Lenntech info@lenntech.com www.lenntech.com Tel. +31-15-261.09.00 Fax. +31-15-261.62.89 60 Frame Plunger Pump 6775 6771 6777 Standard Brass Model Stainless Steel Model Model 6775 Shown (Shaft protection and rails sold with pump) FEATURES Nickel Aluminum Bronze Model SPECIFICATIONS • Triplex plunger design delivers high eficiency and low pulsation. • Durable dual V-Packings are lubricated and cooled by pumped liquid. • Pre-set Lo-Pressure Seals provide secondary protection against external leaks and require no packing adjustment. • Special high-density, polished, concetric plungers provide a true wear surface and extended seal life. • Specially formulated Seals and V-Packings offer unmatched performance and extended life. • Guided valve design for extended valve life. • Wet-end easily serviced without entering crankcase. U.S. Measure Metric Measure Flow ............................................................ 75 gpm Pressure Range ..............................100 to 1200 psi Inlet Pressure Range .................. Flooded to 50 psi RPM........................................................... 650 rpm Bore .............................................................. 2.165” Stroke ........................................................... 2.579” rankcase apacity ....................................10 Qts. Max. Liquid Temperature .............................. 140°F (284 l/m) (7 to 85 bar) (Flooded to 3.5 bar) (650 rpm) (55 mm) (65.5 mm) (9.46 l) (60° ) Above 130°F call AT PUMPS for inlet conditions and elastomer recommendations. Inlet Ports (2) .............................................2” NPTF (2” NPTF) Discharge Ports (2) ............................. 1-1/4” NPTF (1-1/4” NPTF) Shaft Diameter.............................................. 1.772” (45 mm) Weight 6775 .......................................................356 lbs. (161 kg) 6771 .......................................................353 lbs. (160 kg) 6777 .......................................................327 lbs. (148 kg) Dimensions 6775, 6777 ........................ 31.14 x 24.37 x 12.87” (791 x 619 x 327 mm) 6771 .................................. 30.71 x 24.37 x 12.44” (780 x 619 x 316 mm) ELECTRIC HORSEPOWER REQUIREMENTS FLOW All High Pressure Systems require a primary pressure regulating device (i.e. regulator, unloader) and a secondary pressure relief device (i.e. pop-off valve, relief valve). Failure to install such relief devices could result in personal injury or damage to pump or property. CAT PUMPS does not assume any liability or responsibility for the operation of a customer’s high pressure system. Read all CAUTIONS and WARNINGS before commencing service or operation of any high pressure system. The CAUTIONS and WARNINGS are included in each service manual and with each Data sheet. CAUTIONS and WARNINGS can also be viewed online at www.catpumps.com/cautions-warnings or can be requested directly from CAT PUMPS. U.S. gpm 75 70 60 50 PRESSURE l/m 284 265 227 189 psi 900 bar 60 46.2 43.2 37.0 30.8 RPM psi 1000 bar 70 51.4 47.9 41.1 34.2 psi 1200 bar 85 61.6 57.5 49.3 41.1 650 607 520 433 DETERMINING THE PUMP rpm Rated gpm Rated rpm = “Desired” gpm “Desired” rpm DETERMINING THE REQUIRED H.P. gpm x psi 1460 = Electric Brake H. P. Required Motor Pulley O.D. Pump rpm = Pump Pulley O.D. Motor rpm DETERMINING MOTOR PULLEY SIZE See complete Drive Packages [Includes Pulleys, Belts, Hubs, Key] Tech Bulletin 003. Refer to pump Service Manual for repair procedure and additional technical information. “Customer confidence is our greatest asset” PARTS LIST ITEM PART NUMBER 2 5 6 7 8 10 11 12 13 15 16 17 20 21 22 25 31 32 33 34 38 39 40 41 42 48 49 50 51 53 54 55 64 65 69 70 75 88 90 95 96 97 † u 99 100 101 106 110 112 u 114 115 u 116 117 126 127 128 141 142 155 u 157 159 u 160 163 164 165 166 167 168 169 170 171 172 u † † u 174 175 185 186 188 194 250 255 DESCRIPTION 6775 MATL 6771 MATL 6777 MATL 43048 126532 126231 126574 29443 29444 11443 43642 126594 126595 29441 29442 29444 126612 126560 126593 29440 828710 43211 14177 126743 129313 27769 126531 126231 126574 25625 23170 29438 129386 45303 43282 126553 29481 45384 126588 29454 44752 45677 44749 89783 20214 17616 11686 703369 45276 855000 44762 44757 45882 702228 49457 18175 13266 702442 44767 18175 13266 702442 126569 126537 48392 45771 44764 45772 44943 48501 18178 13338 701657 45321 18178 13338 701657 44756 18176 13278 702445 44772 76304 76319 76309 76349 76306 44776 44780 18177 13279 701988 49461 — 49459 126569 126744 126525 29445 33243 STL STCP R STCP R STZP R AL NBR NBR STZP R STCP R STCP R STL STL NBR BBHS STCP R STCP R FCM PE ABS NBR STCP R RBR ABS STCP R STZP R STCP R STCP NBR AL NBR AL S STCP R CM SSZZ STCP R NBR NBR SS CC S PTFE NBR FPM EPDM S PVDF — NBR FPM SFTB NABC NBR FPM EPDM SS NBR FPM EPDM STCP R STCP R D SS STG* SS SS BB NBR FPM EPDM SS NBR FPM EPDM S NBR FPM EPDM SS SS SS SS PVDF SS SS SS NBR FPM EPDM NABC — NABC STCR R STCP R STCP R AL STZP 43048 89728 15847 19934 29443 29444 11443 43642 126594 126595 29441 29442 29444 126612 126560 126593 29440 828710 43211 14177 126743 129313 27769 89627 15847 19934 25625 23170 29438 129386 45303 43282 89615 29481 45384 126588 29454 44752 45677 44749 44748 20214 17616 11686 703369 44750 855000 44762 44757 45882 702228 45769 18175 13266 702442 44767 18175 13266 702442 19086 89729 48392 45771 44764 45772 44943 45383 18178 13338 701657 45321 18178 13338 701657 44756 18176 13278 702445 44772 76304 76319 76309 76349 76306 44776 44780 18177 13279 701988 48572 48573 48489 19086 89694 81291 29445 33243 STL S S S AL NBR NBR STZP R STCP R STCP R STL STL NBR BBHS STCP R STCP R FCM PE ABS NBR STCP R RBR ABS S S S STCP NBR AL NBR AL S S CM SSZZ STCP R NBR NBR SS CC SS PTFE NBR FPM EPDM SS PVDF — NBR FPM SFTB SS NBR FPM EPDM SS NBR FPM EPDM S S D SS STG* SS SS SS NBR FPM EPDM SS NBR FPM EPDM S NBR FPM EPDM SS SS SS SS PVDF SS SS SS NBR FPM EPDM SS S SS S S S AL STZP 43048 89728 15847 19934 29443 29444 11443 43642 126594 126595 29441 29442 29444 126612 126560 126593 29440 828710 43211 14177 126743 129313 27769 89627 15847 19934 25625 23170 29438 129386 45303 43282 89615 29481 45384 126588 29454 44752 45677 44749 44748 20214 17616 11686 703369 44750 855000 44762 44757 45882 702228 44754 18175 13266 702442 44767 18175 13266 702442 19086 89729 48392 45771 44764 45772 44943 45383 18178 13338 701657 45321 18178 13338 701657 44756 18176 13278 702445 44772 76304 76319 76309 76349 76306 44776 44780 18177 13279 701988 44778 — 44769 19086 89694 81291 29445 33243 STL S S S AL NBR NBR STZP R STCP R STCP R STL STL NBR BBHS STCP R STCP R FCM PE ABS NBR STCP R RBR ABS S S S STCP NBR AL NBR AL S S CM SSZZ STCP R NBR NBR SS CC SS PTFE NBR FPM EPDM SS PVDF — NBR FPM SFTB NAB NBR FPM EPDM SS NBR FPM EPDM S S D SS STG* SS SS SS NBR FPM EPDM SS NBR FPM EPDM S NBR FPM EPDM SS SS SS SS PVDF SS SS SS NBR FPM EPDM NAB — NAB S S S AL STZP u u u u u u u u u u u u u u Key (M14x9x90) Screw, HH (M10 x 40) Lockwasher (M10) Washer, Flat (M10) Cover, Bearing, Outer O-Ring Outer, Bearing Cover - 70D Seal, Oil, Crankshaft - 70D Washer, Shim (M120 x 0.3) Washer, Shim (M120 x 0.3) Washer, Shim (M120 x 0.5) Bearing, Roller Cover, Bearing, Inner O-Ring Inner, Bearing Cover - 70D Rod, Connecting (Includes: 21, 22) Washer, Locking Washer, Shim (M10.5 x 1.5) Crankshaft, Dual End Protector, Oil Cap w/Foam Gasket Cap, Oil Filler O-Ring, Oil Filler Cap - 70D Bolt, Eye (M12) (For Lifting Pump Only) Gasket, Flat Stick, Dip Screw, HH (M10 x 30) Lockwasher (M10) Washer, Flat (M10) Plug, Drain (1/4 x 19BSP) O-Ring, Drain Plug - 70D Cover, Rear Gasket, Rear Cover Crankcase w/Guide Pins (Includes: 34, 54) Pin, Guide Stud (M16 x 70) Pin, Crosshead Rod, Plunger Washer, Oil Seal Seal, Oil - 80D Slinger, Barrier - 85D Washers, Keyhole (M14) Plunger (M55 x 185) Stud, Plunger Retainer (M14 x 147) Back-up-Ring, Plunger Retainer O-Ring, Plunger Retainer - 80D O-Ring, Plunger Retainer - 80D O-Ring, Plunger Retainer - 70D Retainer, Plunger (M14) Retainer, Seal, 2-pc (See Tech Bulletin 105) Wick, Long Tab (M55 x 185) Seal, LPS w/SS-Spg Seal, LPS w/SS-Spg Seal, LPS w/SS-Spg Manifold, Inlet O-Ring, Spacer, Inner - 80D O-Ring, Spacer, Inner - 70D O-Ring, Spacer, Inner - 75D Spacer, Inlet Manifold O-Ring, Spacer, Outer - 80D O-Ring, Spacer, Outer - 70D O-Ring, Spacer, Outer - 75D Lockwasher (M16) Screw, HH (M16 x 55) Adapter, Female (See Tech Bulletin 087) Adapter, Female V-Packing Adapter, Male Coil Spring, Spacer Spacer w/Coil Springs O-Ring, Spacer - 80D O-Ring, Spacer - 70D O-Ring, Spacer - 70D Spacer, V-Packing O-Ring, Spacer - 80D O-Ring, Spacer - 70D O-Ring, Spacer - 70D Pin, Guide O-Ring, Seat - 80D O-Ring, Seat O-Ring, Seat - 70D Seat Guide, Spring Valve, Guided, QV Spring Retainer, Spring Retainer, Bushing Washer, Retainer Spring, Coil, Valve Plug O-Ring, Valve Plug - 80D O-Ring, Valve Plug - 70D O-Ring, Valve Plug Plug, Valve [3/00] Screw, HSH (M16x35) [3/00] Manifold, Discharge [3/00] Lockwasher (M16) Screw, HSH (M16 x 110) Nut, Hex (M16) Protector, Shaft Kit, Mount (Included w/Pump) QTY 1 8 8 8 2 2 2 0-2 0-2 0-2 2 2 2 3 3 6 1 1 1 1 1 1 1 8 8 8 1 1 1 1 1 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 1 3 3 3 3 3 3 3 4 4 3 3 6 3 24 3 3 3 3 3 3 3 3 2 6 6 6 6 6 6 6 6 6 6 6 6 6 6 1 24 1 2 8 2 1 1 6771, 6775, 6777 Oct09 from 6761 M. Parts List PDF 1999.10 EXPLODED VIEW 8 11 5 6 10 12 7 13 15 16 17 250 39 32 20 38 33 22 34 50 42 51 41 40 21 75 70 69 49 64 65 100 100 55 101 175 95 106 186 194 88 97 96 142 155 157 159 17 174 90 98 99 48 25 160 126 127 127 128 141 172 171 170 169 110 16 15 13 12 10 11 Models 6775, 6777 8 7 168 INLET 115 53 54 174 112 114 6 5 165 167 116 117 166 164 259 188 255 DISCHARGE 163 164 166 167 165 185 168 169 170 174 171 172 174 Models 6775, 6777 Models Brass-6775 StainlessSteel-6771 NickelAluminumBronze-6777 July2010 175 ITEM PART NUMBER 259 275 279 281 282 283 290 299 300 u 310 u — — 390 391 392 — ^ ^ ^ DESCRIPTION 6775 MATL 6771 MATL 6777 MATL 29477 990014 30429 30969 10070 34314 6124 996760 34091 34093 76091 76140 76145 76240 819010 88902 717500 717508 701833 6575 STZP STL STZP — NBR — — BBCP NBR* FPM* EPDM NBR FPM EPDM F STZP SS SS SS — 29477 990014 30429 30969 10070 34314 6124 996667 34091 34093 76091 76140 76145 76240 819010 88902 717500 717508 701833 6575 STZP STL STZP — NBR — — SS NBR* FPM* EPDM NBR FPM EPDM F STZP SS SS SS — 29477 990014 30429 30969 10070 34314 6124 994820 34091 34093 76091 76140 76145 76240 819010 88902 717500 717508 701833 6575 STZP STL STZP — NBR — — NAB NBR* FPM* EPDM NBR FPM EPDM F STZP SS SS SS — u u ^ ^ ^ u u ^ ^ ^ — 6105 — 6105 — 6105 — — — — 6119 — — — Bold print part numbers are unique to a particular pump model. Italics are optional items. [ ] Date of latest production change. † Production parts different from replacement parts. R Components comply with RoHS Directive. * Review material codes for individual items (STG generally may be used as alternate). ^ C.A.T. highly recommended for pressurized inlet, R.O. and Industrial applications. u Silicone oil/grease required Rail (Included w/Pump) (Two per pump required) Hub, 45mm (M14x9 Keyway) [See Drive Packages, Tech Bulletin 003] (not shown) Oiler (10 oz.) (Not Shown) Oiler, Glass (10 oz.) (Not Shown) Gasket, Oiler (Not Shown) Kit, Oil Drain (3/8” x 48”) Gasket, Liquid (3.0 oz.) Head, Complete Kit, Seal (Includes: 97,106,112,115,127,155,159) Kit, Seal (Includes: 97,106,112,115,127,155,159) Kit, Seal (Includes: 97,106,112,115,127,155,159) Kit, Valve (Includes: 163,164,165,166,167,168,169,170,172) Kit, Valve (Includes: 163,164,165,166,167,168,169,170,172) Kit, Valve (Includes: 163,164,165,166,167,168,169,170,172) Assy, Crankcase, Cast Iron Conversion Stud (M16x277) (For removing D.M., I.M.) (not shown) C.A.T. (Inlet pressure stabilizer for RO and boosted inlet applications) (not shown) Adapters (2 per C.A.T.) (See Data Sheet for complete selection) (not shown) Elbow Assy used with Adapter Assy 717508 (not shown) Plunger Pump Service DVD Oil, Twin Pack (Two 2.5 Gal) ISO-68 Hydraulic (Fill to specified crankcase capacity prior to start-up) Lubricant, Antiseize (1 oz.) (See Tech Bulletin 095) QTY 2 1 3 3 3 1 1 1 1 1 1 2 2 2 1 2 1 2 1 1 1 1 View Tech Bulletins 003, 024, 036, 043, 052, 053, 054, 064, 074 , 077, 083, 084, 087, 095 and 105 for additional information. MATERIAL CODES (Not Part of Part Number): ABS=ABS Plastic AL=Aluminum BB=Brass BBCP=Brass/Chrome Plated BBHS=Brass/High Strength CC=Ceramic CM=Chrome-Moly D=Acetal F=Cast Iron FCM=Forged Chromemoly FPM=Fluorocarbon NAB=Nickel Aluminum Bronze NABC=Nickel Aluminum Bronze Chrome Plated NBR=Medium Nitrile PE=Polyethylene (Buna-N) PTFE=Pure Polytetrafluoroethylene PVDF=Polyvinylidene Fluoride S=304SS SS=316SS SSZZ=316SS/Zamak STCP=Steel/Chrome Plated STG=Special Blend PTFE White STL=Steel STZP=Steel/Zinc Plated 31.14 (791) 6775, 6777 30.71 (780) 6771 24.37 (619) 25.00 (635) 6775, 6777 24.57 (624) 6771 21.14 (537) 17.00 (432) 3.94 (100) 12.00 (305) 11.89 (302) 8–M12 4.45 (113) 3.07 (78) 1.77 (45) .55 (14) 10.83 (275) 17.87 (454) 6775, 6777 17.44 (443) 6771 2 – 1-1/4" NPTF DISCHARGE 3.94 100 2 – 2" NPTF INLET 1.97 (50) 12.60 (320) 3.15 (80) 7.09 (180) 11.89 (302) 3.15 (80) 2.56 (65) 12.60 (320) 2.56 (65) Models6771,6775,6777 3 5 1 6 4 2 5 3 1 Dipstickoffersconvenienttopaccessfor easyoillevelcheck. 2 Specialconcentric,high-density,polished, solidceramicplungersprovideatruewear surfaceandextendseallife. 3 Manifoldsareahightensilestrength brass,316stainlesssteelornickelaluminumbronzeforlongterm,continuousduty. 4 100%wetsealdesignaddstoservicelife byallowingpumpedliquidstocooland lubricateonbothsides. Lenntech “Original Instructions” 5 Stainlesssteelvalves, seats and springs providecorrosion-resistance,ultimate seatingandextendedlife. 6 Speciallyformulated,CATPUMPexclusive, V-Packingsofferunmatchedperformance andseallife. www.lenntech.com Tel. .09.00 PN 993422 Rev D 61004