Precision Cooling For Business-Critical Continuity™ Liebert® DM Series Air Conditioner Technical Manual Liebert_DM Series Air Conditioner Technical Manual Version Revision date BOM V1.0 Emerson Network Power provides customers with technical support. Users may contact the nearest Emerson local sales office or service center and company headquarters. Copyright © 2012 by Emerson Network Power Co., Ltd. All rights reserved. The contents in this document are subject to change without notice. Emerson Network Power Co., Ltd. Address: No.1 Kefa Rd., Science & Industry Park, Nanshan District 518057, Shenzhen China Postcode: 518057 Customer Service Hotline: 4008876510 Homepage: www.emersonnetworkpower.com.cn E-mail: support@emersonnetwork.com.cn Contents Chapter 1 Preface ............................................................................................................................................................... 1 1.1 Special Requirements On The Equipment Room Environment ............................................................................ 1 1.2 Liebert_DM Series AC – Designed For Equipment Room .................................................................................... 1 Chapter 2 Overview ............................................................................................................................................................ 3 2.1 Appearance .......................................................................................................................................................... 3 2.2 Model Description ................................................................................................................................................. 3 2.3 Product Introduction .............................................................................................................................................. 3 2.4 Main Components ................................................................................................................................................. 4 2.4.1 Indoor Unit ................................................................................................................................................. 4 2.4.2 Outdoor Unit .............................................................................................................................................. 4 2.5 Options ................................................................................................................................................................. 5 2.5.1 Humidifier .................................................................................................................................................. 5 2.5.2 Heater ........................................................................................................................................................ 5 2.5.3 Remote Monitor ......................................................................................................................................... 5 2.5.4 Energy-Saving Card .................................................................................................................................. 5 2.5.5 Power SPD ................................................................................................................................................ 5 Chapter 3 Technical Parameter .......................................................................................................................................... 6 3.1 Technical Parameter Of The Indoor Unit .............................................................................................................. 6 3.2 Technical Parameter Of The Outdoor Unit............................................................................................................ 7 3.3 Mechanical Parameter .......................................................................................................................................... 7 3.3.1 Indoor Unit ................................................................................................................................................. 7 3.4 Outdoor Unit.......................................................................................................................................................... 8 3.5 Operation Environment ......................................................................................................................................... 9 Chapter 4 Application Guidline .......................................................................................................................................... 10 4.1 General Arrangement ......................................................................................................................................... 10 4.2 General Principles............................................................................................................................................... 10 4.3 Piping .................................................................................................................................................................. 11 4.4 Model Configuration ............................................................................................................................................ 12 4.5 Cooling Circulation .............................................................................................................................................. 12 Chapter 5 Micro-Processing controller .............................................................................................................................. 13 5.1 Appearance ........................................................................................................................................................ 13 5.2 LCD Screen ........................................................................................................................................................ 13 5.3 Control Buttons ................................................................................................................................................... 13 5.3.1 Function Description ................................................................................................................................ 13 5.3.2 Operation Example .................................................................................................................................. 14 5.4 Control Screen .................................................................................................................................................... 14 5.4.1 ON Screen ............................................................................................................................................... 14 5.4.2 Normal Screen......................................................................................................................................... 14 5.4.3 Password Screen .................................................................................................................................... 15 5.5 Control Logic ....................................................................................................................................................... 15 5.5.1 Cooling logic ............................................................................................................................................ 15 5.5.2 Heating Logic........................................................................................................................................... 16 5.5.3 Dehumidifying Logic ................................................................................................................................ 16 5.5.4 Humidifying Logic .................................................................................................................................... 18 5.5.5 Outdoor Fan Control ................................................................................................................................ 18 5.5.6 Economy Mode Control ........................................................................................................................... 19 5.5.7 Sleep Mode Control ................................................................................................................................. 19 5.5.8 Host/Standby Unit Control ....................................................................................................................... 19 5.6 Alarm Function .................................................................................................................................................... 20 5.6.1 Alarm Category........................................................................................................................................ 20 5.6.2 Alarm State And History .......................................................................................................................... 20 5.6.3 Alarm Prerequisites And Handling Methods ............................................................................................ 20 5.7 Other Functions .................................................................................................................................................. 23 5.7.1 Real-Time Clock ...................................................................................................................................... 23 5.7.2 Operating Record .................................................................................................................................... 23 5.7.3 Parameter Protection ............................................................................................................................... 23 5.7.4 Password Protection ................................................................................................................................ 23 5.7.5 Shutdown Mode ....................................................................................................................................... 23 5.7.6 Diagnosis Output ..................................................................................................................................... 24 5.7.7 Sensor Calibration ................................................................................................................................... 24 5.7.8 Deployment Management........................................................................................................................ 24 Appendix 1 Menu Structure ............................................................................................................................................... 25 Appendix 2 Wiring Diagram............................................................................................................................................... 26 Appendix 3 Glossary ......................................................................................................................................................... 28 Chapter 1 Preface 1 Chapter 1 Preface This chapter mainly introduces the special requirements on the equipment room environment and the features and advantages of Liebert_DM series air conditioners (AC for short). 1.1 Special Requirements For The Equipment Room Environment The precise environment control is very important for the operation of the computers , therefore, the computers have strict requirements for the equipment room environment, which cannot be achieved by the commercial air conditioners designed for comfort. The relevant requirements mainly include the following four aspects. Temperature control: Huge amount of sensible heat is generated when computers and exchanges are operating in the equipment room, whose density is 6 to 10 times of that of the general offices. To ensure that the computers and the devices exert their optimal effect, the temperature of the equipment room is best controlled within 24°C±1°C; This requires that the AC units have sufficient cooling capacity and timely response regulatory capacity to cope with drastic changes in temperature, which cannot be implemented by the commercial air conditioners. Humidity control: In computer room, ultra-high or ultra-low humidity will damage the computers. The ultra-high humidity makes the air moisture condense to form condensation water in the computers, resulting in short-circuit or damage of the host hardware. The ultra-low humidity will make the static electricity generate in the computer room, making the computers unable to operate or even crash. The commercial air conditioners cannot control the humidity within the required range. Airflow / cleanliness control: Computers and exchanges will produce huge sensible heat during the operation. To eliminate the heat rapidly, The ACs are required to have large enough large cooling cycle airflow and long blowing distance. Besides, because of the strict requirement of air cleanliness, the AC should provide an airflow equivalent to the ventilating rate of 30 times per hour, so as to filter the air. The commercial ACs cannot achieve these. All-year-round running: The commercial ACs (cooling operation) are only used in summer and they only run for 8 ~ 10 hours each day. In the equipment room, however, the ACs are required to work all year round even in winter when the temperature reached -34°C outdoors. 1.2 Liebert_DM Series AC – Designed For Equipment Room The Liebert_DM series AC includes units with a cooling capacity of 7.5kW and 12.5kW. You can configure them freely to meet different requirements of large-, medium-, and small-sized equipment rooms and base stations. Besides, the AC has precise temperature/ humidity control and reliability design, fully meeting the special use environment requirement of the equipment rooms. Special development: As a part of the integration solution to equipment room, the Liebert_DM series ACs are specially designed for the electrical devices and provides a proper environment for the running of the precise devices, such as sensitive devices, industry process devices, communication devices and computers. Considerate design: Being concerned about inter-device practical applications, the Liebert_DM series ACs are designed to keep the overall layout between devices and ensure onsite installation and maintenance. 2 2 Saving space: The Liebert_DM series AC occupies 0.3 m and a total of 1 m area is required plus the maintenance space. Precise control: The precise control system of the Liebert_DM series ACs implement precision control over indoor environment, guaranteeing the safe working and stable running of devices to a maximum degree. For the indoor unit control panel, see Figure 1-1. Liebert DM Series Air Conditioner Technical Manual 2 Chapter 1 Preface J13 Board power supply input J34 Temp/Hum detection board J23 Pressure sensor J14 Monitoring J12 Display board power supply ON J39 Display board data line J18 SCR output to contactor J21 Switch input, such as high pressure switch J31 DI input power supply J28 Output, such as J19 Remote switch electric heater output Figure 1-1 Control board of the indoor unit Outstanding man-machine interface: The Liebert_DM series ACs provide a large Chinese/English LCD, a user-friendly man-machine interface and an expert diagnosis system, as well as implement multi-level password protection (avoid misoperation) and intelligent display of running states. High reliability: Relying on the excellent quality and considerate services of Emerson, the Liebert_DM series ACs ensure 24-hour reliable running all year round. Strong adaptability to power grid: The Liebert_DM series ACs allow a wide range of voltage and provide the following distinctive functions: unique phase loss protection, phase-sequence detection and protection, automatic high-voltage & low-voltage detection and protection, self-recovery upon power failure. All-weather operation: According to the distinct heating load feature of equipment rooms, the Liebert_DM series ACs implement 24-hour running all year round in temperature ranging from -15°C to +45°C. If a Lee-Temp outdoor unit is configured, the allowed running temperature ranges from -34°C to +45°C. Strong network management: Being configured with a standard RS485 monitor interface, the Liebert_DM series ACs implement flexible automatic switchover between active and standby devices, work shift, remote turn-off and turn-on, remote alarm, and fault query and troubleshooting over standard telecommunication protocols. Easy maintenance: The Liebert_DM series ACs provide a full front maintenance structure, facilitating maintenance. Table 1-1 describes the differences between the Liebert_DM series ACs and commercial ACs. Table 1-1 Differences between the Liebert_DM series ACs and commercial ACs Design focus Precision Temperature control Monitoring All-rear-round continually operating Testing before delivery Control design Cleanliness Liebert_DM series AC ±1°C; ±1%RH Humidifying and dehumidifying control Local and romote monitoring All-year-around cooling Strict requirement Precise control High Commercial AC Generally ±3°C None in general None No cooling needed in winter Simple testing CPU Low Liebert DM Series Air Conditioner Technical Manual Chapter 2 Overview 3 Chapter 2 Overview This chapter expounds the appearance, model description, product introduction, components and variety of accessory options. 2.1 Appearance Taking the indoor unit of the Liebert_DM series air conditioner as an example, the appearance as shown in Figure 2-1. Figure 2-1 Indoor unit of the air conditioner 2.2 Model Description The model description of the air conditioner is shown in Figure 2-2. DM E 07 M C T 1 1: Standard; 2: High efficiency Version code C: cooling only; O: with heater; H: with heater and humidifier Input power supply. M: 380V-3-ph-50Hz Cooling capacity. 07: 7.5kW ; 12: 12.5kW E: indoor unit; C: outdoor unit; L: Lee-Temp outdoor unit Liebert_D series air conditioner Figure 2-2 Model description 2.3 Product Introduction The Liebert_DM AC is a small precise environment control system, specially designed for cooling the electrical devices. It is applicable to environment control in equipement room and computer room. Featuring high reliability, it can maintain a favorable environment for precise devices such as sensitive devices, industry process devices, communication devices and computers. The cooling kit is provided as standard and it can precisely control the ambient temperature. The heater and humidifier are provided as options and they can precisely control the ambient humidity. If the AC unit is only available for cooling, the options are not needed. Liebert DM Series Air Conditioner Technical Manual 4 Chapter 2 Overview The Liebert_DM AC provides a micro-processing controller that can automatically switch over to the required function (cooling or heating, dehumidifying or humidifying), based on the programmed setpoints and room ambient conditions. Each Liebert_DM AC consists of an indoor unit and an outdoor unit. Both units are installed on the floor separately. Indoor unit The Liebert_DM AC includes units with a cooling capacity of 7.5kW and 12.5kW, which are applicable to power supply of 380V, 3-ph. You can select them according to the actual equipment room conditions. Outdoor unit The outdoor unit adopts air cooled mode. It is classified into two models: standard model and Lee-Temp model. The Lee-Temp model can be used at lower temperature (see Table 1-1) than the standard model. 2.4 Main Components 2.4.1 Indoor Unit The indoor unit consists of evaporator, compressor, fan, micro-processing controller, thermal expansion valve, strainer, filter, heater (optional), humidifier (optional) and surge protective devices (SPD, optional). For option introduction, refer to 2.5 Options. Evaporator Adopt a fin-tube heat exchanger with high efficiency. The distributor is designed and verified according to individual model to ensure that the refrigerant is distributed evenly in each loop, improving the efficiency of the heat exchanger to a great extent. Compressor Adopt a compressor with high efficiency ratio. It features low vibration, low noise and high reliability. Fan Adopt a centrifugal fan with high efficiency and high reliability. It features large airflow, long blowing distance, direct driving and easy maintenance. Micro-processing controller Provide a simple-operation user interface with multi-level password protection, self-recovery upon power failure, high-voltage & low-voltage protection, phase loss protection, automatic phase-sequence switching upon anti-phase and rotate speed control of the outdoor fan. The expert-level fault diagnose system can automatically display current fault information to facilitate equipment maintenance by maintenance personnel. Thermal expansion valve Adopt a thermal expansion valve with external equalizer type. It collects temperature and pressure signals at the same time to accurately regulate the refrigerant flow. Strainer Filtrate the impurities generated during long-term system operation and ensure normal system operation. Filter Adopt nylon filter material with big mesh for Liebert_DM AC. The filter features compact structure and easy maintenance. It can be washed repeatedly. 2.4.2 Outdoor Unit The outdoor unit consists of fan and condenser. Other than the above components, the Lee-Temp model also includes a low-temperature unit. Fan Adopt axial flow blades with low noise. The single-phase motor with high performance is customized based on the power grid of base stations, so it can work over a wide voltage range with high reliability. Liebert DM Series Air Conditioner Technical Manual Chapter 2 Overview 5 Condenser Adopt a fin-tube heat exchanger with high heat dissipation and wavy fins. It is free of dust accumulation, and can be easily cleaned and maintained. Low-temperature unit Make the AC unit operate in cooling mode normally at the lowest outdoor temperature of -34°C. 2.5 Options 2.5.1 Humidifier The humidifier can add pure water vapor (up to 2.5kg/hour) into the room to control the indoor humidity within ranges required by devices and computer. The humidifier consists of a steam canister with automatic flushing control function, inlet tube, drain tube, solenoid valve and steam distributor. Note 1. The electrode humidifier should be installed and tested in factory. 2. The Liebert_DM AC can control the ambient humidity only after a humidifier is installed. 2.5.2 Heater A ceramic heater with positive temperature coefficient can be selected. It is safe and reliable. When the surface temperature is too high, it will reduce the heating power to avoid danger caused by over-temperature. A temperature switch is provided on the surface of the heater, and it will cut off the power of the heater when the surface temperature is too high. When the surface temperature decreases to normal, the temperature switch will restore the operation of the heater automatically. 2.5.3 Remote Monitor The Liebert_DM AC communicates with the host computer through a configured RS485 port and receives the control of the host software. You can also select and configure a monitoring card to realize different monitoring functions. For the descriptions of the host monitoring software SiteMonitor developed by Emerson, refer to Appendix 3 SiteMonitor Software Introduction. 2.5.4 Energy-Saving Card The Liebert_DM AC can monitor the maximum room temperature with the energy-saving card located outside the unit cabinet. The card is placed in position with high heat load and temperature. Up to four cards can be used for an AC unit. When the temperatures measured by all energy-saving cards are lower than the setpoint in ‘Sleep Mod’ and only indoor fan is running, if the ‘Sleep Mod’ is set to ‘ENAB’, the AC unit will turn off the indoor fan and enter the sleep mode for saving the energy. 2.5.5 Power SPD The power SPD is used for second level (C level) lightning over-voltage protection of the AC power. It can be maintained easily and provides status indicating and alarm function. Note The power SPD should be installed in factory. Liebert DM Series Air Conditioner Technical Manual 6 Chapter 3 Technical Parameter Chapter 3 Technical Parameter This chapter expounds the technical parameter, mechanical parameter and operating environment of the indoor/outdoor unit of the Liebert_DM series AC. 3.1 Technical Parameter Of The Indoor Unit Table 3-1 Technical parameter of DME07 series indoor unit Model Type DME07 MCT1 DME07 MOT1 DME07 MHT1 DME07 MCP1 DME07 MOP1 DME07 MHP1 7500 7500 7500 7500 7500 7500 6500 6500 6500 6500 6500 6500 1800 1 1800 1 1800 1 1800 1 1800 1 1800 1 0 0 0 0 0 0 1 0.25 2 - 1 0.25 2 3.2 1 0.25 2 3.2 1 0.25 2 - 1 0.25 2 3.2 1 0.25 2 3.2 - - 1.5 - - 1.5 485 × 845 ×8 312 × 317 ×8 3 485 × 845 ×8 312 × 317 ×8 3 485 × 845 ×8 312 × 317 ×8 3 485 × 845 ×8 312 × 317 ×8 3 485 × 845 ×8 312 × 317 ×8 3 485 × 845 ×8 312 × 317 ×8 3 9.52 9.52 9.52 9.52 9.52 9.52 12.7 12.7 12.7 12.7 12.7 12.7 - - 19 - - 19 20 20 20 20 20 20 Net weight (kg) 90 92 95 Max. current (A) 6 8 20 Electrical parameter Air breaker 32 32 32 Note: all the cooling capacity is nominal, ±5% error exists in the actual capacity 90 6 32 92 8 32 95 20 32 Cooling capacity and sensible cooling capacity (kW) Fan Compressor Evaporator coil Electric heater Electrode humidifier Filter Port size Cooling capacity Sensible 50%RH cooling capacity Standard airflow (m3/h) Number Static pressure outside the fan (Pa) Number Front face area (m2) Face air velocity (m/s) Power (kW) Humidifier water rate (kg/h) Front filter size (mm, 1 pcs) Side filter size (mm, 1 pcs) Number Liquid return pipe ID (mm) Discharge pipe ID (mm) Humidifier Charging pipe OD (mm) Condensed water drain pipe OD (mm) 24°CdB Table 3-2 Technical parameter of DME12 series indoor unit Model Type Cooling capacity and sensible cooling capacity (kW) Fan Cooling capacity Sensible 50%RH cooling capacity Standard airflow (m3/h) Number Static pressure outside the fan (Pa) 24°CdB DME12 MCT1 DME12 MOT1 DME12 MHT1 DME12 MCP1 DME12 MOP1 DME12 MHP1 12500 12500 12500 12500 12500 12500 10200 10200 10200 10200 10200 10200 2800 1 2800 1 2800 1 2800 1 2800 1 2800 1 0 0 0 0 0 0 Liebert DM Series Air Conditioner Technical Manual Chapter 3 Compressor Evaporator coil Electric heater Electrode humidifier Filter Port size Number Front face area (m2) Face air velocity (m/s) Power (kW) Humidifier water rate (kg/h) Front filter size (mm, 1 pcs) Side filter size (mm, 1 pcs) Number Liquid return pipe ID (mm) Discharge pipe ID (mm) Humidifier Charging pipe OD (mm) Condensed water drain pipe OD (mm) Technical Parameter 1 0.37 2.1 - 1 0.37 2.1 3.2 1 0.37 2.1 3.2 1 0.37 21 - 1 0.37 2.1 3.2 1 0.37 2.1 3.2 - - 2.5 - - 2.5 578 × 914 ×8 376 × 427 ×8 3 578 × 914 ×8 376 × 427 ×8 3 578 × 914 ×8 376 × 427 ×8 3 578 × 914 ×8 376 × 427 ×8 3 578 × 914 ×8 376 × 427 ×8 3 578 × 914 ×8 376 × 427 ×8 3 12.7 12.7 12.7 12.7 12.7 12.7 16 16 16 16 16 16 - - 19 - - 19 20 20 20 20 20 20 140 10.5 32 142 10.5 32 145 22 32 Net weight (kg) 140 142 145 Max. current (A) 10.5 10.5 22 Electrical parameter Air breaker 32 32 32 Note: all the cooling capacity is nominal, ±5% error exists in the actual capacity 3.2 Technical Parameter Of The Outdoor Unit Table 3-3 Technical parameter of the standard outdoor unit Model Item Airflow (CMH) Condenser coil CSA (m2) Number of the condenser coil row Motor power (W) Operating temperature range (°C) Refrigerant charge quantity (g) Size of the liquid pipe (mm) Size of the discharge pipe (mm) DMC07WT1 3800 0.73 2 170 -15°C ~ +45°C 500 9.52 12.7 DMC12WT1 7300 1.1 2 340 -15°C ~ +45°C 1000 12.7 16 Table 3-4 Technical parameter of the Lee-Temp outdoor unit Model Item Airflow (CMH) Condenser coil CSA (m2) Number of the condenser coil row Motor power (W) Operating temperature range (°C) Refrigerant charge quantity (g) Size of the liquid pipe (mm) Size of the discharge pipe (mm) 7 DML07W1 3800 0.49 2 150 -34°C ~ +45°C 4870 9.52 12.7 3.3 Mechanical Parameter 3.3.1 Indoor Unit The mechanical parameters of the indoor unit are listed in Figure 3-1 and Table 3-6. Liebert DM Series Air Conditioner Technical Manual DML12W1 7300 0.98 2 300 -34°C ~ +45°C 7150 12.7 16 8 Chapter 3 Technical Parameter 600 510 50 0 38 5 1850 1750 600 510 510 600 DME07kW DME12kW Figure 3-1 Dimensions of the indoor unit (unit: mm) The shadows in Figure 3-1 indicate a reasonable installation and service space. For 7.5kW units, 510mm must be reserved to facilitate maintenance; For 12.5kW unit, 600mm must be reserved to facilitate maintenance. The AC unit equipped with a heater should be kept a distance of minimum 150mm from combustible substance. When testing the AC unit, keep the external static pressure below 150Pa lest the air volume becomes too low and the heater becomes too hot. 3.4 Outdoor Unit The mechanical parameters of the outdoor unit are shown in Figure 3-2, Figure 3-3 and Table 3-6. 352 787 829 1240 352 787 Figure 3-2 Dimensions of standard outdoor unit (unit: mm) Liebert DM Series Air Conditioner Technical Manual Chapter 3 352 352 Technical Parameter 103 7 103 Figure 3-3 575 575 829 1240 7 Dimensions of Lee-Temp outdoor unit (unit: mm) Table 3-5 Mechanical parameters of indoor unit and outdoor unit Model Cooling capacity (kW) 7.5 12.5 - DME07*** DME12*** DMC07WT1 DMC12WT1 DML07W1 DML12W1 Indoor unit Outdoor unit Dimensions (W × D × H, mm) 510 × 385 × 1750 600 × 500 × 1850 787 × 352 × 829 787 × 352 × 1240 1037 × 352 × 829 1037 × 352 × 1240 Net weight (kg) 90 145 40 60 53 95 3.5 Operation Environment The operation environment requirements are listed in Table 3-7. Table 3-6 Operation environment requirements Item Installation position Installation mode Ambient temperature Requirements The maximum equivalent horizontal distance between the indoor unit and outdoor unit[1]: 50m; Vertical distance ΔH[2]: -5m ≤ ΔH ≤ 20m Indoor unit: vertical mode; mounting base ≥ 150mm; outdoor unit: horizontal airflow mode Indoor: 0°C ~ 40°C Outdoor: standard model, -15°C ~ +45°C; Lee-Temp model, -34°C ~ +45°C 30%RH ~ 80%RH Outdoor unit: IPX4 < 1000m. Derating is required when the altitude exceeds 1000m 380V (-15% ~ +15%), settable according to different environments, the error is 3% Ambient humidity Protection level Altitude Operation voltage range Note: [1]: The value is positive if the outdoor unit is installed above the indoor unit; negative if the indoor unit is installed above the outdoor unit. [2]: ΔH = Altitude of the outdoor unit - Altitude of the indoor unit [3]:Total transportation and storage time should not exceed six months. Otherwise, the performance needs to be re-calibrated Liebert DM Series Air Conditioner Technical Manual 9 10 Chapter 4 Application Guidline Chapter 4 Application Guidline This chapter mainly introduces the general arrangement, general principle, piping, model configuration and cooling cycle. 4.1 General Arrangement The general system arrangement diagram is shown in Figure 4-1. The standard pipe sizes are shown in Table 4-1. Figure 4-1 General arrangement diagram Note 1. : Factory piping. 2. : Field piping (by technicians). 3. *: Check valve and traps are optional and not supplied by Emerson. But they are recommended for normal system operation and easy maintenance. They should be installed on site by technicians. 4. +: Solenoid valve is a part of extended piping kit. Table 4-1 Standard pipe sizes Actual cooling capacity 7.5kW unit 12.5kW unit Liebert_DM series Pipe length (m) 5 5 Discharge pipe OD 1/2” (12mm) 5/8” (16mm) Liquid pipe OD 3/8” (10mm) 1/2” (12mm) 4.2 General Principles 1. Use copper pipes with quick thread connector to connect the indoor unit and the outdoor unit. If the pipe length exceeds the standard pipe length (see Table 4-1) and straight copper pipe is used, piping joints must be brazed. 2. Follow standard industry procedures in selection and placement of pipe, system evacuation and charging with refrigerant (only when pipeline is too long). The standard refrigerant of the AC unit is R22. 3. Give considerations to pipeline pressure drop, oil return to the compressor, to avoid oil leakage and clogging in parts of the system and minimize noise and vibration to the greatest extend. 4. Consult Emerson before installation on whether measures such as using extended piping kit are needed, if the equivalent length exceeds 50m, or if the vertical distance between the indoor unit and the outdoor unit exceeds the values in Table 4-2. Liebert DM Series Air Conditioner Technical Manual Chapter 4 Application Guidline 11 Table 4-2 Vertical distance between indoor unit and outdoor unit Relative position Outdoor unit installed higher than indoor unit Outdoor unit installed lower than indoor unit Value Maximum: 20m Maximum: 5m 5. The equivalent length of each part is given in Table 4-3. The resistance loss caused by elbows and valves has been taken into consideration. The installer should confirm if these values are appropriate for site conditions. Table 4-3 Equivalent length of each part Liquid pipe OD (inch) Equivalent length (m) 45° elbow 0.10 0.12 0.15 0.18 0.24 0.3 90° elbow 0.21 0.24 0.27 0.3 0.44 0.56 3/8 1/2 5/8 3/4 7/8 1-1/8 T-type three way 0.76 0.76 0.76 0.76 1.1 1.4 4.3 Piping All equipment must be installed vertically. The Liebert_DM AC is available in two installation modes: outdoor unit installed higher than indoor unit and indoor unit installed higher than outdoor unit. See Figure 4-2 and Figure 4-3 for details. Outdoor unit Liquid pipe (not be exposed to sun) Max. 20m Indoor unit Trap 7.5m Protection tube Sealed Figure 4-2 Humidifier canister water supply pipe (to water tap) Isolataion floor Discharge pipe (slope) 1:200 Insulation material Outdoor unit above indoor unit Liebert DM Series Air Conditioner Technical Manual Floor Condensation water drain pipe (to outdoor) 1:200 12 Chapter 4 Application Guidline Indoor unit Protection tube Discharge pipe (slope) 1:200 Sealed Humidifier canister water supply pipe (to water tap) Isolation floor Min. 5m Liquid pipe (not be exposed to sun) Outdoor unit Insulation material Floor Condensation water drain pipe (to outdoor) 1:200 Figure 4-3 Indoor unit above outdoor unit 4.4 Model Configuration Table 4-4 Configuration of the indoor unit and the outdoor unit Main power Cooling capacity Single cooling 380V/3P/50Hz 7.5kW 12.5kW DME07MCT(P)1 DME12MCT(P)1 Indoor unit With electric heating DME07MOT(P)1 DME12MOT(P)1 With humidifying and heating DME07MHT(P)1 DME12MHT(P)1 Outdoor unit Standard Lee-Temp model model DMC07WT1 DML07W1 DMC12WT1 DML12W1 4.5 Cooling Circulation As shown in Figure 4-4, the compressor (1) presses the high-temperature gaseous refrigerant into the air-cooled condenser (2). The refrigerant is condensed as fluid in the condenser and sent to the evaporator (4) after being throttled by the thermostatic expansion valve (3). In the evaporator (4), the refrigerant performs heat exchange with the indoor air that is driven and circulated by the indoor fan (5) and then evaporates. The refrigerant is sent back to the compressor (1) to start a new circulation. The system adjusts the rotation speed of the outdoor fan (6) to retain the discharge pressure normal. The compressor (1) is configured with a crankcase heating strip to prevent the refrigerant from flowing back from the condenser in summer. This can protect the compressor from liquid strike during startup. Figure 4-4 Schematic diagram of the system Liebert DM Series Air Conditioner Technical Manual Chapter 5 Micro-Processing Controller 13 Chapter 5 Micro-Processing controller This chapter gives a detailed description on appearance, LCD screen, control buttons, control screen, control logic, alarm function of the micro-processing controller of the Liebert_DM AC. 5.1 Appearance The micro-processing controller panel is shown in Figure 5-1. Figure 5-1 Micro-processing controller panel 5.2 LCD Screen The LCD screen displays English menus with white backlight. When the system is operating normally, it displays the current temperature & humidity (whether to display humidity is optional. Only the unit configured with a humidifier can display humidity), unit output status (cooling, heating, dehumidifying and humidifying), unit status (single, host, standby), unit operation status (running, standby, locked), alarm information and current date & time, as shown in Figure 5-2. 21° C Heat SIG 50%rh Hum RUN High Hum 1/4 2012/01/01 00:00 Figure 5-2 LCD screen More detailed operating status of certain component and alarm information are available from the Main Menu screen. The selected menu item will be highlighted while browsing. The digit to be changed will be highlighted while you are changing setting. 5.3 Control Buttons 5.3.1 Function Description The micro-processing controller provides five control buttons, as shown in Figure 5-3. ON/OFF button Up button Enter button Down button Esc button Figure 5-3 Control keypad The functions of the control buttons are described in Table 5-1. Table 5-1 Function descriptions of control buttons Control button Function descriptions Liebert DM Series Air Conditioner Technical Manual 14 Chapter 5 Micro-Processing Controller ON/OFF button Enter button (ENT) Esc button (ESC) Up button Down button Press this button for 3s to turn on or off the unit Enter the selected menu screen. Validate the parameter setting value Exit the current menu and return to the Normal screen or previous menu screen. Abort parameter change; silence the audible alarm Move the cursor up or increase the parameter value. For a toggle selection: scroll through the options. For a multi-screen menu: scroll up the screen Move the cursor down or decrease the parameter value. For a toggle selection: scroll through the options. For a multi-screen menu: scroll down the screen 5.3.2 Operation Example Example 1: Inputting password to enter the Main Menu After the unit is started up, you can enter the Main Menu through conducting the following operations on the Normal screen. 1. Press the Enter button to enter the Password screen. 2. Press the Enter button to highlight the input data field in the Password screen. 3. Press the Up or Down button to change the current password number. 4. Press the Enter button to confirm the password and enter the Main Menu screen. Example 2: changing parameters Taking Hi Temp in Alarm Output screen as an example, the procedures are as follows: 1. Press the Up or Down button to move the cursor on the Alarm Menu in the Main Menu screen. 2. Press the Enter button to enter the Alarm Menu. 3. Press the Up or Down button to move the cursor on Alarm Output in the Alarm Menu screen. 4. Press the Enter button to enter the Alarm Output screen. 5. Press the Up or Down button to move the cursor on Hi Temp. 6. Press the Enter button to highlight the parameter field of Hi Temp. 7. Press the Up or Down button to select the parameter option. 8. After selecting, press the Enter button to confirm. The parameter will take effect. 9. Press the Esc button to return to the previous menu screen. Note After changing the parameter, if you do not press the Enter button to validate the changed parameter, the change will be invalid. 5.4 Control Screen 5.4.1 ON Screen After the AC unit is powered on, the LCD screen will display the ON screen, as shown in Figure 5-4. Connecting Please wait... Figure 5-4 ON screen 5.4.2 Normal Screen After the AC unit is powered on, the Normal screen will be displayed after 10 seconds (default) for heat startup delay or through pressing the Enter button directly, as shown in Figure 5-5. The Normal screen displays the following information: the current temperature and humidity, unit operation state (cooling, heating, dehumidifying, humidifying), unit mode (single, host, standby), unit operation status (running, standby, locked, off, sleep), alarm information and current date & time. Liebert DM Series Air Conditioner Technical Manual Chapter 5 Micro-Processing Controller 15 21° C Heat SIG 50%rh Hum RUN No alarm 0 2012/01/01 00:00 Figure 5-5 Normal screen 5.4.3 Password Screen Press the Enter button on the Normal screen, and the Password screen will appear, as shown in Figure 5-6. Password: 1*** Figure 5-6 Password screen Three levels of passwords are provided for accessing the menus. The detailed descriptions are listed in Table 5-2. Table 5-2 Password level Password level User Initial password Level 1 General operator 0001 Level 2 Level 3 Maintenance personnel Factory technician - Remark Browse all menu information. Only set temperature and humidity setpoints (see Figure 5-12) and cannot change any values and settings Set all parameters - For detailed operation on entering the password, refer to 5.3.2 Operation Example. If entering a wrong password, you can only view the menu, but cannot change the settings. In this case, you can press the Esc button to return to the Normal screen, and then press the Enter button to enter the Password screen again. Note If pressing the Enter button in the Password screen instead of inputting any password, you can only view the menu settings but cannot change any parameters. 5.5 Control Logic 5.5.1 Cooling logic When the actual temperature = set temperature + temperature precision value, the cooling requirement reaches 100%. When the actual temperature = set temperature, the cooling requirement is 0%. When the actual temperature rises to the degree corresponding to the 100% cooling requirement, cooling starts; when the actual temperature drops to the degree corresponding to the 0% cooling requirement, cooling stops (the compressor is turned off). Figure 5-7 shows the cooling logic diagram. Liebert DM Series Air Conditioner Technical Manual 16 Chapter 5 Micro-Processing Controller The compressor is turned off Indoor temperature 0% Set point Figure 5-7 The compressor is turned on +100% Cooling logic 5.5.2 Heating Logic When the actual temperature = set temperature - temperature precision value, the heating requirement reaches 100%. When the actual temperature = set temperature, the heating requirement is 0%. When the actual temperature drops to the degree corresponding to the 100% heating requirement, heating starts; when the actual temperature rises to the degree corresponding to the 0% heating requirement, heating stops (the electronic heater is turned off). Figure 5-8 shows the heating logic diagram. Electric heater is turned on Electric heater is turned off -100% Indoor temperature 0% Set point Figure 5-8 Heating logic 5.5.3 Dehumidifying Logic 1. Relative humidity control logic Dehumidifying is activated when the cooling requirement is smaller than 125% and the dehumidifying requirement is larger than 100%. Dehumidifying is deactivated when the dehumidification requirement is no larger than 50%. Figure 5-9 shows the dehumidifying activation and deactivation requirements. Exit dehumidifying mode Enter dehumidifying mode Indoor humidity Set point Figure 5-9 +50% +100% Dehumidifying activation and deactivation requirements Liebert DM Series Air Conditioner Technical Manual Chapter 5 Micro-Processing Controller 17 In the dehumidifying mode, the fan switches to high gear immediately when the cooling requirement is larger than 125%. The fan switches back to low gear when the temperature drops normal. Figure 5-10 shows the high/low gear switch diagram of the fan in the dehumidifying mode. Switch to high gear Switch to low gear +125% Set point Figure 5-10 Indoor temperature High/low gear switch diagram of the fan in the dehumidifying mode In the temperature compensation mode, the compressor is turned on when the cooling requirement is larger than 0% and it is turned off when the cooling requirement is smaller than -100%; the electronic heater is turned on when the cooling requirement is smaller than 0% and it is turned off when the cooling requirement is larger than 25%. Figure 5-11 shows the control logic of the compressor in a) and the control logic of the electronic heater in b). The compressor is turned off -100% Indoor temperature Set point Set point a) Control logic of the compressor Figure 5-11 The electric heater is turned off The electric heater is turned on The compressor is turned on +25% Indoor temperature b) Control logic of the electronic heater Dehumidification logic in the temperature compensation mode In the non-temperature compensation mode, the compressor is turned on and the electronic heater is turned off when the cooling requirement is no smaller than 0%; the compressor is turned off and the electronic heater is turned on when the cooling requirement is smaller than -100%. Figure 5-12 shows the control logic of the compressor in a) and the control logic of the electronic heater in b). The compressor is turned off -100% Set point a) Control logic of the compressor Figure 5-12 The electric heater is turned off The electric heater is turned on The compressor is turned on Indoor temperature -100% Set point Indoor temperature b) Control logic of the electronic heater Dehumidifying logic in the non-temperature compensation mode 2. Absolute Humidity Control Logic If absolute humidity control logic is used, users should calculate the absolute humidity based on the actual temperature and humidity and perform humidity control by referring to 1. Relative humidity control logic in this section. Liebert DM Series Air Conditioner Technical Manual 18 Chapter 5 Micro-Processing Controller 5.5.4 Humidifying Logic 1. Relative humidity control logic When the actual humidity = set humidity - humidity precision value, the humidification requirement reaches 100%. When the actual humidity = set humidity, the humidification requirement is 00%. When the actual humidity drops to the value corresponding to the 100% humidification requirement, humidification starts; when the actual humidity rises to the value corresponding to the 0% humidification requirement, humidification stops. Figure 5-13 shows the humidification logic diagram. The humidifier is turned off The humidifier is turned on 0% Set point -100% Figure 5-13 Indoor temperature Humidification logic 2. Absolute humidity control logic If absolute humidity control logic is used, users should calculate the absolute humidity based on the actual temperature and humidity and perform humidity control by referring to 1. Relative humidity control logic in this section. 5.5.5 Outdoor Fan Control 1. If the pressure sensor is faulty, the fan operates at full speed. 2. If frequency deviation happens, the fan stops operating. 3. If the compressor is supplied with power and the pressure in the condenser meets requirements for starting the fan, the fan starts. 4. If the compressor is supplied with power and the pressure in the condenser meets requirements for stopping the fan, the fan stops. Alternatively, if the compressor is stopped for more than one minute, the fan stops. 5. Figure 5-14 shows the voltage control curve during fan operating, which is on the basis of FSC1P control curve. V 100% Vin F E L2 B MaxV C D A Vx L1 H MinV 100% output Condensation pressure point G Pband Pv100 = (Pset + Pband + 5) I Poff Pset Px Pmaxv Pv100 P Figure 5-14 FSC1P control curve During fan startup, the voltage is obtained based on the pressure-voltage curve if the pressure is kept within the set range and the voltage is the value of MaxV if the pressure exceeds the set range. During fan operating, the power system stops supplying power to the fan if the condensation pressure is smaller than (Pset - 1), namely Poff. The Liebert DM Series Air Conditioner Technical Manual Chapter 5 Micro-Processing Controller 19 control process is A -> B -> C -> D -> E -> F -> C -> B -> A -> G -> H -> I (point A corresponds to the pressure ranging from B to G). In the case of 100% voltage output, the voltage restores to MaxV after the pressure drops by 2 bars to the point of Pmaxv. Table 5-3 lists the voltage and pressure parameters. Table 5-3 Voltage and pressure setting table Parameter Min. power supply voltage (%) Max. power supply voltage (%) Start pressure (Bar) Pressure bandwidth (Bar) Lower limit 30 60 11 4 Upper limit 50 100 15 6 Default 30 100 13 5 5.5.6 Economy Mode Control 1. The AC units enter the Economy mode after this mode is enabled. 2. When the system starts to operate in this mode, the temperature control precision is added with the precision amplification value. When the system exits this mode, the normal precision value recovers. Table 5-4 lists the parameter setting in the Economy mode. Table 5-4 Parameter setting in the Economy mode Parameter Economy mode Start At Start At Zoom (°C) Default value OFF (0) 22: 00 7: 00 2 Lower limit OFF (0) 18: 00 5: 00 2 Upper limit ON (1) 3: 00 10: 00 10 5.5.7 Sleep Mode Control 1. The AC units enter the Sleep mode when there is one energy-saving card or more. 2. In this mode, the fan stops operating when the following conditions are met: 1) All the other moving parts do not need to operate except for the indoor fan. 2) The temperature of all energy-saving cards (four at most) is lower than the sleep temperature. 3) The energy-saving cards are kept in the temperature for 600 seconds. 3. The AC units exit the Sleep mode when either of the following conditions is met: 1) The temperature of an energy-saving card exceeds the value of sleep temperature plus 2 and the energy-saving card is kept in the temperature for 30 seconds. 2) No energy-saving card is available. Table 5-5 lists the parameter setting in the Sleep mode. Table 5-5 Parameter setting in the Sleep mode Parameter EngySave Cd Num Sleep At Default value 0 27°C Lower limit 0 15 Upper limit 4 40 5.5.8 Host/Standby Unit Control 1. The host unit automatically switches as a standby unit after a rotate cycle ends. 2. The host unit switches as a standby unit and the standby unit switches as an host unit after a fault occurs in the host unit or standby unit, such as high pressure locking, low pressure locking, or discharge locking. 3. The standby unit works as a host unit after a high temperature alarm is generated by the host unit. Table 5-6 lists the parameter setting for host/standby unit control. Table 5-6 Parameter setting for host/standby unit control Parameter Unit Status Switch Mod Rt Time Lower limit 0 0 Upper limit 2 1 By day (1, 2, 3, 4, 5, 6, and 7) Default 0 0 1 Remark 0: SIG; 1: HST; 2: Standby 0: Standby; 1: Rotate The number indicates the interval days between two polling cycles. Liebert DM Series Air Conditioner Technical Manual 20 Chapter 5 Micro-Processing Controller Rt At 0: 00 23: 00 12: 00 - 5.6 Alarm Function 5.6.1 Alarm Category Alarms fall into the following categories: high pressure alarm, low pressure alarm, discharge temperature alarm, high temperature alarm, low temperature alarm, high humidity alarm, low humidity alarm, humidifier fault, fault of return air temperature sensor, high pressure locking, low pressure locking, discharge temperature locking, floor wetting, power loss, over-voltage alarm, under-voltage alarm, frequency deviation, loss phase alarm, negative phase alarm, custom alarm 1 (lightning protection), energy-saving card fault, air flow loss, pressure sensor fault, humidity sensor fault, air flow sensor fault, and custom alarm 2. 5.6.2 Alarm State And History 1. Alarm state recording 1) Alarms are recorded based on alarm occurrence time. 2) Both the alarm category and alarm time are recorded. 3) Alarm states are cleared upon power failure. 2. Alarm history recording 1) Historical alarms are recorded based on alarm occurrence time. 2) A maximum of 200 historical alarms are recorded. 3) A historical alarm includes the alarm SN., alarm category, alarm time, and alarm clearance time. 4) Historical alarms are saved upon power failure. 5) Historical alarms can be manually cleared. 6) Two-level password protection is enabled for historical alarms. 5.6.3 Alarm Prerequisites And Handling Methods Table 5-7 Alarm prerequisites and handling methods No. Alarm Alarm Prerequisite Alarm Mode Clearance Method Alarm reporting delay (unit: second) Alarm Output High pressure alarm The high pressure switch is kept open-circuited for a duration of alarm reporting delay The alarm is triggered and the compressor is forcibly closed Keep the high pressure switch turned off for a duration of alarm reporting delay 3 Enabled/ disabled 2 Low pressure alarm The low pressure switch is kept open-circuited for a duration of alarm reporting delay in the case of compressor operating. The state of the low pressure switch is ignored for 180 seconds. The duration is configurable, ranging from 30 seconds to 600 seconds The alarm is triggered and the compressor is forcibly closed Keep the low pressure switch turned off for a duration of alarm reporting delay 30 Enabled/ disabled 3 Discharge temperature alarm The discharge temperature switch is kept turned off for a duration of alarm reporting delay in the case of compressor operating The alarm is triggered and the compressor is forcibly closed Keep the discharge temperature switch turned off for a duration of alarm reporting delay 3 Enabled/ disabled 4 High temperature alarm The fan is enabled for 10 minutes and the return air temperature is kept higher The alarm is triggered and the electronic Keep the return air temperature lower than the value (current 30 Enabled/ disabled/ closed 1 Liebert DM Series Air Conditioner Technical Manual Chapter 5 No. Alarm Alarm Prerequisite than the high temperature threshold for a duration of alarm reporting delay while the return air temperature sensor operates normally Alarm Mode heater is closed Micro-Processing Controller Clearance Method Alarm reporting delay (unit: second) Alarm Output high temperature threshold - 2°C) for a duration of alarm reporting delay Low temperature alarm The fan is enabled for 10 minutes and the return air temperature is kept lower than the low temperature threshold for a duration of alarm reporting delay while the return air temperature sensor operates normally The alarm is triggered and the cooling system is closed Keep the return air temperature higher than the value (current low temperature threshold + 2°C) for a duration of alarm reporting delay 30 Enabled/d isabled/ closed High humidity alarm The fan is enabled for 10 minutes and the return air humidity is kept higher than the high humidity threshold for a duration of alarm reporting delay while the return air humidity sensor operates normally The alarm is triggered and humidification stops Keep the return air humidity lower than the value (current high humidity threshold 2%) for a duration of alarm reporting delay 30 Enabled/ disabled/ closed 7 Low humidity alarm The fan is enabled for 10 minutes and the return air humidity is kept lower than the low humidity threshold for a duration of alarm reporting delay while the return air humidity sensor operates normally The alarm is triggered and dehumidificati on stops Keep the return air humidity higher than the value (current low humidity threshold + 2%) for a duration of alarm reporting delay 30 Enabled/ disabled/ closed 8 Humidifier fault The humidifier switch is kept turned off for a duration of alarm reporting delay The alarm is triggered Keep the humidifier switch turned off for a duration of alarm reporting delay 10 Enabled/ disabled/ closed 9 Fault of the return air temperature sensor The return air temperature is kept out of the allowed range for a duration of alarm reporting delay The alarm is triggered and the cooling system is forcibly started Keep the return air temperature within the allowed range for a duration of alarm reporting delay 10 Enabled/ disabled/ closed 10 High pressure locking The high pressure alarm is reported for three times within an hour or the alarm is kept uncleared within 10 minutes The alarm is triggered and the compressor is locked Manually clear the alarm / Enabled/ disabled 11 Low pressure locking The low pressure alarm is reported for three times within an hour or the alarm is kept uncleared within 10 minutes The alarm is triggered and the compressor is locked Manually clear the alarm / Enabled/ disabled 12 Discharge temperature locking The discharge temperature alarm is reported for three times within an hour or the alarm is kept uncleared for 20 minutes The alarm is triggered and the compressor is locked Manually clear the alarm / Enabled/ disabled 13 Floor wetting alarm The floor wetting switch is kept turned off for a duration of alarm reporting delay The alarm is triggered and humidification stops Keep the floor wetting switch turned off for a duration of alarm reporting delay 10 Enabled/ disabled/ closed 5 6 Liebert DM Series Air Conditioner Technical Manual 21 22 Chapter 5 No. Micro-Processing Controller Alarm Alarm Prerequisite Alarm Mode Clearance Method Alarm reporting delay (unit: second) Alarm Output 14 Power loss Power loss occurs when the AC units are in operation The alarm is triggered The alarm is automatically cleared one second later / Enabled/ disabled/ closed 15 Over-voltag e alarm The input voltage increases by 15% The alarm is triggered and the system is locked Restore the input voltage 3 Enabled/ disabled/ closed 16 Under-volta ge alarm The input voltage decreases by 15% The alarm is triggered and the system is locked Restore the input voltage 3 Enabled/ disabled/ closed 17 Frequency deviation The input frequency is deviated by 5Hz The alarm is triggered and the system is locked Restore the frequency 3 Enabled/ disabled/ closed 18 Open phase alarm Open phase occurs The alarm is triggered and the system is locked Manual restoration 3 Enabled/ disabled/ closed 19 Negative phase alarm Negative phase occurs The alarm is triggered and the system is locked Manual restoration / Enabled/ disabled/ closed 20 Custom alarm 1 (lightning protection) The set polarities are kept inconsistent with those input for a duration of alarm reporting delay The alarm is triggered Keep the set polarities consistent with those input for a duration of alarm reporting delay 30 Enabled/ disabled/ closed Energy saving card fault The number of normally online energy-saving cards is less than the set number or more than one energy-saving card exceed the allowed temperature range The alarm is triggered and the dormancy mode cannot be activated if all energy-saving cards are faulty Keep the number of the cards consistent with the set number and keep the cards in normal temperature 30 Enabled/ disabled/ closed 22 Air flow loss The value (temperature measured by using the sensor NTC0 - return air temperature) is kept larger than the set temperature for a duration of alarm reporting delay when the fan is in normal operation. The air flow detection thermal resistor output is closed when the fan is shut down. This alarm is not reported if the fan is closed and the temperature sensor is faulty The alarm is triggered and shut down all the devices except for the fan Keep the value (temperature measured by using the sensor NTC0 - return air temperature) smaller than the value (set temperature - 2°C) 10 Enabled/ disabled 23 Fault of pressure sensor 1 The condensing pressure is kept out of the allowed range for a duration of alarm reporting delay The alarm is triggered Keep the condensing pressure within the allowed range for a duration of alarm reporting delay 3 Enabled/ disabled The return air humidity is The alarm is Keep the return air 10 Enabled/ 21 (lightning protection) 24 Humidity Liebert DM Series Air Conditioner Technical Manual Chapter 5 No. 25 Alarm Alarm Prerequisite sensor fault kept out of the allowed range for a duration of alarm reporting delay Air flow sensor fault The temperature measured by using the air flow loss sensor (NTC0) is kept out of the allowed range for a duration of alarm reporting delay Alarm Mode triggered The alarm is triggered Micro-Processing Controller Clearance Method Alarm reporting delay (unit: second) humidity within the allowed range for a duration of alarm reporting delay Keep the temperature measured by using the air flow loss sensor (NTC0) within the allowed range for a duration of alarm reporting delay 23 Alarm Output disabled/ closed 10 Enabled/ disabled/ closed Note: 1. Alarm reporting delay is a fixed configuration. 2. In the case of system locking, the compressor, heater, humidifier, and outdoor fan are locked. 5.7 Other Functions 5.7.1 Real-Time Clock 1. Set and display the system date and time. 2. This function provides the accurate time of data recording. 5.7.2 Operating Record 1. Device startup and stop record A maximum of 50 records about device startup and stop are recorded, including the fan, compressor, electronic heater, and humidifier. 2. Operating time record The operating time of the fan, compressor, electronic heater, and humidifier is recorded by hour. 5.7.3 Parameter Protection 1. All parameters that need to be protected are saved in the internal EEPROM. 2. Default parameter settings can be restored. 3. Two-level password protection is enabled. 5.7.4 Password Protection 1. A password consists of four digits, ranging from 0000 to 9999. Password protection is classified into three levels. 2. Level 1 password is available for ordinary users. They can modify password protection parameters and level 1 password. 3. Level 2 password is available for operators. They can modify password protection parameters and level 1 and level 2 password. 4. Level 3 password is available for maintenance personnel. Except for level 3 password, they can modify password parameters and level 1 and level 2 password. 5.7.5 Shutdown Mode 1. Shutdown modes fall into local shutdown, monitor shutdown, and remote shutdown. 2. Local shutdown is implemented by pressing the on/off button on the display panel. 3. Monitor shutdown is implemented through the background monitor RS485-1. 4. Remote shutdown has the highest priority and is in serial relationship with the other shutdown modes. Liebert DM Series Air Conditioner Technical Manual 24 Chapter 5 Micro-Processing Controller 5.7.6 Diagnosis Output 1. In the diagnosis mode, devices such as the primary fan, compressor, electronic heater, and humidifier can be tested. 2. A tested device can be automatically or manually shut down when it diagnoses another load. 3. If a device is not manually shut down within an hour, the device automatically exits the manual shutdown mode. 4. The fan must be always in operation. If the fan stops operating, the other devices are forcibly shut down. The system must be protected in the case of major alarms, such as air flow loss, high pressure alarm, low pressure alarm, discharge alarm and locking, and power fault. 5.7.7 Sensor Calibration 1. The temperature calibration range is ±5°C. 2. The humidity calibration range is ±10%. 5.7.8 Deployment Management Deployment management is required during initial system operating. Liebert DM Series Air Conditioner Technical Manual Appendix 1 Menu Structure Appendix 1 Menu Structure Main Menu Alarm Menu Set Points System Status Temp Calib Help Menu System Menu Temp Stpt Analog Hum Calib Mntr Prtcl Temp Sens Time/Date NTC0 Calib Mntr Addr Hum Stpt Language Run Time Comp SS Record Heat SS Record Under Press Pwr Freq Devia Hi Temp Hum SS Record Alarm Setpoint Lo Temp Out Fan SS Record Lo Hum Enab Open SS Record Hum Sens Air Loss Contrast In Fan SS Record Alarm Status Alarm History Hi Hum Version Info In/Out Status Setup System Baut Rate Over Press Min. Volt Max. Volt Outdoor Unit Out Volt Start Press Press BdWdth Heat Num Hum Num Select Options CostSave Mod EngySave Cd Num Unit Mode Switch Mod Change Password Factory Reset Figure 1 Menu structure Liebert DM Series Air Conditioner Technical Manual LCD Setting 25 Appendix 2 Wiring Diagram Appendix 2 Wiring Diagram Black Yellow Fuse Yellow Red Transformer T2 Indoor connection terminal TB1 Black TB1-N TB2-21 TB2-22 J2-2 J2-1 Black Black A2 J1-N J1-L Filter board KM2 J18 KM2-A1 J28-4 Black Black J01-7 1 2 3 4 5 6 7 8 1 2 J01 J02 Black Black J02 2 1 J14 2 Power board 1 GND J12 2 12V Yellow-green J03 2 1 J39 2 1 J29 J3-4 White Black J30 Grounding point of the electrical control box SPD-NC SPD-COM Remote turn on/off Grounding point Standby unit request of the electrical Start capacitor control box J19-1 J19-2 J19-5 J19-6 J19-7 J19-8 1 2 3 4 5 6 7 8 GND 4 12V 3 A 2 B Gray A B J4 1 Gray J34 Control board Indoor fan Brown Yellow-green KM1-A2 N1 L1 Monitoring card DB9 Display board 1 2 3 4 5 6 7 8 5 4 3 2 1 Brown Brown J14-2 J14-1 1 J03 1 2 3 4 5 6 7 8 Electric heater 1 2 J13 J31 J3 2 4 6 14 Brown Electric heater belt of the compressor J01-5 1 2 3 4 5 J28-3 Compressor Blue Blue Gray KM1-22 KM1-6 Brown T3 KM1-4 Black T1 T2 J3-4 KM1-2 2 1 J18-1 J18-2 J18-3 J01-3 Black Black Black J3-2 J3-1 TB2-21 KM2-1 A1 1 3 5 13 Grounding point of the electrical control box J1 J2 KM2-3 Black Black Black KM1-21 KM1-5 2 1 A1 1 3 5 21 Black Standby unit is available Public alarm KM1-A1 A2 2 4 6 22 Black TB1-15 SPD/D KM1 23 24 Indoor connection 2122 terminals TB2 TB1-13 L1 L2 L3 J18-3 KM1-1 380V/50Hz 3N~ Yellow Transformer T1 TB1-N TB1-N TB1-11 Power SPD J19-2 J19-1 To outdoor unit Yellow Fuse Black J01-1 Black Black SPD-3 Black Black SPD-N N ALARM COM NC Black Power MCB SPD-2 Black 5 6 SPD-1 Black QF-5 3 4 PE Yellow-green Black QF-3 1 2 PE N J28-7 J28-8 J28-9 J28-10 KM1-3 PE1L1N1 QF-1 Black Black Yellow-green PE N Black J3-1 J3-2 Grounding point of the electrical control box NN NN NN TB1-N NN TB1-1 1 11 TB1-2 2 12 TB1-3 3 13 TB1-4 4 14 TB1-5 5 15 6 16 TB1-7 7 17 TB1-8 8 18 TB1-9 9 19 TB1-10 1020 J28 J19 J21 J23 GND VIN +5V 3 2 1 J36 1 2 3 4 5 6 7 8 91 0 1 2 3 4 5 6 7 8 J28-3 J28-4 Black Black J28-7 J28-8 J28-9 J28-10 Black Black Black Black J21-5 J21-6 Black Black Blue Blue Black Brown Temp/Hum detection board KM2-A2 TB2-22 TB1-7 TB1-8 TB1-9 TB1-10 High pressure switch Low pressure switch Air discharging switch Floor overflow Black Green Red Connection cables between indoor Cable description: and outdoor connection terminal Factory supplied line EnergyField supplied line L1 L Indoor saving card N1 connection N Parts supplied line Pressure sensor terminal PE1 Inserted terminals Outdoor connection Connection description: terminal 1. This diagram is only for 7.5kW model. 2. There is no electric heater contactor KM2, electric heater and the corresponding cables in the single cooling unit. 3. There are transformer T2 and connection terminal TB2 Only when the heating function is select; The single cooling model is not equipped with transformer T2 and connection terminal TB2. 4. The energy-saving card and the monitoring card are options; If you need them, field connection is essential. 5. The power SPD is equipped with T version unit; P version unit does not have power SPD and corresponding cables, J19-1 and J19-2 of the control board is shorted using cable. +12V GND CANH CANL Figure 2 DME07 model Liebert DM Series Air Conditioner Technical Manual 26 Appendix 2 Wiring Diagram Yellow Fuse Black Red Yellow Transformer T2 Black TB2-28 TB2-28 TB2-21 TB2-22 TB2-23 TB2-24 TB2-25 TB2-26 TB2-31 J2-2 J2-1 Black KM3-A2 TB2-25 TLR TLR G G0 AL AL +VR SET GND AB AB ON GND DR EV2 G EV1 J02-2 2 1 J03 2 1 White Brown Drain manually Humidify normally J14-1 J12 2 GND 12V J39 2 A B 1 1 J29 J30 Grounding point of the electrical control box SPD-NC SPD-COM AL AL Remote turn on/off Standby unit request J19-1 J19-2 J19-3 J19-4 J19-5 J19-6 J19-7 J19-8 Outlet solenoid valve 1 2 3 4 J19 5 6 7 8 G0 J28-6 J28-4 TLR DB9 Monitoring card GND 12V Gray A B 4 3 J4 2 1 Display board 1 2 3 4 5 6 7 8 J3-1 J3-2 J3-4 J28-5 Blue Black 0 J14-2 Control board J23 3 2 1 J36 J28-1 1 J28-2 2 J28-3 3 J28-4 4 J28-5 J28 5 J28-6 6 J28-7 7 8 J28-8 J28-9 9 J28-10 10 1 2 3 4 J21 5 6 7 8 +12V GND CANH CANL Pressure sensor Temp/Hum detection board Gray J34 TB2-23 TB2-26 1 1 J3 KM1-A2 N1 L1 Start capacitance G Black KA1-3 KM2-A1 KM3-A1 Black J01-7 Power board J03 Yellow-green 1 2 J14 2 J01 J02 1 1 2 J13 J31 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 Brown Yellow-green Black J18 4 5 5 4 3 2 1 Indoor fan Grounding point of the electrical control box Electric heater Humidifying control board J28-1 J28-2 KM3-6 TLR KM3-3 Humidify -ing tub TAM J19-3 J19-4 KA1 1 5 2 J18-1 1 J18-2 2 J18-3 3 J18-4 Black 2 J1-N J1-L Black Filter board 3 6 4 HUM-N HUM-L Black Black Grounding point Electric heater belt of of the electrical the compressor control box J2 KM3 J28-3 Compressor J1 2 1 KA1-4 KM3-3 5 13 A2 2 4 6 14 Brown Brown T3 Blue KM1-6 Black T2 Blue KM1-4 Black T1 A1 1 3 KM2 KM1-22 J3-4 KM1-2 Black TB2-22 Black KM3-1 Black KM2-3 TB2-21 Black KM2-1 Black Black KM1-5 KM1-3 KM1-21 Black A1 1 3 5 13 A2 2 4 6 14 J01-5 Black Black Black Black KM1-A1 J01-1 Public alarm SPD/D KM1 Black Standby unit is available J01-3 TB1-15 Power SPD A2 2 4 6 22 Indoor connection terminal TB2 272829303132 21 2223242526 TB1-13 L1 L2 L3 A1 1 3 5 21 Yellow Transformer T1 TB1-N TB1-N TB1-11 Black GND Green VIN Red +5V Black Black SPD-3 Black ALARM COM NC J28-7 J28-8 J28-9 J28-10 J18-3 KM1-1 Black 380V/50Hz 3N~ Black 6 N SPD-2 4 SPD-1 2 PE N Power MCB SPD-N 5 PE Yellow-green QF-5 Black 3 J19-2 J19-1 QF-3 Black Blue QF-1 Black J3-1 J3-2 Black To outdoor unit PE Yellow-green N Black PE1 L1N1 1 N N N N N N N N 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 TB1-N TB1-N TB1-N TB1-1 TB1-2 TB1-3 TB1-4 TB1-5 TB1-6 TB1-7 TB1-8 TB1-9 TB1-10 Grounding point of the electrical control box Yellow Fuse Black Indoor connection terminal TB1 Black Brown Black Black Black Black Black Black Black Black Black Black Blue Blue Black Brown +VR SET KM2-A2 TB2-24 KA1-1 TB2-31 TB1-7 TB1-8 TB1-9 TB1-10 High pressure switch Low pressure switch Air discharging switch Floor overflow Energy-saving card Inlet solenoid valve LS LS Water level probe Cable description: Conductivity CS CS probe Connection cable between the Factory supplied line indoor and outdoor terminal Field supplied line L1 L Indoor N1 N terminal Parts supplied line block PE1 Inserted terminal Outdoor connection Connection description: terminal 1. This diagram is only for 12.5kW model. 2. There is no electric heater contactor KM2, electric heater, humidifying contactor KM3, inner fan relay KA1, humidifying control board and the corresponding cables in the single cooling unit. 3. There is no humidifying contactor KM2, inner fan relay KA1, humidifying control board and the corresponding cables in the heating model. 4. Both single cooling model and heating model are not equipped with inner fan relay KA1. The black plug of the inner fan connects J18-4 terminal directly; after crimped by the closed end connectors, the blue plug connects to the electric control box. 5. There are transformer T2 and connection terminal TB2 Only when the heating and humidifying function are select; The single cooling model is not equipped with transformer T2 and connection terminal TB2. 6. The energy-saving card and the monitoring card are options; If you need them, field connection is essential. 7. The power SPD is equipped with T version unit; P version unit does not have power SPD and corresponding cables, J19-1 and J19-2 of the control board is shorted using cable. Figure 3 DME12 model Liebert DM Series Air Conditioner Technical Manual 27 Appendix 3 Appendix 3 Glossary AC Air conditioner ID Inside diameter LCD Liquid crystal display Lee-Temp Low temperature OD Outside diameter SPD Surge protective device SCR Silicon controlled rectifier Liebert DM Series Air Conditioner Technical Manual Glossary 28 Emerson Network Power Asia Australia T: 1800-065345 F: 61-2-97810252 Pakistan T: 92-42-36622526 to 28 F: 92-42-36622530 Indonesia T: 62-21-2513003 F: 62-21-2510622 Philippines T: 63-2-7207400 F: 63-2-6203693 Japan T: 81-3-54038564 F: 81-3-54032919 Singapore T: 65-64672211 F: 65-64670130 Korea T: 82-2-34831500 F: 82-2-5927886 Thailand T: 66-2-6178260 F: 66-2-6178277 to 78 Malaysia T: 603-78845000 F: 603-78845188 Vietnam T: 84-4-37628908 F: 84-4-37628909 New Zealand T: 64-3-3392060 F: 64-3-3392063 While every precaution has been taken to ensure the accuracy and completeness of this literature, Emerson Network Power assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions. Emerson, Business-Critical Continuity and Emerson Network Power are trademarks of Emerson Electric Co. or one of its affiliated companies. ©2013 Emerson Electric Co. All rights reserved throughout the world. Specifications subject to change without notice. Emerson Network Power. The global leader in enabling Business-Critical Continuity™. www.EmersonNetworkPower.Asia AC Power Embedded Computing Infrastructure Management & Monitoring Precision Cooling Connectivity Embedded Power Industrial Power Outside Plant Power Switching & Controls Racks & Integrated Cabinets Services DC Power AP13DPG-LiebertDM_Aircooled-TM