2510 2511 25 Frame Plunger Pump

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Lenntech
info@lenntech.com
www.lenntech.com
Tel. +31-15-261.09.00
Fax. +31-15-261.62.89
25 Frame
Plunger Pump
2510
2511
Standard Brass
Model
Stainless Steel
Model
SPECIFICATIONS
FEATURES
l
Triplex design delivers high effiency and low pulsation.
l
Durable dual V- ackings are lubricated and cooled by pumped
liquid.
l
re-set Lo- ressure seals provide secondary protection against
external leaks and require no packing adjustments.
l
Special high-density, polished, concentric plungers provide a true
wear surface and extended seal life.
l
Specially formulated Seals and V- ackings offer unmatched performance and extended life.
l
Interchangeable inlet and discharge valves for easy servicing.
l
Wet-end easily serviced without entering crankcase.
U.S. Measure
Metric Measure
Flow ........................................................................... 20 gpm
ressure Range . ...................................... 100 to 2000 psi
(76 lpm)
(7 to 140 bar)
MO EL 2510
MO EL 2511
Flow ........................................................................... 20 gpm
ressure Range . ...................................... 100 to 1500 psi
(76 lpm)
(7 to 105 bar)
COMMON SPECIFICATIONS
R M . .........................1450 rpm
(1450 rpm)
Inlet ressure Range .
......................Flooded to 70 psi (Flooded to 4.9 bar)
Bore . ................................ 0.984”
(25 mm)
Stroke. ............................. 1.516”
(38.5 mm)
Crankcase Liquid
Capacity
. ..................................................84
oz.
Maximum
Temperature
. ..........................140°F
(2.5 l)
(60°C)
Above 130°F call CAT UM S for inlet conditions and elastomer recommendations.
Inlet orts (2) ......1-1/4” N TF
(1-1/4” N TF)
Discharge orts (2) .
....................................3/4” N TF
(3/4” N TF)
ulley Mounting .Either Side
(Either Side)
Shaft Diameter . ........... 1.181”
(30 mm)
Weight (2510) . ...........................................................79 lbs.
(36 kg)
(2511) . ...........................................................75 lbs.
(34 kg)
Dimensions ..................................... 20.16 x 15.04 x 8.66” (512 x 382 x 220 mm)
ELECTRIC HORSEPOWER REQUIREMENTS
MO EL
2510
All High Pressure Systems require a primary pressure regulating device (i.e. regulator,
unloader) and a secondary pressure relief device (i.e. pop-off valve, relief valve). Failure
to install such relief devices could result in personal injury or damage to pump or
property. CAT PUMPS does not assume any liability or responsibility for the operation
of a customer’s high pressure system.
Read all CAUTIONS and WARNINGS before commencing service or operation of any
high pressure system. The CAUTIONS and WARNINGS are included in each service
manual and with each Accessory Data sheet. CAUTIONS and WARNINGS can also be
viewed online at www.catpumps.com/cautions-warnings or can be requested directly
from CAT PUMPS.
2511
FLOW
U.S.
gpm
20
18
15
20
18
15
lpm
76
68
57
76
68
57
psi
1000
bar
70
13.7
12.3
10.3
13.7
12.3
10.3
PRESSURE
psi
psi
psi
1200 1500 1800
bar
bar
bar
85
105
125
16.5 20.6 24.7
14.8 18.5 22.2
12.4 15.4 18.5
16.5 20.6
N/A
14.8 18.5
N/A
12.4 15.4
N/A
RPM
psi
2000
bar
140
27.5
24.7
20.6
N/A
N/A
N/A
1450
1305
1088
1450
1305
1088
ETERMINING
THE PUMP R.P.M.
Rated gpm
Rated rpm
=
“Desired” gpm.
“Desired” rpm
ETERMINING
THE REQUIRE H.P.
gpm x psi
1460
=
Electric Brake
H. . Required
Motor ulley O.D.
ump rpm
=
ump ulley O.D.
Motor rpm
ETERMINING
MOTOR PULLEY SIZE
See complete Drive ackages [Inclds: ulleys, Belts, Hubs, Key] Tech Bulletin 003.
Refer to pump Service Manual for repair procedure additional technical information.
PARTS LIST
ITEM
2
5
8
10
11
15
20
21
25
31
32
33
38
39
40
48
49
50
51
53
54
56
59
64
65
70
75
88
90
95
96
97
98
99
100
101
106
107
110
112
117
126
127
128
141
142
155
156
158
159
162
163
164
166
167
168
170
171
172
174
185
188
250
260
269
270
279
281
282
PART NUMBER
MATL
2511
MATL
DESCRIPTION
2510
990036
126544
27773
27772
27771
26512
48613
126562
49795
828710
43211
14177
129343
27769
126544
25625
23170
27768
27767
27762
27488
27790
92519
125824
27784
48719
27785
110669
110670
48535
126549
20184
14190
14161
44069
44068
110672
111116
48487
44086
45846
48537
48536
11379
14183
126510
48538
44610
48539
48672
48550
17629
14183
28243
28243
17629
14183
48363
26142
14330
48544
45839
45840
110682
44794
48689
17667
11745
120693
48543
126511
26516
30614
30206
30059
30278
30967
10069
STL
STCP R
AL
NBR
NBR
STL R
TNM
STCP R
FCM
PE
ABS
NBR
RBR
ABS
STCP R
STCP
NBR
AL
NBR
AL
S
POP
STZP
STCP R
CM
SSHS
NBR
S
S
CC
STCP R
PTFE
NBR
FPM
SS
SS
NY
NY
—
NBR
FPM
BB
BBCP
NBR
FPM
STCP R
BB
STG*
BB
SS
BB
NBR
FPM
PTFE
PTFE
NBR
FPM
D
NBR
FPM
SS
SS
SS
PVDF
SS
SS
NBR
FPM
BBCP
BBCP
STCP R
STCP
STZP R
F
STL
STZP
—
NBR
Key (M8x7x40)
Screw, HHC Sems (M8x25)
Cover, Bearing
O-Ring, Bearing Cover - 70D
Seal, Oil, Crankshaft - 70D
Bearing, Ball
Rod, Connecting Assembly (Includes: Lockwasher, Washer, Screw)
Washer, Locking
Crankshaft, Dual-End
Protector, Oil Cap w/Foam Gasket
Cap, Oil Filler
O-Ring, Oil Filler Cap - 70D
Gasket, Flat
Dip Stick
Screw, HHC Sems (M8x25)
Plug, Drain (1/4”x19BSP)
O-Ring, Drain Plug - 70D
Cover, Rear
O-Ring, Rear Cover - 70D
Crankcase w/Guide Pins
Pin, Guide
Pan, Oil
Screw, HHC Sems (M6x16)
Screw, HHC Sems (M6x16)
Pin, Crosshead
Rod, Plunger
Seal, Crankcase Oil - 70D
Slinger, Barrier
Washer, Keyhole
Plunger, Ceramic (M25x110)
Stud, Plunger Retainer (M7x103)
Back-up-Ring, Plunger Retainer
O-Ring, Plunger Retainer - 70D
O-Ring, Plunger Retainer - 70D
Gasket, Plunger Retainer
Retainer, Plunger (M7)
Retainer, LPS, Front
Retainer, LPS, Rear
Wick, Long Tab
Seal, LPS w/SS-Spg
Seal, LPS w/SS-Spg
Washer, LPS
Manifold, Inlet
O-Ring, Inlet Manifold - 70D
O-Ring, Inlet Manifold
Screw, HSH (M12x35 and M12x40)
Adapter, Female
V-Packing
Adapter, Male
Spring, Coil [12/02]
Spacer w/Coil Springs
O-Ring, Spacer-Rear - 80D
O-Ring, Spacer-Rear
Back-up-Ring, Spacer-Rear
Back-up-Ring, Spacer-Front
O-Ring, Spacer-Front - 80D
O-Ring, Spacer-Front
Back-up-Ring, Seat
O-Ring, Seat - 80D
O-Ring, Seat - 70D
Seat
Valve
Spring
Retainer, Spring
Washer, Spring Retainer
Spring, Coil [12/02]
O-Ring, Valve Plug - 80D
O-Ring, Valve Plug - 70D
Plug, Valve (w/O-Ring Model 2510 Only)
Manifold, Discharge
Screw, HSH (M12x80)
Protector, Shaft
Mount, Rail, Assy
Pulley (10”) [See Drive Packages, Tech Bulletin 003]
Hub, “H”, M30 (Keyway M8) [See Drive Packages, Tech Bulletin 003]
Oilers (1 oz.)
Glass, Oiler
Gasket, Oiler
990036
125753
27773
27772
27771
26512
48613
126562
49759
828710
43211
14177
129343
27769
125753
25625
23170
27768
27767
27762
27488
27790
92538
—
27784
48719
27785
110669
110670
48535
48679
20184
14190
14161
44069
44068
110672
111116
48487
44086
45846
48668
48667
11379
14183
88398
48669
44610
113025
48672
48670
17629
14183
28243
28243
17629
14183
48363
26142
14330
48676
45839
45840
110682
44794
48689
17667
11745
49295
48674
88399
26516
30614
30206
30059
30278
30967
10069
STL
S
AL
NBR
NBR
STL R
TNM
STCP R
FCM
PE
ABS
NBR
RBR
ABS
S
STCP
NBR
AL
NBR
AL
S
POP
S
—
CM
SSHS
NBR
S
S
CC
SS
PTFE
NBR
FPM
SS
SS
NY
NY
—
NBR
FPM
SS
SS
NBR
FPM
S
D
STG*
SS
SS
SS
NBR
FPM
PTFE
PTFE
NBR
FPM
D
NBR
FPM
SS
SS
SS
PVDF
SS
SS
NBR
FPM
SS
SS
S
STCP
STZP R
F
STL
STZP
—
NBR
QTY
1
8
2
2
2
2
3
3
1
1
1
1
1
1
8
1
1
1
1
1
2
1
2
2
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
1
3
3
4
3
6
3
18
3
3
3
3
3
3
3
6
6
6
6
6
6
6
6
6
6
6
6
1
6
1
1
1
1
3
3
3
EXPLODED VIEW
Models
Standard - 2510
Stainless Steel - 2511
November 2011
2510
MATL
2511
MATL
—
—
—
34334
76144
6124
816747
31280
—
31380
31285
31385
714500
714505
6100
—
—
—
BBCP
NBR*
—
FPM*
NBR
FPM
SS
SS
—
34334
76144
6124
816785
—
76180
31380
31270
31275
714500
714505
6100
—
—
—
SS
—
NBR*
FPM*
NBR
FPM
SS
SS
—
—
—
—
6119
—
283
290
299
300
310
Kit, Oil Drain (3/8” x 24”) (See Individual Data Sheet)
Kit, Oil Drain (3/8” x 24”) (See Individual Data Sheet)
Gasket, Liquid (3 oz)
Head, Complete
Kit, Seal (Inclds: 97, 106, 112, 127, 155, 156, 158, 159)
Kit, Seal w/FA (Inclds: 97, 106, 112, 126, 127, 155, 156, 158, 159)
Kit, Seal (Inclds: 97, 106, 112, 127, 155, 156, 158, 159)
Kit, Valve (Inclds: 162, 163, 164, 166, 167, 168, 170, 172)
Kit, Valve (Inclds: 162, 163, 164, 166, 167, 168, 170, 172)
C.A.T. (Inlet stabilizer for RO and boosted inlet applications)
Adapter (2 per C.A.T.) (See Data Sheet for complete selection)
Oil, Case (12 Bottles) ISO 68 Multi-viscosity Hydraulic
(Fill to specified crankcase capacity prior to start-up)
Lubricant, Anti-Seize (2 oz.)
Bold part numbers are unique to a particular pump model. Italics are optional items. [ ] Date of latest production change.
R Components comply with RoHS Directive. * Review material codes for individual items (STG generally may be used as alternate).
See Tech Bulletins 003, 024, 035, 036, 043, 074, 077, 083 and 085 for additional information.
C. A.T. highly recommended for pressurized inlet, R.O. and Industrial applications.
MATERIAL CODES (Not Part of Part Number): ABS=ABS Plastic AL=Aluminum BB=Brass BBCP=Brass/Chrome Plated CC=Ceramic CM=Chrome-Moly
D=Acetal F=Cast Iron FCM=Forged Chrome-Moly FPM=Fluorocarbon NBR=Medium Nitrile (Buna-N) NY=Nylon PE=Polyethylene POP=Polypropylene
PTFE=Pure Polytetrafluoroethylene PVDF=Polyvinylidene Fluoride S=304SS SS=316SS SSHS=316SS/High StrengthSTCP=Steel/Chrome Plated
STG=Special Blend PTFE White STL=Steel STZP=Steel/Zinc Plated TNM=Special High Strength
1
1
1
1
1
1
1
2
2
1
2
1
1
20.16 (512)
15.91 (404)
13.80 (350.5)
15.04 (382)
7.52 (191)
7.87 (200)
4.25 (108)
2.20
(56)
2.52
(64)
2.20 (56)
.59 .59
(15)(15)
.314 (8)
1.18 (30)
4.33 (110)
1.97
(50)
8.66 (220)
(2) 3/4" NPTF DISCHARGE
(2) 1-1/4" NPTF INLET
2.36 (60)
4 -.51
(13)
4.92 (125)
6.89 (175)
8.58 (218)
6.89 (175)
7.87 (200)
11.10 (282)
.98
(25)
Models 2510, 2511
2
4
3
5
1
4
2
1
2
Special concentric, high-density, polished,
solid ceramic plungers provide a true wear
surface and extended seal life.
Manifolds are a high strength forged
brass or stainless steel for long-term, continuous duty.
3
4
100% wet seal design adds to service life
by allowing pumped liquids to cool and
lubricate on both sides of seals.
Stainless steel valves, seats and springs
provide corrosion-resistance, ultimate
seating and extended life.
Lenntech
5
Specially formulated, CAT UM exclusive,
V-Packings offer unmatched performance
and seal life.
www.lenntech.com
For International Inquiries go to www. atpumps. om and navigate to the “Conta t Us” link.
Tel.
.09.00
PN 993116 Rev D 8/11 81104
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