Selected Acquisition Report (SAR) RCS: DD-A&T(Q&A)823-191 MH-60R As of December 31, 2010 Defense Acquisition Management Information Retrieval (DAMIR) UNCLASSIFIED MH-60R December 31, 2010 SAR Table of Contents Program Information Responsible Office References Mission and Description Executive Summary Threshold Breaches Schedule Performance Track To Budget Cost and Funding Low Rate Initial Production Nuclear Cost Foreign Military Sales Unit Cost Cost Variance Contracts Deliveries and Expenditures Operating and Support Cost 3 3 3 4 5 6 7 9 10 11 17 18 18 19 22 25 31 32 UNCLASSIFIED 2 MH-60R December 31, 2010 SAR Program Information Designation And Nomenclature (Popular Name) MH-60R Multi-Mission Helicopter DoD Component Navy Responsible Office Responsible Office CAPT Dean Peters Air ASW, Assault and Special Mission Programs (PMA-299) 47123 Buse Rd Unit IPT, Suite 156 Patuxent River, MD 20670-1547 Dean.Peters@navy.mil Phone Fax DSN Phone DSN Fax 301-757-5409 301-757-5276 757-5409 757-5276 Date Assigned November 27, 2007 References SAR Baseline (Production Estimate) Defense Acquisition Executive (DAE) Approved Acquisition Program Baseline (APB) dated March 22, 2006 Approved APB Navy Acquisition Executive Approved Acquisition Program Baseline (APB) dated November 29, 2010 UNCLASSIFIED 3 MH-60R December 31, 2010 SAR Mission and Description The MH-60R primary mission areas include Anti-Submarine Warfare (ASW) and Surface Warfare (SUW). Secondary mission areas include Search and Rescue (SAR), Vertical Replenishment (VERTREP), Naval Surface Fire Support (NSFS), logistics support, personnel transport, Medical Evacuation (MEDEVAC), and VHF/UHF/Link Communication Relay (COMREL). The MH-60R is the central component of the "Navy Helicopter Master Plan" and the Chief of Naval Operations (CNO) approved Helicopter Concept of Operations (CONOPS) that replaces the aging SH-60B and SH-60F helicopters. The avionics upgrades over the existing SH-60B/F include: a glass cockpit common with the MH-60S; Airborne Low Frequency Sonar (ALFS) as a long range active dipping sonar; Electronic Support Measures (ESM) with expanded frequency coverage and location detection; Multi-Mode Radar (MMR) with long range search, periscope detection, and imaging Inverse Synthetic Aperature Radar (ISAR); Forward Looking Infra-Red (FLIR) for imaging and laser target designation; Acoustic Processor (AP) for processing ALFS and sonobuoys; Integrated Self Defense (ISD); and the Mission Planning System (MPS). MH-60R sensors and real-time exchange of tactical data with the host ship will bring a new dimension of battle space control to the Naval Commander. UNCLASSIFIED 4 MH-60R December 31, 2010 SAR Executive Summary A total of 91 MH-60R aircraft have been delivered to the Fleet as of March 22, 2011. To date, five MH-60R squadrons have been established or transitioned from SH-60Bs. The second MH-60R operational deployment is currently underway. Full Rate Production (FRP) deliveries to the Fleet continue on-schedule in support of additional squadron stand-ups and transitions. An updated Acquisition Program Baseline (APB) for the MH-60R was approved by Assistant Secretary of the Navy Research, Development and Acquisition (ASN (RD&A)) on November 29, 2010. The APB revised Procurement and Operations & Support (O&S) costs. A joint Army/Navy Airframe Multiyear Procurement (MYP) 7 contract with Sikorsky Aircraft Corporation (SAC) was awarded on December 12, 2007 covering Fiscal Years (FY) 2007-2011. A Follow-on joint Army/Navy MYP 8 contract is currently in work for FY 2012-2016. Planned contract award is December 2011, pending Congressional approval. A MYP contract with Lockheed Martin Systems Integration (LMSI) was awarded August 16, 2007 covering FY 20072011 for Lots 5-9 for production of the MH-60R Mission Avionics Systems and associated integration efforts. A Follow-on MYP with Lockheed Martin Mission Systems and Sensors (LM MS2) for procurement of the MH-60R/S Common Cockpits, MH-60R Mission Avionics systems and related supplies and services for FY 2012-2016 is in work. Planned contract award is December 2011, pending Congressional approval. The Airborne Low Frequency Sonar (ALFS) FY 2010 (Lot 8) was awarded to Raytheon on March 26, 2010 for procurement of 18 ALFS units. The Common Data Link (CDL) Hawklink FY 2010 option was exercised under the L3 Communications Corporation contract on March 15, 2010 for procurement of 51 AN/ARQ-59 airborne terminals and 11 AN/SRQ-4 shipboard terminals. System Development and Demonstration (SDD) of the Automatic Radar Periscope Detection and Discrimination (ARPDD) program continued. Shore based testing of the demonstration radar completed in January 2010 and flight testing of the demonstration radar completed in December 2010. Contractor flight testing of the SDD radar completed in December 2010. The FY 2012 President's Budget (PB) added funding to upgrade the current magnesium Gear Box with an aluminum Gear Box to reduce corrosion and improve total ownership cost. There are no software-related issues for this program at this time. UNCLASSIFIED 5 MH-60R December 31, 2010 SAR Threshold Breaches APB Breaches Schedule Performance Cost RDT&E Procurement MILCON Acq O&M Unit Cost PAUC APUC Nunn-McCurdy Breaches Current UCR Baseline PAUC None APUC None Original UCR Baseline PAUC None APUC None UNCLASSIFIED 6 MH-60R December 31, 2010 SAR Schedule Milestones Milestone II TECHEVAL Start Complete OPEVAL Start Complete Milestone III Initial Operating Capability Automatic Radar Periscope Detection and Discriminator (ARPDD) ARPDD Interim Process Review (IPR) (System Design Development (SDD) Award) ARPDD Critical Design Review (CDR) Operational Test (OT) Start Initial Operational Capability (IOC) SAR Baseline Prod Est JUL 1993 Current APB Production Objective/Threshold JUL 1993 JAN 1994 JUL 1993 OCT 2004 FEB 2005 OCT 2004 FEB 2005 APR 2005 AUG 2005 AUG 2004 FEB 2005 MAY 2005 SEP 2005 JAN 2006 DEC 2005 MAY 2005 SEP 2005 JAN 2006 DEC 2005 NOV 2005 MAR 2006 JUL 2006 JUN 2006 MAY 2005 SEP 2005 MAR 2006 DEC 2005 N/A APR 2008 OCT 2008 APR 2008 N/A N/A N/A JUN 2009 MAY 2012 JUL 2013 DEC 2009 NOV 2012 JAN 2014 APR 2009 MAY 2012 JUL 2013 UNCLASSIFIED Current Estimate 7 MH-60R December 31, 2010 SAR Acronyms And Abbreviations OPEVAL - Operational Evaluation TECHEVAL - Technical Evaluation Change Explanations None UNCLASSIFIED 8 MH-60R December 31, 2010 SAR Performance Characteristics Availability (%): Mission Capable Net Ready: All interfaces, services, policy-enforcement, controls, and datasharing of the NCOWRM and GIGKIPs will be satisfied to the requirements of the specific Joint integrated architecture products (including data correctness, data availability,and data processing), and information assurance accreditation specified in the threshold and objective values. Crew Protection: Crashworthiness, Crew Restraint, and Egress SAR Baseline Prod Est Current APB Production Objective/Threshold 82 70 Demonstrated Performance 82.3% 82% 100% of requirements 100% of 100% of requirements enterprise level or critical requirements 100% of enterprise level or critical requirements 100% of enterprise level or critical requirements Crew Seating 35/25/20G, Passenger 20/20/20 Crew Seating 35/25/20G, Passenger 20/20/20 Crew Seating 20/20/20G, Passenger 14/13/12G Crew Seating 20/20/20G, Passenger 14/13/12G 82 Crew Seating 20/20/20G, Passenger 14/13/12G Current Estimate Requirements Source: Capability Production Document (CPD) Approved by JROCM 260-05 on November 28, 2005 Acronyms And Abbreviations GIG - Global Information Grid KIPs - Key Interface Profiles NCOWRM - Net-Centric Operations & Warfare Reference Model TBD - To Be Determined Change Explanations None Classified Performance information is provided in the classified annex to this submission. UNCLASSIFIED 9 MH-60R December 31, 2010 SAR Track To Budget RDT&E APPN 1319 BA 05 PE 0604212N Project 2412 ASW & OTHER HELO DEVELOPMENT/MH-60R LAMPS ASW & OTHER HELO DEVELOPMENT/MH-60R LAMPS Project H2412 APPN 1319 BA 05 PE 0604216N Project 1707 Project H9215 MULTI-MISSION HELO UPGRADE DEVELOPMENT/MH-60R MULTI-MISSION HELO UPGRADE DEVELOPMENT/MH-60 PMLCC BA 01 PE 0204243N ICN 018200 MH-60R BA 06 PE 0204243N (Navy) (Sunk) (Sunk) (Navy) (Sunk) Procurement APPN 1506 APPN 1506 ICN 0605 (Navy) (Navy) (Shared) UNCLASSIFIED 10 MH-60R December 31, 2010 SAR Cost and Funding Cost Summary Total Acquisition Cost and Quantity BY2006 $M BY2006 $M Appropriation SAR Baseline Prod Est RDT&E Procurement Flyaway Recurring Non Recurring Support Other Support Initial Spares MILCON Acq O&M Total TY $M Current APB Current Production Estimate Objective/Threshold 1519.0 9108.0 7386.3 6726.4 659.9 1721.7 1535.1 186.6 0.0 0.0 10627.0 1718.9 11360.2 ------0.0 0.0 13079.1 1890.8 12495.9 --------N/A SAR Baseline Prod Est 1821.3 11481.6 9781.6 8491.3 1290.3 1700.0 1423.2 276.8 0.0 0.0 13302.9 1375.7 10049.0 8176.2 7471.0 705.2 1872.8 1682.7 190.1 0.0 0.0 11424.7 Current APB Current Production Estimate Objective 1570.4 1680.8 12573.5 12719.1 -- 10882.2 -- 9466.2 -- 1416.0 -- 1836.9 -- 1547.2 -289.7 0.0 0.0 0.0 0.0 14143.9 14399.9 The current APB cost estimate provided sufficient resources to execute the program under normal conditions, encountering average levels of technical, schedule and programmatic risk and external interference. It was consistent with average resource expenditures on historical efforts of similar size, scope, and complexity and represents a notional 50% confidence level. Quantity RDT&E Procurement Total SAR Baseline Prod Est Current APB Production 2 252 254 UNCLASSIFIED 2 298 300 Current Estimate 2 298 300 11 MH-60R December 31, 2010 SAR Cost and Funding Funding Summary Appropriation and Quantity Summary FY2012 President's Budget / December 2010 SAR (TY$ M) Appropriation Prior RDT&E Procurement MILCON Acq O&M PB 2012 Total PB 2011 Total Delta 1591.4 5974.3 0.0 0.0 7565.7 7565.5 0.2 Quantity Development Production PB 2012 Total PB 2011 Total Delta To Total Complete 0.0 0.0 1680.8 1351.3 83.5 12719.1 0.0 0.0 0.0 0.0 0.0 0.0 1351.3 83.5 14399.9 886.4 59.9 14241.0 464.9 23.6 158.9 FY2011 FY2012 FY2013 FY2014 FY2015 FY2016 55.8 1105.2 0.0 0.0 1161.0 1161.0 0.0 17.7 1028.2 0.0 0.0 1045.9 1046.3 -0.4 6.9 979.9 0.0 0.0 986.8 1014.9 -28.1 3.8 1063.5 0.0 0.0 1067.3 1238.6 -171.3 5.2 1133.2 0.0 0.0 1138.4 1268.4 -130.0 To Total Complete 0 0 2 37 0 298 37 0 300 26 0 300 11 0 0 Undistributed Prior FY2011 FY2012 FY2013 FY2014 FY2015 FY2016 2 0 2 2 0 0 134 134 134 0 0 24 24 24 0 0 24 24 24 0 0 24 24 24 0 UNCLASSIFIED 0 24 24 30 -6 0 31 31 36 -5 12 MH-60R December 31, 2010 SAR Cost and Funding Annual Funding By Appropriation Annual Funding TY$ 1319 | RDT&E | Research, Development, Test, and Evaluation, Navy Non End End Item Non Item Total Total Total Fiscal Recurring Recurring Quantity Recurring Flyaway Support Program Year Flyaway Flyaway Flyaway TY $M TY $M TY $M TY $M TY $M TY $M 1990 ------10.2 1991 ------28.5 1992 ------53.0 1993 ------72.7 1994 ------70.7 1995 ------70.0 1996 ------65.1 1997 ------55.2 1998 ------85.3 1999 ------209.0 2000 ------110.1 2001 ------77.8 2002 ------133.7 2003 ------89.9 2004 ------81.9 2005 ------80.1 2006 ------57.8 2007 ------28.9 2008 ------74.2 2009 ------67.9 2010 ------69.4 2011 ------55.8 2012 ------17.7 2013 ------6.9 2014 ------3.8 2015 ------5.2 Subtotal 2 -----1680.8 UNCLASSIFIED 13 MH-60R December 31, 2010 SAR Annual Funding BY$ 1319 | RDT&E | Research, Development, Test, and Evaluation, Navy Non End End Item Non Item Total Total Total Fiscal Recurring Recurring Quantity Recurring Flyaway Support Program Year Flyaway Flyaway Flyaway BY 2006 $M BY 2006 $M BY 2006 $M BY 2006 $M BY 2006 $M BY 2006 $M 1990 ------13.7 1991 ------36.8 1992 ------66.6 1993 ------89.2 1994 ------85.2 1995 ------82.7 1996 ------75.7 1997 ------63.4 1998 ------97.1 1999 ------235.3 2000 ------122.1 2001 ------85.1 2002 ------144.9 2003 ------96.0 2004 ------85.1 2005 ------81.1 2006 ------56.7 2007 ------27.7 2008 ------69.8 2009 ------63.1 2010 ------63.8 2011 ------50.6 2012 ------15.8 2013 ------6.1 2014 ------3.3 2015 ------4.4 Subtotal 2 -----1821.3 UNCLASSIFIED 14 MH-60R December 31, 2010 SAR Annual Funding TY$ 1506 | Procurement | Aircraft Procurement, Navy Non End End Item Non Item Total Total Total Fiscal Recurring Recurring Quantity Recurring Flyaway Support Program Year Flyaway Flyaway Flyaway TY $M TY $M TY $M TY $M TY $M TY $M 2000 5 175.9 -25.8 201.7 35.3 237.0 2001 ---44.7 44.7 7.3 52.0 2002 ---11.2 11.2 3.8 15.0 2003 -32.5 -36.5 69.0 52.4 121.4 2004 4 168.4 -68.4 236.8 108.7 345.5 2005 6 204.0 -71.4 275.4 155.4 430.8 2006 12 394.8 -58.2 453.0 204.0 657.0 2007 25 714.7 -71.9 786.6 131.3 917.9 2008 28 864.1 -96.3 960.4 115.7 1076.1 2009 30 904.8 -115.3 1020.1 145.0 1165.1 2010 24 679.9 -97.4 777.3 179.2 956.5 2011 24 763.8 -117.1 880.9 224.3 1105.2 2012 24 826.8 -93.8 920.6 107.6 1028.2 2013 24 867.9 -52.5 920.4 59.5 979.9 2014 24 900.7 -102.1 1002.8 60.7 1063.5 2015 31 983.9 -97.1 1081.0 52.2 1133.2 2016 37 984.0 -256.3 1240.3 111.0 1351.3 2017 -----83.5 83.5 Subtotal 298 9466.2 -1416.0 10882.2 1836.9 12719.1 UNCLASSIFIED 15 MH-60R December 31, 2010 SAR Annual Funding BY$ 1506 | Procurement | Aircraft Procurement, Navy Non End End Item Non Item Total Total Total Fiscal Recurring Recurring Quantity Recurring Flyaway Support Program Year Flyaway Flyaway Flyaway BY 2006 $M BY 2006 $M BY 2006 $M BY 2006 $M BY 2006 $M BY 2006 $M 2000 5 192.9 -28.3 221.2 38.7 259.9 2001 ---48.4 48.4 7.9 56.3 2002 ---12.0 12.0 4.1 16.1 2003 -34.1 -38.3 72.4 55.0 127.4 2004 4 172.1 -69.9 242.0 111.2 353.2 2005 6 202.8 -71.0 273.8 154.5 428.3 2006 12 382.0 -56.3 438.3 197.3 635.6 2007 25 675.9 -68.0 743.9 124.2 868.1 2008 28 805.8 -89.8 895.6 107.9 1003.5 2009 30 834.0 -106.3 940.3 133.7 1074.0 2010 24 618.7 -88.6 707.3 163.0 870.3 2011 24 684.8 -105.0 789.8 201.1 990.9 2012 24 729.5 -82.8 812.3 94.9 907.2 2013 24 753.1 -45.6 798.7 51.6 850.3 2014 24 768.5 -87.1 855.6 51.8 907.4 2015 31 825.4 -81.5 906.9 43.8 950.7 2016 37 811.7 -211.4 1023.1 91.6 1114.7 2017 -----67.7 67.7 Subtotal 298 8491.3 -1290.3 9781.6 1700.0 11481.6 UNCLASSIFIED 16 MH-60R December 31, 2010 SAR Cost Quantity Information 1506 | Procurement | Aircraft Procurement, Navy End Item Recurring Flyaway Fiscal (Aligned Quantity Year with Quantity) BY 2006 $M 2000 5 192.9 2001 --2002 --2003 --2004 4 169.2 2005 6 170.6 2006 12 326.7 2007 25 686.9 2008 28 777.7 2009 30 840.8 2010 24 645.8 2011 24 647.2 2012 24 690.0 2013 24 762.0 2014 24 718.2 2015 31 918.6 2016 37 944.7 2017 --Subtotal 298 8491.3 Low Rate Initial Production Approval Date Approved Quantity Reference Start Year End Year Initial LRIP Decision 5/10/1999 21 ADM 2002 2007 Current Total LRIP 4/5/2005 15 ADM 2002 2007 In May 1999, Low Rate Initial Production (LRIP) was approved by Assistant Secretary of the Navy Research, Development and Acquisition ASN(RDA) for a total LRIP quantity of 21, which was 8.6% of the total procurement (243). In April 2005, an Acquisition Decision Memorandum was approved to reduce the LRIP quantity from 21 to 15 which was 5.0% of the total procurement (298). Program is now in Full Rate Production (FRP). UNCLASSIFIED 17 MH-60R December 31, 2010 SAR Foreign Military Sales None Nuclear Cost None UNCLASSIFIED 18 MH-60R December 31, 2010 SAR Unit Cost Unit Cost Report BY2006 $M Current UCR Baseline (NOV 2010 APB) Unit Cost Program Acquisition Unit Cost (PAUC) Cost Quantity Unit Cost Average Procurement Unit Cost (APUC) Cost Quantity Unit Cost Program Acquisition Unit Cost (PAUC) Cost Quantity Unit Cost Average Procurement Unit Cost (APUC) Cost Quantity Unit Cost Current Estimate (DEC 2010 SAR) BY % Change 13079.1 300 43.597 13302.9 300 44.343 +1.71 11360.2 298 38.121 11481.6 298 38.529 +1.07 BY2006 $M Revised Original UCR Baseline (MAY 2004 APB) Unit Cost BY2006 $M BY2006 $M Current Estimate (DEC 2010 SAR) BY % Change 9894.9 243 40.720 13302.9 300 44.343 +8.90 8361.1 241 34.693 11481.6 298 38.529 +11.06 UNCLASSIFIED 19 MH-60R December 31, 2010 SAR Unit Cost History Date JUN 1995 MAY 2004 MAY 2004 SEP 2008 NOV 2010 DEC 2009 DEC 2010 Original APB APB as of January 2006 Revised Original APB Prior APB Current APB Prior Annual SAR Current Estimate BY2006 $M PAUC APUC 26.155 22.846 40.208 34.255 40.208 34.255 42.626 36.143 43.597 38.121 43.900 38.120 44.343 38.529 TY $M PAUC 29.981 41.427 41.427 45.746 47.146 47.470 48.000 APUC 27.062 36.090 36.090 39.877 42.193 42.192 42.682 SAR Unit Cost History Initial SAR Baseline to Current SAR Baseline (TY $M) Initial PAUC Dev Est 44.979 Econ -1.370 Qty -18.295 Sch 0.747 Changes Eng Est 3.963 11.669 Oth 0.000 Spt 3.286 Total 0.000 PAUC Prod Est 44.979 Current SAR Baseline to Current Estimate (TY $M) PAUC Prod Est 44.979 Econ -0.620 Qty -2.278 Sch 0.366 Changes Eng Est 0.843 4.749 UNCLASSIFIED Oth 0.000 Spt Total -0.039 3.021 PAUC Current Est 48.000 20 MH-60R December 31, 2010 SAR Initial SAR Baseline to Current SAR Baseline (TY $M) Initial APUC Dev Est 39.877 Econ -1.249 Qty -15.767 Sch 0.753 Changes Eng Est 3.098 10.132 Oth 0.000 APUC Prod Est 39.877 Spt Total 3.033 0.000 Current SAR Baseline to Current Estimate (TY $M) APUC Prod Est 39.877 Econ -0.591 Qty -1.506 Sch 0.369 Changes Eng Est 0.158 4.414 Oth 0.000 Spt Total -0.039 2.805 APUC Current Est 42.682 SAR Baseline History Item/Event Milestone I Milestone II Milestone III IOC Total Cost (TY $M) Total Quantity Prog. Acq. Unit Cost (PAUC) SAR Planning Estimate (PE) N/A N/A N/A N/A N/A N/A N/A SAR Development Estimate (DE) N/A JUL 1993 OCT 2001 MAR 2001 11424.7 254 44.979 UNCLASSIFIED SAR Production Estimate (PdE) N/A JUL 1993 JAN 2006 DEC 2005 11424.7 254 44.979 Current Estimate N/A JUL 1993 MAR 2006 DEC 2005 14399.9 300 48.000 21 MH-60R December 31, 2010 SAR Cost Variance Cost Variance Summary SAR Baseline (Prod Est) Previous Changes Economic Quantity Schedule Engineering Estimating Other Support Subtotal Current Changes Economic Quantity Schedule Engineering Estimating Other Support Subtotal Total Changes CE - Cost Variance CE - Cost & Funding Summary Then Year $M RDT&E Proc 1375.7 10049.0 MILCON -- Total 11424.7 -10.1 --+188.7 +113.5 --+292.1 -164.0 +1385.4 +100.7 +46.9 +1238.6 --83.4 +2524.2 --------- -174.1 +1385.4 +100.7 +235.6 +1352.1 --83.4 +2816.3 +0.2 --+17.0 -4.2 --+13.0 +305.1 1680.8 1680.8 -12.2 -+9.2 +0.3 +76.8 -+71.8 +145.9 +2670.1 12719.1 12719.1 ------------ -12.0 -+9.2 +17.3 +72.6 -+71.8 +158.9 +2975.2 14399.9 14399.9 UNCLASSIFIED 22 MH-60R SAR Baseline (Prod Est) Previous Changes Economic Quantity Schedule Engineering Estimating Other Support Subtotal Current Changes Economic Quantity Schedule Engineering Estimating Other Support Subtotal Total Changes CE - Cost Variance CE - Cost & Funding December 31, 2010 SAR Summary Base Year 2006 $M RDT&E Proc 1519.0 9108.0 MILCON -- Total 10627.0 ---+172.1 +119.2 --+291.3 -+1152.2 +47.8 +40.3 +1094.5 --83.0 +2251.8 --------- -+1152.2 +47.8 +212.4 +1213.7 --83.0 +2543.1 ---+14.9 -3.9 --+11.0 +302.3 1821.3 1821.3 --+0.4 +0.3 +59.8 -+61.3 +121.8 +2373.6 11481.6 11481.6 ------------ --+0.4 +15.2 +55.9 -+61.3 +132.8 +2675.9 13302.9 13302.9 Previous Estimate: December 2009 UNCLASSIFIED 23 MH-60R December 31, 2010 SAR RDT&E Current Change Explanations Revised escalation indices. (Economic) Adjustment for current and prior escalation. (Estimating) Increase for new capability for Aluminum Gear Box. (Engineering) Decrease in revised estimate for Automatic Radar Periscope Detection and Discrimination (ARPDD) and MODE 5 Information Friend or Foe (IFF). (Estimating) RDT&E Subtotal Procurement $M Base Then Year Year N/A +0.2 -0.2 -0.2 +14.9 +17.0 -3.7 -4.0 +11.0 +13.0 $M Current Change Explanations Revised escalation indices. (Economic) Schedule variance resulting from moving six helicopters from FY 2014 and five helicopters in FY 2015 into FY 2016. (Schedule) Additional Schedule Variance associated with the stretch-out of the annual procurement profile and its Advance Procurement impacts. (Schedule) Increase in enginering costs due to incorporation of Sikorsky Airframe Engineering Change Proposals (ECPs). (Engineering) Adjustment for current and prior escalation. (Estimating) Increase in revised cost estimate for Sikorsky Airframe follow-on multi-year costs. (Estimating) Decrease in revised cost estimate for Lockheed Martin Mission Systems and Common Cockpit follow-on multi-year costs and re-phasing of associated contract Advance Procurement. (Estimating) Decrease in revised cost estimate for Government Furnished Equipment (GFE) requirements and prior year actuals. (Estimating) Increase in revised cost estimate for Engineering costs and obsolescence associated with Ku Band Common Data Link (CDL), Airborne Low Frequency Sonar (ALFS), Automatic Radar Periscope Detection and Discrimination (ARPDD), and Production Line Shutdown. (Estimating) Decrease in revised cost estimate for ALFS costs and Ancillary kit quantity re-phase. (Estimating) Adjustment for current and prior escalation. (Support) Increase in Other Support as a result of change in procurement profile. (Support) Increase in Initial Spares due to fleet introduction of ARPDD configuration of Multi-Mode Radar (MMR) and CDL. (Support) Procurement Subtotal UNCLASSIFIED Base Year N/A Then Year -12.2 0.0 +9.2 +0.4 0.0 +0.3 +0.3 +1.7 +1.5 +169.5 +201.1 -23.9 -28.0 -66.9 -75.5 +70.7 +85.3 -91.3 -107.6 +0.2 +40.9 +0.5 +49.0 +20.2 +22.3 +121.8 +145.9 24 MH-60R December 31, 2010 SAR Contracts Appropriation: Procurement Contract Name Contractor Contractor Location Contract Number, Type Award Date Definitization Date Initial Contract Price ($M) Target Ceiling Qty 73.5 N/A 0 Variance Cumulative Variances To Date Previous Cumulative Variances Net Change Common Data Link (CDL) FY08 Harris Corporation Melbourne, FL 32902 N00019-04-C-0130, CPIF/CPAF November 30, 2006 November 30, 2006 Current Contract Price ($M) Target Ceiling Qty 145.2 N/A 0 Estimated Price At Completion ($M) Contractor Program Manager 131.3 143.8 Cost Variance Schedule Variance -10.4 -5.5 -4.9 -0.6 -0.7 +0.1 Cost And Schedule Variance Explanations The unfavorable net change in cost variance was primarily driven by both the Prime and subcontractor adding additional staff and higher skill sets to the program to correct problems found during testing and to recover schedule. The unfavorable net change in schedule variance was due to the subcontractor's difficulties in the development and testing of the Multiplexer (MUX) and Data Processor Assemblies (DPAs) on the program. Contract Comments The current contract price has increased by $71.7M. The FY 2008 Common Data Link Contract (CDL) Hawklink procurement contract was awarded on August 29, 2008 for procurement of 14 Airborne Radio Multipurpose/Special Equipment (ARQ-58's) and five Shipboard Radio Multi-purpose/Special Equipment (SRQ-4(Ku)) which increased the contract price by $53M. Additional increase of $15.7M consists of scope growth in production test equipment, Test and Evaluation delays and obsolescence and $3M funding cost overrun. A partial stop work order was issued on November 12, 2010, to remain within budget while providing a critical Ku band data link capability to the Fleet on schedule. AN/SRQ shipboard terminal deliveries were approximately six months behind schedule and would not make the required shipboard installation dates. Harris was contractually required to deliver five shipboard terminals and 14 airborne terminals. The partial stop work order terminated the AN/SRQ-4 shipboard terminal efforts in order to focus on delivery of AN/ARQ-58 airborne terminals. This contract effort is over 90% complete and will no longer be reported. UNCLASSIFIED 25 MH-60R Appropriation: Procurement Contract Name Contractor Contractor Location Contract Number, Type Award Date Definitization Date Initial Contract Price ($M) Target Ceiling Qty 1065.0 N/A 139 December 31, 2010 SAR LM MS2 MY Production Lots (5-9) Lockheed Martin Mission Systems & Sensors (LM MS2) Owego, NY 13827-3998 N00019-06-C-0098, FFP August 16, 2007 August 16, 2007 Current Contract Price ($M) Target Ceiling Qty 1101.0 N/A 131 Estimated Price At Completion ($M) Contractor Program Manager 1101.1 1101.1 Cost And Schedule Variance Explanations Cost and Schedule variance reporting is not required on this FFP contract. Contract Comments Lockheed Martin Mission Systems & Sensors (LM MS2) is responsible for the integration of the Mission Avionics Systems into the MH-60R. All aircraft procured under the Lot 5 and Lot 6 production contracts were delivered to the Fleet. As of March 22, 2011 LM MS2 has deliverednine aircraft under the Lot 7 production contract. Initial contract quantity of 138 previously reported was in error. The initial contract quantity was 139. Subsequently MH-60R program quantities were reduced by eight from139 to 131, four each in FY 2010 and FY 2011. The current contract price target was increased due to a contract modification awarded in December 2009 for additional scope for procurement of the Common Cockpit (CC) for FY 2010 and FY 2011. UNCLASSIFIED 26 MH-60R Appropriation: RDT&E Contract Name Contractor Contractor Location Contract Number, Type Award Date Definitization Date Initial Contract Price ($M) Target Ceiling Qty 144.0 N/A N/A Variance Cumulative Variances To Date Previous Cumulative Variances Net Change December 31, 2010 SAR LM MS2 ARPDD Lockheed Martin Mission Systems & Sensors (LM MS2) Owego, NY 13827-3998 N00019-08-C-0005, CPIF June 26, 2008 June 26, 2008 Current Contract Price ($M) Target Ceiling Qty 146.4 N/A N/A Estimated Price At Completion ($M) Contractor Program Manager 147.5 148.9 Cost Variance Schedule Variance -4.0 -1.3 -2.7 -0.8 -2.9 +2.1 Cost And Schedule Variance Explanations The unfavorable net change in cost variance is primarily attributed to platform integration and subcontractor efforts. The largest portion of the overruns can be directly traced to continued corporate rate increases. The favorable net change in schedule variance was due to insertion of multiple Product Test Assurance (PTA) events into the schedule as risk reduction. Contract Comments The current contract price has increased by $2.4M. A contract modification was issued for procurement of one additional AN/APS-147 Multi-Mode Radar (MMR) for $2.6M required to support detailed performance comparison testing. Another contract modification to add scope for additional hardware needed to support System Design and Development (SDD) was issued increasing the contract price by $0.4M. Additionally, a contract modification was issued to descope Joint Mission Planning System (JMPS) related efforts from this contract, which decreased the contract price by $0.6M UNCLASSIFIED 27 MH-60R Appropriation: Procurement Contract Name Contractor Contractor Location Contract Number, Type Award Date Definitization Date Initial Contract Price ($M) Target Ceiling Qty 59.8 65.0 N/A Variance Cumulative Variances To Date Previous Cumulative Variances Net Change December 31, 2010 SAR Common Data Link (CDL) FY09 L3 Communications Corporation Salt Lake City, UT 84116-0850 N00019-09-C-0059, FPIF June 12, 2009 June 12, 2009 Current Contract Price ($M) Target Ceiling Qty 101.4 101.4 N/A Estimated Price At Completion ($M) Contractor Program Manager 101.4 101.4 Cost Variance Schedule Variance -8.0 -0.3 -7.7 -1.2 -0.5 -0.7 Cost And Schedule Variance Explanations The unfavorable net change in cost variance is due to more staffing being added to the program to help with software coding and engineering in an effort to recover delayed schedule activities. The unfavorable net change in schedule variance is due to delays in software design and coding, delays in Initial Critical Design Review (ICDR) and delayed starts of some testing due to late schedule material deliveries. L3 is attempting to mitigate slips. Contract Comments The current contract price has increased by $41.6M. The FY 2010 Option for CDL Hawklink contract was awarded on March 15, 2010 for $37.5M and procured 51 ARQ-59 airborne terminals and eleven SRQ-4 shipboard terminals. Previously, a $4.1M contract was awarded for the procurement of three additional Airborne Radio Multipurpose/Special Equipment (ARQ) terminals and two Shipboard Radio Multipurpose/Special Equipment (SRQ) terminals. UNCLASSIFIED 28 MH-60R Appropriation: Procurement Contract Name Contractor Contractor Location Contract Number, Type Award Date Definitization Date Initial Contract Price ($M) Target Ceiling Qty 81.1 N/A 23 December 31, 2010 SAR Raytheon Integrated Defense Systems ALFS Lots 7 - 8 Raytheon Integrated Defense Systems Portsmouth, RI 02871-1087 N00019-09-C-0096, FFP September 22, 2009 September 22, 2009 Current Contract Price ($M) Target Ceiling Qty 140.8 N/A 41 Estimated Price At Completion ($M) Contractor Program Manager 140.8 140.8 Cost And Schedule Variance Explanations Cost and Schedule variance reporting is not required on this FFP contract. Contract Comments The current contract price has increased by $59.7M. A Contract Line Item Number (CLIN) was added on March 28, 2010 for the Lot 8 procurement of 18 Airborne Low Frequency Sonar (ALFS) systems and two Sonar Transmitter Receivers (ST/R). UNCLASSIFIED 29 MH-60R Appropriation: Procurement Contract Name Contractor Contractor Location Contract Number, Type Award Date Definitization Date Initial Contract Price ($M) Target Ceiling Qty 2090.0 N/A 139 December 31, 2010 SAR SAC MY Production Lots (5-9) Sikorsky Aircraft Corporation (SAC) Stratford, CT 06614-1378 W58RGZ-08-C-0003, FFP December 12, 2007 December 12, 2007 Current Contract Price ($M) Target Ceiling Qty 1979.9 N/A 131 Estimated Price At Completion ($M) Contractor Program Manager 1979.9 1979.9 Cost And Schedule Variance Explanations Cost and Schedule variance reporting is not required on this FFP contract. Contract Comments Sikorsky Aircraft Corporation (SAC) delivered the final aircraft under the Lot 6 procurement contract on August 10, 2010 to Lockheed Martin Mission Systems & Sensors (LM MS2). As of December 20, 2010 SAC has delivered nine of 30 aircraft under the Lot 7 procurement contract. Initial contract quantity of 138 previously reported in SAR was in error. The initial contract quantity was 139. Subsequently MH-60R program quantities were reduced by eight from 139 to 131, four each in FY 2010 and FY 2011. The current contract price target was decreased due to the reduction of aircraft quantities. UNCLASSIFIED 30 MH-60R December 31, 2010 SAR Deliveries and Expenditures Deliveries To Date Plan To Date Development Production Total Program Quantities Delivered Total Acquisition Cost Expenditures To Date Percent Expended Total Funding Years Actual To Date 2 89 91 Total Quantity 2 89 91 Expenditures and Appropriations (TY $M) 14399.9 Years Appropriated 6002.0 Percent Years Appropriated 41.68% Appropriated to Date 28 Percent Appropriated 2 298 300 Percent Delivered 100.00% 29.87% 30.33% 22 78.57% 8726.7 60.60% Total program quantities delivered as of March 22, 2011. UNCLASSIFIED 31 MH-60R December 31, 2010 SAR Operating and Support Cost Assumptions And Ground Rules Estimated Duration = Fiscal Year (FY) 2006 to 2038 MH-60R Fatigue Life = 10,000 Hours or approximately 22 years Aircraft Attrition Rate = 0.6% of TAI per Year Aircraft Pipeline Rate = 15% of TAI per Total Procured MH-60R Aircraft = 300 (298 + 2 RDT&E) Aircraft per Fleet Squadron = 12 Aircraft per Fleet Replacement Squadron = 13 Average Flight Hours per Month per Aircraft = 37.9 Total Operating Aircraft Years = 5409 The Base Year (BY) cost is based on the approved Acquisition Program Baseline (APB) and the Service Cost Position (SCP) approved November 2010. Reporting format has changed from the 1992 Cost Analysis Improvement Group (CAIG) O&S to the 2007 Cost Assessment and Program Evaluation (CAPE) format. The antecedent system is the SH-60B/F aircraft. All costs are from the FY 2008 Navy Visibility and Management of Operating and Support Costs (VAMOSC) Aviation Type Model Series Report (ATMSR) database and the FY 2008 Aircraft Program Data File (APDF) Primary Authorized Aircraft (PAA). ATMSR (1.0) Unit-Level Manpower was adjusted to account for composite pay rate burdening deficiencies. (6.0) Indirect Support is a function of Unit-Level Manpower costs. Cost Element Costs BY2006 $M MH-60R Dollars/per (A/C) Unit-Level Manpower Unit Operations Maintenance Sustaining Support Continuing System Improvements Indirect Support Other Total Unitized Cost (Base Year 2006 $) Total O&S Costs $M Base Year Then Year SH-60B/F Dollars/Per (A/C) 2.09 0.25 2.88 0.14 0.37 0.38 0.00 6.11 MH-60R SH-60B/F 36067.5 49181.0 UNCLASSIFIED 2.04 0.19 1.97 0.12 0.11 0.42 0.00 4.85 --- 32