A Quick Guide to the FT-650 Film Thickness Probe System By Kerwin Wang System Introduction The FT-650 Prometrix Film Thickness (FT) Probe System provides automated measurement and mapping of your wafer. The FT tester can measure single and multiple layers of oxide, nitride, photoresist, polysilicon, SOG and other transparent films from 100 to 4um. Here is the detailed information of its measurement range. Measurement range Oxide 700Å -4m Nitrides/Oxynitrides 100Å -4m Resists 500Å -4m Transparent multilayer total sum 500Å -4m for 3 layers Poly on Oxide 400Å to 8000Å poly on 400Å to 1700Å oxide Oxide on Aluminum 2500Å -3m SOG on Gold (Not working right now) SOG on TiW Around 3000 Å is fine by select feasible optic filters Typical Accuracy +-1% System Components Computer Monitor Video Monitor Wafer Handler FT Tester FT Tester Wafer Handler Objective Lens Wafer Stage Line Conditioner Wafer Stage (at the loading position) Mouse Tester Power Switch Computer Manual Controller Before start using this equipment, several things should be noticed! 1. NEVER put anything on or near the top of the wafer stage, FT tester or Wafer Handler 2. NEVER force the Objective Lens, Stage or Wafer Handler by hand or any other objects. 3. NEVER look directly at the Lamp when it is on. Turn on procedure 1. 2. 3. 4. Make sure the working area of the handler arm and wafer stage is clear. Switch On the ONEAC Line conditioner (Wait for 15 sec. It will turn on the displays automatically. ) Switch On the FT tester and Wait for 30sec. The wafer handler will finish the initialization. Turn on the Computer and Wait for 2min30sec. The tester should be initialized automatically. (Please see the figures next page) Step2 5. Step3 Step4 After the tester finishes the initialization, you will see the StatTrax Introduction window on the computer screen. The StatTrax Introduction screen F1 F2 F3 F4 F5 F6 F7 F8 The green toggles below the introduction window are mappings to the function keys on the keyboard. You can activate the toggle by using the mouse or press the function key. Automatic measurement procedure (No specific pattern on the wafer) 1. 2. 3. 4. F1 Folder Select Select the test sample (SiO2, Nitride, SOG..) by using arrow F1 Collect New Data Select TEST SETUP in Card Index Window by using PgUp PgDn 5. Make sure the Test Type = Quick Test 6. Check the Wafer DIAM in test type window 7. Move the indicator to the Wafer DIAM 8. Use F4 Toggle Active to select right DIAM 9. Set up the TEST DIAM by moving the highlighted area to TEST DIAM and directly key in the number and unit then press ENTER (Suggest 2.5in for 3 in wafer, 3.5in for 4in wafer) 10. F1 Load the wafer Let the tester position the stage. 11. Put the wafer at the center of the stage 12. F1 continue, the system will start the wafer analysis. It will take around 36sec. (It may be longer than 36 sec if the lamp is warming up) 13. After that, the tester will automatically start to sample the data. (Each data will take 8-9sec) 14. After the sampling, the wafer stage will move back to the loading position. You can remove the wafer and start the turn off procedure or replace the wafer and press F6 to start a new test. (Press F1, then follow the step12) To see more testing results F5 to see each individual data F8 Return the previous screen F6 New test to start a new test F2 Switch the Unit to see the Thickness or Index Manual Test Window Manual measurement procedure ( You want to get the thickness information on some specific location) 0. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. F6 to Start a new test PgUp PgDn select Test Setup in the card index window Chang test type form Quick test to Manual Test Define the step size, (The original setup should be good for most applications) F1 Load the wafer Put the wafer at the center of the wafer stage F1 continue; let the tester begin the wafer analysis (It will take around 32 sec) After the wafer analysis is done, the “Manual Test Window” will show up. F3 Begin Correct then F3 End Correct F1 Begin the test Manual Controller F2 Toggle data to select unit (Index or Angstroms) In some cases, you will need to select different optical sets to sample the data. F5 Change the objective lens (2.5X-50X) F6 Color filter (filter wavelength) (None, 420nm-495nm) F7 Density filter (change the transmittance) (1%-91%) Measure F8 Cancel the test Index LED The Index LED on the manual controller should be lightened Use the Manual Controller XY Mode XY mode to select speed Use Arrow to find sampling region Suggest using Auto to do the automatic focus Press Measure to sample the data. Based on the default setup, you can sample up to 30 data each run. Press F3 to End the test The wafer stage will move back to the loading position Remove the wafer You can press F6 to Start a new test or end the testing by following turn off procedure. Turn off procedure 1. 2. 3. Switch Off the computer Switch Off the FT tester Switch Off the Line Conditioner If you need some help Please contact: Kerwin Wang Kerwin@ee.washington.edu (206) 221-5340 Tai-Cheng Chen tcchen@u.washington.edu (206) 221-5388 Auto Arrow