sources distributed over lengths radius, and is therefore essentially uniform cross section, independent of z. are fully less data = 0 much greater than the tube over requires that +w az of the former considered separately volume charge density is Where the specific nature. they are Eq. 2.6 requires the It follows that both Jz developed as well, axial field to be (Eq. 2.5b) and I1 (Eq. 2.5a) and now to ensure a steady state current density in the liquid that is divergence free, the radial component must satisfy r d (rJr(r,,)] = Jr(r) with the integration constant set = = to zero to satisfy Eq. 2.5a. (2.7) For two ionic species with valences of equal magnitude, this result implies only that the radial flux densities of the individual species are equal. It 32 is left to Sec. A.3 to show that with the additional constraint that the total solute concentration remain independent of z, these flux densities vanish indentically: r+(rc) = 0 = r(rJw) (2.8) in a reaction that transfers a Thus, neither ionic species participates net charge across the will be interface, an equilibrium one reactions do and the transverse boundary condition not enter. in the sense that rates of charge transfer Section A.3 also develops the liquid bulk, corollary that chemical equilibrium prevails within the so that the spe- cies conservation equations specialized to the region of fully developed electrical conditions will not call for the the ionization rates of reaction. As shown in Sec. A.2, the chemical equilibrium condition allows the con- density Jr to be developed volume radial current diffusion to the vanishing migration and tributions of expressed entirely charge profile in (r,c). terms of the unknown Abedian and Sonin fully (22), who summarize the related work prior to 1980, confine attention to the small charge density limit where the is liquid conductivity essentially uniform and equal to its rest value. As a result the equation for p(r,0) is a linear one, facilitating the development Their essential contribution is a turbulent diffusion. diffusivity in diffusion sublayer thickness AIm consistent account of the role of the balance between radial and migration Whether the turbulent diffusivity appreciably influences the charge distribution volume the of analytical solutions. Xd a is shown to depend on the the ratio of (see Eq. 3.3 below) to the Debye length (2.9) Figure 2.3 illustrates that when the ratio 8/Xm is large, the net charge 33 - -6 (a) p (a,-) p I Klm ! (a-r) - (b) p(a,x) I p I m X - t > a tt << a - I - - (a--) - Fig. 2.3 Fully developed (from reference length charge density 22). (a) /m t is given by Eq. 2.9 Dm replaced profiles >> 1, (b) 8/ with the by the eddy diffusivity in turbulent m << 1. flow The Debye molecular diffusivity Dt of Eq. 6.9. 34 is confined to the laminar region near the interface; the original diffuse layer is into the core. increase in exposed to the turbulent motions and drawn Thus, if the interfacial value the mean when it is small velocity yields a p(a,w) remains fixed, an decrease in this ratio and an increase in the streaming current given by Eq. 2.3. The charge distributions in Fig. 2.3 are not fully determined until a boundary condition governing p(a,w) is specified. Abedian and Sonin postulate a linear relation between the charge density and radial current at the interface Jr(a,z) where J Jw pwl p (2.10) are empirical properties of the liquid, solid and ioniz- and able solute combination, but are independent of flow conditions. In view of Eq. 2.7, condition specializes to p(a,w) this = Pw where electrical conditions are fully developed, and leads to the analytical solution .s QPW in w(n 2 PmU2a2 = H terms of (S/Am) sinh(S/Xm) the shear stress at the (s/xm)/sinh(8/Am) 1 + (aS/2xm2) interface Reynolds number Ry, the volume flow rate Q, superficial velocity U. recognizing that original has an double layer. unit area (~kmp w) order of magnitude determined Then equating the total to the product of the °b 9.W2B g P t0 .I2=-D , 2 DM=0( 4 IN by also characterizesthe and the diffuse layer capacity per unit area (g/Xm) XTUPW ) the hydrodynamic the mass density Pm and the (by assumption) this parameter stationary charge per P T", diffuse zeta potential (%) yields (2.12) il 35 with the final result brings in the exploiting Eq. 2.9, ion mobility b), the Einstein relation (which and the understanding that the thermal voltage typifies the magnitude of the zeta potential. Nothing is implied here about the sign of Pw which must be determined empirically. owever, the exchange current density Jw is a positive-definite quantity. In their theory Pribylov and for the streaming current Chernyi (23) regard the bulk species at the interface to tions. generated in laminar flow concentration of one ionic be constrained independently of flow condi- Where electrical conditions are fully developed so that chemical equilibrium prevails, this is tantamount to constraining the interfacial concentration of the other species as well. density at the interface is also Thus, the net volume charge independent of the flow, and their boundary condition acquires the same form as that of Abedian and Sonin. Walmsley and Woodford (24) suggest the boundary condition ± - Ks + rr(a,z) = K c where c are the concentrations of ionic species, the K ality factors that the (2.13) ions, reflect the fraction of the while the concentrations Ks are of the ions. streaming current proportional to In their in both laminar the equilibrium radial position, value of A.2). the there is terms. to assuming surface of the fully developed product' cc_ flows these In addition, they as independent of a uniform, density of Consistent with Eq. 2.7 they:equate. the two ion flux densities in Eq. 2.13. and because the respective (24) and turbulent (25) which is tantamount the neutral solute (see Sec. interface accessible to treatments authors specialize Eq. 2.13 by omitting the K regard are proportion- no gradient and But, because these are nonzero, hence no radial flux of neutral solute, they implicitly allow a change in the total solute concentration along the tube axis. ductivity which, This implies an axial variation of the liquid con- however gradual, is inconsistent with the fully devel- oped electrical condition. 36 2.2.2 Spatial Development of the Volume Charge Density The convection current fully developed value, tube inlet and thus ap/az generally differs 0 over a section description of the developing profile by more than the addition be written from its of the tube as the current tends towards :1s(m). However, as is now near the inlet shown, the at the p(r,z) is complicated of an independent variable. Equation 2.4 can as a+w - (PV + aIEze)2rrdr Cf. (2.14) ow"Ez2nrdr with surface conduction lumped into the integral on the right. With'E z essentially uniform over the tube cross section, the relative conductivities determine which conduction term balances the nonzero convection term on the left. In the case of present interest the system is rendered conducting (in the sense of the liquid, term on so that typically the right side the left, Sec. 2.1) by virtue of the tube rather than 0a < (2 w/a)aw. Thus, of Eq. 2.14 far exceeds the and hence the left side must be nonzero. tion the left nonzero as side is aIl/az, well. the magnitude Now the and Eq. 2.5a rates of a of the conduction term on Finally, by defini- shows that Jr(a,z) must be charge transfer reaction at the interface are needed, and with the argument of Sec. A.3 no longer applicable, This rates of the bulk reliance on only at ionization reaction must also additional specific data, which can the expense of additional assumptions, of the developing profile p(r,z) be specified. be circumvented renders the description and convection current Is(z) more ten- tative than that of the fully developed current. Abedian and example: Sonin's boundary in the fully condition (Eq. 2.10) provides developed region only Pw enters, a concrete but in the developing region where the wall current density Jr(a,z) is nonzero, the "exchange current density" J (which characterizes the rate of interfa- cial charge transfer) must be specified as well. assume that Jr(a,z) remains much less than Jw' However, these authors which is tantamount to 37 regarding the transport of reactants rate limiting process, P(a,z) P to and from the interface as the so that the boundary condition again reduces to Their assumption of a in the sense volume charge density that is small perturbations of ionic concen- that it results from small trations from equilibrium values obviates the need to specify rates of the ionization A simple extension of their solution for the reaction. developing convection current allows for a finite inlet convection cur- rent Is(a): Is(z) = Is(0)exp(-z/d) (l - exp(-z/d)) + Is() (2.15a) where -U 1 + d and Is(0) is given by development length Eq. 2.11. d, reflected in development unless than if the tube length the fully developed current the effluent development described In Thus, if L is less than or of the order only be (2.15b) - current Of course, by Eq. 2.15 will be obscured the latter is will emerge, of d will the inlet Is(L). L exceeds the current while Is(0) the electrical by the hydrodynamic complete within a distance much less d. his treatment Walmsley (26) of the electrical development retains the K terms in Eq. 2.13, in turbulent flow giving four empirical parameters. He invokes the assumptions of local chemical equilibrium and small charge K± are density, so that only weakly dependent shown that Eq. 2.13 reduces to Sq. 2.10, with original four. the Walmsley a diffusion case of K = K on surface ion concentrations, or if the it can be a boundary condition of the same form as two parameters expressible divides the turbulent diffusion is assumed and in the special flow in terms into a of Walmsley's core region where to render the ion distributions uniform, sublayer where molecular diffusion dominates; but he 38 inconsistency in introduces an internal respective charge distributions. sublayer as independent of curvature of the that in the consistent with the large radius of radius, and his assumption sublayer relative to its thickness net charge imposed by a is essentially the radial field in the a net charge in the core by However, he simultaneously precludes core. radial field the e regards modeling the process of the setting c+ = c_ there when he splices the uniform core distributions to the initially unknown distributions in the sublayer. Nevertheless, the data is not for- a portion of the experimental apparent agreement with tuitous, but rather due to the lack of constraints on the empirical pa- rameters. Apart from the inconsistent assumptions, it reveals a lack of predictive capability that to achieve correlations, values assigned to these parameters ranged freely over several orders of magnitude. Sonin (27) Abedian and (Eqs. test their theory 2.11 and 2.15) against published data, virtually all of which are for doped hydrocarbon liquids in metallic tubes. Blasius friction-factor of work characteristic w in Eq. 2.11 is obtained from the The shear stress correlation (22). with Despite the such liquids, satisfactory agreement discernible for a range of materials and conditions, consistent with value Eq. 2.12. consistent tendency of the when 8/X m exception to An scatter that is is with Pw assigned a is a the agreement theory to overestimate the measured currents 1. The authors argue that under this condition a significant > fraction of the actual effluent convection current is lost to conduction through effluent the liquid jet back upstream to the potential- constrained tube, a possibility discussed previously by Taylor (28). 2.2.3 Preliminary Experiments Design guidelines for the coolant circulation system applicable unless qualitative features the various candidate materials. cannot be broadly of the phenomena are common to The charge generation process is one basis for comparing the fluorocarbon-additive system of Table 1.1 to the extensively studied hydrocarbon systems. In the experimental arrangement 39 shown in Fig. 2.4 a test to limit section is fed by a tube of twice the diameter the velocity and upstream of the hence the current generated test section. The two electrometers agree closely whether the connection at point A is made or broken, indicating that essentially all of the convection current is generated in the test section. Rather than let the liquid et exiting attempt is made the test section flow freely to avoid conduction in the test section by channeling the into the receiver, an effluent stream back to the liquid directly into another tube of the same diameter and held at virtually the same potential. At issue is whether the streaming currents generated by the fluorocarbon liquid parallel the behavior of the hydrocarbon liquids as summarized at the end of the previous subsection. Figure 2.5 presents one third of the collected data (for the extremes of the range numbers used) along with the predictions of Eqs. 2.11 and 2.15. former equation the shear stress tion-factor correlation (22). data are for w of hydrodynamic Reynolds In the from the Blasius fric- is obtained The remaining two thirds of the collected intermediate Reynolds numbers and reveal Evident is some discrepancy for 8/m the same trends. > 1, suggesting that the attempt to avoid back conduction was unsuccessful, perhaps due to the finite length of the insulating union at departures under the end of the test section. conditions where not fully developed, that is, There are also the theoretical effluent current is where Is(L) differs from Is(w). This may be attributed to the more tentative nature of the theory for the spatial development, which in this case apparently overestimates the development length d since the experimental curve for Is(w). curves tend to follow the theoretical Nevertheless, under conditions where a fully developed effluent current is predicted, the of the theory applies, that is, where the more rigorous aspect agreement is satisfactory with both sets of theoretical curves based on a single value of Pw that is consistent with Eq. 2.12. Consistent with metallic tubes, the much of the data for convection currents corresponding to negative values of p". hydrocarbon liquids in are observed to be negative, 40 large diameter \ tube test section t reservoir Fig. 2.4 I TFE union I 1 receiver Experimental arrangement for measuring streaming currents. Nitrogen gas pressurizes a stainless steel reservoir to drive liquid from left to right. All tubes are stainless steel joined together by Teflon unions. Inside radius and length of the test section are 1.3 mm and 1.14 m. Electrometers E monitor currents generated in the test section and collected by the stainless steel receiver. 41 -A 10 - I ' I ' Il = 5900 R Y -9 t 10 I f () j (A) -10 -11 10 / Is (L) \- 6/Xm = 0.21 0.68 2.14 d/L = 1.4 0.18 0.02 _- I _ 10 -11 10 -10 10 -9 at (S/m) -8 R Y = 14200 0 -1 10( / lo-lo 6/Axm= 0.10 d/L = 2.7 101 0.32 1.0 0.41 0.04 I -11 lo-lo 10-9 ca (S/m) _ Fig. 2.5 Streaming current data for Freon-113 doped with DCA-48. Solid curves are currents measured by electrometers in Fig. 2.4. Broken curves are predicted values of Is(") and Is(L) from Eqs. 2.11 and 2.15 using P = 3.0oz/b. Measured currents are negative, but plotted as positive. 42 2.3 Streaming Currents in Insulating Tubes To profitably review the previous work while accomodating a diversity of emphases and perspectives, is an elucidation of the two essential themes are defined. -The first rate processes that are initiated by the flow, and which ultimately compete to establish a steady state. the internal charging mode (see tube acquires a net convection current. charge Sec. 1.2 above) in which the insulating in excess significant, this net charge must diffuse part of the Qdl out wall before The net diffuse charge (Qdl) is approximately (2.16) that can be attributed to the flow turns leaving the fixed = by sweeping charge to findlnew With the magnitude of the net fixed charge Gauss' law yields for the radial electric field within the tube wall of permittivity 2nacwL the original double layer the double layer "inside-out" diffuse charge, also given by Eq. 2.16, ri along the tube double layer capacity per unit area (c,/Am), the images outside of the tube. Jdl t| influent to be practically j 2naL all of the integrated and the area of the tube wall (2aL): The maximum stress results when the greatly exceed that contained in the original double layer the product of the the zeta potential () of A simple calculation shows that, commencement of the flow. The second is Xmrw w ' 2. 0 x 1098 where the final approximate equality (2.17) is based on permittivities of,2e,V , and a zeta potential equal to the thermal voltage a diffusivity of 10 at room temperature. Even for liquid conductivities as high as 1.0 IS/m this, field does not insulation. Thus, approach the dielectric strength of evidence that a different mechanism generate a significant stress in practical is available to the absence of upstream charge sources would be the observation that the net accumulated charge exceeds the in- 43 tegrated influent current by an amount much greater than Qdl: II(0) - I(L)dt -J II(U)ldt IQdl (2.18) where the integration limit t is the duration of the experiment. 2.1 and 2.2 summarize the 'Tables conditions of the previously reported experi- ments that are the subject of the next four subsections. 2.3.1 Early Work Keller and Boelscher (29), who summarize the work prior to 1957, exper- imented primarily with nominally pure n-heptane in plasticized polyvinyl chloride tubes, and sought to correlate their observations with the Helmholtz-Smoluchowski equation (17) for the streaming current: -2nae where the ,v-8 -4s aa = Is r RY a2JQ (2.19) second equality incorporates Poiseuille's law, brings in the volume flow rate Q. This and the third equation relates the streaming current to the zeta potential under conditions typical of the relatively conducting aqueous are short. liquids for which spatial While the use Eq. 2.19 to laminar limit 8/Xm >) 1 of Poiseuille's law restricts the validity of flows, it can be adapted (see Fig. 2.3a) for the wall shear stress shown in flow. The capacities receiver, and the empirical correlation of an equation that does not recognize their experimental arrangement reveals only the with respect net charge separated to ground of the Faraday parallel resistances which were limited the polystyrene supports, of Sec. 2.1. by inserting an of the phenomena is Fig. 2.6 which to turbulent flow in the w (22). Consistent with the authors' use distributed aspects and temporal developments by the cage and by those of imply time constants that play the role of l Because these times are long compared with the duration of 44 TABLE 2.1 Room Temperature Data for Hydrocarbon Liquids n-heptane Properties iso-octane* (C 8 H1 8 ) (C 7 H1 6 ) · · l 11 11i 111 - - S ~~ ~ ~ ~ ~ ~ - 1.94 -4 3.86 x 10 683.7 2.09 2. 5.42 x 1 - 4 9.25 x 1 -4 771. 692. 1.2 1.35 x 13 748.7 x 10- 6 1.8 x 1 7.83 x 10 5.2 x 10- 8 3.7 x 10 - 8 2.2 x 19-8 1.5 nil u 1.4 9.8 x 10 10 5.8 3.9 x 10 Sc 400. 5.65 m x 10 x 1 9 800. (CH3 )3 CCH2-CH:(CH 3 )2 (2,2,4-trimethylpentane) t MIL-F-7024A, Type II (Shafer et al, (31)) (2.0 x 10-11)/n I Dm = VTb 0.027b @ 25 IC x 10 10 2100. * § b kerosene II 1.97 n hydrocarbon napthat -6 x 10 8 4600. 45 TABLE 2.2 Summary of Experiments with InsulatinQ Tubes Authors Liquid & Tube a, (pS/m) __ Keller & Hoelscher n-heptane Carruthers iso-octane & Marsh x1 (n) Ry x 10i - 8 s/m II 3.0-? ?-90. 0.03-0.4 0.16-? 17.-362 6.8-32. 1.8 0.2-0.8 1.2-6.0 35.-78. 17.5 0.08-0.17 100 10,000 8.6 0.86 6.7 6.7 0.3 3.0 1.7 65. 0.06-. 55 0.28-0.45 7.2-36. 1.5-9.1 0.1-3.2 4.0-85. 13. .07-1.5 PVC PTFE kerosene rubber Gibson kerosene PE Gibbings & Saluja kerosene Shafer naptha et al Mason & Rees PTFE PTFE kerosene 1-450 HDPE notes: 1. conductivities, tube diameters and velocities are those reported by the authors 2. others parameters needed to calculate Debye lengths, Reynolds numbers and diffusion sublayer thicknesses are obtained from Table 2.1. PVC 46 r U Faraday cage Fig. 2.6 \ receiver polystyrene support Experimental arrangement of Keller and Hoelscher. A plasticized polyvinyl chloride (PVC) test section communicates with a reservoir and receiver through unplasticized polyethylene (PE) tubes. The Faraday cage and receiver have capacitances Cf and Cr to their respective grounded enclosures. tubular electrode f 1 for r et al U d -Fig. 2.7 receiver Experimental arrangement of Carruthers and Marsh, and Shafer et al. Carruthers and Marsh used a plain PTFE test section and measured currents I and I3. Shafer et al measured I and 12 and used a PFE tesE section with a conductive inner lining. 47 the experiments, the measured rates receiver potentials the liquid. reversed, of change of the ought to reflect (In conducting systems leakage is only the convection of liquid to instantaneously on par enter the tube charge by for which this ordering of times is with convection, resulting potentials should be time-independent.) of the Faraday cage and and the The reported tendency wall and extract the plasticizer was manifested in preliminary tests as an increase in the rates of change of these potentials, rial. and a reduction in the resistivity of the tube mate- The relatively small contribution of the polyethylene sections to the measured potentials was attributed to the absence of plasticizer. Consistent with potentials the long observed in time constants, the formal the rates of change experiments were of the essentially independent of time, although the rates increased slightly near the ends of some runs. The authors attributed these departures of a redistribution change to receiver, which they measurements; they erroneously believed did not plasticizer might be of change suggest responsible. multiplied indicating that all of charge within by the that Thus, cage and be reflected in the gradual extraction of Nevertheless, the two measured rates respective capacities of the charge collected in in the Faraday cage. the Faraday would the from fixed rates remained equal, the receiver originated the streaming current issuing from the test section can be calculated from der dsf Is(L) This current = Cf dt = Cr (2.20) dt was independent of tube length as L ranged from 6 to 18 feet, and a linearly increasing function of hydrodynamic Reynolds number over a range that encompassed both laminar and turbulent flow. The authors claim satisfactory agreement between Eqs. 2.19 and 2.20 provided that the zeta potential is regarded as proportional to Reynolds number, with % E .019 when Ry = 100. However, their claim is compro- 48 mised by more than this expedient. They assert that the observed dependence of streaming current on tube radius raised to the +1.7 power (based on streaming current a single r a Ry. consistent with Eq. 2.19 when fixed the Reynolds number measurement in each of two tubes) is While it is unclear whether they or the volume flow rate for these measure- ments, in neither case is the predicted dependence on radius to the +2.0 power as stated. In fact, with . a Ry, Eq. 2.19 indicates an exponent of -1.0 if Ry is fixed or -3.0 if Q is fixed. Enough information is provided to consistent with vinyl Eq. 2.20, plasticizer in and with I(0) = 0 to be Eq. 2.18 is satisfied. charge generation process within which the liquid. distributed between wall would then layer; it can be shown that a significant chloride tube, cage is double part of original in the diffuse This implies estimate from Eq. 2.16 the net charge the authors attribute the poly- to the presence of ow the charge left behind in the Faraday the inner and outer surfaces of depend on the extent to the tube which the PVC tube is rendered conducting by the extraction process. 2.3.2 Steady State Although by the definition of an observable an insulating system (see Sec. 2.1 above) transient precedes the steady the latter remains state, valid ground for seeking insights. Rutgers et al (30) outline a theory for the steady state distributions of volume charge and potential along the tube which Carruthers axis, explain their and Marsh (10) elaborate experimental results. Shafer et al (31) As discussed in order to in Sec. 2.3.4 below, also invoke the (elaborated) theory to interpret ex- periments. Rutgers et al combine integral forms of charge conservation statement, both Gauss' law and a steady state written for the control surface S2 in Fig. 2.2. In the latter statement the radial diffusion current at the interface is assumed to remain what was for the liquid at rest, inde- 49 pendent of flow conditions and the local volume charge distribution. :The resulting ordinary differential equation governs the eraged over the tube cross section p(z,w), volume charge av- and has the solution subject = 0, to p(0,.) p(z,=) = (0,o,)(1 - exp(-z/LRe)) (2.21a) Q2 (2.21b) where (o ,M) = ra 2 L ; Re "I L/u = Here Re is the electric Reynolds number based on the mean ion velocity which bears an unspecifed relation to the mean liquid velocity. With the authors' assumption that the radial diffusion current equals that in the stationary double layer, the fully developed is just that which generates a radial migration tude but opposite sign. Thus, charge density (-,0) current of equal magni- (w,w) is also independent of flow condi- tions, and can be identified with Qdl of Eq. 2.16. With the axial field Ez(z,w) assumed uniform over the cross section of the tube, Eq. 2.4 has the integral I(z,-) = where I a2 (P(,) is the axial current substitute Eq. 2.21 and the two flows out freely at over the tube (see the carried by the tube wall. end of by Rutgers et al. the tube then It remains to with one of If the liquid Iw(L,u) = 0 is the Here the authors count on Ez to vanish uniformly the end of the tube, implicitly denying the conduction current in the effluent Sec. 2.2.3 above). tube are (2.22) resolve the integration constant C cross section at possibility of a = C + boundary conditions suggested recommended condition. of the E(z,)) Ez(z,) + liquid back to the Alternatively, if electrodes constrained in potential then the at each end integral condition 50 Jo Ezdz = (i) - (L) applies, and now Iw(z,-) must be expressed in terms of the axial field and the conductivity of the tube. While neither boundary condition tubes and the latter traditional modes glass tubes, with of experimenting metal condition with the former associate the authors conductivity, of this applicability on the range depends for its reflecting what were the Finally, the with these materials. potential distribution along the tube is obtained from a line integral of the axial electric field, which follows from Eq. 2.22 once the inte- gration constant is determined. Because it calls for the mean ion velocity which is not directly measurable, and because the assumed is physically unrealistic, radial diffusion current at the interface the theory of Rutgers et al remains unsatis- factory. Making no attempt to rectify these difficulties, Carruthers and by restating the Marsh begin influent convection current. theory, for a finite this time allowing Their counterpart to the finite value of P(0,a) in a straightforward way, Eq. 2.21a brings in and is substituted into Eq. 2.22 to yield (2.23a) (1 - exp(-z/LRe)) I(z,-) = Is(0,c)exp(-z/LRe) + + na2 OdrEz(z,c) + I(z,) = C where Is( a2P(,) ) The first term on (2.23b) the right in Eq. 2.23a accounts for the convection current'generated upstream of the tube; the last three correspond to the one two conduction convection and length L is sufficiently dominates the second, can be waived. short terms that the in Eq. 2.22. first term When the in tube Eq. 2.23a the objections to Rutger's treatment of diffusion Moreover, in view of the rigorous steady state theory 51 summarized by Eqs. 2.11 and 2.15, the neglect of radial diffusion in the first (2 is term under justifiable conditions for which U U and << 1. /aS) Carruthers and Marsh do verify the condition on L by observing In fact, small effluent current that results the relatively current generating filter is momentarily when their upstream bypassed. The entries in Table 2.2 indicate that their experimental conditions entailed turbulent flows with the volume charge density distributed as in Fig. 2.3b. current carried by the core of the flow the with most of the convection authors are justified in replacing the mean ion velocity by that of the on the Debye length and diffusion Finally, the above condition liquid. be shown to hold, sublayer thickness can so that Eq. 2.23 should bear their experimental results once the comparison to Thus, conduction terms are resolved. Unfortunately, the authors invite skepticism even before reporting their experiments, by seeking expressions for explicit principle cannot be isolated experimentally. tion in Eq. 2.23, constant C quantities that in In evaluating the integra- they confine attention to the integral condition that goes with constrained potentials at the ends of the tube. expressions for the tube wall. the total axial conduction current currents in currents carried by the their plan However, effluent measured they write separate terms evaluated on this basis, With the conduction the is compare the to liquid former with because ill-founded and the liquid and by wall it requires to channel the the through different electrometers from a point where the potential is constrained. In their experiments, both copper measured tivity. duction and PTFE tubes the The current Carruthers and Marsh conveyed current ratio iso-octane through in the arrangement shown I3/I 1 as a function of in Fig. 2.7, liquid and conduc- range of liquid conductivities was such that the.axial con-. was carried entirely by the tube, in the case of copper, and by the liquid, in the case of PTPE. Despite the expected scatter, a. 52 trend towards higher current ratios is in the data. This confirmation of the I~(L,)/Is(,-), liquid authors' claim of satisfactory the basis for the theory which that at the with the PTFE tube can be discerned predicts is, the ratio outlet to the an increase of the total axial convection decreasing tube conductivity. in the current at ratio current in the the inlet, with The authors also performed full scale ex- Deriments with aviation kerosene flowing through rubber hoses, but found it necessary to adjust the measured conductivity by a multiplicative factor of 0.08 to make results conform to the theory. The prediction of PTFE tube is a higher value of the easily explained. the axial conduction ratio In the steady right decreases with in Eq. 2.23, = convection at z conduction reflects axial component is "fraction component the convection component. carried entirely of first term will tend With unrelaxed." In to supplement liquid, and With the hence I(L,w) PTFE tube, and now the net I,(L,0) is the conduction component. explanation by labeling the ratio charge on the the copper tube, the by the liquid, magnitude because it includes authors obscure this render the net axial accordance with the excluded from Eq. 2.4 requires Then because the convection and oppose it at z = 0. only the larger in z in the conduction L current is state, current to be distributed to current at z = L the same as that at z = 0. component (L,w)/Is(0,w) with the a review The in question the article, (32) Gibson perpetuates the misnomer by asserting that insulating tubes constitute a greater hazard for receiving vessels further downstream because the higher ratio implies a "decrease in charge relaxation." What they failed to recognize is that the ratio is higher by virtue of a conduction current, not an increase in the effluent convection current. That the tube data didn't reveal is likely due to possibility discussed attributed to electrode a combination of two factors. earlier that a portion of the liquid that more clearly a higher ratio constrains is diverted from the potential with the PTFE First, the conduction current the effluent stream at is the z = L. Second, by the is an 53 indication from their measurements of that the steady found that of the potential along the PTFE tube had never developed. state modeled by the theory discharges prevented the potential measured the tube from exceeding roughly modification of Rutgers' theory. 2.5% of They at the midpoint that predicted by their If these discharges contributed to the leakage process, the observed steady currents were not the result of the balance between axial convection and conduction that underlies the theory. 2.3.3 Transient Keller and Hoelscher confine attention to such early times that only the convection current is revealed, while the steady state theory of Rutgers et al can only apply after long enough times that conduction and convection are already in balance. Bridging the temporal gap extremes is the transient where conduction is important, between these though not yet sufficient to offset the rate of increase of surface charge. Both Gibson (32) and Gibbings and Saluja (33) explicitly consider the transient, though neither do so in a satisfactory way. in (32), In unpublished work summarized Gibson and co-workers investi- gate the effects induced by kerosene flowing through a polyethylene tube that directly connects a conducting reservoir and receiver. The effluent current and the surface charge are shown in Fig. 2.8. density on the tube for two typical runs Gibson does not report the influent current, nor does he indicated where the surface charge density is measured, what the external conductor configuration is, or whether the reservoir is grounded. Gibson offers the following interpretation of the results in Fig. 2.8a. For the low conductivity liquid, surface cannot migrate the progress of the "charge that separates to the pipe quickly along the pipe and further charge separation." its presence impedes While for the high conduc- tivity liquid, "the layer of conducting liquid adjacent to the pipe wall 54 (a) 2.0- t 1.5 - I (L, t) (nA) 1.0 - r = 102 pS/m 0.5 - - - X~~~~~~~~~~~~~~~~~~~ | 100 50 time (sec) . b) 200 c t = 102 pS/m 150 (nC/m2 ) 100 50 I 50 100 150 200 time (sec) --- Fig. 2.8 Experimental results of Gibson. (a) Effluent face charge density on polyethylene tube. current. (b) Sur- 55 may be considered accumulation at the charge a leakage to provide Be rapid decay of charge in flow conditions so reduce then suggests "confirm this general picture," noting in quid after the flow has ceased, liquid under earth and liquid-solid interface." that the results in Fig. 2.8b particular the more path to the high conductivity li- but ignoring the fact that for the same the linear increase of charge with time contradicts his account of the constant effluent current. In fact, shown that Gibson's interpretation has no basis it is readily in the data as presented. A charge conservation statement written for a surface that encloses the entire tube is where over is the charge surface charge given data. by the density reported then the right averaged value, approximates this fully specified per unit inside surface area of the tube averaged If the that area. (2.24) + I(L,t) I(0,t) = (2aL) For the high side of in Fig. 2.8b Eq. 2.24 is conductivity liquid Eq. 2.24 yields I(O,t) 4.3 x 1 - 10 For the low conductivity liquid, the given curves are regarded as expo- nential with time constant (sec), and thus i(0,t) (2.5 x 10-1l) + 3 (32.0 x 10 10 )exp(-t/) Because the estimated influent currents are in each case apparently comparable to the effluent currents in Fig. 2.8a, it is inconceivable that the latter can be explained without reference to the former..Even if the signs of the quantities on the right in Eq. 2.24 are misrepresented by 56 because for both runs the magnitude of Fig. 2.8 this conclusion stands, the charge by at The exceeds that effluent current based on are Table 2.2 possible (10 m/s) the net again indicating significant influent currents. least 50%, entries in change of rate of of the maximum liquid velocity data given If the apparatus. Gibson's with the was obtained at this velocity, then an additional factor behind the qualitawith the high and low conductivity liquids tive differences in the runs may have been their correspondence to Figs. 2.3a and 2.3b, respectively. Gibbings and quantitative theory for the transients in the and present a of Gibson, similar to that Saluja performed experiments on apparatus In the experiments, effluent current and in the surface charge density. undoped kerosene from a stainless was withdrawn steel reservoir by a straight section of PTFE tube and conveyed to a stainless steel receiver into which the authors measured The freely. liquid flowed only the in the liquid at the tube exit, effluent current and the potential the and the latter by former with an electrometer attached to the receiver, A monotonic decrease means of a probe inserted in the effluent stream. with time of the effluent current was observed under both turbulent and laminar flow conditions. In the former case, a plot of the logarithm of against time curve which they interpreted piecewise linear authors a suggested to the the current as a succession of exponential segments, each implying a longer time constant than the preceding segment. On this extrapolated the ultimate basis they case, following current to zero. transient, an erratic the effluent In the laminar current abruptly settled to a finite asymptote within one hour. The authors do not state whether the reservoir was grounded. Nor do they either the influent current or the accumulating attempt to measure charge, and thus the comment on Gibson's work applies here as well: the effluent current alone is insufficient basis for a comparison with theory. Nevertheless, it is instructive to outline the theory because it differs on a fundamental level from the picture introduced in Secs. 1.2 and 1.3 above, and detailed below in Chapters 3 and 5. 57 Gibbings and Saluja's theory attributes charge density between at the inner "charging" and density. surface of the tube wall "rejection" The charging component is current at a rate of change of the surface components of the radial current an adaptation of the initial normal a weakly ionized gas, a wall bounding to a competition which arises because the mean electron velocity exceeds that of the positive ions (34). For a binary electrolyte, this component acquires the form (5) 3zRT2 ch 4i - where R, T, and (2.25) (ctb+ - c_b_j i are respectively the gas constant, ture, and ionic mean free path, while c the two ionic species with tion component is absolute tempera- are the molar concentrations of valencies ±z i and mobilities b. proportional to the product of The rejec- the liquid conductiv- ity and the local surface charge density d Jrej -- ko - k kziF(c+b+ + cb_) where F is Faraday's constant ing the radial component (2.26) and k is a "positive coefficient express- of the field at the wall resulting surface charge deposited on the wall per unit area." from the Neglecting conduc- tion through the wall or along the liquid-solid interface, conservation of surface charge is expressed by at (az "To simplify t ) the discussion," negative valency adjacent to with c+ set to zero. both time and = Jch + re (2.27) the authors the wall," and "consider only In addition, ions of one apply Eqs. 2.25 and 2.26 c_ is approximated as independent of position along the tube, so that subject to the initial condition of vanishing surface charge Eq. 2.27 has a solution 58 a(z,t) = t(3 - exp(t)) ; % (-Zic_b_kF) (2.28) and RTIjexp(ot) Jr(a,z,t) = (-zic-b-) that is independent of z. remain zero, (2.29) Finally, the influent current is assumed to and thus the effluent current follows from Eqs. 2.24, 2.27 and 2.29 as ; I(L,t) = I(L,0)exp(at) ments, the (36): ions authors restate deposit on the first. are The a hypothesis different wall in batches, from an valencies with ions are then accounted for by the the valence. earlier publication present, and these of higher valency deposited progressively longer time constants reciprocal of of exponential seg- turbulent flow as a succession of several (2.30) supports their interpretation of the decaying To argue that this result effluent current in RT I(L,O) = (2raL)(zic b_) dependence of successive segments of 1/a Objections to this (Eq. 2.28) on hypothesis and the to the description of the data as a succession of exponential curves are raised in the discussion following Of immediate concern charging process. presentation is whether the theory captures Two obvious than neglecting (36). substance. positive ions the physics of the difficulties are perhaps more First, while is assuming the clear that the issues of inconsistency influent in current vanishes. Second, there is nothing apparent in the theory that restricts it to turbulent flow, the effluent yet it cannot account for the finite asymptote of current observed in laminar flow. that the finite The authors recognized asymptote implies a leakage process, but they did not incorporate one in the theory. Nor did the finite asymptote lead them to question whether the influent current was actually negligible. 59 more substantive criticisms reveal the But two essential inadequacy of the theory. First, the postulated rejection current arises from a radial electric field that is proportional and independent of to the local surface charge density the local volume charge density. That Gauss' law is writing its integral form for the surface generally violated is seen by S 2 in FPig. 2.2 Er(az) - = ; z = iF(c - c_) (2.31) which relates the radial field at the interface to both the local volume charge and the axial which from distributed arises sources, the charging Second, because external conductors. those on including field current density of Eq. 2.25 is generally finite even when the net volume charge vanishes, the postulated transient can be filling the tube with stationary before the flow commences. of the flow and can proceed to completion liquid, If the theory is to imply that coLmnencement will initiate a new transient, liquid must differ (c±) in the influent liquid. Because there is nothing trations to flow conditions, initiated simply by then the ion concentrations from those in the stationary in the theory to relate these concen- it fails to account for the characteristic feature of observed electrification phenomena, namely, their initiation by the flow. 2.3.4 Flow-Induced Failure Both Shafer et al (31) and Mason and Rees (37) identified experimental conditions that produced pin-hole failures in insulating tubes, as well as conditions under which the responsible discharges could be suppressed or rendered less energetic. Mason and Rees measured the charge transferred by discharges between the surface of a high density polyethylene tube with an outer diameter of 63 mm and a movable grounded brass sphere of 28 mm diameter. The discharges were induced by circulating kerosene around a closed loop with a filter 60 and filter bypass line relaxation tank situated just upstream of just downstream upstream of charge to the flow. the polyethylene tube, to avoid recirculating charge. the filter was thought to A pump contribute negligible The 15 foot length of tube was supported at regular intervals by a frame made of the tube material, and was arranged, cording to the authors' schematic, in a zig-zag pattern. tivity was and a controlled by clay filtering and an ac- Liquid conduc- unspecified antistatic agent over the range indicated in Table 2.2. A field mill howed that the potential with time following commencement of after about ten ground by the consistent with In this state equal filter and returned to ground Eq. 2.24 if relaxation tank, these currents represent respectively the time tube wall conductivity reported by resided on the tube. about twenty the authors, the outer surface distribution was nonuniform currents were drawn from by the effluent currents in of surface increased the flow and reached a steady state minutes. influent and of the at the tube A bulk seconds, charge relaxation based on the wall suggests that accumulated charge of the tube. with sign The steady state potential reversals cumference and along the axis, arrangement of external conductors and partly about the perhaps due partly tube cir- to the uncontrolled to undetected discharges during the transient. In this steady state, discharges Droach of the brass sphere with its radius of curvature just under half that of the outer tube surface. surface and the sphere was 0.7 to 7.0 sphere permitting The charge transferred between the tube insensitive to their spacing in the range of diameters. (~2 pS/m) discharges of both signs were induced by the ap- At the escape were energetic of liquid. the lowest liquid conductivities enough to puncture the With the objective of tube wall, identifying conditions that would limit the tranferred charge below the threshold of 75.0 nC which the authors considered influence of liquid conductivity, incendive, they investigated the conductive coatings on the outer tube surface, and the spacing of grounded tube supports. 61 transferred charge decreased linearly that the Their finding with in- does not have a clear-cut interpretation. creasing liquid conductivity, While enough information is provided to show that the tube wall contribresistance per unit axial length uted a larger than the liquid so that the latter controlled the leakage process, the effects of liquid conductivity on charge separation in the upstream filter were not reported. The application of a conductive coating to the outer surface of the tube was found to increase if was isolated or the coating coating creates current. or decrease the transferred charge, respectively, "hotspots" by In the latter, the the coating undercuts the decreasing the axial conduction resistance per unit length attributable to and liquid, thus enhancing The linear decrease spacing of supports is at shorting out the local that of the tube wall leakage process. former case, In the continuous. charge with (and hence increasing of transferred number of) least qualitatively consistent with the grounded tube notion that the steady state stress is reduced by enhancing the leakage process. Based on these findings the authors offer specific recommendations, caution that they apply only to their but specific experimental configura- tion. Perhaps the most significant observation was the pin-hole puncture produced in a tube wall having a time that the discharge may the tube. short enough bulk charge relaxation have been initiated at the outer surface of This would suggest that to avoid insulation failure it is not enough to relieve the stress within the wall. Shafer et al provide a vivid description of pin-hole failures induced in plain tetrafluoroethylene (TFE) tubes by the flow of a white hydrocarbon naptha. With a Reynolds number minutes of the liquid conductivity of 45,000 a start of the flow that continued, tube was used. or the hydrodynamic about 4 left multiple pin-hole punctures These pin holes became enlarged if phenomenon could be reproduced In contrast to the later bulk charge relaxation and a visible discharge appeared within through which the liquid could seep. the flow of 165 pS/m if a fresh study of Mason and Rees, time of the tube wall the far exceeded the duration 62 of the experiment. "paths" branching entire surface, Inspection of the inner surface of the tube revealed out from each suggesting that pin hole and covering practically the the discharge originated at the inner surface and engaged essentially all of the accumulated surface charge. The the Reynolds number significance of determined in preliminary in a concentration. those shown in of the tube to flow rate and additive The authors observed "bell" curves similar to Fig. 2.5 for the streaming current, currents generated by the filter insulating tube alone. results of a "charging tendency" test (like that mentioned in Sec. 1.1 above, ating behavior of noted that the and easily exceeded those generated by the They also found that the capillary in place of the conductivity were experiments that related the charge generated paper filter just upstream type and and liquid but with a steel filter) bore no relation to the charge gener- their filter in situ, confirming that such tests do not reflect an intrinsic property of the liquid-additive combination. In a second set of experiments, with essentially the same arrangement as that of Carruthers and Marsh shown in Fig. 2.7, the maximum steady state potential Shafer et al measured developed along the tube under vari- Unlike Carruthers and Marsh, however, Shafer et al ous flow conditions. achieved a steady state without discharges by using TFE tubes with inner liners rendered the dominant trolled sufficiently conducting by carbon axial conduction path. independently of particles to provide Thus, the leakage the liquid conductivity, process is con- but because of the nonlinear current-voltage characteristics of the liners, their effective conductance varies with each run. support the view of the Despite this complication the results steady state as the result of a balance between charge generation and leakage by showing that the steady state potential increases with the former and decreases with the latter. contrast to the outer coatings used by Mason and Rees, Note that in the inner liners always enhance leakage regardless of the conductivity of the wall bulk. 63 A third set of experiments, intended to measure the apparatus in Fig. 2.7, also with the ratio of the effluent to was influent convection currents under conditions where the entrained charge originates entirely upstream of the tube. The authors' implicit assumption that the effluent current 13 was entirely convective was likely based that the large conductance of the tube liner cant conduction on the expectation would preclude a signifi- The effluent component in the liquid. current was not measured directly, but rather influent current I1 and the current 12 drawn from the tubular electrodes at each end of the test section which inner liner. rents, inferred from the difference between the There is no mention probably because the large presumably made contact with the of a transient in conductance the measured cur- of the liner rendered 1 (see Sec. 2.1 above) sufficiently short. Shafer et al obtained a satisfactory correlation on the right in Eq. 2.23a. represented by the first term and the model between these results For the measured ratio I2 Il 11 - I3 I3 I Il that model predicts Is(L) 1 - The conditions under which this steady state above. theory of only over ductivity, with u ¢~/bl (2.32) represents a limit of the more rigorous the entry the identification part of the Re Abedian and Sonin In view of Fig. 2.3, indicates that ; 1 - exp(-l/Re) u are discussed in the last column of Table 2.2 U made by the authors experimental range of flow rate U over the in Sec. 2.3.2 remainder. is valid and liquid con- This may help explain their finding that Eq. 2.32 tends to slightly underestimate the measured ratio (I2/I1), a tendency which the authors tentatively attributed to ambigu-. 64 ous dc liquid conductivity measurements in which steady applied voltages did not yield steady currents. 2.3.5 Summary Perhaps more unfortunate than the paucity of work addressed to the flowinduced failure of insulating tubes are the limited perspectives that characterize the existing work. The experiments reviewed above typically measure "terminal" currents from which the net charge on an insulating tube may be inferred, but they fail to capture the distributed character of the phenomena. Nor do the previous models reflect the interplay among the four basic processes outlined in Sec. 1.2. al decouple the radial diffusion conditions (Sec. 2.3.2), Saluja may For example, current at the tube wall Rutgers et from flow while the transient postulated by Gibbings and proceed to completion even before the flow commences (Sec. 2.3.3). The need remains for controlled experiments that support a selfconsistent account of the space-time evolution of the flow-induced electrical stress within the insulating tube wall. On the positive side, two results from the previous work are germane-because they are suggestive of the practical value of the model introduced in the next chapter. the insulating That model attributes the tube wall exclusively charge accumulating on to sources upstream of the tube, and regards the radial current density at the wall as being dominated by migration. The first germane result addresses an issue raised in connection with Eq. 2.18: in each experiment that produced discharges, including those of Carruthers and Marsh, Mason and Rees, and Shafer et al, an essential element was an upstream charge generator, The second such result, al with Eq. 2.32, typically a filter. the reasonable correlation secured by Shafer et encourages the expectation that practical situations exist that are adequately represented by a model that neglects the dif- fusion component in the radial current density. 65 Chapter 3 FLOW-INDUCED CHARGING OF THIN INSULATING TUBES: MIGRATION LIMIT 3.1 Introduction The limiting condition that underlies flow-induced electric field the model of this chapter for the insulating tube is one of simplicity, yet it generation in the be introduced for the sake that would naturally proves a satisfactory representation for a tions. Without prior justification, range of practical condi- the normal current density in the liquid at the liquid-tube interface that accounts for a rate of increase of surface charge is regarded as due entirely to ion migration. insulating tube is limit the surface, in that no surface no more than a In this passive charge collecting charge accumulates unless an upstream flow element supplies a net charge to the flow. It is when this limit applies that flow-induced electrical stresses will be reduced by insertion of a the flow immediately upstream of the insulating tube; the conditions under which an expansion volume will "charge trap" in Chapter 4 outlines be effective as a trap. The normal diffusion current that generally competes with ion migration is accounted for in Chapter 5, leading to clarification of the conditions under which the latter is actually dominant. Section 3.2 addresses the question: given the total axial current in the the entrance to the insulating liquid at evolution of the electrical stress tube, what is the space-time within the tube wall. Conditions on the liquid conductivity (the Debye length) and the hydrodynamic Reynolds number (the diffusion sublayer thickness) are such that most of the convection current is carried in the core of the turbulent flow. The condition on the conductivity also renders the electrical transient initiated by the flow long enough (see Sec. 2.1 Thus, to perimental observations. must retain time rates above) that it dominates the ex- help interpret experiments the model of change of electrical quantities. the temporal transient also highlights Analysis of the essential role of the exter- 66 nal conductor configuration, which supports image bute to the generated field. tion along the tube (but be determined less, the proves While the steady state potential distribu- not the radial electric field in the wall) can independently of specified at the that configuration, the latter outset to determine any transient quantity. steady state to be charges that contri- stress distribution is a convenient basis in Sec. of interest 7.1.1 for must be Neverthebecause it deducing general guidelines from the model. In Sec. 3.3 two versions of the experiment are described, by the external conductor configurations. tured in Fig. 3.1, nating the axial wall. electric field component in the liquid by elimi- aspect ratio the axial establishment of a of the insulating tube is the surface processes of Sec. 1.2, unopposed by leakage; of the wall as well. In charge accumulation proceeds steady state is delayed well The justification for in terms of the characteristic times of Sec. 2.1, role of inner surface of the wall the small but beyond the duration of finite axial field at the is not recognized until this configuration is taken up again in Chapter 5. 3.2, relaxes the of the tube field at the inner terms of the basic the experiment. sleeve that accentuates component at the outer surface The extreme neglecting The first configuration, pic- is a close fitting coaxial the role of the radial distinguished The second configuration, pictured in Fig. constraint on the axial field and renders the leakage process competitive with the accumulation process on a short enough time scale that the approach of the steady state can be discerned experimen- tally. There is no idealizes, pretense that either any practical Moreover, while the configuration represents, configuration, nor model of Sec. 3.2 could would that let alone be desirable. in principle be applied to other configurations, including those identifiable as practical ones, to do so would contribute nothing underlie the to a clarification of the phenomena that flow-induced field generation. here that these Rather, the phenomena are most profitably explored view is-taken in the simplest 67 metal I I metal i . .L ioe conducting I I TU U U I (o ,t) 'ing i I UL: Fig. 3.1 Experimental arrangement with close fitting coaxial conducting sleeve. For clarity the length of insulating tube is exaggerated relative to that of the sleeve. be :1 tube U 1% nal _+t^ LUI ILUUULIUI Fig. 3.2 Experimental arrangement with capped cylinder. 68 possible context, and that once clarified, their implications for other configurations will be clear. 3.2 Migration Model What makes the specific external conductor configuration is the relatively simple context for presenting the model 3.2 an ideal mathematical description shown in Fig. of the potential distribution in the external region. The insulating tube lies on the axis of a cylindrical conducting annulus, and extends between Upstream of the conducting caps that truncate the annulus. insulating tube, tion generates the convection a potential-constrained metallic sec- current that drives the charging process. A similar section downstream collects the liquid as well as part of the leakage current driven by the rising potential of the insulating tube. The objective is to predict the temporal and spatial evolution of both the charge distribution along the insulating tube and the electric field within the tube wall. Fields at the inner surface of the external con- ductor are more conveniently measured than those that stress the insulation, so expressions variables are for the former are sought needed to specify the charge choices are the volume and ient, however, effective length of tube, density representing the from both and natural It proves convennew variable, an latter in favor of a with contributions Two dependent distribution, surface charge densities. to eliminate the line charge as well. total charge the volume per unit and surface charge densities. After the assumptions are clarified, a pair of coupled partial differential equations expressing conservation of the volume and line charge densities is identified (Sec. 3.2.2). field component within the tube axial electric (Ez in Fig. 3.3) enters these equations as a third dependent variable. from solving The Laplace's equation The additional relation called for comes for the potential distribution in the external region andsexpresses the field in terms of the line charge density (Sec. 3.2.3). When the influent convection current can be regarded 69 I· external conductor / insulating wall IO t E, Er t Ez X 1', r Fig. 3.3 Definition of electric field components at the insulating wall. Cylindrical coordinate system is defined, and typical velocity and volume charge density profiles are shown. vn rr&V% r 1 0 . Fig. 3.4 L Cross sectional view of capped cylinder and insulating tube with control surfaces S 1 and S 2 defined. For clarity the tube radius (a) is exaggerated relative to the radius (R) of the external conductor. 70 of these equations is available for an analytical solution as imposed, the transient electrical quantities (Sec. 3.2.5). Numerical treatment is required if that current varies the charging transient, on a time scale comparable to that of perhaps through its dependence on the generated field. 3.2.1 Assumptions [a] flow is The turbulent and fully Fully developed. turbulent flow occurs for hydrodynamic Reynolds numbers in the approximate range 2aU > 4000 Ry (3.1) Here a, U and v are respectively the tube inside radius, the mean liquid velocity, and the kinematic viscosity. independent of position along the of the order of 100 tube radii. and of conditions become tube axis beyond a development length Thus, either under study greatly exceeds this length, the same inside diameter, Hydrodynamic the length of the tube or a metal entrance section of sufficient length to complete the de- velopment, lies just upstream of the insulating tube. [bJ The Debye length exceeds the diffusion sublayer thickness, X4 >> (3.2) 8 For the high Schmidt numbers typical of liquids of interest (see Table 2.1) there is a thin layer near the phase boundary of thickness (22) 8 (118 RY-7/8 Sc-1/3 )a (3.3) within which the turbulent fluctuations are diminished so that molecular diffusion outweighs the turbulent contribution to mass transfer. :The 71 Debye length (Eq. 2.9) characterizes wall within which, fusion, the net throughout. not confined where by virtue of a balance between volume charge to the Debye layer It is perhaps is weak enough eject the weak influenced the flow were laminar that the the liquid also strengthens by the of the flow eddy diffusivity relax the inequality of Eq. (Fig. 3.2 by ~/Xm) internal to the "laminar" double layer E generated fields will diffuse charge into condition on conduction and dif- but extends into the core tempting to arguing that the field (E is would remain if region near the As a consequence of Eq. 3.2, the entrained volume charge is its distribution 2.3b). the width of the disrupt the the core of the flow. However, the same conductivity that renders the the inequality described by the model includes layer and internal fields of Eq. 3.2. Moreover, the transient the initial portion where the generated fields are not yet significant, and thus the inequality in question must be retained. [c] Most of the convection current is carried in the core of the flow where the mean liquid velocity is essentially the superficial velocity: na2 p(z,t) >> 2naSp(a,z) (3.4) Here, p is the volume charge density averaged over the core of the flow (0 < r < a-8) and p(a,z) is the volume charge density at the liquid- solid interface that typifies the density within the diffusion sublayer. As discussed in (22) this inequality is consistent with Eq. 3.2, and facilitates an integral approach in the description of the volume charge distribution along the axis of the tube. [d] The migration component of the radial current density within the diffusion sublayer completely dominates the diffusion component. tions that justify this assumption are outlined in Sec. 5.5.2. CondiIn view of the large Peclet number (LU/De) axial diffusion is neglected as well. 72 [e] Departures of ionic concentrations from their respective values in an undisturbed solution remain small compared with those values. the liquid conductivity o1 is essentially uniform and its value %O where the Thus, remains close to net volume charge density vanishes. This condi- tion appears to breakdown at the liquid-solid interface where if Jr(a,z) Eqs. 2.10 and 2.12 Pw) is of the order suggest that the net charge density ((a,z) << J, discussed below c/b). However, as of the individual densities (+ in Sec. 6.3.2 chemical equilibrium can be expected to diffusion sublayer, and now Eqs. A.11 and 2.12 yield prevail within the an approximate value for the bulk conductivity at the interface o1 0, (a,z) = + (Pwb/%) 2 = 1.4% (3.5) that is still close to the assumed value. [f] The bulk time (w charge relaxation with the long compared (Tl of Sec. 2.1). stored at the s w/ow) of time that characterizes the As a consequence charge precipitated be reduced only liquid-solid interface as a surface wall is the tube charging transient from the flow is density () that can and perhaps along the by conduction through the liquid interface. This condition is relaxed in Sec. 5.3. [g] The gas that surrounds the insulating tube on the time scale of interest (1 [f], liquid this implies that there is of Sec. 2.1). is perfectly insulating Coupled with assumption no net charge anywhere other than in the bulk, at the liquid-solid interface, and on the external conduc- tors. [h] The axial electric field is section. essentially uniform over the tube cross This presumes that the local axial field arises primarily from distant sources (image charges on external conductors) length scales large compared to the tube radius, distributed over while the local volume and surface charge densities make no signficant net contribution. 73 [i] on the scale convection current Is(0,t) varies slowly The influent of the liquid residence time (L/U) in the tube. While probably of gen- eral validity, this assumption is certainly appropriate if variations in Is(0,t) relate to the rising potential of the to the grounded upstream insulating tube relative section that generates the convection current. The time scale for variation of the potential is 1 which, by the defi- nition in Sec. 2.1 of an insulating system, is much greater than L/U. 3.2.2 Conservation Laws Conservation of volume charge is expressed by Eq. A.9 specialized to reflect the assumptions of the previous section. Assumptions justify neglect of the term containing the both the diffusion term and remainder of Eq. Integrating the the liquid conductivity. gradient of d] and [e] A.9 over the tube cross section yields ~a_ ·, Uaa ; [c] allows where assumption complete the specification effective line charge simple form of the convection term. To of the charge distribution along the tube, an density instead of the surface of the tube. (3.7) surface charge density () This choice leads most the axial electric field, at the the (3.6) a2 p(z,t) + 2na;(z,t) X(z,t) - is introduced Q _B tube entrance when is unknown Conservation of line charge is expressed by a=x~ 1_a _(3.8a) 8t az directly to evaluation of and to application of (0,t) at the inside the boundary condition (see Sec. 3.2.5, case C). 74 where the net axial current I(z,t) - a2 (U~ + 0eEz(a,z,t)] ; e (6 + (2s/a))' includes conduction and convection in the liquid volume, along the inside surface of Cs , but Assumption definition of allows the within the tube simple form of an effective axial recognizes that no and conduction the tube via a uniform surface conductivity excludes conduction hi -(3.8b) wall (assumption the conduction term conductivity f]). and the e. Equation 3.8 simply current flows across the curved part of the surface S 2 in Fig. 3.4 which lies within the perfectly insulating gas. With p(0,t) slowly varying (assumption [i]), on the scale the temporal derivative of the liquid residence time in Eq. 3.6 is small compared with the convection term and Eq. 3.6 can be integrated immediately: P(z,t) = (0,t)exp(-z/taU) (3.9) This is substituted into Eq. 3.8 to yield 8_x ax + (na2e) na2P(B 8gzE, afz(azt) na P(0.t] exp(-z/ at+ (a 2 e)-z(a 'zt) U) (3.10) = That Eq. 3.10 is written with the "excitation" on the right and the "response" terms on the left is local axial field is shown made clear in the next section where the to be a linear integral function of the line charge density. This inhomogenous equation is the starting point for the analyses in ation the remaining sections. is treated by setting p(9,t) = 0. applied to describe the charging figuration (Fig. 3.2), and In Sec. 3.2.5, Eq. 3.10 is transient for the capped cylinder con- then specialized to the sleeve configuration (Fig. 3.1) by setting Ez(a,z,t) = 0. by Eq. 3.10 with ax/at = In Sec. 3.2.4 surface charge relax- Finally, the steady state governed is discussed in Sec. 3.2.6. 75 3.2.3 External Fields To complete the description of the model, Eq. 3.10 must be supplemented by a relation between X(z,t) and Ez(a,z,t), and this comes from solution of Laplace's equation, v2 = ; = (r,z,t) (3.11) in the region outside for the potential the insulating tube. Gauss' law applied to a cylindrical volume of differential axial extent and coincident with the outer surface of the tube (S2 in Fig. 3.4) yields 2na(Az)EE r + na2 c (Ez) where c o and = XAz (3.12) 9, are the permittivities rounding the tube of the free space and of the liquid, respectively. the axial field term is allowed by assumption nor the permittivity of tube The simple form of h]. Neither the thickness wall appear in Eq. 3.12 because the former is regarded as small compared with the inner diameter (a). field satifies the region sur- The electric electro-quasistatic limit of Faraday's law if it is the negative gradient of the potential: zi-xial W rth =at0= E (rzt) With the axial field components in ; r tube-gas interface, just those of Eq. 3.13 two equations, the boundary condition on the (3.13a,b) ar continuous at the Eq. 3.12 are Combining these E°(r,z,t) the field and taking the limit evaluated at r = a. of z 4 0, yields potential at the outer surface of the in- sulating tube (Wa) + 2[iQ z 2 _ _2 ; r = a (3.14) 76 the external on the potential being boundary conditions with additional For the specific configuration conductors. imposed by shown in Fig. 3.4, the additional boundary conditions on the potential are = 0 O(r,,t) ; O(r,L,t) The complete set of solutions = 0 ; O(R,z,t) = 0 (3.15) to Laplace's equation satisfying Eq. 3.15 is the series (r,z,t) = E n(t)Bn(R,r)sin(knz) k n (3.16) = n. L n where Bn( ,8) (I0 (kn)K 0(knB) - I0 (kn)K(kna) (3.17) ) and In and Kn are the nth order modified Bessel functions of the first and second kinds, respectively. Application of the Eq. 3.14 is facilitated by expressing the boundary condition line charge density as a Fourier series: X(z,t) = (3.18a) Xkn(t)sin(knz) n where Xn(t) (3.18b) (2/L)jX(z,t)sin(knz)dz Now, substituting Eqs. 3.16 and 3.18a into Eq. 3.14 yields a relation among Fourier coefficients Xn(,) On(t) where = 2akn(a/2)knBn(R,a) + oCn(R,a)1 (3.19) 77 Cn(,8) _(Ig0 (knc)Kl(knS) + I(knB)K(kn) Field components in the external )] (3.20) region are expressed in terms of these coefficients by substituting Eq. 3.16 into Eqs. 3.13: Ez(r,z,t) =- E n(t)knBn(R,r)cos(knz) (3.21) n(t)knCn(Rr)sin(knz) (3.22) n and = + E (rzt) n With no at the outer surface surface charge density of the insulating wall (assumption [g]), an expression for the radial electric field within the wall (Pig. 3.3) follows from Gauss' law as E (z,t) = r S. E 0 (a,z,t) The desired relation (3.23) r between X(z,t) and Ez(a,z,t) is given by Eq. 3.21 (evaluated at r = a) with Eqs. 3.19 and 3.18b substituted. 3.2.4 Surface Charqe Relaxation Unlike the bulk conductivity, determined with the surface conductivity is confidence in advance. However, this deduced from observation of the surface charge interruption of the current at the tube flow. When the flow, inlet, is interrupted and not readily parameter can be relaxation that follows hence the convection the residual volume charge relaxes to the liquid-solid interface within a few bulk relaxation times (c/aQ), leaving only surface charge within the tube. surface charge relaxation at X8~ (naie) + az= =i; (a2% Thus, the ensuing is governed by Eq. 3.10 with P(0,t) 0: (3.24) 78 _ __ __ An explicit statement of surface charge conservation attributes a rate of change of surface charge to a divergence of the surface current and a bulk conduction current normal to the interface. To represent the latter contribution would require = E 0i(r,z,t) the introduction of a Laplacian potential (t)Ig(knr)sin(knz) In terms of this potential, for the charge-free region inside the tube. and that given by Eq. 3.16 for the external region, surface charge con- servation is expressed by at -(Co)a+ ( To deduce the relaxation times between the + = ( i of the spatial modes, Fourier coefficients n and 0n would be requirement that the potential be continuous, a second relation obtained from the (a,z,t) = i(a,z,t). The purpose of this footnote is to show that Eq. 3.24 is consistent with the explicit treatment. equivalent to that renders The left (1/2na)(a/at), side of the conservation statement is and the axial field it is in the same uniform over the tube limit (kna < 1) cross section (as- sumption [h]) that the right side reduces to 2 ( -(V BE r + (°s) t - + s) 3E =- z taking the as can be seen by substituting the series expression for 0i, indicated limit and condition on ka making use fails of Faraday's law for large enough Eq. 3.13a. n is unimportant because the amplitudes of these higher order modes are strongly attenuated. _ _ _ _ That the 79 The generality of Eq. 3.24 could be emphasized 3.14 to eliminate the axial boundary condition on the regardless of the by using Eqs. 3.13a and field and the line charge density, giving a potential in the external region that applies external conductor configuration. dition could then be applied This boundary con- to the specific form Eq. 3.16 to determine the surface charge relaxation times (38). However, with a specific con- figuration in mind at the outset it is more direct to insert Eqs. 3.18a, 3.19, and 3.21 in Eq. 3.24, which yields the homogeneous differential equation for each Fourier coefficient: dXn nxn + dt ; n kn(t) = (3.25a,b) n(O)exp(t/Tn) where Zn = e + CFn(R,a) o + (2Os/a) (3.26) aknBn(,8) (3.27) and Pn(,S)2= The external configuration trolling the charge evidently plays an relaxation process, essential role in con- reflecting the fact that while dissipative processes are confined to within the tube, energy storage is primarily in the free-space region outside the result given by Eq. 2.1 of the tube wall tube. The more general is obtained if axial conduction within the bulk is included in Eq. 3.8b. All field quantities are expressible in terms of the same set of Fourier coefficients, Tn proves and hence they decay with same relaxation times. to be a decreasing function of n, the relaxation fundamental spatial mode, x 1, can be determined from the initial portion ( mined from fields < t < 2T 2 ) is excluded. measured at the surface of and as follows from Eq. 3.26 as Because time for the relaxation data if Thus, 1 can be deter- the conducting enclosure, 80 c + eoFl(R,a) a (3.28) V- I (2Tl/a) Us The surface conductivity appears only in Eqs. 3.8 and 3.26, which indi- cate that it must be of the order of (aod/2) to be significant. 3.2.5 Charging Transient The system of equations to be solved is ted by Eqs. 3.18 and 3.19). can be If the influent regarded as imposed, though not in closed form. perimental external Eqs. 3.10 and 3.21 (supplemenconvection current Q(0,t) is available, then an analytical solution To illustrate this solution for the two ex- conductor configurations, both cases A and B below regard the charge density at the inlet p(0,t) as slowly varying over the duration ex of generated fields on Case C the experiment. the influent arbitrary temporal variation allows for convection current of p(0,t), an effect of the by allowing an which necessitates a numerical treatment. A. Capped Cylinder and Imposed Influent Convection Current: While p(0,t) varies slowly on the scale of Tex, the latter is presumed long enough 1 that the entire transient is of interest. The homogene- compared with ous solution to Eq. 3.10 is given by Eqs. 3.18a and 3.25b. The particu- lar solution can be expressed as an exponential function, but to facilitate application of the initial condition, the right side of Eq. 3.10 is represented Fourier series as a of the same form as the homogeneous solution: exp(-z/d) = E ensin(knz) (3.29) n where en = (] ( 1 (d 2 1 + (L/nid)2 and en = 0 for n even. 3L; n odd The characteristic length d - (3.30) U. Substituting 81 Eqs. 3.18a, 3.19, 3.21 and 3.29 into Eq. 3.10 yields n...nn=a2 P.t)n dXn ++ dt where the (3.31) n en rn are given by Eq. 3.26. With the right side of Eq. 3.31 essentially constant on the scale of the longest time constant ( 1 ), and subject to the initial condition of X(z,0) = 0, the complete solution to Eq. 3.31 is Xn(t) = aP(t) ( - exp(-t/¶n))nen (3.32) Finally, the field components are obtained from Eqs. 3.19, 3.21 and 3.22 with Eq. 3.32 substituted. face of the evaluated at external These can be evaluated at points on the conductor (a,z) to apply with appropriate Eq. 3.23 for the values of (r,z), uror electrical stress within the insulation. In retrospect, the assertion in Sec. 2.1 that the charging (Eq. 3.32) and relaxation (Eq. 3.25b) transients are characterized by the same time constants holds only as long as the influent convection current is stationary on the scale of 1. B. Close Fittina Sleeve and Imposed Influent Convection Current! case A, the influent convection current varies slowly on As in the scale of Wex' However, the extreme aspect ratio of the tube and the proximity of the equipotential surface (Fig. 3.1) render the time that now plays the role of x1 (Sec. 5.3.3) long enough compared with ex that axial conduc- tion remains negligible. Letting E z * 0 in Eq. 3.10 yields ax-= a t -exp( z/(3.33) The assumption that perhaps more plausible (s,t) is independent of here than in case A the generated fields is because the experiment ends 82 the inlet becomes appreciable. before the axial field at In fact, this assumption receives strong support from experiments with the sleeve configuration reported in Secs. 3.3.2 and 6.2. With the (,t), condition on Eq. 3.33 is immediately integrated with respect to time to yield X(z t) = t a2p(,t)exp(-z/i (3.34) U) 'r9 quantity in this case The measured charge accumulated within the ting Eq. 3.33 over the length is the rate of change tube (Qt)' of the total which is obtained by integra- of the tube dt With Ez 0 the electrical stress within the insulating wall E(z,t) ,r = X(z.t) 2nacw = t a(t) 2c.r 2 (3.36) jexp(-z/tU) follows immediately from Gauss' law and Eq. 3.34. The essentially linear increase in charge electrical stress with accumulation process time reflects the dominance over the leakage compared with (the counterpart of) process for of the times short 1. C. Capped Cylinder and Arbitrary Influent Convection Current: In Abedian and Sonin's theory (Sec. 2.2) for the convection current in a conducting tube, steady electrical conditions are assumed to prevail well away from the ends of the tube. However, where the upstream conducting tube joins to the entrance of the insulating tube, the rising potential of the latter produces an unsteady electric field that penetrates into the conducting tube a distance of the order of the tube diameter. It is for now an 83 open question whether the unsteady field in the neighborhood of the outlet of the conducting tube municated to such an affects-the effluent convection current com- the insulating tube. effect if tests of the Thus, it is essential to model for processes in allow for the insulating tube are to be unambiguous. As in case A the full transient bitrary time dependence of the influent convection the upstream boundary ured influent rather that (0,t) does 1 ex) but now an ar- < current of the generated electric field. condition is now expressed in on the time as well, scale of and 1 hence the it is 3.8b must be latter still Eq. 3.9 so that Eq. 3.10 still holds. used to eliminate the unknown generated field reasonable to expect relative to the liquid residence time (assumption [i]). still given by and conduction) Since the (0,t). (0,t) Thus, terms of the meas- reflects both convection initially unknown varies essentially ( is allowed to account for an effect on (0,t) current (which than the is of interest varies slowly Thus, (z,t) is Now, however, Eq. in Eq. 3.31 in favor of the experimentally accessible I(0,t): dxn I I(0,t) - na2aeEz(a,O,t) Xn dx~ .r,~-r 2~U en (3.37) where co Ez(a,,t) ~z (a0,t) = =m Z -'X(t)Bm(R'a) + oCm(Ra)j {2a((eta/2)kmBm(R,a) (3.38) follows from Eqs. 3.19 and 3.21. As in case A only the odd spatial modes are excited. To apply this result, the series Eq. 3.38 can be truncated after k terms so that dinary differential Eq. 3.37 represents a set of k coupled equations for the coefficients Xn numerically with the given I(0,t). linear or- to be integrated 84 3.2.6 Steady State Solution The steady state crease of results when axial conduction offsets surface charge due Thus, there is no basis figuration because to the space charge field the rate of inin the liquid. for a steady state solution for the sleeve con- the corresponding axial electric field has not yet been determined. That solution emerges from analysis of the same configuration in Sec. 5.3 recognized. where the small but finite Here, attention is confined to the capped cylinder configu- ration, and the steady state ax/at axial electric field is solution that is governed by Eq. 3.10 with 0 a2e)-z=I a2 ( (na2 ae) )]exp(-z/xU) Substituting Eqs. 3.21 and 3.29 (3.39) into Eq. 3.39 yields the relation among Fourier coefficients enP(0,c) n(0) = en2 where en is given by 3.22 (3.40) dneT)Bn(Ra)kn the steady Eq. 3.30. state fields With Eq. 3.40 inserted in Eqs. 3.21 and are expressed in terms of the average volume charge density at the inlet. The latter can be expressed in terms of the steady state influent current I(0,w) by recognizing that in the steady state Eq. 3.8a requires the total axial current I(z,.) I na 2 (U (z,.) + eEz(a,z,)) to be independent of axial position. resolved by substituting Eq. 3.9 line integral of the axial = (3.41) I(0,") The integration constant I(,oo) is into Eq. 3.41 and requiring that the field over the length of the tube vanish (in view of the grounded terminations): 85 p( (1 - exp(-L/%U) = The quantity in (3.42) the large parentheses is evidently the fraction of the net influent current carried by convection. It is notable that if only the steady state potential distribution along the tube is of interest, out specifying 3.42 are a closed form expression can be obtained with- the external conductor configuration. combined and the 3.41, which then gives Equations 3.9 and result is used to eliminate the explicit dependence p(z,w) from Eq. of Ez(a,z,c) on z and I(,m): L/r U EZ(a,z,) With respect to point along = 1 - exp(-L/rU) (3.43) na2ce the grounded terminations, the potential = - (a,z,w) at any Ez(a,z,)dz If now the radial electrical the potential subject to _______ ) I(g.3) exp(-zL//U) ..e tube follows immediately from a line integral of Ez: O(a,z,) tion for 1 - 1 stress E(z,c) (r,z,o) boundary conditions ductor configuration (3.44) is desired, Laplace's equa- in the external region dictated by the specific and the known potential along stress follows from Eqs. 3.13b and 3.23. must be solved external con- the tube. Then the 86 3.3 Experiments is Because the model of Sec. 3.2 rameters (with the phrased in terms of known material pa- exception of the surface conductivity) and simple external configurations, support for the view of the charging process as a competition between accumulation and leakage tendencies can come from simple controlled experiments. Following an overview of the experimental arrangement and materials,results for the configurations shown in Figs. 3.1 and 3.2 are summarized in Secs. 3.3.2 and 3.3.3, respectively. 3.3.1 Arrangement and Materials The experimental facility shown in Fig. 3.5 is designed with three ob- jectives in mind: to accommodate a range of experiments, including those pictured in ters, Figs. 3.1 and 3.2 as well as those to ensure accounted for, that all and to tubes of the same latter by significant net charge maintain the upstream and downstream of diameter as the insulating tube Under nitrogen gas pressure, liquid is forced glass level indicator. liquid and joined to the the inlet to the insu- velocity calculated from the measured liquid height in the Immediately smooth hydrodynamic transition. generate a convection current at reservoir at a is exhausted, liquid conductivity. can be complete the development of the velocity The upstream section serves to lating tube. and currents the experimental section are stainless steel Teflon unions that provide a profile and to reported in later chap- is returned out of the rate of change of After the liquid inventory to the reservoir through a separate tube (not shown in Fig. 3.5) also under gas pressure. The liquid comes steel surfaces into contact only with potential-constrained stainless and the insulating tube under test. Observed rates of change of net charge are confined to the latter because the capacitances of the metallic elements (with minum screens) charge respect to the pressure vessels and alu- through the electrometer input impedances quickly on the scale Tl of the transient in the insulating tube. It is to allow measurement of the influent and effluent currents in the insulating tube 87 level indicator experiment I (IL,t) essure essel Fig. 3.5 Experimental test facility. Flow path is completed by experiments shown in Figs. 3.1 and 3.2. All tubes and beakers are stainless steel. Not shown are a dedicated three-terminal conductivity cell on the floor of the beaker in the reservoir, a PTFE tube through which spent liquid is returned to the reservoir, and sections of aluminum screen "wrapped" around the tubes and grounded to provide electrostatic shielding. t 10- 8 ar (S/m) 10 l-11 10- 4 10- 3 10 - 2 10- 1 1 10 s (g/ ) -- o Fig. 3.6 C2 CI3P3 conductivity measured at the indicated frequencies as a function of additive concentration. All conductivities reported in the text are measured at 200.0 cps. 88 that the liquid is not recirculated. The upstream section draws initially quiescent, and hence electrically large enough dimensions compared neutral liquid from a reservoir of with the tube radii that the liquid presumably remains quiescent. The influent current I(0,t) is measured by the electrometer shown in ground potential all of the tion, including both Figs. 3.1 and 3.2, The effluent current the electrometer shown in to all of the metallic maintains at metallic sections upstream of the test sec- the reservoir. ground through which Fig. 3.5, I(L,t) returns to which is connected sections downstream of the test section, includ- ing the receiver. The insulating tubes under ethylene copolymer study are Tefzel, an ethylene-tetrafluoro- developed by Dupont (39, 40) with slightly superior mechanical properties than, but otherwise similar to, Teflon (polytetrafluoroethylene). tively pure The liquid is Dupont's Freon TF (41), which is a rela- grade of Dupont's refrigerant the properties indicated in Table 3.1. through silica gel is exposed only three to its terminal cell own vapor and immersed in the a capacitance ture, the liquid materials, so bridge. the nitrogen with after which it gas. reservoir typically A dedicated indicates an 1.3 pS/m, as measured at 200.0 cps In addition to its sensitivity conductivity can be dominated by once the liquid 2) Liquid, as received, is filtered into the closed experimental system, initial liquid conductivity of about with Freon 113 (CC2F-CCF to mois- the effects of trace has been filtered and sealed, pumps are avoided, as are materials containing plasticizers, antioxidants, etc. In successive addition of experiments the conductivity is gradually an antistatic agent, Ethyl Corporation's available from Mobil). Very (see Fig. 3.6) additive is diluted so the raised by DCA-48 (42) the (also small additive concentrations are involved with Freon TF before being injected by syringe through a small port in one of the pressure vessels. The conductivity as a function of additive concentration is shown in Fig. 3.6 where the linear dependence suggests a bimolecular dissociation reaction (Sec. A.2) that is not uncommon in hydrocarbon liquids (43). 89 TABLE 3.1 Room Temperature Data for Freon TF formula CC2 2F-CC2F 2 2.4 11/E 6.8 x 10 1565.0 4.4 x 10 x 10 - 8 b 3. Dm* 8.0 x 1 Sc 550.0 Xm 1.3 x 10-10/ - 10 *f calculated as in Table 2.1 90 This is consistent with the polymeric structure of the additive mole- 28 amine - carboxylic acid functional groups, cules which contain 24 to and are thought to produce ions by a proton transfer reaction (44). This structure and ionization negative ions have process make it similar mobilities, plausible that because their molecular weights by that of the transferred will typically differ positive and proton which is small compared with the total molecular weight (6000). Perhaps more likely is a spectrum which of molecular weights and mobilities, may still imply similar effective mobilities for positive and negative ions. 3.3.2 Close Fittinq Sleeve In the arrangement shown influent current I(0,t) charge on sleeve in Fig. 3.1, the electrometer while the charge amplifier (C) (= -Qt). As a check formal experiments, (E) measures the records the net on the instrumentation prior to the the second electrometer shown in Fig. 3.5 aids in a demonstration that the relation dQt dt = I(0,t) - I(L,t) (3.45, is satisfied instantaneously, as required by the law of charge conservation. Subsequently, only two of the quantities in Eq. 3.45, the influent current and net charge, are recorded. Table 3.2 [a] and in summarizes the conditions b] of Sec. 3.2.1 Fig. 3.7, where current tends transient in current to initial constant I(O,t) reflects generated in transient is are satisfied. after an a of two runs for value. transient the Two factors of run 36 is shown measured influent suggest a temporal development of the upstream metallic section. observed in experiments sections, like those reported The record which assumptions the the convection First, in which there are in Sec. 2.2.3. that the same no insulating Second, the fixed rate of change of Qt following the transient indicates that conduction driven by 91 TABLE 3.2 Experiments with Close Fitting Sleeve Parameter Run Number: Measured: 36 37 1.3 1.3 0.38 0.38 4.7 4.7 (m/s) 0.66 1.60 (nA) -0.15 -0.7 Qt/t (nC/min) -1.42 -4.0 p(0,t)b/a -0.3 -0.5 3.46 Ry 3900.0 9450.0 3.1 a (mm) L (m) a9. U (pS/m) I(0,t) Calculated: Xm (in) 60.0 60.0 2.9 8 (wU) 14.0 6.2 3.3 6030-1.10 6030.0 5.30t Qt/t (nC/min) -1 .1 -2.1 3.35 & 3.46 Qt/t (nC/min) -1.47 -3. 0 3.5 & 3.35 x1 Adjusted: Equation I (min) with data from Table 3.1 t ith w = .3 mm and -- 2.6co 92 time (min) 0 3 6 9 12 -. 15 18 21 24 T -o0.1 Qt (nC) (nA) -0.2 -20 -0.3 -30 -0.4 Fig. 3.7 t -I0 I (O,t) -40() Experimental results of Fig. 3.1. with close fitting Conditions are given sleeve configuration in Table 3.2 as run 36. time (min) -- T -0.4 -20 I (0,t) E (nA) (kV/m) -0.8 40 -1.2 60 -1.6 Fig. 3.8 Qt) %JV Experimental results with capped cylinder configuration Fig. 3.2. Conditions are given in Table 3.3 as run 60. of 93 the generated field does influent current. tion of an imposed volume case B of Thus, yet contribute sults in significantly 1 >> the ordering of times also consistent with relatively fresh tube calculated from Eq. 5.30 with Os which underlie r1 given in the assumed ordering of times. Re- samples = the Calculated values of Sec. 3.3.3 indicate that surface conduction in to ex and the assump- charge distribution, both of Sec. 3.2.5, are confirmed. Table 3.2 are least not 0 (and is negligible, at used here, w e and thus T is ). With axial conduction negligible, the volume charge density at the inlet follows from Eq. 3.8b (with (0,t) Because 0) as eEz I(.t) (3.46) na2 U I(0,t) and residence time L/U, hence (0,t) vary I(0,t) is constant. agreement between the measured dQt/dt improved by enhanced on the scale of the Eq. 3.35 applies even through the transient, but is most easily applied where is slowly adjusting the conductivity at integral approach used Table 3.2 indicates that and that calculated from Eq. 3.35 latter to take the interface. account of This to arrive at Eq. 3.9, is consistent which the conductivity at the interface (Eq. 3.5) when the slightly with the actually calls for is evaluated for Eq. 3.35. 3.3.3 Capped Cylinder The external conductor in Fig. 3.2 probes that "view" the interior and held at the same Thus, the is large enough to accommodate field through flat tips mounted flush with, potential as, the inside surface of the enclosure. probes do not distort the local field, and because they are situated in regions of relatively low field intensity, discharges can be permitted to develop in the vicinity of jeopardizing the instrumentation. the insulating tube without Experiments consist of initiating the 94 current I(O,t) and the normal fields inci- flow and recording the inlet and -Ez(R/2,0,t). Just before the liquid dent on the probes, E(R,L/2,t) a downstream valve, the flow is interrupted by inventory is exhausted, of liquid and allowing the accumulated leaving the insulating tube full surface charge to relax in a controlled way. are found Results are initiated runs from that successive reproducible provided to be fairly allowing conditions by same electrical the surface charge to relax completely prior to commencing a new experiment. of selected runs, and tabulates the Table 3.3 summarizes the conditions two lowest order (and hence longest) relaxation times as calculated from Eq. 3.26 with p(0,t) = 0, making these s r 1, the latter characterizes a longer time scale than varies on Provided that values upper limits. both the charging and relaxation transients (see Sec. 3.2.5). exponential form that the enough discernible in recordings m(to ) the fundamental of from x1 = -A/m. calculated and measured mode should be a time values of to ( 2 2) has Indicative of the agreement between 3.3 are the small values 1 in Table of 2os/a (from Eq. 3.28) compared with the bulk conductivities. the materials and conditions investigated least for disparate the fundamental mode relaxation elapsed since interruption of the flow, time is determined are the amplitude A(t o ) and slope With measured after probe response of either and x2 of the probe responses following interruption and this is the case. of the flow, T1 of values Relaxation Transient: Calculated Thus, at here, surface con- duction is unimportant. Charqinq Transient: The solid transient of run 60, with fundamental mode calculated duration of the discussed in represent the charging flow conditions as given time constant natural transient in connection with Pig. interfere with the analysis of lines in Fig. 3.8 ( 1) is comparable the influent 3.7. Sec. 3.2.5 cannot be applied. The to the convection current Thus, the latter will exponential form of the charging case A in in Table 3.3. tend to transient, and the An alternative to 95 TABLE 3.3 Selected Experiments with Capped Cylinder Run Im R (m) arc C 1 2 sI - 12%c/aI l 48 0.076 2.4 173.0 176.0 48.0 0.043 51 0.051 2.4 202.0 192.0 50.0 0.12 59 0.076 41.0 12.0 10.3 2.8 5.8 60 0.076 47.0 8.0 9.0 2.4 5.8 62 0.076 52.0 8.6 8.1 2.2 2.9 notes: time constants are in minutes; conductivities are in pS/m superscripts 'm' and 'c' denot& measured and calculated values, = 0 the latter from Eq. 3.26 with for all runs, tube radius a = 1.3 (mm) and tube length L = 0.3 (m) Flow Conditions for Run 60 Ry =12000. 0 x1 = 20.0 (rn) 18 = 5. (NWn 96 the procedure given as case C of integration of Eqs. 3.6 and 3.8, shown as broken lines in between the As in case C, the measured influent While better from more refined experimental or numerical is strong encouragement from experimental time the favorable comparison scale discernible in Pig. 3.8 and that for xi. calculated 3.4 numerical with the results upstream boundary condition. agreement might be obtained procedure, there a direct as outlined in (38), Fig. 3.8. supplies the current I(I,t) Sec. 3.2.5 is Discussion The experiments tend to support trical stress competing arises from charge a model in which the flow-induced elec- a surface charge distribution accumulation and driven by the space charge leakage emerges as the time The fundamental mode relaxation scale on electrical stress tend towards a of the is factors and the conductivities of the liquid bulk and liquid-solid interface. 1 The former field of charge entrained in the liquid; the latter is controlled by geometric time processes. determined by which the surface steady state where the axial component a conduction current through generated field drives charge and the liquid that offsets the local rate of change of surface charge due to the space charge field. radial field It is to in the enhance the axial tube wall that the external conductors configured to support image charges rather than along tion of in close proximity of the should be primarily near the ends of the tube the transverse boundary. Fig. 3.1 illustrates to conductor field at the expense Thus, the sleeve configura- an extreme the "hotspot" to the tube as it created by a shorts out the local axial field. The ultimate stress is that basis for failure. suggesting Because other the bulk numerator as well as (0,t) of the steady state, so Eq. 3.40 can be the steps to avoid conductivity helps flow-induced determines insulation en in the as discussed in Sec. 2.2, its appearance in 97 the denominator in deceptive, Eq. 3.40 and further discussion Sec. 7.1 is a clarification the ultimate (through reserved for Sec. 7.1. Also left to radius (with the volume However, the (through e), and to the extent that it exceeds a/2 the ultimate stress. influent volume conductivity) is of the apparently complicated dependence of stress on tube surface is the effective conductivity appears The proportionality charge density flow rate fixed). only in between (0,c) is also the denominator it tends to reduce the stress notable because and the of the leverage over the latter afforded by the antistatic additives. It is because the of side effects additive from implied the liquid bulk by the gradual that an depletion alternative way (44) of to limit p(0,o) would be desirable. Thus, in the next chapter, the subject is the charge trapping flow just tendency of upstream of an expansion volume the insulating tube. characteristic time must to be be effective, be short compared with that transient in the insulating tube (1). the expansion To when inserted effective is an charge originates primarily upstream suggested by previous work (Sec. in the its own which governs the The rest of what is required for indication that the accumulating of the insulating tube, as already 2.3.5). Thus, in Chapter 5 the sleeve configuration is taken up again, but now an expansion volume at the tube entrance limits the influent current to reveal convection currents gen- erated within the insulating tube itself. 98 Chapter 4 CHARGE TRAPPIVC AND GENERATION IN FULLY MIXED FLOWS 4.1 Introduction In the sense that the mean flow is obscured by essentially random turbulent motions, the flows in pumps and perhaps heat exchangers and certain other practical flow elements are best Much like the radial charge turbulent core, fully mixed. density profile in the fully developed pipe flow, species concentrations and the form in a characterized as net charge density tend to be uni- while suffering variation across a diffusion sublayer at the solid boundary. This chapter explores the behavior of an expansion region where the resident liquid is presumed to be entrained and mixed by the influent liquid jet. When the diffusion sublayer thickness exceeds the Debye length as a charge the expansion region is shown to function trap, in the sense that less than that at the inlet. inserted in the flow just the effluent convection current is As discussed in Sec. 3.4, such an element upstream of an insulating tube can help limit the flow-induced electrical stress within the tube wall. Limits to the trapping tendency are anticipated when influent liquid jet increases to the point where the energy of the the turbulent motions approach within a Debye length of the expansion wall. Under this condi- tion, double layer charge is swept into the turbulent core and withdrawn by the effiuent liquid stream, rendering the expansion volume a charge generator in that the effluent convection current can exceed that at the inlet. Thus, the ratio of the diffusion sublayer thickness to the Debye length plays a role here that is analogous to that in the charge generation process in a conducting tube (Fig. 2.3). Without specifying ting, Sec. 4.2 rent in terms whether the expansion wall is develops an expression for the conducting or insula- effluent convection cur- of the influent convection current and the volumeicharge: 99 density at the liquid-solid interface. and generating behavior with the appro- for associating charge trapping the ratio limits of priate length. liquid-filled expansions in Sec. 4.3, trapping behavior, exhibit charge to.Debye' sublayer thickness of diffusion In experiments reported uniformly This general result is.the basis while those filled with liquid generally behave as charge genera- porous media permeated by the To show that these results are consistent with the model, empiri- tors. cal mass transfer correlations are invoked in Sec. 4.4 to (diffusion sublayer thickness) to Sherwood number relate the the mechanical power input and to a characteristic dimension of the expansion. The discussion in Sec. 4.5 recognizes that the trapping tendency expansion does not rule out of the liquid-filled charge generation in a pump where the me- chanical power is supplied externally, and proposes modifications of the interface intended liquid-solid charge generation to inhibit for any power input. 4.2 Charge Distributions Based on assumptions summarized next, an expression is derived in Sec. 4.2.2 for the resident volume charge in terms of the influent convection current and material In Sec. 4.2.3 the electrical and flow parameters. stress within the wall of an insulating expansion, pictured in Fig. 4.1, is related to operating conditions, but is shown to be controlled inde- pendently of the volume charge by proper design. 4.2.1 Assumptions [a] The net charge density p essentially fills the expansion motions in the core are turbulent is uniform in a turbulent core region that volume. This presumes intense enough that a Debye length based on the diffusivity (Xt vD t ) exceeds the characteristic dimension of the expansion (Le).' Thus, in the corO' of time alone. that turbulent = linear (t), a function 100 8 .§ p x Fig. 4.1 Insulating expansion X ' . , . . . I : with internalvolume V, bounded by the surface S. At the outer surface of the insulating wall is a grounded conducting layer. Two types of leakage channels are shown: the dead-end type containing stationary liquid in contact with the conducting layer, and those carrying the influent and effluent liquid streams. 101 [b] The turbulent core is bounded by a diffusion sublayer that is small compared with t thickness of uniform local radius of curvature of the expansion wall. The molecular diffusivity is assumed to dominate the turbulent one throughout the sublayer. negligible within the sublayer so [c] Convection is that charge trans- port there is entirely by diffusion and migration. (in the sense of assumption [e] of [d] The charge density remains small Sec. 3.2.1) so that the liquid conductivity lg is essentially uniform throughout the expansion volume and close its value where the net charge density vanishes. [c] The influent, convection current pi Q varies With the lowest conductivity on the scale of This is consistent with obser- the charge relaxation time xc (- e/or). vations. slowly in the vicinity of 1.0 pS/m (see Sec. 3.3.1) the longest relaxation time is of the order of 20.0 seconds. Meanwhile, transients in the flow-induced convection currents are char- acterized by time constants of the order of minutes (see Sec. 3.3.2). 4.2.2 Volume Charge With assumption [d], the term in Eq. A.9 containing the gradient of the conductivity can be neglected, and with Gauss' law, this equation can be written in a form more convenient for present purposes as = at -v.vp - V.J (4.1a) - DeVP (4.lb) where = is the net current density, in which De is the local diffusivity. The convection of charge by the turbulent velocity fluctuations is accounted for by the diffusion term in Eq. 4.1, while the explicit convection term 102 involves the mean velocity v which is presumed to be negligibleevery- where except at the ports. Core Region: With assumption charge of the uniform density and carries through out the expansion, Q, where Q is the 4.1a over the volume V contains volume volume flow rate. enclosed by the surface S in 4.1 yields dt dt where -(J.)da (5·n)da + S-vf, is the outward Gauss' theorem was bounding surface. ; X -~ r r s Q directed normal vector, dence time in the expansion, to effluent liquid (t) pevailing a convection current Integration of Eq. Fig. a] the r is the liquid resi- iQ is the influent convection current and used to convert the volume It (4.2) integral to one over the remains to relate the normal current density J.- by solving Eq. 4.1 for the volume charge distribution p(x,t) in the diffusion sublayer. Diffusion SublaYer: With the surface S edge of the diffusion sublayer in Fig. 4.1 coincident with the at x = 8, the surface integral in Eq. 4.2 can be elaborated using Eq. 4.lb ( (jI )da S S + Dm(S))da max = J IT 9. A (8s)da (4.3) S ax where x is defined within the sublayer as the distance measured from the interface into the liquid (Fig. 4.1), the second equality. With assumption can be 4.1 for and Gauss' law was e], the time derivative in'Eq.-4;1 neglected compared with the conduction the diffusion sublayer, (assumption [c]) and De used to write- term. To specialize'Eq. the convection term is Dm (assumption [b]): also neglected. 103 - 2 where Xm P _ length given by Eq. 2.9. is the Debye Eq. 4.4 solution to (4.4) p =p(x,t) ; 2 is expressed in terms of With.P(S,t) = p(t) the the values of-p' at the boundaries of the sublayer as p(x (t) - (=,ticosh(8/Xm) sinh(x/Xm) sinh(8/m) (4.5) + p(0,t)cosh(x/Xm) With Eq. 4.3 yields Eq. 4.5 substituted, (J.)da = + T (t) Sm coth($/xm) - p(0,t) where the uniformity of 8, (0,t), and Xm csch(8/ (4.6) (t) on S allowed immediate eval- uation of the surface integral. Effluent Convection Current: Substituting Eq. 4.6 into Eq. 4.2 yields a differential equation for volume charge in the turbulent core dp+P dt +a Pi = r where + aand and Tb X£L + + P(O't) b coth(8/ csch(8/m) (4.7a) (4.7b) (4.7b) 104 V/S is the linear dimension of the expansion. Although p(0,t)- where Le remains to be specified, Thus, the it does particular solution not vary independently 'of p of Eq. 4.7a geneous solution is characterized by a time the scale of slowly on exploiting the reduces (assumption [e]). 't prevails because or Pi. the homo- a < rn, while Pi(t) varies limit Xm << 8, and In the inevitable inequality Xm << Le, the particular solution to Pi(t) pit) 5L 1+r/(4.8) 1 + Because this limit implies a short charge relaxation time () compared with a diffusion time (82 /Dm) based on the sublayer thickness, it is not diffusion is neglected surprising that Eq. 4.8 is what would result if at the outset. migration limit the effluent convection current In this at the inlet (piQ ) and a trapping efficiency can (pQ) is less than that be defined: E Pi - p(t)1 - (4.9) Pi which increases as increases. In the ratio the opposite of the residence to relaxation limit (Xm >> 8) the particular times solution to Eq. 4.7 reduces to Pi(t) + (/8Le)P(0,t) Unless the two terms containing the Debye length result is no different from dition >> 8 is evidently a are significant, this the migration limit Eq. 4.8. Thus, the connecessary but insufficient one.for charge. generation. An additional condition emerges in Sec. 4.4 where a boundary 105 condition is suggested for tions are invoked p(0,t), and empirical mass transfer correla8 to the power to relate in the influent liquid jet. 4.2.3 Surface Charge in Insulating Expansions As long state influent and effluent as the steady convection currents tendency for the inner surface of the insulating differ there will be a wall to collect a surface charge. electrical the stress within through conduction paths in the The surface charge generates both an insulating wall and a leakage current liquid that tends to reduce the surface charge density. If the dielectric strength of the wall permits, both the electrical stress and the leakage current increase until the latter offThe objectives of this sec- sets the difference in convection currents. tion are to relate the ultimate electrical stress to operating condi- that stress can be rendered tolerable regardless tions, and to show how of the required trapping efficiency by creating additional leakage paths through the insulating wall. conducting layer applied di- shown in Fig. 4.1, a In the configuration of the wall plays the role of the sleeve in rectly to the outer surface electric field in the wall E Fig. 3.1 by constraining the to be essen- tially normal to the wall. The same layer seals and terminates the deadend liquid channels that form leakage paths of predictable conductance. The resistance encountered by the net leakage current (IN) is assumed to be dominated by that of the channels, over the inner potential pared with the garded as and thus the variation in the surface of the insulating wall is small com- potential drop across the wall. essentially uniform over With the potential re- the inner surface, the net leakage current is given by N IN (FfA ®Gi = E NG =N-J (4.11) i where the summation is over N channels, and G i is the conductance of:the 106 ith channel. cross sectional with each all channels are For simplicity, thickness (Fig. 4.1). area A Of course, taken to length w and be identical, to the equal the channels that carry wall the influent and effluent liquid contribute to the total conductance as well. obtained by equating the-net the steady state stress is An estimate of leakage current IN to the difference between the steady state convection currents (pi - P)Q. Then from Eqs. 4.2 and 4.11 E NA1 ne where the (Le) (f)da (4.12) typical radius implicit that the condition is greatly exceeds the wall thickness (w). and in the migration limit Xm < < where of curvature With Eq. 4.6 substituted, Eq. 4.8 applies, the steady state stress is given by (piQ)E NA _piV w ~ NAY( Here, the inequality The result efficiency and influent convection by increasing either be reduced (13 the efficiency.E was Xm << Le was used again, and Eq. 4.9. using introduced r/1Q) + indicates that, for a given current (PiQ), the stress can always the number (N) or the cross sectional areas (A) of the dead-end channels. It is this leverage over the leakage process that makes it possible to regard the efficiency (Eq. 4.9) and the steady state stress (Eq. 4.13) as independent design issues. If it is of interest, the steady state stress generated in the thin sublayer limit (Xm > ) can also be obtained from Eqs. 4.6 ahd 4.12. While the transient in the electrical stress is of no practical conse- quence, it provides additional basis for testing the model. change of the average stress is related to charge density () The rate of that of the average surface by Gauss' law applied to the closed surface r in Fig. 107 4.1: 1JdF1 dE dt e N eS The first equality negligible (I(J.)da I(4.14) dt (4.14 recognizes that the volume charge contribution to a stress typically makes a that is significant on the scale of the dielectric strength. The time that plays the role here that 1 for 4.14 by the insulating tube in Chapter using Eqs. 4.11 and 4.12 to express 3 is identified IN and E from Eq. in terms plays of the potential 0. The result 1 is written t.NAagJ so as M(4.15) to make clear its origin in the "lumped" resistance associated with the N chaninels,and capacitance formed by the liquid and the outer conducting layer as electrodes and the wall as the dielectric. This time, which characterizes the transient in the electrical stress, is longer than that characterizing the transient in the effluent convection current (a that E T1 S w 1 Ta NA 9 E < ) essentially by a factor of is, the ratio of the surface area of the expansion to the net cross sectional area of the channels, multiplied by two factors that are close to unity. 108 4.3 Experiments There are two ways in which the experiments can model of the preceding section. conducting expansions, currents conform to to the First, at issue for both insulating and is whether the influent and effluent convection or depart from the migration consistent with those identified the conditions lend support limit (Eq. 4.8) under by the model. Second, for the insulating expansion, an indication that the ultimate electrical Eq. 4.13 can come from comparison of stress is correctly represented by the observed time constants with those predicted by Eq. 4.15. 4.3.1 Arrangement and Procedure Experiments were conducted with five cylindrical expansions, insulating, and three with conducting walls, two with as described in Table 4.1. In the 2-port expansions, liquid is injected and withdrawn through ports at opposite ends of the cylinder axis. Mixing is likely to be more com- plete in the 3-port expansions, like that illustrated in Fig. 4.2, where liquid is injected through ports withdrawn through a tween the ends. at both ends of the cylinder axis, and port on the curved part of the cylinder midway be- For the insulating expansions, a close fitting conduc- ting enclosure at the outer surface of the insulating wall is maintained virtually at ground potential by a charge amplifier. There are no dead- end channels like those illustrated in Fig. 4.1, so the controlled leakage paths include only those exits the expansion. channels through which liquid The expansions are packed with a biphasic material ated by the liquid. with samples of either filled with enters and liquid or such as steel wool or fiberglass perme- In the latter case, the packed expansion:is flushed the liquid under study before installation in the flow loop. The experimental arrangement is essentially that described in Sec. 33.1 but with the in Fig. 4.3. insulating tube replaced by an The tubes that expansion volume, as shown communicate liquid to the expansion are' electrically .isolated from the latter (conducting expansion) or itscon- 109 TABLE 4.1 Descriptions of Experimental Expansions expansion J material volume (m3 ) __ II I x 10 - 5 A Teflon 3.3 B Plexiglas 1.0 x 10-3 C Brass 3.3 x 1-5 D Brass 3.3 E Brass 1.0 x 10 x 10 -2.0 1-8 1 1 -1.2 x 1-7 2 1 1 1 2 1 2 1 x 5 notes: Tlo9 is calculated from Eq. 4.15 tubes connected to the expansions have radii a = 1.3 (mm) - outlet ports inlet ports 110 tU insulating wall Fig. 4.2 Three-port insulating expansion corresponding to expansion B in Table 4.1. U Fig. 4.3 Experimental arrangement showing three-port expansion, electrometers E and charge amplifier C. The stainless steel tubes are electrically isolated from the expansion or its conducting enclosure. 111 ducting enclosure (insulating expansion). are the net influent and Three measurable quantities effluent currents and either the current drawn by a conducting expansion or the net charge on the conducting enclosure' of As a check an insulating expansion. three quantities are on the instrumentation, these shown to be consistent with a statement of charge conservation like Eq. 3.45, after which only two (typically the influent current and the expansion charge dead-end channels or current) need be recorded. in the insulating expansions, and With no provided that the wall is perfectly insulating on the time scale of the experiment, all of the leakage the current (IN ) reaches ground through the stainless steel tubes. Thus, all of the enclosure is "counted" by the (negative of the) electrometers via charge on the conducting charge amplifier which then indicates the net charge within the insulating expansion and, with Gauss' law, the electrical stress in the wall. Because charge convection and leakage proceed through common channels, the convection currents can be isolated oaly for times much shorter than the time constant x1 iden- tified in Sec. 4.2.3. Meanwhile, for both the conducting and insulating expansions, the quasistationary charge densities in Eqs. 4.8 to 4.10.can only be measured after a time a (Eq. 4.7b) has elapsed since commence- ment of the flow. 4.3.2 Results Results for the expansions described in Table 4.1 are arranged in[Table 4.2 according to their letter designations. -effluent currents, Ii and Io, stainless steel tubes residence times, as the Reynolds number Ry of the flow.in the is tabulated well as Along with the influent and to give an for reference in idea of Sec. 4.4 the relative Measured and calculated efficiencies, Em and Ec, are determined respectively from the first and second expressions for E in Eq. .4.9 using Pi = Ii/Q ; P= I/Q 112 TABLE 4.2 Selected Experiments with Expansions Runt 1°Q -- . -I0 -I i . . 10- 8 Em . Ec . 0.35 .0.15 0.57 0.54 0.65 0.35 0.46 0.44 1.4 x 10 - 8 0.90 0.60 0.33 0 .38 16000. 0 0.5 x 10 1.1 0.75 0.32 0.36 31 A 4.7 7300. 0 32 A 4.7 11000.0 1.0 33 A 4.7 14000. 0 34 A- 4.7 1.0 x x 1S 8 69 B 47.0 16000. 0 4.1 x 1g - 7 2.1 0.i 0.95 0 .99 81 B 130.0 16000. 0 3.1 x 1-7 0.9 0.1 0.90 0.998 21 C 4.7 6500.0 0.6 0.23 0.62 0.56 22 C 4.7 11000. 1.1 0.48 0.56 0.45 23 C 4.7 14000. 0 1.5 0.70 0.53 0.40 D 7.6 12000.0 0.62 0.3 0.52 0.54 152 D 7.6 18000.0 1.1 0.68 0.38 0.44 153 D 3.3 12000.0 0.44 0.32 0.27 0.34 154 D 3.3 18000.0 0.85 0.65 0.24 0.26 155 D 7.6 12000.0 0.55 2.4 steel wool 156 D 7.6 18000.0 0. 88 4.0 steel wool 134 E 1.4 12000.0 0.015 138 E 7.0 12000.0 0. 002 142 E 17.0 12000.0 0.004 151 * subscripts '' oU in pS/m ; .la ' letters and 'c' denote measured and calculated efficiencies in s-pS/m ; I i and Io in nA identify corresponding entry in Table 4.1 113 For the insulating expansions these currents are measured at a time such that a << t << tion t >> tube a l, 1l is calculated the insulating experiments with Much as in is required. (Sec. 3.3.3) the conducting expansions only the condi- while for from the amplitude and slope of the of the flow by a valve charge amplifier response following interruption downstream of the expansion. Three features of the results are notable: the runs with First, for liquid-filled expansions entries in Table 4.2) the the last five Em and Ec is evidence that the migration because << S or because the m 4.10 are sufficiently small. (that is, excluding satisfactory agreement between limit Eq. 4.8 applies, either terms containing the Debye length in Eq. Agreement is found for both conducting and insulating expansions, consistent with the absence of any wall parameter in Eq. 4.8. For one of the runs with an insulating expansion, the record shown in Fig. 4.4 illustrates (1) the expected transient in the effluent current characterized by a time of the order of rTa (2) the transient in the influent current generated upstream that is familiar from Sec. 3.3.2 and (3) the relaxation of the accumulated surface charge (following in- terruption of the flow) from which the runs in Second, for l 1 is calculated. which steel wool fills the expansion (155 and 156) the effluent current exceeds that at the inlet, indicating that Eq. of these-runs, As illustrated in Fig. 4.5 for one 4.8 does not apply. the effluent current is not characterized by a single value, so those Results for expansions packed with fiberglass were too erratic to characterize, but for at least some reported in Table 4.2 are final values. of these runs the effluent current was the larger. Third, the measured values of .'ldr are in fair agreement proximate calculated values in Table picture in Sec. 4.2.3 with the ap- 4.1, lending support to the simple of the surface charge evolution. The consistency between runs 69 and 81 with significantly different conductivities gives some confirmation that leakage through the insulating wall does not compete with that through the liquid. 114 time (min) 1 t 2 3 5 4 6 I56 -- __ 9 10 -0.5 -40.0 t I Qe (nC) (nA) Fig. 4.4 -1.0 -80.0 -1.5 -120.0 Experimental results with liquid-filled insulating expansion. Qe is the net charge within en in Table 4.2 as run 34. laxation time T = 4.5 s. the expansion. Conditions are givResidence time r = 2.5 s and re- time (min) 1 2 3 4 5 6 7 8 9 10 -1.0 I (nA) -2.0 -3.0 Fig. 4.5 Experimental results with conducting expansion packed with steel wool. Conditions are given in Table 4.2 as run 155. Res= 2.8 s. idence time r = 3.2 s and relaxation time 115 With a view towardsexperiments discussed negligible current at the entrance in the runs the liquid-filled with fluent current. in Chapter 5, which call to an insulating tube, the expansion E for a objective was to minimize the ef- Accordingly, an effort was made to minimize the current generated upstream of the expansion, much as for the test section in the experiment of Sec. 2.2.3. Because that influent current was not meas- ured, there is no comparison of efficiencies in Table 4.2. Nevertheless, the effluent currents are given for comparison with larger currents encountered in the experiments with insulating tubes in Sec. 3.3. 4.4 Criteria for Trapping and Generation The particular solution of Eq. is compromised by the typically much 4.7 is a general result whose usefulness uncertainty about the wall charge density p(,t) by the tenuous assumption of a well-defined diffusion form thickness . Nevertheless, ultimately accounts for sublayer of uni- when $ is large enough migration limit (Eq. 4.8), neither (,t) and to justify the nor 8 enters explicitly, which the satisfactory agreement between measured and calculated efficiencies in experiments with liquid-filled expansions. In the next two subsections, values are suggested for limited objectives of reduces to Eq. 4.8, clarifying the condition (0,t) and with the under which Eq. 4.10 and of showing that this condition is satisfied for the liquid-filled expansions but not for those packed with steel wool. 4.4.1 Conditions on the Sherwood Number To exploit mass transfer correlations reported in the literature, 8 must be eliminated from Eq. 4.10 in favor of definitions of the mass transfer the Sherwood number. From the coefficient km and the Sherwood number Sh (45) the latter is related to the effective diffusion sublayer thickness 8 by Sh k e Dm mL _ rmLe (ac)Dm Le (4.16) 116 Here, rm is the flux density due to diffusion,.ac is the concentration. difference between the interface and the solution bulk, and.8.isassumed to characterize the concentration gradient so that m (c)Dm/8. Intro- ducing this relation into Eq. 4.10 yields ~ P(t) 3tt 1 tr 1+ /r a << X m ; (4.17) (Xm/Le)2Sh this result, conclusions from To draw 2-] + it is postulated that the wall charge density remains close to its value for an undisturbed double laythat p(0,t) N oP where Pw er, so To be definite is given by Eq. 2.12. about the influent volume charge, which is supplied by a conducting tube in the experiments, with the the associated convection current << limit of highly turbulent flow ( P iSQQ Pi ' 1+Pw~l and flow conditions and For the experimental in the Xm) in the tube: 2I2 The subscript 'u' identifies the omitted from P by Eq. 2.11 convection current given fully developed iQ is identified (4.18) variable with the upstream tube. It is because their magnitudes are independent of both m the solid phase, by assumption in the conditions of Sec. 4.3, the in Eq. 4.18 ranges from about 0.1 to unity, case of Pw. factor multiplying'.p the upper limit correspond- ing to the lowest conductivities. With these characterizations of-p(0,t)and Pi, Eq. 4.17 reduces Sh Thus, Eq. 4.19 or to Eq. 4.8 when << 1 is one of two sufficient (4.19) conditions for.validity of.the.:.X 117 there are ingly, the other condition being (Eq. 4.8), migration limit trapping behavior: << Xm and ( ] p(t) X h for departure conditions two necessary (4.20) current (w fully developed convection current from charge PW p(0,t) for which the effluent convection >> xm. Accord- Q) is of the order of the predicted for a conducting tube, in- dependent of conditions upstream of the expansion. To assess the practirelate the Sherwood it remains only to of these limits cal importance number to flow conditions. 4.4.2 Mass Transfer Correlations number of empirical studies involving In a large agitated liquids, the Sherwood number has been found to be proportional to the product of powers of other dimensionless numbers that characterize the configuration, The conditions which justify the liquid properties and flow conditions. Chilton-Colburn mass transfer are not analogy (46, p. 645) counterparts of the heat so the too restrictive, transfer correlations developed from related studies (47) can be cited as well. In the majority of these by a driven impeller, so the correlations studies the mixing is induced as formulated are most directly applicable to pumps. for local isotropic turbulence the condition expressed in terms can be these correlations The mass transfer correlations specifying enough that of the mechanical power proposed for a variety of configurations the magnitude of the configuration. details of transfer coefficient (45, p. 20) is satisfied, permitting application to a jet-mixed expansion. input per unit volume, are similar Nevertheless, when S h can be An estimated without expression for that has successfully correlated data mass transfer to fixed bodies agitated liquids is (45, p. 78) the mass on heat and (e.g. heat transfer jackets) submerged in 118 0.13 km (S )-2/3 (P/V)n 1/4 S PM~ 2 where P/V is the mechanical are, respectively, -CDM (4.21) power input per unit volume and n, v and Pm the absolute and kinematic viscosities and the mass density. The Sherwood number follows from Eq. 4.16 as Sh = 0.13 where (Sc) the relation V power input Le L3 (4.22) 1/4 was used. is expressible in terms For the jet-mixed expansion, the the pressure drop from the inlet (i) of the the volume flow to the outlet () rate Q and channel (48, p. 176): P = (ap)Q ; p (4.23) pi P -o With the expansion dimension (Le) large compared with the channel radius (a), the contraction at the outlet accounts for practically the entire pressure drop, which is approximately (49, p. 67) 0.75PmU2 hp (4.24) With Eqs. 4.23 and 4.24 substituted, Eq. 4.22 becomes Sh For the X 0.1 (Sc)l/3 (Ry)3 / 4 (Le/a)1 / 4 expansions in Table 4.1 about 2.4 to 3.2, and R = 2aU y -v the factor involving Le/a (4.25) ranges from thus Eq. 4.25 is essentially the same as:the-cor- relations proposed for heat transfer to jacketed walls in impeller-mixed 119 vessels (47, p. 284), if the Schmidt is replaced by the Prandtl is replaced by one based on the impeller number and the Reynolds number dimension and angular number velocity. As noted, use of Eq. 4.21 is justified only under conditions of local isotropy, that is, when the scale of the. primary eddies (Le ) vastly exceeds the Kolmogoroff scale (Lk): (a) 1 / 4 (Le)3/4 (n)3/4 Lk 12 4 3/ / P/V)(Ry)/3 where Eqs. 4.23 and 4.24 have been used, ( Le (4.26) 4 and the final inequality holds in view of the high Reynolds numbers involved (Table 4.2). With the Schmidt number of Table 3.1, Eq. 4.25 specializes to /1 (Ry)3 /4 (Le/a) n Sh For the experimental 0.1, a - 10g 3 obtained from Eq. 4.16, from less than (4.27) conditions summarized in Tables 4.1 and 4.2 < 2 x 1) Ry 4 Sh is andX at best from m of the order Table 3.1, the ratio to greater than unity. However, is easily satisfied which is of 104. (Le With 8/Xm ranges the inequality Eq. 4.19 sufficient to validate Eq. 4.8, consistent with the experimental results for the liquid-filled expansions. The charge, trapping tendency of the liquid-filled expansions does not preclude charge generation in a pump for which the Sherwood number given. by Eq. 4.22 must be re-evaluated chanical power. It is also tempting 4.2 and 4.4 to the tical based on the externally supplied me- to apply the developments of Secs. expansions packed with steel wool (and to some prac- filter elements) by recognizing that the characteristic length (Le) emerges in Eq. 4.10 from the ratio of the liquid volume to the area of the liquid-solid interface. th&t volume is Relative to the liquid-filled expansion, decreased while the surface area is vastly increased by. 120 the inserted material, charge generation are likelihood that the conditions for and a greater satisfied. to a much smaller characteristic length leading ere again, the power input must be re-evaluated, but more as long as the liquid "ports" are lo- important is the recognition that the mass transfer process are now likely to calized, the flow and hence be highly nonuniform. 4.5 Discussion Two aspects of expansion render it a the behavior of the liquid-filled First, both of the candidate for use in the coolant circulation system. sufficient conditions for the condition for high charge trapping (Xm << 8 trapping efficiency (r > T) are consistent in Second, Eq. 4.7 satisfied with modest experimental volumes. indicates that the Le) and and one of the sufficient conditions their dependence on dC, L e and Ry, was easily > Xm2 << or within a.time expansion operates at full efficiency (-a < ) short compared with that which characterizes the transient in the insulating tube ( 1 >> a, Sec. 3.2.5). charging As noted in Sec. 4.4.2, charge generation is more likely in both filters (due to length) and in pumps (due the small characteristic ternally supplied mechanical power). to the ex- In the case of the pump, an alter- native to trapping the generated charge by means of a downstream liquidfilled expansion, is to circumvent a necessary condition for charge generation the interface from relative to surface could "tangle" of ions by displacing (8 < Xm) the which be "extended" into the the solid material but dense to permeate, edge of the diffusion m is measured. tenuous enough to allow enough to exclude the solid Thus, liquid in the form of sublayer a "web" or the liquid and the turbulent liquid motions. To prevent re-entrainment of the "trapped" ions and allow their escape to ground by conduction along the interface, the extended surface layer must be thick polymer layer as compared with X,. The suitability .of the extension of the solid an adsorbed surface is demonstrated by. 121 its ability to reduce the electrophoretic mobility of indicating displacement of the plane of shear (50,51). can extend the region at dominates is also host particles, That such layers the interface within which molecular diffusion demonstrated by the attendant reduction in Sherwood number measured for a rotating disc in turbulent flow (52). is to preserve flexibility in the polymer layer the choice of the by evaluation of the generated It solid "substrate" for that insulating walls are accommodated opment of Sec. 4.2 the in the devel- electrical stress in Sec. 4.2.3. Apart from anticipating the behavior of practical elements where the flow is well mixed, there are two ways in which the developments in this chapter relate to phenomena in the insulating tube. First, the migration model of Chapter 3, whose range of validity has yet to be defined, has its parallel in the migration limit represented by Eq. 4.8; lel is formalized in Sec. 5.5.2. of the migration model, density tube. must be Second, outside the range of validity a boundary condition involving specified for To the extent that flow this paral- both the expansion and the wall charge the insulating conditions are uniform over a section of the expansion wall serving as an electrode, and to the extent that those conditions can be controlled by an external energy source, the expansion offers the possibility of a relatively direct empirical investigation of that boundary condition. 122 Chapter 5 FLOW-INDUCED CHARGING OF THIN INSULATING TUBES: DIFFUSION EFFECTS 5.1 It is Introduction the premise of the model of Chapter 3 exist for which diffusion makes current density in the that practical situations a negligible contribution to the normal liquid at the liquid-insulating solid interface. In these situations, where space charge entrained in the influent liquid drives the charging process in expansion is usefully inserted importance of the diffusion the insulating tube, a at the tube inlet. influent convection model which, In this chapter, the current is demonstrated in which an insulating tube acquires nificant charge trapping experiments in a net charge in the absence of a sig- current. The results motivate despite its more tentative character, serves as the basis for defining the range of validity of the migration model. argument that this range a revised includes practical conditions A consistent must reconcile with the charge generation process in a conducting tube (Sec. 2.2) where the normal diffusion and migration current densities are generally com- parable. Like the experiments of incorporate a close Sec. 3.3.2, those fitting sleeve to reported below in attenuate the current so that measurements will reflect primarily density in the liquid and Sec. 5.2 axial conduction the radial current bear more direct comparison to processes in conducting tubes. Now, however, a large expansion volume at the entrance to the insulating tube limits split into electrically of the phenomena. insulating tube the influent current, while the sleeve is isolated segments to reveal distributed aspects The observed effluent current is generated within the itself, and differs from that generated by conducting tubes in at least two respects. First, whereas Abedian and Sonin's theory appears to overestimate the spatial development length for streaming currents generated by the Freon TF/DCA-48 combination in stainless steel 123 tubes (Sec. 2.2.3), tubes. it appears to underestimate that response to the is a history dependent transient Second, there flow that suggests length for Tefzel an uncontrolled leakage process driven by the small axial electric field within the tube. The model developed in Sec. 5.3 incorporates diffusion in a way that closely parallels the model of Sec. 4.2.2 for the expansion region. The long spatial development length is accounted for with a revised boundary condition on the that no longer as the volume charge density diffusion sublayer regards radial charge transport through rate limiting characterizing within the step of the the observed the liquid bulk spatial development. temporal transients are Time constants too short to be accounted for by bulk conduction driven by a quasi-one-dimensional axial electric field. Thus, the model allows for a significant surface conductivity at the liquid-insulating solid fixed and uniform for the duration of interface, which is regarded as a single experiment, but which evolves over a much longer time scale as indicated by a gradual shortening of the observed time constants. While the role of surface conduction in the experiments remains a matter of contention, an important implication of the model is that a controlled surface conductivity tends to reduce the ultimate' ectrical stress regardless of whether the accumulat- ing charge originates upstream or within the insulating tube itself. 5.2 Experiments The main purpose of the experiments described below is to qualitatively characterize the charging process internal to the insulating tube within the framework developed for conducting tubes (Sec. 2.2). Viewed in.their entirety, the experimental mation that experiments are and degree of repetition. certain features of Sec. 5.3, observations are sufficiently rich in infQrmost helpful the greater their simplicity A preliminary interpretation i the results guides the development Sec. 5.2.3 of of the model in- -- -- II- I II 1 124 5.2.1 Arrangement and Procedure With details as given in Sec. 3.3.1, the experimental arrangement is as shown in Fig. 5.1. connected to the expansion (or its conducting The electrometer enclosure) also constrains to ground potential the liquid reservoir (not shown) and the stainless steel tube that feeds the expansion. Thus, the indicated current is identified as the net axial current I(0,t) at the entrance virtually grounds the to the insulating receiver and tube. A second electrometer the communicating stainless steel tube to indicate the net axial current I(L,t) at the outlet of the insulating tube. In most of the experiments the close fitting sleeve illus- trated in Fig. 3.1 is split into electrically isolated segments; in Fig. 5.1 seven segments are through a shown. third electrometer These are grounded directly or virtually which monitors, on a time-sharing basis, the currents flowing to ground from the individual segments. The current Ii flowing quantities of from the ith interest by recognizing sleeve segment can be that to zero order over the entirety of surface (zero order) field the electric Sec. 5.3.2 below). Thus, tube is entirely radial (see field within the related to S1 in Fig. 5.2 the normal component of the vanishes, and by Gauss' law, so must the net charge enclosed and its rate of change: AiI(z,t) + Ii(t) = (5.1) where AiI(z,t) and I(z,t) is I(i,t) - I({i-}Q,t) the local axial current and ment. To check the instrumentation of uncontrolled current paths ments are preceded by a .is the length of each seg- and verify that the impedance levels are sufficiently high, the formal experi- demonstration that at any instant the summation over all N sleeve segments 31 - - 125 expansion metal tube sleeve segment \ insulating tube metal tube L I(o,t)A I(L,t)4 ii~ receiver Experimental arrangement for studying the convection current generated within an insulating tube. Electrometers E monitor influent and effluent currents and currents from individual sleeve segments. Fig. 5.1 insulating I _ - ^' 1 I - wall I "I\ / sleeve 4 Sl segment Fig. 5.2 Section of the insulating tube showing generators of the closed cylindrical surfaces'S1 and S..Not shown is a thin air gap between the outer surface of the insulating wall and the... . conducting sleeve. 126 N N E (AiI + Ii ) 0 I(,t) - I(Lt) I gIi(t) i=l i=l as required by Eq. 5.1. flow and monitoring of time, Experiments consist of initiating the currents I(0,t), I(L,t) and the liquid Ii(t) as functions with liquid conductivity and mean velocity as parameters. ,axial current in N-l) from the the insulating tube at a distance tube inlet is deduced from and Ii and repeated application from 1 to k. Finally, z = k The (k = 1,2,..., the measured-values of I(0,t) of Eq. 5.1 with i ranging in succession a smooth axial current profile is drawn through the discrete data points along the z-axis. 5.2.2 Results Experimental results are divided into three groups. With the first group the objective mode that is simply a is independent clear demonstration of an of the original internal charging double layer; here a single sleeve segment suffices. The objective with the second group is to characterize the spatial development of the convection current; at least two segments are needed to reveal this distributed process. spans the largest number of runs The third group with a single tube sample, and it is here that axial conduction first comes into evidence. Evidence of Internal Charging Mode: With expansion B of Table 4.1 at the inlet to the insulating tube (sample D; used in runs 90 through 109) the measured influent currents, summarized of with those typical in Table 5.1, are small compared experiments discussed in Sec. 3.3. Nevertheless, the characteristic form of the response, illustrated in Fig. 5.3 for run 106, is essentially same interpretation: tion. the same as that in Fig. the observed currents are due The influent and effluent currents which requires, given run indicates a departure according to Eq. 3.9, is subject the steady A comparison of these curfrom the migration limit that the convection crease in magnitude in the flow direction. to the entirely to convec- in Table 5.1 are state values measured at the end of the run. rents for any 3.7 and current de- 127 TABLE 5.1 Evidence of Internal Charging Mode Runt U I(0,t) I(L,t) dc/L 102 D 13.6 1.2 -0.008 +0.057 0.23 2.2 0.31 103 D 13.6 1.2 -0.013 +0. 045 0.23 2.2 0.26 104 D 13.6 1.7 -0.004 +08.805 0.17 3.0 0.18 105 D 81.0 1.15 -8.8037 +0.89 0.58 0.43 8.17 106 D 82.0 1.67 -0.B5 +0.09 0.42 0.61 0.10 187 D 82.0 1.15 -0.028 +0.09 0.58 0.42 0.17 108 D 99.0 1.2 0(-8.801) +0.20 0.62 0.37 0.32 109 D 99.0 1.7 -0.015 +0.15 0.45 0.52 0.14 * oI in pS/m ; U in m/s ; I in nA tube radius a = 1.3 (mm) and length L = 0.67 (m) subscript 'c' denotes a calculated value t letter Identifies tube sample 128 0.15 I(L,t) .t 0.10 0.05 t 3 2 I I (nA) I ! I * ! I , , 4 , 5 6 I I 7 8 I I § , , - 9 I . I . . I t. time (min) n)-… -'I -0.05 I(o,t) -0.10 -0.15 Fig. 5.3 the arrangement Experimental. results with tions are given in Table 5.1 as run 106. insulating tube L - k of Fig 5.1. sleeve lent ---- I (L,t) I(O,t) (t) I. I (., t) AId - I(L,t) - I(,t) AI Fig. 5.4 Condi- = -Ii(t) I(L,t) - I(0,t) Definitions of current differences whose ratio is tabulated in Table 5.2. Flow is from left to right. 129 A calculation of the charge nal double layer within contained in the diffuse part of the origi- the insulating tube now serves two purposes. First, for the conditions of run 106, Eq. 2.16 gives n Qdl 2.0 x 10 while Eq. 2.18 time t 10 (C) gives for the amount by which the charge accumulated at 540.0 (s) exceeds that supplied at the tube inlet t t f I(,t) - I(L,t)ldt - indicating that departures of the migration limit Second, a II(0,t)ldt a 5.0 x the steady state convection currents from are not attributable to the comparison of the result for transient portion of either curve tion extrapolated back to the 10- 8 (C) original double layer. Qdl with the area between the in Fig. 5.3 and the steady state por- time origin supports an interpretation of the transient as a sweeping out of the original diffuse layer. ent with this interpretation is liquid transit time of evaluation from based on the length of velocity at the edge of velocity an Eq. 6.11 Consistof the the insulating tube and the the diffusion sublayer (which characterizes the the original diffuse layer). The result for run 106, 8 k 4.4 (s), is of the order of the time constant of the observed transient. A more successful attempt to account for the steady state convection currents in Table 5.1 is based on Eqs. 2.11 and 2.15, which were applied to stainless steel identifying the tubes in Sec. 2.2.3. convection current In the Is(z) with limit of the measured I(z,t), elimination of Is(m) between these equations yields Pw Q 2Xm2J 1 - exp(-L/d) 8 << Xm and current 130 where the development length density Pwb/o wall charge lated in Table is d is given The normalized calculated from this equation 5.1 for each run. the tabulated values by Eq. 2.15b. and tabu- Three observations are pertinent: (1) are consistent with Eq. 2.12, (2) they are fairly consistent with each other, and (3) they are of opposite sign to, and an order of magnitude smaller than, the experimental value for the stain- less steel tube (-3.0; Fig. 2.5). If this account of the steady state convection results given in neglected, and Table 3.2 must be reinterpreted. an adjustment charge within the tube was Pwb/o currents has merit, the of the calculated There, diffusion was rate of change of net based on a normalized wall charge density of m 1.0 and an enhanced liquid conductivity near the wall. However, with the values of the normalized wall charge density given 5.1, the conductivity enhancement, according Here, a of and further test Eqs. 2.11 in Table to Eq. 3.5, is negligible. 2.15 (in the limit 8 << Xm ) is applied by combining them with Eq. 3.45 to yield dQt dt (I(0,t) - I(0,t)}(l - exp(-L/d)3 where I(0,t) Now, +> PwQ using pwb/r, m rameters from 0.1, the mobility from Table run 36 and Qt/t Table 3.2 this equation 3.1, and other pa- yields Qt/tlm -1.65 (nC/min) for -4.36 (nC/min) for run 37, which agree better with the measured values in Table 3.2 than do the originally calculated values. Evidence of Long Development Length: 2.11 and 2.15 are based As discussed in Sec. 2.2.2, 'Eqs. on a limiting form (p(az) P.) of the general boundary condition Eq. 2.10. That limit is applicable either'where.elec- trical conditions are fully developed (Sec. 2.2.1) or where the exchange ... 131 J current density is much current density at greater than the normal the wall Jr(a,z). An indication of whether Eq. 2.15b correctly estimates the development length is based on the experimental arrangement shown in The form the results summarized in Table 5.2. Fig. 5.4 and of the re- sponse is still typified by that shown in Fig. 5.3, so the measured currents are regarded as due entirely to convection. The ratio tabulated in the last column is calculated from Id _ exp(-%/d) - ex2(-L/d) tEIJc which ratio - exp(-L/d) t1 is just an application are tabulated in values. indicate that if of the runs that the to the length Eq. 2.15b is close of the An implication of these results is that if the for the combination condition Eq. 2.10 is appropriate general boundary is a What makes this a fairly the condition satisfied in most upstream sleeve segment. under study, then the condition of materials consistently convection current exists, the associated development d calculated from value of and are these results length is longer than that given by Eq. 2.15b. sensitive test is of the same Because the calculated ratio monotonically increasinq function of d, a fully developed values Measured the penultimate column, the calculated larger than of Eq. 2.15. Jr( a ,z) << Jw implicit in Eq. 2.15b is not generally satisfied. A revised development length based on the general boundary condition is obtained in Sec. 5.3.1 below. Evidence of Evolving Surface Conductivity! groups of experiments their evolution is single short transient attributable either insulating tube (Sec. 3.3.2) or the insulating 5.2 are regarded as summarized in Tables 5.1 and convective because entirely Currents measured in the two characterized by the to a process upstream of the perhaps to the original double layer in tube itself (see above). It was this circumstance that permitted a direct comparison with expressions for the streaming current developed for conducting tubes. In the group of experiments described next, there is evidence that conduction contributes significantly to the , \ X -~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ 132 TABLE 5.2 Evidence of Lona ~~ ~ Develooment ~ ~ I Rune U aI J ....... Lenath L l'aId]Ic L w - - - I ! _ _ 111 E 120.0 1.40 0.74 0.56 0.24 0.13 0.05 113 E 120. 0 2.13 0.74 0.56 0.36 0.14 0.09 114 E 120. 0 2.15 0.74 0.37 0.36 0.36 0.26 115 E 120. 0 2.08 0.74 0.37 0.35 0.35 0.26 116 E 120. 0 2.47 0.74 0.37 0.41 0.38 0.29 117 F 120.0 1.30 3.35 3.20 0.22 0.036 10- 7 118 F 120.0 1.65 3.35 3.20 0.28 t0. Ia 41 in pS/m ; U in m/s ; L. I and dc in m tube radius subscripts a = 1.3 (mam) 'm and 'c' denote measured and calculated t letter identifies tube sample values 133 axial illustrated ig. 5.5, and illustrated in in Pig. the distribution state current steady 5.6. recirculated (Sec. 3.3.1) it must be Because liquid is not continuously periodically temporal response forms: the takes two This evidence current. recycled temporal response of the size of the segments correspond back to the reservoir. Each segment Fig. 5.5 corresponds to the the to time required to gaps between recycle the liquid. the influent current flow initiates a transient in Commencement of the the flow time dictated by volume flow rate; the reservoir and the of to be completed before the liquid inventory I(0,t) that is short enough this transient accounts for the "hook" shaped segments in is exhausted; Fig. 5.5 and may be associated with a process upstream of the insulating tube. If transient the flow much longer on a interpretation is the the effluent current I(L,t) than in to such as in the terminal convergence to steady that axial strongly suggests that the slow reduce their support of In convection. with observation currents is terminal is dis- and 5.3, and now competitive is 60.0 minutes, scale, about time Figs. 3.7 a continuous sequence dramatically with their rapid values in conduction a This slow exponential variation current. currents contrasts state viewed as more clearly in cernible, perhaps the influent are segments variation this the in difference, and hence reduce the rate of change of net charge given by Eq. 3.45. Moreover, the evident in Fig. 5.5 is observed only if continuity of the flow segments short on the scale of the long.transient; interruptions of the flow are if the (liquid-filled) tube is left idle for longer periods the long transient is reinitiated when the flow commences again. The sequence of runs shown in Fig. 5.5 is designated run 141, sequences designated 133, 137, 145, comparison to similar in Table 5.3. described in Anticipating successive parallel with the heading sequences, it 1. 170, and.187 charging the time constants of these Chapter 3, ulated under the a and bears. transient sequences are tab- :In view of the decreasing value is pertinent to note that a single of sl-in tubeiis 134 0.15 t 0.015 0.10 t 0.010 I I (nA) (nA) 0.05 0.005 40 80 120 160 time (min) 200 - Temporal evolution of measured influent and effluent currents. Fig. 5.5 Conditions are given in Table z 0 __ I. l I 5.3 as run 141. - L l __ __ JI 11 t -0.8 Ii(c) -0.02 t I I (nA) (nA) -1.0 -0.04 I(zoO) -1.2 Fig. 5.6 -0.06 Measured steady state currents from sleeve segments (discontinuous bars) and corresponding net axial current (continuous curve). Conditions are given in Table 5.3 as run 187. 135 TABLE 5.3 Evidence of Evolving Surface Conductivity* i a RunT . . -1 U .. -- . 133 H 1.4 1.7 134 H 1.4 135 H 136 H 1.4 1.4 137 H 7.0 138 H 7.0 139 H 7.0 140 H 141 H 142 H 143 H 144 H 7.0 17.0 17.0 17.0 17.0 2.1 2.4 1.1 1.6 2.1 2.5 1.0 1.7 2.1 145 H 110.0 1.7 146 H 110., 2.1 147 H 110. 0 2.4 148 H 110. 0 170 H 7.6 172 B 7.6 1.1 1.4 1.6 173 H 7.6 1.9 187 H 57.0 1.0 70.0 70.8 60.0 2.4 1.1 25.0 14.0 2.0 I(L,m) I ( ,o) dc/L Pwb/a .- . 0.55 +0. 008 7.0 7.4 7.7 -0.002 +0.015 5.9 0.57 +0.002 -0.001 -0.001 +0. 029 3.4 4.0 4.5 0.14 +90.005 +0. 022 0.16 +0.008 +0. 036 +0. 004 +0. 037 0.000 +0.010 +0. 037 2.4 1.9 2.2 2.5 1.3 +90.120 +0.250 +0.125 +0.130 +0.110 -0.265 -0.345 +0. 280 -0 .009 +0. 016 -8.015 +0.012 -0.023 +0. 030 +0.031 +0. 030 +0.185 0.35 0.43 0.49 0.23 -0. 180 2.9 -0.250 3.2 -0. 44 -0.330 3.6 -1.150 -0.875 0.40 +0. 300 9.48 0.48 0.12 0.11 0.97 0.06 0.96 0.09 0.20 0.16 0.14 0.32 0.05 0.01 0.01 -1.8 *n a I in pS/m ; U in m/s ; 1 in min. ; I tube radius a = 1.3 (mm) and length L = in nA .89 (m) subscript 'c' denotes a calculated value ; 8/Xm <.0.7 in all runs letter identifies tube sample in runs 133-136 & 170-173 pure (undoped) Freon is used runs 133-148 are with a liquid-filled expansion in runs 170-173 expansion is packed with 3 mm diameter TFE spheres in run 187 expansion is packed with fiberglass 136 involved: sample B which was Table 5.3 for which no runs 122 to 192. Runs listed in. time constant is given represent segments at.the' tail end of the preceding been established. used in sequence, where the steady state has already Thus, for example, runs 142, 143, and 144 immediately follow the last segment in Fig. 5.5, with the liquid velocity set to the given values. designated The form In all of these runs the expansion in Pig. 5.1 is that E in Table 4.1. of the axial current distribution illustrated in Fig. 5.6 is typical of the steady state distributions deduced from the currents from the seven sleeve segments shown in Fig. 5.1 by the procedure outlined in Sec. 5.2.1. The essential absent if the feature is the inflection point, current is entirely convective, regardless which is of whether it given by Eq. 2.15a or Eq. 3.9. A demonstration that the inflection point is consistent with an axial conduction process is given in Sec. 5.4.1 based on the model developed in Sec. 5.3. Finally, as in Table 5.1, the normalized wall charge density is calculated from the measured currents in Table 5.3. However, that calculation can be meaningful only if the measured currents are entirely convective. Thus, a further indication that convection alone while slightly better those of currents given in Table Table 5.3 consistency among Pb/0 5.1 represent include conduction in the former table, is the even if runs with undoped liquid are excluded from Table 5.3. 5.2.3 Preliminary Interpretation of the Temporal Transient If axial conduction is an essential feature of the results summarized by Table 5.3 and Figs. 5.5 and 5.6, it currents were isolated in Tables Sec 5.4.1, 5.1 and 5.2. in the experiments summarized in As suggested in Sec. 3.3.2 bulk conduction is the relaxation time '1 is necessary to ask why convection negligible for based on bulk Sec. 3.3.2 and and demonstrated in the sleeve configuration;. conduction alone'is found .tobe much longer than the times identified in Table 5.3. Thus, the importanca. 137 by the results of Sec. appropriate conditions is indicated Table 5.3. Finally, the established (Fig. 5.5) fact 3.3.3, that a steady it evolves state -is eventually of an experiment. A specific numerical evaluation of the surface conductivities implied by the observed range of l. required of a model can be obtained by re- Further insight into what is writing under surface conductivity evolves indicates that the model developed next is a objective of the but that by the decreasing time constants in time scale than the course over a longer significant surface That surface conduction is not an intrinsic feature is conductivity os. indicated of a from the presence conduction stems of axial Eq. 5.1 as (-) dz (5.2) Ez (5.3) (i-1)%az where in view of Eq. 3.8b 2 atIa az aUp az It is already e azj (5-3) clear from Eq. 5.3 that The steady state sleeve currents Iit) inflection point in Fig. 5.6. 3.2.5, in so Eq. 5.2 implies that the two terms on the right Fig. 5.6 are finite, in Eq. 5.3 axial conduction may explain the sum to a constant in the steady state. the convection term is As in case B of Sec. regarded as imposed, terms are individually constant. and thus the two In Sec. 5.3.2 the axial electric field is shown to be proportional to the local axial derivative of the surfacecharge density distribution influent (z,t), transfer currents in tendency of the increase the surface across remains to reconcile the steady state finite difference between the steady state (z,w) with the and effluent next, the so it Table 5.3. In the model developed finite steady state net influent current to charge density is balanced by a process of charge the liquid-insulating interface. 138 5.3 Model for the Temporal Transient The model of this section is developed with two objectives. The first is to lend support to the is important, contention in Sec. 5.2.3 that surface conduction by showing that axial conduction is consistent with the inflection point in Fig. 5.6 and that bulk conduction is insufficient to The second is to identify constants in Table 5.3. account for the time be expected to dominate the normal conditions under which migration can current density at the liquid-insulating solid interface. For the external conductor configuration the retained to facilitate comparison with three features interface. the important on the time scale axial conductivity. Third is discussed in Sec. the finite conductivity of 5.2.3, it is necessary to information, rendered the tube wall. As admit a current across the to reconcile the steady state surface finite difference between the steady state at the inlet and outlet specific that is of the experiments by a significant surface charge distribution with the of the liquid-insulating solid conduction process liquid-insulating solid interface currents are omitted First is the contribution of ion the normal current density at Second is sleeve is the experiments of Sec. 5.2, but the present model that are introduced into from the model of Sec. 3.2.5 (case B). diffusion to close fitting only of the insulating the In the absence description of charge Thus, the wall is assigned an ohmic transport in the wall is justified. conductivity which is low enough simplest tube. that (1) the wall carries a negligible fraction of the axial current, and (2) the wall can still be regarded as insulating on the time scale the exception of [d] and of the experiments of Sec. 3.3. [f], the assumptions of Sec. Then with 3.2.1 are retained. 5.3.1 Volume Charge Distribution With the normal diffusion current included, the purpose of this section is to develop the counterpart of Eq. 3.9 for the volume charge distribution in the liquid along the axis of the tube. When the boundary 139 condition p(a,z) Eq. 2.15. Pw is appropriate, the result is already given by However, as discussed in Sec. 5.2.2, Eq. 2.15b underestimates length for the materials under the spatial development study, and this motivates use of the more general boundary condition Eq. 2.10. Conservation of net charge is expressed by Eq. 4.1: a= -vVp - VJ at (5.4a) where v is the mean liquid velocity and the net current density E J(r,z) = in terms of is expressed (e] of Sec. 4.1 (0 3.2.1) for the < r < a-S) 5.4 is (5.4b) - DeVP the uniform bulk conductivity and the local expansion region, Fig. 5.7 by a diffusion bounded specialized to these diffusion diffusivity renders the De. As illustrated illustrates a sublayer essentially by Fig. turbulent core > r > a). (a- two regions by recognizing volume charge 6c (assumption Equation that turbulent uniform in the core while molecular diffusion dominates in the sublayer. Core Region: With the differential form of Gauss' law inserted, and neof the large Peclet number LU/De) Eq. glecting axial diffusion (in view 5.4 becomes BP_ v _aa at zaz T + 1 a[ rD r rDes Following the development in Sec. is neglected c-X ] (5.5) 3.2.2, the time derivative in Eq. 5.5 in comparison with the convection term. Then integrating Eq. 5.5 over the cross section of the core region, where the mean velocity is essentially the superficial velocity, yields 140 __ I 1 j 5.nsu.aLu.ng _ A _ sleeve wall a- -a - z Fig. 5.7 Section of the insulating tube showing core region where p = 5(z) and diffusion sublayer where = p(x,z). Turbulent velocity profile is shown and coordinate systems are defined. Diffusion sublayer is enlarged for clarity. insulating wall sleeve r "I -a+w -a -p---~ Fig. 5.8 Z Section of the insulating tube showing typical profiles of quasi-one-dimensional electric fields. Radial and axial field components are drawn to different scales. The small air gap _-between the outer surface of the tube wall and the inner sur- .. face of the sleeve is neglected.. . . 141". - U3zP E where + r=a- (5.6) (z) is the net volume charge density averaged over the cross sec- tion of the core, and the diffusivity at the edge of the diffusion sub- layer is approximated by the molecular diffusivity Dm . on the right in Eq. 5.6 can be expressed characterizing the interface in terms by solving Eq. of The second term (z) and parameters 5.4 within the diffusion sublayer. Diffusion Sublayer: layer by Equation 5.4 neglecting the time derivative, law, and using the molecular is small compared with terms is specialized to of the planar the diffusion sub- inserting Gauss' differential diffusivity for De. The sublayer thickness the tube sublayer radius, so the coordinate result is x = a - r written in which measures distance from the interface into the liquid (Fig. 5.7): P+ + D_ Vz(X)a z 8Z p = p(X,Z) (5.7) Dmx2 T To justify neglect of the convection term, it is enough to show that the liquid transit time, based on the velocity at (vs in Fig. 5.7) and whatever length characterizes the axial derivative in Eq. 5.7, is much the edge of the sublayer longer than the relaxation time ~T. the development length d which, That length is according to Sec. 5.2.2, is at least as large as that (dc ) calculated from Eq. 2.15b. Thus s >d 8 As given only by Eq. = ! v applies and L exceeds Lc 11.0(L/U ' dc L ) 6.10, the proportionality weakly dependent equality U, vs on Reynolds number, so to all of the experiments given in Table 5.3 factor between v of Table it is readily . Thus, Eq. 5.7 becomes the final and 5.3. U is approximate With confirmed that dc/L, ori, . 8 easily 142 sDm3 00 - (5.8) With the turbulent diffusivity Dt given by Eq. 6.9 and a Reynolds number typical of the experiments of Table 5.3 (Ry a the ) turbulent hundred Debye length times greater diffusivity, than the and that Xt is radius for these experiments. essentially (Xt i7Dt Debye 10 ), it may be shown that is typically comparable length based to or about on the two greater than molecular the tube Thus, net charge in the turbulent core is uniformly distributed and its value at the edge of the diffusion sublayer approximates the average value: Po(z) P(S,Z) The solution (5.9) of Eq. 5.8 expressed in terms of the values of p at the boundaries of the sublayer is now p(z) - p(,z)cosh(8/Xm)] P(xZ) = ( - sinh(8/m) )sinh(x/Xm) (5.10) + P(0 ,z)cosh(x/Xm) where Xm is the Debye length given by Eq. 2.9. Once P(0,z) is determined from the boundary condition, the second term on the right in Eq. 5.6 can be obtained from Eq. 5.10 and the relation between derivatives! =a arlr=a-8 -a ap axlx=8 (5.11) consistent with the definitions of the coordinate systems in Fig. 5.7. Boundary Condition: The general boundary condition Eq. 2.10 can be written in sublayer coordinates as 143 .o(O)As discussed in Jw >> Jx,(,z ) Sec. 2.2.2, the limiting form (0,z) Pw leads to a satisfactory description of the streaming currents generated by conducting tubes. There are two issues to address if Eq. 5.12 is to be applied to-the insulating tube: First, to account for the results (53,54) where it is suggested the exchange current density should be in various redox systems -5 10 to better than than 108 J A/m 2 2 SO4 lower for insulator (55). solutions range from less While there is no basis for same range applies to the assuming that the on theoretical grounds Experimental values of Jw for Teflon in electrodes than for metal ones. contact with to re- Some justification for this is available length than the limiting form. that 5.2, it is necessary 5.12 because it leads to a longer development tain the general form Eq. in the literature of Table present experiments, it is encouraging to compare this with the observed average current density <Jx(0,z)> = II(0,t) _ 'J,(B~z)) This expression I(Lt) 2aL is valid only if surface conduction is excluded from I(0,t) and I(L,t), so these currents must be taken from Table 5.1 rather With the difference in currents than Table 5.3. current density average x 10- 8 (A/m2 ), is 2.0 typically .1 (nA) the which lies within the given range of exchange current densities. Second, steady state conditions prevail in the conducting tube, so it is reasonable contrast, to regard pw the accumulating and J as surface fixed material charge and parameters. the evolving In electric fields imply changing conditions at the interface between the liquid and To make it plausible that fixed the accumulating these parameters remain the insulating tube. in the face of show that only a small fraction of surface charge the available it is necessary to interfacial surface 144 area may be occupied. If only one ionic species accounts for the surface ..--char-ge, the minimum area occupied per (monovalent) ion is e 1.6 x 19 4 ~ £w(E:rmax where the 2 10 A (2.3 x 10-11)(5.0 x 107) maximum electric stress is taken to dielectric strength of the insulating enough compared with be of the order of the wall. This area is probably large the actual area of the surface in contact with an ion to justify the use of Eq. 5.12 with fixed parameter values. However, if the same net surface charge arises surface concentrations of from a small difference two ionic species then the area occupied per ion is smaller. Moreover, parameters characterizing the depend on electric the evolving fields or the in the interface may evolving surface conductivity, so Eq. 5.12 is used with less confidence in the insulating tubes than in the conducting ones. Solution for the Volume Charge Distribution: To apply the boundary con- dition Eq. 5.12, an expression for the normal current density within the sublayer is needed. From Eq. 5.4b Jx(xz) = 1Ex- (5.13) Dma Substituting Eq. 2.31 for -Ex yields Jx(X,z) = In Sec. - + 5.3.2 the axial with the first term on 5.14 yields z - field term is shown to (5.14) be negligible compared the right, so that with Eq. 5.10 substituted Eq. 145 jxfZ) (5.15) 5, 2(-M + OP(OZ) where 2 OL = 'CIi + axDM or in the limit 8/X m 8 < 1 iiI =1 el + 2X2 aj M = 13 T 9 Ias - Eliminate J(0,z) p(0,z) = a~2Dm cothaS/Xm X (5.16) J between Eqs. 5.12 and 5.15 and obtain 3J(% /!pl) + (a/2)(z) (5.17) Jw/iPw + a/2 Substitute Eqs. 5.10 and 5.17 into Eq. 5.11, and insert the result into Eq. 5.6 to yield uS = (-aL+ sp) This has + 2JX (5.18) the solution 5(z) = (0)exp(-z/d) + (0)(1 - exp(-z/d)) (5.19) where 8 MpW Note d = U that the development aBI. (5.20) + -2J .r[la+lp.! length d in Eq. 5.20 is greater than that given by Eq. 2.15b by the factor in parentheses which tends to unity in the limit of large Jw. ~~~~ I~~ ~ · Also the fully developed charge densityp(M) is ---- --- ·----. 146 the same as that given by Eq. 2.11 in the limit 8 << Xm, consistent with the fact that the boundary condition on P(x,z) (Eq. 5.12) is independent of Jw in the fully developed region. In case B of Sec. 3.2.5, the volume imposed if the inlet value at least addition for the close to regarding transverse distribution as and in Chapter 6 indicate that this fitting sleeve configuration. (0) as imposed, parameters boundary condition (Pw and pendent of the surface charge J) Here, in characterizing the are also considered inde- transient, as discussed above. The volume charge distribution of Eqs. 5.19 and 5.20 plays by Eq. a surface charge transient that 3.9 by driving is regarded (0) is independent of the generated fields. Experiments discussed in Sec. 3.3.2 is so, charge the role of that given is described in the following sections by an equation analogous to Eq. 3.10. 5.3.2 Axial Electric Field As in Sec. 3.2.3 for the capped cylinder configuration, here for the close fitting the objective sleeve is a relation between the axial elec- tric field within the liquid and the surface charge distribution at the liquid-solid interface. first application justify neglect of Sec. 5.3.3 where The the axial field term in the axial field enters of this relation Eq. 5.14. into an is to The second is in equation expressing conservation of surface charge. A quasi-one-dimensional approximation (14, Sec. electric field in the wall is motivated by the tube proximity of the and the form of Gauss' law applied 4.12) for the radial the extreme aspect ratio of equipotential sleeve. The integral to the surface S2 in Fig. 5.2 yields for the zero order field in the wall Ew(z, t) p(z) t) + rN SW _ )IM + a(z, i The first term represents the .21 (5.21) field of the fixed charge associated with 147 arise from flow. As second and third terms layer (Eq. 2.17), while the the original double the surface and implied by volume charge distributions induced Eq. 5.21 and illustrated in Fig. by the 5.8, E is essentially independent of radial position. This is a consequence of the small wall thickness (w) compared with the radius of curvature (a) and the absence of space charge within the wall. The first order axial electric field component follows from the requirement that the field be curl-free within the tube wall: w 3Ew 8~~Ez %r ~ az The integration Ez (r- the outer surface of the to significantly contribute dielectric strength of electrical is the the equi- wall (Fig. 5.8). Neither nor the space charge (z) approaching the stresses the wall, so for most surface charge density the consistent with layer charge (see Eq. 2.17) the fixed double (5.22) (a + w)) adjusted to be constant is potential surface at 2 88~ E(5.22) ~Er~~i =_~ of the charging transient dominant term on in Eq. the right 5.21. Then combining Eqs. 5.21 and 5.22 yields Ez n -w aj · r = a for the axial field at in Fig. (5.23) the interface. interface 5.8 reflects both and the symmetry the continuity of this condition on approximate uniformity of Ez in field must be relation curl-free in the analogous to The axial field profile sketched Eq. 5.22 the component across the axis of the tube. The the liquid is justified as follows. The liquid as applies well as the with E in wall, replaced by so a Si, the radial field in the liquid. Then the fractional change in Ez between the tube axis and the interface is approximately 148 a Ez(a) 8Ez a Er ar w Ew r where Eq. 5.22 was used with r = a. The ratio of lengths on the right is about five, while the ratio of fields is small as soon charge density dominates the right side of Eq. 5.21. as the surface Thus, for most of the transient, the axial field is essentially uniform in the liquid. To justify neglect of the axial field term in Eq. 5.14 it is enough to compare P el , I(L,-) - x 10 11 5. > a2Ue (10-5)(2.1 = 2.0 x 10 11 ) X 1 with 2w a Er BEz(a,z,t) az - A typical velocity az w < L 7 2(10 ) 5.0 x 10 = of U = 2.0 is used, and to get a conservative test, w the minimum I(L,0) from Tatle 5.1 and a value for E that approaches the dielectric strength are used. 5.3.3 Conservation and Relaxation of Surface Charge Exploiting the uniformity of the axial field in the liquid, an equation expressing conservation of surface charge is obtained from Eqs. 3.7 and 3.8: Bt -Jw r 1 aI 2na z (5.24a) where I - a 2 (UP + cE2) ,e - + s) (5.24b) I -1 - -~ r 149 The additional term Jw is the radial current density in the insulating wall evaluated at the liquid-solid interface. The time rate of change of the volume charge density is neglected in Eq. 5.24a because that term is small compared with the convection term retained as long as p(0) changes slowly on the scale of the liquid residence time L/U. As discussed at the beginning ohmic conductivity of Sec. 5.3, the tube wall is assigned an w so that using Eq. 5.21 w,r r =awv(az) 'w ; xw (5.25) w Substituting Eqs. 5.23 and 5.25 into Eq. 5.24 yields aT at which C+ y W 8 2 = 2EwJaz2 is the counterpart surface charge relaxation the Sec. 3.2.4 conductivity in (5.26) of Eq. 3.10. Surface Charge Relaxation: The in aU ap 2 z the - homogeneous form of Eq. 5.26 governs the that ensues when the flow objective terms of the is an expression time constant of the is interrupted. As for the surface fundamental spatial mode. The series solution d(z,t) = £ n(t)sin(knz) ; k = 5.27) n guarantees that the integral constraint on the axial field Ez(z)dz is satisfied. integral = The first constraint = 0 (Lt)- is equality due to follows the (5.28) from grounded Eq-5.23,.while terminations of the the 150 insulating Eq. 5.27 tube. Substituting into the homogeneous form of Eq. 5.26 yields 0 dt+ n ; °n(t) = (5.29a,b) n(0)exp(-t/n) where (WM 1 Tn [L n ew aP_ The relaxation time 1 of n = 1, and recalling the definition Table 5.3. With for the surface Eq. 5.30 yields as ='E It is clear 2 1 1 w W IF1 II to get an reciprocal estimate justifies the of of os 1 e (Eq. 5.24b), (5.31) w > 1. Thus, a lower limit on Tw is the Table 5.3: zw > 70.0 minutes, corresponding to a compared with smaller values of conductivity of o w < 5.5 x 10 - conductivity constants listed in a from Eq. 5.30 that maximum value of r1 in bulk the fundamental spatial mode is evidently the corresponds to the observed time longest and hence w (5.30) L2 from without (S/m). Now Eq. 5.31 can be applied 1/X 1. This specifying by neglecting estimate becomes Table 5.3 are used. assumption implicit in w, better as This upper Eq. 5.24 that the its limit on the w wall carries a negligible fraction of the axial conduction current. 5.3.4 Charging Transient and Electrical Stress To facilitate application of the of Eq. 5.26 and 5.19: initial condition, the right hand side is written in the form of a Fourier series using Eqs. 3.29 151 -2U = 2 3zn Ansin(knz) nn k kn (5.32) L where An- -aUn 2d () - with d (which also enters 5.27 and 5.32 (5.33) (0)]en into Eq. en ) now given by Eq. 5.20. 5.26 and solving the Substituting Eqs. resulting ordinary differential equation subject to the initial condition c(z,0) = 0 yields a = F [nAsin(kn (1 z ) - exp(-t/Tn))] (5.34) - (5.35) n odd The electrical stress Er = [(TnAn/w)sin(knz)(1 exp(-t/n))] n odd follows from Eqs. 5.21 and 5.34. 5.3.5 Terminal Currents Combining Eqs. 5.23 and 5.24b gives for the net axial current I(z,t) = a2 ( (z)U - We a ) -W 3 (5.36) I and with Eq. 5.34 inserted I(z,t) = ra2 {(z)U _ e w n nAnkncos(knz) i n(5.3 odd (1 - exp(-t/An) ] (5.37) where (z) is given by Eq. 5.19. The terminal currents follow as 152 I~~~ I(O) = na2 (a()U - v - cWE e w Irtak n n- - exp(-t/ n))j nAnkn(l - n odd (5.38) and 2 I(L) == .a na2{PL)U I(L) ~(5)U ++ -~w £E nodd nAnkn(l - exp(-t/n)]) (5.39; ) [ Finally, the currents obtained from drawn from the individual sleeve Eqs. 5.1 and 5.37. given by Eq. 5.37 in the steady state unless Tw is finite. Thus, state axial It can be shown that segments can be the net current is independent of axial position the experimental observation that the steady derivative aI/az(z,m) is nonzero (Fig. 5.6) justifies the allowance for a nonzero wall conductivity in the model. 5.4 Comments on the Model 5.4.1 The Surface Conductivity As discussed in Sec. 5.3.3, the surface conductivities can be estimated from 2 Os ~ wn , With w _V 2.6%, 2 w 3.0 x 10-4 and other parameters as given in Table 5.3, the range of surface conductivity in (S) is 1.5 x 10-12 < < 6 < (av,/2) 5.1 x 1 1 while 9.1 x 1l < 7. x 10 14 I . . , i ,I 153 indicating that bulk conduction does not compete with surface conduc- tion. Further evidence is available in Table 5.3 where the trend towards shorter time constants continues regardless of the direction of change in bulk conductivity. In the steady state Eq. 5.37 yields a I a2j "e U Ancosk E 32 8Z2 nZ] n odd The convection term on the right has an exponential z-dependence, and by itself cannot account for conduction term the inflection point included the cannot be specified, right hand side in Fig. 5.6. does have a With the zero, which however, without information about the interfacial parameters pw and J, Depending on one may or one's picture of may not expect the origin of the it to surface conductivity, be uniform over the entire tube as assumed in the analysis. It is not expected to be uniform if the rate of evolution is dependent on the local normal current density at the interface. However, the fact that a steady state is reached at all (Fig. 5.5) suggests that the surface conductivity is fixed for the duration of an experiment. Additional evidence that time scale is provided in Chapter 6. of evolution must be much longer If this is the case, then the rate independent of the vanishes while the liquid it evolves over a normal current density which is left stationary between experiments. Thus, the surface conductivity appears exposure of interface to to originate simply in the doped liquid, the long-term and the assumption of its uniformity is then reasonable. 5.4.2 The Continuum Approximation In describing terms of a the charge distribution within the diffusion sublayer in smoothed volume density (Sec. 5.3.1), there is the implicit 154 assumption occur that the dimensions-over_ which compared with are large the variations in mean separation the density between ions. To examine this assumption, the mean ion separation i = 'e 1 3 (eb/j] l/ 3 should be compared with the smaller of the Debye length and the diffu- sion sublayer thickness. For simplicity the former length is used: (EDml 1/2 m l at To justify less than i/Xm must be treatment the ratio the continuum unity. Using the Einstein relation this ratio is s = (e) /3(sEvt)-1/2(o /bj1/6 With e = 1.6 x (C), e 10 ion mobility of mobility Table and range of 3.0 x - 8 of the For parameters. Debye-Huckel theory criterion is usually expressed in of the range ) and the conductivity 10 the approximation appears justified. validity atmosphere, the same conductivity as liquid 3.1 (b interest (1-100 pS/m) the 11 (F/m) and a room temperature 1 0.027 (V), this ratio is tabulated in Table 5.4 thermal voltage of v t with = 2.1 of In defining the ionic terms of solute concentration rather than bulk conductivity (56). 5.5 Engineering Implications There are two issues to disuss: first, how would the analysis of the capped cylinder configuration in Sec. 3.2 be revised to reflect the normal diffusion current, and second, when can that current be neglected in comparison with the migration current. __ I___ 155 TABLE 5.4 Ratio of Mean Ion Separation to Debye Lenqth b (m 2/V-S) ao 1.0 (S/m) - - 1.0 x 1 x 110 1.0 x 1 -9 1.0 x 10 - 8 1.0 x 1 - - 12 0.33 0.23 0.15 0.11 3.2 x 1 12 0.40 0.27 0.19 0.13 1.0 x 10- 11 0.49 0.33 0.23 0.15 3.2 x 10-11 0.59 0.40 0.27 0.19 1.0 x 110 0.72 0.49 0.33 0.23. 3.2 xx 10 1.0 19 0.87 0.59 0.40 0.27. 3.2 xx l 1.9 1- - 91 1.1 0.72 0.49 0.33 3.2 x 1-9 1.3 0.87 0.59 0 .40 1.0 1.5 1.1 0.72 0.49 x 1- -7 156 5.5.1 Charging Transient with Capped Cylinder The counterpart of the master equation (Eq. 3.10) of the migration model is obtained by substituting Eq. 5.19 into Eq. 3.8 with the result where =ia 2 Ut- z at + (na2 ce a(a,z,t) (a) and d are given = a by Eq. 5.20. 3.2 can be generalized to include p(,t) (p(,t) - (w)) - P(0)Jexp(-z/d) ((0t) Thus, all of the results (5.40) of Sec. diffusion by making the replacements ; rU - d (5.41) In particular, the revised steady state result (Eq. 3.40) ~n= where enU aedBn(R ,a)kn 2 (°(,x) en is 3.2.5, given by Eq. 3.30, - p- however, generated fields the (5.42) is called assumption is now more that for in Sec. 7.1.1. As p(z,t) is independent difficult to justify than in in Sec. of the the case of the close fitting sleeve. 5.5.2 Range of Validity of the Migration Model Conditions under which Eq. 5.40 reduces to Eq. 3.10 define the range of validity of the migration model of Chapter 3. These conditions are p(-) << (O,t) 8 << xm 2Xi/a8 Dm1P,1/s (5.43) (5.44) < 1 <( (5.45) Jw (5.46) 157 ensures that most of the entrained charge The first of these conditions originates upstream are just of the insulating tube. those for U, where which d The last three conditions by Eq. 5.20. The the model of Chapter 3. The d is given inequality of Eq. 5.44 is also assumed in inequality of Eq. 5.45 implies that the diffusion the charge relaxation time (). compared with time (aS/Dm) is long Finally, the inequality of Eq. 5.46 ensures that charge transport through the liquid bulk is the rate limiting experiments step in spatial reported the in 5.2, Sec. development. Of course, of the inequality Eq. in the 5.43 is deliberately circumvented by means of the expansion element at the inlet to the insulating tube. However, Eq. 5.45 for all of these is satisfied experiments, except for those involving the lowest conductivities. situations where the normal diffusion and migra- There are at least two tion current densities may be comparable in an upstream metallic section while migration dominates in a dowstream insulating section! Equal Tube Radii and Unequal Wall Charqe Densities: dii, the left side of With equal tube ra- Eq. 5.45 has the same value in both the metal and insulating sections, and this inequality is satisfied to the same degree If diffusion and migration are in approximate balance near the in both. outlet of the upstream metal section, then (0,t) is essentially the fully developed volume charge density given by Eq. 5.16 and 5.20: P(0,t) 1 + a8/2Xm2 where the subscript 2 (,) 'u' associates the variable with tion. Now, Eq. 5.43 is satisfied if (Pw)u the (pw)u results of Sec. 2.2.3 and (5.47) 1 + a8/2Xm 2 >> the upstream sec- Pw. This is consistent with those of Table -3.0(a%/b) for stainless steel while Pw 5.1 which suggest that 0.1l(6a/b)for Tefzel. Unequal Tube Radii and Equal Wall Charge Densities: Even if (pw)u and Pw are comparable, Eq. 5.43 will still be satisfied if the radius of the insulating tube exceeds that of the metal tube (see Sec. 7.1.1). 158 6 Chapter STANDING-WAVE INTERACTION WITH IMPOSED FLOW 6.1 Introduction There are both scientific and engineering incentives for the development On the scientific side, the of the technique described in this chapter. of Chapter model 5 remains for lack tentative physicochemical Thus, an independent experi- description of the liquid-solid interface. of the surface conduction and the boundary mental approach to the study condition on the volume charge From the engineering would be of value. program for a comprehensive standpoint, of a controlling the flow-induced electrical stresses should include real-time monitoring of the processes that are precursors of a hazardous condition. The technique described in this chapter is one for probing the processes of interest near the liquid-insulating solid interface through capaci- tive interaction with the convecting part of the charge distribution. As Sec. 5.3.1, analyzed in the density of occuring volume the naturally charge in the liquid varies across the diffusion sublayer. a variation in where the liquid conductivity equilibrium prevails, chemical applied normal Thus, a sublayer. surface electric of field standing the tube by wave means within the sublayer where the convection shifts distribution relative confined to a as an possible for induce additional of potential of an charge in at the imposed electrode spatial phase an the outer structure like of the to the fixed electrode structure that induced charge is a reflection the convecting charge was free liquid surface, the spatial image The extent to conduction and the velocity profile within in previous work (57) where imbalance in it makes liquid velocity is finite. the of both the competition with the sublayer. As and readily characterized induce a standing wave of perturbation charge pictured in Fig. 6.1 will which to that is This implies charges induced on phase shift is detected segments of the same 159 electrodes p Re{Voei wcos(kz)} x Fig. 6.1 An electrode structure on the outer surface of the insulating wall imposes a potential distribution there that approximates a standing-wave distribution. Typical velocity and conductivity profiles are as shown. 9 Pig. 6.2 Experimental configuration. Numbered circles identifywires of the helical winding. L = 0.33 (m),;..X_ .01 m), a = 1.3 (mm), w = .3 (mm) and R = 1 . . .. 160 electrode structure that imposes the standing wave. Section 6.2 describes technique, and the experimental device presents experimental for implementing results for the magnitude this of the imbalance in image charges as a function of liquid velocity and standing wave frequency and amplitude. model developed in Sec. 6.3 The frequency response predicted exhibits the same trends discernible in the observed response. This success encourages use two issues confronted in Chapter surface conductivity, the evolving surface by the and the of the results to address 5: the time scale for evolution of the dependence of the convection charge. In addition, the current on sensitivity of the predicted response to the convection current suggests application of the technique to noninvasively monitor conditions in operating equipment. 6.2 Experiments 6.2.1 Arrangement The most convenient form of insulating tube consists of (numbered is the helical eight individual 5-8) with virtually grounded surface of the component as an AC sets up gradient is 6.2, which wires. Exciting four adjacent electrodes potential while other the wavelength indicated in the induced, which winding illustrated in Fig. the a standing-wave of tube, with the conductivity charge is the external electrodes to be used with the four potential at of the the outer spatial fundamental figure. In the diffusion sublayer where finite, a standing-wave component in turn induces remain image charges on two of net of the unexcited electrodes (2,3). These image charges are detected as charging currents drawn primarily through bridge potential drop remains small limit direct electrodes, capacitive the which the compared with the excitation amplitude. To coupling intervening resistances across between electrodes the (1,4) excited are and grounded, sensing and a grounded shield encloses the winding. With the initially liquid stationary, the charging currents are balanced 161 by bridge adjustments. Then with the flow established, the standing wave distribution of induced charge is displaced downstream relative to the sensing electrodes, and the resulting imbalance in induced image charges is detected as a difference in the recorded experimental frequency component of as measured the response is respective charging the magnitude u the fundamental the differential voltage across the resistances, by a lock-in amplifier. Because tube would of currents. The flow-induced distension of modify interwinding capacities and produce a response that is independent of processes in the liquid, the tube and winding are clamped between attached to v-grooves cut the grounded into plexiglas blocks which enclosure. No response are rigidly is measured when the pressure in the tube is raised while a downstream valve blocks the flow, indicating that the response measured subsequently with the valve open can be attributed to convection effects. 6.2.2 Experimental Results Experiments with Freon TF in turbulent flow through Tefzel tubes exhibit reproducible behavior. Figure 6.3 function of time. The observation parameters longer that determine than the demonstrated by important an evolve can be obscured shown in increases, the frequency that response as over time a scales much as is readily grounded shield, this by temperature interwinding capacities.) Next, the results typical experiment. (However, circulating warm air against the amplitude Vo fixed, the response with the of a steady signal indicates that the the response duration of feature slightly modify shows variations which with the standing-wave is measured as a function of frequency Fig. 6.4. Note that as the mean velocity produces the peak response shifts towards higher values while the resonance broadens. Finally, Fig. 6.5 indicates a the linear response frequencyfixed. as standing-wave amplitude is varied with 162 _I I Io l (arbitrary units) I , i I· I I I I I flow flow on off I I I 1 I II 2 Fig. 6.3 I [ I X I 4 5 1 ·I 8 9 I 7 time (min) - 3 6 I Typical temporal response. , 20 t 20 V)ol ((Lv) 10 0 1 2 3 4 5 6 7 8 f (cps)Fig. 6.4 Frequency response,. illustrating resonances that broaden and shift towards higher frequencies with increasing flow rate U. OL = .400.0pm.. . 163 1I 80 I I I I I U= 1.0 L f = 2.25 60 IUol (NV) 40 U = 1.5 f = 4.0 20 i 50 I. 100 I I.. 150 200 250 300 Vo (volts)Fig. 6.5 Amplitude response. Frequencies (f) correspond to peak re- sponses in Fig. 6.4. = Re { V ej(t-kz) 4BR } Io %JI ~ A- r =a Fig. 6.6 - - IA -Yw x= 0 Cross sectional view showing insulating wall and typical ve-. .. locity and charge--^density profiles. Coordinate systems and surfaces (a - e) are defined. 164 6.2.3 Interpretation The observed temporal (Fig. 6.3) and amplitude (Fig. 6.5) responses have simple interpretations that form the response. exert Once it is recognized that the unexcited helical winding must the same effect on the charging process sleeve (Fig. 3.1), it becomes shown in Fig. Fig. 3.7 is in 6.3 is Yet process driven the reconciliation u o attributed tends distribution of reflects only a to support the With the entrained volume rate of change of the the liquid-solid interface. With the response to convection effects, that electrical response shown in both of these experiments. by a steady observed transient surface charge density at close fitting clear that a charging transient like that underlie models for charge, the as the progress even as the steady observed. pictures that charging basis of a model for the frequency conditions are the result in Fig. steady in the 6.3 indicates liquid volume where the velocity is finite, even if they are unsteady at the interface. The linear dependence of the response on 6.5) indicates that, at least perturbation theory charge in that is for the amplitude range is appropriate the diffusion sublayer independent of be regarded investigated, a in which the applied by virtue of a that field. as imposed by standing-wave amplitude (Fig. field induces conductivity gradient Thus, the conductivity gradient can the steady distribution of the flow-induced volume charge. 6.3 Model Consistent charge in with the interpretation the moving liquid in the previous section, is regarded as having volume two components: the background charge induced by the flow (Sec. 5.3.1), and the perturbation charge induced by the standing and turbulent flow model are two steps. First, relate the charge within wave of potential. outlined, the response u o is determined in the chemical equilibrium assumption is invoked to distribution of background sublayer (Sec. 6.3.3). Second, the radial conductivity gradient the diffusion Once the assumptions to the 165 component of the perturbation electric displacement tube by the applied induced within the potential is determined from the electroquasistatic field equations, and evaluated at the point of contact between the tube and the helical winding (Sec. 6.3.4). Gauss' law converts this result to expressions for and, in turn, the perturbation for the image charges induced on charging currents drawn the winding through the sensing resistors. 6.3.1 Assumptions [a] The flow is turbulent and fully turbulent flow developed. Fully occurs for hydrodynamic Reynolds numbers in the approximate range Ry 2aU (6.1) > 4000 while fully developed flow prevails beyond about 100 tube radii from the inlet. [b] The Schmidt number is much greater than unity, Sc C This is D V (6.2) >> 1 characteristic of the semi-insulating liquids of interest (see Tables 2.1 and 3.1). [c] The Debye length exceeds the diffusion sublayer thickness, (6.3) 2 >> 82 The Debye 2.9 length and diffusion and 3.3, respectively. As sublayer thickness are defined a consequence of this by Eqs. inequality, the background volume charge distribution extends into the core region where. 166 the turbulent diffusivity is significant. [d] turbulent diffusivity based on the Debye length The exceeds the tube radius, > a t (6.4) diffusion time based on the That is, the 2 diffusivity (a /Dt) is exceeded by thus net charge in the core region tube radius and the turbulent the charge relaxation time (), (0 < r < a - and ) will be essentially uniformly distributed. Within the diffusion sublayer the continuum approximation is valid (Sec. 5.4.2) and chemical equilibrium prevails for the unperturbed dis- [el tribution of ions (Sec. A.2). Thus, the local conductivity within the sublayer is given by Eq. A.11: oC(x,z) = 1 + (P(x,z)b/) (6.5) the assumption of equal ion mobilities, which is Implicit in Eq. 6.5 is reasonable for 2 the antistatic additive of interest (Sec. 3.3.1). Also implicit is a condition on the strength of the applied fields (Sec. A.4, Eq. A.37c).-As discussed in Sec. 6.2.3, experimental results suggest that the conductivity gradient is independent of the applied field. This implies a negligible contribution to the local conductivity from the perturbation charge, so there is no need to assume that perturbations of the background charge are consistent with chemical equilibrium. Thus, in the necessary condition to be the for chemical equilibrium (Eq. A.73) liquid transit time based on the diffusion sublayer (Sec. wave excitation. is taken velocity at the edge of the 6.3.2) rather than the period of the standing 167 6.3.2 Turbulent Plow Model sublayer where the conductivity gradient, and only within the diffusion perturbation charge, is finite. hence the volume flow the profile is necessary of the mean axial velocity Accurate specification rate, the While correctly representing on the based simplified profile Blasius friction-factor correlation (18) U V= (0.02 R 3 /4 x/aU (6.6a) 0 < x < (6.6b) wall (x << a). The viscous sublayer thickness is most accurate near the by (18) is given A 0 < r < (a - a) = (118 Ry / 8 )a 7 (6.7) The thickness of the diffusion sublayer is given by (18) = Thus, a << a << (SC-1/ S/ 3 ) high sublayer (6.8) the high Schmidt number (assumption [b]), while in view of for the diffusion = (118 Ry- 7 /8 Sci/3)a Reynolds (x > ), numbers (assumption eddy diffusion [a]). Outside dominates the the thermal process, the eddy diffusivity being given by (22) Dt = (0 01 Sc Ry 7 /8 )Dm As in Sec. 5.3.1, this expression for (6.9) Dt can be used to show that Eq. 6.4 is generally satisfied for the experimental conditions. The velocity at the edge of the diffusion sublayer follows from Eqs. 6.6b and 6.8 as 168 Vz(8) = (2.36 The liquid transit Ry - 1 / 8 Sc-1/ ] 3 U (6.10) time based on this velocity and the length L of the helical winding L = 'tS z( easily exceeds the iments of (6.11) charge relaxation time x Sec. 6.2.2) and application Scl/3 )(L/U) = (0.42 Ryl/B ( 0.05 s) for the exper- thus the necessary condition (Eq. A.73) for of Eq. 6.5 is met. 6.3.3 Conductivity Gradient By assumption uniformly d], charge outside the diffusion sublayer is essentially distributed. Within the diffusion charge density is distributed according sublayer, the background to Eq. 5.10. Thus, in the limit 8 << X m where p(x) , Figure 6.7 0<r - (z) illustrates represented by the 0 + P(0,Z) (0,z)) velocity and (6. 12a) (6.12b) x < charge and 6.12. Substituting Eq. Eqs. 6.6 (a - ) density 6.12b profiles into Eq. 6.5 yields cO(x,z) 2 (z) + (6.13a) (z)x where E(z) and I _ = o 1 + P0 o J )3 (6.13b) 169 Y(Z) - -_oP(. z)b]2 p(,[P(0z) - (z) o 8 I Co to linear terms in the fractional change in p(x,z) across the sublayer. To apply the boundary condition boundary layer coordinates to P(a,z). Two cases are is still developing, (6.13c) P (0, Z) Eq. 5.15 it is necessary to revert from cylindrical coordinates, so that po(,z) considered. First, suppose the convection current in which case (a,z) is expressed in terms of p(z) by Eq. 5.17: p(a,z) where Jw(pw/lpwl) + (aa/2)p(z) = . Jw/Ipwl + and 8 are (a/2(6.14) a/2 given by Eq. 5.14. In the second case, the convection current is fully developed so that Jr(a,z) = 0 (see Sec. 2.2.1) and now Eqs. 2.10 and 5.20 give p(a,z) = = PW >(X) (6.15) In the fully developed case Eq. 6.13c becomes (with 8 << Xm) ... Oo = Where b T-O 8 -h1 0 2 2 -1 + j (6.16a) as- electrical conditions are still ficiently small that p(a,z) 2 T= Y0or~wb - (-PI do (1 If the development developing, and if Jw is suf- pw, the conductivity gradient becomes (6.16b) - length d (Eq. 5.18) is extent of the interaction region long compared with the axial defined by the length L of the helical 170 winding, then the conductivity gradient is essentially uniform along the axis, in addition to being independent of time (Sec.6.2.3). 6.3.4 Perturbation Analysis To determine the response uo (defined in Fig. 6.2), it is convenient to divide the tube cross section into three coaxial regions, within'each of which the perturbation potentials and normal components of the electric displacements are governed by equations specialized to the given region. The outermost 'a' and region is the 'b' in Fig. 6.6. surface 'e' which tube wall, with bounding Innermost is the core region lies at the radius r = (a diffusion sublayer with bounding surfaces wall and the core regions, respectively. variables are evaluated at the surfaces denoted - 8). bounded by the In between lies the 'c' and 'd' adjacent to the In what follows, superscripted surface (in Fig. 6.6) corresponding to the superscript. The spatial harmonics associated with the actual square-wave potential distribution imposed at surface 'a' by the electrodes do not contribute significantly surface 'b' to the interaction region) potential at partly because their amplitudes at reduced relative because the amplitudes electrodes. electrodes per potential ,a to With (and hence the spatial fall off harmonics neglected, and with one half partly from the of the (Fig. 6.2), the at 'a' is 2V° - Re(t and with distance wavelength remaining virtually grounded imposed surface 'a' are fundamental component, more rapidly within the (2V -exp(jit)cos(kz) - Re--- xp(jwt) (6.17) Implicit in this axisymmetric form is a neglect of winding pitch that is justified as long as wavelength of the represents a uniform the circumference excitation. Because distribution, it of the tube exceeds the the second term in Eq. 6.17 makes no contribution to the 171 Thus, only the first term is retained, and potential within the liquid. this is represented as the sum of two traveling waves! = Re( V(exp(jwt-jkz) Because the potentials are to these + exp(iwt+jkz)) (6.18) described by linear equations, the responses two traveling-wave components can be-found independently and then superposed. The response to the forward traveling wave 0a = Re($aexp(jwt-jkz)) is sought first. ; 3a are Since they = Vo/ (6.19) solutions to linear equations, the perturbation displacements and potentials assume the same traveling-wave form. The present objective is surface 'a' to express the normal displacment at the explicitly in terms of that part of the imposed potential given by Eq. 6.19. In the insulating tube wall, the potential is governed by Laplace's equation. With the wall thickness small compared to the tube radius, the region can be amplitudes of regarded as electrically planar the perturbation potentials ($) (Dx = -ca8/ax) evaluated at the boundaries so that the complex and normal displacements of the region are related by (14, Sec. 2.16) [ j coth(kw) Dxb sch(kw) Within the liquid -csch(kw) a -coth(kw)J 4b core there is no conductivity perturbation charge. governed Laplace's equation, by Thus, the (6.20) gradient, and hence no perturbation potential and perturbation there is also amplitudes at the 172 boundary of the core region are related by the cylindrical harmonic (14, Sec. 2.16) De = -De D where In 6 = Iki(k k a) is the nth = (ka) ekk I6.21) e (6.21) order modified Bessel function of the first kind, and the prime denotes differentiation with respect to the argument. Although Laplace's those obtained equation no for diffusion sublayer. spatial the wall longer applies, relations and core regions are sought Axial diffusion of perturbation variations on the scale of analogous to the wavelength for the charge arises from (x) and hence is characterized by the a diffusion time (X2/Dm) that is long enough on the scale of neglected. the charge It is relaxation time () left to the that axial diffusion Sec. 6.3.5 to show that can be diffusion of perturbation charge in the direction normal to the phase boundary can be neglected as well. Then using Poisson's equation to convert Eq. A.9 to an equation for the perturbation potential yields Eat which + (vz) z + 1]v2o + v .v is linear applied field in 0 because (Sec. 6.2.3). Eq. 6.19), and o, is g (6.22) regarded as independent Substituting the traveling-wave again regarding the layer as of the form (see electrically planar yields an ordinary differential equation for the complex amplitude: (j¢Q( where D 2 1o)D $ + DDO 2 = 0 - kvz ) + 8/ax. Neglect as long as the wavelength of the term k 2 (6.23) compared with D2 $ is justified X is much greater than the diffusion sublayer thickness 8, and leads to a first order equation for the normal electric 173 displacement. Substituting Eqs. 6.6b that D and 6.13a into Eq. 6.23 and noting = -Dx/¢E yields + DX(A + Bx- 1 DD = 0 (6.24a) where + j A - and 0.02 . Z and ; are Y B _ 1 - j kUR 3 4 a / J (6.24b) defined by Eq. 6:.3. _Equation 6.24 is separable and readily integrated to yield Dc(l + Sx/A)-'/ " Dx(x) (6.25) Evaluated at x = 8, Eq. 6.25 yields the first of two relations that play the role for the diffusion sublayer that Eqs. 6.20 play for the wall: Dd = D(1 It can be + B/A - / B shown that the (6.26) differentiation involving complex constants needed to verify that Eq. 6.25 satisfies Eq. 6.24a can proceed as though the constants were real (58). To complete the electrical description of the diffusion sublayer, the relation $d is added $c (6.27) which recognizes that small fractional change in possible. Together complete which (X >> 8) only a potential across the diffusion with Eqs. specification of must be in the long wave limit 6.20 and 6.21, the bulk supplemented by is these last two equations for the three regions, conditions at the interfaces equations boundary aublay 174 between regions. At the d-e interface Ad e DX (6.28) DX of the potential as required by The first condition expesses continuity second reflects the absence of Paraday's law, the a charge singularity at the d-e interface. Next, the boundary conditions at the b-c interface = $b (6.29a) and c a = - Ab (6.29b) _3(OE z ) - -_ express, respectively, _k 22af iwXb, x - 1 + continuity of the potential perturbation surface charge. Solving j and conservation of Eqs. 6.20, 6.21, and 6.26-6.29 for the complex amplitude of the normal displacement at surface 'a' in terms of the potential at the same surface yields D = (6.30) T+$a where _(ewk ) 2 csch2(kw) + T+ = (wk)coth(kw) ++ k)coth(kw) P+ + (wk)coth(kw) and I 1 + jp P+ jwrtJ 'eskIl(ka), f J I0 (ka) vll/B k2as + AJk The response to the backward traveling-wave component in Eq. 6.18 can be found from Eq. 6.30 simply amounts to replacing B by by making the replacement k .- k, which its complex conjugate. Denoting the resulting 175 superposing the two responses, and recalling Eq. 6.19 coefficient by T, to express a in terms of amplitude gives the standing wave for the normal component of the electric displacement at surface 'a' Dx = Re between the wire electrodes is Because the spacing from the their distance intercept + T_exp(+jkz)]exP(iut) -(T+exp(-jkz) all of (6.31) small compared with grounded enclosure (Fig. 6.2), flux the normal at the electrodes 'a.' Thus, surface wire the electrodes can be regarded as flat, as pictured in Fig. 6.1, in applying Gauss' law to express the charging currents defined in Fig. 6.2: In( aD at d(kz) i2 = 5n/4 i3 = j (6.32a) + id(t) aD 3 at d(kz) + id(t)(6.32b) where because current id(t) associated of the balancing procedure, the with any direct coupling between the excited and the sensing electrodes is identical for each of the latter. Finally, upon substituting Eq. 6.31 into Eq. 6.32, and carrying out the indicated integrations, the response (in volts) follows as Uo = 100 = i3 1 i22 -_ i3 Rli Once it is recognized, * Eqs. e.g. 6.20 quasistatic limit), and = (2 IT - T_IV IT+ - T_IV -V2) wR k or by physical argument, either by inspection 6.21 for apply including zero (6.33) any frequency frequency in which case electric displacements arising from an (within the the normal applied potential of the:form of Eq. 6.19 are clearly invariant under the replacement k b -k. 176 that the coefficients k, it is uO = 0 shown that easily when U = 0, flow. A of in Eqs. 6.20 and 6.21 are even functions of P+ = P_ when U = 0. It quickly indicating that computer program the response performed the complex follows that is generated by the algebra called for in Eq. 6.33, and yielded the theoretical frequency response curves shown in fixed and U as a parameter, and in Fig. 6.8 with U fixed Fig. 6.7 with and as a parameter (59). For these figures, do is taken to be negligible, while the conductivity gradient is essentially that given by Eq. 6.16b. 6.3.5 Diffusion of Perturbation Charge Neglect of diffusion showing that than in Eq. 6.22 the magnitude of that of the conduction equates the time is justified here in the omitted term is term retained. retrospect by typically much less The equation in question local net perturbation charge rate of decrease of the density to the divergence of the perturbation current density = PVzj z with v - - DmVp (6.34) representing the axial 4z Eqs. 6.22 right do where and 6.23, the axial unit vector. As noted in connection with components of the last two not contribute significantly appropriate to focus on the terms on the to the divergence, and so it is normal component of J which has the complex amplitude i C - kx Dr Here, the potential nd the D]]X F Dm DX (6.35) charge density have been expressed in terms of the displacement, the first as in Eq. 6.24a, and the Gauss' law. approximate equality recognizes derivatives excitation The second must be characterized by lengths wavelength- in order to be second using that scales shorter significant. To space than.the assess the 177 -I 6U 20 t I Uol (MV) 10 0 5 20 15 10 f (cps) - Theoretical frequency response. Entrained volume charge density is fixed while flow rate varies. Fig. 6.7 ., .O I I p =4 T I 10-4 /.5 I0 20 ' 4 U = 0.5 I Uol (/.V) AISxI 3 x 10-4 4 10 0 5 10 15 20, f (cps)Fig. 6.8 Theoretical frequency response. trained volume charge, and hence Flow rate is fixed while.enconvectioncurrent, varies. 178 diffusion, Eq. 6.25 is substituted into importance of ratio of the magnitude of the Eq. 6.35 and the to diffusion current that of the conduction current is formed! 211 This 2A, I (6.36) has a maximum M = ll M at x = 0 given by (6.37) 4. AR JA21 Substituting Eqs. 6.13b and 6.24b yields M =2 II where the approximation is of the i l 12 + j (6.38) j doo used is justified as Z order of or less than unity (see Eq. 2.12). 4 Reynolds numbers of the order of 183 to 1 2.4Ry- 1/ 8 U 0.02Ry3 / 4 U __ _8 _7_ 118Ry7/ 8 a a Eq. 6.7 was where long as P(0,z)b/% o For hydrodynamic , U A(6.39) _c used. Furthermore, since an upper M is bound for sought, w-r can be neglected in the denominator in Eq. 6.38. Thus, with Eq. 6.39 substituted and with as given in Eq. 6.13c, Eq. 6.38 becomes M [](4 0. 52 j (+ [b/io) ° , , ' : (6.40) 179 Eq. 6.40 leading factor on the right in Eqs. 2.12 and 6.3, the Now-according to is much less than unity, and thus to determine whether M approaches unity, it is enough to examine the magnitude of M' where Mb4 < , In view of 2 91k x2 (6.41) for the 6.8) and (Eq. Schmidt number high the (U present experimental conditions, 8 < TkU ; Then since = 0(1) the leading factor order of or less than unity the correction on the far that would (see for example be introduced right in Eq. 6.41 is Table by 5.1), of the so is M'. Thus, including diffusion in Eq. 6.22 would be small. 6.4 Discussion The temporal illustrated in Figs. 6.3 and amplitude responses perhaps most valuable because they respectively are and 6.5 can be interpreted without reference to the model, and because they tend to support some of the assumptions invoked Chapters 3 and 5. Without a free liquid surface, the observation of clear indication bulk. The liquid (see Sec. 6.2.1) is a response to liquid convection that the technique steady temporal in the is sensitive to conditions response and the linear amplitude response reveal three aspects of the phenomena initiated the flow: (1) As long diffusion specific steady sublayer, the distribution assumed to prevail equilibrium can be as chemical electrically-induced charge of flow-induced temporal-response (Fig. 6.3) net reveals volume in the corresponds to a charge. Thus, the this distribution to be_. 180 imposed, at least for sleeve configuration, in the sense assumed in Secs. 3.2.5 and 5.3.1. The linear amplitude response (Fig. 6.5) confirms that at least for the charge distribution modest applied voltages is determined by the flow used here, the volume conditions and not the external field. (2) Regardless of the electrical description of conditions in the liquid bulk, the response (see Eq. 6.30) is attenuated by a significant surface conductivity at the liquid-solid interface (surface because it will tend to Thus, if a 'c' in Fig. 6.6) exclude the applied field from the liquid bulk. significant surface conductivity is present, the steady response of Fig. 6.3 indicates that it does not evolve on the time scale of the experiment (consistent with assumption in Sec. 5.3). (3) Though not the independent of (1), steady temporal illustrated it is worth emphasizing response overlaps a in Fig. 3.7, the latter that since charging transient is attributable entirely like that to surface charge accumulation. Two factors prevent a quantitative comparison (Fig. 6.4) and theoretical (Fig. 6.7) experimental Debye length the same order flow in conflict rates conductivity that value. Second, determine the for with a condition First, the indicated in is an order of the theory 8 are of (Eq. 6.3). To the model (Eq. 6.33) is applied with Fig. 6.7 and a value of magnitude less than the influent convection current I(0) background charge density of the bulk the experimental = Q(0) was not recorded. needed to The value indicated in Fig. 6.7 is based on measurements under corresponding experimental parameter conditions (see values to and experimental (Fig. exhibit frequencies 6.33 and 5). Despite that differ the use of from experimental correspondence between the theoretical (Fig. 6.7) 6.4) frequency responses is clearly discernible. a resonance with Chapters 3 evaluate Eq. values, a qualitative Both frequency responses. Xm and diffusion sublayer thickness be consistent with this condition, the between the experimental which increasing broadens superficial and shifts towards velocity. higher Furthermore, the 181 theoretical results indicate resonant frequencies in the those observed experimentally, and peak same range as amplitudes of the same order of magnitude. This qualitative correspondence encouraged an examination of the depen- dence on convection current at fixed flow velocity. Figure 6.8 indicates that while unchanged, square of the shape the amplitude the convection quadratic relation is it appears the and of the on the frequency response varies current at a interaction could given flow rate. a wide range of provide the axis remain essentially as not evident in the expressions to hold for convection current position the Although this for the response, hypothetical conditions. Thus, basis for sensitive detection levels downstream of current of generators or upstream of insulating elements that tend to collect charge. The standing-wave technique natural processes only a is useful as a means for studying the in the volume because the induced charge constitutes perturbing influence on the original charge distribution within the sublayer. Thus, those that can account be generated by the flow for interface the applied fields are typically from charge one injection bulk region injection process, much higher electrode structure much smaller than across and which would be expected to to the the liquid-insulating other. To solid investigate the potentials are applied when the external is exploited again in Appendix B. There, to help distinguish injected charge from that induced by the flow, the liquid is initially stationary, and then it is the mechanical response elicited by an imposed traveling-wave of potential that is of interest. 182 Chapter 7 ENGINEERING IMPLICATIONS By confirming expected trends of charging transient 3, 4 and 5 generation 1) that (see Sec. 2.1) the experimental tend to field generation the time ( support the picture in the and accumulation results of Chapters of the insulating tube wall processes as characterizes the flow-induced electric as the result of charge are opposed by charge they leakage. While the clearest support for the basic ideas comes from study of the transient, design issues are best addressed in terms of the ultimate electrical stress which results when these competing processes reach a balance. Thus, the objectives of Sec. 7.1.1 are to sort out the dependencies of stress, on these processes, system parameters, and hence of the configurations other and to clarify than the capped cylinder. ultimate electrical the implications for Of particular interest, is the dependence on parameters that can be controlled, namely, the bulk and surface conductivities, the tube radius, and the influent convection current. In Sec. 7.1.2 the conclusions of Sec. 7.1.1 are consolidated and phrased in the form of design suggestions. 7.1.1 Dependence of Ultimate Electrical Stress on System Parameters For the capped cylinder configuration, the steady state (see Fig. 3.3) is given in the form of a superposition of spatial modes by the combination of Eqs. amplitudes (see Eqs. magnitude of wall stress EW 3.22, 3.23 and 5.42. Examination of the mode 3.19, 3.26, the stress 3.30 and 3.32) is essentially that indicates that of the the fundamental mode. Thus, for discussion purposes, only the first term of the series need be retained, and this is evaluated EN " Er(L/2,co) t r at z = L/2 to yield eLUC(R,a)j SOeC(R*a) _ SW edB1 (R,a)kl (q(0,=) the maximum stress: ((7.1) The usefulness of this result is hampered by the inclusion of phenomeno- 183 logical parameters (the wall charge density refers J enter p(m) which to a radius R). In specific and d, Eq. 5.20) external conductor to the stress and a parameter which configuration (the what follows these parameters are upper limit for an density pw and the exchange current cylinder eliminated in exchange useful provided that will be remain that limit is not too conservative. From Eq. 3.30 2 e In the limit (7.2) 1 + exp(-L/d) 1 + L/d)2 kla << 1 implicit in the model (see footnote to Eq. 3.24) and provided that klR is not too small, 'it can be shown that Cl(R,a) Bi(R,a) -1/2 (kla/2)1n(kla/2) (7.3) given by Eqs. 3.17 and 3.20 respectively. While the where B1 and C1 are condition on klR excludes the impractical case of the sleeve (Fig. 3.1), amounts to a << L) is fairly unrestrictive. the condition on kla (which The ratio in Eq. 7.3 range 0 < kla/2 < limit < is independent l/e ( + Jw > xU( are readily + (7.4) s- into Eq. 7.1, the development length d appears the denominator, so corresponds to a while 0.37). Finally, from Eqs. 5.16 and 5.20 in the 2Jw1 Once Eq. 7.2 is inserted and kla in the Xm d =t1 only in with of R, and decreases a lower limit on d is appropriate. Thus, pw eliminated because the shortest process limited by transport through these parameters enter only spatial development is controlled by when Jw is development the liquid bulk, small enough that the an interfacial process. In view of the last three equations an upper limit for the stress is 184 r +< 2/a6 2" 1so Lw E (L/2,w) w.1 of the definition where the coolant flow as constrained, tube radius (a). the radius (a), from e liquid velocity (U) so the the total length of is not independent Hence, the design parameters remaining and which enters both the leading factor and kl (m), (O,c) and in and to Eq. 7.5 order to apply the former is sufficiently greater determine whether in Eq. 7.5 are estimate the influent and fully developed volume (- n/L). It remains to densities, of the (as ) conductivities, and surface (c,) the bulk the recalled. Because Q is perhaps best regarded path, the volume flow rate perhaps the tube length (L) charge 3.8b is Eq. only a small contribution to insulating tube makes (o (7.5) ) + 2s/ac*jr(-kla/2)2n(kla/2)J that an expansion section (Chapter 4) will be effective. To Volume Charge Densities. assumptions are made. First, make the concrete, discussion two the influent convection current Qp(0,*) is fully developed near the exit of the upstream charge generating element, and is governed by Abedian and Sonin's theory (Eq. 2.11). This envisions an upstream element such as that is long compared with a winding channel Second, the channel tube. This is a heat sink with the liquid flowing through radius is the development length d. that of much less than motivated by the expectation that much greater in the upstream the liquid. Then the insulating the liquid velocity is element where heat is being transferred to given that the inequality 8 << Xm is satisfied in the Sec. 3.2.1), it is also satisfied in the upstream insulating tube (see section because at fixed flow rate varies essentially as the square of the tube radius (see Eq. 7.8 below). In this limit, Eq. 2.11 yields (7.6) P(0.a)) 2 2xm J where the subscript 'u' associates the variable with the upstream sec- 185 tion. For the fully developed convection current in the insulating tube Eqs. 5.16 and 5.20 yield in the same limit Pa. s X(I + Regarding Pw and (Pw)u (7.7) as generally comparable and of the order given by Eq. 2.12, it remains to determine the dependence of the quantity (as) on tube radius at fixed flow rate. In view of Eq. 3.3 Then ,sRy7/8 1 2 ay a3v a as with the Ry 7 / 8 given greater typically This result a ' - assumptions than (7.8) 2Q > a unity Eqs. because a/ (aS)u, and 7.6 and 7.7 Xm indicate of Sec. 5.5.2 by completes the discussion 2 is that showing how Eq. 5.43 can be satisfied even when the metallic and insulating sections are Thus, either of characterized by comparable wall charge densities (pw), the conditions (w)u is, >> P au << a imply that p(0,o) >> p(s), or electrical stress the generated due to the insulating tube. upstream of originates primarily (Eq. 7.5) is influent convection current (p(0,w)Q) that charge that As long as the dominates in Eq. 7.5 an expansion volume (Chaptar 4) will be effective in reducing the generated stress. Now the upper limit Eq. 7.5 can be further clarified using Eq. 7.6: P(0,w) - p() Then taking (w)u r ' N (w)u[l + (as)u] (7.9) to be of the order of od/b (Eq. 2.12) Eq. 7.5 becomes E'w Ew (L/2,a) P(0.0) E o2Lsod < (1 + 2 9 6.wbl( /aS)/( 2(7.10) + (a8)u/2Xm2) 1 + 2c5/acd 2 )(-kla/2)2n(kla/2). 186 l/e the right side of Eq. With typical parameter values and with kla/2 7.10 is 0(1018d (Cy 9 1 10 V/m), or 0(108 V/m) for the largest bulk conductivity 0 S/m) consistent with the limit 8 << Xm under the present ex- perimental conditions. 7.1.2 Control of Ultimate Electrical Stress the pre- by the development of strategies are suggested The following vious section: To the extent Inhibit Charge Generation. cally developed (Sec. an to the supplied current 2.2) in the flow element tube, that insulating at the tube. element immediately upstream of determines Thus, one approach inlet to the insulating are electri- that conditions the convection to limiting tube would be a modification manner described in Sec. 4.5. the side But now of perhaps in the surface of the upstream element (typically a heat sink), the current the convection effects of the modified surface on heat transfer become a concern. An alternative is to is to the right of the peak in the "bell" point is not reflected only the Eq. 7.6 because in substance that may be taken up by solid (The in Pig. 2.5. limit 8 << Xm has to avoid the addition of a However, it is preferable been considered.) curves increasing liquid conduc- in convection current with eventual decrease tivity that the operating antistatic agent in sufficient concentration use an surfaces in the flow loop with as yet unknown side effects. There are two contributions to the charge that accumu- Charge Trapping. lates at the inner surface of the insulating wall: that which originates upstream of accumulates in the the Chapter 3, and of the absence of first contribution an that which upstream sources (internal mode). It is tube insulating that is (external emphasized by which can be diverted from expansion section Conditions under which . . operating mode), the migration , model of the insulating tube by means as a trap charge the external mode is dominant ~~~~~~~~~ and . (Chapter 4). are identified in . . . .. . .~~~~~~~~~~~~~~~ 187 Secs. 5.5.2 and are likely and 7.1.1, section trapping expansion charge insulating tube, the expression is to be met in practice. inserted at When a inlet to the the for the ultimate electrical stress (Eq. a factor of (1 - E) where E is the trapping 7.10) must be multiplied by efficiency given by Eq. 4.9. Enhance Leakage. As discussed in Sec. 3.4 the external conductor configuration must be tailored to proximity field to the and avoid "hotspots" where a conductor in close insulating tube attenuates the associated controlled surface a conductivity, leakage the local current. axial electric In contrast conductivity to the bulk (oC > ad,/2) at the inner surface of the insulating tube enhances the leakage proceess without influencing the upstream element. the charge generation process in the single occurence of This accounts for in the denominator of Eq. 5 7.10. Enlarge Insulating Tube Radius. Eq. 7.10 decreases as the radius (a) of the nificant, the right side of insulating tube increases are two volume flow rate fixed). flow conditions, the increase in in the range 0 < kla/2 < l/e ( bear in mind issues to Unless the surface conductivity is sig- as the First is the due either to radius is increased possible transition the reduction in Reynolds diffusion sublayer 0.37). thickness There (with the to laminar number or to (relative to the Debye Second is the greater energy stored by the accumulated charge when the electric stress equals the dielectric strength. That is, while length). the ultimate field tube, physical damage is expected to be smaller is more likely in the tric strength is exceeded. in a larger insulating larger tube if the dielec- 188 Appendix A CHEMICAL EQUILIBRIUM A.1 Introduction A theme of Secs. 1.3 and 2.2 is the existence of ionization equilibrium in the liquid bulk where electrical conditions are fully developed (Sec. 2.2.1), and the departures from equilibrium that characterize the region of spatial development (Sec. 2.2.2). There it is stressed that treatment of the nonequilibrium process calls one) number of partial differential equations origin in the smaller (by to this distinction has its constants. Section A.2 shows how form of rate needed for additional specific data in the the describe of conservation reacting in species the equilibrium case. It is this analytical simplification that provides the incentive strong to clarify the conditions under which chemical equilibrium may be assumed to prevail. Classical studies of chemical in experiments rate processes have their empirical basis of the maintain homogeneous distributions that ideally chemical reactants. Following a disturbance, equilibrium sets in after a a duration tcr transient having chemical rate constants convective ionic processes imply that may in the laboratory frame. fully treatment inhibit the local liquid bulk electrical of the of the rate additional time electrical processes (diffusion However, analytical simplification outlined in Sec. equilibrium Sec. A.4 is to avail and even if viewed argues that in the conditions chemical developmert as In distributions of chemical equilibration remain stationary scale Tcr- terms of the concentrations (60). and dissimilar Nevertheless, Sec. A.3 developed regardless the equilibrium systems, the inhomogeneous reactants migration) and that can be expressed in in the region of prevails shows that itself of if the A.2, this time scale must be short relative to those that characterize diffusion and migration. The condition on time constants that justifies the assumption of local 189 chemical equilibrium is expressed in ion recombination rate that attributes kR. Section A.5 identifies an when diffusion is approached recombination process, and of the Thus, the price paid for condition for is which is reactants. dielectric media this upper a Sec. A.4 as a lower It the rate limit upper limit on kR limiting step independent of is left limit on the to Sec. specific A.6 to in the chemical compare for kl2 with the lower limit of Sec. A.4. neglecting specific aspects of the reaction is chemical equilibrium that is necessary but not sufficient. A.2 The Chemical Equilibrium Assumption If only three reactive species, two ionic and one neutral, are present in significant concentrations, the two simplest ionization reactions are A + + B- where - iC ; i = 1,2 (A.1) i = 1 or 2 for a uni- or bimolecular tively. The conservation equations that dissociation govern the process, respec- associated charge densities and neutral concentration attribute local time rates of change to divergences of diffusion, migration and convection flux densities: at -oe + G ap at at=+J_ at7r These equations - =+p.+ R ; + G- R n ; (G - R) ee + J_ -P_v,+ b-_PIE + DQv_ r n='n.- are coupled through and recombination (R) b+p+E- D+VP+ Dnvn n ' Gauss' law and the terms which reflect the rates (A.2) (A.3) (A 4) generation (G) of the homogeneous reaction Eq. A.1. To ensure charge conservation, the same net generation rate (G - R) appears in both of the ion conservation statements. It is 190 to satisfy mass conservation that the same net rate, multiplied by i/e (for monovalent ions), enters into Eq. A.4 for the neutral species. Appropriate forms for the generation and recombination terms follow from inspection of the homogeneous chemical rate equations d rA+1 = d = D (k[Ci d[A] = dt(-] krddA+1rB1 ~ - R= - kR[A+]B-])'= dij4 (A.5) dt il With the identifications (for monovalent ions) n = C] ; + P+ = eA ; ] (A.6) p_ =e[B-] the generation and recombination terms must be G = ek ni R = and kR are where kD (A.7) e e the effective dissociation and recombination rate constants, respectively. The chemical equilibrium assumption regards the generation and recombi- nation terms (Eq. A.7) as large enough compared with other terms in the conservation equations that they balance separately, with the result P+P_ e 2 Kni K (A.8) kD/kR where K is the equilibrium constant. In Eq. A.8 the approximate equality means the difference between the two terms is small compared with either individual term. To exploit this independent algebraic constraint among the dependent variables, the conservation equations A.2-A.4 must be used I in combinations for appear. Thus, which the subtracting Eq. net generation rate ( - R) A.3 A.2 and inserting from Eq. does not the: I,. - 191 differential form of Gauss' law yields ot = _,vov R a + V(Dp)eV --k atDt V v(A (A.9) where P S P+ - p_ (A.10) b(p+ + P_) aI and are the net charge density and the local conductivity, and for simplicity equal ion mobilities assumed. Eliminating and incompressible (see Sec. 3.3.1) the individual charge densities from conductivity expressed in terms of A.10 leaves the flow are Eqs. A.8 and the net charge den- sity ai Here o = 0o 1 is the + generation term (pb/ 0 ) 2 conductivity simplification 2be K where the A.4 can likewise in Eq. the new density and neutral o ; dependent the achieved: three (A.ll) net vanishes. charge be expressed in terms and ai. variables original partial Ne The of the the differential equations are replaced by the two partial differential equations A.4 and A.9 supplemented by the algebraic equation A.11. Further simplification is possible for dielectric media where ionizable solutes remain so weakly dissociated that the neutral density suffers a much smaller fractional departure from its equilibrium value than do the ions. Then n can be approximated as fixed and uniform so that the neutral species is extraneous. Now when conservation equation for the Eq. A.8 is justified, the original three partial differential equations are replaced by supplemented by a the single equation differential single algebraic equation (A.11). Note rate constants do not enter, Eq. A.11. partial (A.9) also that the only the equilibrium constant does through 192 A.3 Fully Developed Electrical Conditions The demonstration that fully Eq. A.8 holds developed regardless of the where electrical conditions are rates is reaction based on three assumptions: 1. Total solute fully developed. This concentration is is consistent with the fully developed electrical condition. 2. Ion and recombination generation liquid bulk. That is, the the interface, and example, the are confined to the reactions of Eq. A.1 do not take place at any transformation of one of the interface results in a or C at processes different chemical species. For 1.1 is thought to undergo a proton transfer reaction of the form of Eq. A.1 with i = 2 (44). polymeric neutral the species A+, B- transfer individually participate resulting ions If the solute of Table interface, the neutral at the entities so in electron produced will have lower molecular weights than the original neutral form. 3. of the Rate constants ionization reaction are uniform. Because kD and kR are temperature dependent this assumption presumes isothermal conditions, certainly Furthermore, if reasonable in a convecting turbulent liquid. the recombination process is diffusion controlled, then the mean separation between reactants must be small relative to the scale of the turbulence so that the uniform molecular diffusivi- ty is controlling regardless of the local turbulence intensity (61). A corollary is the demonstration that radial ionic flux densities vanish identically. Equation 2.7 implies the two equalities among the first of the radial flux densities r+(r,) = r(r,w) = -i(r, " ) r(r,) (A.12) where i = 1,2 for uni- and bimolecular dissociation, respectively (see Eq. A.1). If the net generation rate (C - R) is eliminated between the 193 steady, fully developed forms of Eqs. A.3 and A.4 the result 1 d(rrnr shows that r r constant. =)rr and rn can differ r However, identically (A.13) zero, only by to avoid a and second the the term A/r singularity on the equality in where A axis, Eq. is a A must A.12 be follows immediately. In view of the first two assumptions above the individual flux densities in Eq. A.12 must vanish at the interface: rr(a,0) = finite value of rr(a, ) would, in form of the solute, integrating the steady, 0. Otherwise, the by the second assumption, imply a change which the first assumption precludes. fully developed form of any Then one of Eqs. A.2 to A.4 over the tube cross section yields f(G - R)2nrdr = 0 (A.14) The stronger statement that on manipulation of the the integrand vanishes identically is based expressions in Eqs. A.2 to A.4 for the radial flux densities: dc rr(r) = ±bc+Er d - De dr ; (A.1abc) i (A.15a,b,c) where the definition in Eq. A.12 has been used, and the same De appears in the each diffusivity case reflecting over most of the dominance cross of the nonspecific section. Multiply eddy Eqs. A.15a and A.15b by c_ and c+ respectively and sum the results to obtain (c++ c_)rr'= c+crE(b- b_)-Der(C.._), (A.16) 194 by kD and kR respectively and sum the Now, multiply Eqs. A.15c and A.16 results to yield kR(c+ + c_ + iK)rr = De[kDn (A.17) + - kRc+c_] .kRc+cEr(b+ - b_) where K kD/kR is the equilibrium constant. Note that the third assumption above has been invoked to bring the rate constants inside the derivative to form the net generation rate in the first term on the right. To argue that r (r,x) and it is enough to show rate vanish the net generation A.17 is that otherwise Eq. for < r < a, generally violated. First, suppose the ion mobilities are identical, to eliminate the second term on the right in generation the core recombination A.17. in Eq. near of derivative of the the the To allow this satisfy implies a is Eq. A.14, negative net net radial left hand side of Eq. in ion mobilities neglected term remains much less of the there The same contradiction arises if rr < 0 for a difference The ratio product c+c_ But to net generation rate, while the that the previously retained. (say) then flow and, wall. A.17 is positive by assumption. is assumed. rr > 0 If two terms in Eq. A.17 it must be shown than one of those that contain the is aEr(b+ - b_) (A.18) VTb(Dt/Dm) where the tube radius a is assumed to derivative, b is the average ion mobility, and introduced by the Einstein relation. Reynolds numbers of the order the ratio of the 4 for Schmidt 1l3, :while the fractional of the order of 1 of radial T is.the thermal voltage Prom Sec. 3.2.2 the turbulent to molecular diffusivities is and characterize 195 difference in mobilities is at most of the order of unity. Finally, with fields (ap/2e.) encountered in the experiments the typical space charge does not exceed inner wall axis and much typical potential drop between previous chapters, the of the as Dt that the conclusions holds original nearly as the thermal voltage by the ratio Dm . Thus exceeds Eq. A.18 is the tube small, and equality Eq. approximate the A.8 is satisfied in the sense that both sides vastl--exceed their difference. A.4 Chemical Equilibrium in Inhomogeneous Systems The simplification outlined in any other term. To investigate the section addresses in the implicit to dielectric specialized without actually into normalized form. characteristic times questions: what equations, how conservation normalized greater in magnitude this assumption requires that they be cast (A.1-A.3) the generation (G) on the assumption that (R) terms are individually much solving the equations This equations coupled conservation Sec. A.2 hinges and recombination than the of solvents, and what ordering of are can they be these times justifies the equilibrium assumption. and time scale of interest Define a characteristic length r = It will ; that t = ; be supposed that the differences so that v = v(I/T) (A.19) net charge density is small between instantaneous in the sense concentrations and ion their respective equilibrium values remain small compared with those values, a condition usually satisfied in (defined with Eq. A.9) is practical bipolar systems. Thus, the characteristic conductivity, o o/2b is the typical value for P+, and the typical neutral density is determined.from the equilibrium condition Eq. A.8. 196 = ad o ;+ where . 2 i = 1 or Eq. A.l. = P+ -2b or bimolecular to of of an field make the electric specify a typical field strength. difficult to to reactions and the contribution potential, distribution (A.20) 4e to the uni- of an applied surface charge ka 2 ni = ni 2 corresponding The absence evolving a it For purposes of nor- malization, the characteristic field is taken to be that associated with one species of ion when the counterions are discharged. From Gauss' law .,So E = E (A.21) - cS2b However, because are in fact comparable, cncentrations the two ion the normalized field is likely to satisfy E << (A.22) 1 In normalizing the conservation equations to these characteristic values the rate constant e(b+ + b) kL (A.23) (m /s)A.23) emerges, which is the recombination rate constant predicted by Langevin for gases at high pressure (62). Given this normalization, what characteristic times emerge, and for what ordering through of these the maintained region in discerned from the an observer times will of interest approximate a normalized following a chemical find that sense of Eq. A.8? liquid element equilibrium The equation for the convective answers is are derivative of. 197 the net generation rate (G - R). Multiplying Eqs. A.2 and A.3 by p_ and p+, respectively, substituting Eq. A.7, and adding the results yields Dp+P = tDt = 2 E .t + where for kR i ce 2 , + -p - +) + l kL B,(P+VP - P2+) Vo(n p TD + P V2 p+) simplicity incompressible - +p_) ; i=1,2 (A.24) flow and equal ion mobilities are assumed, and the underlined equation number indicates that all variables in the equation are normalized to the characteristic values defined in Eqs. A.19 to A.21. The relaxation and diffusion times are defined by (A.25) = TD- O /e Because of the exponent i in Eq. A.7, the uni- and bimolecular reactions must be considered separately when normalizing the conservation equation for the neutral species. Unimolecular Dissociation: With i = 1, Eq. A.4 has the normalized form Dt -tkD(n Et D d=_ 2 'r Dn +p_) + zV2n + To~~~Ti Subtracting Eq. A.24 from Eq. A.26 yields the (A.26) convective derivative of the normalized net generation rate Dc- = - ) cr~~~~~ - (P2P where -' + p V 2p+) + V 2 n + (A.27) 198 2 = cr 2 be kR (be K+1) T kL o K kR + 1) -R t0kL where Eq. A.23 and the definition of.t approximated introduced by unity. total solute to dielectric were used, and both n and The equilibrium by recognizing that o = degree 2eb[A+] concentration. To specialize the media it proves (A.28) 2fs of dissociation = 2ebs, were was where s is the chemical relaxation time convenient to eliminate K and express the chemical relaxation i from Eq. A.28 time in terms of kR and alone. To that end note that [A+ ] = [B-] = s ; [C] = (1 - )s (A.29) and that in equilibrium Eq. A.5 (with i = 1) requires that + 1 = y2 (s/K) + 1 = 11 -- 2-fs where the second 2 (A.30) l-Y relation follows after some algebra. Now Eq. A.28 becomes T cr = = R The approximate 0 < 1. < . " Tk kL kL. (1 - ) (A.31) 9kL equality Bimolecular Dissociation: recognizes that (1 - After multiplication by /2) = (1) 2n, and with i since =.2, Eq. A.4 assumes the normalized form Dn2 _ Dt ~ (2 i~-~kkD(n Subtracting Eq. A.24 from Eq. - p_) P)+ 2nv2 n.A.32) d (A.32) A.32 yields for the convective derivative 199 of the net generation rate n2 - P+P-2-( ) = _ 2 5tDn 'tcr r_ - _ P- <p. - -9 I + 2 p+) 2p_ + p + 'n2n 2 (A.33) where 2- kR ~k2K i+ 'r 9kL /= c/~r l As before K is eliminated by Eq. A.5 with 2 (A.34) in favor of kR and . The equilibrium implied i = 2 is _ K(1 - )2 = where the second 2ffi + 1 = I + Y - y relation follows after manipulation of (A.35) the first. Now Eq. A.34 becomes 't/TCC t 1 _-Y : 2 where the 'kR 2 2 rkR (A.36) that (1 + Y) fact was used = (1). Note that Eqs. A.31 and A.36 are the same. In view of Eqs. A.27 and A.33 the same criterion for maintenance of chemical equilibrium applies in both the uni- and bimolecular cases: 1/1D 0(1) ;/' d < (1) ;' (-/r)_ i 0(1) (A.37a,b,c) while t Tcr >> 1 (A.38) 200 Note that as long as range of T/T. Thus, in dielectric media q. A.22 holds, the "universal" for which Eq. A.37c will be met criterion for a wide for chemical equilibrium << 1 is 2-kR Given A.5 1 k> L 9 (A.39) and -x, this is a lower limit on the recombination rate kR. Physical Significance of the Rate Constants If the criterion poorly for chemical equilibrium characterized solutes, about the it is component steps, one of process, and what can to be said referring to specific reaction of Eq. A.1 is resolved into two which is identifiable as a diffusion-controlled the other a chemical transformation. more slowly is to be applied natural to ask recombination rate constant kR without reactants. In this section the proceeds Eq. A.39 than any of its component The overall reaction steps, and thus the apparent recombination rate kR is bounded from above by the forward rate of the diffusion step k1 2. It is left prediction for the limiting to Sec. A.6 to compare Debye's recombination rate k1 2 with Langevin's rate kL. As the basis imply for a description of macroscopic an ionization process in effects, Eqs. A.2 to A.4 which only two ionic and one neutral species have significant concentrations. The identification of component reaction steps introduces a elucidate the mechanisms also serves Equation notice that A.1 is elaborated fourth reaction participant that implicit in the overall reaction Eqs. A.2 as follows: to A.4 are helps Eq. A.1, but not always adequate. 201 step step 1 k2 3 k 12 + A + B- CE iC 3 k2l (A.40) T 'k 32 free ions where 2 encounter complex transformed complex i = 1 or 2 for uni- or bimolecular dissociation, respectively. The encounter (CE) and transformed (CT) complexes are neutral species in the sense that they make no contribution to conduction. With nothing implied regarding its stability, the defined here as what results charged ions and from the mutual approach of two oppositely contact between change occurs in the solvation The transformed significant encounter product complex. solvation shells, before any pattern or any other structural feature. as any neutral species, that results Defined this of Coulomb energy, while their complex is defined concentration, encounter complex is way, the from production of the transformed modification encounter interactions in competition present in of the complex is the only with the thermal complex generally involves Coulomb and short-range interactions and a desolvation process. Whether Eqs. A.2 to A.4 represent the limiting remain sufficient hinges on whether Eq. A.5 can two-step reaction. cases where this is constants (kD and kR) and The present objective is so, and to express the to identify effective rate the concentration of the "observable" neutral species [C] in terms of the rate constants and concentrations of neutral complexes defined in Eq. A.40. rate constant (kR) and interest because The relation between the overall that of the first step (kl2 ) is the former enters into the forward of particular equilibrium criterion (Eq. A.39) while the latter is the subject of the theory of Debye. For the homogeneous chemical reaction Eq. A.4g, the tions remain equal (A+] two ion concentra- =- B-] _ [I]), and the rate equations are 202 dt[I] = - = k2[I] dt[C] - (k2 1 + k 2 3)[CE] + k 3 2[CT]i dt[CT] = i(k2 [CE] 3 This (A.41) k1 2[I] + k2l[E] set of equations (A.43) - k32[CT]i can be reduced dtrI]= (k[C]i - (A.42) to the two represented [Idt2) =_ by Eq. 5 (C/i) (A.44) in three of the four limiting cases considered below. (A) Negligible concentration of transformed complex: [CE] >> [CT] The identifications ; kD = k2 kR = k1 2 are the obvious ones. It trations of the minimizing (A.45) is tempting to anticipate the relative concen- encounter and transformed free energy gained by [C] = [CE] ; complexes by the upon desolvation to the loss coulombic potential intervening solvent molecules. This would as comparing the in free energy secured a result of removing suggest that case A refers to solvents of moderate to high polarity, but the possibility that specific solvation effects precludes generalization. Nevertheless, statement is and short-range possible: bimolecular interactions in may one case dissociation be important a more definite is clearly excluded because by the definition of the encounter complex it is produced at the rate of only one per encounter. (B) Negligible In the case ions concentration of encounter complex: [CE] << [CT] of bimolecular dissociation, an encounter produces two neutral entities. involved, and the neutral status Thus charge between two free transfer must be is maintained by covalent bonds rather 203 attraction. Here, the ion pair than Coulomb represents-an intermediate form, present in small concentration, that is still produced at the rate For unimolecular dissociation, this per encounter. of one ordering of of the encounter complex, and is concentrations reflects an instability perhaps more typical than case A when the solvent polarity is low. successful approximation in chemical kinetics is A common and generally (64) provided has of an concentration = [CE] = In justification. the this, unstable intermediate relatively small approximated as species is 0, Eq. A.42 yields constant. Thus with dCE]/dt [C which Hirschfelder approximation (63) for steady state the Bodenstein k12I]2 + k32CTi k3 (A.46) k21 + k2 3 from Eqs. A.41 and A.43 leads to equations Using this to eliminate [CE] of the form of Eq. A.44 if the identifications are made k21 k32 23 k2 1 kD k 12 k 23 kR = in agreement with Eigen et al (65). Note that'kR approached only of k 2 in the limit transformation step is fast 3 = [C] k 21 [CT] (A.47) k 12 with the equality >> k2 1 when the forward rate of the the transformed enough that production of complex is limited by the forward rate of the first step. (C) First step is rate limiting Now allowance is complexes, and can be concentrations of made for significant it is striking that a single effective identified. Only for unimolecular dissociation A.41 to A.43 be reduced to Eq. A.44. both neutral neutral species (i = 1) can Eqs. On the relatively slow time scale of changes in the ion concentrations [I], the two neutral species remain in instantaneous equilibrium: 204 k23 (A.48) k2 K2 ; K2[CE] [CT] This relationship can be inserted in Eq. A.41, but not in Eq. A.42 where the faster time scale is also implicit. To obtain equations of the form of Eq. A.44, Eqs. A.42 and A.43 are summed yielding (with i = 1) + dt(CE CT) which is -d(I]/dt = ]2 - k21[C E] k12 (A.49) as required by mass conservation. Next, advantage is taken of Eq. A.48 to write k21[CE] = 2(CT] 1 + (A.50) Substituting Eq. A.50 into Eq. A.49 shows that the desired form has been obtained if the identifications are made kD 1 + K2 kR = k12 and (A.51) [C] = [CE] + [CT] = [CE](1 + K 2 ) In the analysis of case B, the small concentration of the intermediate form was assumed to remain constant. Here, the intermediate participates in the fast second Thus, at least step, and its rate of change cannot as analyzed here, cases B be neglected. and C are mutually exclusive. On the other hand, when K2 << 1 cases A and C are indistinguishable, and tney remain when (D) 2 so as concerns the equilibrium criterion (Eq. A.39) even is not small. Second step is rate limiting Now the concentrations of the two neutral forms are not instantaneously 205 coupled as in case required in C, and two addition to those independent conservation for the ionic species. equations are Now Eqs. A.2-A.5 are insufficient. This case may have practical importance when the ions have localized or inaccessible charge groups. In transformation step may involve a the former reorientation process case the that is inhibited by the confining effects of the solvent molecules. In summary, Eqs. A.2 to A.5 represent the in three limiting cases, and in general kR the equilibrium criterion the rate of two-step reaction (Eq. A.40) < k 12 . Because kR enters into (Eq. A.39) and is bounded formation of the encounter complex Portunately, as discussed in the from above by k1 2, is of special interest. next section, k1 2 represents a process that is amenable to a simple model. A.6 Limiting Recombination Rate The equilibrium criterion overall recombination Eq. A.39 calls rate constant for a lower kR, while Sec. A.5 forward rate constant of the first step (Eq. A.40) k2 for kR, Thus, a necessary condition for Eq. A.39 limit on the identifies the as an upper limit to hold is 2rk 12 e >> 1 (A.52) This section reviews the classical the diffusion-controlled encounter theory of Smoluchowski and Debye for frequency, with a view towards a comparison of k12 and kL for dielectric solvent media. For the purpose of modeling its rate of formation, the definition of the encounter complex given in Sec. A.5 yields two benefits, even if the concentration of that complex (so defined) is negligible. First, because the complex is ions, the the initial constant (k1 2 ) product of an encounter that governs this between solvated rate reflects a diffusion process and not any specific chemical attributes of the reactants or the 206 solvent. Thus, provided equals many the average initial solvent molecule diameters, a continuum that an encounter complex will contact between of the ions encounter complex phrased in unity, and is is identical approach of and the rate thus to the of frequency of the transformation step in Eq. A.40 encounters. In contrast, models for cannot be description of the result from the mutual two solvated ions Second, the probability provisional, ought to suffice. solvent, though formation separation between terms of macroscopic parameters because specific short range forces and the discreteness of the solvent come into play. Smoluchowski's model for the frequency of encounters between uncharged particles in thermal motion (66) was developed to describe the rate of coagulation in colloidal systems. As discussed by Overbeek, the original model does not account for double layer repulsion forces, evolving particle size, and the spectrum of particle sizes. The simplicity of the original model proved a virtue, however, for the omission of refinements pertinent only to the colloidal system encouraged its other physical contexts. Not surprisingly, model to rates ionic reaction long-range interaction issues. These issues in Debye's adaptation solution between reactants adaptation to by including raises a a of the general different set are identified by the subheadings of in the overvieA of Debye's theory given below. Boundary Condition at the Reaction Radius: The Smoluchowski-Debye arti- fice designates one member of a reference its reactivity by replacing ion, and represents sink that consumes the edge one of the reactive species, A+ (say), as of the sink. The diameter distance between complex, while members of the B- species centers of the its charge of it with a when the latter encounter the sink corresponds reactants when they form and diffusivity are those of to the an encounter the reference ion. In the frame of spherically the symmetric sink, fashion the B- species with diffusion diffuse and migrate coefficient D_. in This 207 isotropy on the molecular scale reflects the continuum approximation. To exploit this symmetry, at the center the sink is regarded as stationary and situated of a spherical coordinate system, is accounted for and its thermal motion by replacing the diffusivity of the B species by the sum of the diffusivities 2D = D+ + D_. The frequency of encounters between the reference ion and the B- ions is given by the net inward flux -4nr 2 rb(r,t) of the latter across a closed surface coincident with the edge of the sink disappearance of Bmultiplied ions is the net flux by the concentration ddB-] = [A+]4,2rb(,t) [A+ ] at r = . The net rate of associated with a single sink of sinks: (A.53) -] - k 2 [A+][B The rate constant follows as 4nk2rb(,t) k12(t ) - (A.54) CB-] The radial flux density rb(r,t) and the local concentration cb(r,t) of B- ions are coupled through Fick's first and second laws: ac rb(rt) = -2D( r + acb .ta- kT ar -1. -a2 r -ara (r 22rbr b 3 (A.55a,b) where U is the potential of the average force between ions. Solutions of Eqs. A.55 are subject to the boundary-conditions Cb(a,t) = ; U(,t) cb(",t) = [B-] ; U(m,t) = 0 cb(r,U) = [B-] (r > ) = m (A.56a,b) (A.57a,b) (A.58) 208 The widely expressed insistence complex called that the here a theory apply transformed complex as transformed r = to complex that condition Eq. condition, their of what (Eq. They regard. the that is present in A.40). reaction product equates the inward flux of flux" that has been here by case B of Sec. they require a the reaction with one step, a "reaction and the formation a situation modeled order to represent boundary condition that radius" to the only significant concentration, A.5. In with consistent the boundary of these authors to define an the failure on the part A.56a stems from intermediate criticism (67,68) of B- at the "reaction reflects a net rate in the second step in Eq. A.40. The intermediate consisting of a B- ion at the reaction identified radius is not as a distinct species, and thus b(Q,t) is nonzero. With the formed by the entity two ions with centers separated by a of such a the introduction distance is regarded as distinct. encounter complex which constitutes an zero because A.5), cb((,t) must be present definitions (Sec. complex that, despite its It is relatively small concentration, permits application of the Smoluchowski-Debye method with the original boundary of the separation (Eq. condition reaction into applies, the two approaches are A.56a), two steps. necessitating while Whets case B of Sec. A.5 reconcilable, as they must be since the negligible concentration of the intermediate complex implies that it has no unique representation. Conditions for Quasistationary Reaction Rate: When U = , Eqs. A.55 have the solution cb(r,t) = The rate constant B-] 1 - terfc(r follows from Eqs. A.54, A.55a (A.59) (with U = ), and A.59 209 as 8 k 1 2 (t)= i 2D a [B-] D b a t Collins and Kimball (69) note for t >> 2 -1 = <s >/6D, the diffusing v is molecules and <s2> = that it (given by Eq. does not the frequency "jumps" of jump length. Thus 0 must be ignored. These authors calculate on random walk diffusion equations, and significantly differ A.60 with t of random is the mean square the initial reaction rate based find n2 that Fick's second law is applicable only where the singularity in k1 2 at t (A.60) + L ) when the from the ratio a/<s> stationary rate 1. As this ratio increases, so does the ratio k1 2 (0)/k1 2(m), and k1 2 can be regarded as a constant only on time scales long compared with the time O2 = 2nD that (A.61) characterizes particular, relaxation of Tr must be short the concentration distribution. compared with the time In characterizing changes in the average concentration [B-], which from Eqs. A.53 and A.60 is ·c = (kl2 [A+]- 1 = (8nDA+]) -1 (A.62) Thus k1 2 is quasistationary if OL ( < e c < dr where dr - [A+] 1 /3 this condition is consistent with the for the solvent. (A.63) is the mean spacing between reactive ions. Note that original continuum approximation 210 No solution of the interaction energy long time time U is dependent Eqs. A.55 significant. solution with U = 0 equation directly. Thus, is available when However, the usefullness encourages solution of the with rb regarded as a the of the steady state constant, Eq. A.55a is readily integrated subject to Eqs. A.57: [ cb(r) = exp(-U/kT) (B- + r2rb(r) (UkT exp(U/kT) 2D dre (A.64) Finally, with Eqs. A.56 applied, Eqs. A.54 and A.64 yield k12 = Bnaeff which is eff -t exp(U/kT) Debye's general result. d 1 (A.65) Definition of an effective ion size aeff points up the similarity between Eq. A.65 and Eq. A.60 when the quasistationary condition Eq. A.63 holds, and suggests that the latter be generalized to %eff << d (A.66) When the interaction is attractive (U < 0), eff )> , and thus while Eq. A.66 is more tentative than Eq. A.63, it is also more restrictive. Application to Turbulent Flows: A.4) are applied to When the conservation equations (A.2 to turbulent flows, the diffusivities that appear explicitly in those equations must include the eddy contribution. If the recombination whether Eq. A.65 implicit answer rate (R) still in the latter. hinges on is still applies As in to be since modeled the question arises a diffusion process is the third assumption in Sec. A.3, the whether the smallest effects prevail, are still large eddies, within also which molecular enough to contain many reactants (61). Thus the ordering of lengths II I 211 aeff << << dr turbulence scale (A.67) appears necessary. Nature of the tioned the Concentration Gradient: Collins nature of and Kimball (67) ques- the postulated concentration gradient that helps maintain a flux of reactants because a reaction has towards the sink. If the gradient develops depleted the local concentration of reactants, then the gradient is no longer of interest because the reference ion has already been by showing discharged. These authors proceed to that the knowledge that a given resolve this dilemma ion has not yet reacted at a given time diminishes the probability of a reactive partner being in the immediate neighborhood. The probable distributions are still governed by Fick's laws, and in that sense the postulated gradients are real and must be recognized by treatments of chemical kinetics. Interaction Enerqy: Equation A.65 expresses the limiting recombination rate k1 2 in terms of the general interaction energy (U) and the ion size parameter (). Now U is specified, the rate the result is compared to Langevin's rate. Consistent with Eq. A.67 the concentration of reactants is randomly distributed, constant is evaluated, and assumed sufficiently dilute that they are and thus the time average electric potential in the vicinity of the reference ion is that of a point charge, so that (r)i =z U(r) = - e 2 r(A.68) Debye (70) carries out the integration called for in Eq. A.65 and finds k12 8"D exp(U()/kT - exp(U(%)/kT) - 1 (A.69) Inserting Eq. A.68 and the Einstein relations into-Sq. A.69, and forming 212 a ratio with Eq. A.23 yields k12 1 1 - kL where bij is the -zZe exp(-biV)- 2 4jn/ 2 kT (A.70) the separation between ions of coulomb and ziz j < 0, and thermal energies are valence z i and zj at which that bij > 0 equal. Note that the predicted rate constant when exceeds Langevin's rate to a degree that is significant when (bij/M) i 0(1) (A.71) that is, when the coulomb energy of two oppositely charged reactants in contact has a magnitude of the order of or less than the thermal energy. To appreciate the reason, it Debye's rates account for evidently represents should be noted that both Langevin's and the coulomb interaction, but while Langevin's a point charge solution, Debye models the finite size of the reactants. That Debye's rate is the larger reflects the fact that Brownian motion will ultimately molecules even without mechanism for bring together two finite-sized the coulomb attraction. However, this additional producing an encounter can only be noticeable when the coulomb interaction fails to dominate the thermal energy, as is the case when Eq. A.71 holds. For a monovalent electrolyte at room temperature, find that = 5.6 x 10-8 bi where er = E/% the order unimportant (A.72) eLr t of O is 10 when s r 0 the relative permittivity of the solvent. With A, Eq. is less A.72 than indicates that about A.71, the finite and thus k12 size X of is kL for 213 dielectric media. screened by For less dilute the Debye-Buckel ionic solutions, the atmosphere and k2 interaction is kL. Thus, the necessary condition for chemical equilibrium Eq. A.52 reduces to I 9 << In Chapters 5 (A.73) and 6 the characteristic time based on the liquid velocity tube and the length is a liquid transit time at the edge of the diffusion sublayer in a of the tube ( 8 = L/vS). 214 Appendix B TRAVELING-WAVE PUMPING OF LOW VISCOSITY LIQUIDS B.1 Introduction Like the standing-wave interaction of Chapter 6, the technique described below for probing the liquid-insulating solid interface avoids direct liquid-electrode contact by capacitive coupling between excited external electrodes and frequency an internal () and potential is a charge distribution. Again, wavenumber (k) traveling wave rather than the and backward waves that comprise whereas in the combined are imposed, induction effects but now the the standing wave (Eq. 6.18). However, sensor the of convection flow and is also conduction imposed, and on the distribution are sensed electrically, now the initially quiescent liquid are induced by a convenient way to constrain the the described in Sec. of B.2 the insulating tube, induced motion is difference developed across the ends needed to induce field. The the potential at in experiment detected as a pressure of the winding. The applied fields by an imposed is intended as the motions of the observable motion are typically of inadvertently generated the technique and the field-induced the applied helical winding remains surface applied superposition of forward volume charge outer the electrical the order of those flow (see Chapter 3), one for studying natural and hence processes under controlled conditions. Like the standing-wave origins in a study (71) accounted for by a conductivity and hence the presence of interaction, the traveling-wave pump has its of a free liquid surface. There, the pumping is model that regards the liquid as having permittivity, and thereby confines the electromechanical coupling thermal gradients in to the free a uniform net charge and surface. the liquid, which imply In the gradients.in electrical conductivity, an ohmic model (72) still predicts pumping even if a free surface is absent, because the applied field can induce a net 215 charge in the liquid bulk. observed bulk electro- model cannot account for the However, the ohmic mechanical coupling in a (presumably) isothermal liquid. In a model (73) With the thickness of the coupling layer determined by the charge-free. small enough an effects on the induced charge. order of 106 V/m layer (Lm 2 x 10 b is For example, with a 0.1, of n viscosity dioctyl-phthalate in mobility to description of field quantities and the temperature room absolute excitation wavelength with the compared justify a quasi-one-dimensional neglect of convection the requirement relatively viscous liquids by restricted to Lm be that , applica- = bEi) based on the .excitation period migration length (Lm bility is liquid remains of the the bulk while the interface layer at in a thin net charge is induced predict that a conservation equations liquid the fundamental species pumping of relatively viscous liquids, for the 10 With E ion typical of the and of the coupling and 1.0 s respectively, the thickness mu) is easily exceeded by the wavelength associated with 200 the wire electrodes used in practice. typical of cooling applications the larger In the low viscosity liquids ion mobilities (see Table 3.1) imply migration lengths that may be com- parable to both the excitation wavelength and the tube diameter. Thus, the electromechanical coupling is distributed throughout the liquid bulk and convection the component double interface. hinges or layer applied field. they namely, the passage the under The influence of the originate in ions may result from physical process same in Sec. outlined model transfer charge as pictured by the model, At least on the may the neglect model nor of B.3 the liquid bulk as being due to ions ejected liquid-solid interface of the The is appropriate. effects pictures the net charge in from dimensional the quasi-one now neither normal a charge across the the pumping interaction that underlies of ions between the solution electrodialysis, and the interface (or even the solid phase). However, while in electrodialysis the passage is detected as in an external a current circuit or by an effect on the 216 liquid conductivity, injection exerted, into the and the in the traveling-wave liquid bulk is reflected pump motion induced, by the the by the extent of ion electrical force tangential component of the applied field. B.2 Experimental Arrangement and Preliminary Results Figure B.1 illustrates section of insulating the pump experiment. A helical tube supports a traveling wave winding on a of potential that advances essentially along the tube length. The tube extends beyond both ends of the winding and fashion of a rises vertically to contain the manometer. Exciting longitudinal electrical the liquid in the winding induces force density in the liquid a time-average bulk. The pressure difference developed as a result between the ends of the winding is then determined from liquid displacement in the vertical sections. Figure B.2 illustrates the pattern data acquired for when the of response typical of the extensive Freon in Tefzel tubes. Pumping average electrical force is said to be forward is in the same direction which the traveling wave advances. Backward pumping force and the phase velocity and velocity being oppositely traveling wave amplitude as that in corresponds to the are directed. As varied, the phase regimes of both forward and backward pumping are observed. Apparatus for the traveling wave pumping of liquid through a two-foot glass column packed with insulating particles has also been constructed. Preliminary tests with Teflon particles typically 3mm in diameter indicate that pressure differences can be developed which are comparable to those observed pumping through for the the column thirty-foot length appears to be of open tube. However, significant over a much by the narrower range of liquid conductivities. There are two questions one experiments. First, is the flow would like to have answered the fully developed laminar one assumed 217 d fl li d r, Fig. B.1 Experimental arrangement for traveling-wave pumping. displacement (arbitrary units) forward pumping ibackward pumping frequency (Hz) Pig. B.2 Typical dependence of -displacement d (Fig. B.1) on travelingwave amplitude and frequency. I 218 in the model the whether the indicate of Alternatively, Doppler an next section. laminar experimental anemometer to second question Theoretical flow i:s approach reveal the is whether there considerations likely is to be may unstable. possible using- a. laser details of the liquid motions. The charge injection. is any evidence of This evidence might take two forms: a threshold field for pumping, and a qualitative change in behavior when the migration length Lm tube radius. An unambiguous threshold order of the is of the proved difficult to observe, partly because the liquid was slow to settle completely after a disturbance. However, involved is a strong indication the correlation between that charge injection the cross-over points in is Fig. B.2 and the excitation periods obtained by setting the migration length L bkVT = radius. Here, k is the wavenumber 2n/X, where X equal to the tube is the excitation wavelength. B.3 Model Outline and Preliminary Numerical Results model for the The simple when the dominant source of net charge in the liquid bulk is jection from the liquid-insulating solid interface. ions travel imposed by the applied potential. along characteristic lines determined by and an initially ion in- The net charge den- that the electric field in the liquid is sity is assumed tenuous enough essentially that intended to apply pumping presented below is unknown velocity profile that must Thus, the injected the imposed field be consistent with the average tangential electric force density. To specify the net charge density (and hence the force density) at a given point, the ion trajectory through that point must be traced back to the interface where the normal field component determines charge through a (trial) "replenished' as the "injection law." the ions eventually magnitude of the injected The interface is continually return to the interface where it intercepts a characteristic line. Because the velocity profile is needed to evaluate the force density 219 which then determines that profile, a trial profile must be specified to initialize the analysis. In may what generally not be a becomes the velocity profile then the predicted convergent procedure, or may A self-consistent result new trial profile in the succeeding iteration. is obtained when the trial and predicted velocity profiles agree. The penetration of injected ions of the into the bulk low viscosity liquid makes it difficult to develop a model that is "universal" in the sense of being applicable to a general configuration of the liquid con- tainer. For its simplicity, and because it represents the tube configucompared with the excita- tube radius (a) is large ration whenever the tion wavelength, a planar half-space of liquid (Fig. B.3) is the context for presenting the model. Four assumptions are made: response is a fully developed [a] The fluid mechanical low enough Reynolds number that Thus, in the flow model. laminar flow of the velocity profile satisfies a creep- configuration of Fig. B.3 the velocity field takes the form v = vz(x)z and a stream function can be defined such that vz(x) d ; volume charge [b] The (x) = vdx (0) ; density remains enough that small electric field dominates the space charge field. limit the potential in the liquid half-space tion subject (B.l) 0 the applied In this weak injection satisfies Laplace's equa- that specify the potential to boundary conditions at the interface and require the potential to vanish far from the interface! $(x,z,t) = Vocos(ky)exp(-kx) Without loss of generality, the ; ky (wt - kz) (B.2) thickness (w) of the insulating wall is regarded as small compared with the excitation wavelength (2n/k) so that the potential at the liquid-solid interface is essentially that at the 220 C = V cos (t a insulating wall - kz) I 2a 4 = V0 cos (wt - kz) Fig. B.3 Planar model with channel half-width (a) much greater than excitation wavelength (X). 221 electrodes. If kw is not small, the amplitude and phase of the potential at the interface relative to that at the electrodes is readily deter- mined from "transfer relations" like those used in Sec. 6.3.4. [c] Ion diffusion is negligible. This is justified if the diffusion time (X2 /Dm) vastly exceeds the transit time that is equivalent (X/bEo; Eo kVo), a condition to requiring the applied potential to vastly exceed the thermal voltage. [d] The transit time = sl/o). relaxation time ( conduction relaxation (X/bEo ) processes. time (see Eq. A.31 short compared with the charge Thus, injected ions are not neutralized by When cr is is recombination of the order with kR 4 kL and is Langevin of the charge 4 0). the chemical relaxation time T1 Thus, the transit time is also exceeded by the time that characterizes ion recombination, and hence the injected charge density retains its initial magnitude over the entire trajectory. Bernoulli's equation relates the measurable lateral displacement to the pressure gradient induced by the traveling wave of potential: ead= cotcot((e8)] ~t~e) cdo ad = cot(e)Ah Here p beyond is the the ends negligble. (assumption = ct(e) Pmg creep-flow Pmg ) dz =cot of the winding (of Consistent with [a]), the final points in the length L) fully equality where the developed in Eq. B.3 the excited section of the appropriate limit of the the to the (B.3) dz pressure difference between pressure gradient along coordinates ap developed velocity is velocity profile implies a uniform tube. In the planar model Navier-Stokes equation liquid just of Fig. relates the B.3 the pressure gradient to the electrical force density: d_ = dz . 4' + d2V= d2 dx2 (B.4) 222 This is to be solved subject the condition to the no-slip condition at stress vanish at the plane that the shear the wall and of symmetry a distance from the interface equal to the tube radius (a)! vz(0) = For the static ; dv z dx(a) B.5) = head measurement, there is no net flow across any plane normal to the z-axis: rvz(x)dx = 0 (B.6) Subject to these conditions, Eq. B.4 is integrated twice to give Z(X) = Fz(x)dx dx' - (ax - x2/2 ] (B.7) and integrated third time to give dz I -d 3 =J (B.8) Pz(X)dX x dx' dx The electric force density is the averaged one FZ(x) = With assumption (B.9) = 0 P(y)Ez(x,y)d(ky) b], field components in the half-space are consistent with the Laplacian potential Eq. B.2 Ex = Ecos(ky)exp(-kx) ; :Ez = -EOsin(ky)exp(-kx) (B.lOa,b) 223 where Eo kVo. In view of assumption c] the by migration and convection. transported only inertialess ions are Thus, their trajectories or characteristic lines are described by b( dx dt p dt = where vp = (B.11) +bEx = ±bEocos(ky)exp(-kx) - d = (v - v-z(x)+ bE&oi(ky)exp(-kx)) (B.12) /k is the phase velocity of the traveling wave and the upper and lower signs correspond to positive and negative ions, respectively. If now dt is eliminated between Eqs. B.11 and B.12 the result dx(vp - Vz(x) bEosin(ky)exp(-kx)) (B.13) + dy(T bEOcos(ky)exp(-kx)) = 0 is a perfect differential because the time dependence is eliminated with the definition of (ky) in Eq. B.2. vector potentials (in the frame In what amounts to a determination of of the traveling wave) for the solenoi- dal flow and field, Eq. B.13 is integrated to give xvp - O(x) where view (bEo/k)sin(ky)exp(-kx) = C+ is defined in towards (B.14) Eq. B.1 and C.. are integration constants. application of an injection law, With a these constants are expressed in terms of the position (x,y) = (g,y±) on the interface where the characteristic lines are intercepted: (kx)vp- k(x)) Jsx+ sin(ky)exp(-kx) = sin(ky±) (kxv, ~[ ~bE° (B.15) 224 desired one that is corresponding case unnecessary to it proves because characteristic line both the proviso coincide, and same the species thus However, in the present magnitude enters and leaves the liquid that a charged the the normal field two solutions between the distinguish has field normal the bulk. of velocity is the liquid field lines into (out of) the liquid ) the < entry of can be injected only where positive (negative) charge E:-is directed the point to and characteristic lines negligible, (-1 < y y for the interface where line. Near characteristic of Eq. B.15 solutions of the two In general, can be injected a where given bulk. Thus, with from only one end of a characteristic line, the injected charge densities have the functional form P = f+( IEx(O,yO)I (B.16) field intensity (Eq. B.1la) evaluated where the normal entry ) at the point of is IEX(0,y) = Eocos(ky±) Thus, given assumption [d] and = E(l - sin2 (kyo)1/2 (B.17b) a trial stream function (x), the charge density at (x,y) is the algebraic sum of the individual charge densities by eliminating Po determined Eqs. B.15, Ex(B,y±) and sin(ky±) between B.16 and B.17. As might be expected intuitively, there are points (different for the tions. two species) for which Eq. For the planar (x,y) in the liquid B.15 has no (real) solu- half-space, this implies that the characteristic line through that point does not intercept the injecting wall, and it is expedient to simply set the charge density (and hence the force density) there to zero. However, the more complicated with a view towards generalizing case of a liquid channel the model to bounded by two injecting. 225 walls spaced closely enough that the characteristic line through a given point may intercept the interpret the absence critical more distant wall, of solutions characteristic lines. in it is more terms of instructive to critical points Critical points , are and points of zero force, and hence satisfy (Vz(x) - vp)Z ± bE(x±y±) Thus while y± = n/2 and -/2, = 0 is given implicitly by - vp) i bEosin(ky±)exp(-x) (vz(x) Critical characteristic lines are points. For for (B.18) = 0 (B.19) those which pass through the critical the planar half-space the critical the two species) set off regions of lines (again, different the liquid which are not accessible to injected charge. For the liquid channel with two injecting and interacting walls, corresponding to combinations of possible destinations This situation the critical lines define regions of charge is complicated by the two possible on the enclosed of four types origins and two characteristic lines. the fact that the critical points do not lie on the channel plane of symmetry. With all of the quantities of interest expressed as integrals over space (Eqs. B.7 to of the B.9), acceptable accuracy can be net charge density the net charge to B.17, on a relatively coarse grid density is determined at each the pressure gradient profile are obtained in succession The predicted velocity of points. Once grid point from Eqs.'B.15 the average longitudinal force density, and the velocity and B.7. expected from evaluation from Eqs. B.9, B.8 profile generates the new trial stream function through Eq. B.1, and the procedure is repeated until either the trial and predicted profiles are in satisfactory agreement or it becomes clear that the two profiles are not converging. 226 In a preliminary profiles computer implementation did converge. The results of indicate this procedure, that at the two least for some excitation amplitudes and frequencies, both forward and backward pumping are simultaneously consistent with the model. is the predicted for appears to be one. initially quiescent liquid, the only accessible final state, There is, that backward however, some suggestion pumping is may result even when initial state. excitation forward pumping At pumping provided it is a stable stable state, and it is not is actually recorded, an thus forward directly accessible frequencies and amplitudes from the for which initial backward displacement observed before the forward pumping when the excitation is applied abruptly. backward from experimental observation not always a pumping is sometimes Because backward pumping sets in, particularly 227 NOTATION (MKS units are used unless otherwise noted) a tube inside radius (m) A cross sectional area of dead-end channels (Sec. 4.2.3) A (Sec. 6.3.4) A+ positive ionic species (Sec. A.5) b average ion mobility (b+ + b_)/2 b+ positive and negative ion mobilities (m2/V-s) bij effective range of coulombic interaction (Sec. A.6) B (Sec. 6.3.4) Bn (Eq. 3.17) B- negative ionic species (Sec. A.5) cb local concentration of B- (m- 3 ) (Sec. A.6) Ci concentration of inert ions (Sec. A.6) cr concentration of reactive ions (Sec. A.6) c+ molar concentrations of ionic species (moles/m3 ) C neutral solute species (Sec. A.5) Cn (Eq. 3.20) CE encounter complex (Sec. A.5) CT transformed complex (Sec. A.5) d development length (m) dr mean separation of reactive ions (m) (Sec. A.6) D a8/ax 228 De local effective diffusivity (m2 /s) Dm average molecular diffusivity (m2/s) Dn diffusivity of neutral species (m2 /s) Dt eddy diffusivity (m2 /s) D+ diffusivity of ionic species (m2/s) Dr complex amplitude of perturbation radial electric displacment Dx -Dr e electronic charge, 1.6 x 1 en Fourier E expansion efficiency (Eq. 4.9) E electric field (V/m) Ew electric field within expansion wall (Sec. 4.2.3) Er radial electric field in liquid at tuie wall (V/m) Er radial electric field in gas at tube wall (V/m) Er radial electric field inside tube wall (V/m) Ez axial component of electric field (V/m) F Faraday's constant, 96,500 (C/mole) Fn (Eqs. 2.2 and 3.27) Fz time-averaged axial electric force density (Sec. B.3) G generation rate (C/s-m3 ) (Sec. A.2) G,G i conductance of dead-end channel (Sec. 4.2.3) i2 , i3 coefficients 19 (C) (Eq. 3.30) charging currents (A) I total axial current (A) Ii current from the ith sleeve segment to ground (A) 19. axial current carried by liquid bulk (A) 229 In modified Bessel function of the first kind and nth order Is convection or streaming current (A) Iw axial current carried by the tube wall (A) IN leakage current carried by dead-end channels (A) j ' 3 current density (A/m2 ) 3+ 2 current densities carried by positive and negative ions (A/m ) '.w 2 exchange current density at liquid-solid interface (A/m ) JW radial current density inside wall (A/m2) k Boltzman's constant, 1.38 x 10- 23 (J/K° ) k wave number (2n/X) km mass transfer coefficient (m/s) kn wave number ( Kn modified Bessel function of the second kind and nth order kD effective dissociation constant (Sec. A.2) kL Langevin's recombination coefficient (m3 /s) kR effective recombination constant (m3 /s)'(Sec. A.2) k12 recombination rate constant (m3 /s) k21 dissociation rate constant (m3 /s) k2 3 rate constant (s-1 ) k3 2 rate constant (5s- 1 K equilibrium constant (K = kD/kR) K1 equilibrium constant (K1 = kl2 /k21 ) K2 equilibrium constant (K2 =k + K coefficient (m/s) n/L) ; i=l) or (m3 /s ; i=2) 2 3/k 32 ) 230 K- coefficient (m/s) I length of a sleeve segment (Chapter 5) 9. length of one wire electrode (Chapter 6) . characteristic length (Sec. A.4) L tube length (m) L axial length of helical winding (m) Le linear expansion dimension (m) n density of neutral species (m- 3) (Sec. A.2) N number of dead-end channels (Sec. 4.2.3) p liquid pressure (Kg/m-s2 ) (Sec. B.3) Pi liquid pressure in expansion, inlet channel (Kg/m-s2 ) pO liquid pressure in expansion outlet channel (Kg/m-s2 ) P power (W) P+ coefficients (Sec. 6.3.4) Q volume flow rate (m3/s) Qdl total charge in diffuse part of double layer (C) Qe total charge in insulating expansion (C) (Qt total charge in insulating tube (C) r radial coordinate R radius of external conducting cylinder (m) R resistance (Fig. 6.2) R recombination rate (C/s-m3 ) (Sec. A.2) Re(Z) real part of the complex argument Z Re electric Reynolds number ( Ry hydrodynamic Reynolds number':( 2aU/v) sU/oL) 231 s total solute concentration (m- 3) S surface area (m2 ) Sc Schmidt number (- v/Dm ) Sh Sherwood number (m kmLe/Dm) T absolute temperature (K° ) T+ coefficients (Sec. 6.3.4) U mean liquid velocity (m/s) U potential of the average force (Sec. A.6) vp phase velocity (m/s) vx local time-averaged velocity (m/s) vz local time-averaged velocity (m/s) VT thermal voltage (kT/e vs liquid velocity at edge of diffusion sublayer (m/s) V volume (m3 ) Vo standing wave amplitude (V) w thickness of the insulating wall of a tube or expansion (m) x coordinate measuring distance from interface into liquid z axial coordinate zi unsigned ionic valence (Sec. 2.3.3) zi,zj signed ionic valence (Sec. A.6) OL (Sec. 5.3) aL ion size parameter (Sec. A.6) %eff effective ion size parameter (Sec. A.6) 8 (Sec. 5.3) etl · (Sec. A.4) 0.02? V) liquid permittivity (F/m) 232 permittivity of free space (F/m) SW permittivity of tube wall (F/m) dle effective conductivity ( c1 + (2/a)os) local liquid conductivity (S/m) (lo liquid bulk conductivity os surface conductivity here p = 0 (S/m) (S) conductivity of tube wall (S/m) c(z,t) surface charge density averaged over tube circumference (C/m2 ) M(t) surface charge density averaged cver entire tube (C/m2 ) + surface charge densities (C/m2 ) conductivity (Sec. 6.3.3) y conductivity gradient (Sec. 6.3.3) y degree of dissociation in equilibrium (Appendix A) rb radial rn flux density of neutral species (m-2s- r± radial r flux density flux density of B- ions of ionic (m- 2 -1 s species ) (Appendix ) A) (Appendix A) (m-2 s-1 ) electric potential (V) On Fourier coefficients (V) $O complex amplitude of perturbation potential V) time characterizing evolution of surface charge in expansion (s) characteristic time (Appendix A) temporal period of traveling-wave excitation (Appendix B) time characterizing charging 2.1, 3.2, 5.3) transient in insulating tube (Secs. 233 x1 time characterizing evolution of surface charge in expansion (Sec. 4.2.3) a relaxation time of the ion distribution (Appendix A) Tc relaxation time of the average ion concentration (Appendix A) tcr chemical relaxation time (Appendix A) cd diffusion time for neutral species (Appendix A) D diffusion time for ionic species (Appendix A) Tex duration of an experiment 'T% charge relaxation time in liquid '(- e/1 'Tm migration time (Appendix A) ) time characterizing the nth Fourier mode (s) tr liquid residence time in expansion ( V/Q) shear stress at interface (Kg/m-s2) charge relaxation time in wall (e¢/ao) s transit time (L/v 8 ) p(r,z) local volume charge density (C/m3 ) p(x,z) volume charge density in diffusion sublayer in tube (C/m3 ) p(x,t) volume charge density in diffusion sublayer in expansion (C/m3 ) p(z,t) volume charge density averaged over tube cross section (C/m3 ) p(t) volume charge density in turbulent core of expansion (C/m3 ) Pi(t) 3 volume charge density at expansion inlet (C/m ) Pm mass density (Kg/m3 ) tP = ao/2eb (Appendix A) volume charge density at liquid-solid interface ( P+ = e[A+], eB-] (C/m3 ) (Appendix A) (a,z)) 234 effective line charge density (C/m) X wavelength of standing- or traveling-wave excitation (2n/k) Xm molecular Debye length (m) Xn Fourier coefficients (C/m) Xt turbulent Debye length (m) (-eDt/a) 8 diffusion sublayer thickness (m) viscous sublayer thickness (m) in absolute viscosity (Kg/m-s) v kinematic viscosity (m2 /s) u mean axial ion velocity (m/s) uO response in volts (Chapter 6) angular frequency (s-1 ) zeta potential (V) 235 REFERENCES 1. 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