Selected Acquisition Report (SAR) RCS: DD-A&T(Q&A)823-560 JPATS As of December 31, 2011 Defense Acquisition Management Information Retrieval (DAMIR) UNCLASSIFIED JPATS December 31, 2011 SAR Table of Contents Program Information Responsible Office References Mission and Description Executive Summary Threshold Breaches Schedule Performance Track To Budget Cost and Funding Low Rate Initial Production Nuclear Cost Foreign Military Sales Unit Cost Cost Variance Contracts Deliveries and Expenditures Operating and Support Cost 3 3 3 4 5 7 8 9 11 13 28 29 29 30 33 36 40 41 UNCLASSIFIED 2 JPATS December 31, 2011 SAR Program Information Designation And Nomenclature (Popular Name) Joint Primary Aircraft Training System (JPATS) DoD Component Air Force Joint Participants United States Air Force; United States Navy Responsible Office Responsible Office Mr. Stephen G. Henrich Building 11A Room 204.10 1970 Monahan Way Wright-Patterson Air Force Base, OH 45433-7211 stephen.henrich@wpafb.af.mil Phone Fax DSN Phone DSN Fax Date Assigned 937-255-0817 937-656-7201 785-0817 -February 15, 2011 References SAR Baseline (Production Estimate) Air Force Acquisition Executive (AFAE) Approved Acquisition Program Baseline (APB) dated February 28, 2002 Approved APB Air Force Acquisition Executive (AFAE) Approved Acquisition Program Baseline (APB) dated September 26, 2007 UNCLASSIFIED 3 JPATS December 31, 2011 SAR Mission and Description The Joint Primary Aircraft Training System (JPATS) is a United States Air Force (USAF)/United States Navy (USN) program to replace USAF's T-37B aircraft, USN's T-34C aircraft, and the associated Ground Based Training Systems (GBTS). The aircraft and GBTS are being used to train entry-level students in the fundamentals of flying so they can transition into advanced training tracks leading to rated qualification. The program represents a systems approach to aviator training requiring the purchase of air vehicles (750 production units), aircrew training devices (126), associated ground based training devices, an integrated training management system (TIMS), instructional courseware, as well as the entire logistics and sustainment of the training system which includes contractor logistics support (CLS). The USAF will train at six bases and the USN at three bases. Each operational training location will be equipped with a full complement of operational flight trainers, instrument flight trainers, unit training devices and egress training devices. Courseware has been developed for the T-6A and converted from existing courseware for other platforms where appropriate. The TIMS will provide a training and scheduling management capability which will tie the efforts and activities of all Air Education and Training Command (AETC) and Chief of Naval Air Training operating locations together. The USAF will have CLS for most of the off-aircraft equipment maintenance. The on-aircraft equipment maintenance will be performed by third party contractor or organically supported. The USN will employ total CLS for the entire aircraft. The GBTS will be a total CLS effort for both services. UNCLASSIFIED 4 JPATS December 31, 2011 SAR Executive Summary JPATS is meeting requirements in the field. As of December 31, 2011, the contractor was 13 aircraft ahead of schedule and Aircrew Training Devices (ATD) are meeting the delivery schedule. Significant events in 2011 include realization of the FY 2011 Navy procurement funding mark, continuing business without rate agreements at Hawker Beechcraft, and addressing technical issues with the ejection seat, an in-flight control stick fracture, the engine and nose wheel shimmy. Also, the Hawker Beechcraft government business unit formally changed their name to Hawker Beechcraft Defense Company (HBDC). Production line efforts for Lot 17 (FY 2010 funding) began, without a contract award, in March 2010 at HBDC risk (planned award March 2010, delivery beginning January 2012). HBDC decided to proceed at risk in order to avoid a production line shutdown and supplier interruption. In September 2010, a Congressional mark on Lot 18 FY 2011 funding (due to contracting delays) removed the ability for Lot 18 to be funded on schedule (planned award March 2011). Again, HBDC decided to proceed at risk and also extended their pricing through the end of 2011 to facilitate the use of FY 2012 funding for Lot 18. Due to Continuing Resolution Authority (CRA) and the budget distribution process, HBDC further extended their price validity to February 29, 2012 and award was completed January 19, 2012. The overall result is that the time between lot funding and aircraft delivery has been reduced from 22 to 12 months. However, HBDC long lead time remains the same, placing them at 10-12 months of financial risk for each remaining production year (2012 through 2014). The 2013 Presidents Budget included funding to buy back Lot 18 aircraft, replacing them over two years, FY 2013 and FY 2014. In FY 2011 the Navy realized a Congressional mark due to contracting delays, eliminating funding for 38 Navy T-6B's, with $22.6M remaining in Navy Procurement funds. The Navy included funding in the FY 2013 President's Budget to buy-back the 38 aircraft in FY 2013 and FY 2014. HBDC proceeded at risk to maintain the production schedule and FY 2012 funding was awarded to procure 36 aircraft in January 2012. In 2010, HBDC removed Lots 19-20 from negotiations due to a corporate cost savings initiative that undermined their original cost proposal. The updated proposal for Lots 19-20 is due in March 2012 and will be funded with FY 2013 and FY 2014 appropriations. Since mid 2010, changes at HBDC due to cost savings initiatives, as well as changing potential for Foreign Military Sales, complicated their ability to produce an adequate pricing rate proposal. HBDC pulled out of their last Forward Pricing Rate Agreement (FPRA) in December 2010 and have not yet come to an agreement with Defense Contract Management Agency (DCMA). The latest proposal was submitted to DCMA on January 24, 2012 and is in review. This impacts and delays several contracting efforts, adding time and work to the overall process as well as adding risk to the program funding and schedule. In November 2010, HBDC informed the JPATS office that the latest lot of ejection seat propellant cartridges did not pass acceptance testing, failing the low temperature test. Throughout 2011, the program office took interim steps to mitigate this issue including using higher temperature cartridges under a deviation and utilizing sustainment cartridges until a new design is complete. The new design was scheduled to be delivered in December 2011 but technical issues will delay deliveries until May 2012. On September 13, 2011, a Sheppard AFB aircraft experienced an in-flight emergency caused by the fracture of the aft stick control assembly housing, resulting in loss of aileron control in the front cockpit and loss of pitch control in the aft cockpit; ultimately the crew was able to land safely. Post flight analysis revealed that the front cockpit stick had a crack, as well as one other aircraft that was spot inspected. Based on the findings, all Navy/Air Force aircraft were grounded until they successfully passed inspection on the control sticks. A second set of inspections is now underway and the root cause determination is in work with HBDC, the program office, and the Air Force Research Lab. High Pressure Fuel Pump (HPFP) failure investigations were resolved with part changes, new periodic inspections, and changes to the engine overhaul manual. UNCLASSIFIED 5 JPATS December 31, 2011 SAR The Propeller Sleeve Touchdown (PSTD) Phase 0 engine upgrades concluded in December 2011, finally removing the susceptible parts from service. Overall, 449 engines were upgraded to the Phase1/Phase 2 configuration and none of the new configuration have experienced a PSTD event. HBDC received Federal Aviation Administration (FAA) certification in September 2011 for the nose wheel shimmy friction collar and the acquisition process is underway to procure parts and begin retrofits. There are no significant software-related issues with this program at this time. UNCLASSIFIED 6 JPATS December 31, 2011 SAR Threshold Breaches APB Breaches Schedule Performance Cost RDT&E Procurement MILCON Acq O&M Unit Cost PAUC APUC Nunn-McCurdy Breaches Current UCR Baseline PAUC None APUC None Original UCR Baseline PAUC None APUC None UNCLASSIFIED 7 JPATS December 31, 2011 SAR Schedule Milestones Milestone 0/I Milestone II Aircraft Critical Design Review (CDR) Start MOT&E Milestone III AF Req'd Asset Availability Navy Req'd Asset Availability SAR Baseline Prod Est JAN 1993 AUG 1995 JUN 1996 APR 2000 NOV 2001 JUN 2002 AUG 2003 Current APB Production Objective/Threshold JAN 1993 JUL 1993 AUG 1995 AUG 1995 JUN 1996 DEC 1996 APR 2000 OCT 2000 NOV 2001 MAY 2002 JUN 2002 DEC 2002 AUG 2003 FEB 2004 Current Estimate JAN 1993 AUG 1995 NOV 1996 JUN 2000 DEC 2001 JUN 2002 AUG 2003 Acronyms And Abbreviations AF - Air Force MOT&E - Multi-Service Operational Test and Evaluation Req'd - Required Change Explanations None UNCLASSIFIED 8 JPATS December 31, 2011 SAR Performance Characteristics Syllabus Maneuvers Mission Profiles (Contact, Familiarization, Precision Aerobatics, Instrument, and Navigation -High and Low) Sustained Speed at 1000 ft MSL, hot day (KTAS) Operational G Envelope (Gs) Accomplish all five mission profiles Current APB Production Objective/Threshold Accomplish Accomplish all five all five mission mission profiles profiles 270 270 250 (270 Dash) 250 (270 Dash) 250 (270 Dash) +7 to -3 symmetric +7 to -3 symmetric Pressurization (PSI Differential) Bird Strike Capability (4 lb bird, no catastropic damage) (KTAS) Ejection Seat with Survival Kit (Altitude/Airspeed in Knots) Able To Perform an Engine Out Landing Anthropometric Accommodation (Sitting Height in inches) Cockpit Configuration 5.0 5.0 +6 to -3 symmetric; +4 to 0 asymmetric 3.5 +7 to -3.5 symmetric +4.0 to 0 asymmetric 3.5 +7 to -3.5 symmetric +4.0 to 0 asymmetric 3.5 Max Low Level Airspeed 0/0 Max Low Level Airspeed 0/0 270 270 270 0/60 0/0 0/0 Unprepared surface 31.0 to 40.0 Unprepared Runway surface 31.0 to 40.0 32.8 to 40.0 Runway Runway 31.0 to 40.0 31.0 to 40.0 Interchangeable Instructor/ Student 0 Degree Over-theNose Visibility from the Rear Cockpit at Design Eye Height FAR Part 36, Most Interchangeable Instructor/ Student 0 Degree Over-theNose Visibility from the Rear Cockpit at Design Eye Height FAR Part 36, Most Stepped Tandem Interchangeable Instructor/Studen Stepped Tandem Interchangeable Instructor/Student Stepped Tandem FAR Part 36, Most FAR Part 36, Most FAR Part 36, Most Cockpit Seating Configuration Exterior Noise SAR Baseline Prod Est Yes UNCLASSIFIED Demonstrated Performance Current Estimate Demonstrated all five mission profiles Demonstrated all five mission profiles 9 JPATS Takeoffs/Touch & Go/Land (Wx, Weight, Configuration) at Main Operating Bases (Runway Length - FT) IFR Certified Instrumentation Visual System For IFT/OFT December 31, 2011 SAR Restrictive Applicable Standard 4000 Restrictive Applicable Standard 4000 Restrictive Applicable Standard 5000 Restrictive Applicable Standard 4000 Restrictive Applicable Standard 4000 All Digital except Backups Yes All Digital except Backups Yes IFR Certified (Selectable EADI/EHSI) Provide a visual field of view commensurate with the JPPT syllabus training requirements IFR Certified (Select-able EADI/EHSI) Provide a visual field of view commensurate with the JPPT syllabus training requirements IFR Certified (Select-able EADI/EHSI) Provide a visual field of view commensurate with the JPPT syllabus training requirements Requirements Source: Operational Requirements Document (ORD), ORD III 005-88-III, dated April 1, 2000. Acronyms And Abbreviations EADI - Electronic Attitude/Directional Indicator EHSI - Electronic Horizontal Situation Indicator FAR - Federal Aviation Regulation FT - Feet G - Gravitational Acceleration IFR - Instrument Flight Rules IFT - Instrument Flight Trainer JPPT - Joint Primary Pilot Training KTAS - Knots True Airspeed lb - Pound MSL - Mean Sea Level OFT - Operational Flight Trainer PSI - Pounds Per Square Inch Wx - Weather Change Explanations None Memo Demonstrated performance for JPATS meets all Key Performance Parameters. UNCLASSIFIED 10 JPATS December 31, 2011 SAR Track To Budget RDT&E APPN 1319 BA 05 PE 0603208N (Navy) Training System Aircraft APPN 3600 (Sunk) BA 05 PE 0604233F (Air Force) Project 4102 Specialized Undergraduate Pilot (Shared) Training BA 03 PE 0804745N ICN 033900 Undergraduate Pilot Training BA 05 PE 0804745N ICN 057100 Undergraduate Pilot Training BA 06 PE 0804745N (Navy) ICN 060500 Undergraduate Pilot Training (Shared) BA 06 PE 0804740F (Air Force) ICN 000999 T-6 (Shared) BA 05 PE 0804740F (Air Force) ICN JPAT00 AETC Aircraft Systems Modification (Shared) BA 03 PE 0804740F (Air Force) ICN JPATS0 New AETC Aircraft Systems Procurement APPN 1506 APPN 1506 APPN 1506 APPN 3010 APPN 3010 APPN 3010 (Navy) (Navy) (Sunk) MILCON APPN 1205 PE 0212176N (Navy) Project N1000203 Operational Facilities for T-6 (Sunk) UNCLASSIFIED 11 JPATS December 31, 2011 SAR Project N1000205 T-6 Outlying Landing Field (Sunk) APPN 1205 PE 0805796N (Navy) Base Operations, Training (Sunk) APPN 3300 PE 0804741F (Air Force) Undergraduate Pilot Training (Sunk) Project 05000212 Columbus T-6 Parts Warehouse (Sunk) Project 06VNVP01 T-6 Combs Warehouse (Sunk) UNCLASSIFIED 12 JPATS December 31, 2011 SAR Cost and Funding Cost Summary Total Acquisition Cost and Quantity BY2002 $M BY2002 $M Appropriation SAR Baseline Prod Est RDT&E Procurement Flyaway Recurring Non Recurring Support Other Support Initial Spares MILCON Acq O&M Total Quantity RDT&E Procurement Total TY $M Current APB Current Production Estimate Objective/Threshold 289.2 4177.1 3277.3 3250.4 26.9 899.8 776.6 123.2 62.7 0.0 4529.0 302.4 4512.4 ------103.8 0.0 4918.6 332.6 4963.6 ------114.2 -N/A SAR Baseline Prod Est SAR Baseline Prod Est 308.4 4362.3 3499.6 3447.7 51.9 862.7 625.2 237.5 96.2 0.0 4766.9 275.5 4699.2 3700.1 3666.2 33.9 999.1 860.7 138.4 66.4 0.0 5041.1 Current APB Production 1 782 783 UNCLASSIFIED 1 767 768 Current APB Current Production Estimate Objective 293.3 300.8 5139.0 4924.6 -- 3961.3 -- 3896.3 -65.0 -963.3 -701.3 -262.0 120.5 110.5 0.0 0.0 5552.8 5335.9 Current Estimate 1 749 750 13 JPATS December 31, 2011 SAR Cost and Funding Funding Summary Appropriation and Quantity Summary FY2013 President's Budget / December 2011 SAR (TY$ M) Appropriation Prior RDT&E Procurement MILCON Acq O&M PB 2013 Total PB 2012 Total Delta 286.8 3976.0 110.5 0.0 4373.3 4647.3 -274.0 Quantity Development Production PB 2013 Total PB 2012 Total Delta To Complete 0.0 0.0 2.7 0.0 0.0 0.0 0.0 0.0 2.7 0.0 0.0 0.0 2.7 0.0 FY2012 FY2013 FY2014 FY2015 FY2016 FY2017 4.7 281.7 0.0 0.0 286.4 297.4 -11.0 2.3 303.3 0.0 0.0 305.6 258.2 47.4 2.3 314.5 0.0 0.0 316.8 30.8 286.0 2.3 30.9 0.0 0.0 33.2 17.6 15.6 2.4 15.5 0.0 0.0 17.9 17.9 0.0 Total 300.8 4924.6 110.5 0.0 5335.9 5269.2 66.7 To Total Complete 0 0 1 0 0 749 0 0 750 0 0 748 0 0 2 Undistributed Prior FY2012 FY2013 FY2014 FY2015 FY2016 FY2017 1 0 1 1 0 0 649 649 687 -38 0 36 36 36 0 0 33 33 24 9 0 31 31 0 31 UNCLASSIFIED 0 0 0 0 0 0 0 0 0 0 14 JPATS December 31, 2011 SAR Cost and Funding Annual Funding By Appropriation Annual Funding TY$ 1319 | RDT&E | Research, Development, Test, and Evaluation, Navy Non End End Item Non Item Total Total Total Fiscal Recurring Recurring Quantity Recurring Flyaway Support Program Year Flyaway Flyaway Flyaway TY $M TY $M TY $M TY $M TY $M TY $M 1994 ------3.6 1995 ------3.7 1996 ------1.1 1997 ------1.7 1998 ------0.3 1999 ------0.6 2000 ------0.3 Subtotal ------11.3 UNCLASSIFIED 15 JPATS December 31, 2011 SAR Annual Funding BY$ 1319 | RDT&E | Research, Development, Test, and Evaluation, Navy Non End End Item Non Item Total Total Total Fiscal Recurring Recurring Quantity Recurring Flyaway Support Program Year Flyaway Flyaway Flyaway BY 2002 $M BY 2002 $M BY 2002 $M BY 2002 $M BY 2002 $M BY 2002 $M 1994 ------4.0 1995 ------4.0 1996 ------1.2 1997 ------1.8 1998 ------0.3 1999 ------0.6 2000 ------0.3 Subtotal ------12.2 UNCLASSIFIED 16 JPATS December 31, 2011 SAR Annual Funding TY$ 3600 | RDT&E | Research, Development, Test, and Evaluation, Air Force Non End End Item Non Item Total Total Total Fiscal Recurring Recurring Quantity Recurring Flyaway Support Program Year Flyaway Flyaway Flyaway TY $M TY $M TY $M TY $M TY $M TY $M 1992 ------0.9 1993 ------1.9 1994 ------2.6 1995 ------35.4 1996 ------27.1 1997 ------40.9 1998 ------49.4 1999 ------38.3 2000 ------36.4 2001 ------23.8 2002 ------1.8 2003 ------1.8 2004 ------1.8 2005 ------1.6 2006 ------1.6 2007 ------2.5 2008 ------2.0 2009 ------2.2 2010 ------1.4 2011 ------2.1 2012 ------4.7 2013 ------2.3 2014 ------2.3 2015 ------2.3 2016 ------2.4 Subtotal 1 -----289.5 UNCLASSIFIED 17 JPATS December 31, 2011 SAR Annual Funding BY$ 3600 | RDT&E | Research, Development, Test, and Evaluation, Air Force Non End End Item Non Item Total Total Total Fiscal Recurring Recurring Quantity Recurring Flyaway Support Program Year Flyaway Flyaway Flyaway BY 2002 $M BY 2002 $M BY 2002 $M BY 2002 $M BY 2002 $M BY 2002 $M 1992 ------1.0 1993 ------2.1 1994 ------2.9 1995 ------38.4 1996 ------28.8 1997 ------43.0 1998 ------51.6 1999 ------39.6 2000 ------37.0 2001 ------23.9 2002 ------1.8 2003 ------1.8 2004 ------1.7 2005 ------1.5 2006 ------1.4 2007 ------2.2 2008 ------1.7 2009 ------1.9 2010 ------1.2 2011 ------1.7 2012 ------3.8 2013 ------1.8 2014 ------1.8 2015 ------1.8 2016 ------1.8 Subtotal 1 -----296.2 UNCLASSIFIED 18 JPATS December 31, 2011 SAR Annual Funding TY$ 3010 | Procurement | Aircraft Procurement, Air Force Non End End Item Non Item Total Total Total Fiscal Recurring Recurring Quantity Recurring Flyaway Support Program Year Flyaway Flyaway Flyaway TY $M TY $M TY $M TY $M TY $M TY $M 1995 9 59.9 --59.9 20.6 80.5 1996 4 13.7 --13.7 1.2 14.9 1997 11 37.7 --37.7 22.7 60.4 1998 22 65.2 --65.2 6.7 71.9 1999 22 76.7 --76.7 31.1 107.8 2000 29 71.7 --71.7 35.7 107.4 2001 34 101.7 --101.7 37.8 139.5 2002 40 178.2 --178.2 40.8 219.0 2003 35 171.0 --171.0 64.1 235.1 2004 52 220.5 --220.5 61.7 282.2 2005 53 270.1 --270.1 40.8 310.9 2006 54 290.6 --290.6 43.5 334.1 2007 48 238.5 --238.5 90.9 329.4 2008 39 208.4 --208.4 31.7 240.1 2009 -7.5 --7.5 34.2 41.7 2010 -17.4 1.3 -18.7 17.2 35.9 2011 -30.9 3.1 -34.0 0.5 34.5 2012 -12.0 3.1 -15.1 1.9 17.0 2013 -13.2 2.2 -15.4 -15.4 2014 -7.8 2.3 -10.1 0.8 10.9 2015 -10.2 2.3 -12.5 0.8 13.3 2016 -9.4 3.4 -12.8 0.9 13.7 2017 -0.9 --0.9 -0.9 Subtotal 452 2113.2 17.7 -2130.9 585.6 2716.5 UNCLASSIFIED 19 JPATS December 31, 2011 SAR Annual Funding BY$ 3010 | Procurement | Aircraft Procurement, Air Force Non End End Item Non Item Total Total Total Fiscal Recurring Recurring Quantity Recurring Flyaway Support Program Year Flyaway Flyaway Flyaway BY 2002 $M BY 2002 $M BY 2002 $M BY 2002 $M BY 2002 $M BY 2002 $M 1995 9 63.5 --63.5 21.8 85.3 1996 4 14.3 --14.3 1.3 15.6 1997 11 39.1 --39.1 23.5 62.6 1998 22 67.1 --67.1 6.9 74.0 1999 22 78.1 --78.1 31.7 109.8 2000 29 71.9 --71.9 35.8 107.7 2001 34 101.0 --101.0 37.5 138.5 2002 40 174.8 --174.8 40.0 214.8 2003 35 165.0 --165.0 61.9 226.9 2004 52 207.3 --207.3 58.0 265.3 2005 53 246.8 --246.8 37.2 284.0 2006 54 258.6 --258.6 38.7 297.3 2007 48 206.7 --206.7 78.8 285.5 2008 39 177.8 --177.8 27.0 204.8 2009 -6.3 --6.3 28.7 35.0 2010 -14.3 1.1 -15.4 14.1 29.5 2011 -25.0 2.5 -27.5 0.4 27.9 2012 -9.5 2.5 -12.0 1.5 13.5 2013 -10.3 1.7 -12.0 -12.0 2014 -6.0 1.8 -7.8 0.6 8.4 2015 -7.7 1.7 -9.4 0.6 10.0 2016 -7.0 2.4 -9.4 0.7 10.1 2017 -0.7 --0.7 -0.7 Subtotal 452 1958.8 13.7 -1972.5 546.7 2519.2 UNCLASSIFIED 20 JPATS December 31, 2011 SAR Cost Quantity Information 3010 | Procurement | Aircraft Procurement, Air Force End Item Recurring Flyaway Fiscal (Aligned Quantity Year with Quantity) BY 2002 $M 1995 9 65.8 1996 4 15.3 1997 11 41.9 1998 22 72.6 1999 22 83.5 2000 29 78.9 2001 34 109.2 2002 40 184.3 2003 35 173.2 2004 52 219.1 2005 53 257.2 2006 54 265.2 2007 48 211.8 2008 39 180.8 2009 --2010 --2011 --2012 --2013 --2014 --2015 --2016 --2017 --Subtotal 452 1958.8 UNCLASSIFIED 21 JPATS December 31, 2011 SAR Annual Funding TY$ 1506 | Procurement | Aircraft Procurement, Navy Non End End Item Non Item Total Total Total Fiscal Recurring Recurring Quantity Recurring Flyaway Support Program Year Flyaway Flyaway Flyaway TY $M TY $M TY $M TY $M TY $M TY $M 2000 12 44.1 --44.1 14.5 58.6 2001 24 77.0 --77.0 3.6 80.6 2002 7 34.6 -0.1 34.7 4.1 38.8 2003 4 18.8 -0.1 18.9 10.6 29.5 2004 2 8.5 -0.2 8.7 14.3 23.0 2005 3 13.2 -0.2 13.4 4.7 18.1 2006 2 11.8 -5.5 17.3 4.8 22.1 2007 20 118.7 -3.8 122.5 30.2 152.7 2008 44 262.1 -0.1 262.2 43.6 305.8 2009 43 254.0 -2.4 256.4 47.6 304.0 2010 36 218.2 -4.6 222.8 46.8 269.6 2011 -1.8 -2.4 4.2 23.7 27.9 2012 36 225.0 -5.9 230.9 33.8 264.7 2013 33 241.7 -12.2 253.9 34.0 287.9 2014 31 230.7 -11.5 242.2 61.4 303.6 2015 -1.6 -16.0 17.6 -17.6 2016 -1.8 --1.8 -1.8 2017 -1.8 --1.8 -1.8 Subtotal 297 1765.4 -65.0 1830.4 377.7 2208.1 UNCLASSIFIED 22 JPATS December 31, 2011 SAR Annual Funding BY$ 1506 | Procurement | Aircraft Procurement, Navy Non End End Item Non Item Total Total Total Fiscal Recurring Recurring Quantity Recurring Flyaway Support Program Year Flyaway Flyaway Flyaway BY 2002 $M BY 2002 $M BY 2002 $M BY 2002 $M BY 2002 $M BY 2002 $M 2000 12 44.3 --44.3 14.6 58.9 2001 24 76.4 --76.4 3.6 80.0 2002 7 33.9 -0.1 34.0 4.0 38.0 2003 4 18.1 -0.1 18.2 10.1 28.3 2004 2 8.0 -0.2 8.2 13.3 21.5 2005 3 12.0 -0.2 12.2 4.3 16.5 2006 2 10.5 -4.9 15.4 4.2 19.6 2007 20 102.8 -3.3 106.1 26.1 132.2 2008 44 223.5 -0.1 223.6 37.2 260.8 2009 43 213.6 -2.0 215.6 40.1 255.7 2010 36 180.2 -3.8 184.0 38.6 222.6 2011 -1.5 -1.9 3.4 19.2 22.6 2012 36 179.4 -4.7 184.1 26.9 211.0 2013 33 189.5 -9.6 199.1 26.6 225.7 2014 31 177.7 -8.9 186.6 47.2 233.8 2015 -1.2 -12.1 13.3 -13.3 2016 -1.3 --1.3 -1.3 2017 -1.3 --1.3 -1.3 Subtotal 297 1475.2 -51.9 1527.1 316.0 1843.1 The right-shift of lot funding will continue for all subsequent lots until production is complete, effectively requiring 12 months of long-lead risk for Hawker Beechcraft Defence Corporation (HBDC) in order to maintain the production schedule and avoid a break. UNCLASSIFIED 23 JPATS December 31, 2011 SAR Cost Quantity Information 1506 | Procurement | Aircraft Procurement, Navy End Item Recurring Flyaway Fiscal (Aligned Quantity Year with Quantity) BY 2002 $M 2000 12 44.5 2001 24 76.9 2002 7 34.0 2003 4 18.2 2004 2 8.0 2005 3 12.1 2006 2 10.5 2007 20 103.1 2008 44 224.3 2009 43 214.4 2010 36 180.7 2011 --2012 36 179.6 2013 33 190.1 2014 31 178.8 2015 --2016 --2017 --Subtotal 297 1475.2 UNCLASSIFIED 24 JPATS December 31, 2011 SAR Annual Funding TY$ 3300 | MILCON | Military Construction, Air Force Total Fiscal Program Year TY $M 1998 2.5 1999 3.3 2000 3.2 2001 -2002 -2003 6.0 2004 2.2 2005 -2006 3.0 Subtotal 20.2 UNCLASSIFIED 25 JPATS December 31, 2011 SAR Annual Funding BY$ 3300 | MILCON | Military Construction, Air Force Total Fiscal Program Year BY 2002 $M 1998 2.6 1999 3.4 2000 3.2 2001 -2002 -2003 5.7 2004 2.0 2005 -2006 2.6 Subtotal 19.5 UNCLASSIFIED 26 JPATS December 31, 2011 SAR Annual Funding TY$ 1205 | MILCON | Military Construction, Navy and Marine Corps Total Fiscal Program Year TY $M 1998 1.4 1999 1.4 2000 5.2 2001 5.4 2002 -2003 -2004 -2005 -2006 -2007 -2008 23.9 2009 -2010 23.9 2011 29.1 Subtotal 90.3 UNCLASSIFIED 27 JPATS December 31, 2011 SAR Annual Funding BY$ 1205 | MILCON | Military Construction, Navy and Marine Corps Total Fiscal Program Year BY 2002 $M 1998 1.4 1999 1.4 2000 5.2 2001 5.4 2002 -2003 -2004 -2005 -2006 -2007 -2008 20.3 2009 -2010 19.6 2011 23.4 Subtotal 76.7 Low Rate Initial Production Approval Date Approved Quantity Reference Start Year End Year Initial LRIP Decision 8/9/1995 108 ADM 1996 2000 Current Total LRIP 2/21/2001 170 ADM 1996 2004 Low Rate Initial Production (LRIP) is greater than 10% of the total procurement buy. LRIP for 108 aircraft was included in Acquisition Decision Memorandum (ADM) dated August 9, 1995. LRIP quantity increased to 170 aircraft in ADM dated February 21, 2001 to ensure maintenance of efficient manufacturing capability. UNCLASSIFIED 28 JPATS December 31, 2011 SAR Foreign Military Sales Country Iraq Iraq Israel Morocco Date of Total Quantity Memo Sale Cost $M 6/23/2009 7 100.0 The Letter of Offer and Acceptance (LOA) signed June 23, 2009 is Foreign Military Sales (FMS) Case # (E4-D-SBU) using Iraq Special Forces Fund FY 2009 appropriated funds for seven T-6A aircraft. All aircraft have been delivered. 5/20/2009 8 110.0 The LOA signed May 20, 2009 for eight T-6A aircraft is FMS Case # (IQ-D-SAD) using Iraqi country funds. All aircraft have been delivered. 9/11/2008 20 153.6 The LOA signed September 11, 2008 is FMS Case # (IS-D-SAB), all aircraft have been delivered. Letter of Request (LOR) received December 20, 2010 requesting the procurement of one additional aircraft. 6/18/2008 24 205.9 The LOA signed June 18, 2008 is FMS Case # (MO-D-SAB) for 24 T-6C aircraft. To date, 24 aircraft have been delivered. The Iraq LOA was split in two to accommodate reduced Iraq funds availability. Nuclear Cost None UNCLASSIFIED 29 JPATS December 31, 2011 SAR Unit Cost Unit Cost Report BY2002 $M Current UCR Baseline (SEP 2007 APB) Unit Cost Program Acquisition Unit Cost (PAUC) Cost Quantity Unit Cost Average Procurement Unit Cost (APUC) Cost Quantity Unit Cost Program Acquisition Unit Cost (PAUC) Cost Quantity Unit Cost Average Procurement Unit Cost (APUC) Cost Quantity Unit Cost Current Estimate (DEC 2011 SAR) BY % Change 4918.6 768 6.404 4766.9 750 6.356 -0.75 4512.4 767 5.883 4362.3 749 5.824 -1.00 BY2002 $M Revised Original UCR Baseline (SEP 2007 APB) Unit Cost BY2002 $M BY2002 $M Current Estimate (DEC 2011 SAR) BY % Change 4918.6 768 6.404 4766.9 750 6.356 -0.75 4512.4 767 5.883 4362.3 749 5.824 -1.00 UNCLASSIFIED 30 JPATS December 31, 2011 SAR Unit Cost History Original APB APB as of January 2006 Revised Original APB Prior APB Current APB Prior Annual SAR Current Estimate Date AUG 1995 FEB 2002 SEP 2007 FEB 2002 SEP 2007 DEC 2010 DEC 2011 BY2002 $M PAUC APUC 4.439 3.861 5.784 5.342 6.404 5.883 5.784 5.342 6.404 5.883 6.341 5.806 6.356 5.824 TY $M PAUC 5.689 6.438 7.230 6.438 7.230 7.044 7.115 APUC 5.068 6.009 6.700 6.009 6.700 6.503 6.575 SAR Unit Cost History Initial SAR Baseline to Current SAR Baseline (TY $M) Initial PAUC Dev Est 5.689 Econ -0.750 Qty -0.035 Sch -0.155 Changes Eng Est 0.000 1.550 Oth 0.000 Spt 0.139 Total 0.749 PAUC Prod Est 6.438 Current SAR Baseline to Current Estimate (TY $M) PAUC Prod Est Econ 6.438 0.013 Qty 0.067 Sch 0.093 Changes Eng Est 0.568 -0.048 Oth 0.068 UNCLASSIFIED Spt Total -0.085 0.677 PAUC Current Est 7.115 31 JPATS December 31, 2011 SAR Initial SAR Baseline to Current SAR Baseline (TY $M) Initial APUC Dev Est 5.068 Econ -0.753 Qty 0.021 Sch -0.151 Changes Eng Est 0.000 1.680 Oth 0.000 APUC Prod Est 6.009 Spt Total 0.144 0.941 Current SAR Baseline to Current Estimate (TY $M) APUC Prod Est Econ 6.009 0.012 Qty 0.048 Sch 0.094 Changes Eng Est 0.555 -0.058 Oth 0.000 Spt Total -0.085 0.566 APUC Current Est 6.575 SAR Baseline History Item/Event Milestone I Milestone II Milestone III IOC Total Cost (TY $M) Total Quantity Prog. Acq. Unit Cost (PAUC) SAR Planning Estimate (PE) N/A N/A N/A N/A N/A N/A N/A SAR Development Estimate (DE) JAN 1993 AUG 1995 SEP 1999 JUN 2002 4050.6 712 5.689 SAR Production Estimate (PdE) JAN 1993 AUG 1995 NOV 2001 N/A 5041.1 783 6.438 Current Estimate JAN 1993 AUG 1995 DEC 2001 JUN 2002 5335.9 750 7.115 Initial Operational Capability (IOC) is equal to Air Force Required Assets Available (RAA) and occurred June 2002. IOC is equal to United States Navy RAA and occurred August 2003. UNCLASSIFIED 32 JPATS December 31, 2011 SAR Cost Variance Cost Variance Summary SAR Baseline (Prod Est) Previous Changes Economic Quantity Schedule Engineering Estimating Other Support Subtotal Current Changes Economic Quantity Schedule Engineering Estimating Other Support Subtotal Total Changes CE - Cost Variance CE - Cost & Funding Summary Then Year $M RDT&E Proc 275.5 4699.2 MILCON Total 66.4 5041.1 +1.4 --+10.3 +13.7 --+25.4 -9.0 -172.3 +59.5 +413.9 -63.6 --69.9 +158.6 -2.0 ----4.9 +51.0 -+44.1 -9.6 -172.3 +59.5 +424.2 -54.8 +51.0 -69.9 +228.1 +0.2 ----0.3 ---0.1 +25.3 300.8 300.8 +17.9 +10.0 +10.6 +1.8 +20.4 -+6.1 +66.8 +225.4 4924.6 4924.6 +1.0 ----1.0 ---+44.1 110.5 110.5 +19.1 +10.0 +10.6 +1.8 +19.1 -+6.1 +66.7 +294.8 5335.9 5335.9 UNCLASSIFIED 33 JPATS SAR Baseline (Prod Est) Previous Changes Economic Quantity Schedule Engineering Estimating Other Support Subtotal Current Changes Economic Quantity Schedule Engineering Estimating Other Support Subtotal Total Changes CE - Cost Variance CE - Cost & Funding December 31, 2011 SAR Summary Base Year 2002 $M RDT&E Proc 289.2 4177.1 MILCON Total 62.7 4529.0 ---+8.9 +10.7 --+19.6 --135.0 +8.5 +322.2 +4.0 --39.5 +160.2 -----6.8 +41.1 -+34.3 --135.0 +8.5 +331.1 +7.9 +41.1 -39.5 +214.1 -----0.4 ---0.4 +19.2 308.4 308.4 -+7.7 +0.2 +1.4 +13.3 -+2.4 +25.0 +185.2 4362.3 4362.3 -----0.8 ---0.8 +33.5 96.2 96.2 -+7.7 +0.2 +1.4 +12.1 -+2.4 +23.8 +237.9 4766.9 4766.9 Previous Estimate: December 2010 UNCLASSIFIED 34 JPATS December 31, 2011 SAR RDT&E Current Change Explanations Revised escalation indices. (Economic) Decrease due to higher Air Force priorities. (Air Force) (Estimating) Adjustment for current and prior escalation. (Estimating) RDT&E Subtotal Procurement $M Base Then Year Year N/A +0.2 -0.3 -0.2 -0.1 -0.1 -0.4 -0.1 $M Current Change Explanations Revised escalation indices. (Economic) Total Quantity variance resulting from an increase of 2 T-6Bs from 295 to 297 (Navy). (Subtotal) Quantity variance resulting from an increase of 2 T-6Bs from 295 to 297 (Navy). (Quantity) Allocation to Schedule resulting from Quantity change. (Schedule) (QR) Allocation to Engineering resulting from Quantity change. (Engineering) (QR) Allocation to Estimating resulting from Quantity change. (Estimating) (QR) Stretch-out of procurement buy profile from FY 2013 to FY 2014 (Navy). (Schedule) Decrease due to higher Air Force priorities. (Air Force) (Estimating) Increase due to Congressional rescissions in FY 2011 and FY 2012. (Navy) (Estimating) Adjustment for current and prior escalation. (Estimating) Change in estimating assumptions resulting from inflationary guidance related to nonpay/non-fuel. (Air Force) (Estimating) Change in estimating assumptions resulting from inflationary guidance related to nonpay/non-fuel. (Navy) (Estimating) Increase to program for FY 2017 for corrections of deficiencies included in APB. (Air Force) (Estimating) Adjustment for current and prior escalation. (Support) Decrease in Other Support due to higher Air Force priorities (Air Force). (Support) Decrease in Initial Spares due to higher Air Force priorities (Air Force). (Support) Increase in Other Support for prior years correction (Navy). (Support) Increase in Initial Spares (Navy). (Support) Procurement Subtotal Base Year N/A Then Year +17.9 +9.1 +11.8 (+7.7) (+10.0) (+0.2) (+1.4) (-0.2) 0.0 -13.3 (+0.3) (+1.8) (-0.3) +10.3 -16.5 +40.8 +55.0 -8.8 -11.3 -0.5 -0.7 -5.4 -6.7 +0.7 +0.9 -2.1 -0.5 -1.0 +5.7 +0.3 +25.0 -2.2 -0.4 -1.1 +8.6 +1.2 +66.8 (QR) Quantity Related MILCON $M Current Change Explanations Revised escalation indices. (Economic) Adjustment for current and prior escalation. (Estimating) MILCON Subtotal UNCLASSIFIED Base Year N/A -0.8 -0.8 Then Year +1.0 -1.0 0.0 35 JPATS December 31, 2011 SAR Contracts Appropriation: RDT&E Contract Name Contractor Contractor Location Contract Number, Type Award Date Definitization Date Initial Contract Price ($M) Target Ceiling Qty 438.9 N/A 83 JPATS Follow-on Production Contract Lot 15 Hawker Beechcraft Corporation Wichita, KS 67201 FA8617-07-D-6151/15, FFP October 04, 2007 March 28, 2008 Current Contract Price ($M) Target Ceiling Qty 492.6 N/A 83 Variance Cumulative Variances To Date Previous Cumulative Variances Net Change Estimated Price At Completion ($M) Contractor Program Manager 492.6 492.6 Cost Variance Schedule Variance 0.0 -+0.0 0.0 -+0.0 Cost And Schedule Variance Explanations None Contract Comments The difference between the initial contract price target and the current contract price target is due to engineering and contract change proposal activities. This contract is more than 90% complete; therefore, this is the final report for this contract. UNCLASSIFIED 36 JPATS Appropriation: RDT&E Contract Name Contractor Contractor Location Contract Number, Type Award Date Definitization Date Initial Contract Price ($M) Target Ceiling Qty 263.9 N/A 43 December 31, 2011 SAR JPATS Follow-on Production Contract Lot 16 Hawker Beechcraft Corporation Wichita, KS 67201 FA8617-07-D-6151/16, FFP February 24, 2009 February 24, 2009 Current Contract Price ($M) Target Ceiling Qty 293.6 N/A 43 Variance Cumulative Variances To Date Previous Cumulative Variances Net Change Estimated Price At Completion ($M) Contractor Program Manager 293.6 293.6 Cost Variance Schedule Variance 0.0 -+0.0 0.0 -+0.0 Cost And Schedule Variance Explanations None Contract Comments The difference between the initial contract price target and the current contract price target is due to Current target price increase is due to engineering and contract change proposal activities. This contract is more than 90% complete; therefore, this is the final report for this contract. UNCLASSIFIED 37 JPATS Appropriation: Procurement Contract Name Contractor Contractor Location Contract Number, Type Award Date Definitization Date Initial Contract Price ($M) Target Ceiling Qty 255.9 N/A 36 December 31, 2011 SAR JPATS Follow-on Production Contract Lot 17 Hawker Beechcraft Defense Corporation Wichita, KS 67201 FA8617-07-D-6151/17, FFP February 18, 2011 March 31, 2011 Current Contract Price ($M) Target Ceiling Qty 255.9 N/A 36 Estimated Price At Completion ($M) Contractor Program Manager 255.9 255.9 Cost And Schedule Variance Explanations Cost and Schedule variance reporting is not required on this FFP contract. Contract Comments This contract includes both Aircrew Training Devices and Aircraft for Lot 17. UNCLASSIFIED 38 JPATS Appropriation: Procurement Contract Name Contractor Contractor Location Contract Number, Type Award Date Definitization Date Initial Contract Price ($M) Target Ceiling Qty 195.3 N/A 36 December 31, 2011 SAR JPATS Follow-on Production Contract Lot 18 Hawker Beechcraft Defense Corporation Wichita, KS 67201 FA8617-07-D-6151/18, FFP January 19, 2012 January 19, 2012 Current Contract Price ($M) Target Ceiling Qty 195.3 N/A 36 Estimated Price At Completion ($M) Contractor Program Manager 195.3 195.3 Cost And Schedule Variance Explanations Cost and Schedule variance reporting is not required on this FFP contract. Contract Comments This is the first time this contract is being reported. Contract awarded on January 19, 2012. UNCLASSIFIED 39 JPATS December 31, 2011 SAR Deliveries and Expenditures Deliveries To Date Plan To Date Development Production Total Program Quantities Delivered Total Acquisition Cost Expenditures To Date Percent Expended Total Funding Years Actual To Date 1 603 604 Total Quantity 1 617 618 Expenditures and Appropriations (TY $M) 5335.9 Years Appropriated 3991.6 Percent Years Appropriated 74.81% Appropriated to Date 26 Percent Appropriated 1 749 750 Percent Delivered 100.00% 82.38% 82.40% 21 80.77% 4659.7 87.33% Aircraft deliveries and expenditures as of January 30, 2012. UNCLASSIFIED 40 JPATS December 31, 2011 SAR Operating and Support Cost Assumptions And Ground Rules The operating and support (O&S) costs are based on the purchase of 749 operational aircraft, 126 Aircrew Training Devices (ATDs), Training Integration Management System (TIMS), development and conversion courseware, and Contractor Logistic Support (CLS) which will be provided by Hawker Beechcraft Defense Corporation, LLC. This section consists of seven elements. Unit-Level Manpower includes the cost of military and civilian systemrelated personnel involved in the operation of this system. Unit Operations include the cost of fuel resources and unit level consumables. The JPATS logistics support concept assumes that organizational, intermediate and depot support are CLS; therefore, there is no additional cost for intermediate or depot level maintenance. Maintenance costs for CLS include contract labor, materials, and overhead incurred in providing the logistics support required by an aircraft system, subsystem or associated support equipment. Ground Based Training System (GBTS) CLS support is provided separately. Sustaining Support includes the costs of replacement support equipment, modification kits, sustaining engineering, software maintenance, and simulator operations for the aircraft system. Indirect Support includes the costs of personnel support for specialty training, permanent changes of station, and medical care. The antecedent system is the T-37 for the Air Force and T-34 for the Navy. At the JPATS Milestone I decision, the requirement for a Cost/Operational Effectiveness Analysis (COEA) was waived due to the streamlining initiatives for pilot programs. Thus, the direct comparison to the antecedent systems was not prepared. Program Authorized Aircraft of 346 was used to determine the antecedent steady state year cost per aircraft. O&S cost elements are combined Air Force and Navy requirements for the Air Vehicle and GBTS for a typical steady state operating year (post Full Operational Capability) in Base Year 2002 dollars. Source for all costs is the JPATS Program Office Estimate (POE) dated January 2012. The $449.4M reflects the 2012 JPATS POE annual steady state cost for both the Air Force and Navy during the FY 2016-2024 timeframe when all 749 production aircraft are in operation. Due to the varying timelines for major time change and inspection items, this value is the average during the full operations timeframe and not the specific value in each year. The $11,673.8M reflects the costs of operating both fleets during their useful life as reflected in the projected buy/delivery profiles at the time of the estimate. Total O&S costs do not include the cost of disposal or demilitarization. Useful life for the Air Force is FY 2000-2035 (36 years), and FY 2003-2039 for the Navy (37 years.) JPATS per unit aircraft cost of $0.6M is for a steady state period of 8 years, while total O&S costs are for the program duration of 36 years. Total O&S costs also include ramp up and ramp down costs that would not be in the steady state per unit cost. Therefore, the product of per unit aircraft cost, number of aircraft, and steady state period will not equal the total O&S costs. Continued budgetary constraints will negatively impact the ability to meet the requirements of JPATS O&S. UNCLASSIFIED 41 JPATS December 31, 2011 SAR Cost Element Costs BY2002 $M JPATS per steady state year (per aircraft) Unit-Level Manpower Unit Operations Maintenance Sustaining Support Continuing System Improvements Indirect Support Other Total Unitized Cost (Base Year 2002 $) Total O&S Costs $M Base Year Then Year 0.26 0.07 0.13 0.09 -0.04 0.01 0.60 JPATS Antecedent: T-37 Only 11697.8 19448.8 UNCLASSIFIED Antecedent: T-37 Only per steady state year (AF only per aircraft) 0.26 0.31 0.02 0.11 0.00 0.20 0.00 0.90 --- 42