TOC DEPARTMENT OF THE ARMY Procurement Programs Committee Staff Procurement Backup Book Fiscal Year (FY) 2006/FY 2007 Budget Estimates OTHER PROCUREMENT, ARMY Tactical and Support Vehicles Budget Activity 1 APPROPRIATION February 2005 Table of Contents - Other Procurement, Army BLIN SSN Nomenclature Page 1 DA0100 TACTICAL TRAILERS/DOLLY SETS 2 D01001 Semitrailers, Flatbed: 13 3 D02001 Semitrailers, tankers 26 4 D15400 HI MOB MULTI-PURP WHLD VEH (HMMWV) 34 6 D15500 FAMILY OF MEDIUM TACTICAL VEH (FMTV) 48 7 D15800 FIRETRUCKS & ASSOCIATED FIREFIGHTING EQUIPMENT 54 8 DA0500 FAMILY OF HEAVY TACTICAL VEHICLES (FHTV) 63 9 D02800 ARMORED SECURITY VEHICLES (ASV) 88 10 D02903 CASSPIR 93 11 DA0600 TRUCK, TRACTOR, LINE HAUL, M915/M916 94 12 D16000 TRUCK, TRACTOR, YARD TYPE, M878 (C/S) 108 13 DV0021 HVY EXPANDED MOBILE TACTICAL TRUCK EXT SERV PROG 109 14 DV0230 HMMWV RECAPITALIZATION PROGRAM 115 15 DA0924 MODIFICATION OF IN SVC EQUIP 119 16 DL5110 ITEMS LESS THAN $5.0M (TAC VEH) 151 17 D09900 TOWING DEVICE-FIFTH WHEEL 154 18 D22100 HEAVY ARMORED SEDAN 155 19 D23000 PASSENGER CARRYING VEHICLES 156 20 D30000 NonTactical Vehicles, Other 157 i-1 1 Alphabetic Listing - Other Procurement, Army Nomenclature SSN BLIN ARMORED SECURITY VEHICLES (ASV) D02800 9 88 CASSPIR D02903 10 93 FAMILY OF HEAVY TACTICAL VEHICLES (FHTV) DA0500 8 63 FAMILY OF MEDIUM TACTICAL VEH (FMTV) D15500 6 48 FIRETRUCKS & ASSOCIATED FIREFIGHTING EQUIPMENT D15800 7 54 HEAVY ARMORED SEDAN D22100 18 155 HI MOB MULTI-PURP WHLD VEH (HMMWV) D15400 4 34 HMMWV RECAPITALIZATION PROGRAM DV0230 14 115 HVY EXPANDED MOBILE TACTICAL TRUCK EXT SERV PROG DV0021 13 109 ITEMS LESS THAN $5.0M (TAC VEH) DL5110 16 151 MODIFICATION OF IN SVC EQUIP DA0924 15 119 NonTactical Vehicles, Other D30000 20 157 PASSENGER CARRYING VEHICLES D23000 19 156 Semitrailers, Flatbed: D01001 2 13 Semitrailers, tankers D02001 3 26 TACTICAL TRAILERS/DOLLY SETS DA0100 1 1 TOWING DEVICE-FIFTH WHEEL D09900 17 154 TRUCK, TRACTOR, LINE HAUL, M915/M916 DA0600 11 94 TRUCK, TRACTOR, YARD TYPE, M878 (C/S) D16000 12 108 i-1 Page Exhibit P-1M, Procurement Programs - Modification Summary System/Modification 2004 & Prior 2005 2006 34.0 51.1 59.8 104.3 7.0 11.0 14.7 1.3 3.5 0.1 0.8 3.0 7.2 2.0 MODIFICATION OF IN SVC EQUIP (DA0924) HMMWV 3-PT Seatbelt M939 Tire Improvement M939 Anti-Lock Brake System (ABS) HEMTT Wheel Modification A8020 Fuel Injection Test Stand Upgrade Aluminum Mesh Liner M872 Modification Hardware HEMTT/PLS 4-Point Seatbelt PLS Trailer Wheel Modification HMMWV 3PT Seatbelts-M996 Mini Ambulance HMMWV 3PT Seatbelts-M997 Maxi Ambulance High Mobility Trailer MWOs HMMWV Maxi-Ambulance A/C Upgrade Fuel Tank Insertion Safety Foam M915 FOV Electrical Upgrade HMMWV Engine Modernization Effort HMMWV Armor Kits Heavy Truck Armor Kits HMMWV Rear Differnetial Oil Cooler Medium Truck Armor Kits Fuel Tanker Armor Kits Total 303.1 252.6 5.5 55.0 4.1 915.5 Grand Total 915.5 2007 2008 2009 2010 2011 To CompleteTotal Program 7.5 2.5 10.7 10.5 38.2 38.4 103.7 25.7 11.7 2.5 10.7 10.5 38.2 38.4 114.1 43.2 55.8 65.4 121.4 7.0 11.0 14.7 1.1 2.8 0.1 0.8 3.7 1.4 1.4 2.2 211.4 303.1 252.6 5.5 55.0 4.1 1163.8 25.7 11.7 2.5 10.7 10.5 38.2 38.4 114.1 1163.8 4.8 5.6 17.2 2.2 1.4 1.4 3.3 P-1M Page 1 Exhibit P-1M, Procurement Programs - Modification Summary OTHER PROCUREMENT, ARMY Tactical and Support Vehicles PERFORMANCE METRICS Performance metrics used in the preparation of this Justification Book may be found in the FY06 Army Performance Budget Justification Book, dated 18 February 2005. Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Other Procurement, Army /1/Tactical and support vehicles Program Elements for Code B Items: Prior Years Code: FY 2003 FY 2004 FY 2005 February 2005 P-1 Item Nomenclature TACTICAL TRAILERS/DOLLY SETS (DA0100) Other Related Program Elements: FY 2006 FY 2007 FY 2008 FY 2009 FY 2010 FY 2011 To Complete Total Prog Proc Qty Gross Cost 361.6 9.7 17.8 9.6 15.9 7.1 6.5 5.7 2.5 2.5 438.8 361.6 9.7 17.8 9.6 15.9 7.1 6.5 5.7 2.5 2.5 438.8 361.6 9.7 17.8 9.6 15.9 7.1 6.5 5.7 2.5 2.5 438.8 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: Tactical trailers and dolly sets are used to transport generators, shelters, drinking water, ammunition and general cargo. This budget line funds the Light Tactical Trailer (LTT) and the Heavy Expanded Mobility Ammunition Trailer (HEMAT). The prime movers for these trailers range from the High Mobility Multi-Purpose Wheeled Vehicle (HMMWV) to the 10-Ton M977 Series Heavy Expanded Mobility Tactical Truck (HEMTT). Justification: FY2006/FY2007 procures a total of 1842 LTTs. The Light Tactical Trailer is the companion trailer for the HMMWV. DA0100 TACTICAL TRAILERS/DOLLY SETS Item No. 1 Page 1 of 12 1 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon OPA1 Cost Analysis OPA1 Cost Elements HEAVY, EXPANDED MOBILITY (D05700) LIGHT TACTICAL TRAILER (D06700) Total DA0100 TACTICAL TRAILERS/DOLLY SETS Appropriation/Budget Activity/Serial No. P-1 Line Item Nomenclature: Other Procurement, Army / 1 / Tactical and support vehicles FY 04 ID CD A Weapon System Type: Date: February 2005 TACTICAL TRAILERS/DOLLY SETS (DA0100) FY 05 FY 06 FY 07 TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost $000 Units $000 $000 Units $000 $000 Units $000 $000 Units $000 8513 9330 17843 95 735 9598 901 9598 Item No. 1 Page 2 of 12 2 15867 15867 1354 7079 488 7079 Exhibit P-5 Weapon System Cost Analysis Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Other Procurement, Army /1/Tactical and support vehicles Program Elements for Code B Items: Prior Years Code: FY 2003 FY 2004 FY 2005 Date: February 2005 P-1 Item Nomenclature TRAILER, HEAVY, EXPANDED MOBILITY (D05700) Other Related Program Elements: FY 2006 FY 2007 FY 2008 FY 2009 FY 2010 FY 2011 To Complete Total Prog Proc Qty 1777 137 95 2009 Gross Cost 53.5 9.7 8.5 71.7 53.5 9.7 8.5 71.7 53.5 9.7 8.5 71.7 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The Heavy Expanded Mobility Ammunition Trailer (HEMAT) is an 11-Ton, 4-wheel, "wagon-configuration" trailer specifically designed for operation in rough terrain. The HEMAT provides tactical ammunition and fuel resupply for Army combat vehicles (general ammunition pallets), missile systems (Multiple Launch Rocket System), rotary-wing aircraft (Hellfire Missiles) and 500 gallon fuel (bladders). The designated prime mover for HEMAT is the M977 Series Heavy Expanded-Mobility Tactical Truck (HEMTT). The trailer is strategically transportable by C-130 through C-5 airframes, marine and amphibious vessels and rail. DA0100 (D05700) TRAILER, HEAVY, EXPANDED MOBILITY Item No. 1 Page 3 of 12 3 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon OPA1 Cost Analysis OPA1 Cost Elements Appropriation/Budget Activity/Serial No. FY 06 FY 07 UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost $000 Each $000 $000 Each $000 $000 Each $000 $000 Each $000 6884 DA0100 (D05700) TRAILER, HEAVY, EXPANDED MOBILITY FY 05 Qty SubTotal Total Date: February 2005 TotalCost 6146 738 System Fielding Support PM Support-Engineering PM Support-Government PM Support-Contractor Weapon System Type: TRAILER, HEAVY, EXPANDED MOBILITY (D05700) FY 04 ID CD 1. HEMAT Trailer Hardware 2. Federal Retail Excise Tax 3. 4. 5. 6. P-1 Line Item Nomenclature: Other Procurement, Army / 1 / Tactical and support vehicles 95 65 150 300 963 216 8513 Item No. 1 Page 4 of 12 4 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Other Procurement, Army / 1 / Tactical and support vehicles WBS Cost Elements: February 2005 Weapon System Type: P-1 Line Item Nomenclature: TRAILER, HEAVY, EXPANDED MOBILITY (D05700) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY Unit Cost $ Specs Avail Now? Date Revsn Avail RFP Issue Each 65 Yes N/A N/A Date 1. HEMAT Trailer Hardware FY 2004 Systems & Electronics, Inc. St. Louis, MO FFP/Opt TACOM, Warren, MI Dec 03 Oct 04 95 REMARKS: DA0100 (D05700) TRAILER, HEAVY, EXPANDED MOBILITY Item No. 1 Page 5 of 12 5 Exhibit P-5a Procurement History and Planning P-1 Item Nomenclature: TRAILER, HEAVY, EXPANDED MOBILITY (D05700) FY 04 / 05 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 04 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 05 Calendar Year 04 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 05 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R 1. HEMAT Trailer Hardware 1 FY 04 A 95 Total 0 95 95 A 95 O C T M PRODUCTION RATES 1 REACHED NAME/LOCATION Systems & Electronics, Inc. , St. Louis, MO MIN. 3.00 1-8-5 10.00 D E C J A N F E B MFR F R N O V MAX. 15.00 12 1 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T 10 10 10 10 10 10 10 10 10 1 4 10 10 10 10 10 10 10 10 10 1 N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 0 8 10 18 REORDER 0 3 10 13 Number D+ M A R 4 A P R M A Y J U N J U L A U G 0 S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER DA0100 (D05700) TRAILER, HEAVY, EXPANDED MOBILITY Item No. 1 Page 6 of 12 6 Exhibit P-21 Production Schedule Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Other Procurement, Army /1/Tactical and support vehicles Program Elements for Code B Items: Prior Years Code: FY 2003 FY 2004 FY 2005 Date: February 2005 P-1 Item Nomenclature LIGHT TACTICAL TRAILER (D06700) Other Related Program Elements: FY 2006 FY 2007 FY 2008 FY 2009 FY 2010 FY 2011 To Complete Total Prog Proc Qty 5212 735 901 1354 488 515 425 233 254 10117 Gross Cost 60.2 9.3 9.6 15.9 7.1 6.5 5.7 2.5 2.5 119.2 60.2 9.3 9.6 15.9 7.1 6.5 5.7 2.5 2.5 119.2 60.2 9.3 9.6 15.9 7.1 6.5 5.7 2.5 2.5 119.2 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The Light Tactical Trailer (LTT) is the companion trailer for the High Mobility Multipurpose Wheeled Vehicle (HMMWV). The LTT is compatible with both the light and heavy HMMWV. HMMWV variants require a LTT Family of Trailers (light, heavy and heavy chassis) which maximize the HMMWV’s towing capabilities. Current procurements of the LTT will have a steel draw bar and an improved brake actuator. The LTT replaces overage and overmileage M101 series trailers. The LTT has been fielded to the Army’s First Digitized Division, the Stryker Brigade Combat Teams (SBCT)(1-4) and is used by the Special Operations Command. Justification: FY 2006/FY 2007 procures 1842 LTTs as the Army's interim light tactical trailer. The LTT replaces over-aged trailers as the principle LTT to the HMMWV and the platform for numerous Army programs such as the Joint Surveillance Target Attack Radar Systems, Trojan Spirit, Integrated System Control, Explosive Ordnance Disposal, Joint Tactical Unmanned Aerial Vehicle, and Robotic Sensors. The FY 2006 procurement supports fielding to SBCT (5-6) and Data Interchange customers in addition to requirements on the Army approved distribution list that includes an aggressive modularity requirement. DA0100 (D06700) LIGHT TACTICAL TRAILER Item No. 1 Page 7 of 12 7 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon OPA1 Cost Analysis OPA1 Cost Elements 1. 2. 3. 4. 5. 6. 7. 8. LTT Trailer Hardware Engineering Changes Government Testing Engineering Support - In-House Documentation Fielding Support Projec Management Support-Government Project Managemen Support-Contractor Total DA0100 (D06700) LIGHT TACTICAL TRAILER Appropriation/Budget Activity/Serial No. P-1 Line Item Nomenclature: Other Procurement, Army / 1 / Tactical and support vehicles FY 04 ID CD FY 05 TotalCost Qty UnitCost $000 Units $000 5202 200 1368 1200 100 110 400 750 9330 735 Weapon System Type: Date: February 2005 LIGHT TACTICAL TRAILER (D06700) 8 FY 06 TotalCost Qty UnitCost $000 Units $000 7000 200 100 1000 50 148 1000 100 901 9598 Item No. 1 Page 8 of 12 8 8 FY 07 TotalCost Qty UnitCost $000 Units $000 10182 305 200 2043 1354 8 TotalCost Qty UnitCost $000 Units $000 3719 112 150 850 2213 675 249 1700 198 350 15867 7079 488 8 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Other Procurement, Army / 1 / Tactical and support vehicles WBS Cost Elements: February 2005 Weapon System Type: P-1 Line Item Nomenclature: LIGHT TACTICAL TRAILER (D06700) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY Unit Cost Units $ Specs Avail Now? Date Revsn Avail RFP Issue Oct 03 Date 1. LTT Trailer Hardware FY 2004 FY 2004 FY 2004 FY 2005 FY 2006 FY 2007 Silver Eagle Mfg. Co. Portland, OR Schutt Industries Clintonville, WI Schutt Industries Clintonville, WI Silver Eagle Mfg. Co. Portland, OR Silver Eagle Mfg. Co. Portland, OR Silver Eagle Mfg. Co. Portland, OR C/REQ5(1) TACOM, Warren, MI Mar 04 Sep 04 577 8 Yes Sep 03 C/REQ2(2) TACOM, Warren, MI Feb 04 Dec 04 104 8 Yes Nov 02 Nov 02 C/REQ2(2) TACOM, Warren, MI Nov 04 May 05 54 8 Yes Nov 02 Nov 02 C/REQ5(2) TACOM, Warren, MI Mar 05 Sep 05 901 8 C/REQ5(3) TACOM, Warren, MI Jan 06 Jul 06 1354 8 C/REQ5(4) TACOM, Warren, MI Jan 07 Jul 07 488 8 REMARKS: DA0100 (D06700) LIGHT TACTICAL TRAILER Item No. 1 Page 9 of 12 9 Exhibit P-5a Procurement History and Planning P-1 Item Nomenclature: LIGHT TACTICAL TRAILER (D06700) FY 04 / 05 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 04 COST ELEMENTS M F R S E R V FY PROC QTY Units ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 05 Calendar Year 04 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 05 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R 1. LTT Trailer Hardware 1 FY 04 A 577 0 577 2 FY 04 A 104 0 104 2 FY 04 A 54 0 54 2 FY 04 OTH 50 0 50 1 FY 05 A 901 0 901 1 FY 06 A 1354 0 1354 1354 1 FY 07 A 488 0 488 488 Total 3528 A PRODUCTION RATES R NAME/LOCATION MIN. 1-8-5 MAX. Silver Eagle Mfg. Co. , Portland, OR 45.00 120.00 180.00 6 2 Schutt Industries , Clintonville, WI 30.00 40.00 100.00 0 25 50 70 75 80 20 20 20 20 20 4 80 80 20 18 0 82 0 16 0 50 5 N O V D E C J A N F E B M A R 1 2 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME Number D+ 1 10 A MFR REACHED 10 A 3528 F 10 A O C T M 5 A 10 O C T 10 N O V 30 D E C 45 J A N 70 F E B 90 M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 0 5 6 11 REORDER 0 4 5 9 INITIAL 0 4 10 14 REORDER 0 4 5 9 80 95 A P R 100 100 M A Y J U N 98 J U L 82 A U G 80 821 2713 S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER DA0100 (D06700) LIGHT TACTICAL TRAILER Item No. 1 Page 10 of 12 10 Exhibit P-21 Production Schedule P-1 Item Nomenclature: LIGHT TACTICAL TRAILER (D06700) FY 06 / 07 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 06 COST ELEMENTS M F R S E R V FY PROC QTY Units ACCEP PRIOR TO 1 OCT Fiscal Year 07 Calendar Year 06 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 07 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R 1. LTT Trailer Hardware 1 FY 04 A 577 577 0 0 2 FY 04 A 104 104 0 0 2 FY 04 A 54 54 0 2 FY 04 OTH 50 0 50 20 30 1 FY 05 A 901 80 821 70 70 1 FY 06 A 1354 0 1354 1 FY 07 A 488 0 488 3528 815 2713 Total 0 PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 95 95 MAX. Silver Eagle Mfg. Co. , Portland, OR 45.00 120.00 180.00 6 2 Schutt Industries , Clintonville, WI 30.00 40.00 100.00 0 100 0 101 112 112 112 112 112 112 112 113 115 115 90 100 N O V 95 D E C 95 J A N 95 F E B 95 M A R 1 2 100 100 101 112 112 112 112 112 112 112 112 113 115 115 115 A P R M A Y J U N J U L A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N ADMINLEAD TIME Number MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 0 5 6 11 REORDER 0 4 5 9 INITIAL 0 4 10 14 REORDER 0 4 5 9 0 115 A D+ 1 100 112 MFR F R 95 A O C T M 0 95 41 41 41 365 41 41 41 365 J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER DA0100 (D06700) LIGHT TACTICAL TRAILER Item No. 1 Page 11 of 12 11 Exhibit P-21 Production Schedule P-1 Item Nomenclature: LIGHT TACTICAL TRAILER (D06700) FY 08 / 09 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 08 COST ELEMENTS M F R S E R V FY PROC QTY Units ACCEP PRIOR TO 1 OCT Fiscal Year 09 Calendar Year 08 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 09 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R 1. LTT Trailer Hardware 1 FY 04 A 577 577 0 0 2 FY 04 A 104 104 0 0 2 FY 04 A 54 54 0 0 2 FY 04 OTH 50 50 0 0 1 FY 05 A 901 901 0 0 1 FY 06 A 1354 1354 0 1 FY 07 A 488 123 365 41 41 41 41 41 40 40 40 40 3528 3163 365 41 41 41 41 41 40 40 40 40 Total 0 O C T M PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 D E C J A N F E B M A R MFR F R N O V MAX. Silver Eagle Mfg. Co. , Portland, OR 45.00 120.00 180.00 6 2 Schutt Industries , Clintonville, WI 30.00 40.00 100.00 0 1 2 M A Y J U N J U L A U G S E P ADMINLEAD TIME Number D+ 1 A P R 0 O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 0 5 6 11 REORDER 0 4 5 9 INITIAL 0 4 10 14 REORDER 0 4 5 9 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER DA0100 (D06700) LIGHT TACTICAL TRAILER Item No. 1 Page 12 of 12 12 Exhibit P-21 Production Schedule Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Other Procurement, Army /1/Tactical and support vehicles Program Elements for Code B Items: Prior Years Code: FY 2003 FY 2004 FY 2005 Date: February 2005 P-1 Item Nomenclature Semitrailers, Flatbed: (D01001) Other Related Program Elements: FY 2006 FY 2007 FY 2008 FY 2009 FY 2010 FY 2011 To Complete Total Prog Proc Qty 18498 701 575 136 99 93 216 346 65 65 20794 Gross Cost 332.9 30.2 29.3 9.2 6.0 5.0 10.2 16.9 3.3 3.3 446.5 332.9 30.2 29.3 9.2 6.0 5.0 10.2 16.9 3.3 3.3 446.5 332.9 30.2 29.3 9.2 6.0 5.0 10.2 16.9 3.3 3.3 446.5 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: 1. The M870A3 semi-trailer lowbed is a 40-ton hydraulic detachable system capable of handling payloads up to 80,000 pounds on primary, secondary, and trail profiles. The semi-trailer is a 45foot long, 102-inch wide multi-axle state-of-the-art trailer with vehicle front end loading capability, dual 12/24 volt electrical system including light emitting diode (LED) lights and 12-inch extensions to expand the trailer width to 126-inches. The semi-trailer is connected to its prime movers via either a 2 or 3.5-inch king pin assembly. 2. The M871A3 semi-trailer is a 22 1/2-ton drop deck/break bulk (DD/BB) container transporter. It is a tactical, dual purpose, bulk and container transporter. It transports 20 foot International Organization for Standardization (ISO) Containers on line haul missions and are the primary means of distributing containers and bulk cargo. 3. The M872A4 semi-trailer is a 34-ton, dual purpose, break bulk/container transporter. The semi-trailer has a maximum rated payload of 68,000 pounds and is capable of a daily operating range of at least 300 miles at sustained speeds of 50-60 miles per hour. Justification: FY 2006/FY 2007 procures a total of 192 semi-trailers, 165 M871A3s and 27 M872A4s. The M871A3s being procured correct problems of the previous models currently fielded such as load height bridge clearance and mating with the Family of Medium Tactical Vehicles (FMTVs). Procurement of M872A4s support new unit activations, modernizes the fleet and improves the overall operational readiness rate of the M872 series fleet. Funding will support Program Management costs on the M870A3 semi-trailer program. D01001 Semitrailers, Flatbed: Item No. 2 Page 1 of 13 13 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon OPA1 Cost Analysis OPA1 Cost Elements Semitrl LB 40T M870A1/A3 (D00700) Semitrl FB BB 22 1/2T M871A3 (D01500) Semitrl FB BB/Cont 34T M872A4 (D01600) Total D01001 Semitrailers, Flatbed: Appropriation/Budget Activity/Serial No. P-1 Line Item Nomenclature: Other Procurement, Army / 1 / Tactical and support vehicles FY 04 ID CD Weapon System Type: Date: February 2005 Semitrailers, Flatbed: (D01001) FY 05 FY 06 FY 07 TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost $000 Units $000 $000 Units $000 $000 Units $000 $000 Units $000 1061 19889 8360 29310 575 1531 5931 1744 11 125 9206 Item No. 2 Page 2 of 13 14 582 4089 1378 6049 85 14 433 3801 815 80 13 5049 Exhibit P-5 Weapon System Cost Analysis Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Other Procurement, Army /1/Tactical and support vehicles Program Elements for Code B Items: Prior Years Code: FY 2003 FY 2004 FY 2005 Date: February 2005 P-1 Item Nomenclature SEMITRAILER LB 40T M870A1 (CCE) (D00700) Other Related Program Elements: FY 2006 FY 2007 11 FY 2008 FY 2009 FY 2010 FY 2011 To Complete Total Prog Proc Qty 2001 Gross Cost 45.7 0.9 1.1 1.5 0.6 0.4 2012 50.2 45.7 0.9 1.1 1.5 0.6 0.4 50.2 45.7 0.9 1.1 1.5 0.6 0.4 50.2 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The M870A3 semi-trailer lowbed is a 40-ton hydraulic detachable system capable of handling payloads up to 80,000 pounds on primary, secondary, and trail profiles. The semi-trailer is a 45-foot long, 102-inch wide multi-axle state-of-the-art trailer with vehicle front end loading capability, dual 12/24 volt electrical system including light emitting diode (LED) lights, and 12-inch extensions to expand the trailer width to 126-inches. The semi-trailer is connected to its prime movers via either a 2 or 3.5-inch king pin assembly. The M870A3 was type classified and Full Material Release was approved August 2004. Justification: FY 2006/FY 2007 provides funding for Program Management support costs on the M870A3 semi-trailer program. D01001 (D00700) SEMITRAILER LB 40T M870A1 (CCE) Item No. 2 Page 3 of 13 15 Exhibit P-40 Budget Item Justification Sheet Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Other Procurement, Army /1/Tactical and support vehicles Program Elements for Code B Items: Prior Years Code: FY 2003 FY 2004 FY 2005 Date: February 2005 P-1 Item Nomenclature SEMITRAILER FB BB/CONT TRANS 22 1/2 T (D01500) Other Related Program Elements: FY 2006 FY 2007 FY 2008 FY 2009 FY 2010 FY 2011 To Complete Total Prog Proc Qty 6386 440 575 125 85 80 201 207 65 65 8229 Gross Cost 117.9 13.9 19.9 5.9 4.1 3.8 9.3 10.2 3.3 3.3 191.7 117.9 13.9 19.9 5.9 4.1 3.8 9.3 10.2 3.3 3.3 191.7 117.9 13.9 19.9 5.9 4.1 3.8 9.3 10.2 3.3 3.3 191.7 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.1 0.1 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The M871A3 semi-trailer, drop deck/break bulk (DD/BB) container transporter, 22-1/2 ton, is a tactical, dual purpose, bulk and container transporter. The M871A3 model is the authorized worldwide transporter of International Organization for Standardization (ISO) containers within the military logistics system . The M871A3 is also the primary transporter of the 3,000-gallon Reverse Osmosis Water Purification Unit (ROWPU) and the Laundry Advanced System (LADS). The A3 model corrects the problems from the previously fielded models with improved load height bridge clearance and mating with the Family of Medium Tactical Vehicles (FMTV). The prime movers are the 5-Ton truck (M939/809) FMTV and line haul tractors. Justification: FY 2006/FY 2007 procures 165 M871A3 semi-trailers. The M871A3 is used on line-haul missions as the primary transporter of ISO containers, bulk cargo, the ROWPU, and LADS. D01001 (D01500) SEMITRAILER FB BB/CONT TRANS 22 1/2 T Item No. 2 Page 4 of 13 16 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon OPA1 Cost Analysis OPA1 Cost Elements 1. Vehicle 2. Federal Retail Excise Tax Sub Total Appropriation/Budget Activity/Serial No. P-1 Line Item Nomenclature: Other Procurement, Army / 1 / Tactical and support vehicles FY 04 ID CD FY 05 Qty UnitCost TotalCost Qty UnitCost $000 Each $000 $000 Each $000 575 Date: February 2005 FY 06 TotalCost 16335 2227 Weapon System Type: SEMITRAILER FB BB/CONT TRANS 22 1/2 T (D01500) 28 4074 444 125 33 TotalCost Qty $000 Each 2813 307 FY 07 UnitCost 85 $000 33 TotalCost Qty $000 Each 2659 290 18562 4518 3120 2949 5. Program Management 6. System Fielding 1095 231 1143 270 801 168 701 151 Total 19888 5931 4089 3801 D01001 (D01500) SEMITRAILER FB BB/CONT TRANS 22 1/2 T Item No. 2 Page 5 of 13 17 UnitCost 80 $000 33 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Other Procurement, Army / 1 / Tactical and support vehicles WBS Cost Elements: February 2005 Weapon System Type: P-1 Line Item Nomenclature: SEMITRAILER FB BB/CONT TRANS 22 1/2 T (D01500) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY Unit Cost $ Specs Avail Now? Date Revsn Avail RFP Issue Each Date 1. Vehicle FY 2004 FY 2004 FY 2005 FY 2006 FY 2007 Fontaine Trailer Co. Princeton, Kentucky Fontaine Trailer Co. Princeton, Kentucky Fontaine Trailer Co. Princeton, Kentucky TBS TBS C/FP TACOM, Warren, MI Jan 04 Jun 05 179 28 Yes N/A N/A C/FP TACOM, Warren, MI Nov 04 Jun 05 396 28 Yes N/A N/A C/FP TACOM, Warren, MI Feb 05 Mar 06 125 33 Yes N/A N/A TBS TBS TACOM, Warren, MI TACOM, Warren, MI Dec 05 Dec 06 May 06 May 07 85 80 33 33 Yes Yes N/A N/A N/A N/A REMARKS: D01001 (D01500) SEMITRAILER FB BB/CONT TRANS 22 1/2 T Item No. 2 Page 6 of 13 18 Exhibit P-5a Procurement History and Planning P-1 Item Nomenclature: SEMITRAILER FB BB/CONT TRANS 22 1/2 T (D01500) FY 04 / 05 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 04 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 05 Calendar Year 04 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 05 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R 1. Vehicle 1 FY 04 A 179 0 179 1 FY 04 A 396 0 396 1 FY 05 A 125 0 125 2 FY 06 A 85 0 85 2 FY 07 A 80 0 80 1 FY 05 AR 84 0 84 Total 949 A A PRODUCTION RATES R NAME/LOCATION MIN. 1-8-5 MAX. Fontaine Trailer Co. , Princeton, Kentucky 3.00 66.00 112.00 10 2 TBS , 3.00 66.00 112.00 10 45 266 80 84 A 66 N O V D E C J A N F E B 1 2 M A R A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME Number D+ 1 35 31 85 MFR REACHED 35 31 125 949 F 35 31 A O C T M 29 37 O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 2 2 3 5 REORDER 2 2 3 5 INITIAL 0 3 5 8 REORDER 0 2 5 7 A P R M A Y J U N 66 J U L 66 A U G 66 685 S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER D01001 (D01500) SEMITRAILER FB BB/CONT TRANS 22 1/2 T Item No. 2 Page 7 of 13 19 Exhibit P-21 Production Schedule P-1 Item Nomenclature: SEMITRAILER FB BB/CONT TRANS 22 1/2 T (D01500) FY 06 / 07 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 06 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 07 Calendar Year 06 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L Calendar Year 07 A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R 1. Vehicle 1 FY 04 A 179 134 45 45 1 FY 04 A 396 130 266 21 1 FY 05 A 125 0 125 2 FY 06 A 85 0 85 2 FY 07 A 80 0 80 1 FY 05 AR 84 0 84 949 264 685 Total 0 55 PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 55 MAX. Fontaine Trailer Co. , Princeton, Kentucky 3.00 66.00 112.00 10 2 TBS , 3.00 66.00 112.00 10 56 0 39 8 7 7 7 7 7 7 7 7 7 7 66 11 11 11 11 11 10 10 9 66 66 66 66 66 66 57 16 N O V D E C J A N F E B 2 A P R M A Y J U N 17 17 17 17 12 0 0 7 J U L 7 A U G 7 S E P ADMINLEAD TIME Number 1 M A R 0 7 A D+ 1 0 25 A MFR F R 55 30 O C T M 55 7 O C T 7 N O V 7 D E C 7 J A N 7 F E B 7 M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 2 2 3 5 REORDER 2 2 3 5 INITIAL 0 3 5 8 REORDER 0 2 5 7 7 A P R 17 M A Y 17 J U N 17 J U L 17 A U G 12 S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER D01001 (D01500) SEMITRAILER FB BB/CONT TRANS 22 1/2 T Item No. 2 Page 8 of 13 20 Exhibit P-21 Production Schedule Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Other Procurement, Army /1/Tactical and support vehicles Program Elements for Code B Items: Prior Years Code: FY 2003 FY 2004 FY 2005 Date: February 2005 P-1 Item Nomenclature SEMITRAILER FB BB/CONT TR 34T M872 C/S (D01600) Other Related Program Elements: FY 2006 FY 2007 FY 2008 FY 2009 FY 2010 FY 2011 To Complete Total Prog Proc Qty 10105 289 14 13 15 139 10575 Gross Cost 169.4 14.2 8.4 1.7 1.4 0.8 0.9 6.7 203.5 169.4 14.2 8.4 1.7 1.4 0.8 0.9 6.7 203.5 169.4 14.2 8.4 1.7 1.4 0.8 0.9 6.7 203.5 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The M872A4 semi-trailer is a dual purpose, break bulk/container transporter, 40-foot with a maximum payload of 68,000 pounds over primary and improved secondary roads. The prime mover is the M915 series 6 x 4 line haul tractor. The M872A4 is a commercially adapted semi-trailer that transports a single 40-foot or two 20-foot International Organization for Standardization (ISO) containers, palletized cargo, light combat and tactical vehicles. Justification: FY 2006/FY 2007 procures 27 M872A4 semi-trailers to support newly formed Army National Guard Medium Transportation Companies. D01001 (D01600) SEMITRAILER FB BB/CONT TR 34T M872 C/S Item No. 2 Page 9 of 13 21 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon OPA1 Cost Analysis OPA1 Cost Elements Appropriation/Budget Activity/Serial No. P-1 Line Item Nomenclature: Other Procurement, Army / 1 / Tactical and support vehicles FY 04 ID CD FY 05 Qty UnitCost TotalCost Qty UnitCost TotalCost Qty $000 Each $000 $000 Each $000 $000 Each 505 69 Sub Total Total D01001 (D01600) SEMITRAILER FB BB/CONT TR 34T M872 C/S 1747 2221 187 1205 3000 8360 Date: February 2005 FY 06 TotalCost 1. Vehicle 2. Federal Retail Excise Tax 3. Testing 5. Program Management 6. System Fielding 7. Engineering Change Proposals (ECPs) 8. Modifications Weapon System Type: SEMITRAILER FB BB/CONT TR 34T M872 C/S (D01600) FY 07 UnitCost 14 $000 37 TotalCost Qty $000 Each 471 71 574 542 1050 694 804 273 1744 1378 815 Item No. 2 Page 10 of 13 22 UnitCost 13 $000 36 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Other Procurement, Army / 1 / Tactical and support vehicles WBS Cost Elements: February 2005 Weapon System Type: P-1 Line Item Nomenclature: SEMITRAILER FB BB/CONT TR 34T M872 C/S (D01600) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY Unit Cost $ Specs Avail Now? Date Revsn Avail RFP Issue Each Date 1. Vehicle FY 2006 FY 2007 Talbert Manufacturing, Inc. Rensselaer, Indianna Talbert Manufacturing, Inc. Rensselaer, Indianna C/FP TACOM, Warren, MI Nov 05 Feb 06 14 37 Yes N/A N/A C/FP TACOM, Warren, MI Nov 06 Feb 07 13 36 Yes N/A N/A REMARKS: D01001 (D01600) SEMITRAILER FB BB/CONT TR 34T M872 C/S Item No. 2 Page 11 of 13 23 Exhibit P-5a Procurement History and Planning P-1 Item Nomenclature: SEMITRAILER FB BB/CONT TR 34T M872 C/S (D01600) FY 06 / 07 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 06 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 07 Calendar Year 06 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L L A T E R Calendar Year 07 A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P 1. Vehicle 1 FY 06 A 14 0 14 1 FY 07 A 13 0 13 Total 27 A 27 PRODUCTION RATES 1 1 REACHED NAME/LOCATION Talbert Manufacturing, Inc. , Rensselaer, Indianna MIN. 1.00 1-8-5 65.00 MAX. 80.00 N O V D E C J A N F E B M A R 1 1 1 1 1 1 2 2 0 1 1 1 A P R 1 M A Y 1 J U N 1 J U L 1 A U G 1 S E P ADMINLEAD TIME 1 O C T 2 N O V 2 D E C 1 J A N 2 1 1 1 1 1 1 1 4 2 1 1 1 1 1 1 1 4 F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 1 1 3 4 REORDER 1 1 3 4 Number D+ 10 1 1 MFR F R 1 A O C T M 1 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER D01001 (D01600) SEMITRAILER FB BB/CONT TR 34T M872 C/S Item No. 2 Page 12 of 13 24 Exhibit P-21 Production Schedule P-1 Item Nomenclature: SEMITRAILER FB BB/CONT TR 34T M872 C/S (D01600) FY 08 / 09 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 08 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT Fiscal Year 09 Calendar Year 08 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 09 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R 1. Vehicle 1 FY 06 A 14 14 0 1 FY 07 A 13 9 4 1 1 1 1 27 23 4 1 1 1 1 Total 0 O C T M PRODUCTION RATES 1 REACHED NAME/LOCATION Talbert Manufacturing, Inc. , Rensselaer, Indianna MIN. 1.00 1-8-5 65.00 D E C J A N F E B M A R MFR F R N O V 0 MAX. 80.00 10 1 M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 1 1 3 4 REORDER 1 1 3 4 Number D+ A P R A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER D01001 (D01600) SEMITRAILER FB BB/CONT TR 34T M872 C/S Item No. 2 Page 13 of 13 25 Exhibit P-21 Production Schedule Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Other Procurement, Army /1/Tactical and support vehicles Program Elements for Code B Items: Prior Years Code: FY 2003 FY 2004 FY 2005 Date: February 2005 P-1 Item Nomenclature Semitrailers, tankers (D02001) Other Related Program Elements: FY 2006 FY 2007 FY 2008 FY 2009 FY 2010 FY 2011 To Complete Total Prog Proc Qty 4421 72 90 39 59 15 132 4828 Gross Cost 325.4 10.5 11.2 0.7 6.3 13.0 2.6 22.8 392.5 325.4 10.5 11.2 0.7 6.3 13.0 2.6 22.8 392.5 325.4 10.5 11.2 0.7 6.3 13.0 2.6 22.8 392.5 0.2 0.2 0.2 0.2 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C 0.1 Description: This budget line procures two different types of 5000-Gallon Semi-Trailers, the M967A2 Bulkhauler and the M969A3 Automotive Refueler. They share the same production line and have common components. Semi-Trailers features include a stainless steel, single compartment tank of 5000-gallon capacity, top and bottom loading capacity, an automatic overflow shutoff device and gravity discharge capability. It is also equipped with a four-cylinder diesel engine and pump assembly, tandem axles, manually operated landing gear, radial tires, a fuel capacity measuring device and a vapor recovery system/kit. When empty, these Semi-Trailers are air transportable and are designed to be towed by a truck tractor equipped with a fifth wheel. The authorized prime movers for the highway and cross-country include the 5-Ton Truck Tractor and the Family of Medium Tactical Vehicles (FMTV) Tractor. Justification: FY2006/FY2007 procures 98 M969A3 Automotive Refuelers. The Semi-trailer tankers are critical to the Global War on Terrorism (GWOT). Fielding plans for both the M967 and M969 have been changed to accomodate the new Army directives that include pure fleeting of Army Preposition Stock (APS), force modularity, as well as meeting the demands of deployments in support of Operation Iraqi Freedom (OIF). D02001 Semitrailers, tankers Item No. 3 Page 1 of 8 26 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon OPA1 Cost Analysis OPA1 Cost Elements Semitrl Tank 5000G Automotive (D02306) Total D02001 Semitrailers, tankers Appropriation/Budget Activity/Serial No. P-1 Line Item Nomenclature: Other Procurement, Army / 1 / Tactical and support vehicles FY 04 ID CD Weapon System Type: FY 05 FY 06 TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty $000 Units $000 $000 Units $000 $000 Units 11150 11150 90 Date: February 2005 Semitrailers, tankers (D02001) 664 6287 664 6287 Item No. 3 Page 2 of 8 27 39 FY 07 UnitCost TotalCost Qty $000 $000 Units 13019 UnitCost $000 59 13019 Exhibit P-5 Weapon System Cost Analysis Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Other Procurement, Army /1/Tactical and support vehicles Program Elements for Code B Items: Prior Years Code: FY 2003 FY 2004 FY 2005 90 Date: February 2005 P-1 Item Nomenclature SEMITRAILER TANK 5000G AUTOMOTIVE (D02306) Other Related Program Elements: FY 2006 FY 2007 FY 2008 FY 2009 FY 2010 FY 2011 To Complete Total Prog Proc Qty 2263 39 59 15 132 2598 Gross Cost 173.9 10.5 11.2 0.7 6.3 13.0 2.6 22.8 240.9 173.9 10.5 11.2 0.7 6.3 13.0 2.6 22.8 240.9 173.9 10.5 11.2 0.7 6.3 13.0 2.6 22.8 240.9 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The M969A3 5000-Gallon Fuel Tanker Semi-Trailer performs automotive refueling and bulk fuel hauling from Division to Main Supply and Forward Support Battalions. The M969A3 Tanker is found primarily in Transportation Medium Truck Companies, Petroleum, assigned to Quartermasters Battalion. The M969A3 is equipped with a self-priming pump assembly and a filter separator assembly for automotive fuel. This dispensing assembly consists of dual automotive refueling systems that are pressurized to deliver fuel by a diesel engine and centrifugal pump combination. Each refueling system is composed of a meter, electric rewind hose reel, 50-feet of dispensing hose, and a dispensing nozzle. M969A3 features include: electronic overflow prevention, liquid level gauge, anti-lock brakes, vapor recovery and Global Positioning System (GPS) capability. Justification: FY2006/FY2007 procures 98 M969A3s. Automotive refueling/bulk haulers are critical to the Global War on Terrorism (GWOT). Production schedule and fieldings have been accelerated to meet pure fleeting of Army Prepositioned Stock (APS), force modularity, and the deployment requirements for Operation Iraqi Freedom (OIF). D02001 (D02306) SEMITRAILER TANK 5000G AUTOMOTIVE Item No. 3 Page 3 of 8 28 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon OPA1 Cost Analysis OPA1 Cost Elements Vehicle Federal Retail Excise Tax Sub Total Engineering Change Proposals (ECPs) Testing Engineering Support PM Support - Govt PM Support - Contractor Fielding Support Documentation Total D02001 (D02306) SEMITRAILER TANK 5000G AUTOMOTIVE Appropriation/Budget Activity/Serial No. P-1 Line Item Nomenclature: Other Procurement, Army / 1 / Tactical and support vehicles FY 04 ID CD Weapon System Type: FY 05 FY 06 TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty $000 Each $000 $000 Each $000 $000 Each 7262 1496 90 Date: February 2005 SEMITRAILER TANK 5000G AUTOMOTIVE (D02306) 87 4359 520 39 FY 07 UnitCost TotalCost Qty $000 $000 Each 112 7853 871 8758 4879 8724 200 78 157 990 156 850 39 100 825 125 255 25 350 300 300 2000 270 1000 75 6287 13019 11150 664 664 Item No. 3 Page 4 of 8 29 UnitCost 59 $000 133 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Other Procurement, Army / 1 / Tactical and support vehicles WBS Cost Elements: February 2005 Weapon System Type: P-1 Line Item Nomenclature: SEMITRAILER TANK 5000G AUTOMOTIVE (D02306) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First QTY Unit Cost Each $ Specs Avail Now? REQ5 (3) TACOM, Warren, MI Dec 03 Nov 05 75 87 Yes REQ5 (3) TACOM, Warren, MI Jan 04 Feb 06 15 87 Yes REQ5 (5) TACOM, Warren, MI Jan 06 Jun 06 39 112 Yes TBS TACOM, Warren, MI Jan 07 Jun 07 59 133 No Delivery Date Revsn Avail RFP Issue Date Vehicle Heil Trailer International Athens, Tennessee Heil Trailer International Athens, Tennessee Heil Trailer International Athens, Tennessee TBS FY 2004 FY 2004 FY 2006 FY 2007 REMARKS: Mar-06 Jun-06 Heil is concurrently manufacturing the M967A2 5000 Gallon Bulkhaul Tanker, SSN D02304. D02001 (D02306) SEMITRAILER TANK 5000G AUTOMOTIVE Item No. 3 Page 5 of 8 30 Exhibit P-5a Procurement History and Planning P-1 Item Nomenclature: SEMITRAILER TANK 5000G AUTOMOTIVE (D02306) FY 04 / 05 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 04 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 05 Calendar Year 04 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 05 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Vehicle 1 FY 04 A 75 0 75 1 FY 04 A 15 0 15 1 FY 06 A 39 0 39 39 2 FY 07 A 59 0 59 59 Total 188 A PRODUCTION RATES 5 REACHED R NAME/LOCATION MIN. 1-8-5 N O V D E C J A N F E B MFR F MAX. Heil Trailer International , Athens, Tennessee 2.00 42.00 84.00 6 2 TBS , 2.00 42.00 84.00 6 1 2 M A R A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME Number D+ 1 2 5 6 5 5 44 3 15 188 O C T M 5 A 2 O C T N O V D E C J A N 5 F E B 6 M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 0 13 36 49 REORDER 0 3 6 9 INITIAL 0 3 6 9 REORDER 0 3 6 9 5 A P R 5 M A Y 3 J U N 157 J U L A U G S E P REMARKS Heil is also concurrently manufacturing the M967A2, D02304. Delivery schedule reflects current GWOT deployments. INITIAL REORDER INITIAL REORDER INITIAL REORDER D02001 (D02306) SEMITRAILER TANK 5000G AUTOMOTIVE Item No. 3 Page 6 of 8 31 Exhibit P-21 Production Schedule P-1 Item Nomenclature: SEMITRAILER TANK 5000G AUTOMOTIVE (D02306) FY 06 / 07 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 06 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 07 Calendar Year 06 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L Calendar Year 07 A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Vehicle 1 FY 04 A 75 31 44 1 FY 04 A 15 0 15 1 FY 06 A 39 0 39 2 FY 07 A 59 0 59 188 31 157 Total 5 3 PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 2 MAX. Heil Trailer International , Athens, Tennessee 2.00 42.00 84.00 6 2 TBS , 2.00 42.00 84.00 6 10 0 9 0 12 4 4 4 3 3 3 3 3 3 3 3 5 3 N O V 6 D E C 5 J A N 2 F E B 2 M A R 10 A P R 12 M A Y 12 J U N 4 J U L 4 A U G 4 S E P ADMINLEAD TIME Number 1 4 3 O C T 3 N O V 3 D E C 3 J A N 3 F E B 3 M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 0 13 36 49 REORDER 0 3 6 9 INITIAL 0 3 6 9 REORDER 0 3 6 9 3 A P R 3 M A Y 0 3 A D+ 1 4 A MFR F R 5 3 O C T M 6 3 J U N 12 12 12 23 12 12 12 23 J U L A U G S E P REMARKS Heil is also concurrently manufacturing the M967A2, D02304. Delivery schedule reflects current GWOT deployments. INITIAL REORDER INITIAL REORDER INITIAL REORDER D02001 (D02306) SEMITRAILER TANK 5000G AUTOMOTIVE Item No. 3 Page 7 of 8 32 Exhibit P-21 Production Schedule P-1 Item Nomenclature: SEMITRAILER TANK 5000G AUTOMOTIVE (D02306) FY 08 / 09 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 08 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT Fiscal Year 09 Calendar Year 08 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 09 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Vehicle 1 FY 04 A 75 75 0 0 1 FY 04 A 15 15 0 0 1 FY 06 A 39 39 0 2 FY 07 A 59 36 23 12 11 188 165 23 12 11 Total 0 O C T M PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 D E C J A N F E B MFR F R N O V 0 MAX. Heil Trailer International , Athens, Tennessee 2.00 42.00 84.00 6 2 TBS , 2.00 42.00 84.00 6 1 2 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME Number D+ 1 M A R O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 0 13 36 49 REORDER 0 3 6 9 INITIAL 0 3 6 9 REORDER 0 3 6 9 A P R M A Y J U N J U L A U G S E P REMARKS Heil is also concurrently manufacturing the M967A2, D02304. Delivery schedule reflects current GWOT deployments. INITIAL REORDER INITIAL REORDER INITIAL REORDER D02001 (D02306) SEMITRAILER TANK 5000G AUTOMOTIVE Item No. 3 Page 8 of 8 33 Exhibit P-21 Production Schedule Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Other Procurement, Army /1/Tactical and support vehicles Program Elements for Code B Items: Prior Years Code: FY 2003 FY 2004 FY 2005 Date: February 2005 P-1 Item Nomenclature HI MOB MULTI-PURP WHLD VEH (HMMWV) (D15400) Other Related Program Elements: FY 2006 FY 2007 FY 2008 FY 2009 FY 2010 FY 2011 To Complete Total Prog Proc Qty 98991 2785 7800 3254 2065 3242 3260 4539 6720 3175 135831 Gross Cost 3534.8 327.1 1338.4 432.9 224.2 331.3 340.9 481.8 724.1 347.2 8082.9 3534.8 327.1 1338.4 432.9 224.2 331.3 340.9 481.8 724.1 347.2 8082.9 3534.8 327.1 1338.4 432.9 224.2 331.3 340.9 481.8 724.1 347.2 8082.9 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The High Mobility Multi-Purpose Wheeled Vehicle (HMMWV) is a lightweight, high performance, four-wheel drive, air transportable and air droppable, family of tactical wheeled vehicles. The vehicle has a diesel engine, automatic transmission and payload capacity of a XM1151/XM1152 and 2,300 lbs. (M1114 Up-Armor). The A1 model of the HMMWV began fielding in March 1994. The M1151, which replaces the M1025A2 and the XM1152, will be built on an Expanded Capacity Vehicle (ECV) Chassis which provides additional carrying capacity. The Up-Armored HMMWV (M1114) provides its crew complete ballistic protection against anti-tank and anti-personnel mines, and 360-degree protection against 7.62 NATO armor-piercing munitions. The M1151 and the M1152 are fully capable of accepting an armor kit. Justification: FY06 and FY07 procures 5,307 HMMWV's of which 720 are the M1114 Up-Armored vehicle. The balance of the funding procures 180 XM1151's with armor and 4,407 Armor Ready XM1152's. The Army relies on the U.S. Marine Corps HMMWV requirements to maintain an affordable production rate. The Army XM1151 and XM1152's are required to support the Army's Modularity and Brigade Combat Teams (BCT) units. Also, HMMWV's are required for Data Interchange Programs development and fielding of critical Combat Support and Combat Service Support Systems such as Advanced Field Artillery Tactical Data System (AFATDS), Secure Mobile Anti-Jam Reliable Tactical Terminal (SMART-T) and Tactical Unmanned Aerial Vehicle (TUAV). Some of these HMMWV's will be provided to integrating Project Managers to support meeting critical milestones in standing up the Stryker Brigade Combat Teams. The M1114 Up-Armored HMMWV is part of both the Military Police and Special Operations Forces Light Tactical Vehicle modernization programs as well as Operation Enduring Freedom/Operation Iraqi Freedom. The M1114 provides these high priority units increased crew occupant protection from ballistic, improvised explosive devices, RPG and mine blast threats. The XM1151 is used to support the Rangers, Ground Mobility Systems as well as the Knight program, ARNG Division Redesign Study (ADRS) and other Army Interchange requirements. Vehicles will be placed in high priority units. D15400 HI MOB MULTI-PURP WHLD VEH (HMMWV) Item No. 4 Page 1 of 14 34 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon OPA1 Cost Analysis OPA1 Cost Elements Appropriation/Budget Activity/Serial No. D15400 HI MOB MULTI-PURP WHLD VEH (HMMWV) FY 06 FY 07 UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost $000 Each $000 $000 Each $000 $000 Each $000 $000 Each $000 923177 Total FY 05 Qty Total Up-Armor M1114 (UAH) Overhead Cost Project Management Support Government Testing Comparison Test Preproduction Qualification Test XM1151 Aerial Delivery Test XM1151/2 Air Drop Certification Spare Tire Test System Technical Support (STS) Engineering Support - In-House Variable Cost Fielding Support Engineering Changes Kits (Voice Radio, Singars, GPK) Blue Force Tracking HMMWV RECAP Date: February 2005 TotalCost 387796 535381 Subtotal Weapon System Type: HI MOB MULTI-PURP WHLD VEH (HMMWV) (D15400) FY 04 ID CD Vehicles Up-Armor M1114 Government Furnished Equipment (Chassis) Hvy Var M1097A2 Truck Utility M1025A2 ECV M1113 XM1151 XM1152 P-1 Line Item Nomenclature: Other Procurement, Army / 1 / Tactical and support vehicles 48603 8354 4994 14941 6665 6665 58 80 21202 30062 360 360 59 84 51264 774 112 74 175 63 75 67 85 7022 133389 126959 79 1519 1656 89 88 77 8112 126137 21762 30513 60 85 90 2792 93 80 52275 90 1615 90 78 8337 224071 76892 267370 134249 232408 12151 4583 4606 4675 219 477 156 22 480 14245 4051 223 309 226 314 230 319 10612 1571 8644 1594 8773 1618 8191 6149 100756 6788 4664 11873 9210 7625 14174 224222 331307 59745 14219 121338 111218 360 360 33150 1338390 432914 Item No. 4 Page 2 of 14 35 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Other Procurement, Army / 1 / Tactical and support vehicles WBS Cost Elements: February 2005 Weapon System Type: P-1 Line Item Nomenclature: HI MOB MULTI-PURP WHLD VEH (HMMWV) (D15400) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First QTY Unit Cost $ Specs Avail Now? Date Revsn Avail RFP Issue Each SS/Other TACOM, Warren, MI Nov 03 Dec 03 330 71 Yes N/A N/A SS/Other TACOM, Warren, MI Nov 03 Jan 04 170 71 Yes N/A N/A SS/Other TACOM, Warren, MI Dec 03 Jun 04 748 55 Yes N/A N/A SS/Other TACOM, Warren, MI Jan 04 Jun 04 317 55 Yes N/A N/A SS/Other TACOM, Warren, MI Jan 04 Oct 04 258 55 Yes N/A N/A SS/Other TACOM, Warren, MI Apr 04 Jun 04 1471 55 Yes N/A N/A SS/Other TACOM, Warren, MI May 04 Jul 04 189 55 Yes N/A N/A SS/Other TACOM, Warren, MI Sep 04 Oct 04 1774 58 Yes N/A N/A SS/Other TACOM, Warren, MI Sep 04 May 05 1408 58 Yes N/A N/A SS/Other TACOM, Warren, MI Nov 05 Apr 06 360 59 Yes N/A N/A SS/Other TACOM, Warren, MI Oct 06 Mar 07 360 60 Yes N/A N/A SS/Other TACOM, Warren, MI Nov 03 Feb 04 596 63 Yes N/A N/A SS/Other TACOM, Warren, MI Jan 04 Jun 04 178 63 Yes N/A N/A Delivery Date Up-Armor M1114 FY 2004 FY 2004 FY 2004 FY 2004 FY 2004 FY 2004 FY 2004 FY 2004 FY 2004 FY 2006 FY 2007 O'Gara Hess & Eisenhardt Fairfield, OH O'Gara Hess & Eisenhardt Fairfield, OH O'Gara Hess & Eisenhardt Fairfield, OH O'Gara Hess & Eisenhardt Fairfield, OH O'Gara Hess & Eisenhardt Fairfield, OH O'Gara Hess & Eisenhardt Fairfield, OH O'Gara Hess & Eisenhardt Fairfield, OH O'Gara Hess & Eisenhardt Fairfield, OH O'Gara Hess & Eisenhardt Fairfield, OH O'Gara Hess & Eisenhardt Fairfield, OH O'Gara Hess & Eisenhardt Fairfield, OH Hvy Var M1097A2 FY 2004 FY 2004 AM General Mishawaka, IN AM General Mishawaka, IN REMARKS: AM General is the FY06 contractor for the XM1151 and XM1152. O'Gara Hess & Eisenhardt (OHE) is the contractor for the M1114 Up-Armor (the chassis is provided by AM General as Government Furnished Equipment (GFE). The chassis for the M1114 (built by AM General) are shown on the P-5 as Government Furnished Equipment to support the OHE contract. D15400 HI MOB MULTI-PURP WHLD VEH (HMMWV) Item No. 4 Page 3 of 14 36 Exhibit P-5a Procurement History and Planning Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Other Procurement, Army / 1 / Tactical and support vehicles WBS Cost Elements: February 2005 Weapon System Type: P-1 Line Item Nomenclature: HI MOB MULTI-PURP WHLD VEH (HMMWV) (D15400) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First QTY Unit Cost $ Specs Avail Now? Date Revsn Avail RFP Issue Each AM General Mishawaka, IN SS/Other TACOM, Warren, MI Nov 03 Mar 04 112 75 Yes N/A N/A AM General Mishawaka, IN AM General Mishawaka, IN AM General Mishawaka, IN SS/Other TACOM, Warren, MI Nov 03 May 04 68 67 Yes N/A N/A SS/Other TACOM, Warren, MI Oct 04 Nov 04 6 67 Yes N/A N/A SS/Other TACOM, Warren, MI Nov 04 May 05 79 89 Yes N/A N/A SS/Other TACOM, Warren, MI Nov 03 Aug 04 175 85 Yes N/A N/A SS/Other TACOM, Warren, MI Nov 04 May 05 469 88 Yes N/A N/A SS/Other TACOM, Warren, MI Apr 05 Sep 05 1050 88 Yes N/A N/A SS/Other TACOM, Warren, MI Oct 05 Feb 06 90 90 Yes N/A N/A SS/Other TACOM, Warren, MI Oct 06 Feb 07 90 93 Yes N/A N/A SS/Other TACOM, Warren, MI Nov 04 Mar 05 1605 77 Yes N/A N/A SS/Other TACOM, Warren, MI Apr 05 Aug 05 51 77 Yes N/A N/A Delivery Date Truck Utility M1025A2 FY 2004 ECV M1113 FY 2004 FY 2004 FY 2005 XM1151 FY 2004 FY 2005 FY 2005 FY 2006 FY 2007 AM General Mishawaka, IN AM General Mishawaka, IN AM General Mishawaka, IN AM General Mishawaka, IN AM General Mishawaka, IN XM1152 FY 2005 FY 2005 AM General Mishawaka, IN AM General Mishawaka, IN REMARKS: AM General is the FY06 contractor for the XM1151 and XM1152. O'Gara Hess & Eisenhardt (OHE) is the contractor for the M1114 Up-Armor (the chassis is provided by AM General as Government Furnished Equipment (GFE). The chassis for the M1114 (built by AM General) are shown on the P-5 as Government Furnished Equipment to support the OHE contract. D15400 HI MOB MULTI-PURP WHLD VEH (HMMWV) Item No. 4 Page 4 of 14 37 Exhibit P-5a Procurement History and Planning Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Other Procurement, Army / 1 / Tactical and support vehicles WBS Cost Elements: FY 2006 FY 2007 February 2005 Weapon System Type: P-1 Line Item Nomenclature: HI MOB MULTI-PURP WHLD VEH (HMMWV) (D15400) Contractor and Location AM General Mishawaka, IN AM General Mishawaka, IN Contract Method and Type Location of PCO Award Date Date of First SS/Other TACOM, Warren, MI Oct 05 Feb 06 SS/Other TACOM, Warren, MI Oct 06 Feb 07 Delivery QTY Unit Cost $ Specs Avail Now? Date Revsn Avail RFP Issue Each 1615 78 Yes N/A N/A 2792 80 Yes N/A N/A Date REMARKS: AM General is the FY06 contractor for the XM1151 and XM1152. O'Gara Hess & Eisenhardt (OHE) is the contractor for the M1114 Up-Armor (the chassis is provided by AM General as Government Furnished Equipment (GFE). The chassis for the M1114 (built by AM General) are shown on the P-5 as Government Furnished Equipment to support the OHE contract. D15400 HI MOB MULTI-PURP WHLD VEH (HMMWV) Item No. 4 Page 5 of 14 38 Exhibit P-5a Procurement History and Planning P-1 Item Nomenclature: HI MOB MULTI-PURP WHLD VEH (HMMWV) (D15400) FY 04 / 05 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 04 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT Fiscal Year 05 Calendar Year 04 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L Calendar Year 05 A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Up-Armor M1114 2 FY 04 A 330 0 330 A 2 FY 04 A 170 0 170 A 2 FY 04 A 748 0 748 2 FY 04 A 317 0 317 A 2 FY 04 A 258 0 258 A 2 FY 04 A 1471 0 1471 2 FY 04 A 189 0 189 2 FY 04 A 1774 0 2 FY 04 A 1408 2 FY 04 AF 2 FY 04 AR 2 FY 04 FMS 15 20 20 20 156 99 17 28 53 8 64 0 0 A 64 220 214 30 30 6 175 79 57 A 50 30 30 61 118 79 133 191 230 220 185 77 140 150 190 200 335 443 80 80 95 130 50 50 50 39 1774 A 48 0 1408 A 193 0 193 41 22 0 22 22 57 0 57 A 30 30 30 30 0 10 0 0 0 0 0 268 272 318 29 182 220 110 306 19 104 0 40 3 14 0 2 FY 04 NA 7 0 7 7 2 FY 04 OTH 56 0 56 56 2 FY 05 AF 41 0 41 2 FY 06 A 360 0 360 360 2 FY 07 A 360 0 360 360 0 0 0 41 XM1151 O C T M PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 D E C J A N F E B MFR F R N O V MAX. AM General , Mishawaka, IN 313.00 700.00 1300.00 0 2 O'Gara Hess & Eisenhardt , Fairfield, OH 30.00 80.00 550.00 0 1 2 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME Number D+ 1 M A R O C T N O V D E C J A N F E B MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 0 1 5 6 REORDER 0 1 4 5 INITIAL 0 3 6 9 REORDER 0 2 5 7 INITIAL M A R A P R M A Y J U N J U L A U G S E P REMARKS Minimum Production Rate for MFR ID# 1 is 3,760 per year which equals approx 313 per month. Maximum Production Rate for MFR ID# 2 is 500 with a ramp up from 7-12 months depending on rate of production at receipt of order. REORDER INITIAL REORDER INITIAL REORDER D15400 HI MOB MULTI-PURP WHLD VEH (HMMWV) Item No. 4 Page 6 of 14 39 Exhibit P-21 Production Schedule P-1 Item Nomenclature: HI MOB MULTI-PURP WHLD VEH (HMMWV) (D15400) FY 04 / 05 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 04 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT Fiscal Year 05 Calendar Year 04 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 05 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G 127 144 147 S E P L A T E R 1 FY 04 A 175 0 175 1 FY 05 A 469 0 469 1 FY 05 A 1050 0 1050 1 FY 06 A 90 0 90 90 1 FY 07 A 90 0 90 90 A 33 97 0 45 A 51 A 0 87 963 XM1152 1 FY 04 NA 1 FY 04 OTH 1 FY 05 A 5 0 5 5 30 0 30 30 1605 0 1605 0 0 A 11 185 148 183 63 234 356 10 10 425 1 FY 05 A 51 0 51 1 FY 06 A 1615 0 1615 1615 1 FY 07 A 2792 0 2792 2792 1 FY 04 A 596 0 596 1 FY 04 A 178 0 178 1 FY 04 A 330 0 330 A 1 FY 04 A 170 0 170 A 1 FY 04 A 112 0 112 1 FY 04 A 6 0 6 1 FY 04 A 748 0 748 A 31 M1097A2, M1025A2, M1113, Chassis A 133 A PRODUCTION RATES R REACHED NAME/LOCATION MIN. 1-8-5 MAX. N O V AM General , Mishawaka, IN 313.00 700.00 1300.00 0 2 O'Gara Hess & Eisenhardt , Fairfield, OH 30.00 80.00 550.00 0 34 0 178 0 155 0 9 161 13 37 D E C 67 J A N F E B 0 58 0 4 1 2 M A R A P R 220 300 161 M A Y J U N J U L 0 6 0 A U G S E P ADMINLEAD TIME Number D+ 1 160 197 A MFR F 180 A O C T M 67 A O C T N O V D E C J A N F E B MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 0 1 5 6 REORDER 0 1 4 5 INITIAL 0 3 6 9 REORDER 0 2 5 7 INITIAL M A R A P R M A Y J U N J U L A U G S E P REMARKS Minimum Production Rate for MFR ID# 1 is 3,760 per year which equals approx 313 per month. Maximum Production Rate for MFR ID# 2 is 500 with a ramp up from 7-12 months depending on rate of production at receipt of order. REORDER INITIAL REORDER INITIAL REORDER D15400 HI MOB MULTI-PURP WHLD VEH (HMMWV) Item No. 4 Page 7 of 14 40 Exhibit P-21 Production Schedule P-1 Item Nomenclature: HI MOB MULTI-PURP WHLD VEH (HMMWV) (D15400) FY 04 / 05 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 04 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Calendar Year 04 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G 139 178 Calendar Year 05 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R 1 FY 04 A 68 0 68 1 FY 04 A 317 0 317 A 1 FY 04 A 258 0 258 A 1 FY 04 A 1471 0 1471 1 FY 04 A 189 0 189 1 FY 04 A 1774 0 1774 A 1 FY 04 A 1408 0 1408 A 1 FY 04 AF 453 0 453 A 1 FY 04 FMS 361 0 361 2 1 FY 04 MC 1885 0 1885 1 FY 04 NA 140 0 140 1 FY 04 NG 237 0 237 1 FY 04 OTH 324 0 324 1 FY 05 A 79 0 79 1 FY 05 FMS 336 0 336 1 FY 05 MC 1763 0 1763 1 FY 06 A 360 0 360 360 1305 0 1305 1305 360 0 360 360 1415 32376 0 1415 32376 1415 1 FY 06 MC 1 FY 07 A 1 FY 07 MC Total A M PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 140 A 205 MAX. 7 18 AM General , Mishawaka, IN 313.00 700.00 1300.00 0 2 O'Gara Hess & Eisenhardt , Fairfield, OH 30.00 80.00 550.00 0 50 258 212 75 67 10 115 108 15 102 13 2 50 50 44 0 450 300 0 306 127 0 39 75 65 10 8 337 82 52 149 148 93 151 26 5 28 155 82 36 36 450 450 450 87 100 100 100 463 78 9 76 20 0 25 12 2 0 1 0 0 220 0 79 18 16 169 14 184 216 150 127 138 9 140 282 0 105 49 119 138 324 503 508 684 671 781 993 818 1191 1080 1449 1046 1134 1180 1244 1416 1514 1518 1591 786 730 701 D E C F E B M A R A P R M A Y J U N J U L J U L S E P J A N A U G S E P ADMINLEAD TIME Number 1 0 59 A N O V 0 95 0 18 5 28 0 550 128 A D+ 1 50 17 453 0 118 288 A MFR F 0 68 A O C T R Fiscal Year 05 O C T N O V D E C J A N F E B MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 0 1 5 6 REORDER 0 1 4 5 INITIAL 0 3 6 9 REORDER 0 2 5 7 INITIAL M A R A P R M A Y J U N A U G 0 10486 REMARKS Minimum Production Rate for MFR ID# 1 is 3,760 per year which equals approx 313 per month. Maximum Production Rate for MFR ID# 2 is 500 with a ramp up from 7-12 months depending on rate of production at receipt of order. REORDER INITIAL REORDER INITIAL REORDER D15400 HI MOB MULTI-PURP WHLD VEH (HMMWV) Item No. 4 Page 8 of 14 41 Exhibit P-21 Production Schedule P-1 Item Nomenclature: HI MOB MULTI-PURP WHLD VEH (HMMWV) (D15400) FY 06 / 07 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 06 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT Fiscal Year 07 Calendar Year 06 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 07 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Up-Armor M1114 2 FY 04 A 330 330 0 0 2 FY 04 A 170 170 0 0 2 FY 04 A 748 748 0 0 2 FY 04 A 317 317 0 0 2 FY 04 A 258 258 0 0 2 FY 04 A 1471 1471 0 0 2 FY 04 A 189 189 0 0 2 FY 04 A 1774 1774 0 2 FY 04 A 1408 1102 306 2 FY 04 AF 193 193 0 2 FY 04 AR 22 22 0 2 FY 04 FMS 57 43 14 2 FY 04 NA 7 7 0 0 2 FY 04 OTH 56 56 0 0 2 FY 05 AF 41 41 0 2 FY 06 A 360 0 360 2 FY 07 A 360 0 360 0 36 30 30 30 30 30 30 30 30 0 30 0 0 0 14 0 A 30 30 30 30 30 30 30 30 30 30 30 0 30 A 30 30 30 30 30 30 30 150 XM1151 O C T M PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 D E C J A N F E B MFR F R N O V MAX. AM General , Mishawaka, IN 313.00 700.00 1300.00 0 2 O'Gara Hess & Eisenhardt , Fairfield, OH 30.00 80.00 550.00 0 1 2 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME Number D+ 1 M A R O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 0 1 5 6 REORDER 0 1 4 5 INITIAL 0 3 6 9 REORDER 0 2 5 7 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER D15400 HI MOB MULTI-PURP WHLD VEH (HMMWV) Item No. 4 Page 9 of 14 42 Exhibit P-21 Production Schedule P-1 Item Nomenclature: HI MOB MULTI-PURP WHLD VEH (HMMWV) (D15400) FY 06 / 07 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 06 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT Fiscal Year 07 Calendar Year 06 BAL DUE AS OF 1 OCT O C T 1 FY 04 A 175 175 0 1 FY 05 A 469 469 0 1 FY 05 A 1050 87 963 90 1 FY 06 A 90 0 90 A 1 FY 07 A 90 0 90 N O V D E C J A N F E B M A R A P R M A Y J U N J U L L A T E R Calendar Year 07 A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P 0 0 90 90 90 87 86 86 86 86 86 86 8 8 8 8 8 8 7 0 7 7 7 7 0 7 A 8 8 8 8 8 8 7 7 28 XM1152 1 FY 04 NA 1 FY 04 OTH 5 5 0 30 30 0 1 FY 05 A 1605 1180 425 172 1 FY 05 A 51 20 31 31 1 FY 06 A 1615 0 1615 A 1 FY 07 A 2792 0 2792 1 FY 04 A 596 596 0 0 1 FY 04 A 178 178 0 0 1 FY 04 A 330 330 0 0 1 FY 04 A 170 170 0 0 1 FY 04 A 112 112 0 0 1 FY 04 A 6 6 0 0 1 FY 04 A 748 748 0 0 0 0 130 116 0 7 0 92 92 116 116 85 85 138 171 180 180 0 180 180 A 232 232 236 287 182 182 238 238 965 M1097A2, M1025A2, M1113, Chassis O C T M PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 D E C J A N F E B M A R MFR F R N O V MAX. AM General , Mishawaka, IN 313.00 700.00 1300.00 0 2 O'Gara Hess & Eisenhardt , Fairfield, OH 30.00 80.00 550.00 0 1 2 M A Y J U N J U L A U G S E P ADMINLEAD TIME Number D+ 1 A P R O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 0 1 5 6 REORDER 0 1 4 5 INITIAL 0 3 6 9 REORDER 0 2 5 7 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER D15400 HI MOB MULTI-PURP WHLD VEH (HMMWV) Item No. 4 Page 10 of 14 43 Exhibit P-21 Production Schedule P-1 Item Nomenclature: HI MOB MULTI-PURP WHLD VEH (HMMWV) (D15400) FY 06 / 07 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 06 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT Calendar Year 06 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 07 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R 1 FY 04 A 68 68 0 0 1 FY 04 A 317 317 0 0 1 FY 04 A 258 258 0 0 1 FY 04 A 1471 1471 0 0 1 FY 04 A 189 189 0 0 1 FY 04 A 1774 1774 0 0 1 FY 04 A 1408 1408 0 0 1 FY 04 AF 453 453 0 0 1 FY 04 FMS 361 361 0 0 1 FY 04 MC 1885 1885 0 0 1 FY 04 NA 140 140 0 0 1 FY 04 NG 237 237 0 0 1 FY 04 OTH 324 324 0 0 1 FY 05 FMS 336 336 0 0 1 FY 05 MC 1763 1763 0 1 FY 06 A 360 0 360 A 1 FY 06 MC 1305 0 1305 A 1 FY 07 A 360 0 360 A 1 FY 07 MC 1415 0 1415 A 32297 21811 10486 Total M PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 0 114 263 30 30 33 30 30 20 20 32 45 30 143 144 87 90 13 21 109 150 128 43 MAX. AM General , Mishawaka, IN 313.00 700.00 1300.00 0 2 O'Gara Hess & Eisenhardt , Fairfield, OH 30.00 80.00 550.00 0 0 30 0 30 30 30 30 30 30 30 30 120 143 143 100 70 100 100 20 20 150 150 419 1682 250 350 390 390 390 390 390 282 280 390 390 390 290 390 390 400 400 404 455 270 270 455 455 O C T N O V D E C F E B M A R A P R M A Y J U N J U L A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L S E P J A N ADMINLEAD TIME Number D+ 1 30 343 MFR F R Fiscal Year 07 1 2 MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 0 1 5 6 REORDER 0 1 4 5 INITIAL 0 3 6 9 REORDER 0 2 5 7 A U G REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER D15400 HI MOB MULTI-PURP WHLD VEH (HMMWV) Item No. 4 Page 11 of 14 44 Exhibit P-21 Production Schedule P-1 Item Nomenclature: HI MOB MULTI-PURP WHLD VEH (HMMWV) (D15400) FY 08 / 09 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 08 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT Fiscal Year 09 Calendar Year 08 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 09 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Up-Armor M1114 2 FY 04 A 330 330 0 0 2 FY 04 A 170 170 0 0 2 FY 04 A 748 748 0 0 2 FY 04 A 317 317 0 0 2 FY 04 A 258 258 0 0 2 FY 04 A 1471 1471 0 0 2 FY 04 A 189 189 0 0 2 FY 04 A 1774 1774 0 0 2 FY 04 A 1408 1408 0 0 2 FY 04 AF 193 193 0 0 2 FY 04 AR 22 22 0 0 2 FY 04 FMS 57 57 0 0 2 FY 04 NA 7 7 0 0 2 FY 04 OTH 56 56 0 0 2 FY 05 AF 41 41 0 0 2 FY 06 A 360 360 0 2 FY 07 A 360 210 150 0 30 30 30 30 0 30 XM1151 O C T M PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 D E C J A N F E B M A R MFR F R N O V MAX. AM General , Mishawaka, IN 313.00 700.00 1300.00 0 2 O'Gara Hess & Eisenhardt , Fairfield, OH 30.00 80.00 550.00 0 1 2 M A Y J U N J U L A U G S E P ADMINLEAD TIME Number D+ 1 A P R O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 0 1 5 6 REORDER 0 1 4 5 INITIAL 0 3 6 9 REORDER 0 2 5 7 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER D15400 HI MOB MULTI-PURP WHLD VEH (HMMWV) Item No. 4 Page 12 of 14 45 Exhibit P-21 Production Schedule P-1 Item Nomenclature: HI MOB MULTI-PURP WHLD VEH (HMMWV) (D15400) FY 08 / 09 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 08 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT Fiscal Year 09 Calendar Year 08 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 09 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R 1 FY 04 A 175 175 0 0 1 FY 05 A 469 469 0 0 1 FY 05 A 1050 1050 0 0 1 FY 06 A 90 90 0 1 FY 07 A 90 62 28 0 7 7 7 0 7 XM1152 1 FY 04 NA 1 FY 04 OTH 5 5 0 0 30 30 0 1 FY 05 0 A 1605 1605 0 1 0 FY 05 A 51 51 0 0 1 FY 06 A 1615 1615 0 1 FY 07 A 2792 1827 965 1 FY 04 A 596 596 0 0 1 FY 04 A 178 178 0 0 1 FY 04 A 330 330 0 0 1 FY 04 A 170 170 0 0 1 FY 04 A 112 112 0 0 1 FY 04 A 6 6 0 0 1 FY 04 A 748 748 0 0 0 159 30 388 0 388 M1097A2, M1025A2, M1113, Chassis O C T M PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 D E C J A N F E B M A R MFR F R N O V MAX. AM General , Mishawaka, IN 313.00 700.00 1300.00 0 2 O'Gara Hess & Eisenhardt , Fairfield, OH 30.00 80.00 550.00 0 1 2 M A Y J U N J U L A U G S E P ADMINLEAD TIME Number D+ 1 A P R O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 0 1 5 6 REORDER 0 1 4 5 INITIAL 0 3 6 9 REORDER 0 2 5 7 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER D15400 HI MOB MULTI-PURP WHLD VEH (HMMWV) Item No. 4 Page 13 of 14 46 Exhibit P-21 Production Schedule P-1 Item Nomenclature: HI MOB MULTI-PURP WHLD VEH (HMMWV) (D15400) FY 08 / 09 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 08 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT Calendar Year 08 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 09 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R 1 FY 04 A 68 68 0 0 1 FY 04 A 317 317 0 0 1 FY 04 A 258 258 0 0 1 FY 04 A 1471 1471 0 0 1 FY 04 A 189 189 0 0 1 FY 04 A 1774 1774 0 0 1 FY 04 A 1408 1408 0 0 1 FY 04 AF 453 453 0 0 1 FY 04 FMS 361 361 0 0 1 FY 04 MC 1885 1885 0 0 1 FY 04 NA 140 140 0 0 1 FY 04 NG 237 237 0 0 1 FY 04 OTH 324 324 0 0 1 FY 05 FMS 336 336 0 0 1 FY 05 MC 1763 1763 0 0 1 FY 06 A 360 360 0 0 1 FY 06 MC 1305 1305 0 1 FY 07 A 360 240 120 30 30 1 FY 07 MC 1415 996 419 229 190 32297 30615 1682 455 287 455 455 O C T N O V D E C Total M PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 0 30 0 30 0 J A N 30 F E B M A R MFR F R Fiscal Year 09 MAX. AM General , Mishawaka, IN 313.00 700.00 1300.00 0 2 O'Gara Hess & Eisenhardt , Fairfield, OH 30.00 80.00 550.00 0 1 2 M A Y J U N J U L A U G S E P ADMINLEAD TIME Number D+ 1 A P R O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 0 1 5 6 REORDER 0 1 4 5 INITIAL 0 3 6 9 REORDER 0 2 5 7 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER D15400 HI MOB MULTI-PURP WHLD VEH (HMMWV) Item No. 4 Page 14 of 14 47 Exhibit P-21 Production Schedule Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Other Procurement, Army /1/Tactical and support vehicles Program Elements for Code B Items: Prior Years Code: FY 2003 FY 2004 FY 2005 Date: February 2005 P-1 Item Nomenclature FAMILY OF MEDIUM TACTICAL VEH (FMTV) (D15500) Other Related Program Elements: FY 2006 FY 2007 FY 2008 FY 2009 FY 2010 FY 2011 To Complete Total Prog Proc Qty 18893 3255 1534 3623 2074 2769 3043 2728 3332 2575 38721 82547 Gross Cost 3192.8 655.8 324.7 593.6 449.6 634.1 624.9 567.5 680.2 553.2 9405.8 17682.3 3192.8 655.8 324.7 593.6 449.6 634.1 624.9 567.5 680.2 553.2 9405.8 17682.3 3192.8 655.8 324.7 593.6 449.6 634.1 624.9 567.5 680.2 553.2 9405.8 17682.3 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The Family of Medium Tactical Vehicles (FMTV) is a complete series of trucks and trailers based on a common chassis and varied by payload and mission. The Light Medium Tactical Vehicle (LMTV) has a 2-1/2-ton capacity consisting of cargo and van models. The Medium Tactical Vehicle (MTV) has a 5-ton capacity, consisting of cargo, tractor, van, wrecker, tanker, dump truck models, the load handling system (LHS), and a higher capacity dump. Sub-variants provide Air Drop (AD) capability for contingency and rapid deployment operations. The commonality between variants significantly reduces operation and maintenance costs. FMTV performs over 55% of the Army's local and line haul, and unit resupply missions in combat, combat support, and combat service support units. The quantities shown above reflect trucks only. Justification: FY 2006/2007 procures 2-1/2-ton and 5-ton trucks via the fourth and last year of the competitive rebuy multiyear contract. The FMTV fills the 2-1/2-ton truck and 5-ton truck requirements, reduces operating and support costs, resolves potential operational deficiencies and operates throughout the theater as a multi-purpose transportation vehicle used by combat, combat support, and combat service support units. The system's design enables rapid deployment worldwide and operation on primary and secondary roads, trails, and cross-country terrain in all climate conditions. Extended applications of the FMTV include support to other Army emerging requirements such as Towed Artillery Digitization (TAD), Theater High Altitude Area Defense (THAAD), Patriot Recapitalization, High Mobility Artillery Rocket System (HIMARS), Medium Extended Air Defense System (MEADS), Non Line of Sight Launching System (NLOS-LS) and the Unit Water Pod System (Camel). SPECIAL NOTICE ON RELEASE OF UNIT PRICE INFORMATION: RELEASE OF UNIT PRICE INFORMATION CONTAINED IN CONTRACT DAAE07-03-C-S023 IS RESTRICTED PURSUANT TO 18 USC 1905, TRADE SECRETS ACT, AND IS EXEMPT FROM DISCLOSURE UNDER FREEDOM OF INFORMATION ACT EXEMPTION 4, 5 USC 552(B)(4). RELEASE FOR OFFICIAL GOVERNMENT USE AND TO STEWART & STEVENSON IS NOT RESTRICTED. WRITTEN PERMISSION FROM STEWART & STEVENSON IS REQUIRED PRIOR TO RELEASE TO ANY OTHER PARTIES. D15500 FAMILY OF MEDIUM TACTICAL VEH (FMTV) Item No. 6 Page 1 of 6 48 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon OPA1 Cost Analysis Appropriation/Budget Activity/Serial No. OPA1 Cost Elements 1. Vehicles --LMTV Cargo M1078 --LMTV Cargo w/ winch M1078 --LMTV Cargo-Air Drop M1081 --LMTV Cargo-Air Drop w/ winch M1081 --LMTV Van M1079 --LMTV Van w/ winch M1079 --LMTV Chassis M1080 P-1 Line Item Nomenclature: Other Procurement, Army / 1 / Tactical and support vehicles FY 04 ID CD A SUBTOTAL LMTV --MTV Cargo M1083 --MTV Cargo w/ winch M1083 --MTV Cargo-Air Drop M1093 --MTV Cargo-Air Drop w/ winch M1093 --MTV Cargo-Long Wheel Base (LWB) M1085 --MTV Cargo-LWB w/ winch M1085 --MTV Cargo-LWB- Mat'l Handl Equip M1086 --MTV Cargo MHE M1084 --MTV Dump M1090 --MTV Dump w/ winch M1090 --MTV Dump-Air Drop M1094 --MTV Tractor M1088 --MTV Tractor w/ winch M1088 --MTV Wrecker M1089 --MTV Expansible Van M1087 --MTV Chassis --MTV HIMARs Launcher Chassis XM1140 --MTV LHS XM1148 --MTV Chassis-LWB SUBTOTAL MTV LMTV Trailers M1082 MTV Trailers M1095 SUBTOTAL TRAILERS 2. Federal Retail Excise Tax 3. Engineering Changes D15500 FAMILY OF MEDIUM TACTICAL VEH (FMTV) Weapon System Type: Date: February 2005 FAMILY OF MEDIUM TACTICAL VEH (FMTV) (D15500) FY 05 FY 06 FY 07 TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost $000 Units $000 $000 Units $000 $000 Units $000 $000 Units $000 49098 15474 427 123 115 126 128566 29173 1225 254 105 115 82052 21532 713 174 116 124 108427 14437 945 117 115 123 2698 14 193 14005 83 169 4812 25 192 16349 93 176 44633 8133 345 58 129 140 3565 27 132 67270 171744 108396 53050 17946 464 135 114 133 173281 31191 1431 224 121 139 2017 15 134 5364 1451 40 10 134 145 3398 20 170 157 26725 5869 160 31 167 189 8694 45 193 28056 153 183 23717 2186 14859 19736 182 17 54 57 130 129 275 346 8067 62 130 868 34499 3 100 289 345 34174 1526 10993 62141 262 11 38 180 130 139 289 345 19907 1115 182715 50368 153 9 723 146 130 124 253 345 5639 26 217 911 308 22 31 142548 14095 8973 287315 672 294 21 31 20927 8886 69098 9419 139213 559 67 124 141 196045 976 344 21 26 19912 6742 338492 902 220 23 31 20144 9394 23068 29813 26654 29538 8369 11966 9909 25178 15099 18916 35564 25978 Item No. 6 Page 2 of 6 49 Exhibit P-5 Weapon System Cost Analysis Exhibit P-5, Weapon OPA1 Cost Analysis OPA1 Cost Elements 4. Testing --Contractor --Government 5. Contractor Program Support 6. Engineering Support --Government (In-house) --Contractor --Competitive Evaluation 7. Quality Assurance Support (In-house) 8. HAC S&I A0 Improvements 9. Kits 10. Fielding Support 11. Project Mgmt Support Total D15500 FAMILY OF MEDIUM TACTICAL VEH (FMTV) Appropriation/Budget Activity/Serial No. P-1 Line Item Nomenclature: Other Procurement, Army / 1 / Tactical and support vehicles FY 04 ID CD Weapon System Type: Date: February 2005 FAMILY OF MEDIUM TACTICAL VEH (FMTV) (D15500) FY 05 FY 06 FY 07 TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost $000 Units $000 $000 Units $000 $000 Units $000 $000 Units $000 8503 4955 1125 3298 6632 1260 2989 5180 1026 2173 4849 4005 6389 4545 7859 308 577 6484 30828 9410 311 4622 11844 12080 316 4708 12214 9690 322 5662 27882 12340 3314 32932 9954 3468 16762 10143 324680 593613 449601 634140 Item No. 6 Page 3 of 6 50 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Other Procurement, Army / 1 / Tactical and support vehicles WBS Cost Elements: February 2005 Weapon System Type: P-1 Line Item Nomenclature: FAMILY OF MEDIUM TACTICAL VEH (FMTV) (D15500) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY Unit Cost Each $000 Specs Avail Now? Date Revsn Avail RFP Issue Date 1. Vehicles Stewart & Stevenson (S023) Sealy, TX Stewart & Stevenson (S023) Sealy, TX Stewart & Stevenson (M005) Sealy, TX Stewart & Stevenson (S023) Sealy, TX Stewart & Stevenson (S023) Sealy, TX Stewart & Stevenson (S023) Sealy, TX FY 2004 FY 2004 FY 2004 FY 2005 FY 2006 FY 2007 REMARKS: CM-5(2) TACOM, Warren, MI Mar 04 Feb 05 1077 143 Yes N/A N/A Option TACOM, Warren, MI various various 431 128 Yes N/A N/A Option TACOM, Warren, MI Mar 04 Oct 04 26 134 Yes N/A N/A CM-5(3) TACOM, Warren, MI Jan 05 Oct 05 3623 127 Yes N/A N/A CM-5(4) TACOM, Warren, MI Nov 05 Oct 06 2074 147 Yes N/A N/A CM-5(5) TACOM, Warren, MI Nov 06 Oct 07 2769 173 Yes N/A N/A Quantity above is for trucks only; unit cost is an average of different truck models and can vary due to model mix procured. D15500 FAMILY OF MEDIUM TACTICAL VEH (FMTV) Item No. 6 Page 4 of 6 51 Exhibit P-5a Procurement History and Planning P-1 Item Nomenclature: FAMILY OF MEDIUM TACTICAL VEH (FMTV) (D15500) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 05 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 06 Calendar Year 05 O C T N O V D E C J A N 154 209 178 F E B M A R A P R M A Y J U N J U L Calendar Year 06 A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R 1. Vehicles 2 FY 03 A 576 28 548 2 FY 04 A 431 0 431 1 FY 04 A 26 0 26 2 FY 04 A 1077 0 1077 2 FY 04 OTH 183 0 183 2 FY 05 A 3623 0 3623 2 FY 06 A 2074 0 2074 2 FY 07 A 2769 0 2769 10759 28 10731 Total 0 PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 28 26 55 32 136 90 149 141 148 149 144 149 78 79 38 24 25 15 14 14 1 4 MAX. 38 0 10 A Stewart & Stevenson (M005) , Sealy, TX 150.00 350.00 700.00 12 2 Stewart & Stevenson (S023) , Sealy, TX 150.00 350.00 700.00 12 3 TBS , TBD 150.00 350.00 700.00 12 16 301 302 0 10 0 302 302 302 302 302 302 302 302 302 0 302 2074 2769 26 192 209 188 207 209 201 190 213 202 215 173 315 318 312 302 302 302 302 302 302 302 302 302 N O V D E C F E B M A R A P R M A Y J U N J U L A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L S E P J A N ADMINLEAD TIME Number 1 2 3 MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 0 1 11 12 REORDER 0 2 11 13 INITIAL 0 6 9 15 REORDER 0 1 11 12 INITIAL 0 6 11 17 REORDER 0 1 11 12 INITIAL REORDER INITIAL REORDER D15500 FAMILY OF MEDIUM TACTICAL VEH (FMTV) 14 A D+ 1 0 0 MFR F R 44 26 O C T M 0 7 20 Item No. 6 Page 5 of 6 52 A U G 4843 REMARKS P-21 shows Trucks only: FY Truck QTYs Trailer QTYs 03 2360 520 03 319 199 03 576 733 04 1508 966 04 26 0 05 3623 1320 06 2074 1122 07 2769 1219 08 3043 252 09 2728 267 10 3332 301 11 2575 0 Exhibit P-21 Production Schedule P-1 Item Nomenclature: FAMILY OF MEDIUM TACTICAL VEH (FMTV) (D15500) FY 07 / 08 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 07 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT Fiscal Year 08 Calendar Year 07 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 08 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R 1. Vehicles 2 FY 03 A 576 576 0 0 2 FY 04 A 431 431 0 0 1 FY 04 A 26 26 0 0 2 FY 04 A 1077 1077 0 0 2 FY 04 OTH 183 183 0 0 2 FY 05 A 3623 3623 0 2 FY 06 A 2074 0 2074 2 FY 07 A 2769 0 2769 10759 5916 4843 Total M PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 172 173 173 173 MAX. Stewart & Stevenson (M005) , Sealy, TX 150.00 350.00 700.00 12 2 Stewart & Stevenson (S023) , Sealy, TX 150.00 350.00 700.00 12 3 TBS , TBD 150.00 350.00 700.00 12 173 173 173 173 0 173 230 231 231 231 231 231 230 231 231 231 231 230 172 173 173 173 173 173 173 173 173 173 173 230 231 231 231 231 231 230 231 231 231 231 230 O C T N O V D E C F E B M A R A P R M A Y J U N J U L A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L S E P J A N ADMINLEAD TIME Number 1 2 3 MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 0 1 11 12 REORDER 0 2 11 13 INITIAL 0 6 9 15 REORDER 0 1 11 12 INITIAL 0 6 11 17 REORDER 0 1 11 12 INITIAL REORDER INITIAL REORDER D15500 FAMILY OF MEDIUM TACTICAL VEH (FMTV) 173 172 D+ 1 173 A MFR F R 0 172 Item No. 6 Page 6 of 6 53 A U G 0 REMARKS P-21 shows Trucks only: FY Truck QTYs Trailer QTYs 03 2360 520 03 319 199 03 576 733 04 1508 966 04 26 0 05 3623 1320 06 2074 1122 07 2769 1219 08 3043 252 09 2728 267 10 3332 301 11 2575 0 Exhibit P-21 Production Schedule Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Other Procurement, Army /1/Tactical and support vehicles Program Elements for Code B Items: Prior Years Proc Qty Gross Cost Code: FY 2003 FY 2004 FY 2005 Date: February 2005 P-1 Item Nomenclature FIRETRUCKS & ASSOCIATED FIREFIGHTING EQUIPMENT (D15800) Other Related Program Elements: FY 2006 FY 2007 FY 2008 FY 2009 FY 2010 FY 2011 To Complete Total Prog 85 41 31 17 10 33 20 18 2 12 269 39.2 27.2 25.3 13.5 7.5 25.4 16.3 14.7 0.4 4.4 174.0 39.2 27.2 25.3 13.5 7.5 25.4 16.3 14.7 0.4 4.4 174.0 39.2 27.2 25.3 13.5 7.5 25.4 16.3 14.7 0.4 4.4 174.0 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This line is a roll-up of various Fire Trucks. These vehicles are used for fighting fires, and as a safety precautions at airfields and ammunition storage areas. In addition, these vehicles respond to forest fires, train & automobile accidents, and hazardous material incidents. These vehicles are essential to all military installations and to many local communities for the preservation of life and property. Justification: FY06/07 procures 43 Tactical and Non-Tactical Fire Fighting Trucks, which will replace unsafe/overaged vehicles currently unable to respond to fire calls as well as vehicles that are uneconomical to repair. Total Army Acquisition Objective (AAO) for all Non-Tactical Fire Trucks is 849 and Tactical Fire Trucks 165. D15800 FIRETRUCKS & ASSOCIATED FIREFIGHTING EQUIPMENT Item No. 7 Page 1 of 9 54 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon OPA1 Cost Analysis OPA1 Cost Elements 1. Firetruck, Non-Tactical (D15801) 2. Truck, Firefighting, Tactical (D15802 Total Appropriation/Budget Activity/Serial No. P-1 Line Item Nomenclature: Other Procurement, Army / 1 / Tactical and support vehicles FY 04 ID CD A B Weapon System Type: FY 05 FY 06 TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty $000 Each $000 $000 Each $000 $000 Each 25312 25312 D15800 FIRETRUCKS & ASSOCIATED FIREFIGHTING EQUIPMENT 31 Date: February 2005 FIRETRUCKS & ASSOCIATED FIREFIGHTING EQUIPMENT (D15800) 244 13301 1 16 13545 Item No. 7 Page 2 of 9 55 502 7021 7523 FY 07 2 8 UnitCost TotalCost Qty $000 $000 Each 410 25019 UnitCost $000 2 31 25429 Exhibit P-5 Weapon System Cost Analysis Exhibit P-40, Budget Item Justification Sheet Other Procurement, Army /1/Tactical and support vehicles Prior Years Proc Qty Gross Cost Code: FY 2003 FY 2004 February 2005 P-1 Item Nomenclature FIRETRUCKS, NON-TACTICAL (D15801) Other Related Program Elements: Appropriation/Budget Activity/Serial No: Program Elements for Code B Items: Date: FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 FY 2010 FY 2011 To Complete Total Prog 74 9 1 2 2 2 2 2 12 106 26.3 3.3 0.2 0.5 0.4 0.4 0.4 0.4 4.4 36.4 26.3 3.3 0.2 0.5 0.4 0.4 0.4 0.4 4.4 36.4 26.3 3.3 0.2 0.5 0.4 0.4 0.4 0.4 4.4 36.4 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: These vehicles are of standard commercial design with only slight modifications. Examples include Pumper Trucks, Structural Pumpers, Ladder Trucks, Hazardous Material (HAZMAT)/Rescue Trucks, Brush Tankers, Airfield Crash Trucks, and Multi-Purpose Firetrucks. These trucks are needed by all the Installation Management Agency (IMA) Regions - Northeast, Southeast, Southwest, Northwest, Pacific, Korea, and Europe - as well as other Major Commands. In addition, these trucks are also being used to support operations in South West Asia (e.g. Kuwait). The Army's Fire Fighting Vehicles are essential to all military installations and to many local communities for preservation of life and property. Our Army fire vehicles not only respond to fires on installations and within local communities, but also to forest fires, aircraft, train, and automotive accidents, and hazardous material incidents. Justification: FY06/07 procures four Non-Tactical Firetrucks to replace over-age trucks and fill existing shortages. Many over-age vehicles are unsafe, unable to respond to fire calls, and uneconomical to repair. Total Army Acquisition Objective (AAO) for all Non-Tactical Fire Trucks is 849. D15800 (D15801) FIRETRUCKS, NON-TACTICAL Item No. 7 Page 3 of 9 56 Exhibit P-40 Budget Item Justification Sheet Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Other Procurement, Army /1/Tactical and support vehicles Program Elements for Code B Items: Prior Years Proc Qty Gross Cost Code: FY 2003 FY 2004 FY 2005 Date: February 2005 P-1 Item Nomenclature TRUCK, FIREFIGHTING, TACTICAL (D15802) Other Related Program Elements: FY 2006 FY 2007 FY 2008 FY 2009 FY 2010 FY 2011 To Complete Total Prog 11 32 31 16 8 31 18 16 163 13.0 23.8 25.3 13.3 7.0 25.0 15.9 14.3 137.7 13.0 23.8 25.3 13.3 7.0 25.0 15.9 14.3 137.7 13.0 23.8 25.3 13.3 7.0 25.0 15.9 14.3 137.7 0.7 0.8 0.8 0.9 0.8 0.9 0.9 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The multi-purpose Tactical Fire Fighting Truck (TFFT) is issued to Army tactical engineer units and is primarily used to fight aircraft and brush fires and at ammunition storage areas in theater. The new TFFT will be a dramatic improvement over existing firetrucks by having a six-man cab in order to carry an entire fire fighting team, a minimum 1,000-gallon capacity, and all-wheel drive, which is essential for cross-country mobility. The TFFT is part of the Tactical Fire-Fighting Team concept, which consists of the TFFT, two 1,750-gallon Water Distribution Modules, one Heavy Expanded Mobility Tactical Truck (HEMTT)-Load Handling System (LHS), and one Palletized Load System (PLS) trailer. Justification: FY06/FY07 funding procures 39 TFFT for National Guard and Army Reserve Tactical Fire Fighting Teams. The new TFFT replaces old commercial fire trucks, which do not meet tactical or fire fighting standards. The tactical fire-fighting mission requires trucks to have a a significant off-road capability, which is obtained through the use of the combat-proven HEMTT chassis. The fire trucks currently fielded are unreliable and overage or do not meet the National Fire Protection Agency Standards. Army Acquisition Objective is 165. D15800 (D15802) TRUCK, FIREFIGHTING, TACTICAL Item No. 7 Page 4 of 9 57 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon OPA1 Cost Analysis OPA1 Cost Elements 1. Vehicle Tactical Firefighting Truck with FRET SubTotal 2. ECPs 3. Testing 4. System Fielding Support 6. Quality Assurance Support 7. PM Support 8. Engineering Support 9. Matrix Support 10. Special Tools 11. Technical Manuals 12. New Equipment Training Total D15800 (D15802) TRUCK, FIREFIGHTING, TACTICAL Appropriation/Budget Activity/Serial No. P-1 Line Item Nomenclature: Other Procurement, Army / 1 / Tactical and support vehicles FY 04 ID CD Weapon System Type: Date: February 2005 TRUCK, FIREFIGHTING, TACTICAL (D15802) FY 05 FY 06 FY 07 TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost $000 Each $000 $000 Each $000 $000 Each $000 $000 Each $000 21705 31 700 11360 16 710 5782 8 723 22822 21705 11360 5782 22822 460 215 484 175 534 233 221 185 600 500 319 150 200 117 272 200 200 78 300 105 126 80 168 84 276 100 205 64 50 86 450 150 250 186 400 200 267 86 100 108 25312 13301 7021 25019 Item No. 7 Page 5 of 9 58 31 736 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Other Procurement, Army / 1 / Tactical and support vehicles WBS Cost Elements: February 2005 Weapon System Type: P-1 Line Item Nomenclature: TRUCK, FIREFIGHTING, TACTICAL (D15802) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY Unit Cost Each $000 Specs Avail Now? Date Revsn Avail RFP Issue Date Tactical Firefighting Truck with FRET FY 2004 FY 2005 FY 2006 FY 2007 Pierce Manufacturing Inc. Appleton, WI Pierce Manufacturing Inc. Appleton, WI Pierce Manufacturing Inc. Appleton, WI Pierce Manufacturing Inc. Appleton, WI SS/REQ TACOM, Warren, MI Apr 04 Jan 05 31 700 Yes N/A N/A SS/REQ TACOM, Warren, MI Jan 05 Oct 05 16 710 Yes N/A N/A SS/REQ TACOM, Warren, MI Dec 05 Sep 06 8 723 Yes N/A N/|A SS/REQ TACOM, Warren, MI Dec 06 Sep 07 31 736 Yes N/A N/A REMARKS: D15800 (D15802) TRUCK, FIREFIGHTING, TACTICAL Item No. 7 Page 6 of 9 59 Exhibit P-5a Procurement History and Planning P-1 Item Nomenclature: TRUCK, FIREFIGHTING, TACTICAL (D15802) FY 04 / 05 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 04 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT Fiscal Year 05 Calendar Year 04 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G L A T E R Calendar Year 05 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Tactical Firefighting Truck with FRET 1 FY 04 A 31 0 31 1 FY 05 A 16 0 16 1 FY 06 A 8 0 8 8 1 FY 07 A 31 0 31 31 Total 86 A 86 PRODUCTION RATES R 1 REACHED NAME/LOCATION Pierce Manufacturing Inc. , Appleton, WI MIN. 3.00 1-8-5 5.00 N O V D E C J A N F E B MFR F MAX. 10.00 3 3 3 3 3 3 3 1 M A R A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N 4 16 3 F E B 3 M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 0 7 9 16 REORDER 0 3 9 12 Number D+ 12 3 3 O C T M 3 A 3 A P R 3 M A Y 3 J U N 3 J U L 3 A U G 3 59 S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER D15800 (D15802) TRUCK, FIREFIGHTING, TACTICAL Item No. 7 Page 7 of 9 60 Exhibit P-21 Production Schedule P-1 Item Nomenclature: TRUCK, FIREFIGHTING, TACTICAL (D15802) FY 06 / 07 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 06 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT Fiscal Year 07 Calendar Year 06 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G L A T E R Calendar Year 07 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Tactical Firefighting Truck with FRET 1 FY 04 A 31 27 4 4 1 FY 05 A 16 0 16 3 1 FY 06 A 8 0 8 1 FY 07 A 31 0 31 86 27 59 Total 0 3 PRODUCTION RATES 1 REACHED NAME/LOCATION Pierce Manufacturing Inc. , Appleton, WI MIN. 3.00 1-8-5 5.00 MAX. 10.00 4 0 4 A 7 3 N O V 3 D E C 3 J A N 4 F E B 1 4 M A R A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME 4 O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 0 7 9 16 REORDER 0 3 9 12 Number D+ 12 0 4 MFR F R 3 A O C T M 3 A P R M A Y J U N J U L A U G 3 28 3 28 S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER D15800 (D15802) TRUCK, FIREFIGHTING, TACTICAL Item No. 7 Page 8 of 9 61 Exhibit P-21 Production Schedule P-1 Item Nomenclature: TRUCK, FIREFIGHTING, TACTICAL (D15802) FY 08 / 09 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 08 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT Fiscal Year 09 Calendar Year 08 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 09 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Tactical Firefighting Truck with FRET 1 FY 04 A 31 31 0 0 1 FY 05 A 16 16 0 0 1 FY 06 A 8 8 0 1 FY 07 A 31 3 28 3 3 3 3 3 3 3 3 4 86 58 28 3 3 3 3 3 3 3 3 4 Total 0 O C T M PRODUCTION RATES 1 REACHED NAME/LOCATION Pierce Manufacturing Inc. , Appleton, WI MIN. 3.00 1-8-5 5.00 D E C J A N F E B MFR F R N O V MAX. 10.00 12 1 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 0 7 9 16 REORDER 0 3 9 12 Number D+ M A R 0 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER D15800 (D15802) TRUCK, FIREFIGHTING, TACTICAL Item No. 7 Page 9 of 9 62 Exhibit P-21 Production Schedule Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Other Procurement, Army /1/Tactical and support vehicles Program Elements for Code B Items: Prior Years Code: FY 2003 FY 2004 FY 2005 Date: February 2005 P-1 Item Nomenclature FAMILY OF HEAVY TACTICAL VEHICLES (FHTV) (DA0500) Other Related Program Elements: FY 2006 FY 2007 FY 2008 FY 2009 FY 2010 FY 2011 To Complete Total Prog Proc Qty Gross Cost 4423.5 257.2 218.8 207.6 207.1 292.1 246.5 227.2 152.2 98.2 6330.4 4423.5 257.2 218.8 207.6 207.1 292.1 246.5 227.2 152.2 98.2 6330.4 257.2 218.8 207.6 207.1 292.1 246.5 227.2 152.2 98.2 6331.3 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost 0.9 4424.4 0.9 Flyaway U/C Wpn Sys Proc U/C Description: The Family of Heavy Tactical Wheeled Vehicles are used in line haul, local haul, unit resupply and other missions throughout the tactical environment to support modern and highly mobile combat units. Systems include the Palletized Load System (PLS) and its companion trailers, flat racks (Container Roll-in/Out Platform (CROP)), Container Handling Units (CHU), and the Movement Tracking System (MTS). Other trucks included in this family are: the Heavy Equipment Transporter System (HETS) and the Heavy Expanded Mobility Tactical Truck (HEMTT). The FHTV line also includes the Forward Repair System (FRS), which is a mobile maintenance platform that mounts on a PLS or HEMTT. Justification: FY06-07 funding procures PLS equipment, which includes PLS Trucks and Trailers, CROP, CHU, and MTS; HEMTT Tankers, Wreckers, and Tractors; and FRS. The FY06/07 funding will fill requirements in support of modularity and the Digitized Divisions, Stryker Brigade Combat Team (SBCT), Patriot Units, Combat Engineers, Army Pre-positioned Stocks (APS), 82nd Airborne Division, Korea, and National Guard and Army Reserve Units. DA0500 FAMILY OF HEAVY TACTICAL VEHICLES (FHTV) Item No. 8 Page 1 of 25 63 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon OPA1 Cost Analysis OPA1 Cost Elements Family of Heavy Tactical Vehicles FHTV (DA0500) HEMTT, ALL BODY TYPES (D16204) Tanker, M978A2 Wrecker, M984A2 LHS Cargo, M1120A2 Cargo, M985A2 Tractor, M983A2 Forward Repair System (D16400) Forward Repair System PALLETIZED LOAD SYSTEM (D16500) PLS Truck PLS Trailer Cargo Bed (Flatrack) Container Handling Unit Movement Tracking System (MTS) Appropriation/Budget Activity/Serial No. P-1 Line Item Nomenclature: Other Procurement, Army / 1 / Tactical and support vehicles FY 04 ID CD A A A Weapon System Type: Date: February 2005 FAMILY OF HEAVY TACTICAL VEHICLES (FHTV) (DA0500) FY 05 FY 06 FY 07 TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost $000 Each $000 $000 Each $000 $000 Each $000 $000 Each $000 44854 55768 13632 8675 143 143 51 31 71943 202 64213 220 48222 50190 138 120 A 100950 38599 282 91 8907 34 A 17141 32 7121 16 27371 74 24546 65 A A A A A 30994 18305 6367 3183 19897 82 345 698 85 1108 12219 3859 2572 1929 43732 31 64 154 36 2388 26833 5692 2439 18702 27647 63 100 166 429 1170 26156 5600 2240 8960 76158 65 102 197 211 3484 Total DA0500 FAMILY OF HEAVY TACTICAL VEHICLES (FHTV) 218816 207588 Item No. 8 Page 2 of 25 64 207096 292116 Exhibit P-5 Weapon System Cost Analysis Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Other Procurement, Army /1/Tactical and support vehicles Program Elements for Code B Items: Prior Years Code: FY 2003 FY 2004 FY 2005 Date: February 2005 P-1 Item Nomenclature TRUCK, CARGO, 57000 GVW, 8X8 (D16204) Other Related Program Elements: FY 2006 FY 2007 FY 2008 FY 2009 FY 2010 FY 2011 To Complete Total Prog Proc Qty Gross Cost 2059.0 111.3 122.9 136.2 98.4 148.5 108.4 103.1 54.9 23.5 2966.1 2059.0 111.3 122.9 136.2 98.4 148.5 108.4 103.1 54.9 23.5 2966.1 2059.0 111.3 122.9 136.2 98.4 148.5 108.4 103.1 54.9 23.5 2966.1 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The Heavy Expanded Mobility Tactical Truck (HEMTT)is a 10-ton, 8-wheel drive truck in all body styles, including two cargo configurations, a wrecker, tanker and tractor. The HEMTT transports ammunition, petroleum, oils and lubricants and is used as the prime mover for certain missile systems. The HEMTT is C130-transportable and supports Increment 1 of the Unit of Action (UA). The M984A2 Wrecker is the recovery vehicle for other wheeled support and combat vehicle systems and is the only recovery vehicle in the SBCT. The M978A2 Tanker is a 2500-Gallon Fuel Transporter and is a key Combat Service Support (CSS) enabler in the SBCT and Digitized Divisions. The M983A2 LET has a Fifth Wheel Vertical Loading capacity of 20 Tons and a Gross Vehicle Combined Weight (GVCW) of 62.5 Tons Justification: FY06-07 funding procures 665 HEMTTs of multiple variants, including 420 M978A2 HEMTT Tankers and 211 M984A2 HEMTT Wreckers to fill Stryker Brigade Combat Team (SBCT) conversion requirements and to support modularity. FY06/07 funding also procures 34 HEMTT M983A2 Light Equipment Transporter (LET) Tractors for engineer requirements and fills requirements in the National Guard Bureau (NGB) and US Army Reserve and supports the Total Army Analysis (TAA-09) unit activations. Army Acquisition Objective for the HEMTT Fleet is 14,269. The AAO is expected to increase to meet Modularity requirements. DA0500 (D16204) TRUCK, CARGO, 57000 GVW, 8X8 Item No. 8 Page 3 of 25 65 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon OPA1 Cost Analysis OPA1 Cost Elements 1. Hardware - HEMTT All Body Types Tanker M978A2 Wrecker M984A2 LHS Cargo M1120A2 Cargo M985A2 Tractor M983A2 Subtotal 2. Federal Retail Excise Tax 3. Engineering Changes 4. Government Testing 5. Documentation 6. Engineering Support Government 7. Quality Assuranc Support - Government 8. Special Tools 9. System Fielding Support 10. Project Management Support Total DA0500 (D16204) TRUCK, CARGO, 57000 GVW, 8X8 Appropriation/Budget Activity/Serial No. P-1 Line Item Nomenclature: Other Procurement, Army / 1 / Tactical and support vehicles FY 04 ID CD Weapon System Type: Date: February 2005 TRUCK, CARGO, 57000 GVW, 8X8 (D16204) FY 05 FY 06 FY 07 TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost $000 Each $000 $000 Each $000 $000 Each $000 $000 Each $000 38294 46107 10890 7425 143 143 51 31 268 322 214 240 56674 202 281 49949 220 227 39882 41314 138 120 289 344 83923 32270 282 91 298 355 7442 34 219 102716 106623 81196 123635 12291 684 9 37 1068 230 122 3444 2328 12795 3722 400 100 500 500 600 8732 2184 9743 2444 500 560 215 320 350 1719 1365 14836 3726 500 374 220 326 350 2763 1726 122929 136156 98412 148456 Item No. 8 Page 4 of 25 66 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Other Procurement, Army / 1 / Tactical and support vehicles WBS Cost Elements: February 2005 Weapon System Type: P-1 Line Item Nomenclature: TRUCK, CARGO, 57000 GVW, 8X8 (D16204) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY Unit Cost Each $000 Specs Avail Now? Date Revsn Avail RFP Issue Date Tanker M978A2 Oshkosh Truck Corp Oshkosh, WI Oshkosh Truck Corp Oshkosh, WI Oshkosh Truck Corp Oshkosh, WI Oshkosh Truck Corp Oshkosh, WI FY 2004 FY 2005 FY 2006 FY 2007 SS/REQ/PY4 TACOM, Warren, MI Dec 03 Jul 04 143 268 YES N/A N/A SS/REQ/PY5 TACOM, Warren, MI Dec 04 Jul 05 202 281 YES N/A N/A SS/REQ/PY6 TACOM, Warren, MI Dec 05 Jul 06 138 289 YES N/A N/A SS/REQ/PY7 TACOM, Warren, MI Dec 06 Jul 07 282 298 YES N/A N/A SS/REQ/PY4 TACOM, Warren, MI Dec 03 Jul 04 143 322 YES N/A N/A SS/REQ/PY6 TACOM, Warren, MI Dec 05 Jul 06 120 344 YES N/A N/A SS/REQ/PY7 TACOM, Warren, MI Dec 06 Jul 07 91 355 YES N/A N/A SS/REQ/PY4 TACOM, Warren, MI Dec 03 Jul 04 51 214 YES N/A N/A SS/REQ/PY TACOM, Warren, MI Dec 04 Jul 05 220 227 YES N/A N/A SS/REQ/PY4 TACOM, Warren, MI Dec 03 Jul 04 31 240 YES N/A N/A Wrecker M984A2 Oshkosh Truck Corp Oshkosh, WI Oshkosh Truck Corp Oshkosh, WI Oshkosh Truck Corp Oshkosh, WI FY 2004 FY 2006 FY 2007 LHS Cargo M1120A2 Oshkosh Truck Corp Oshkosh, WI Oshkosh Truck Corp Oshkosh, WI FY 2004 FY 2005 Cargo M985A2 Oshkosh Truck Corp Oshkosh, WI FY 2004 Tractor M983A2 REMARKS: Note: Procurement planning underway to extend FHTV Family Contract with Oshkosh Truck Corp. for D16202, D16203, D16204 and D16205 through FY07. DA0500 (D16204) TRUCK, CARGO, 57000 GVW, 8X8 Item No. 8 Page 5 of 25 67 Exhibit P-5a Procurement History and Planning Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Other Procurement, Army / 1 / Tactical and support vehicles WBS Cost Elements: REMARKS: Weapon System Type: P-1 Line Item Nomenclature: TRUCK, CARGO, 57000 GVW, 8X8 (D16204) Contractor and Location Oshkosh Truck Corp Oshkosh, WI FY 2007 February 2005 Contract Method and Type Location of PCO SS/REQ/PY7 TACOM, Warren, MI Award Date Date of First Delivery Dec 06 Jul 07 QTY Unit Cost Each $000 34 219 Specs Avail Now? Date Revsn Avail RFP Issue Yes N/A N/A Date Note: Procurement planning underway to extend FHTV Family Contract with Oshkosh Truck Corp. for D16202, D16203, D16204 and D16205 through FY07. DA0500 (D16204) TRUCK, CARGO, 57000 GVW, 8X8 Item No. 8 Page 6 of 25 68 Exhibit P-5a Procurement History and Planning P-1 Item Nomenclature: TRUCK, CARGO, 57000 GVW, 8X8 (D16204) FY 04 / 05 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 04 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 05 Calendar Year 04 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L Calendar Year 05 A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Tanker M978A2 1 FY 04 A 143 0 143 1 FY 05 A 202 0 202 1 FY 06 A 138 0 138 138 1 FY 07 A 282 0 282 282 1 FY 04 A 143 0 143 1 FY 06 A 120 0 120 120 1 FY 07 A 91 0 91 91 A 11 12 12 12 12 12 12 12 12 12 12 0 12 A 17 17 17 151 Wrecker M984A2 A 10 10 12 12 12 12 12 12 12 13 13 0 13 LHS Cargo M1120A2 1 FY 04 A 51 0 51 1 FY 05 A 220 0 220 1 FY 04 A 31 0 31 1 FY 07 A 34 0 34 A 3 3 3 4 4 4 4 4 5 5 6 0 6 A 17 18 18 167 Cargo M985A2 A 3 3 3 3 3 3 3 2 2 2 2 0 2 Tractor M983A2 Total 1455 34 1455 27 O C T M PRODUCTION RATES 1 REACHED NAME/LOCATION Oshkosh Truck Corp , Oshkosh, WI MIN. 1.00 1-8-5 363.00 D E C J A N F E B MFR F R N O V MAX. 821.00 12 1 A P R M A Y J U N J U L A U G 30 S E P ADMINLEAD TIME 31 O C T 31 N O V 31 D E C 31 J A N 30 F E B 31 M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 0 3 8 11 REORDER 0 3 7 10 Number D+ M A R 28 INITIAL REORDER INITIAL REORDER 32 A P R 33 M A Y 33 J U N 34 J U L 35 A U G 35 983 S E P REMARKS Note: Government EOQ 1-8-5 production rate (363/month) accommodates mix of government and commercial production on contractor's integrated production line. Max rate (821/month) reflects contractor capacity using second shift dedicated to government production. INITIAL REORDER INITIAL REORDER DA0500 (D16204) TRUCK, CARGO, 57000 GVW, 8X8 Item No. 8 Page 7 of 25 69 Exhibit P-21 Production Schedule P-1 Item Nomenclature: TRUCK, CARGO, 57000 GVW, 8X8 (D16204) FY 06 / 07 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 06 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT Fiscal Year 07 Calendar Year 06 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G L A T E R Calendar Year 07 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Tanker M978A2 1 FY 04 A 143 143 0 1 FY 05 A 202 51 151 1 FY 06 A 138 0 138 1 FY 07 A 282 0 282 1 FY 04 A 143 143 0 1 FY 06 A 120 0 120 1 FY 07 A 91 0 91 0 17 17 17 17 17 17 17 16 0 16 A 10 10 11 11 12 12 12 12 12 12 12 0 12 A 23 23 23 213 Wrecker M984A2 0 A 10 10 10 10 10 10 10 10 10 10 10 0 10 A 8 8 8 67 LHS Cargo M1120A2 1 FY 04 A 51 51 0 1 FY 05 A 220 53 167 1 FY 04 A 31 31 0 1 FY 07 A 34 0 34 1455 472 983 0 18 18 18 18 19 19 19 19 0 19 Cargo M985A2 0 Tractor M983A2 Total 35 35 O C T M PRODUCTION RATES R 1 REACHED NAME/LOCATION Oshkosh Truck Corp , Oshkosh, WI MIN. 1.00 1-8-5 363.00 N O V 35 D E C 35 J A N 36 F E B MFR F MAX. 821.00 1 36 M A R 36 A P R 35 M A Y 35 J U N 20 J U L 20 A U G 21 S E P ADMINLEAD TIME 21 O C T 22 N O V 22 D E C 22 J A N 22 F E B 22 M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 0 3 8 11 REORDER 0 3 7 10 Number D+ 12 3 3 3 25 34 34 34 305 A 22 A P R 22 M A Y 22 J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER DA0500 (D16204) TRUCK, CARGO, 57000 GVW, 8X8 Item No. 8 Page 8 of 25 70 Exhibit P-21 Production Schedule P-1 Item Nomenclature: TRUCK, CARGO, 57000 GVW, 8X8 (D16204) FY 08 / 09 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 08 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT Fiscal Year 09 Calendar Year 08 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 09 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Tanker M978A2 1 FY 04 A 143 143 0 0 1 FY 05 A 202 202 0 0 1 FY 06 A 138 138 0 1 FY 07 A 282 69 213 1 FY 04 A 143 143 0 1 FY 06 A 120 120 0 1 FY 07 A 91 24 67 0 23 23 23 24 24 24 24 24 0 24 Wrecker M984A2 0 0 8 8 8 8 7 7 7 7 0 7 LHS Cargo M1120A2 1 FY 04 A 51 51 0 0 1 FY 05 A 220 220 0 0 1 FY 04 A 31 31 0 0 1 FY 07 A 34 9 25 3 3 3 3 3 3 3 2 2 1455 1150 305 34 34 34 35 34 34 34 33 33 Cargo M985A2 Tractor M983A2 Total O C T M PRODUCTION RATES 1 REACHED NAME/LOCATION Oshkosh Truck Corp , Oshkosh, WI MIN. 1.00 1-8-5 363.00 D E C J A N F E B MFR F R N O V MAX. 821.00 12 1 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 0 3 8 11 REORDER 0 3 7 10 Number D+ M A R 0 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER DA0500 (D16204) TRUCK, CARGO, 57000 GVW, 8X8 Item No. 8 Page 9 of 25 71 Exhibit P-21 Production Schedule Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Other Procurement, Army /1/Tactical and support vehicles Program Elements for Code B Items: Prior Years Code: FY 2003 FY 2004 FY 2005 Date: February 2005 P-1 Item Nomenclature FORWARD REPAIR SYSTEM (FRS) (D16400) Other Related Program Elements: FY 2006 FY 2007 FY 2008 FY 2009 FY 2010 FY 2011 To Complete Total Prog Proc Qty 109 74 32 16 74 66 67 65 77 63 643 Gross Cost 43.2 40.3 17.1 7.1 27.4 24.5 26.0 26.0 31.8 26.9 270.3 43.2 40.3 17.1 7.1 27.4 24.5 26.0 26.0 31.8 26.9 270.3 43.2 40.3 17.1 7.1 27.4 24.5 26.0 26.0 31.8 26.9 270.3 0.5 0.5 0.2 0.3 0.2 0.2 0.2 0.3 0.2 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The Forward Repair System (FRS) is a high-mobility, forward maintenance system that reduces Repair Cycle Time. The FRS places in one package proven tools, test equipment, and heavy lift capability to support forces in the forward battle area. The FRS is the key maintenance system for all repair activities of heavy forces in the forward battle area. Heavy forces include tank, mechanized infantry, cavalry, field artillery, engineers, and supporting units with heavy combat, combat support, and combat service support vehicles. The system consists of overhead lift and mobility nearly equivalent to the supported force Additionally, the FRS has its own air source for air tools and inflatable lifting devices. It has limited spot welding and cutting capabilities, a tailored set of industrial quantity hand and power tools, and its own on board power source. The power source has the capability of providing power sufficient to operate the crane, welding equipment, power tools, and the on board electrical system. The FRS provides storage space for the Soldiers' Portable On-System Repair Tool (SPORT), general Mechanics tool kits (GMTKs), battle damage assessment and repair (BDAR) kits, and combat spares or other supporting equipment. The FRS will free the M88 recovery vehicle from its present captive role as a repair vehicle, which means increased availability of M88 recovery vehicles for recovery missions. The FRS will replace M113 tracked systems currently performing this mission, yielding a 90% reduction in repair parts costs as well as enhanced battlefield capability with demonstrated reductions in Repair Cycle Time (RCT) of 35-50%. The FRS meets the maneuver commander's need for a repair system that is responsive, effective, and reduces the number of systems requiring evacuation. Justification: FY06 program buys 74 FRS modules. The FRS is a must have enabler for both the digitized division and Brigade Combat Teams/Future Combat System (FCS) Complementary System. FY07 program buys 66 FRS modules. The FRS is a must have enabler for both the digitized division and Brigade Combat Teams/FCS Complementary System. Approved Acquisition Objective (AAO): 1197 DA0500 (D16400) FORWARD REPAIR SYSTEM (FRS) Item No. 8 Page 10 of 25 72 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon OPA1 Cost Analysis OPA1 Cost Elements 1. Vehicle Forward Repair System PLS Truck SubTotal 2. ECPs 4. System Fielding Support 5. ASL & DS/GS 6. Documentation 7. Engineering Support 8. Quality Assurance Support 9. Program Management Support 10. Transportation (FRS & Flatrack) Total DA0500 (D16400) FORWARD REPAIR SYSTEM (FRS) Appropriation/Budget Activity/Serial No. P-1 Line Item Nomenclature: Other Procurement, Army / 1 / Tactical and support vehicles FY 04 ID CD A A Weapon System Type: Date: February 2005 FORWARD REPAIR SYSTEM (FRS) (D16400) FY 05 FY 06 FY 07 TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost $000 Each $000 $000 Each $000 $000 Each $000 $000 Each $000 8720 6753 32 20 273 338 4672 1418 16 4 292 355 22718 74 307 20856 15473 6090 22718 20856 196 671 311 104 66 100 220 183 205 115 66 122 85 255 155 641 455 370 228 187 2515 102 160 527 430 60 91 182 1740 500 17141 7121 27371 24546 Item No. 8 Page 11 of 25 73 66 316 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Other Procurement, Army / 1 / Tactical and support vehicles WBS Cost Elements: February 2005 Weapon System Type: P-1 Line Item Nomenclature: FORWARD REPAIR SYSTEM (FRS) (D16400) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY Unit Cost Each $000 Specs Avail Now? Date Revsn Avail RFP Issue Date Forward Repair System FY 2004 FY 2005 FY 2006 FY 2007 Rock Island Arsenal Rock Island, IL Rock Island Arsenal Rock Island, IL Rock Island Arsenal Rock Island, IL Rock Island Arsenal Rock Island, IL FFP TACOM, Warren, MI Nov 03 Nov 04 32 273 Yes N/A N/A FFP PM SKOT, Rock Island, IL Jan 05 Jul 05 16 292 Yes N/A N/A FFP PM SKOT, Rock Island, IL Dec 05 Jun 06 74 307 Yes N/A N/A FFP PM SKOT, Rock Island, IL Dec 06 Jun 07 66 316 Yes N/A N/A Oshkosh Truck Corp. Oshkosh, WI Oshkosh Truck Corp. Oshkosh, WI SS/REQ/PY4 TACOM, Warren, MI Dec 03 May 04 20 338 Yes N/A N/A SS/REQ/PY5 TACOM, Warren, MI Jan 05 Aug 05 4 355 Yes N/A N/A PLS Truck FY 2004 FY 2005 REMARKS: IDIQ contract Data Interchange-T40999--Truck, cargo,PLS; ratio 1:1 T96496-HEMTT, LHS, ratio 1:1 DA0500 (D16400) FORWARD REPAIR SYSTEM (FRS) Item No. 8 Page 12 of 25 74 Exhibit P-5a Procurement History and Planning P-1 Item Nomenclature: FORWARD REPAIR SYSTEM (FRS) (D16400) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 03 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT Fiscal Year 04 Calendar Year 03 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G L A T E R Calendar Year 04 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Forward Repair System 1 FY 04 A 32 0 32 1 FY 05 A 16 0 16 16 1 FY 06 A 74 0 74 74 1 FY 07 A 66 0 66 66 2 FY 04 A 20 0 20 2 FY 05 A 4 0 4 32 A PLS Truck Total 212 A 212 PRODUCTION RATES 2 R REACHED NAME/LOCATION MIN. 1-8-5 N O V D E C J A N F E B M A R MFR F MAX. Rock Island Arsenal , Rock Island, IL 1.00 20.00 35.00 12 2 Oshkosh Truck Corp. , Oshkosh, WI 1.00 25.00 45.00 12 1 2 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME Number D+ 1 2 2 2 2 10 4 O C T M 2 O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 0 3 6 9 REORDER 0 3 6 9 INITIAL 0 3 5 8 REORDER 0 0 0 0 A P R M A Y 2 J U N 2 J U L 2 A U G 2 202 S E P REMARKS Production Rates are monthly. INITIAL REORDER INITIAL REORDER INITIAL REORDER DA0500 (D16400) FORWARD REPAIR SYSTEM (FRS) Item No. 8 Page 13 of 25 75 Exhibit P-21 Production Schedule P-1 Item Nomenclature: FORWARD REPAIR SYSTEM (FRS) (D16400) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 05 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT Fiscal Year 06 Calendar Year 05 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L L A T E R Calendar Year 06 A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Forward Repair System 1 FY 04 A 32 0 32 1 FY 05 A 16 0 16 1 FY 06 A 74 0 74 1 FY 07 A 66 0 66 2 FY 04 A 20 10 10 2 FY 05 A 4 0 4 212 10 202 4 4 4 4 4 4 4 0 4 A 4 4 4 0 4 A 7 7 7 7 46 66 PLS Truck Total 2 2 PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 1 1 2 6 N O V 6 D E C 5 J A N 5 MAX. F E B M A R Rock Island Arsenal , Rock Island, IL 1.00 20.00 35.00 12 2 Oshkosh Truck Corp. , Oshkosh, WI 1.00 25.00 45.00 12 1 2 5 A P R 4 M A Y 4 J U N 4 J U L A U G 1 1 1 1 5 5 5 1 S E P ADMINLEAD TIME Number D+ 1 0 1 5 MFR F R 1 A O C T M 2 O C T N O V 0 7 D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 0 3 6 9 REORDER 0 3 6 9 INITIAL 0 3 5 8 REORDER 0 0 0 0 A P R M A Y J U N 7 J U L 7 A U G 7 112 S E P REMARKS Production Rates are monthly. INITIAL REORDER INITIAL REORDER INITIAL REORDER DA0500 (D16400) FORWARD REPAIR SYSTEM (FRS) Item No. 8 Page 14 of 25 76 Exhibit P-21 Production Schedule P-1 Item Nomenclature: FORWARD REPAIR SYSTEM (FRS) (D16400) FY 07 / 08 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 07 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT Fiscal Year 08 Calendar Year 07 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L Calendar Year 08 A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Forward Repair System 1 FY 04 A 32 32 0 1 FY 05 A 16 16 0 1 FY 06 A 74 28 46 1 FY 07 A 66 0 66 2 FY 04 A 20 20 0 0 2 FY 05 A 4 4 0 0 212 100 112 0 0 7 7 7 7 7 7 0 4 A 6 6 6 6 6 6 6 6 6 6 0 6 PLS Truck Total 7 7 O C T M PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 D E C 7 J A N 7 F E B 7 M A R MFR F R N O V 7 MAX. Rock Island Arsenal , Rock Island, IL 1.00 20.00 35.00 12 2 Oshkosh Truck Corp. , Oshkosh, WI 1.00 25.00 45.00 12 1 2 A P R 6 M A Y J U N 6 J U L 6 A U G 6 S E P ADMINLEAD TIME Number D+ 1 4 6 O C T 6 N O V 6 D E C 6 J A N 6 F E B 6 M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 0 3 6 9 REORDER 0 3 6 9 INITIAL 0 3 5 8 REORDER 0 0 0 0 6 A P R M A Y J U N J U L A U G S E P REMARKS Production Rates are monthly. INITIAL REORDER INITIAL REORDER INITIAL REORDER DA0500 (D16400) FORWARD REPAIR SYSTEM (FRS) Item No. 8 Page 15 of 25 77 Exhibit P-21 Production Schedule Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Other Procurement, Army /1/Tactical and support vehicles Program Elements for Code B Items: Prior Years Code: FY 2003 FY 2004 FY 2005 Date: February 2005 P-1 Item Nomenclature TRUCK, PALLETIZED LOAD SYSTEM (PLS), 10X10 (D16500) Other Related Program Elements: FY 2006 FY 2007 FY 2008 FY 2009 FY 2010 FY 2011 To Complete Total Prog Proc Qty Gross Cost 1037.4 105.1 78.7 64.3 81.3 119.1 112.1 98.1 65.5 47.8 1809.6 1037.4 105.1 78.7 64.3 81.3 119.1 112.1 98.1 65.5 47.8 1809.6 1037.4 105.1 78.7 64.3 81.3 119.1 112.1 98.1 65.5 47.8 1809.6 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The Palletized Load System (PLS) is the primary component of the Modular Ammunition Company Concept and is interoperable with the comparable British, German and French systems, through the use of a common flatrack. The PLS consists of a 16.5-ton payload prime mover (10x10) with an integral load-handling system, which provides self-loading and unloading capability; a 16.5ton payload trailer; and demountable cargo beds, or flatracks. The Container Handling Unit (CHU) is being fielded to transportation and ammunition units and to forward support battalions, providing the capability to pick up and transport 20-foot International Standards Organization (ISO) containers without the use of a flatrack. The Movement Tracking System (MTS) program provides a multitude of tactical wheeled vehicles (PLS, Heavy Expanded Mobility Tactical Truck, Family of Medium Tactical Vehicles, etc.) with Global Positioning System (GPS) capability and two-way digital messaging. The PLS Truck performs line haul, local haul, unit resupply and other missions in the tactical environment to support modern and highly mobile combat units and is equipped with a Central Tire Inflation System (CTIS) which significantly improves off-road mobility. Current flatrack funding buys the Container Roll-in/out Platform (CROP), an A-frame type flatrack, which fits inside a 20-foot ISO inter-modal container. The PLS Trailer, CROP, CHU, and MTS are key enablers for both the Stryker Brigade Combat Team (SBCT) and Digitized Divisions. Army Acquisition Objectives (AAO) for PLS equipment are as follows: PLS Truck - 4,222, PLS Trailer - 4,094, Flatracks - 59,962, CHU - 2,204, and MTS - 35,702. Justification: FY06-07 procures 128 PLS trucks, 202 PLS Trailers, 363 CROP, and 640 CHU to support Modularity and Engineering Mission Module (EMM) fieldings, SBCT activations, National Guard (NG), Army Reserve (AR), and Army Pre-position Stocks (APS) requirements. MTS procurements of 4654 mobile units support the Counterattack Corps (CATK), SBCT, Korea, 82nd ABN Division, and NG and Army Reserve units. DA0500 (D16500) TRUCK, PALLETIZED LOAD SYSTEM (PLS), 10X10 Item No. 8 Page 16 of 25 78 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon OPA1 Cost Analysis OPA1 Cost Elements Appropriation/Budget Activity/Serial No. P-1 Line Item Nomenclature: Other Procurement, Army / 1 / Tactical and support vehicles FY 04 ID CD Weapon System Type: Date: February 2005 TRUCK, PALLETIZED LOAD SYSTEM (PLS), 10X10 (D16500) FY 05 FY 06 FY 07 TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost $000 Each $000 $000 Each $000 $000 Each $000 $000 Each $000 1. Hardware PLS Truck PLS Trailer Cargo Bed, Demountable PLS Container Handling Unit Movement Tracking System 27691 16491 5375 3009 17944 Subtotal 70510 56915 69070 111066 1595 457 90 292 435 467 3219 1681 2116 500 72 243 500 500 2665 800 1370 2000 2000 219 456 350 3447 2401 951 500 500 230 464 379 2511 2513 78746 64311 81313 119114 2. Engineering Changes 3. Government Testing - ATC/YPG 4. Documentation 5. Engineering Support - Government 6. Quality Assurance Supt- Government 7. Special Tools 8. System Fielding Support 9. PM Support Total DA0500 (D16500) TRUCK, PALLETIZED LOAD SYSTEM (PLS), 10X10 82 345 698 85 1108 338 48 8 35 16 10989 3136 1463 1321 40006 31 64 154 36 2388 Item No. 8 Page 17 of 25 79 354 49 10 37 17 23008 5050 1610 16002 23400 63 100 166 429 1170 365 51 10 37 20 24440 5304 1812 8018 71492 65 102 197 211 3484 376 52 9 38 21 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Other Procurement, Army / 1 / Tactical and support vehicles WBS Cost Elements: February 2005 Weapon System Type: P-1 Line Item Nomenclature: TRUCK, PALLETIZED LOAD SYSTEM (PLS), 10X10 (D16500) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY Unit Cost Each $000 Specs Avail Now? Date Revsn Avail RFP Issue Date PLS Truck Oshkosh Truck Corp Oshkosh, WI Oshkosh Truck Corp Oshkosh, WI Oshkosh Truck Corp Oshkosh, WI Oshkosh Truck Corp Oshkosh, WI FY 2004 FY 2005 FY 2006 FY 2007 (PLS) SS/REQ/PY4 TACOM, Warren, MI Dec 03 Jul 04 82 338 Yes N/A N/A (PLS) SS/REQ/PY5 TACOM, Warren, MI Dec 04 Jul 05 31 354 Yes N/A N/A (PLS) SS/REQ/PY6 TACOM, Warren, MI Dec 06 Jul 06 63 365 Yes N/A N/A (PLS) SS/REQ/PY7 TACOM, Warren, MI Dec 07 Jul 07 65 376 Yes N/A N/A (PLS) SS/REQ/PY4 TACOM, Warren, MI Dec 03 Jul 04 345 48 Yes N/A N/A (PLS) SS/REQ/PY5 TACOM, Warren, MI Dec 04 Jul 05 64 49 Yes N/A N/A (PLS) SS/REQ/PY6 TACOM, Warren, MI Dec 06 Jul 06 100 51 Yes N/A N/A (PLS) SS/REQ/PY7 TACOM, Warren, MI Dec 07 Jul 07 102 52 Yes N/A N/A C/REQ/PY3 TACOM, Warren, MI Dec 03 Jul 04 698 8 Yes N/A N/A C/REQ/PY4 TACOM, Warren, MI Dec 04 Jul 05 154 10 Yes N/A N/A C/REQ/PY5 TACOM, Warren, MI Dec 06 Jul 06 166 10 Yes N/A N/A C/REQ/PY6 TACOM, Warren, MI Dec 07 Jul 07 197 9 Yes N/A N/A PLS Trailer Oshkosh Truck Corp Oshkosh, WI Oshkosh Truck Corp Oshkosh, WI Oshkosh Truck Corp Oshkosh, WI Oshkosh Truck Corp Oshkosh, WI FY 2004 FY 2005 FY 2006 FY 2007 Cargo Bed, Demountable Summa Technology Inc. Huntsville, AL Summa Technology Inc. Huntsville, AL Summa Technology Inc. Huntsville, AL Summa Technology Inc. Huntsville, AL FY 2004 FY 2005 FY 2006 FY 2007 REMARKS: Note: Procurement planning underway to extend FHTV FY01-05 Family Contract with Oshkosh Truck Corp. for D16500, D08900, and D16101 through FY07. DA0500 (D16500) TRUCK, PALLETIZED LOAD SYSTEM (PLS), 10X10 Item No. 8 Page 18 of 25 80 Exhibit P-5a Procurement History and Planning Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Other Procurement, Army / 1 / Tactical and support vehicles WBS Cost Elements: February 2005 Weapon System Type: P-1 Line Item Nomenclature: TRUCK, PALLETIZED LOAD SYSTEM (PLS), 10X10 (D16500) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY Unit Cost $000 Specs Avail Now? Date Revsn Avail RFP Issue Each Date PLS Container Handling Unit OTC Kewaunee Fabrication Kewaunee, WI OTC Kewaunee Fabrication Kewaunee, WI OTC Kewaunee Fabrication Kewaunee, WI OTC Kewaunee Fabrication Kewaunee, WI FY 2004 FY 2005 FY 2006 FY 2007 SS/REQ/PY4 TACOM, Warren, MI Dec 03 Jul 04 85 35 Yes N/A N/A SS/REQ/PY5 TACOM, Warren, MI Dec 04 Jul 05 36 37 Yes N/A N/A SS/REQ/PY6 TACOM, Warren, MI Dec 06 Jul 06 429 37 Yes N/A N/A SS/REQ/PY7 TACOM, Warren, MI Dec 07 Jul 07 211 38 Yes N/A N/A C/REQ/PY6 CECOM, Washington, DC Dec 03 May 04 571 16 Yes N/A N/A C/REQ/PY6 CECOM, Washington, DC Mar 04 Dec 04 537 16 Yes N/A N/A C/REQ/PY7 CECOM, Washington, DC Dec 04 May 05 2388 17 Yes N/A N/A C/REQ/PY1 CECOM, Washington, DC C/REQ/PY2 CECOM, Washington, DC Dec 05 Dec 06 May 06 May 07 1170 3484 20 21 Yes Yes N/A N/A Jun 05 N/A Movement Tracking System Comtech Mobile Datacom Germantown, MD Comtech Mobile Datacom Germantown, MD Comtech Mobile Datacom Germantown, MD TBS - MTS TBS - MTS FY 2004 FY 2004 FY 2005 FY 2006 FY 2007 REMARKS: Note: Procurement planning underway to extend FHTV FY01-05 Family Contract with Oshkosh Truck Corp. for D16500, D08900, and D16101 through FY07. DA0500 (D16500) TRUCK, PALLETIZED LOAD SYSTEM (PLS), 10X10 Item No. 8 Page 19 of 25 81 Exhibit P-5a Procurement History and Planning P-1 Item Nomenclature: TRUCK, PALLETIZED LOAD SYSTEM (PLS), 10X10 (D16500) FY 04 / 05 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 04 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 05 Calendar Year 04 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L L A T E R Calendar Year 05 A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P PLS Truck 1 FY 04 A 82 0 82 1 FY 05 A 31 0 31 1 FY 06 A 63 0 63 63 1 FY 07 A 65 0 65 65 A 2 2 3 12 10 8 8 8 8 7 7 0 7 A 3 3 3 22 PLS Trailer 5 FY 04 A 345 0 345 5 FY 05 A 64 0 64 5 FY 06 A 100 0 100 100 5 FY 07 A 102 0 102 102 4 FY 04 A 698 0 698 4 FY 05 A 154 0 154 4 FY 06 A 166 0 166 166 4 FY 07 A 197 0 197 197 3 FY 04 A 85 0 85 3 FY 05 A 36 0 36 3 FY 06 A 429 0 429 A 24 30 30 30 30 30 30 31 30 30 25 0 25 A 5 5 5 49 Cargo Bed, Demountable A 4 63 63 63 63 63 63 63 63 63 63 0 64 A 13 13 13 115 PLS Container Handling Unit A PRODUCTION RATES REACHED R NAME/LOCATION MIN. 1-8-5 MAX. N O V D E C J A N F E B M A R Oshkosh Truck Corp (PLS) , Oshkosh, WI 1.00 363.00 821.00 12 2 Comtech Mobile Datacom , Germantown, MD 10.00 150.00 330.00 12 3 OTC Kewaunee Fabrication , Kewaunee, WI 1.00 15.00 40.00 12 4 Summa Technology Inc. , Huntsville, AL 5.00 160.00 350.00 12 5 Oshkosh Truck Corp (PLST) , Oshkosh, WI 1.00 20.00 40.00 12 6 TBS - MTS , 10.00 150.00 330.00 12 1 2 3 4 5 7 7 7 7 6 6 6 6 6 0 6 2 M A Y J U N J U L A U G S E P O C T N O V D E C J A N F E B MFR TOTAL After 1 Oct After 1 Oct After 1 Oct INITIAL 0 3 8 11 0 4 7 11 INITIAL 0 3 5 8 REORDER 0 3 7 10 INITIAL 0 3 8 11 REORDER 0 4 7 11 INITIAL 0 3 7 10 REORDER 0 3 7 10 INITIAL 0 3 8 11 REORDER 0 3 7 10 0 3 5 8 0 3 5 8 Item No. 8 Page 20 of 25 82 M A R Prior 1 Oct REORDER 6 DA0500 TRUCK, PALLETIZED LOAD SYSTEM (PLS), 10X10 A P R ADMINLEAD TIME Number D+ 1 7 2 2 30 429 MFR F 7 A O C T M 7 A P R M A Y J U N J U L A U G S E P REMARKS Note: Government EOQ 1-8-5 production rate (363/month) accommodates mix of government and commercial production on contractor's integrated production line. Max rate (821/month) reflects contractor capacity using second shift dedicated to government production. Exhibit P-21 Production Schedule P-1 Item Nomenclature: TRUCK, PALLETIZED LOAD SYSTEM (PLS), 10X10 (D16500) FY 04 / 05 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 04 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 05 Calendar Year 04 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 05 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R 3 FY 07 A 211 0 211 2 FY 04 A 571 0 571 2 FY 04 A 537 0 537 2 FY 05 A 2388 0 2388 6 FY 06 A 1170 0 1170 1170 6 FY 07 A 3484 0 3484 3484 211 Movement Tracking System Total 10978 A PRODUCTION RATES 81 R NAME/LOCATION MIN. 1-8-5 N O V D E C J A N F E B M A R MFR REACHED MAX. Oshkosh Truck Corp (PLS) , Oshkosh, WI 1.00 363.00 821.00 12 2 Comtech Mobile Datacom , Germantown, MD 10.00 150.00 330.00 12 3 OTC Kewaunee Fabrication , Kewaunee, WI 1.00 15.00 40.00 12 4 Summa Technology Inc. , Huntsville, AL 5.00 160.00 350.00 12 5 Oshkosh Truck Corp (PLST) , Oshkosh, WI 1.00 20.00 40.00 12 6 TBS - MTS , 10.00 150.00 330.00 12 1 2 3 4 5 82 81 0 81 83 83 A P R M A Y 82 83 84 J U N 40 199 199 0 199 199 199 184 185 193 191 191 191 191 190 190 381 341 228 222 222 J U L A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L S E P MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 0 3 8 11 0 4 7 11 INITIAL 0 3 5 8 REORDER 0 3 7 10 INITIAL 0 3 8 11 REORDER 0 4 7 11 INITIAL 0 3 7 10 REORDER 0 3 7 10 INITIAL 0 3 8 11 REORDER 0 3 7 10 0 3 5 8 0 3 5 8 Item No. 8 Page 21 of 25 83 81 119 REORDER 6 DA0500 (D16500) TRUCK, PALLETIZED LOAD SYSTEM (PLS), 10X10 82 ADMINLEAD TIME Number D+ 1 82 83 10978 F 82 A O C T M 81 A A U G 1393 7596 REMARKS Note: Government EOQ 1-8-5 production rate (363/month) accommodates mix of government and commercial production on contractor's integrated production line. Max rate (821/month) reflects contractor capacity using second shift dedicated to government production. Exhibit P-21 Production Schedule P-1 Item Nomenclature: TRUCK, PALLETIZED LOAD SYSTEM (PLS), 10X10 (D16500) FY 06 / 07 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 06 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT Fiscal Year 07 Calendar Year 06 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L L A T E R Calendar Year 07 A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P PLS Truck 1 FY 04 A 82 82 0 1 FY 05 A 31 9 22 1 FY 06 A 63 0 63 1 FY 07 A 65 0 65 0 3 3 3 3 2 2 2 2 0 2 A 4 4 5 5 5 5 5 6 6 6 6 0 6 A 5 5 5 50 PLS Trailer 5 FY 04 A 345 345 0 5 FY 05 A 64 15 49 5 FY 06 A 100 0 100 5 FY 07 A 102 0 102 4 FY 04 A 698 698 0 4 FY 05 A 154 39 115 4 FY 06 A 166 0 166 4 FY 07 A 197 0 197 3 FY 04 A 85 85 0 3 FY 05 A 36 6 30 3 FY 06 A 429 0 429 0 6 6 6 6 5 5 5 5 0 5 A 8 9 9 9 9 8 8 8 8 8 8 0 8 A 9 9 9 75 Cargo Bed, Demountable 0 13 13 13 13 13 13 13 12 0 12 A 14 14 14 14 14 14 14 14 14 14 14 0 12 A 14 14 14 155 PLS Container Handling Unit 0 4 4 PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 3 3 MAX. N O V D E C J A N F E B M A R Oshkosh Truck Corp (PLS) , Oshkosh, WI 1.00 363.00 821.00 12 2 Comtech Mobile Datacom , Germantown, MD 10.00 150.00 330.00 12 3 OTC Kewaunee Fabrication , Kewaunee, WI 1.00 15.00 40.00 12 4 Summa Technology Inc. , Huntsville, AL 5.00 160.00 350.00 12 5 Oshkosh Truck Corp (PLST) , Oshkosh, WI 1.00 20.00 40.00 12 6 TBS - MTS , 10.00 150.00 330.00 12 1 2 3 4 5 0 3 A P R M A Y J U N J U L 25 A U G 30 S E P 30 O C T 40 N O V 40 D E C 40 J A N 40 F E B M A R MFR TOTAL After 1 Oct After 1 Oct After 1 Oct INITIAL 0 3 8 11 0 4 7 11 INITIAL 0 3 5 8 REORDER 0 3 7 10 INITIAL 0 3 8 11 REORDER 0 4 7 11 INITIAL 0 3 7 10 REORDER 0 3 7 10 INITIAL 0 3 8 11 REORDER 0 3 7 10 0 3 5 8 0 3 5 8 Item No. 8 Page 22 of 25 84 40 Prior 1 Oct REORDER 6 DA0500 TRUCK, PALLETIZED LOAD SYSTEM (PLS), 10X10 3 ADMINLEAD TIME Number D+ 1 3 24 MFR F R 3 A O C T M 4 40 A P R 40 M A Y 0 40 J U N J U L A U G S E P REMARKS Exhibit P-21 Production Schedule P-1 Item Nomenclature: TRUCK, PALLETIZED LOAD SYSTEM (PLS), 10X10 (D16500) FY 06 / 07 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 06 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT Fiscal Year 07 Calendar Year 06 BAL DUE AS OF 1 OCT O C T 3 FY 07 A 211 0 211 2 FY 04 A 571 571 0 2 FY 04 A 537 537 0 2 FY 05 A 2388 995 1393 6 FY 06 A 1170 0 1170 6 FY 07 A 3484 0 3484 10978 3382 7596 N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 07 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A 17 A U G 17 S E P 17 L A T E R 160 Movement Tracking System Total M PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 0 199 199 199 199 199 199 MAX. 98 Oshkosh Truck Corp (PLS) , Oshkosh, WI 1.00 363.00 821.00 12 2 Comtech Mobile Datacom , Germantown, MD 10.00 150.00 330.00 12 3 OTC Kewaunee Fabrication , Kewaunee, WI 1.00 15.00 40.00 12 4 Summa Technology Inc. , Huntsville, AL 5.00 160.00 350.00 12 5 Oshkosh Truck Corp (PLST) , Oshkosh, WI 1.00 20.00 40.00 12 6 TBS - MTS , 10.00 150.00 330.00 12 98 98 98 98 97 97 97 97 97 0 97 290 290 290 290 290 2034 2474 225 225 225 224 222 222 222 120 120 148 150 156 156 165 164 164 165 165 165 358 356 335 335 335 O C T N O V D E C F E B M A R A P R M A Y J U N J U L A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L S E P J A N ADMINLEAD TIME Number 1 2 3 4 5 MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 0 3 8 11 REORDER 0 4 7 11 INITIAL 0 3 5 8 REORDER 0 3 7 10 INITIAL 0 3 8 11 REORDER 0 4 7 11 INITIAL 0 3 7 10 REORDER 0 3 7 10 INITIAL 0 3 8 11 REORDER 0 3 7 10 0 3 5 8 0 3 5 8 6 DA0500 (D16500) TRUCK, PALLETIZED LOAD SYSTEM (PLS), 10X10 98 A D+ 1 0 199 A MFR F R 0 Item No. 8 Page 23 of 25 85 A U G REMARKS Exhibit P-21 Production Schedule P-1 Item Nomenclature: TRUCK, PALLETIZED LOAD SYSTEM (PLS), 10X10 (D16500) FY 08 / 09 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 08 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT Fiscal Year 09 Calendar Year 08 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 09 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R PLS Truck 1 FY 04 A 82 82 0 0 1 FY 05 A 31 31 0 0 1 FY 06 A 63 63 0 1 FY 07 A 65 15 50 0 5 5 5 5 6 6 6 6 0 6 PLS Trailer 5 FY 04 A 345 345 0 0 5 FY 05 A 64 64 0 0 5 FY 06 A 100 100 0 5 FY 07 A 102 27 75 4 FY 04 A 698 698 0 0 4 FY 05 A 154 154 0 0 4 FY 06 A 166 166 0 4 FY 07 A 197 42 155 3 FY 04 A 85 85 0 0 3 FY 05 A 36 36 0 0 3 FY 06 A 429 429 0 0 0 10 10 9 9 9 9 8 6 0 5 Cargo Bed, Demountable 0 18 18 17 17 17 17 17 17 0 17 PLS Container Handling Unit O C T M PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 D E C J A N F E B M A R MFR F R N O V MAX. Oshkosh Truck Corp (PLS) , Oshkosh, WI 1.00 363.00 821.00 12 2 Comtech Mobile Datacom , Germantown, MD 10.00 150.00 330.00 12 3 OTC Kewaunee Fabrication , Kewaunee, WI 1.00 15.00 40.00 12 4 Summa Technology Inc. , Huntsville, AL 5.00 160.00 350.00 12 5 Oshkosh Truck Corp (PLST) , Oshkosh, WI 1.00 20.00 40.00 12 6 TBS - MTS , 10.00 150.00 330.00 12 1 2 3 4 5 J U N J U L A U G S E P O C T N O V D E C J A N F E B MFR TOTAL After 1 Oct After 1 Oct After 1 Oct INITIAL 0 3 8 11 0 4 7 11 INITIAL 0 3 5 8 REORDER 0 3 7 10 INITIAL 0 3 8 11 REORDER 0 4 7 11 INITIAL 0 3 7 10 REORDER 0 3 7 10 INITIAL 0 3 8 11 REORDER 0 3 7 10 0 3 5 8 0 3 5 8 Item No. 8 Page 24 of 25 86 M A R Prior 1 Oct REORDER 6 DA0500 TRUCK, PALLETIZED LOAD SYSTEM (PLS), 10X10 M A Y ADMINLEAD TIME Number D+ 1 A P R A P R M A Y J U N J U L A U G S E P REMARKS Exhibit P-21 Production Schedule P-1 Item Nomenclature: TRUCK, PALLETIZED LOAD SYSTEM (PLS), 10X10 (D16500) FY 08 / 09 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 08 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT Fiscal Year 09 Calendar Year 08 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 09 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R 3 FY 07 A 211 51 160 2 FY 04 A 571 571 0 0 2 FY 04 A 537 537 0 0 2 FY 05 A 2388 2388 0 0 6 FY 06 A 1170 1170 0 6 FY 07 A 3484 1450 2034 291 291 291 291 290 290 290 10978 8504 2474 342 342 340 340 340 340 339 O C T N O V D E C F E B M A R A P R 18 18 18 18 18 18 18 17 0 17 Movement Tracking System Total M PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 J A N MFR F R 0 MAX. Oshkosh Truck Corp (PLS) , Oshkosh, WI 1.00 363.00 821.00 12 2 Comtech Mobile Datacom , Germantown, MD 10.00 150.00 330.00 12 3 OTC Kewaunee Fabrication , Kewaunee, WI 1.00 15.00 40.00 12 4 Summa Technology Inc. , Huntsville, AL 5.00 160.00 350.00 12 5 Oshkosh Truck Corp (PLST) , Oshkosh, WI 1.00 20.00 40.00 12 6 TBS - MTS , 10.00 150.00 330.00 12 1 2 3 4 5 M A Y 45 J U N J U L A U G S E P O C T N O V D E C J A N F E B MFR TOTAL After 1 Oct After 1 Oct After 1 Oct INITIAL 0 3 8 11 0 4 7 11 INITIAL 0 3 5 8 REORDER 0 3 7 10 INITIAL 0 3 8 11 REORDER 0 4 7 11 INITIAL 0 3 7 10 REORDER 0 3 7 10 INITIAL 0 3 8 11 REORDER 0 3 7 10 0 3 5 8 0 3 5 8 Item No. 8 Page 25 of 25 87 M A R Prior 1 Oct REORDER 6 DA0500 (D16500) TRUCK, PALLETIZED LOAD SYSTEM (PLS), 10X10 46 ADMINLEAD TIME Number D+ 1 0 A P R M A Y J U N J U L A U G S E P REMARKS Exhibit P-21 Production Schedule Exhibit P-40, Budget Item Justification Sheet Other Procurement, Army /1/Tactical and support vehicles Prior Years Proc Qty Gross Cost Code: FY 2003 FY 2004 February 2005 P-1 Item Nomenclature ARMORED SECURITY VEHICLES (ASV) (D02800) Other Related Program Elements: Appropriation/Budget Activity/Serial No: Program Elements for Code B Items: Date: FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 FY 2010 FY 2011 To Complete Total Prog 79 23 53 5 160 59.5 17.0 41.5 4.8 122.9 59.5 17.0 41.5 4.8 122.9 59.5 17.0 41.5 4.8 122.9 0.9 1.1 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The Armored Security Vehicle (ASV) is an all-wheel drive armored vehicle that provides ballistic protection, overhead protection and protection against landmines. The ASV accepts the MK-19 Grenade Machine Gun, the M-2 .50 caliber machine gun and the M249 5.56 mm Squad Automatic Weapon (SAW) machine gun. The ASV is transportable by C-130 and larger aircraft, rail, and marine transport modes, and is capable of carrying a crew of four. The vehicle has a diesel engine, automatic transmission, central tire inflation system, and a payload of 3,360 lbs. Additional survivability enhancements include: gas particulate ventilated face pieces, a multi-salvo smoke grenade launcher, a crew/engine compartment fire suppression system, an intercom system with radio interface, seamless armor and blackout capability. Justification: The FY06/07 ASV program is not funded. The ASV is used by the Military Police (MP) to perform missions of security, battlefield circulation and law and order across the entire operational continuum. The MPs conduct force protection and stabilization operations in a war environment. The revised Army Acquisition Objective (AAO) is 1,940. D02800 ARMORED SECURITY VEHICLES (ASV) Item No. 9 Page 1 of 5 88 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon OPA1 Cost Analysis OPA1 Cost Elements Vehicle Engineering Changes Non-Recurring Cost Testing - Govt Documentation System Technical Support (STS) Engineering Spt (In-House) Kits Fielding Support Facilitization of Contract Project Management Support Total D02800 ARMORED SECURITY VEHICLES (ASV) Appropriation/Budget Activity/Serial No. P-1 Line Item Nomenclature: Other Procurement, Army / 1 / Tactical and support vehicles FY 04 ID CD A FY 05 TotalCost Qty UnitCost TotalCost Qty $000 Units $000 $000 Units 33374 114 53 Weapon System Type: Date: February 2005 ARMORED SECURITY VEHICLES (ASV) (D02800) 630 3150 50 200 25 1213 220 1921 297 3900 266 91 10 346 113 50 335 41530 4781 5 FY 06 FY 07 UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost $000 $000 Units $000 $000 Units $000 630 636 Item No. 9 Page 2 of 5 89 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Other Procurement, Army / 1 / Tactical and support vehicles WBS Cost Elements: February 2005 Weapon System Type: P-1 Line Item Nomenclature: ARMORED SECURITY VEHICLES (ASV) (D02800) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY Unit Cost $ Specs Avail Now? Date Revsn Avail RFP Issue Each Date Vehicle FY 2004 FY 2004 FY 2004 FY 2005 Textron Marine & Land Systems New Orleans, LA Textron Marine & Land Systems New Orleans, LA Textron Marine & Land Systems New Orleans, LA Textron Marine & Land Systems New Orleans, LA SS/Option TACOM, Warren, MI Nov 03 Jan 05 5 572 Yes N/A N/A SS/Option TACOM, Warren, MI Jun 04 Apr 05 25 563 Yes N/A N/A SS/Option TACOM, Warren, MI Sep 04 Jun 05 23 715 Yes N/A N/A SS/Option TACOM, Warren, MI Nov 04 Aug 05 5 630 Yes N/A N/A REMARKS: D02800 ARMORED SECURITY VEHICLES (ASV) Item No. 9 Page 3 of 5 90 Exhibit P-5a Procurement History and Planning P-1 Item Nomenclature: ARMORED SECURITY VEHICLES (ASV) (D02800) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 03 COST ELEMENTS M F R S E R V FY PROC QTY Units ACCEP PRIOR TO 1 OCT Fiscal Year 04 Calendar Year 03 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G L A T E R Calendar Year 04 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Vehicle 1 FY 04 A 5 0 5 1 FY 04 A 25 0 25 1 FY 04 A 23 0 23 1 FY 05 A 5 0 5 5 58 58 Total 58 PRODUCTION RATES A R 1 REACHED NAME/LOCATION Textron Marine & Land Systems , New Orleans, LA MIN. 1.00 1-8-5 8.00 N O V D E C J A N F E B MFR F MAX. 36.00 1 M A R A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 0 3 20 23 REORDER 0 2 9 11 Number D+ 0 25 A O C T M 5 A A P R M A Y J U N J U L A U G 23 S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER D02800 ARMORED SECURITY VEHICLES (ASV) Item No. 9 Page 4 of 5 91 Exhibit P-21 Production Schedule P-1 Item Nomenclature: ARMORED SECURITY VEHICLES (ASV) (D02800) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 05 COST ELEMENTS M F R S E R V FY PROC QTY Units ACCEP PRIOR TO 1 OCT Fiscal Year 06 Calendar Year 05 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L Calendar Year 06 A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Vehicle 1 FY 04 A 5 0 5 1 FY 04 A 25 0 25 1 FY 04 A 23 0 23 1 FY 05 A 5 0 5 Total 58 1 PRODUCTION RATES R 1 NAME/LOCATION Textron Marine & Land Systems , New Orleans, LA MIN. 1.00 1-8-5 8.00 MAX. 36.00 1 N O V D E C J A N 2 F E B 5 1 2 M A R 11 A P R 11 M A Y 11 J U N 5 J U L A U G 5 5 0 3 2 0 8 7 S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 0 3 20 23 REORDER 0 2 9 11 Number D+ 0 0 3 A MFR REACHED 11 8 58 F 0 2 11 O C T M 2 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER D02800 ARMORED SECURITY VEHICLES (ASV) Item No. 9 Page 5 of 5 92 Exhibit P-21 Production Schedule Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Other Procurement, Army /1/Tactical and support vehicles Program Elements for Code B Items: Prior Years Code: FY 2003 FY 2004 FY 2005 Date: February 2005 P-1 Item Nomenclature CASSPIR (D02903) Other Related Program Elements: FY 2006 FY 2007 FY 2008 FY 2009 FY 2010 FY 2011 To Complete Total Prog Proc Qty Gross Cost 1.7 1.7 1.7 1.7 1.7 1.7 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This budget line was used to procure foreign vehicles for use in the Global War On Terrorism (GWOT). The Buffalo Mine Protected Clearance Vehicle is a six wheeled armor vehicle with a remote hydraulic boom arm for detecting and clearing mines and Improvised Explosive Devices (IEDs). The Alvis RG-31 Medium Mine Protected Vehicle is used for command and control of route and area clearance missions and for VIP operations. The vehicles provide mine protection to vehicle occupants. The mine proof vehicle consists of a mine protected hull/body. It provides a high degree of safety in respect to collision or vehicle roll over. D02903 CASSPIR Item No. 10 Page 1 of 1 93 Exhibit P-40 Budget Item Justification Sheet Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Other Procurement, Army /1/Tactical and support vehicles Program Elements for Code B Items: Prior Years Code: FY 2003 FY 2005 February 2005 P-1 Item Nomenclature TRUCK, TRACTOR, LINE HAUL, M915/M916 (DA0600) Other Related Program Elements: FY 2006 FY 2007 FY 2008 FY 2009 FY 2010 FY 2011 To Complete Total Prog 358 249 165 80 50 33 34 45 1014 551.5 46.4 41.1 30.2 17.1 11.6 8.4 8.6 11.7 726.7 551.5 46.4 41.1 30.2 17.1 11.6 8.4 8.6 11.7 726.7 46.4 41.1 30.2 17.1 11.6 8.4 8.6 11.7 727.2 0.1 0.2 0.2 0.2 0.2 0.3 0.3 0.3 Proc Qty Gross Cost FY 2004 Date: Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost 0.5 552.0 0.5 Flyaway U/C Wpn Sys Proc U/C Description: This is the roll-up BLIN for D15900, Truck, Tractor Line Haul (M915A3) and D19601, Truck, Tractor, Light Equipment Transporter (LET)(M916A3). These two tractors share common components, such as the cab, engine, and transmission, to form a family of vehicles. Justification: The FY06/07 M915/916 funding will procure 130 new trucks to modernize the current Army fleet and support activation of new National Guard and Army Reserve units. These new petroleum companies will add necessary fuel handling capability to support the modern battlefield. Without these new trucks, the petroleum units will be activated with Tanker Trailers and no trucks to haul them, thus causing a severe deficiency in supplying fuel to support transport. The current trucks are currently experiencing mission capable rates below the assigned Army goal and are difficult and expensive to support due to their age. The new M915A3/M916A3 Truck Tractors will significantly improve readiness because several new commercial truck technologies have been or will be incorporated in these tractors. Some examples are Collision Warning System, Lube-Free Drive Shaft, Low-Lube Fifth Wheel,and Electronic Transmission. The Approved Acquisition Objective for the M915 is 6,026; the Approved Acquisition Objective for the M916 is 2,358. DA0600 TRUCK, TRACTOR, LINE HAUL, M915/M916 Item No. 11 Page 1 of 14 94 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon OPA1 Cost Analysis OPA1 Cost Elements Trk, Tractor, Line Haul, M915A3 (D15900) Truck, Tractor, LET, M916A3 (D19601) Total DA0600 TRUCK, TRACTOR, LINE HAUL, M915/M916 Appropriation/Budget Activity/Serial No. P-1 Line Item Nomenclature: Other Procurement, Army / 1 / Tactical and support vehicles FY 04 ID CD Weapon System Type: FY 05 FY 06 TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty $000 Units $000 $000 Units $000 $000 Units 24670 16396 41066 167 82 Date: February 2005 TRUCK, TRACTOR, LINE HAUL, M915/M916 (DA0600) 17845 12352 115 50 30197 Item No. 11 Page 2 of 14 95 6192 10871 17063 31 49 FY 07 UnitCost TotalCost Qty $000 $000 Units 4460 7164 UnitCost $000 20 30 11624 Exhibit P-5 Weapon System Cost Analysis Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Other Procurement, Army /1/Tactical and support vehicles Program Elements for Code B Items: Prior Years Code: FY 2003 FY 2004 FY 2005 Date: February 2005 P-1 Item Nomenclature TRUCK, TRACTOR, LINE HAUL, M915A2 (D15900) Other Related Program Elements: FY 2006 FY 2007 FY 2008 FY 2009 FY 2010 FY 2011 To Complete Total Prog Proc Qty 6929 320 167 115 31 20 4 7586 Gross Cost 495.4 38.9 24.7 17.8 6.2 4.5 1.2 588.6 495.4 38.9 24.7 17.8 6.2 4.5 1.2 588.6 38.9 24.7 17.8 6.2 4.5 1.2 588.8 0.2 0.1 0.0 0.2 0.2 0.3 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost 0.2 495.6 0.2 Flyaway U/C Wpn Sys Proc U/C Description: The M915A3 Line Haul Tractor is a Non-Developmental Item (NDI) found primarily in medium transportation companies. It is a prime mover used to transport breakbulk, containers, water and petroleum over primary and secondary roads. It is a 6x4 tractor with a 2-inch kingpin and 105,000 Gross Combination Vehicle Weight (GCVW) capacity. The M915A3 is transportable by highway, rail, marine, and air modes worldwide. Justification: FY06/07 funding procures 51 M915A3 Line Haul Tractors that will provide prime-mover capability to newly activated Petroleum Transportation Companies which were organized as a result of a Desert Storm deficiency (inability of companies to transport large volumes of petroleum). This funding also provides vehicles to fill requirements in selected National Guard and Army Reserve units to replace overage M915A0's and M915A1's. Without these new trucks, the Army will have a severe deficiency in supplying fuel to support transport. Because the M915 Truck Tractor is experiencing operational readiness rates below the assigned Army goal and is difficult and expensive to support due to its age, the new M915A3 Truck Tractor will significantly improve readiness. Several new commercial truck technologies have been or will be incorporated in the M915A3. Some examples are Collision Warning System, Lube-Free Drive Shaft, Low-Lube Fifth Wheel, and Electronic Transmission. DA0600 (D15900) TRUCK, TRACTOR, LINE HAUL, M915A2 Item No. 11 Page 3 of 14 96 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon OPA1 Cost Analysis OPA1 Cost Elements Hardware - M915A3 with FRET Hardware - M915A3 without FRET Federal Excise Tax Documentation Logistics Support Engineering Support Quality Support Program Management Support Engineering Change Proposals System Fielding Support Special Tools FSR Support Total DA0600 (D15900) TRUCK, TRACTOR, LINE HAUL, M915A2 Appropriation/Budget Activity/Serial No. P-1 Line Item Nomenclature: Other Procurement, Army / 1 / Tactical and support vehicles FY 04 ID CD Weapon System Type: FY 05 FY 06 TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty $000 Each $000 $000 Each $000 $000 Each 7910 10961 1175 475 100 400 375 850 499 775 700 450 24670 70 97 Date: February 2005 TRUCK, TRACTOR, LINE HAUL, M915A2 (D15900) 113 113 13455 115 117 3751 31 FY 07 UnitCost TotalCost Qty $000 $000 Each 121 2500 1615 150 100 400 275 475 375 325 375 300 470 100 100 200 200 450 276 200 275 170 315 100 50 200 200 400 195 200 150 150 17845 6192 4460 Item No. 11 Page 4 of 14 97 UnitCost 20 $000 125 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Other Procurement, Army / 1 / Tactical and support vehicles WBS Cost Elements: February 2005 Weapon System Type: P-1 Line Item Nomenclature: TRUCK, TRACTOR, LINE HAUL, M915A2 (D15900) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY Unit Cost Each $ Specs Avail Now? Date Revsn Avail RFP Issue Date Hardware - M915A3 with FRET FY 2004 FY 2004 FY 2004 FY 2005 FY 2005 FY 2006 FY 2007 Freightliner Corporation Portland, OR Freightliner Corporation Portland, OR Freightliner Corporation Portland, OR Freightliner Corporation Portland, OR Freightliner Corporation Portland, OR Freightliner Corporation Portland, OR Freightliner Corporation Portland, OR CFP RQ7 4 TACOM, Warren, MI Nov 03 May 04 55 113 YES N/A N/A CFP RQ7 4 TACOM, Warren, MI May 04 Nov 04 9 113 YES N/A N/A CFP RQ7 4 TACOM, Warren, MI Mar 04 Sep 04 6 113 YES N/A N/A CFP RQ7 5 TACOM, Warren, MI Jan 05 Jul 05 105 117 YES N/A N/A CFP RQ7 5 TACOM, Warren, MI Apr 05 Sep 05 10 117 YES N/A N/A CFP RQ7 6 TACOM, Warren, MI Dec 05 Jun 06 31 121 YES N/A N/A CFP RQ7 7 TACOM, Warren, MI Dec 06 Jun 07 20 125 YES N/A N/A CFP RQ7 4 TACOM, Warren, MI Nov 03 May 04 78 113 YES N/A N/A CFP RQ7 4 TACOM, Warren, MI Dec 03 Jun 04 13 113 YES N/A N/A CFP RQ7 4 TACOM, Warren, MI Feb 04 Aug 04 6 113 YES N/A N/A Hardware - M915A3 without FRET FY 2004 FY 2004 FY 2004 Freightliner Corporation Portland, OR Freightliner Corporation Portland, OR Freightliner Corporation Portland, OR REMARKS: DA0600 (D15900) TRUCK, TRACTOR, LINE HAUL, M915A2 Item No. 11 Page 5 of 14 98 Exhibit P-5a Procurement History and Planning P-1 Item Nomenclature: TRUCK, TRACTOR, LINE HAUL, M915A2 (D15900) FY 04 / 05 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 04 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT Fiscal Year 05 Calendar Year 04 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L Calendar Year 05 A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Hardware - M915A3 with FRET 1 FY 04 A 55 0 55 1 FY 04 A 9 0 9 1 FY 04 A 6 0 6 1 FY 05 A 105 0 105 1 FY 05 A 10 0 10 1 FY 06 A 31 0 31 1 FY 07 A 20 0 20 1 FY 04 AR 48 0 48 1 FY 04 AR 3 0 3 1 FY 04 A 78 0 78 1 FY 04 A 13 0 13 1 FY 04 A 6 0 6 1 FY 04 AR 71 0 71 1 FY 05 AR 19 0 19 1 FY 05 FMS 50 0 50 1 FY 04 NA 20 0 20 1 FY 04 NA 6 0 6 A 10 10 10 10 0 15 A 0 9 A 0 6 A 20 20 A 20 10 45 0 31 20 A 28 20 0 3 0 A Hardware - M915A3 without FRET A PRODUCTION RATES REACHED R NAME/LOCATION 1 Freightliner Corporation , Portland, OR MIN. 8.00 1-8-5 88.00 MAX. 90.00 0 18 0 0 A 15 15 15 15 0 11 A 0 19 A A N O V D E C J A N F E B M A R A P R M A Y J U N 0 J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 0 2 6 8 REORDER 0 2 6 8 INITIAL REORDER INITIAL 25 0 6 Number 1 25 20 A D+ 3 20 6 MFR F 20 13 A O C T M 20 A A P R M A Y J U N J U L A U G S E P REMARKS The production schedule shown above is for one of two body styles in the M915 Family of Vehicles. The M915 Family Of Vehicles are produced together with the commercial production which runs at an average of 40 per day or more. REORDER INITIAL REORDER INITIAL REORDER DA0600 TRUCK, TRACTOR, LINE HAUL, M915A2 Item No. 11 Page 6 of 14 99 Exhibit P-21 Production Schedule P-1 Item Nomenclature: TRUCK, TRACTOR, LINE HAUL, M915A2 (D15900) FY 04 / 05 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 04 COST ELEMENTS M F R 1 FY FY 04 S E R V PROC QTY Each NA ACCEP PRIOR TO 1 OCT 10 Total BAL DUE AS OF 1 OCT 0 Calendar Year 04 O C T N O V PRODUCTION RATES NAME/LOCATION MIN. 8.00 1-8-5 88.00 M A R A P R MAX. 90.00 M A Y J U N 30 N O V D E C J A N F E B M A R MFR REACHED Freightliner Corporation , Portland, OR F E B 560 F 1 J A N J U L A U G O C T N O V D E C J A N F E B 1 A P R M A Y 63 J U N 36 J U L 21 S E P ADMINLEAD TIME 43 O C T 47 N O V 15 D E C 15 J U L J A N F E B 39 M A R MFR TOTAL After 1 Oct INITIAL 0 2 6 8 REORDER 0 2 6 8 INITIAL J U N 21 After 1 Oct REORDER M A Y A U G S E P L A T E R 0 After 1 Oct INITIAL A P R 10 34 A U G M A R Prior 1 Oct Number D+ 3 Calendar Year 05 S E P A O C T R D E C 10 560 M Fiscal Year 05 A P R M A Y J U N J U L 20 A U G 55 121 S E P REMARKS The production schedule shown above is for one of two body styles in the M915 Family of Vehicles. The M915 Family Of Vehicles are produced together with the commercial production which runs at an average of 40 per day or more. REORDER INITIAL REORDER INITIAL REORDER DA0600 (D15900) TRUCK, TRACTOR, LINE HAUL, M915A2 Item No. 11 Page 7 of 14 100 Exhibit P-21 Production Schedule P-1 Item Nomenclature: TRUCK, TRACTOR, LINE HAUL, M915A2 (D15900) FY 06 / 07 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 06 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT Fiscal Year 07 Calendar Year 06 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 07 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Hardware - M915A3 with FRET 1 FY 04 A 55 55 0 0 1 FY 04 A 9 9 0 0 1 FY 04 A 6 6 0 1 FY 05 A 105 60 45 1 FY 05 A 10 10 0 1 FY 06 A 31 0 31 1 FY 07 A 20 0 20 1 FY 04 AR 48 48 0 0 1 FY 04 AR 3 3 0 0 1 FY 04 A 78 78 0 0 1 FY 04 A 13 13 0 0 1 FY 04 A 6 6 0 0 1 FY 04 AR 71 71 0 0 1 FY 05 AR 19 19 0 1 FY 05 FMS 50 25 25 1 FY 04 NA 20 20 0 0 1 FY 04 NA 6 6 0 0 0 20 0 25 0 A 0 31 A 0 20 Hardware - M915A3 without FRET 0 0 25 O C T M PRODUCTION RATES REACHED NAME/LOCATION 1 Freightliner Corporation , Portland, OR MIN. 8.00 1-8-5 88.00 D E C J A N F E B M A R MFR F R N O V MAX. 90.00 3 1 M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 0 2 6 8 REORDER 0 2 6 8 Number D+ A P R INITIAL REORDER INITIAL A P R M A Y J U N J U L A U G S E P REMARKS The production schedule shown above is for one of two body styles in the M915 Family of Vehicles. The M915 Family Vehicles are produced together with the commercial production which runs at an average of 40 per day or more. REORDER INITIAL REORDER INITIAL REORDER DA0600 TRUCK, TRACTOR, LINE HAUL, M915A2 Item No. 11 Page 8 of 14 101 Exhibit P-21 Production Schedule P-1 Item Nomenclature: TRUCK, TRACTOR, LINE HAUL, M915A2 (D15900) FY 06 / 07 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 06 COST ELEMENTS M F R 1 FY FY 04 S E R V PROC QTY Each NA Total ACCEP PRIOR TO 1 OCT Calendar Year 06 BAL DUE AS OF 1 OCT O C T 10 10 0 560 439 121 N O V PRODUCTION RATES REACHED NAME/LOCATION 1 Freightliner Corporation , Portland, OR MIN. 8.00 1-8-5 88.00 J A N F E B M A R 45 MAX. 90.00 N O V M A Y J U N J U L A U G Calendar Year 07 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N 31 D E C J A N F E B M A R J U L A U G S E P L A T E R 1 A P R M A Y J U N 20 J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 0 2 6 8 REORDER 0 2 6 8 Number D+ 3 A P R 25 MFR F R D E C 0 O C T M Fiscal Year 07 INITIAL REORDER INITIAL A P R M A Y J U N J U L A U G S E P REMARKS The production schedule shown above is for one of two body styles in the M915 Family of Vehicles. The M915 Family Vehicles are produced together with the commercial production which runs at an average of 40 per day or more. REORDER INITIAL REORDER INITIAL REORDER DA0600 (D15900) TRUCK, TRACTOR, LINE HAUL, M915A2 Item No. 11 Page 9 of 14 102 Exhibit P-21 Production Schedule Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Other Procurement, Army /1/Tactical and support vehicles Program Elements for Code B Items: Prior Years Code: FY 2003 FY 2004 FY 2005 Date: February 2005 P-1 Item Nomenclature TRUCK, TRAC, LT EQ TRANS, 6 X 6, M916A1 (D19601) Other Related Program Elements: FY 2006 FY 2007 FY 2008 FY 2009 FY 2010 FY 2011 To Complete Total Prog Proc Qty 789 38 82 50 49 30 29 34 45 1146 Gross Cost 56.1 7.6 16.4 12.4 10.9 7.2 7.2 8.6 11.7 138.0 56.1 7.6 16.4 12.4 10.9 7.2 7.2 8.6 11.7 138.0 7.6 16.4 12.4 10.9 7.2 7.2 8.6 11.7 138.3 0.2 0.2 0.2 0.2 0.2 0.2 0.3 0.3 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost 0.3 56.4 0.3 Flyaway U/C Wpn Sys Proc U/C Description: The M916A3 Light Equipment Transporter (LET) is a 68,000 Gross Vehicle Weight (GVW) tractor with a 3-1/2-inch, 40,000-pound capacity Compensator Fifth Wheel. It has an electronic diesel engine, automatic electronic transmission, anti-lock brakes, air conditioning, and is capable of operating at speeds up to 55-mph. The M916A3 Truck Tractor LET is used primarily in engineering units to tow the 40-ton M870/M870A1 lowbed semi-trailer resulting in a Gross Combination Vehicle Weight (GCVW) rating of 130,000-pounds. The M916A3 transports engineer construction equipment in the local, line haul, and maintenance evacuation missions over a 50% primary, 45% secondary, and 5% off-road mission profile. Justification: FY06/07 funding procures 79 M916A3 Truck Tractors that will replace 18-20 year old M916 Truck Tractors in the War Reserves, newly activated Petroleum, Oil, and Lubricant (POL) Supply Companies, Fire Truck Companies, and Engineer Battalions. The Approved Acquisition Objective is 2,358. DA0600 (D19601) TRUCK, TRAC, LT EQ TRANS, 6 X 6, M916A1 Item No. 11 Page 10 of 14 103 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon OPA1 Cost Analysis OPA1 Cost Elements Hardware - M916A3 w/o FRET Hardware - M916A3 w/FRET Federal Excise Tax Program Management Support Engineering Change Proposals System Fielding Support Quality Support Documentation Engineering Support Logistics Support Special Tools FSR Support Total DA0600 (D19601) TRUCK, TRAC, LT EQ TRANS, 6 X 6, M916A1 Appropriation/Budget Activity/Serial No. P-1 Line Item Nomenclature: Other Procurement, Army / 1 / Tactical and support vehicles FY 04 ID CD Weapon System Type: Date: February 2005 TRUCK, TRAC, LT EQ TRANS, 6 X 6, M916A1 (D19601) FY 05 FY 06 FY 07 TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost $000 Each $000 $000 Each $000 $000 Each $000 $000 Each $000 5940 7590 915 400 351 250 200 100 175 125 225 125 16396 36 46 165 165 8650 1038 400 414 375 200 100 325 250 325 275 50 12352 Item No. 11 Page 11 of 14 104 173 8771 1050 250 100 125 125 100 100 100 100 50 10871 49 179 5550 666 250 98 75 100 75 100 75 100 75 30 185 7164 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Other Procurement, Army / 1 / Tactical and support vehicles WBS Cost Elements: February 2005 Weapon System Type: P-1 Line Item Nomenclature: TRUCK, TRAC, LT EQ TRANS, 6 X 6, M916A1 (D19601) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY Unit Cost Each $ Specs Avail Now? Date Revsn Avail RFP Issue Date Hardware - M916A3 w/o FRET FY 2004 Freightliner Corporation Portland, OR CFPRQ7 4 TACOM, Warren, MI Nov 03 May 04 36 165 YES N/A N/A Freightliner Corporation Portland, OR Freightliner Corporation Portland, OR Freightliner Corporation Portland, OR Freightliner Corporation Portland, OR Freightliner Corporation Portland, OR CFPRQ7 4 TACOM, Warren, MI Nov 03 May 04 46 165 YES N/A N/A CFP RQ7 5 TACOM, Warren, MI Jan 05 Jul 05 42 173 YES N/A N/A CFP RQ7 5 TACOM, Warren, MI Apr 05 Sep 05 8 173 YES N/A N/A CFPRQ7 6 TACOM, Warren, MI Dec 05 Jun 06 49 179 YES N/A N/A CFPRQ7 7 TACOM, Warren, MI Dec 06 Jun 07 30 185 YES N/A N/A Hardware - M916A3 w/FRET FY 2004 FY 2005 FY 2005 FY 2006 FY 2007 REMARKS: DA0600 (D19601) TRUCK, TRAC, LT EQ TRANS, 6 X 6, M916A1 Item No. 11 Page 12 of 14 105 Exhibit P-5a Procurement History and Planning P-1 Item Nomenclature: TRUCK, TRAC, LT EQ TRANS, 6 X 6, M916A1 (D19601) FY 04 / 05 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 04 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT Fiscal Year 05 Calendar Year 04 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G L A T E R Calendar Year 05 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Hardware - M916A3 w/o FRET 1 FY 04 A 36 0 36 A 18 18 1 FY 04 A 46 0 46 A 23 23 1 FY 05 A 8 0 8 1 FY 05 A 42 0 42 1 FY 06 A 49 0 49 1 FY 07 A 30 0 30 1 FY 04 FMS 20 0 20 0 Hardware - M916A3 w/FRET Total 231 PRODUCTION RATES R NAME/LOCATION 1 Freightliner Corporation , Portland, OR MIN. 8.00 1-8-5 88.00 MAX. 90.00 41 N O V D E C J A N F E B M A R 1 A P R M A Y 41 J U N 20 J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL After 1 Oct After 1 Oct After 1 Oct INITIAL 0 2 6 8 REORDER 0 2 6 8 INITIAL REORDER INITIAL 0 20 Prior 1 Oct Number D+ 3 0 0 22 30 A MFR REACHED 20 49 231 F 8 A O C T M 0 A A P R 20 M A Y J U N J U L 22 A U G 8 79 S E P REMARKS The production schedule shown above is for one of two body styles in the M915 Family of Vehicles. The M915 Family of Vehicles are produced together with the commercial production which runs at an average of 40 per day or more. REORDER INITIAL REORDER INITIAL REORDER DA0600 (D19601) TRUCK, TRAC, LT EQ TRANS, 6 X 6, M916A1 Item No. 11 Page 13 of 14 106 Exhibit P-21 Production Schedule P-1 Item Nomenclature: TRUCK, TRAC, LT EQ TRANS, 6 X 6, M916A1 (D19601) FY 06 / 07 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 06 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT Fiscal Year 07 Calendar Year 06 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 07 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Hardware - M916A3 w/o FRET 1 FY 04 A 36 36 0 0 1 FY 04 A 46 46 0 0 1 FY 05 A 8 8 0 0 1 FY 05 A 42 42 0 1 FY 06 A 49 0 49 1 FY 07 A 30 0 30 1 FY 04 FMS 20 20 0 231 152 79 Hardware - M916A3 w/FRET Total 0 A PRODUCTION RATES REACHED R NAME/LOCATION 1 Freightliner Corporation , Portland, OR MIN. 8.00 1-8-5 88.00 MAX. 90.00 15 N O V D E C J A N F E B M A R 15 1 A P R M A Y J U N 15 J U L 19 A U G 15 S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 0 2 6 8 REORDER 0 2 6 8 Number D+ 3 0 19 0 15 0 MFR F 15 A O C T M 15 INITIAL REORDER INITIAL A P R M A Y J U N 15 J U L A U G S E P REMARKS The production schedule shown above is for one of two body styles in the M915 Family of Vehicles. The M915 Family of Vehicles are produced together with the commercial production which runs at an average of 40 per day or more. REORDER INITIAL REORDER INITIAL REORDER DA0600 (D19601) TRUCK, TRAC, LT EQ TRANS, 6 X 6, M916A1 Item No. 11 Page 14 of 14 107 Exhibit P-21 Production Schedule Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Other Procurement, Army /1/Tactical and support vehicles Program Elements for Code B Items: Prior Years Code: FY 2003 FY 2004 FY 2005 Date: February 2005 P-1 Item Nomenclature TRUCK, TRACTOR, YARD TYPE, M878 (C/S) (D16000) Other Related Program Elements: FY 2006 FY 2007 FY 2008 FY 2009 FY 2010 FY 2011 To Complete Total Prog Proc Qty 298 28 27 353 Gross Cost 20.4 4.7 4.4 29.6 20.4 4.7 4.4 29.6 20.4 4.7 4.4 29.6 0.2 0.2 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The Truck Tractor, Yard Type, M878A2 is primarily used to transport semi-trailers loaded with containers of break bulk cargo within fixed ports, on prepared beaches during Logistics-Over-TheShore (LOTS) operations, and in trailer transfer areas (ports, beaches, forward supply areas, railhead operations, cargo handling areas and in/near air terminal fields). These trucks are also required to transport containerized cargo from port facilities to transfer points for line haul operations. The vehicle is a highly maneuverable commercial tractor with an automatic locking, hydraulic-lock fifth wheel, which facilitates semi-trailer coupling and disengagement and allows movement of the semi-trailers/chassis without retracting the landing legs. It is capable of moving loads weighing up to 88,000 pounds. Justification: FY04 is the last year of funding for the M878A2 Yard Tractor. D16000 TRUCK, TRACTOR, YARD TYPE, M878 (C/S) Item No. 12 Page 1 of 1 108 Exhibit P-40 Budget Item Justification Sheet Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Other Procurement, Army /1/Tactical and support vehicles Program Elements for Code B Items: Prior Years Code: FY 2003 FY 2004 FY 2005 Date: February 2005 P-1 Item Nomenclature HVY EXPANDED MOBILE TACTICAL TRUCK EXT SERV PROG (DV0021) Other Related Program Elements: FY 2006 FY 2007 FY 2008 FY 2009 FY 2010 FY 2011 To Complete Total Prog Proc Qty 403 632 129 92 189 591 794 822 834 708 5194 Gross Cost 67.5 119.3 24.7 19.1 40.7 136.9 184.8 201.7 213.8 189.2 1197.6 Less PY Adv Proc 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Plus CY Adv Proc 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 67.5 119.3 24.7 19.1 40.7 136.9 184.8 201.7 213.8 189.2 1197.6 67.5 119.3 24.7 19.1 40.7 136.9 184.8 201.7 213.8 189.2 1197.6 0.2 0.2 0.1 0.4 0.2 0.2 0.2 0.3 0.3 Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The Heavy Expanded Mobility Tactical Truck Extended Service Program (HEMTT-ESP) is a Vice Chief of Staff of The Army (VCSA) approved RECAP program and is critical to the effort to increase HEMTT fleet readiness, reduce O&S costs, and modernize the fleet. HEMTT ESP supports modularity by remanufacturing and upgrading existing HEMTT vehicles with insertion of new technologies to reduce the logistics burden and reduce life cycle costs. HEMTT ESP is critical because it is the primary source of M1120A2R1 HEMTT Load Handling System (LHS) variants, which reduce the logistics footprint on the battlefield and is critical to the Army's evolving transportation-based, just-in-time supply system. HEMTT LHS is a "must have" Combat Service Support (CSS) enabler in both the Stryker Bridgade Combat Team (SBCT) and the Modular Brigades, providing C130 transportability and modular delivery of fuel, ammunition and other classes of supply in forward areas. The ESP program reduces emissions, improves fuel economy, increases reliability, and improves safety and performance. These upgrades include a new electronically-controlled engine and transmission, bolt-together wheels, increased corrosion prevention, and 4-point seatbelts. This program produces a "like-new" vehicle with a full new vehicle warranty. Justification: FY06/07 procure upgrades for 780 HEMTT variants, including 87 M984A2R1 Wreckers, 185 M1120A2R1 LHSs, 377 M978A2R1 Tankers, 90 M983A2R1 Tractors, and 41 M977/M985 Cargo variants. This completes the upgrade of two PATRIOT Battalions, fills SBCT #5 and 6; supports upgrades to modular brigades, as well as interchange requirements for M1120A2R1 HEMTT LHS. DV0021 HVY EXPANDED MOBILE TACTICAL TRUCK EXT SERV PROG Item No. 13 Page 1 of 6 109 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon OPA1 Cost Analysis OPA1 Cost Elements 1. Hardware HEMTT ESP M984A2R1 Wrecker HEMTT ESP M978A2R1 Tanker HEMTT ESP M1022A2R1 LHS HEMTT ESP M983A2R1 Tractor HEMTT M977 EPP HEMTT M977 LRPT HEMTT M977A2R1 Cargo HEMTT ESP M985E1 GMT Subtotal 2. Engineering Changes 3. Government Testing 4. Documentation 5. Engineering Support - Government 6. Quality Assurance Supt - Government 7. Special Tools 8. System Fielding Support 9. PM Support Total Appropriation/Budget Activity/Serial No. P-1 Line Item Nomenclature: Other Procurement, Army / 1 / Tactical and support vehicles FY 04 ID CD Weapon System Type: Date: February 2005 HVY EXPANDED MOBILE TACTICAL TRUCK EXT SERV PROG (DV0021) FY 05 FY 06 FY 07 TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost $000 Each $000 $000 Each $000 $000 Each $000 $000 Each $000 10450 6599 987 817 972 1093 62 44 7 5 6 5 169 150 141 163 162 219 1597 7 228 5965 5959 764 33 37 5 181 162 153 850 1167 5 5 170 233 2541 8416 14674 7461 786 882 11 38 80 45 5 5 231 221 183 166 157 176 1202 5 240 18240 77334 19838 7685 810 908 1982 1237 20918 16302 35962 128034 866 150 50 179 200 61 1455 775 483 75 175 180 250 45 1120 500 985 215 350 182 138 195 1825 858 2500 220 250 285 200 475 4060 894 24654 19130 40710 136918 DV0021 HVY EXPANDED MOBILE TACTICAL TRUCK EXT SERV PROG Item No. 13 Page 2 of 6 110 76 339 105 45 5 5 11 5 240 228 189 171 162 182 180 247 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Other Procurement, Army / 1 / Tactical and support vehicles WBS Cost Elements: February 2005 Weapon System Type: P-1 Line Item Nomenclature: HVY EXPANDED MOBILE TACTICAL TRUCK EXT SERV PROG (DV0021) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY Unit Cost Each $000 Specs Avail Now? Date Revsn Avail RFP Issue Date 1. Hardware FY 2004 FY 2004 FY 2005 FY 2006 FY 2007 REMARKS: Oshkosh Truck Corp. (OTC) Oshkosh, WI Oshkosh Truck Corp. (OTC) Oshkosh, WI Oshkosh Truck Corp. (OTC) Oshkosh, WI Oshkosh Truck Corp. (OTC) Oshkosh, WI Oshkosh Truck Corp. (OTC) Oshkosh, WI SS/REQ/PY4 TACOM, Warren, MI Dec 03 Jul 04 111 161 Yes N/A N/A SS/REQ/PY4 TACOM, Warren, MI Mar 04 Oct 04 18 175 Yes N/A N/A SS/REQ/PY5 TACOM, Warren, MI Dec 04 Jul 05 92 177 Yes N/A N/A SS/REQ/PY6 TACOM, Warren, MI Dec 05 Jul 06 189 190 Yes N/A N/A SS/REQ/PY7 TACOM, Warren, MI Dec 06 Jul 07 591 216 Yes N/A N/A Procurement planning underway to extend FHTV Family Contract with OTC through FY07. Unit costs are average of model mix for each year. DV0021 HVY EXPANDED MOBILE TACTICAL TRUCK EXT SERV PROG Item No. 13 Page 3 of 6 111 Exhibit P-5a Procurement History and Planning P-1 Item Nomenclature: HVY EXPANDED MOBILE TACTICAL TRUCK EXT SERV PROG (DV0021) FY 04 / 05 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 04 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 05 Calendar Year 04 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G L A T E R Calendar Year 05 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P HEMTT ESP Vehicles 1 FY 04 A 111 0 111 1 FY 04 A 18 0 18 1 FY 05 A 92 0 92 1 FY 06 A 189 0 189 189 1 FY 07 A 591 0 591 591 Total 1001 A 1001 PRODUCTION RATES 10 R 1 REACHED NAME/LOCATION Oshkosh Truck Corp. (OTC) , Oshkosh, WI MIN. 1.00 1-8-5 363.00 N O V D E C J A N F E B MFR F MAX. 821.00 10 10 10 9 9 9 9 9 3 3 3 3 2 2 2 8 0 8 0 1 M A R A P R M A Y J U N J U L 10 A U G 10 S E P ADMINLEAD TIME 13 O C T 13 N O V 12 D E C 4 12 J A N 11 F E B 11 M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 0 3 8 11 REORDER 0 3 7 10 Number D+ 12 10 A O C T M 10 A INITIAL REORDER INITIAL REORDER 11 A P R 8 M A Y 8 J U N 8 4 J U L 8 8 A U G 8 72 852 S E P REMARKS Note: Government EOQ 1-8-5 production rate (363/month) accommodates mix of government and commercial production on contractor's integrated production line. Max rate (821/month) reflects contractor capacity using second shift dedicated to government production. INITIAL REORDER INITIAL REORDER DV0021 HVY EXPANDED MOBILE TACTICAL TRUCK EXT SERV PROG Item No. 13 Page 4 of 6 112 Exhibit P-21 Production Schedule P-1 Item Nomenclature: HVY EXPANDED MOBILE TACTICAL TRUCK EXT SERV PROG (DV0021) FY 06 / 07 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 06 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT Fiscal Year 07 Calendar Year 06 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 07 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R HEMTT ESP Vehicles 1 FY 04 A 111 111 0 1 FY 04 A 18 18 0 1 FY 05 A 92 20 72 1 FY 06 A 189 0 189 1 FY 07 A 591 0 591 1001 149 852 Total 0 0 8 8 PRODUCTION RATES 1 REACHED NAME/LOCATION Oshkosh Truck Corp. (OTC) , Oshkosh, WI MIN. 1.00 1-8-5 363.00 8 MAX. 821.00 8 8 0 8 15 15 16 16 16 16 16 16 16 16 8 8 N O V 8 D E C 8 J A N 8 F E B M A R 8 A P R 8 M A Y 8 J U N 15 J U L 15 A U G 15 S E P ADMINLEAD TIME 16 O C T 16 N O V 16 D E C 16 J A N 16 F E B 16 M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 0 3 8 11 REORDER 0 3 7 10 Number 1 8 16 A P R 16 M A Y 0 16 A D+ 12 8 15 MFR F R 8 A O C T M 8 16 J U N 49 49 49 444 49 49 49 444 J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER DV0021 HVY EXPANDED MOBILE TACTICAL TRUCK EXT SERV PROG Item No. 13 Page 5 of 6 113 Exhibit P-21 Production Schedule P-1 Item Nomenclature: HVY EXPANDED MOBILE TACTICAL TRUCK EXT SERV PROG (DV0021) FY 08 / 09 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 08 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT Fiscal Year 09 Calendar Year 08 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 09 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R HEMTT ESP Vehicles 1 FY 04 A 111 111 0 0 1 FY 04 A 18 18 0 0 1 FY 05 A 92 92 0 0 1 FY 06 A 189 189 0 1 FY 07 A 591 147 444 49 49 49 49 49 49 50 50 50 1001 557 444 49 49 49 49 49 49 50 50 50 Total 0 O C T M PRODUCTION RATES 1 REACHED NAME/LOCATION Oshkosh Truck Corp. (OTC) , Oshkosh, WI MIN. 1.00 1-8-5 363.00 D E C J A N F E B MFR F R N O V MAX. 821.00 12 1 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 0 3 8 11 REORDER 0 3 7 10 Number D+ M A R 0 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER DV0021 HVY EXPANDED MOBILE TACTICAL TRUCK EXT SERV PROG Item No. 13 Page 6 of 6 114 Exhibit P-21 Production Schedule Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Other Procurement, Army /1/Tactical and support vehicles Program Elements for Code B Items: Prior Years Code: FY 2003 FY 2004 FY 2005 Date: February 2005 P-1 Item Nomenclature HMMWV RECAPITALIZATION PROGRAM (DV0230) Other Related Program Elements: FY 2006 FY 2007 FY 2008 FY 2009 FY 2010 FY 2011 To Complete Total Prog Proc Qty 676 692 2629 2631 869 870 8367 Gross Cost 32.8 34.3 131.3 134.0 45.6 46.6 424.6 32.8 34.3 131.3 134.0 45.6 46.6 424.6 32.8 34.3 131.3 134.0 45.6 46.6 424.6 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The HMMWV recapitalization (Recap) program will recapitalize 676 vehicles in FY06 and 692 in FY07, and convert them from M998/M1037/M1038 to M1097R1 to permit heavier payloads. The result of this recapitalization effort is a vehicle with an extended service life that is compliant with the requirement to be armor kit ready. Justification: FY06/07 procures 1368 M1097R1 recapitalized vehicles. The HMMWV Recapitalization program maintains the Army's investment in the Light Tactical Vehicle Fleet. Reconfiguration of the M998/M1037/M1038 vehicles to the M1097R1 configuration results in a more capable vehicle with improved reliability and maintainability. This configuration upgrades the vehicles to better meet the needs of today's war fighter by allowing the addition of Add-on-Armor without significant mission degradation caused by overloading the suspension and/or reducing the capabilities of the vehicles. Vehicles will be fielded to active units to replace the M998, M1038 and M1037 models that will then enter the Recap program and be converted to the new M1097R1 configuration. This effectively removes the oldest, lower payload vehicles from the Army's inventory, replacing them with a more capable vehicle. As part of the Recap program, a Repower initiative is also being pursued. This will result in increased cabilities and fuel efficiency with significant improvements to maintainability and reliability. FY05 funding in the amount of $33.2M reflected in HMMWV SSN D15400. DV0230 HMMWV RECAPITALIZATION PROGRAM Item No. 14 Page 1 of 4 115 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon OPA1 Cost Analysis OPA1 Cost Elements Appropriation/Budget Activity/Serial No. P-1 Line Item Nomenclature: Other Procurement, Army / 1 / Tactical and support vehicles FY 04 ID CD FY 05 Date: February 2005 FY 06 FY 07 TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost $000 Units $000 $000 Units $000 $000 Units $000 Vehicles Engineering Support - In-House Quality Assurance Support - In-House Fielding Support Project Management Support 31772 40 40 473 475 Total DV0230 HMMWV RECAPITALIZATION PROGRAM Weapon System Type: HMMWV RECAPITALIZATION PROGRAM (DV0230) 32800 Item No. 14 Page 2 of 4 116 676 47 TotalCost Qty UnitCost $000 Units $000 33216 41 41 484 509 692 48 34291 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Other Procurement, Army / 1 / Tactical and support vehicles WBS Cost Elements: February 2005 Weapon System Type: P-1 Line Item Nomenclature: HMMWV RECAPITALIZATION PROGRAM (DV0230) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY Unit Cost Units $ Specs Avail Now? Date Revsn Avail RFP Issue Date Vehicles FY 2006 FY 2006 FY 2007 FY 2007 Red River Army Depot Texarkana, TX Letterkenny Army Depot Chambersburg, PA Red River Army Depot Texarkana, TX Letterkenny Army Depot Chambersburg, PA MIPR TACOM, Warren, MI Nov 05 Jan 06 338 47 Y NA NA MIPR TACOM, Warren, MI Nov 05 Jan 06 338 47 Y NA NA MIPR TACOM, Warren, MI Nov 06 Jan 07 346 48 Y NA NA MIPR TACOM, Warren, MI Nov 06 Jan 07 346 48 Y NA NA REMARKS: DV0230 HMMWV RECAPITALIZATION PROGRAM Item No. 14 Page 3 of 4 117 Exhibit P-5a Procurement History and Planning P-1 Item Nomenclature: HMMWV RECAPITALIZATION PROGRAM (DV0230) FY 06 / 07 BUDGET PRODUCTION SCHEDULE Date: February 2005 Fiscal Year 06 COST ELEMENTS M F R S E R V FY PROC QTY Units ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 07 Calendar Year 06 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 07 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Vehicles 1 FY 06 A 338 0 338 A 50 50 50 50 50 50 38 2 FY 06 A 338 0 338 A 50 50 50 50 50 50 38 1 FY 07 A 346 0 346 A 50 50 50 50 50 50 46 0 2 FY 07 A 346 0 346 A 50 50 50 50 50 50 46 0 100 100 100 100 100 100 92 J A N F E B M A R A P R M A Y J U N Total 1368 1368 O C T M PRODUCTION RATES REACHED 1-8-5 D E C 100 100 100 100 100 J A N F E B M A R A P R M A Y J U N MFR F MIN. N O V 100 R NAME/LOCATION 1 Red River Army Depot , Texarkana, TX 50.00 225.00 MAX. 360.00 0 2 Letterkenny Army Depot , Chambersburg, PA 50.00 105.00 210.00 0 1 2 0 76 J U L A U G S E P ADMINLEAD TIME Number D+ 0 O C T N O V D E C MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 0 1 2 3 REORDER 0 1 2 3 INITIAL 0 1 2 3 REORDER 0 1 2 3 J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER DV0230 HMMWV RECAPITALIZATION PROGRAM Item No. 14 Page 4 of 4 118 Exhibit P-21 Production Schedule Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Other Procurement, Army /1/Tactical and support vehicles Program Elements for Code B Items: Prior Years Code: FY 2003 FY 2004 FY 2005 Date: February 2005 P-1 Item Nomenclature MODIFICATION OF IN SVC EQUIP (DA0924) Other Related Program Elements: FY 2006 FY 2007 FY 2008 FY 2009 FY 2010 FY 2011 To Complete Total Prog Proc Qty Gross Cost 260.7 77.5 820.4 25.7 11.7 2.5 10.7 10.5 38.2 38.4 1296.4 260.7 77.5 820.4 25.7 11.7 2.5 10.7 10.5 38.2 38.4 1296.4 260.7 77.5 820.4 25.7 11.7 2.5 10.7 10.5 38.2 38.4 1296.4 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: Supports the hardware and application of High Mobility Multi-purpose Wheeled Vehicle (HMMWV) 3-Point Seatbelt Modifications, HMMWV M997 3-Point Seatbelts, HMMWV M996 3-Point Seatbelts, HMMWV M997 Maxi-Ambulance Air Conditioning Upgrade, HMMWV Rear Differential Oil Cooler, modernization of the fielded HMMWV vehicles to include on- board diagnostics of the powertrain, Heavy Expanded Mobility Tactical Truck (HEMTT) Wheel Modification, Palletized Load System (PLS) Trailer Wheel Modification, and PLS/HEMTT 4-Point Seatbelt Modification. Safety related modifications increase survivability of soldiers in the field and improve vehicle readiness. The 3-Point Seatbelt modification provides three point seatbelts to all HMMWV variants. This is a safety modification that should be completed as soon as possible to avoid injury to the soldier. The Air Conditioning modification is an environmental and supportability issue. The ozone-depleting refrigerant currently in M997 HMMWV ambulances will not be available until after FY05. Ambulances will be unable to operate their air conditioning units, which is a medical requirement. The HMMWV differential can exceed optimal operating temperature resulting in premature component failure. This modification is especially critical considering high ambient temperatures and vehicle loads in current war support efforts. The HEMTT Wheel Modification program retrofits fielded vehicles that have a split-ring design with a twopiece bolt together design that is safer. Over the past few years, 59 soldier-injury split rim unique accidents have occurred for the 220 Tank Automotive & Armaments Command (TACOM) managed systems that use split rim design wheels. Of those accidents, 30 were specifically attributed to the HEMTT fleet, which also accounted for two fatalities during 1999-2000. The PLS Trailer Wheel Modification also retrofits fielded trailers with a safer two-piece bolt together wheel design. The HEMTT/PLS 4-Point Seatbelt modification enhances crew safety in selected trucks that have extensive cab-mounted Command, Control, Communications and Computer Systems (C4) equipment. Justification: FY06 procures modification for the HMMWV 3-Point Seatbelts on all basic armor/non-armor vehicles. The HMMWV 3-point seatbelt safety enhancement modification provides 3-point seatbelts to the front and rear seats on all basic HMMWV models. The change from 2-point to the 3-point seatbelt will reduce injury associated with accidents by reducing the severity of injuries and fatalities. Also, funds an urgent requirement to modernize the HMMWV powertrain for fielded vehicles. The initiative will include pit stop maintenance of the powertrain to minimize time to remove/replace. The repower effort will be done in conjunction with the HMMWV Recap initiative. This change will take advantage of technology to introduce on-board diagnostics of the engine and transmission as well as move toward EPA compliance. DA0924 MODIFICATION OF IN SVC EQUIP Item No. 15 Page 1 of 32 119 Exhibit P-40 Budget Item Justification Sheet Date: Exhibit P-40M, Budget Item Justification Sheet February 2005 Appropriation/Budget Activity/Serial No: Other Procurement, Army /1/Tactical and support vehicles P-1 Item Nomenclature MODIFICATION OF IN SVC EQUIP (DA0924) Program Elements for Code B Items: Code: A Description OSIP NO. Other Related Program Elements: Fiscal Years Classification 2004 & PR FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 FY 2010 FY 2011 TC Total HMMWV 3-PT Seatbelt 1-92-06-4401 Safety 34.0 7.2 2.0 0.0 0.0 0.0 0.0 0.0 0.0 43.2 Safety 51.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 4.8 55.8 Safety 59.7 0.0 0.0 0.0 0.0 0.0 0.0 0.0 5.6 65.3 Urgent 104.2 17.2 0.0 0.0 0.0 0.0 0.0 0.0 0.0 121.4 7.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 7.0 11.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 11.0 14.8 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 14.8 Safety 1.3 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 1.3 Safety 3.5 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 3.5 0.2 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.2 M939 Tire Improvement 1-97-06-4532 M939 Anti-Lock Brake System (ABS) 1-97-06-4533 HEMTT Wheel Modification 1-00-06-0003 A8020 Fuel Injection Test Stand Upgrade 0-00-00-0000 Aluminum Mesh Liner 0-00-00-0000 M872 Modification Hardware 1-01-06-0007 Special Purpose Mod HEMTT/PLS 4-Point Seatbelt 0-00-00-0000 PLS Trailer Wheel Modification 2-02-06-0001 HMMWV 3PT Seatbelts-M996 Mini Ambulance 1-01-06-0004 Safety DA0924 MODIFICATION OF IN SVC EQUIP Item No. 15 Page 2 of 32 120 Exhibit P-40M Budget Item Justification Sheet Date: Exhibit P-40M, Budget Item Justification Sheet February 2005 Appropriation/Budget Activity/Serial No: Other Procurement, Army /1/Tactical and support vehicles P-1 Item Nomenclature MODIFICATION OF IN SVC EQUIP (DA0924) Program Elements for Code B Items: Code: A Description OSIP NO. Other Related Program Elements: Fiscal Years Classification 2004 & PR FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 FY 2010 FY 2011 TC Total HMMWV 3PT Seatbelts-M997 Maxi Ambulance 1-01-06-0005 Safety 0.8 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.8 Urgent 3.0 0.0 2.2 0.0 0.0 0.0 0.0 0.0 0.0 5.2 Urgent 0.0 1.4 0.0 0.0 0.0 0.0 0.0 0.0 0.0 1.4 Safety 1.4 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 1.4 Safety 3.3 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 3.3 Urgent 0.0 0.0 7.5 2.5 10.7 10.5 38.1 38.4 103.7 211.4 Urgent 303.1 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 303.1 Urgent 252.5 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 252.5 Safety 5.6 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 5.6 Urgent 55.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 55.0 High Mobility Trailer MWOs 0-00-00-0000 HMMWV Maxi-Ambulance A/C Upgrade 1-02-06-0001 Fuel Tank Insertion Safety Foam 0-00-00-0000 M915 FOV Electrical Upgrade 0-00-00-0000 HMMWV Engine Modernization Effort 0-00-00-0000 HMMWV Armor Kits 0-00-00-0000 Heavy Truck Armor Kits 0-00-00-0000 HMMWV Rear Differnetial Oil Cooler 1-01-06-0008 Medium Truck Armor Kits 0-00-00-0000 DA0924 MODIFICATION OF IN SVC EQUIP Item No. 15 Page 3 of 32 121 Exhibit P-40M Budget Item Justification Sheet Date: Exhibit P-40M, Budget Item Justification Sheet February 2005 Appropriation/Budget Activity/Serial No: Other Procurement, Army /1/Tactical and support vehicles P-1 Item Nomenclature MODIFICATION OF IN SVC EQUIP (DA0924) Program Elements for Code B Items: Code: A Description OSIP NO. Other Related Program Elements: Fiscal Years Classification 2004 & PR FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 FY 2010 FY 2011 TC Total Fuel Tanker Armor Kits 0-00-00-0000 Urgent Totals DA0924 MODIFICATION OF IN SVC EQUIP 4.1 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 4.1 915.5 25.8 11.7 2.5 10.7 10.5 38.1 38.4 114.1 1167.3 Item No. 15 Page 4 of 32 122 Exhibit P-40M Budget Item Justification Sheet INDIVIDUAL MODIFICATION Date: February 2005 MODIFICATION TITLE: HMMWV 3-PT Seatbelt [MOD 1] 1-92-06-4401 MODELS OF SYSTEM AFFECTED: All HMMWV Models (Except M996 and M997) DESCRIPTION/JUSTIFICATION: The three-point seatbelt safety modification will be applied to the front and rear seats on all basic armor and non-armor High Mobility Multi-purpose Wheeled Vehicle (HMMWV) models. This three-point seatbelt is a safer and more effective restraint system than the two-point seatbelt will reduce the severity of injuries and fatalities and is a significant safety enhancement. Total requirement is for 88,477 front and rear seatbelts plus 1,318 template kits. DEVELOPMENT STATUS/MAJOR DEVELOPMENT MILESTONES: The three point seatbelts were added to the High Mobility Multi-purpose Wheeled Vehicles (HMMWV) in response to increased safety regulations. The three point seatbelt system was put into all vehicle models beginning with the 100,000th vehicle produced. Retrofit kits for vehicles produced prior to that point were developed and modeled after the production version. This material change will be applied using one of the three hardware kits and template kits developed to cover the different vehicle configurations. Installation Schedule: Pr Yr FY 2005 Inputs 89795 Outputs 65553 FY 2006 FY 2007 1 2 3 4 1 2 3 4 4766 4766 4765 4765 1295 1295 1295 1295 4 1 4 1 Totals FY 2010 1 2 FY 2011 3 2 1 FY 2008 2 3 4 3 4 1 FY 2012 3 2 1 FY 2009 2 3 4 3 4 Complete FY 2013 2 1 To 3 4 Totals 89795 Inputs 89795 Outputs METHOD OF IMPLEMENTATION: Contract Dates: Depot Team FY 2006 Delivery Date: FY 2006 DA0924 MODIFICATION OF IN SVC EQUIP 2 ADMINISTRATIVE LEADTIME: FY 2007 0 Months FY 2007 Item No. 15 Page 5 of 32 123 PRODUCTION LEADTIME: FY 2008 0 Months FY 2008 Exhibit P-3a Individual Modification INDIVIDUAL MODIFICATION Date: February 2005 MODIFICATION TITLE (Cont): HMMWV 3-PT Seatbelt [MOD 1] 1-92-06-4401 FINANCIAL PLAN: ($ in Millions) FY 2004 and Prior Qty RDT&E 0 Procurement 0 Kit Quantity Installation Kits FY 2005 Qty FY 2006 $ Qty FY 2007 $ Qty FY 2008 $ Qty FY 2009 $ Qty FY 2010 $ Qty FY 2011 $ Qty TC $ Qty TOTAL $ Qty $ 0 89795 Installation Kits, Nonrecurring 0 Equipment 0 Equipment, Nonrecurring 0 Engineering Change Orders 0 Data 0 Training Equipment 0 Support Equipment 0 Other 0 Interim Contractor Support 0 Installation of Hardware 0 FY2002 & Prior Equip -- Kits $ 65553 13.9 89795 13.9 20.1 65553 20.1 19062 7.2 5180 2.0 89795 29.3 FY2003 Equip -- Kits FY2004 Equip -- Kits 0 FY2005 Equip -- Kits 0 FY2006 Equip -- Kits 0 FY2007 Equip -- Kits 0 FY2008 Equip -- Kits 0 FY2009 Equip -- Kits 0 TC Equip- Kits 0 Total Installment 65553 Total Procurement Cost DA0924 MODIFICATION OF IN SVC EQUIP 19062 20.1 34.0 19062 7.2 7.2 7.2 5180 2.0 5180 2.0 0.0 0.0 0.0 0.0 0.0 0.0 2.0 0.0 0.0 0.0 0.0 0.0 0.0 Item No. 15 Page 6 of 32 124 43.2 Exhibit P-3a Individual Modification INDIVIDUAL MODIFICATION Date: February 2005 MODIFICATION TITLE: M939 Tire Improvement [MOD 2] 1-97-06-4532 MODELS OF SYSTEM AFFECTED: M939 Family of Vehicles DESCRIPTION/JUSTIFICATION: The Non-Directional Cross Country (NDCC) tire was engineered for cross-country applications prior to WWII and is neither compatible nor safe for highway driving. For the past six years, the M939 Series Trucks have been operating under Safety of Use Message (SOUM) 98-07 limiting the highway speed to 40-mph in an attempt to limit accidents, injuries, and fatalities occurring under this scenario. Changes in vehicle speeds, road construction, mission requirements, as well as advances in tire technology have made this tire obsolete. This modification will change the tires from the current bias ply NDCC to a radial tire designed for on/off highway usage. Recent improvements in radial tire design will provide better traction and mobility, which will enhance system safety. The 11,700 basic M939 series trucks are having their NDCC or other type bias tires upgraded to radial tires. Operating and support will also be significantly reduced. Economic Analysis Report 03-84-01 shows that the annual cost for bias tires is $1,069; radial tires is $737. This is a $332 annual savings per truck, or $3.9M per year (11700 x $332). The accident scenario for M939 basic trucks with NDCC tires occurs during panic stop situations and is worsened on wet pavement. In panic stop situations on wet pavement the front wheels lock up. The NDCC stopping distance is increased by 245-320-feet over trucks with radial tires. Once the NDCC tires are replaced with radial tires in conjunction with application of the ABS, the 40-mph speed limit restriction can be lifted, allowing the vehicles to be safely operated up to their required operational capability and mission requirements. DEVELOPMENT STATUS/MAJOR DEVELOPMENT MILESTONES: Hardware Procurement (Tires and Tubes): May 99 - May 04 Installation Schedule: Pr Yr FY 2005 Totals Inputs 10816 Outputs 10816 1 FY 2006 2 3 4 3 4 1 FY 2010 1 2 1 FY 2007 2 3 4 3 4 1 FY 2011 2 1 FY 2008 2 3 4 3 4 1 FY 2012 2 1 FY 2009 2 3 4 3 4 Complete FY 2013 2 1 To 2 3 4 Totals Inputs 884 11700 Outputs 884 11700 METHOD OF IMPLEMENTATION: Contract Dates: Depot/Contractor Team FY 2006 Delivery Date: FY 2006 DA0924 MODIFICATION OF IN SVC EQUIP ADMINISTRATIVE LEADTIME: FY 2007 0 Months FY 2007 Item No. 15 Page 7 of 32 125 PRODUCTION LEADTIME: FY 2008 0 Months FY 2008 Exhibit P-3a Individual Modification INDIVIDUAL MODIFICATION Date: February 2005 MODIFICATION TITLE (Cont): M939 Tire Improvement [MOD 2] 1-97-06-4532 FINANCIAL PLAN: ($ in Millions) FY 2004 and Prior Qty RDT&E 0 Procurement 0 Kit Quantity Installation Kits $ FY 2005 Qty FY 2006 $ Qty FY 2007 $ Qty FY 2008 $ Qty FY 2009 $ Qty FY 2010 $ Qty FY 2011 $ Qty TC $ Qty TOTAL $ Qty $ 0 10816 Installation Kits, Nonrecurring 0 Equipment 0 Equipment, Nonrecurring 0 Engineering Change Orders 0 Data 0 Training Equipment 0 Support Equipment 0 Other (Testing, PM/Eng Spt) 0 Interim Contractor Support 0 Installation of Hardware 34.0 884 4.6 3.5 11700 0.6 37.5 5.2 0 FY2002 & Prior Equip -- Kits 8894 11.0 8894 FY2003 Equip -- Kits 1106 1.0 1106 1.0 FY2004 Equip -- Kits 816 0.4 816 0.4 FY2005 Equip -- Kits 0 FY2006 Equip -- Kits 0 FY2007 Equip -- Kits 0 FY2008 Equip -- Kits 0 FY2009 Equip -- Kits 0 TC Equip- Kits 0 Total Installment 10816 Total Procurement Cost DA0924 MODIFICATION OF IN SVC EQUIP 12.4 0.0 0.0 0.0 0.0 0.0 0.0 0.0 51.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Item No. 15 Page 8 of 32 126 11.0 884 0.7 884 0.7 884 0.7 11700 13.1 4.8 55.8 Exhibit P-3a Individual Modification INDIVIDUAL MODIFICATION Date: February 2005 MODIFICATION TITLE: M939 Anti-Lock Brake System (ABS) [MOD 3] 1-97-06-4533 MODELS OF SYSTEM AFFECTED: M939 Family of Vehicles DESCRIPTION/JUSTIFICATION: The current design for the M939 brake system is inadequate and accident-prone. In the FY90-FY95 timeframe there were 194 serious accidents resulting in injury costs of $8.1M, $2.9M in property damage, 163 serious injuries, and 46 fatalities. In 1999, GAO report GAO/NSIAD-99-82 analysis indicated that from Jan 1987 thru Jun 1998 accident data showed that, while M939s made up an average of 9% of the Army Motor vehicle fleet, the M939 accounted for 34% of the fleet's accidents resulting in fatalities. Comparison of U.S. Department of Transportation accident statistics and M939 accident statistics showed that over a 10-year period, the fatality rate of occupants of the M939 averaged about 30 times higher than the fatality rate for occupants of comparably sized commercial trucks. For the past six years the M939 Series Trucks have been operating under Safety of Use Message (SOUM) 98-07 limiting the highway speed to 40-mph in an attempt to limit accidents, injuries, and fatalities occurring under this highway operational scenario. The accident scenario for M939 trucks occurs during panic stop situations and is worsened on wet pavement. In panic stop situations the truck's wheels lock up causing engine stall. This causes loss of power steering resulting in uncontrolled skidding creating accident and roll-over situations. Extensive testing of ABS for this truck has shown that ABS will eliminate 100% of the engine stalls and wheel lock-up regardless of the skill level of the drivers. Once the ABS is installed on trucks with radial tires, the 40-mph speed limit restriction can be lifted, allowing the vehicles to be safely operated to their required operational capability and mission requirements. DEVELOPMENT STATUS/MAJOR DEVELOPMENT MILESTONES: Products Specification Available - Oct 98 Hardware Application : Jan 00 - Sep 04 Installation Schedule: Pr Yr FY 2005 Totals Inputs 29580 Outputs 29580 1 FY 2006 2 3 4 3 4 1 FY 2010 1 2 1 FY 2007 2 3 4 3 4 1 FY 2011 2 1 FY 2008 2 3 4 3 4 1 FY 2012 2 1 FY 2009 2 3 4 3 4 Complete FY 2013 2 1 To 2 3 4 Totals Inputs 2420 32000 Outputs 2420 32000 METHOD OF IMPLEMENTATION: Contract Dates: Depot/Contractor Team FY 2006 Delivery Date: FY 2006 DA0924 MODIFICATION OF IN SVC EQUIP ADMINISTRATIVE LEADTIME: FY 2007 0 Months FY 2007 Item No. 15 Page 9 of 32 127 PRODUCTION LEADTIME: FY 2008 0 Months FY 2008 Exhibit P-3a Individual Modification INDIVIDUAL MODIFICATION Date: February 2005 MODIFICATION TITLE (Cont): M939 Anti-Lock Brake System (ABS) [MOD 3] 1-97-06-4533 FINANCIAL PLAN: ($ in Millions) FY 2004 and Prior Qty RDT&E FY 2006 $ Qty FY 2007 $ Qty FY 2008 $ Qty FY 2009 $ Qty FY 2010 $ Qty FY 2011 $ Qty TC $ TOTAL Qty $ 2420 3.9 Qty $ 32000 40.7 0 29580 Installation Kits 36.8 0 Installation Kits, Nonrecurring 0 Equipment 0 Equipment, Nonrecurring 0 Engineering Change Orders 0 Data 0 Training Equipment 0 Support Equipment 0 Other (Testing, PM/Eng Supt) 0 Interim Contractor Support 0 Installation of Hardware FY2002 & Prior Equip -- Kits FY 2005 Qty 0 Procurement Kit Quantity $ 5.0 0.6 5.6 0 29580 15.7 29580 15.7 FY2003 Equip -- Kits 3024 1.4 3024 1.4 FY2004 Equip -- Kits 2232 0.8 2232 0.8 FY2005 Equip -- Kits 0 FY2006 Equip -- Kits 0 FY2007 Equip -- Kits 0 FY2008 Equip -- Kits 0 FY2009 Equip -- Kits 0 TC Equip- Kits 0 Total Installment 34836 Total Procurement Cost DA0924 MODIFICATION OF IN SVC EQUIP 17.9 0.0 0.0 0.0 0.0 0.0 0.0 0.0 59.7 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Item No. 15 Page 10 of 32 128 2420 1.1 2420 1.1 2420 1.1 37256 19.0 5.6 65.3 Exhibit P-3a Individual Modification INDIVIDUAL MODIFICATION Date: February 2005 MODIFICATION TITLE: HEMTT Wheel Modification [MOD 4] 1-00-06-0003 MODELS OF SYSTEM AFFECTED: All HEMTTs fielded prior to CY2000 DESCRIPTION/JUSTIFICATION: In 2001, the PM HTV implemented an expedited change to the HEMTT production vehicle configuration to include a safer, bolt-together wheel design and tubeless tire. This MWO rapidly retrofits the remainder of the fielded fleet with the safer, bolt-together wheel design and tubeless tire per Chief of Staff, United States Army (CSA) direction, and implements Maintenance Work Order (MWO) No. 9-2320-279-20-9. Prior to initiation of this retrofit program, 59 soldier-injury split-ring unique accidents occurred for the 220 TACOM managed systems that use split-ring design wheels. Of those accidents, 30 were specifically attributed to the HEMTT fleet, which also accounted for the two fatalities during 1999-2000 and an additional two fatalities in 2003. DEVELOPMENT STATUS/MAJOR DEVELOPMENT MILESTONES: Modification configuration is fully tested and has been applied to the production line as well as overhaul/Extended Service Program (ESP) vehicles. Delivery of retrofit kits and start of kit installation began in May 02. Kit's procurement continues FY05; kits installation continues FY06. The program is being executed by Red River Army Depot (RRAD). Installation Schedule: Pr Yr FY 2005 Totals FY 2006 1 2 3 4 1 Inputs 7960 1208 920 920 920 893 Outputs 6297 1206 1208 920 920 920 4 1 FY 2010 1 2 2 FY 2007 3 4 2 4 1 FY 2008 2 3 4 3 4 1 1 FY 2009 2 3 4 1 3 4 Complete FY 2012 3 2 FY 2013 2 To 3 4 Totals 12821 Inputs 12821 Outputs METHOD OF IMPLEMENTATION: Contract Dates: Depot/Contractor Team FY 2006 Delivery Date: FY 2006 DA0924 MODIFICATION OF IN SVC EQUIP 2 893 FY 2011 3 1 ADMINISTRATIVE LEADTIME: FY 2007 0 Months FY 2007 Item No. 15 Page 11 of 32 129 PRODUCTION LEADTIME: FY 2008 0 Months FY 2008 Exhibit P-3a Individual Modification INDIVIDUAL MODIFICATION Date: February 2005 MODIFICATION TITLE (Cont): HEMTT Wheel Modification [MOD 4] 1-00-06-0003 FINANCIAL PLAN: ($ in Millions) FY 2004 and Prior Qty RDT&E 0 Procurement 0 Kit Quantity Installation Kits FY 2005 FY 2006 $ Qty $ 94.6 1831 16.0 Qty FY 2007 $ Qty FY 2008 $ Qty FY 2009 $ Qty FY 2010 $ Qty FY 2011 $ Qty TC $ Qty TOTAL $ Qty $ 12821 110.6 0 10990 Installation Kits, Nonrecurring 0 Equipment 0 Equipment, Nonrecurring 0 Engineering Change Orders 0 Data 0 Training Equipment 0 Support Equipment 0 Other (PM Supt) 0 -- 0 Installation of Hardware 0 FY2002 & Prior Equip -- Kits 1357 0.2 1357 0.2 FY2003 Equip -- Kits 5530 4.8 5530 4.8 FY2004 Equip -- Kits 4103 4.6 4103 4.6 FY2005 Equip -- Kits 0 1831 1.2 FY2006 Equip -- Kits 0 FY2007 Equip -- Kits 0 FY2008 Equip -- Kits 0 12821 10.8 FY2009 Equip -- Kits 0 TC Equip- Kits 0 Total Installment 10990 Total Procurement Cost DA0924 MODIFICATION OF IN SVC EQUIP 9.6 104.2 1831 1.2 1831 1.2 0.0 0.0 0.0 0.0 0.0 0.0 0.0 17.2 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Item No. 15 Page 12 of 32 130 121.4 Exhibit P-3a Individual Modification INDIVIDUAL MODIFICATION Date: February 2005 MODIFICATION TITLE: M872 Modification Hardware [MOD 7] 1-01-06-0007 MODELS OF SYSTEM AFFECTED: M872 Basics, A1s and A2s DESCRIPTION/JUSTIFICATION: A significant portion of the M872 fleet was deadlined as a result of Safety of Use Memorandum (SOUM) #01-008, dated Feb 2001 and updated in Jun 01. The trailer's kingpin mounting structure has deteriorated over the fleet's 20 plus year service life because of age, rust and corrosion. Funds are allocated to buy the 5,050 kits needed to repair all M872 basics, A1s and A2s and to support associated labor costs. Installation of repair kits began 2nd Qtr FY03 and was completed in FY04. The kits will restore the fleet to fully mission capacity (FMC) status and effectively extend the trailer's service life an additional 10 to 15 years. DEVELOPMENT STATUS/MAJOR DEVELOPMENT MILESTONES: Hardware Procurement - Oct 02 Hardware Application - Jan 03 - Sep 04 Installation Schedule: Pr Yr FY 2005 Totals Inputs 5050 Outputs 5050 1 FY 2006 2 3 4 3 4 1 FY 2010 1 2 1 FY 2007 2 3 4 3 4 1 FY 2011 2 1 FY 2008 2 3 4 3 4 1 FY 2012 2 1 FY 2009 2 3 4 3 4 Complete FY 2013 2 1 To 3 4 Totals 5050 Inputs 5050 Outputs METHOD OF IMPLEMENTATION: Contract Dates: Depot field team FY 2006 Delivery Date: FY 2006 DA0924 MODIFICATION OF IN SVC EQUIP 2 ADMINISTRATIVE LEADTIME: FY 2007 0 Months FY 2007 Item No. 15 Page 13 of 32 131 PRODUCTION LEADTIME: FY 2008 0 Months FY 2008 Exhibit P-3a Individual Modification INDIVIDUAL MODIFICATION Date: February 2005 MODIFICATION TITLE (Cont): M872 Modification Hardware [MOD 7] 1-01-06-0007 FINANCIAL PLAN: ($ in Millions) FY 2004 and Prior Qty RDT&E FY 2005 Qty FY 2006 $ Qty FY 2007 $ Qty FY 2008 $ Qty FY 2009 $ Qty FY 2010 $ Qty FY 2011 $ Qty TC $ Qty TOTAL $ Qty $ 6.1 5050 6.1 0 Procurement Kit Quantity $ 0 5050 Installation Kits 0 Installation Kits, Nonrecurring 0 Equipment 0 Equipment, Nonrecurring 0 Engineering Change Orders 0 Data 0 Training Equipment 0 Support Equipment 0 Other 0 Interim Contractor Support 0 Installation of Hardware 0 FY2002 & Prior Equip -- Kits FY2003 Equip -- Kits 2828 5.1 2828 5.1 FY2004 Equip -- Kits 2222 3.6 2222 3.6 FY2005 Equip -- Kits 0 FY2006 Equip -- Kits 0 FY2007 Equip -- Kits 0 FY2008 Equip -- Kits 0 5050 8.7 FY2009 Equip -- Kits 0 TC Equip- Kits 0 Total Installment 5050 Total Procurement Cost DA0924 MODIFICATION OF IN SVC EQUIP 8.7 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 14.8 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Item No. 15 Page 14 of 32 132 14.8 Exhibit P-3a Individual Modification INDIVIDUAL MODIFICATION Date: February 2005 MODIFICATION TITLE: HMMWV 3PT Seatbelts-M996 Mini Ambulance [MOD 10] 1-01-06-0004 MODELS OF SYSTEM AFFECTED: HMMWV M996 Mini-Ambulances DESCRIPTION/JUSTIFICATION: The M996 High Mobility Multi-purpose Wheeled Vehicle (HMMWV) 3-point seatbelt modification, Modification Work Order (MWO) 9-2320-280-35-6, provides front three-point seatbelts to mini-ambulances. The current HMMWV lap belt is significantly less effective in preventing injuries than the 3-point seatbelt. The change to the 3 point seatbelt will reduce injury associated with accidents by reducing the severity of injuries and fatalities, and is a significant safety enhancement. DEVELOPMENT STATUS/MAJOR DEVELOPMENT MILESTONES: The 3 point seatbelts were added to the High Mobility Multi-purpose Wheeled Vehicles (HMMWV) in response to increased safety regulations. The 3Pt system was cut into production for all vehicle models beginning with vehicle number 100,000. Retrofit kits for pre 100,000 serial vehicle number vehicles were developed and modeled after the production version. This material change was applied using one of the three hardware kits developed to cover the different vehicle configurations. Installation Schedule: Pr Yr FY 2005 Totals Inputs 326 Outputs 326 1 FY 2006 2 3 4 3 4 1 FY 2010 1 2 1 FY 2007 2 3 4 3 4 1 FY 2011 2 1 FY 2008 2 3 4 3 4 1 FY 2012 2 1 FY 2009 2 3 4 3 4 Complete FY 2013 2 1 To 3 4 Totals 326 Inputs 326 Outputs METHOD OF IMPLEMENTATION: Contract Dates: Depot Team FY 2006 Delivery Date: FY 2006 DA0924 MODIFICATION OF IN SVC EQUIP 2 ADMINISTRATIVE LEADTIME: FY 2007 0 Months FY 2007 Item No. 15 Page 15 of 32 133 PRODUCTION LEADTIME: FY 2008 0 Months FY 2008 Exhibit P-3a Individual Modification INDIVIDUAL MODIFICATION Date: February 2005 MODIFICATION TITLE (Cont): HMMWV 3PT Seatbelts-M996 Mini Ambulance [MOD 10] 1-01-06-0004 FINANCIAL PLAN: ($ in Millions) FY 2004 and Prior Qty RDT&E FY 2005 Qty FY 2006 $ Qty FY 2007 $ Qty FY 2008 $ Qty FY 2009 $ Qty FY 2010 $ Qty FY 2011 $ Qty TC $ Qty TOTAL $ Qty $ 0 Procurement Kit Quantity $ 0 326 Installation Kits 0.1 326 0.1 0.1 326 0.1 326 0.1 0 Installation Kits, Nonrecurring 0 Equipment 0 Equipment, Nonrecurring 0 Engineering Change Orders 0 Data 0 Training Equipment 0 Support Equipment 0 Other 0 Interim Contractor Support 0 Installation of Hardware 0 FY2002 & Prior Equip -- Kits FY2003 Equip -- Kits 326 FY2004 Equip -- Kits 0 FY2005 Equip -- Kits 0 FY2006 Equip -- Kits 0 FY2007 Equip -- Kits 0 FY2008 Equip -- Kits 0 FY2009 Equip -- Kits 0 TC Equip- Kits 0 Total Installment 326 Total Procurement Cost DA0924 MODIFICATION OF IN SVC EQUIP 0.1 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.2 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Item No. 15 Page 16 of 32 134 0.2 Exhibit P-3a Individual Modification INDIVIDUAL MODIFICATION Date: February 2005 MODIFICATION TITLE: HMMWV 3PT Seatbelts-M997 Maxi Ambulance [MOD 11] 1-01-06-0005 MODELS OF SYSTEM AFFECTED: HMMWV M997 Maxi-Ambulances DESCRIPTION/JUSTIFICATION: The M997 High Mobility Multi-purpose Wheeled Vehicle (HMMWV) 3-point seatbelt modification, Modification Work Order (MWO) 9-2320-280-35-4, provides front three-point seatbelts to maxi-ambulances. The current HMMWV lap belt is significantly less effective in preventing injuries than the 3-point seatbelt. The change to the 3-point seatbelt will reduce injury associated with accidents by reducing the severity of injuries and fatalities, and is a significant safety enhancement. DEVELOPMENT STATUS/MAJOR DEVELOPMENT MILESTONES: The 3-point seatbelts were added to the High Mobility Multi-purpose Wheeled Vehicles (HMMWV) in response to increased safety regulations. The 3-point seatbelt system was cut into production for all vehicle models beginning with vehicle number 100,000. Retrofit kits for pre 100,000 serial number vehicles were developed and modeled after the production version. This material change was applied using one of the three hardware kits and template kits developed to cover the different vehicle configurations. Installation Schedule: Pr Yr FY 2005 Totals Inputs 3115 Outputs 3115 1 FY 2006 2 3 4 3 4 1 FY 2010 1 2 1 FY 2007 2 3 4 3 4 1 FY 2011 2 1 FY 2008 2 3 4 3 4 1 FY 2012 2 1 FY 2009 2 3 4 3 4 Complete FY 2013 2 1 To 3 4 Totals 3115 Inputs 3115 Outputs METHOD OF IMPLEMENTATION: Contract Dates: FY 2006 Delivery Date: FY 2006 DA0924 MODIFICATION OF IN SVC EQUIP 2 ADMINISTRATIVE LEADTIME: FY 2007 0 Months FY 2007 Item No. 15 Page 17 of 32 135 PRODUCTION LEADTIME: FY 2008 0 Months FY 2008 Exhibit P-3a Individual Modification INDIVIDUAL MODIFICATION Date: February 2005 MODIFICATION TITLE (Cont): HMMWV 3PT Seatbelts-M997 Maxi Ambulance [MOD 11] 1-01-06-0005 FINANCIAL PLAN: ($ in Millions) FY 2004 and Prior Qty RDT&E FY 2005 Qty FY 2006 $ Qty FY 2007 $ Qty FY 2008 $ Qty FY 2009 $ Qty FY 2010 $ Qty FY 2011 $ Qty TC $ Qty TOTAL $ Qty $ 0.6 3115 0.6 0.2 3115 0.2 3115 0.2 0 Procurement Kit Quantity $ 0 3115 Installation Kits 0 Installation Kits, Nonrecurring 0 Equipment 0 Equipment, Nonrecurring 0 Engineering Change Orders 0 Data 0 Training Equipment 0 Support Equipment 0 Other 0 Interim Contractor Support 0 Installation of Hardware 0 FY2002 & Prior Equip -- Kits FY2003 Equip -- Kits 3115 FY2004 Equip -- Kits 0 FY2005 Equip -- Kits 0 FY2006 Equip -- Kits 0 FY2007 Equip -- Kits 0 FY2008 Equip -- Kits 0 FY2009 Equip -- Kits 0 TC Equip- Kits 0 Total Installment 3115 Total Procurement Cost DA0924 MODIFICATION OF IN SVC EQUIP 0.2 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.8 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Item No. 15 Page 18 of 32 136 0.8 Exhibit P-3a Individual Modification INDIVIDUAL MODIFICATION Date: February 2005 MODIFICATION TITLE: HMMWV Maxi-Ambulance A/C Upgrade [MOD 13] 1-02-06-0001 MODELS OF SYSTEM AFFECTED: M997 DESCRIPTION/JUSTIFICATION: The current refrigerant used has an adverse environmental impact. Army policy directed the discontinuation of ozone depleting chemicals in Army vehicles in FY05. The current supply of M997 refrigerant will be depleted by FY05. This effort will modify R-134a refrigerant, which complies with Federal Regulations and international agreements regarding the use of ozone depleting chlorofluorocarbon (CFC) gases. DEVELOPMENT STATUS/MAJOR DEVELOPMENT MILESTONES: Hardware Procurement: Mar 03, and Jun 03 Hardware Application: May 03 - Jul 05 Installation Schedule: Pr Yr FY 2005 Totals Inputs Outputs FY 2006 1 2 3 521 521 520 3 4 4 1 FY 2007 2 3 4 3 4 1 1 FY 2008 2 3 4 3 4 1 1 FY 2009 2 3 4 1 3 4 Complete 2 3 4 1562 0 FY 2010 1 2 FY 2011 1 2 FY 2012 2 FY 2013 2 To 1562 Inputs 1562 Outputs METHOD OF IMPLEMENTATION: Contract Dates: Depot/Contract Team FY 2006 Delivery Date: FY 2006 DA0924 MODIFICATION OF IN SVC EQUIP Totals ADMINISTRATIVE LEADTIME: FY 2007 0 Months FY 2007 Item No. 15 Page 19 of 32 137 PRODUCTION LEADTIME: FY 2008 0 Months FY 2008 Exhibit P-3a Individual Modification INDIVIDUAL MODIFICATION Date: February 2005 MODIFICATION TITLE (Cont): HMMWV Maxi-Ambulance A/C Upgrade [MOD 13] 1-02-06-0001 FINANCIAL PLAN: ($ in Millions) FY 2004 and Prior Qty RDT&E 0 Procurement 0 Kit Quantity 0 Installation Kits 0 Installation Kits, Nonrecurring 0 Equipment 0 Equipment, Nonrecurring 0 Engineering Change Orders 0 Data 0 Training Equipment 0 Support Equipment 0 Other 0 Interim Contractor Support 0 Installation of Hardware 0 FY2002 & Prior Equip -- Kits 0 FY2003 Equip -- Kits 0 FY2004 Equip -- Kits 0 FY2005 Equip -- Kits 0 FY2006 Equip -- Kits 0 FY2007 Equip -- Kits 0 FY2008 Equip -- Kits 0 FY2009 Equip -- Kits 0 TC Equip- Kits 0 Total Installment Total Procurement Cost DA0924 MODIFICATION OF IN SVC EQUIP 0 $ 0.0 0.0 FY 2005 FY 2006 Qty FY 2007 $ Qty FY 2008 $ Qty FY 2009 $ $ Qty FY 2011 $ Qty TC $ Qty TOTAL $ 1562 1.4 1562 1.4 0.0 0.0 0.0 0.0 0.0 0.0 0.0 1.4 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Item No. 15 Page 20 of 32 138 Qty FY 2010 Qty $ Qty $ 1562 1.4 1562 1.4 1.4 Exhibit P-3a Individual Modification INDIVIDUAL MODIFICATION Date: February 2005 MODIFICATION TITLE: HMMWV Engine Modernization Effort [MOD 16] 0-00-00-0000 MODELS OF SYSTEM AFFECTED: M998/M1037/M1038 DESCRIPTION/JUSTIFICATION: The requirement to modernize the HMMWV powertrain for fielded vehicles. The initiative will include pit stop maintenance of the powertrain to minimize time to remove/replace. The repower effort will be done in conjuction with the HMMWV Recap initiative. This change will take advantage of technology to introduce onboard diagnostics of the engine and transmission as well as move toward EPA compliance. DEVELOPMENT STATUS/MAJOR DEVELOPMENT MILESTONES: Engineering effort - Jan 05 thru Jun 05 (Prototype) Testing - Aug 05 thru Dec 05 TDP/Log Support - Jan 06 thru Apr 06 Installation Schedule: Pr Yr FY 2005 1 2 FY 2006 3 4 2 FY 2008 FY 2009 4 1 2 3 4 1 2 3 4 1 2 3 4 Inputs 187 187 187 187 63 63 63 62 267 266 266 266 261 261 Outputs 187 187 187 187 63 63 63 62 267 266 266 266 261 261 3 4 1 3 4 FY 2010 1 FY 2007 3 Totals FY 2011 FY 2012 FY 2013 Totals 2 3 4 1 2 3 4 1 2 Inputs 260 260 947 947 947 946 950 950 950 949 10220 20912 Outputs 260 260 947 947 947 946 950 950 950 949 10220 20912 METHOD OF IMPLEMENTATION: Contract Dates: Contract FY 2006 Jan 06 Delivery Date: FY 2006 Jun 06 DA0924 MODIFICATION OF IN SVC EQUIP ADMINISTRATIVE LEADTIME: Jan 07 FY 2007 FY 2007 3 Months Jun 07 Item No. 15 Page 21 of 32 139 2 To 1 PRODUCTION LEADTIME: Jan 08 FY 2008 FY 2008 Complete 5 Months Jun 08 Exhibit P-3a Individual Modification INDIVIDUAL MODIFICATION Date: February 2005 MODIFICATION TITLE (Cont): HMMWV Engine Modernization Effort [MOD 16] 0-00-00-0000 FINANCIAL PLAN: ($ in Millions) FY 2004 and Prior Qty $ FY 2005 Qty FY 2006 $ Qty FY 2007 $ Qty FY 2008 FY 2009 FY 2010 FY 2011 TC TOTAL $ Qty $ Qty $ Qty $ Qty $ Qty $ Qty $ 251 1.9 1065 8.0 1042 7.9 3787 28.6 3799 28.8 10220 77.8 20912 158.6 748 1.9 251 0.6 251 0.6 1065 2.7 RDT&E Procurement Kit Quantity 748 5.6 748 1.9 Installation Kits Installation Kits, Nonrecurring Equipment Equipment, Nonrecurring Engineering Change Orders Data Training Equipment Support Equipment Other Interim Contractor Support Installation of Hardware FY 2004 & Prior Equip -- Kits FY 2005 -- Kits FY 2006 Equip -- Kits FY 2007 Equip -- Kits FY 2008 Equip -- Kits 1065 2.7 FY 2009 Equip -- Kits 1042 2.6 FY 2010 Equip -- Kits 3787 9.5 FY 2011 Equip -- Kits 3799 9.6 TC Equip- Kits Total Installment 0.0 0.0 Total Procurement Cost 0.0 0.0 DA0924 MODIFICATION OF IN SVC EQUIP 748 1.9 7.5 251 0.6 2.5 1065 2.7 10.7 Item No. 15 Page 22 of 32 140 1042 2.6 10.5 3787 9.5 38.1 3799 9.6 38.4 1042 2.6 3787 9.5 3799 9.6 10220 25.9 10220 25.9 10220 25.9 20912 52.8 103.7 211.4 Exhibit P-3a Individual Modification INDIVIDUAL MODIFICATION Date: February 2005 MODIFICATION TITLE: HMMWV Armor Kits [MOD 17] 0-00-00-0000 MODELS OF SYSTEM AFFECTED: All HMMWVs except M1114s DESCRIPTION/JUSTIFICATION: An urgent and validated requirement exists for 13,872 HMMWV add-on-armor kits in Southwest Asia (SWA) in support of Operation Iraqi Freedom (OIF) and Operation Enduring Freedom (OEF). These kits include armored doors with ballistic windows, windshields and air conditioning. Total requirement to date has been fully funded. DEVELOPMENT STATUS/MAJOR DEVELOPMENT MILESTONES: Nov 03 - Responding to urgent need from SWA, Army Research Lab designed HMMWV armor kit. Dec 03- GSIE (Ground Systems Industrial Enterprise) receives requirement for 3670 kits. Dec 03 - present, over 10,000 kits produced and shipped to SWA. Installation Schedule: Pr Yr FY 2005 Totals 1 2 Inputs 11372 1250 1250 Outputs 11372 1250 1250 FY 2006 3 4 4 1 FY 2010 1 2 1 FY 2007 2 3 4 3 4 1 FY 2011 3 2 1 FY 2008 2 3 4 3 4 1 FY 2012 2 1 FY 2009 2 3 4 3 4 Complete FY 2013 2 1 To 3 4 Totals 13872 Inputs 13872 Outputs METHOD OF IMPLEMENTATION: Contract Dates: Contractor FY 2006 Delivery Date: FY 2006 DA0924 MODIFICATION OF IN SVC EQUIP 2 ADMINISTRATIVE LEADTIME: FY 2007 0 Months FY 2007 Item No. 15 Page 23 of 32 141 PRODUCTION LEADTIME: FY 2008 0 Months FY 2008 Exhibit P-3a Individual Modification INDIVIDUAL MODIFICATION Date: February 2005 MODIFICATION TITLE (Cont): HMMWV Armor Kits [MOD 17] 0-00-00-0000 FINANCIAL PLAN: ($ in Millions) FY 2004 and Prior Qty $ 13872 FY 2005 Qty FY 2006 $ Qty FY 2007 $ Qty FY 2008 $ Qty FY 2009 $ Qty FY 2010 $ Qty FY 2011 $ Qty TC $ Qty TOTAL $ Qty $ 197.0 13872 197.0 13872 106.1 13872 106.1 13872 106.1 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 13872 106.1 303.1 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 RDT&E Procurement Kit Quantity Installation Kits Installation Kits, Nonrecurring Equipment Equipment, Nonrecurring Engineering Change Orders Data Training Equipment Support Equipment Other Interim Contractor Support Installation of Hardware FY 2004 & Prior Equip -- Kits FY 2005 -- Kits FY 2006 Equip -- Kits FY 2007 Equip -- Kits FY 2008 Equip -- Kits FY 2009 Equip -- Kits FY 2010 Equip -- Kits FY 2011 Equip -- Kits TC Equip- Kits Total Installment Total Procurement Cost DA0924 MODIFICATION OF IN SVC EQUIP Item No. 15 Page 24 of 32 142 303.1 Exhibit P-3a Individual Modification INDIVIDUAL MODIFICATION Date: February 2005 MODIFICATION TITLE: Heavy Truck Armor Kits [MOD 18] 0-00-00-0000 MODELS OF SYSTEM AFFECTED: HEMTTs, PLS, HET, M915, and M969 Trailer DESCRIPTION/JUSTIFICATION: An urgent and validated requirement exists for 4511 add on armor kits for Heavy Tactical Trucks (HEMTT, PLS, HET, M915 and M969 Trailer) in SWA in support of Operation Iraqi Freedom (OIF) and Operation Enduring Freedom (OEF). Total requirement to date has been fully funded. DEVELOPMENT STATUS/MAJOR DEVELOPMENT MILESTONES: Nov 03 - Responding to urgent need from SWA, contractor (Oshkosh Truck Corp (OTC)) reviewed previously developed armor kits. Dec 03 OTC received requirement for 4511 kits. Dec 03 to present - Has developed and produced over 2200 kits and shipped to SWA. Installation Schedule: Pr Yr FY 2005 Totals 1 2 Inputs 2241 1135 1135 Outputs 2241 1135 1135 FY 2006 3 4 4 1 FY 2010 1 2 1 FY 2007 2 3 4 3 4 1 FY 2011 3 2 1 FY 2008 2 3 4 3 4 1 FY 2012 2 1 FY 2009 2 3 4 3 4 Complete FY 2013 2 1 To 3 4 Totals 4511 Inputs 4511 Outputs METHOD OF IMPLEMENTATION: Contract Dates: FY 2006 Delivery Date: FY 2006 DA0924 MODIFICATION OF IN SVC EQUIP 2 ADMINISTRATIVE LEADTIME: FY 2007 0 Months FY 2007 Item No. 15 Page 25 of 32 143 PRODUCTION LEADTIME: FY 2008 0 Months FY 2008 Exhibit P-3a Individual Modification INDIVIDUAL MODIFICATION Date: February 2005 MODIFICATION TITLE (Cont): Heavy Truck Armor Kits [MOD 18] 0-00-00-0000 FINANCIAL PLAN: ($ in Millions) FY 2004 and Prior Qty $ 4511 FY 2005 Qty FY 2006 $ Qty FY 2007 $ Qty FY 2008 $ Qty FY 2009 $ Qty FY 2010 $ Qty FY 2011 $ Qty TC $ Qty TOTAL $ Qty $ 189.4 4511 189.4 4511 63.1 4511 63.1 4511 63.1 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 4511 63.1 252.5 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 RDT&E Procurement Kit Quantity Installation Kits Installation Kits, Nonrecurring Equipment Equipment, Nonrecurring Engineering Change Orders Data Training Equipment Support Equipment Other Interim Contractor Support Installation of Hardware FY 2004 & Prior Equip -- Kits FY 2005 -- Kits FY 2006 Equip -- Kits FY 2007 Equip -- Kits FY 2008 Equip -- Kits FY 2009 Equip -- Kits FY 2010 Equip -- Kits FY 2011 Equip -- Kits TC Equip- Kits Total Installment Total Procurement Cost DA0924 MODIFICATION OF IN SVC EQUIP Item No. 15 Page 26 of 32 144 252.5 Exhibit P-3a Individual Modification INDIVIDUAL MODIFICATION Date: February 2005 MODIFICATION TITLE: HMMWV Rear Differnetial Oil Cooler [MOD 19] 1-01-06-0008 MODELS OF SYSTEM AFFECTED: M1113 Expanded Capacity Vehicles and M1114 Up-Armored HMMWV DESCRIPTION/JUSTIFICATION: The High Mobility Multi-purpose Wheeled Vehicle (HMMWV) Rear Differertial Oil Cooler is an "oil to oil" cooler using some excess heat capacity in the power steering cooler to cool the rear differential in conditions of high temperatures and high loading which may lead to oil break down and differential overheating and failure. In order to reduce cost of frequent replacement, a periodic oil change is being added to field maintenance actions. This represents an unacceptable burden on the user. The differential temperature issue is considered an optional deficiency so critical by the Army User community that they will only accept, under conditional material release, a limited number of the vehicles without a modification plan to install a differential cooler. Cost of the differenetial cooler will be partially offset by savings in logistics burden of oil changes including transport of Petroleum Oil and Lubricants (POL) in the froward area. DEVELOPMENT STATUS/MAJOR DEVELOPMENT MILESTONES: Level II Drawings Available - 4Q98 Production Award - 2Q02 Hardware Application - 4Q02 - 4Q04 Installation Schedule: Pr Yr FY 2005 Totals Inputs 4216 Outputs 4216 1 FY 2006 2 3 4 3 4 1 FY 2010 1 2 1 FY 2007 2 3 4 3 4 1 FY 2011 2 1 FY 2008 2 3 4 3 4 1 FY 2012 2 1 FY 2009 2 3 4 3 4 Complete FY 2013 2 1 To 3 4 Totals 4216 Inputs 4216 Outputs METHOD OF IMPLEMENTATION: Contract Dates: FY 2006 Delivery Date: FY 2006 DA0924 MODIFICATION OF IN SVC EQUIP 2 ADMINISTRATIVE LEADTIME: FY 2007 0 Months FY 2007 Item No. 15 Page 27 of 32 145 PRODUCTION LEADTIME: FY 2008 0 Months FY 2008 Exhibit P-3a Individual Modification INDIVIDUAL MODIFICATION Date: February 2005 MODIFICATION TITLE (Cont): HMMWV Rear Differnetial Oil Cooler [MOD 19] 1-01-06-0008 FINANCIAL PLAN: ($ in Millions) FY 2004 and Prior Qty $ 4216 FY 2005 Qty FY 2006 $ Qty FY 2007 $ Qty FY 2008 $ Qty FY 2009 $ Qty FY 2010 $ Qty FY 2011 $ Qty TC $ Qty TOTAL $ Qty $ 4.7 4216 4.7 4216 0.9 4216 0.9 4216 0.9 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 4216 0.9 5.6 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 RDT&E Procurement Kit Quantity Installation Kits Installation Kits, Nonrecurring Equipment Equipment, Nonrecurring Engineering Change Orders Data Training Equipment Support Equipment Other Interim Contractor Support Installation of Hardware FY 2004 & Prior Equip -- Kits FY 2005 -- Kits FY 2006 Equip -- Kits FY 2007 Equip -- Kits FY 2008 Equip -- Kits FY 2009 Equip -- Kits FY 2010 Equip -- Kits FY 2011 Equip -- Kits TC Equip- Kits Total Installment Total Procurement Cost DA0924 MODIFICATION OF IN SVC EQUIP Item No. 15 Page 28 of 32 146 5.6 Exhibit P-3a Individual Modification INDIVIDUAL MODIFICATION Date: February 2005 MODIFICATION TITLE: Medium Truck Armor Kits [MOD 20] 0-00-00-0000 MODELS OF SYSTEM AFFECTED: DESCRIPTION/JUSTIFICATION: An urgent and validated requirement exists for 1191 FMTV Armor Kits and 2330 M939 5-Ton trucks add-on-armor (AOA) kits in SWA in support of Operation Iraqi Freedom and Operation Enduring Freedom (OEF). These kits include 806 AOA Crew Protection Kits (CPKs), 385 Low Signature Armored Cabs, armored doors with ballistic windows, windshields and air conditioning. DEVELOPMENT STATUS/MAJOR DEVELOPMENT MILESTONES: Initial design on the CPKs started in Dec 03, final design completed in Jun 04. The CPKs were tested and obtained safety confirmation in Mar 04. Production started Jun 04 with the first kit installed in country Jul 04. Initial design of the LSAC started Jun 04, final design complete Oct 04. Testing was completed Oct 04 when safety confirmation was obtained. Production commenced Nov 04 and first cab installed Jan 05. The M939 preliminary design began Mar 04, final design complete Nov 04. Safety confirmation obtained Aug 04. Production started Jan 05. Installation Schedule: Pr Yr FY 2005 Totals 1 2 Inputs 2993 264 264 Outputs 2993 264 264 FY 2006 3 4 4 1 FY 2010 1 2 1 FY 2007 2 3 4 3 4 1 FY 2011 3 2 1 FY 2008 2 3 4 3 4 1 FY 2012 2 1 FY 2009 2 3 4 3 4 Complete FY 2013 2 1 To 3 4 Totals 3521 Inputs 3521 Outputs METHOD OF IMPLEMENTATION: Contract Dates: FY 2006 Delivery Date: FY 2006 DA0924 MODIFICATION OF IN SVC EQUIP 2 ADMINISTRATIVE LEADTIME: FY 2007 0 Months FY 2007 Item No. 15 Page 29 of 32 147 PRODUCTION LEADTIME: FY 2008 0 Months FY 2008 Exhibit P-3a Individual Modification INDIVIDUAL MODIFICATION Date: February 2005 MODIFICATION TITLE (Cont): Medium Truck Armor Kits [MOD 20] 0-00-00-0000 FINANCIAL PLAN: ($ in Millions) FY 2004 and Prior Qty $ 3521 FY 2005 Qty FY 2006 $ Qty FY 2007 $ Qty FY 2008 $ Qty FY 2009 $ Qty FY 2010 $ Qty FY 2011 $ Qty TC $ Qty TOTAL $ Qty $ 15.7 3521 15.7 3521 39.3 3521 39.3 3521 39.3 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 3521 39.3 55.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 RDT&E Procurement Kit Quantity Installation Kits Installation Kits, Nonrecurring Equipment Equipment, Nonrecurring Engineering Change Orders Data Training Equipment Support Equipment Other Interim Contractor Support Installation of Hardware FY 2004 & Prior Equip -- Kits FY 2005 -- Kits FY 2006 Equip -- Kits FY 2007 Equip -- Kits FY 2008 Equip -- Kits FY 2009 Equip -- Kits FY 2010 Equip -- Kits FY 2011 Equip -- Kits TC Equip- Kits Total Installment Total Procurement Cost DA0924 MODIFICATION OF IN SVC EQUIP Item No. 15 Page 30 of 32 148 55.0 Exhibit P-3a Individual Modification INDIVIDUAL MODIFICATION Date: February 2005 MODIFICATION TITLE: Fuel Tanker Armor Kits [MOD 21] 0-00-00-0000 MODELS OF SYSTEM AFFECTED: M969 5000 Gallon and M1062 7500 Gallon Fuel Tankers DESCRIPTION/JUSTIFICATION: Urgent requriements to test and install ballistic protection Fuel Tank Self-sealing System (FTSS) and add-on-armor panels for M969 5000 gallon fuel tankers and M1062 7500 gallon fuel tankers to prevent fuel leakage when hit by small arms fire in Iraq and Kuwait. DEVELOPMENT STATUS/MAJOR DEVELOPMENT MILESTONES: Protection for M969 fuel tankers was tested at ATC Oct 04. Protection for M1062 fuel tankers begins at ATC 20 Jan 05. Partial funding for effort to apply ballistic protection to M969 fuel tankers in Iraq and Kuwait beginning Jan 05. Tankers scheduled for installation of protection beginning in Kuwait the week of 15 Jan 05. Installation Schedule: Pr Yr FY 2005 Totals 1 FY 2006 2 3 4 3 4 1 1 FY 2007 2 3 4 3 4 1 1 FY 2008 2 3 4 3 4 1 1 FY 2009 2 3 4 1 3 4 Complete 2 3 4 Inputs Outputs FY 2010 1 2 FY 2011 2 FY 2012 2 FY 2013 2 To Totals 0 Inputs Outputs METHOD OF IMPLEMENTATION: Contract Dates: FY 2006 Delivery Date: FY 2006 DA0924 MODIFICATION OF IN SVC EQUIP ADMINISTRATIVE LEADTIME: FY 2007 0 Months FY 2007 Item No. 15 Page 31 of 32 149 PRODUCTION LEADTIME: FY 2008 0 Months FY 2008 Exhibit P-3a Individual Modification INDIVIDUAL MODIFICATION Date: February 2005 MODIFICATION TITLE (Cont): Fuel Tanker Armor Kits [MOD 21] 0-00-00-0000 FINANCIAL PLAN: ($ in Millions) FY 2004 and Prior Qty $ FY 2005 Qty FY 2006 $ Qty FY 2007 $ Qty FY 2008 $ Qty FY 2009 $ Qty FY 2010 $ Qty FY 2011 $ Qty TC $ Qty TOTAL $ Qty $ RDT&E Procurement Kit Quantity 3.5 3.5 0.6 0.6 Installation Kits Installation Kits, Nonrecurring Equipment Equipment, Nonrecurring Engineering Change Orders Data Training Equipment Support Equipment Other Interim Contractor Support Installation of Hardware FY 2004 & Prior Equip -- Kits FY 2005 -- Kits FY 2006 Equip -- Kits FY 2007 Equip -- Kits FY 2008 Equip -- Kits FY 2009 Equip -- Kits FY 2010 Equip -- Kits FY 2011 Equip -- Kits TC Equip- Kits Total Installment 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Total Procurement Cost 4.1 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 4.1 DA0924 MODIFICATION OF IN SVC EQUIP Item No. 15 Page 32 of 32 150 Exhibit P-3a Individual Modification Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Other Procurement, Army /1/Tactical and support vehicles Program Elements for Code B Items: Prior Years Code: FY 2003 FY 2004 FY 2005 Date: February 2005 P-1 Item Nomenclature ITEMS LESS THAN $5.0M (TAC VEH) (DL5110) Other Related Program Elements: FY 2006 FY 2007 FY 2008 FY 2009 FY 2010 FY 2011 To Complete Total Prog Proc Qty Gross Cost 71.6 2.8 0.2 0.2 0.4 0.3 0.3 0.5 0.3 0.3 77.0 71.6 2.8 0.2 0.2 0.4 0.3 0.3 0.5 0.3 0.3 77.0 71.6 2.8 0.2 0.2 0.4 0.3 0.3 0.5 0.3 0.3 77.0 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This equipment consists of various tools and shop sets essential to the maintenance of the Army's Worldwide Tactical Wheeled Vehicle Fleet. These sets include components as small as a screwdriver to as large as an International Standard Organizational (ISO) Shelter. The maintenance equipment and tools have multi-application to the maintenance organization tasked with maintaining tactical and support vehicles. Justification: FY06/07 funds tool maintenance for the Fuel and Electric Repair Shop Set and the Automotive Field Maintenance Supplement #2 Tool Set requirements. These Sets, Kits and Outfits (SKO's) are on every readiness review and are required for units to properly maintain mandatory operations. Funding also allows for continuation of modernization, revisions, and upgrading of these systems. DL5110 ITEMS LESS THAN $5.0M (TAC VEH) Item No. 16 Page 1 of 3 151 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon OPA1 Cost Analysis OPA1 Cost Elements 1. Shop Equip, Fuel & Elec Sys Eng, FM 4940-00-754-0714 2. Shop Equip Auto Repair FM Suppl #2 4910-00-754-0707 3. Program Support Total DL5110 ITEMS LESS THAN $5.0M (TAC VEH) Appropriation/Budget Activity/Serial No. P-1 Line Item Nomenclature: Other Procurement, Army / 1 / Tactical and support vehicles FY 04 ID CD TotalCost Qty $000 Units Weapon System Type: Date: February 2005 ITEMS LESS THAN $5.0M (TAC VEH) (DL5110) FY 05 UnitCost TotalCost Qty $000 $000 Units FY 06 UnitCost $000 TotalCost Qty $000 Units FY 07 UnitCost $000 TotalCost Qty $000 Units UnitCost $000 138 7 20 144 6 24 241 5 48 192 4 48 70 1 70 75 1 75 90 5 18 54 4 14 35 27 28 47 34 378 280 35 243 246 Item No. 16 Page 2 of 3 152 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Other Procurement, Army / 1 / Tactical and support vehicles WBS Cost Elements: February 2005 Weapon System Type: P-1 Line Item Nomenclature: ITEMS LESS THAN $5.0M (TAC VEH) (DL5110) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY Unit Cost Units $ Specs Avail Now? Date Revsn Avail RFP Issue Date 1. Shop Equip, Fuel & Elec Sys Eng, FM FY 2004 FY 2005 FY 2006 FY 2007 4940-00-754-0714 RIA Rock Island, Ilinois RIA Rock Island, Ilinois RIA Rock Island, Ilinois RIA Rock Island, Ilinois REQN/FP REQN/FP REQN/FP REQN/FP TACOM, Rock Island, IL TACOM, Rock Island, IL TACOM, Rock Island, IL TACOM, Rock Island, IL Nov 03 Feb 05 Dec 05 Dec 06 Nov 04 Feb 06 Dec 06 Dec 07 7 6 5 4 20 24 48 48 Y Y Y Y N N N N RIA Rock Island, Ilinois RIA Rock Island, Ilinois RIA Rock Island, Ilinois RIA Rock Island, Ilinois REQN/FP REQN/FP REQN/FP REQN/FP TACOM, Rock Island, IL TACOM, Rock Island, IL TACOM, Rock Island, IL TACOM, Rock Island IL Nov 03 Feb 05 Dec 05 Dec 06 Nov 04 Feb 06 Dec 06 Dec 07 1 1 5 4 70 75 18 14 Y Y Y Y N N N N 2. Shop Equip Auto Repair FM Suppl #2 FY 2004 FY 2005 FY 2006 FY 2007 4910-00-754-0707 REMARKS: DL5110 ITEMS LESS THAN $5.0M (TAC VEH) Item No. 16 Page 3 of 3 153 Exhibit P-5a Procurement History and Planning Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Other Procurement, Army /1/Tactical and support vehicles Program Elements for Code B Items: Prior Years Code: FY 2003 FY 2004 FY 2005 Date: February 2005 P-1 Item Nomenclature TOWING DEVICE-FIFTH WHEEL (D09900) Other Related Program Elements: FY 2006 FY 2007 FY 2008 FY 2009 FY 2010 FY 2011 To Complete Total Prog Proc Qty 33 31 32 33 15 144 Gross Cost 1.9 1.9 2.0 2.0 1.1 8.9 1.9 1.9 2.0 2.0 1.1 8.9 1.9 1.9 2.0 2.0 1.1 8.9 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The Fifth Wheel Towing Device (FWTD) is a system that attaches to a tractor's fifth wheel converting it into a towing/recovery vehicle. The device transforms a Truck Tractor into an evacuation vehicle capable of recovery, lift-towing or flat-towing another disabled truck. It is capable of lifting up to 30,000 pounds and towing up to 120,000 pounds. When the FWTD is not in use, it can be dismounted and the tractor can perform its normal trailer-towing mission. Justification: FY2006/FY2007 procures 65 FWTDs which are used to perform forward recovery missions in the Ordnance, Transportation and Engineer Units and is a critical supplement to organic evacuation and towing assets. It also provides a unit the capability to recover vehicles without the use of a wrecker, especially in Line Haul missions. It provides worldwide service to evacuate, tow, deliver as well as limited recovery capability. The FY2006/FY2007 procurements support fieldings to the US Army Reserve Engineering Units and Transportation Companies. Program was previously funded under Towing Device, 5th Wheel (D15901), and Items Less than $5.0 million (DL5110) budget lines. D09900 TOWING DEVICE-FIFTH WHEEL Item No. 17 Page 1 of 1 154 Exhibit P-40 Budget Item Justification Sheet Exhibit P-40, Budget Item Justification Sheet Other Procurement, Army /1/Tactical and support vehicles Prior Years Code: FY 2003 FY 2004 February 2005 P-1 Item Nomenclature HEAVY ARMORED SEDAN (D22100) Other Related Program Elements: Appropriation/Budget Activity/Serial No: Program Elements for Code B Items: Date: FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 FY 2010 FY 2011 To Complete Total Prog Proc Qty 66 6 4 1 14 3 3 3 4 4 108 Gross Cost 7.0 0.6 0.5 0.2 2.9 0.6 0.6 0.6 0.8 0.8 14.6 7.0 0.6 0.5 0.2 2.9 0.6 0.6 0.6 0.8 0.8 14.6 7.0 0.6 0.5 0.2 2.9 0.6 0.6 0.6 0.8 0.8 14.6 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: These physical security vehicles are specialized commercial design vehicles that are armored to meet specific threat conditions within the guidelines/requirements established by the Office of the Secretary of Defense, Special Operations and Low Intensity Conflict (SOLIC) for Heavy Armored Vehicles (HAV). These vehicles provide inconspicuous protection and transportation for U.S. personnel and cargo in high threat areas, such as Europe, Korea, and Southwest Asia. The level of armor is in accordance with the nature and type of threat in the area of use. These vehicles are heavy duty passenger vehicles and are utilized by General Officers, dignitaries, embassy personnel, and other servicemen requiring protection. These vehicles are essential for protecting lives. Justification: FY06/07 procures 17 Heavy Armored Commercial Vehicles to fill urgent requirements for the protection of personnel performing support missions within areas of threat. These vehicles are being utilized to support operations in Southwest Asia (e.g. Kuwait, Saudi Arabia, Qatar, Afghanistan, and Iraq). Requirements are expected to increase in Afghanistan and Iraq. D22100 HEAVY ARMORED SEDAN Item No. 18 Page 1 of 1 155 Exhibit P-40 Budget Item Justification Sheet Exhibit P-40, Budget Item Justification Sheet Other Procurement, Army /1/Tactical and support vehicles Prior Years Code: FY 2003 FY 2004 February 2005 P-1 Item Nomenclature PASSENGER CARRYING VEHICLES (D23000) Other Related Program Elements: Appropriation/Budget Activity/Serial No: Program Elements for Code B Items: Date: FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 FY 2010 FY 2011 To Complete Total Prog Proc Qty 67530 4 3 5 7 9 9 8 8 8 67591 Gross Cost 261.5 0.3 0.3 0.2 0.3 0.3 0.3 0.3 0.3 0.3 264.0 261.5 0.3 0.3 0.2 0.3 0.3 0.3 0.3 0.3 0.3 264.0 261.5 0.3 0.3 0.2 0.3 0.3 0.3 0.3 0.3 0.3 264.0 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: Vehicles are of commercial design, intended to provide transportation for Army personnel and family members. Passenger Carrying Vehicles are procurable from commercial vendors, Original Equipment Manufacturers (OEM), and after-market sources. Examples include sedans, ambulances, buses, station wagons, and hearses. Passenger Carrying vehicles sedans are used for investigation, field intelligence, and security. Ambulances are essential and life saving vehicles. LAVs are specialized commercial vehicles which include sedans, sport utility vehicles, vans, and cargo trucks. LAVs are used to provide inconspicuous protection for high level personnel who might be seen as terrorist targets. Justification: FY06/07 procures 16 Passenger Carrying Vehicles. These vehicles are needed to fill shortages and replace over-age vehicles located at Outside Continental United States (OCONUS) activities, including covert activities. The General Services Administration (GSA) does not lease vehicles to many OCONUS locations. Light Armored vehicles (LAV) are being used to support operations in Southwest Asia (e.g. Kuwait, Saudi Arabia, Qatar, Afghanistan, and Iraq). LAVs are also used in South America and Korea. There is a continuous need and increasing demand for LAVs to support ongoing operations in Southwest Asia. D23000 PASSENGER CARRYING VEHICLES Item No. 19 Page 1 of 1 156 Exhibit P-40 Budget Item Justification Sheet Exhibit P-40, Budget Item Justification Sheet Other Procurement, Army /1/Tactical and support vehicles Prior Years Code: FY 2003 FY 2004 February 2005 P-1 Item Nomenclature NonTactical Vehicles, Other (D30000) Other Related Program Elements: Appropriation/Budget Activity/Serial No: Program Elements for Code B Items: Date: FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 FY 2010 FY 2011 To Complete Total Prog Proc Qty 64079 47 21 4 3 2 2 2 1 1 64162 Gross Cost 678.6 5.7 0.7 0.2 0.4 0.4 0.4 0.4 0.2 0.2 687.1 678.6 5.7 0.7 0.2 0.4 0.4 0.4 0.4 0.2 0.2 687.1 678.6 5.7 0.7 0.2 0.4 0.4 0.4 0.4 0.2 0.2 687.1 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This line is a roll-up of Special Purpose Vehicles, General Purpose Vehicles, and the Personnel Carrying Semi-Trailer Vans. Special and General Purpose vehicles are used in the direct support of facility engineering, maintenance activities, and used for general administrative use in transporting personnel and cargo. Personnel Carrying Semi-Trailer Vans are used for transporting U.S. Military personnel and their equipment to training sites. All vehicles are procurable from commercial sources. Justification: FY06/07 procures five Non-Tactical Vehicles to fill shortages and replace vehicles that are unsafe, overaged and over mileage, as well as uneconomical to repair. D30000 NonTactical Vehicles, Other Item No. 20 Page 1 of 4 157 Exhibit P-40 Budget Item Justification Sheet Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Other Procurement, Army /1/Tactical and support vehicles Program Elements for Code B Items: Prior Years Code: FY 2003 FY 2004 FY 2005 Date: February 2005 P-1 Item Nomenclature SEMITRAILER VAN PERS 80 PASS 7T 2WHL (D31500) Other Related Program Elements: FY 2006 FY 2007 FY 2008 FY 2009 FY 2010 FY 2011 To Complete Total Prog Proc Qty 10 1 1 1 1 Gross Cost 2.8 0.1 0.0 0.3 0.3 0.3 0.3 0.1 0.1 4.4 14 2.8 0.1 0.0 0.3 0.3 0.3 0.3 0.1 0.1 4.4 2.8 0.1 0.0 0.3 0.3 0.3 0.3 0.1 0.1 4.4 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This Semi-Trailer is a specially engineered / configured, commercial design vehicle that is pulled by a Tractor Truck. It is intended for the transportation of military personnel and their equipment to and from installation training sites. The Personnel Carrying Semi-Trailer Van is procured from a commercial vendor under a requirements contract. Justification: FY06/07 procures two Personnel Carrying Semi-Trailer Vans. These vehicles are needed to replace overage, unsafe, and extremely poor condition Semi-Trailers currently being used to transport military recruits and their equipment to training sites. Many of the existing vehicles are over 30 years old and extremely unsafe. Total Army Acquisition Objective (AAO) is 86. D30000 (D31500) SEMITRAILER VAN PERS 80 PASS 7T 2WHL Item No. 20 Page 2 of 4 158 Exhibit P-40 Budget Item Justification Sheet Exhibit P-40, Budget Item Justification Sheet Other Procurement, Army /1/Tactical and support vehicles Prior Years Code: FY 2003 FY 2004 February 2005 P-1 Item Nomenclature GENERAL PURPOSE VEHICLES (DV0013) Other Related Program Elements: Appropriation/Budget Activity/Serial No: Program Elements for Code B Items: Date: FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 FY 2010 FY 2011 To Complete Total Prog Proc Qty 48506 36 21 3 1 48567 Gross Cost 379.0 4.1 0.7 0.1 0.0 383.9 379.0 4.1 0.7 0.1 0.0 383.9 379.0 4.1 0.7 0.1 0.0 383.9 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: Vehicles are of commercial design, intended primarily for general administrative use in transporting personnel and cargo. Most vehicles are procurable from commercial production lines and include light to heavy trucks, such as carryalls, panel trucks, stake trucks, cargo trucks, trailers, semi trailers, utility trucks, fuel servicing tankers, truck tractors and flatbeds. Additional examples of General Purpose Vehicles include; a mobile air sampling lab van, which is being used to support operations in Iraq; command center vehicles; blood mobile vehicle, which is used for collecting blood; and expandable semi-trailers used for recruiting purposes. These types of vehicles are procured from specialized vendors. Justification: FY06/07 procures one General Purpose Vehicle to replace an over-aged vehicle or fill a shortage. The FY06 cost is $30,000. Carryalls, utility trucks, and cargo trucks are needed at Outside the Continental United States (OCONUS) locations where General Services Administration (GSA) leasing is not available (e.g. Japan and Korea). Carryalls are also needed for covert OCONUS activities. D30000 (DV0013) GENERAL PURPOSE VEHICLES Item No. 20 Page 3 of 4 159 Exhibit P-40 Budget Item Justification Sheet Exhibit P-40, Budget Item Justification Sheet Other Procurement, Army /1/Tactical and support vehicles Prior Years Code: FY 2003 FY 2004 February 2005 P-1 Item Nomenclature SPECIAL PURPOSE VEHICLES (DV0014) Other Related Program Elements: Appropriation/Budget Activity/Serial No: Program Elements for Code B Items: Date: FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 FY 2010 FY 2011 To Complete Total Prog Proc Qty 15563 11 1 1 1 1 1 1 1 15581 Gross Cost 296.7 1.4 0.0 0.1 0.1 0.1 0.1 0.1 0.1 298.7 296.7 1.4 0.0 0.1 0.1 0.1 0.1 0.1 0.1 298.7 296.7 1.4 0.0 0.1 0.1 0.1 0.1 0.1 0.1 298.7 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: Vehicles are commercially designed for specialized use in direct support of facility engineering, maintenance and similar activities within an organization. Examples of these vehicles include maintenance trucks, servicing platform trucks, refuse trucks, and other vehicles with mounted equipment. Line construction maintenance trucks, otherwise known as Pole trucks, are being used to support operations in Iraq. Justification: FY06/07 procures two Special Purpose Vehicles to replace overage, poor condition vehicles and to fill shortages. Most Special Purpose Vehicles are not available from General Services Administration (GSA) lease; therefore support to the servicing, sanitation, and welfare missions of the field must be provided by procurement. Service platform trucks, line construction trucks, maintenance trucks, and refuse trucks are required to continue the engineering support mission necessary to the operation of posts, camps, and stations worldwide. D30000 (DV0014) SPECIAL PURPOSE VEHICLES Item No. 20 Page 4 of 4 160 Exhibit P-40 Budget Item Justification Sheet