Lenntech info@lenntech.com www.lenntech.com Tel. +31-15-261.09.00 Fax. +31-15-261.62.89 ® 68 Frame Block-Style Stainless Steel Plunger Pump Standard Models Flushed Models 6 801, 6 811 6 8 01K, 6 811K FEATURES SPECIFICATIONS Superior Design MODELS 6801, 6801K MODELS 6811, 6811K Triplex plunger design provides smoother liquid flow. Oil bath crankcase assures optimum lubrication. Close tolerance concentricity of the ceramic plunger maximizes seal life. Standard Models: Lo-Pressure Seals and V-Packings are completely lubricated and cooled by the liquid being pumped. Flushed K Models: Special ported inlet manifold permits an external flush liquid providing cooling for hi-temp liquids and lubrication for low lubricity liquids. Quality Materials U.S. Measure Flow. .......................................................15.0 GPM Pressure Range. .........100 to 7000 PSI (7 to 485 BAR) RPM . ..........600 RPM (600 RPM) Bore. .............................................................0.984" Metric Measure (57 L/M) (25 mm) Flow. .......................................................15.0 GPM Pressure Range. .........100 to 5000 PSI (7 to 345 BAR) RPM . ..........600 RPM (600 RPM) Bore. .............................................................0.984" (57 L/M) (25 mm) COMMON SPECIFICATIONS Precision design 316 stainless steel valves and seats are hardened and polished for ultimate seating and extended valve life. 316 SSL block-style manifolds for strength and corrosion resistance. Special concentric, high-density, polished, solid ceramic plungers provide a true wear surface and extended seal life. Specially formulated, CAT PUMP exclusive, V-Packings offer unmatched performance and seal life. Die cast aluminum crankcase provides high strength, minimum weight and precision tolerance control. Optional Cast Iron crankcase for hazardous environments. Chrome-moly crankshaft gives unmatched strength and surface hardness. Inlet Pressure Range*. ...........Flooded to 50 PSI (Flooded to 3.5 BAR) Stroke. ................2.579" (65.5 mm) Crankcase Capacity. ...................................10 Qts. Maximum Liquid Temperature . .....................140°F Above 130°F call CAT PUMPS for inlet conditions and elastomer recommendations. Inlet Ports (2) . .....................1-1/2" NPTF (1-1/2" NPTF) Weight. .......................................................355 lbs. (161 kg) Flushing Ports (2)* . Dimensions ............................. 29.5 x 24.33 x 11.98" (750 x 618 x 305 mm) NPTF (1/2"permits NPTF) *........................1/2" Flushed K Models: Special ported inlet manifold an external flush liquid providing cooling Discharge Portsand (2).lubrication for low lubricity liquids. for hi-temp liquids ............................1" NPTF (1" NPTF) Shaft DiameterHORSEPOWER . ............................................1.772" ELECTRIC REQUIREMENTS(45 mm) MODEL FLOW Oversized crankshaft bearings mean longer bearing life. Easy Maintenance Wet-end is easily serviced without entering crankcase, requiring less time and effort. Inlet and discharge valve assemblies interchange for easier maintenance. Preset packings mean no packing gland adjustment is necessary, reducing maintenance costs. WARNING All systems require both a primary pressure regulating device (i.e., regulator, unloader) and a secondary pressure safety relief device (i.e., pop-off valve, safety valve). Failure to install such relief devices could result in personal injury or damage to the pump or to system components. CAT PUMPS does not assume any liability or responsibility for the operation of a customer ’s high pressure system. (9.46 L) (60°C) 6801 6801K 6811 6811K U.S. GPM 15 12 10 15 12 10 L/M 57 45 38 57 45 38 DETERMINING THE PUMP R.P.M. DETERMINING THE REQUIRED H.P. DETERMINING MOTOR PULLEY SIZE PRESSURE RPM PSI PSI PSI PSI 4000 5000 6000 7000 BAR BAR BAR BAR 275 345 415 485 41.1 51.4 61.6 71.9 600 32.9 41.1 49.3 57.5 480 27.4 34.2 41.1 47.9 400 41.1 51.4 N/A N/A 600 32.9 41.4 N/A N/A 480 27.4 43.2 N/A N/A 400 PSI 3000 BAR 210 30.8 24.7 20.5 30.8 24.7 20.5 Rated G.P. M. Rated R.P. M. = “Desired ” G.P. M. “Desired ” R.P. M. GPM x PSI 1460 = Electric Brake H. P. Required Motor Pulley O.D. Pump R.P.M. = Pump Pulley O.D. Motor R.P.M. See complete Drive Packages [Inclds: Pulleys, Belts, Hubs, Key] Tech Bulletin 003. Refer to pump Service Manual for repair procedure, additional technical information and “Customer confidence is our greatest asset” pump warranty . PARTS LIST ITEM 6801 MATL 2 5 6 7 8 10 11 12 13 15 16 17 20 21 22 25 31 32 33 34 38 39 40 41 42 48 49 50 51 53 54 64 65 69 70 75 88 90 95 96 97 98 99 100 104 105 106 107 110 111 112 113 114 117 118 123 124 126 127 128 155 156 157 158 159 160 162 163 164 166 167 168 170 43048 89728 15847 19934 29443 29444 11443 43642 126594 126595 29441 29442 29444 126612 126560 126593 29440 828710 43211 14177 126743 11338 27769 89627 15847 19934 25625 23170 29438 29439 45303 43282 29481 48735 126588 29454 43865 45676 43866 89778 20189 11345 11375 ◆ 701490 44085 44084 703084 43875 44826 ◆ 701656 701323 44086 45846 701944 44089 701321 — 701116 701632 701328 ◆ 701973 701329 701327 89694 701077 12391 13266 ◆ 701657 701324 701325 44610 701326 11379 14183 ◆ 701491 28243 701294 28243 11379 14183 ◆ 701491 44756 21985 26089 11377 ◆ 46647 44080 44081 44082 44735 44794 STL S S S AL NBR NBR STZP STCP R STCP R STL STL NBR BBHS STCP R STCP R FCM — ABS NBR STCP R NBR ABS S S S STCP NBR AL NBR AL S CM SSZZ STCP R NBR S S CC SS PTFE NBR FPM EPDM SS SS D NBR FPM EPDM SS NBR FPM SFTA* SS SSL — SS NBR FPM EPDM PTFE SS S SS NBR FPM EPDM SSL SS STG* SS NBR FPM EPDM PTFE SS PTFE NBR FPM EPDM S PTFE NBR FPM EPDM SS SS SS PVDF SS PART NUMBER 6801K MATL 6811 MATL 43048 89728 15847 19934 29443 29444 11443 43642 126594 126595 29441 29442 29444 126612 126560 126593 29440 828710 43211 14177 126743 11338 27769 89627 15847 19934 25625 23170 29438 29439 45303 43282 29481 48735 126588 29454 43865 45676 43866 89778 20189 11345 11375 ◆ 701490 44085 44084 703084 43875 44826 ◆ 701656 701323 44086 45846 701944 44089 — 701322 701116 701632 701328 ◆ 701973 701329 701327 89694 701077 12391 13266 ◆ 701657 701324 701325 44610 701326 11379 14183 ◆ 701491 28243 701294 28243 11379 14183 ◆ 701491 44756 21985 26089 11377 ◆ 46647 44080 44081 44082 44735 44794 STL S S S AL NBR NBR STZP STCP R STCP R STL STL NBR BBHS STCP R STCP R FCM — ABS NBR STCP R NBR ABS S S S STCP NBR AL NBR AL S CM SSZZ STCP R NBR S S CC SS PTFE NBR FPM EPDM SS SS D NBR FPM EPDM SS NBR FPM SFTA* SS — SSL SS NBR FPM EPDM PTFE SS S SS NBR FPM EPDM SSL SS STG* SS NBR FPM EPDM PTFE SS PTFE NBR FPM EPDM S PTFE NBR FPM EPDM SS SS SS PVDF SS 43048 89728 15847 19934 29443 29444 11443 43642 126594 126595 29441 29442 29444 126612 126560 126593 29440 828710 43211 14177 126743 11338 27769 89627 15847 19934 25625 23170 29438 29439 45303 43282 29481 48735 126588 29454 43865 45676 43866 89778 20189 11345 11375 ◆ 701490 44085 44084 703084 43875 44826 ◆ 701656 701323 44086 45846 701944 44089 701321 — 701116 701632 701328 ◆ 701973 701329 701327 89694 701077 12391 13266 ◆ 701657 701324 701325 44610 701326 11379 14183 ◆ 701491 28243 701294 28243 11379 14183 ◆ 701491 44756 21985 26089 11377 ◆ 46647 44080 44081 44082 44735 44794 STL S S S AL NBR NBR STZP STCP R STCP R STL STL NBR BBHS STCP R STCP R FCM — ABS NBR STCP R NBR ABS S S S STCP NBR AL NBR AL S CM SSZZ STCP R NBR S S CC SS PTFE NBR FPM EPDM SS SS D NBR FPM EPDM SS NBR FPM SFTA* SS SSL — SS NBR FPM EPDM PTFE SS S SS NBR FPM EPDM SSL SS STG* SS NBR FPM EPDM PTFE SS PTFE NBR FPM EPDM S PTFE NBR FPM EPDM SS SS SS PVDF SS DESCRIPTION QTY Key (M14x9x90) Screw, HH (M10x40) Lockwasher (M10) Washer, Flat (M10) Cover, Bearing - Outer O-Ring, Bearing Cover -70D Seal, Oil, Crankshaft - 70D Washer, Shim (M120x0.3) Washer, Shim (M120x0.3) Washer, Shim (M120x0.5) Bearing, Roller Cover, Bearing - Inner O-Ring, Bearing Cover - 70D Assembly, Connecting Rod (Inclds: 21, 22) Washer, Locking Washer, Shim (M10.5x1.5) Crankshaft, Dual Shaft Protector, Oil Cap w/Foam Gasket Cap, Oil Filler O-Ring, Filler Cap - 70D Bolt, Eye (M12) (For Lifting Pump Only) O-Ring, Dip Stick - 70D Stick, Dip Screw, HH (M10x30) Lockwasher (M10) Washer, Flat (M10) Plug, Drain (1/4"x19BSP) O-Ring, Drain Plug - 70D Cover, Rear Gasket, Rear Cover Crankcase (Inclds: 34, 54) Pin, Guide Pin, Crosshead Rod, Plunger Washer, Oil Seal Seal, Oil Crankcase - 80D Slinger Barrier Washer, Keyhole (M16) Plunger (M12x145) Stud, Plunger Retainer (M10x135) Back-up-Ring, Plunger Retainer O-Ring, Plunger Retainer - 70D O-Ring, Plunger Retainer O-Ring, Plunger Retainer Gasket, Plunger Retainer Retainer, Plunger (M10) Retainer, Seal O-Ring, Adapter, Inlet - 70D O-Ring, Adapter, Inlet - 70D O-Ring, Adapter, Inlet - 70D Adapter, Inlet, LPS Seal, LPS, w/SS-Spg Seal, LPS, w/SS-Spg Seal, LPS, w/SS-Spg Washer, LPS Manifold Inlet, Block-Style Manifold Inlet, Block-Style, Flushed Plug, Inlet Manifold (1-1/2" NPTM) O-Ring, Spacer O-Ring, Spacer O-Ring, Spacer Back-up-Ring, Spacer Spacer, Inlet Screw, HSH (M16x110) Plug (1/4" NPTM) O-Ring, V-Packing Cylinder - 70D O-Ring, V-Packing Cylinder - 70D O-Ring, V-Packing Cylinder - 70D Cylinder, V-Packing Adapter, Female V-Packing Adapter, Male O-Ring, V-Packing Spacer, Inner - 70D O-Ring, V-Packing Spacer, Inner O-Ring, V-Packing Spacer, Inner - 70D Back-up-Ring, Spacer, Inner Spacer, V-Packing Back-up-Ring, Spacer, Outer O-Ring, V-Packing Spacer, Outer - 70D O-Ring, V-Packing Spacer, Outer O-Ring, V-Packing Spacer, Outer - 70D Pin, Guide IMDM Back-up-Ring, Seat O-Ring, Seat - 80D O-Ring, Seat - 80D O-Ring, Seat - 80D Seat Valve Spring Retainer, Spring Washer, Retainer 1 8 8 8 2 2 2 0-2 0-2 0-2 2 2 2 3 3 6 1 1 1 1 1 1 1 8 8 8 1 1 1 1 1 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 1 1 1 6 6 6 6 3 8 3 3 3 3 3 3 6 3 3 3 3 3 3 3 3 3 3 2 12/6 12/6 12/6 12/6 6 6 6 6 6 6811K MATL 43048 89728 15847 19934 29443 29444 11443 43642 126594 126595 29441 29442 29444 126612 126560 126593 29440 828710 43211 14177 126743 11338 27769 89627 15847 19934 25625 23170 29438 29439 45303 43282 29481 48735 126588 29454 43865 45676 43866 89778 20189 11345 11375 ◆ 701490 44085 44084 703084 43875 44826 ◆ 701656 701323 44086 45846 701944 44089 — 701322 701116 701632 701328 ◆ 701973 701329 701327 89694 701077 12391 13266 ◆ 701657 701324 701325 44610 701326 11379 14183 ◆ 701491 28243 701294 28243 11379 14183 ◆ 701491 44756 21985 26089 11377 ◆ 46647 44080 44081 44082 44735 44794 STL S S S AL NBR NBR STZP STCP R STCP R STL STL NBR BBHS STCP R STCP R FCM — ABS NBR STCP R NBR ABS S S S STCP NBR AL NBR AL S CM SSZZ STCP R NBR S S CC SS PTFE NBR FPM EPDM SS SS D NBR FPM EPDM SS NBR FPM SFTA* SS — SSL SS NBR FPM EPDM PTFE SS S SS NBR FPM EPDM SSL SS STG* SS NBR FPM EPDM PTFE SS PTFE NBR FPM EPDM S PTFE NBR FPM EPDM SS SS SS PVDF SS EXPLODED VIEW Models Standard - 6801, 6811 Flushed - 6801K, 6811K December 2008 6801 MATL 171 172 173 174 175 185 188 193 250 255 259 275 283 290 299 300 310 — 370 — — — — 44793 15853 11720 ◆ 701481 20224 701260 87951 703206 701279 89694 29445 33243 29477 990014 34314 6124 910008 — 701648 33710 ◆ 702353 34151 701798 ◆ 701799 819010 — 711500 711506 6575 6105 SS NBR FPM EPDM PTFE SS S SSD S S AL STZP STZP STL — — SSD — NBR* FPM* EPDM NBR FPM EPDM F — SS SS — — 6801K MATL 44793 15853 11720 ◆ 701481 20224 701260 87951 703206 701279 89694 29445 33243 29477 990014 34314 6124 — 910009 701648 33710 ◆ 702353 34151 701798 ◆ 701799 819010 990663 711500 711506 6575 6105 SS NBR FPM EPDM PTFE SS S SSD S S AL STZP STZP STL — — — SSD NBR* FPM* EPDM NBR FPM EPDM F — SS SS — — 6811 MATL 44793 15853 11720 ◆ 701481 20224 701260 87951 701320 701279 89694 29445 33243 29477 990014 34314 6124 910000 — 701648 33710 ◆ 702353 34151 701798 ◆ 701799 819010 — 714500 714506 6575 6105 SS NBR FPM EPDM PTFE SS S SSL S S AL STZP STZP STL — — SSL — NBR* FPM* EPDM NBR FPM EPDM F — SS SS — — 6811K MATL 44793 15853 11720 ◆ 701481 20224 701260 87951 701320 701279 89694 29445 33243 29477 990014 34314 6124 — 910005 701648 33710 ◆ 702353 34151 701798 ◆ 701799 819010 990663 714500 714506 6575 6105 SS NBR FPM EPDM PTFE SS S SSL S S AL STZP STZP STL — — — SSL NBR* FPM* EPDM NBR FPM EPDM F — SS SS — — Spring, Coil O-Ring, Valve Plug - 70D O-Ring, Valve Plug - 70D O-Ring, Valve Plug - 70D Back-up-Ring, Valve Plug Plug, Valve Screw, HSH (M10x30) Manifold, Discharge, Block-Style Screw, HSH (M12x100), Lower Screw, HSH (M16x110), Upper Protector, Shaft Kit, Mount (Included w/Pump) Rail, Box (Included w/Pump) Hub, “B”, M45 w/Keyway [See Drive Packages Tech Bulletin 003] Kit, Oil Drain Gasket, Liquid (3 oz.) (Seal-Valve Service) Head, Complete, Block-Style Head, Complete, Block-Style, Flushed Kit, Seal (Inclds: 97,104,106,112,113,123,127,155,156,158,159) Kit, Seal (Inclds: 97,104,106,112,113,123,127,155,156,158,159) Kit, Seal (Inclds: 97,104,106,112,113,123,127,155,156,158,159) Kit, Valve (Inclds: 162,163,164,166,167,168,170,172,173) Kit, Valve (Inclds: 162,163,164,166,167,168,170,172,173) Kit, Valve (Inclds: 162,163,164,166,167,168,170,172,173) Assy, Crankcase, Cast Iron Conversion Assembly, Flushing, 5 gal., 115V, 1.1 Amp, 1/2" NPT C.A.T. (Inlet pressure stabilizer for RO and boosted applications) Adapter (2 per C.A.T.) (See Data Sheet for complete selection) Plunger Pump Service DVD Oil, Twin Pack (Two-2.5 Gal) ISO-68 Hydraulic 6 6 6 6 6 6 36 1 4 8 1 2 2 1 1 1 1 1 1 1 1 2 2 2 1 1 1 2 1 1 (Fill to specified crankcase capacity prior to start-up) — 6119 — 6119 — 6119 — 6119 — Lubricant, Antiseize (1 oz.) 1 Bold print part numbers are unique to a particular pump model. Italics are optional items. ◆ Silicone oil/grease required. R Components comply with RoHS Directive. * Review material codes for individual items (STG generally may be used as alternate). See Tech Bulletins 003, 024, 036, 074, 077, 083, 084, 087, 095 and 105 for additional information. C.A.T. highly recommended for pressurized inlet, R.O. and Industrial applications. MATERIAL CODES (Not Part of Part Number): ABS=ABS Plastic AL=Aluminum BBHS=Brass/High Strength CC=Ceramic CM=Chrome-Moly D=Acetal EPDM=Ethylene Propylene Diene Monamer FCM=Forged Chrome-Moly FPM=Fluorocarbon NBR=Medium Nitrile (Buna-N) PTFE=Pure Polytetrafluoroethylene PVDF=Polyvinylidene Fluoride S=304SS SS=316SS SSL=316SS/Low Carbon SSZZ=316SS/Zamak STCP=Steel/Chrome Plated STG=Special Blend PTFE White STL=Steel STZP=Steel/Zinc Plated Models 6801, 6801K, 6811, 6811K 5 9 2 9 11 12 10 7 8 4 6 13 3 11 1 1 2 3 4 5 6 Die cast aluminum crankcase means high strength, lightweight, and excellent tolerance control. Dipstick offers top access for easy oil level check. Oversized crankshaft bearings provide extended bearing life and pump performance. Chrome-moly crankshaft provides unmatched strength and surface hardness for long life. Matched oversized high strength connecting rods are noted for superior tensile strength and bearing quality. Special stainless steel high strength plunger rods for high load bearing and longevity. The stainless steel barrier slinger provides back-up protection for the crankcase seal, keeping pumped liquids out of the crankcase. 8 Special concentric, high-density, polished, solid ceramic plungers provide a true wear surface and extended seal life. 9 Manifolds are 316 SSL or Duplex blockstyle for long-term, continuous-duty and corrosion resistance. 10 Standard Models: Lo-Pressure Seals and V-Packings are completely lubricated and cooled by the liquids being pumped. 7 Lenntech 10 Optional special ported Flushed Inlet Manifold permits external flush for lubricating and cooling seals when pumping liquids such as DI water, Hi-Temp or low lubricity. 11 316 stainless steel valves, seats and springs provide corrosion-resistance, ultimate seating and extended life. 12 Specially formulated, CAT PUMP exclusive, V-Packings offer unmatched performance and seal life. 13 Crossheads are 360˚ supported for uncompromising alignment. www.lenntech.com Tel. .09.00 PN 993129 Rev D 10811