Lenntech info@lenntech.com www.lenntech.com Tel. +31-15-261.09.00 Fax. +31-15-261.62.89 25 Frame Plunger Pump 2510 2511 Standard Brass Model Stainless Steel Model SPECIFICATIONS FEATURES l Triplex design delivers high effiency and low pulsation. l Durable dual V- ackings are lubricated and cooled by pumped liquid. l re-set Lo- ressure seals provide secondary protection against external leaks and require no packing adjustments. l Special high-density, polished, concentric plungers provide a true wear surface and extended seal life. l Specially formulated Seals and V- ackings offer unmatched performance and extended life. l Interchangeable inlet and discharge valves for easy servicing. l Wet-end easily serviced without entering crankcase. U.S. Measure Metric Measure Flow ........................................................................... 20 gpm ressure Range . ...................................... 100 to 2000 psi (76 lpm) (7 to 140 bar) MO EL 2510 MO EL 2511 Flow ........................................................................... 20 gpm ressure Range . ...................................... 100 to 1500 psi (76 lpm) (7 to 105 bar) COMMON SPECIFICATIONS R M . .........................1450 rpm (1450 rpm) Inlet ressure Range . ......................Flooded to 70 psi (Flooded to 4.9 bar) Bore . ................................ 0.984” (25 mm) Stroke. ............................. 1.516” (38.5 mm) Crankcase Liquid Capacity . ..................................................84 oz. Maximum Temperature . ..........................140°F (2.5 l) (60°C) Above 130°F call CAT UM S for inlet conditions and elastomer recommendations. Inlet orts (2) ......1-1/4” N TF (1-1/4” N TF) Discharge orts (2) . ....................................3/4” N TF (3/4” N TF) ulley Mounting .Either Side (Either Side) Shaft Diameter . ........... 1.181” (30 mm) Weight (2510) . ...........................................................79 lbs. (36 kg) (2511) . ...........................................................75 lbs. (34 kg) Dimensions ..................................... 20.16 x 15.04 x 8.66” (512 x 382 x 220 mm) ELECTRIC HORSEPOWER REQUIREMENTS MO EL 2510 All High Pressure Systems require a primary pressure regulating device (i.e. regulator, unloader) and a secondary pressure relief device (i.e. pop-off valve, relief valve). Failure to install such relief devices could result in personal injury or damage to pump or property. CAT PUMPS does not assume any liability or responsibility for the operation of a customer’s high pressure system. Read all CAUTIONS and WARNINGS before commencing service or operation of any high pressure system. The CAUTIONS and WARNINGS are included in each service manual and with each Accessory Data sheet. CAUTIONS and WARNINGS can also be viewed online at www.catpumps.com/cautions-warnings or can be requested directly from CAT PUMPS. 2511 FLOW U.S. gpm 20 18 15 20 18 15 lpm 76 68 57 76 68 57 psi 1000 bar 70 13.7 12.3 10.3 13.7 12.3 10.3 PRESSURE psi psi psi 1200 1500 1800 bar bar bar 85 105 125 16.5 20.6 24.7 14.8 18.5 22.2 12.4 15.4 18.5 16.5 20.6 N/A 14.8 18.5 N/A 12.4 15.4 N/A RPM psi 2000 bar 140 27.5 24.7 20.6 N/A N/A N/A 1450 1305 1088 1450 1305 1088 ETERMINING THE PUMP R.P.M. Rated gpm Rated rpm = “Desired” gpm. “Desired” rpm ETERMINING THE REQUIRE H.P. gpm x psi 1460 = Electric Brake H. . Required Motor ulley O.D. ump rpm = ump ulley O.D. Motor rpm ETERMINING MOTOR PULLEY SIZE See complete Drive ackages [Inclds: ulleys, Belts, Hubs, Key] Tech Bulletin 003. Refer to pump Service Manual for repair procedure additional technical information. PARTS LIST ITEM 2 5 8 10 11 15 20 21 25 31 32 33 38 39 40 48 49 50 51 53 54 56 59 64 65 70 75 88 90 95 96 97 98 99 100 101 106 107 110 112 117 126 127 128 141 142 155 156 158 159 162 163 164 166 167 168 170 171 172 174 185 188 250 260 269 270 279 281 282 PART NUMBER MATL 2511 MATL DESCRIPTION 2510 990036 126544 27773 27772 27771 26512 48613 126562 49795 828710 43211 14177 129343 27769 126544 25625 23170 27768 27767 27762 27488 27790 92519 125824 27784 48719 27785 110669 110670 48535 126549 20184 14190 14161 44069 44068 110672 111116 48487 44086 45846 48537 48536 11379 14183 126510 48538 44610 48539 48672 48550 17629 14183 28243 28243 17629 14183 48363 26142 14330 48544 45839 45840 110682 44794 48689 17667 11745 120693 48543 126511 26516 30614 30206 30059 30278 30967 10069 STL STCP R AL NBR NBR STL R TNM STCP R FCM PE ABS NBR RBR ABS STCP R STCP NBR AL NBR AL S POP STZP STCP R CM SSHS NBR S S CC STCP R PTFE NBR FPM SS SS NY NY — NBR FPM BB BBCP NBR FPM STCP R BB STG* BB SS BB NBR FPM PTFE PTFE NBR FPM D NBR FPM SS SS SS PVDF SS SS NBR FPM BBCP BBCP STCP R STCP STZP R F STL STZP — NBR Key (M8x7x40) Screw, HHC Sems (M8x25) Cover, Bearing O-Ring, Bearing Cover - 70D Seal, Oil, Crankshaft - 70D Bearing, Ball Rod, Connecting Assembly (Includes: Lockwasher, Washer, Screw) Washer, Locking Crankshaft, Dual-End Protector, Oil Cap w/Foam Gasket Cap, Oil Filler O-Ring, Oil Filler Cap - 70D Gasket, Flat Dip Stick Screw, HHC Sems (M8x25) Plug, Drain (1/4”x19BSP) O-Ring, Drain Plug - 70D Cover, Rear O-Ring, Rear Cover - 70D Crankcase w/Guide Pins Pin, Guide Pan, Oil Screw, HHC Sems (M6x16) Screw, HHC Sems (M6x16) Pin, Crosshead Rod, Plunger Seal, Crankcase Oil - 70D Slinger, Barrier Washer, Keyhole Plunger, Ceramic (M25x110) Stud, Plunger Retainer (M7x103) Back-up-Ring, Plunger Retainer O-Ring, Plunger Retainer - 70D O-Ring, Plunger Retainer - 70D Gasket, Plunger Retainer Retainer, Plunger (M7) Retainer, LPS, Front Retainer, LPS, Rear Wick, Long Tab Seal, LPS w/SS-Spg Seal, LPS w/SS-Spg Washer, LPS Manifold, Inlet O-Ring, Inlet Manifold - 70D O-Ring, Inlet Manifold Screw, HSH (M12x35 and M12x40) Adapter, Female V-Packing Adapter, Male Spring, Coil [12/02] Spacer w/Coil Springs O-Ring, Spacer-Rear - 80D O-Ring, Spacer-Rear Back-up-Ring, Spacer-Rear Back-up-Ring, Spacer-Front O-Ring, Spacer-Front - 80D O-Ring, Spacer-Front Back-up-Ring, Seat O-Ring, Seat - 80D O-Ring, Seat - 70D Seat Valve Spring Retainer, Spring Washer, Spring Retainer Spring, Coil [12/02] O-Ring, Valve Plug - 80D O-Ring, Valve Plug - 70D Plug, Valve (w/O-Ring Model 2510 Only) Manifold, Discharge Screw, HSH (M12x80) Protector, Shaft Mount, Rail, Assy Pulley (10”) [See Drive Packages, Tech Bulletin 003] Hub, “H”, M30 (Keyway M8) [See Drive Packages, Tech Bulletin 003] Oilers (1 oz.) Glass, Oiler Gasket, Oiler 990036 125753 27773 27772 27771 26512 48613 126562 49759 828710 43211 14177 129343 27769 125753 25625 23170 27768 27767 27762 27488 27790 92538 — 27784 48719 27785 110669 110670 48535 48679 20184 14190 14161 44069 44068 110672 111116 48487 44086 45846 48668 48667 11379 14183 88398 48669 44610 113025 48672 48670 17629 14183 28243 28243 17629 14183 48363 26142 14330 48676 45839 45840 110682 44794 48689 17667 11745 49295 48674 88399 26516 30614 30206 30059 30278 30967 10069 STL S AL NBR NBR STL R TNM STCP R FCM PE ABS NBR RBR ABS S STCP NBR AL NBR AL S POP S — CM SSHS NBR S S CC SS PTFE NBR FPM SS SS NY NY — NBR FPM SS SS NBR FPM S D STG* SS SS SS NBR FPM PTFE PTFE NBR FPM D NBR FPM SS SS SS PVDF SS SS NBR FPM SS SS S STCP STZP R F STL STZP — NBR QTY 1 8 2 2 2 2 3 3 1 1 1 1 1 1 8 1 1 1 1 1 2 1 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 1 3 3 4 3 6 3 18 3 3 3 3 3 3 3 6 6 6 6 6 6 6 6 6 6 6 6 1 6 1 1 1 1 3 3 3 EXPLODED VIEW Models Standard - 2510 Stainless Steel - 2511 November 2011 2510 MATL 2511 MATL — — — 34334 76144 6124 816747 31280 — 31380 31285 31385 714500 714505 6100 — — — BBCP NBR* — FPM* NBR FPM SS SS — 34334 76144 6124 816785 — 76180 31380 31270 31275 714500 714505 6100 — — — SS — NBR* FPM* NBR FPM SS SS — — — — 6119 — 283 290 299 300 310 Kit, Oil Drain (3/8” x 24”) (See Individual Data Sheet) Kit, Oil Drain (3/8” x 24”) (See Individual Data Sheet) Gasket, Liquid (3 oz) Head, Complete Kit, Seal (Inclds: 97, 106, 112, 127, 155, 156, 158, 159) Kit, Seal w/FA (Inclds: 97, 106, 112, 126, 127, 155, 156, 158, 159) Kit, Seal (Inclds: 97, 106, 112, 127, 155, 156, 158, 159) Kit, Valve (Inclds: 162, 163, 164, 166, 167, 168, 170, 172) Kit, Valve (Inclds: 162, 163, 164, 166, 167, 168, 170, 172) C.A.T. (Inlet stabilizer for RO and boosted inlet applications) Adapter (2 per C.A.T.) (See Data Sheet for complete selection) Oil, Case (12 Bottles) ISO 68 Multi-viscosity Hydraulic (Fill to specified crankcase capacity prior to start-up) Lubricant, Anti-Seize (2 oz.) Bold part numbers are unique to a particular pump model. Italics are optional items. [ ] Date of latest production change. R Components comply with RoHS Directive. * Review material codes for individual items (STG generally may be used as alternate). See Tech Bulletins 003, 024, 035, 036, 043, 074, 077, 083 and 085 for additional information. C. A.T. highly recommended for pressurized inlet, R.O. and Industrial applications. MATERIAL CODES (Not Part of Part Number): ABS=ABS Plastic AL=Aluminum BB=Brass BBCP=Brass/Chrome Plated CC=Ceramic CM=Chrome-Moly D=Acetal F=Cast Iron FCM=Forged Chrome-Moly FPM=Fluorocarbon NBR=Medium Nitrile (Buna-N) NY=Nylon PE=Polyethylene POP=Polypropylene PTFE=Pure Polytetrafluoroethylene PVDF=Polyvinylidene Fluoride S=304SS SS=316SS SSHS=316SS/High StrengthSTCP=Steel/Chrome Plated STG=Special Blend PTFE White STL=Steel STZP=Steel/Zinc Plated TNM=Special High Strength 1 1 1 1 1 1 1 2 2 1 2 1 1 20.16 (512) 15.91 (404) 13.80 (350.5) 15.04 (382) 7.52 (191) 7.87 (200) 4.25 (108) 2.20 (56) 2.52 (64) 2.20 (56) .59 .59 (15)(15) .314 (8) 1.18 (30) 4.33 (110) 1.97 (50) 8.66 (220) (2) 3/4" NPTF DISCHARGE (2) 1-1/4" NPTF INLET 2.36 (60) 4 -.51 (13) 4.92 (125) 6.89 (175) 8.58 (218) 6.89 (175) 7.87 (200) 11.10 (282) .98 (25) Models 2510, 2511 2 4 3 5 1 4 2 1 2 Special concentric, high-density, polished, solid ceramic plungers provide a true wear surface and extended seal life. Manifolds are a high strength forged brass or stainless steel for long-term, continuous duty. 3 4 100% wet seal design adds to service life by allowing pumped liquids to cool and lubricate on both sides of seals. Stainless steel valves, seats and springs provide corrosion-resistance, ultimate seating and extended life. Lenntech 5 Specially formulated, CAT UM exclusive, V-Packings offer unmatched performance and seal life. www.lenntech.com For International Inquiries go to www. atpumps. om and navigate to the “Conta t Us” link. Tel. .09.00 PN 993116 Rev D 8/11 81104