iTrust adapt UPS Parallel Output Power The back panel of the single-phase input single-phase output 3 + 1 POD is shown in Figure 1-6. Distribution Unit User Manual 16A output socket (3 pcs) UPS 1 I/O port POD I/O terminal block UPS parallel output power distribution unit (POD for short) is an option of the UPS parallel system, which can provide safe and reliable power distribution function. The POD includes single-phase input single-phase output 1 + 1 POD, single-phase input single-phase output 3 + 1 POD and 3-phase input single-phase output 3 + 1 POD. 1 Panel Introduction 10A output socket (4 row) A 1.1 Single-Phase Input Single-Phase Output 1 + 1 POD External charger port The appearance of the single-phase input single-phase output 1 + 1 POD is shown in Figure 1-1. UPS 2 UPS 3 UPS 2 I/O port UPS 3 I/O port 充电器3 External charger port Plastic panel UPS 4 I/O port A Figure 1-1 Appearance Remove the plastic panel to reveal the operation panel of the single-phase input single-phase output 1 + 1 POD, as shown in Figure 1-2. Maintenance bypass switch (with protective cover) UPS 1 input switch UPS 1 output switch Figure 1-6 Back panel 1.3 3-Phase Input Single-Phase Output 3 + 1 POD The appearance of the 3-phase input single-phase output 3 + 1 POD is shown in Figure 1-7. UPS 1 UPS 1 关 OFF 开 ON 关 OFF 开 ON 非专业人士严禁操作 操作前务必参看相关说明 UPS 2 关 OFF UPS 2 开 ON 开 ON 关 OFF 维护旁路 关 OFF 开 ON 输出 OUTPUT 输入 INPUT MAINTENANCE BYPASS SWITCH UPS 2 input switch UPS 2 output switch Figure 1-2 Operation panel Plastic panel The back panel of the single-phase input single-phase output 1 + 1 POD is shown in Figure 1-3. 16A output socket (2 pcs) UPS 1 I/O port POD I/O terminal block Figure 1-7 Appearance Remove the plastic panel to reveal the operation panel of the 3-phase input single-phase output 3 + 1 POD, as shown in Figure 1-8. UPS 2 input switch UPS 1 output switch UPS 1 input switch UPS 2 output switch UPS 1 UPS 1 UPS 2 关 OFF External charger port 10A output socket (2 row) UPS 2 I/O port 关 OFF 开 ON 关 OFF 开 ON 开 ON UPS 2 Figure 1-3 Back panel 1.2 关 OFF 输入 INPUT Single-Phase Input Single-Phase Output 3 + 1 开 ON 输出 OUTPUT UPS 3 UPS 4 UPS 3 关 OFF The appearance of the single-phase input single-phase output 3 + 1 POD is shown in Figure 1-4. 非专业人士严禁操作 操作前务必参看相关说明 关 OFF 开 ON 关 OFF 开 ON 开 ON UPS 4 开 关 ON OFF 关 OFF 开 ON 维护旁路 MAINTENANCE BYPASS SWITCH UPS 3 input switch UPS 3 output switch Maintenance bypass switch UPS 4 input switch UPS 4 output switch (with protective cover) Figure 1-8 Operation panel Plastic panel Figure 1-4 Appearance Remove the plastic panel to reveal the operation panel of the single-phase input single-phase output 3 + 1 POD, as shown in Figure 1-5. UPS 2 output switch UPS 2 input switch UPS 1 input switch UPS 1 output switch UPS 1 UPS 1 关 开 关 OFF ON OFF UPS 2 关 开 关 开 OFF ON OFF ON 输 INPUT 入 输 OUTPUT 出 UPS 3 非专业人士严禁操 操作前务必参看相关说 作 明 开 ON UPS 2 UPS 3 关 开 关 OFF ON OFF UPS 4 开 ON UPS 4 开 关 ON OFF 关 开 关 开 OFF ON OFF ON 维护旁 MAINTENANCE路BYPASS SWITCH Maintenance bypass switch UPS 4 input switch UPS 4 output switch (with protective cover) UPS 3 input switch UPS 3 output switch Figure 1-5 Operation panel The back panel of the 3-phase input single-phase output 3 + 1 POD is shown in Figure 1-9. 16A output socket (3 pcs) UPS 1 I/O port The standard installation diagram of the 3 + 1 parallel system is shown in Figure 2-3. POD I/O terminal block Single-phase input single-phase output 3 + 1POD or 3-phase input single-phase output 3 + 1POD UPS 1 Battery module 1 UPS 2 10A output socket (4 row) A Battery module 2 External charger port UPS 3 UPS 2 I/O port Battery module 3 UPS 3 I/O port UPS 4 External charger port UPS 4 I/O port Battery module 4 A Figure 2-3 Standard installation diagram (rear view) Figure 1-9 Back panel Note The load capability of each row of the 10A output sockets (4 in all) is 10A, and the maximum load capability of single 10A output socket is also 10A. 2 Installing Parallel System 2.1 2.3 Connecting Cables Note Must make sure that the UPS has been turned off when connecting the cables. 2.3.1 Precautions 1. Only Emerson-authorized personnel are allowed to install and operate the POD. Connecting Cables Between The UPS And POD The interfaces of the UPS are located on the back panel, as shown in Figure 2-4. Parallel port 1 DIP switch 2. One battery string can only be connected to one UPS. 3. The POD must be solidly and adequately grounded before use. 4. The actual load capability in the N + 1 parallel system is that of the N UPSs, one UPS is redundant to provide the power supply. 5. The plastic panel of the POD cannot support the weight. Remove the plastic panel firstly and pull out the handle when installing or removing the POD, otherwise the POD may fall. The position of the handle is shown in Figure 2-1. I/O connection block Parallel port 2 Figure 2-4 UPS interface position (rear view) Note When connecting cables, connect the UPS end at first, and then connect the POD end. Take out the accessory cables from the package of the POD, and connect the cables between the UPS and POD according to Table 2-1, Table 2-2 and Table 2-3. Handle Figure 2-1 Handle position (front view) 2.2 Mechanical Installation 1. Fix the brackets in the accessories onto the POD, UPS and battery module. 2. Push the POD, UPS and battery module completely into the rack along the guide rail. Fix the POD, UPS and battery module onto the rack with the M6*8 screws through the bracket. The standard installation diagram of the 1 + 1 parallel system is shown in Figure 2-2. Single-phase input singlephase output 1 + 1 POD UPS 1 电池/BATTERY旁路/BYPASS 逆变/INVERTER 市电/UTILITY 故障/FAULT 开机/消音 ON/Silence 负载/LOAD 电池/BATTERY 关机/off POD 电池/BATTERY旁路/BYPASS 逆变/INVERTER 市电/UTILITY 故障/FAULT UPS Insert the accessory cables marked with UPSn to the input and output ports of the UPSn (n represents 1, 2, 3, 4) UPS I/O terminal block Table 2-2 Connecting the accessory cables to the UPS I/O terminal block (single-phase input single-phase output 1 + 1 POD and 3 + 1 POD) Mark of accessory cable Input - PE Silk-print of the UPS I/O terminal block AC INPUT PE Input - N AC INPUT N Input - L AC INPUT U Output - L AC OUTPUT L Output - N AC OUTPUT N Output - PE AC OUTPUT PE Table 2-3 Connecting the accessory cables to the UPS I/O terminal block (3-phase input single-phase output 3 + 1 POD) Mark of accessory cable Battery module 1 UPS 2 Table 2-1 Cable connection between the POD and UPS Input - PE Silk-print of the UPS I/O terminal block AC INPUT PE 开机/消音 ON/Silence 负载/LOAD 电池/BATTERY 关机/off Battery module 2 Input - N AC INPUT Input - U AC INPUT Input - V Figure 2-2 Standard installation diagram (front view) Input - W AC INPUT N U V AC INTPUT W Mark of accessory cable Silk-print of the UPS I/O terminal block Output - PE AC OUTPUT The setting of the DIP switch for parallel system is given in Table 2-5. PE Output -L AC OUTPUT L Output -N AC OUTPUT N Parallel address Table 2-5 Setting of the DIP switch DIP switch DIP1 DIP2 DIP3 Parallel 1# (master) 1 0 0 2.3.2 Connecting Parallel Cables Between The UPS Parallel 2# (slave) 0 1 0 The parallel cables connection diagram between the UPS is shown in Figure 2-5. Parallel 3# (slave) 1 1 0 Parallel 4# (slave) 0 0 1 UPS1 UPS2 UPS3 Parallel cable Parallel port 1 UPS4 3 Operating Parallel System Parallel cable Parallel port 1 Parallel port 1 Parallel port 2 Parallel port 2 Parallel port 1 3.1 Parallel cable Parallel port 2 Parallel port 2 Power-On The following items should be finished before the power-on: Parallel cable 1. The setting of the parallel address is finished. 2. The input cables and output cables of the POD are connected properly. Parallel cable Figure 2-5 Parallel cables connection diagram between the UPS Connection methods: Take out the parallel cables from the accessories of the POD, and connect the parallel cables through the UPS parallel ports, as shown in Figure 2-5. 2.3.3 Connecting input and output cables of the POD A protective MCB must be in series between the input and output of the POD. The input and output cables should meet the requirements listed in Table 2-4. Table 2-4 Requirements of the input and output cables & MCB 3. The UPS input and output MCB and maintenance bypass MCB on the POD operation panel are open. 4. The UPS parallel cables are connected properly. 5. The connection between the UPS and battery module is proper. Check that the external charger is connected properly when connecting the battery module of the extended UPS. 6. The accessory cables of the POD are conneted to the UPS. The power-on includes the first power-on and power-on after maintenance. 3.1.1 First Power-On Input cable size Output cable size Input MCB Output MCB Single-phase input single-phase output 1 + 1 POD AWG 6 AWG 12 63A 40A 2. Close the UPS input MCB on the operation panel of the POD one by one. Single-phase input single-phase output 3 + 1 POD AWG 1 AWG 4 125A 80A 3-phase input single-phase output 3 + 1 POD 3. Press the ON/SILENCE key on the operation and display panel of the UPS to turn on all UPSs. At this time, the INVERTER indicator is on, as shown in Figure 2-7. AWG 1 AWG 4 125A 80A 1. Close the front-level protective MCB. ON/SILENCE key 旁路/BYPASS 逆变/INVERTER 电池/BATTERY 市电/UTILITY 故障/FAULT 负载/LOAD The connection procedures of the POD input cables are as follows: 开机/消音 ON/Silence 1. For 3-phase input single-phase output 3 + 1 POD, connect the mains input cables (U, V, W, N, PE) to the corresponding terminals on the I/O terminal block of the POD respectively. 2. For single-phase input single-phase output 1 + 1 POD and single-phase input single-phase output 3 + 1 POD, connect the mains input cables (L, N, PE) to the corresponding terminals on the I/O terminal block of the POD respectively. The connection procedures of the POD output cables are as follows: 1. The POD output ports includes: 10A socket, 16A socket and output terminals of the I/O terminal block on the back panel of the POD. The maximum load capacity of single-phase input single-phase output 1 + 1 POD is 23A; the maximum load capacity of three-phase input single-phase output 3 + 1 POD and single-phase input single-phase output 3 + 1 POD is 69A. You can select the output ports to connect the output cables according to the actual conditions. 2. Connect the other end of the output cable to the load. Note 1. A protective MCB must be in series between the input and output of the POD 2. Confirm reliable connection for the ground line. 2.3.4 Connecting The UPS And Battery Module Refer to our iTrust adapt UPS User Manual for the connection methods of the UPS and battery module. 2.4 Setting Parallel Addresses Set the parallel addresses through the DIP switch on the back panel of the UPS (see Figure 1-2). Remove the protective cover of the DIP switch, whose amplified view is shown in Figure 2-6. 电池/BATTERY 关机/off OFF key Figure 2-7 UPS operation and display panel 4. Close the UPS output MCB on the operation panel of the POD. 5. Start the load. 3.1.2 Power-On After Maintenance 1. Close the UPS input MCB on the operation panel of the POD. 2. Set all UPSs to the bypass mode through the host software. 3. Close the UPS output MCB on the operation panel of the POD. 4. Open the maintenance bypass MCB. 5. Terminate the maintenance mode through the host. 6. Press the ON/SILENCE keys on the operation and display panel of the UPSs one by one. At this time, all INVERTER indicators turn on and the parallel is successful. Note The maintenance bypass MCB should be open when the UPS is in the inverter working mode. 3.2 Power-Off And Maintenance 3.2.1 UPS Power-Off The UPS should be turned off when one or several UPS are faulty or need scheduled repair. The load is powered by the mains when the UPS is turned off. The methods to stop the UPS are as follows: 1. Set all UPSs to the bypass working mode through the host software. ON 2. Open the cover of the maintenance bypass MCB on the the operation panel of the POD, and close the maintenance bypass MCB. DIP1 DIP2 DIP3 Figure 2-6 DIP switch 3. Open all input MCB and output MCB of the UPSs on the operation panel of the POD. 4. Confirm that the UPS is in the stop mode. At this time, all indicators on the operation and display panel of the UPS turn off. The fan of the UPS will stop running after 20s. The operating principle diagram of the single-phase input single-phase output 3 + 1 POD is shown in Figure 2. Mains power L N 5. Disconnect the power cables between the UPS which needs maintenance and corresponding battery module. Total input MCB 6. Disconnect the cables between the POD and UPS which needs maintenance. Disconnect the POD end firstly, and then the UPS end. POD input part 7. Disconnect the parallel cables among the UPSs. 8. Take off the UPS from the rack. Note 1. Confirm that all UPSs are in the bypass working mode before closing the maintanence bypass MCB on the operation panel of the POD. UPS 1 input MCB UPS 2 input MCB UPS 3 input MCB UPS 1 UPS 2 UPS 3 UPS 4 UPS 3 output MCB UPS 4 output MCB 2. Power the UPS again after the maintenance is finished, the methods is described in 3.1.2 Power-On After Maintenance. UPS4 input MCB Parallel cable UPS 1 output MCB UPS 2 output MCB 3.2.2 Maintaining Battery Module 4 3 1 2 Maintenance bypass MCB Follow the following procedures when maintenacing the battery module. 1. Find the battery module which needs maintenance to know the number of its corresponding UPS in the parallel system. POD output part 2. Find the corresponding input MCB and output MCB on the operation panel of the POD. Open the UPS output MCB firstly, and then the UPS input MCB, the UPS enters the battery working mode automatically. 3. Press the Off key on the operation and display panel of the corresponding UPS. The fans of the UPS will stop running, and all the indicators on the operation and display panel of the UPS will turn off. 4. Disconnect the cables from the battery ports on the back panel of the battery module. Load MCB Load Figure 2 Operating principle diagram The operating principle diagram of the 3-phase input single-phase output 3 + 1 POD is shown in Figure 3. Mains power U V W N Note The maintenance methods of extended battery module are the same as that of the standard battery module. Total input MCB POD input part 3.2.3 Recovery After Battery Module Maintenance 1. Confirm the UPS output MCB and input MCB on the operation panel of the POD are open. 2. Connect the power cables between the battery module and UPS. UPS 1 input MCB UPS 2 input MCB UPS 1 UPS 2 UPS 3 input MCB UPS 3 UPS 4 input MCB UPS 4 3. Close the UPS input MCB on the operation panel of the POD. 4. Press the ON/SILENCE keys on the operation and display panel of the UPS to start the inverter. Parallel cable UPS 1 output MCB UPS 2 output MCB UPS 3 output MCB 5. Close the UPS output MCB on the operation panel of the POD after the INVERTER indicator on the operation and display panel of the UPS turns on. Appendix 1 Operating principle Diagram 3 1 2 Maintenance bypass MCB POD output part The operating principle diagram of the single-phase input single-phase output 1+1 POD is shown in Figure 1. Load MCB Load Mains power L 4 UPS 4 output MCB N Figure 3 Operating principle diagram Total input MCB POD input part Emerson Network Power Co., Ltd. UPS1 input MCB UPS2 input MCB UPS1 UPS2 Parallel cable UPS1 output MCB Address: No.1 Kefa Rd., Science & Industry Park, Nanshan District 518057, Shenzhen China Homepage: www.emersonnetworkpower.com.cn E-mail: info@emersonnetwork.com.cn 4 3 Maintenance bypass MCB UPS2 output MCB 1 2 POD output part Copyright © 2008 by Emerson Network Power Co., Ltd. All rights reserved. The contents in this document are subject to change without notice. Load MCB Version Load Figure 1 Operating principle diagram V1.0 Revision date September 28, 2008 BOM 31011954