CAG 201 ADVANCED COST ACCOUNTING - III YASHWANTRAO CHAVAN MAHARASHTRA OPEN UNIVERSITY Dnyangangotri, Near Gangapur Dam, Nashik 422 222, Msharashtra Copyright © Yashwantrao Chavan Maharashtra Open University, Nashik. All rights reserved. No part of this publication which is material protected by this copyright notice may be reproduced or transmitted or utilized or stored in any form or by any means now known or hereinafter invented, electronic, digital or mechanical, including photocopying, scanning, recording or by any information storage or retrieval system, without prior written permission from the Publisher. The information contained in this book has been obtained by authors from sources believed to be reliable and are correct to the best of their knowledge. However, the publisher and its authors shall in no event be liable for any errors, omissions or damage arising out of use of this information and specially disclaim any implied warranties or merchantability or fitness for any particular use. YASHWANTRAO CHAVAN MAHARASHTRA OPEN UNIVERSITY Vice-Chancellor : Dr. M. M. Salunkhe Director (I/C), School of Commerce & Management : Dr. Prakash Deshmukh State Level Advisory Committee Dr. Pandit Palande Hon. Vice Chancellor Dr. B. R. Ambedkar University Muaaffarpur, Bihar Dr. Suhas Mahajan Ex-Professor Ness Wadia College of Commerce Pune Dr. V. V. Morajkar Ex-Professor B.Y.K. College, Nashik Dr. Mahesh Kulkarni Ex-Professor B.Y.K. College, Nashik Dr. J. F. Patil Economist Kolhapur Dr. Ashutosh Raravikar Director, EDMU, Ministry of Finance New Delhi Dr. A. G. Gosavi Professor Modern College, Shivaji Nagar, Pune Dr. Madhuri Sunil Deshpande Professor Swami Ramanand Teerth Marathwada University, Nanded Dr. Prakash Deshmukh Director (I/C) School of Commerce & Management Y.C.M.O.U., Nashik Dr. Parag Saraf Chartered Accountant Sangamner Dist. AhmedNagar Dr. S. V. Kuvalekar Associate Professor and Associate Dean (Training)(Finance ) Dr. Surendra Patole Assistant Professor School of Commerce & Management National Institute of Bank Management , Y.C.M.O.U., Nashik Pune Dr. Latika Ajitkumar Ajbani Assistant Professor School of Commerce & Management Y.C.M.O.U., Nashik Author Editor Instructional Technology Editing & Programme Co-ordinator 1) Prof. V. V. Morajkar Dr. Mahesh A. Kulkarni 10, Vidya Society, Shikhare Wadi, Research Guide, Nashik Road - 422 101. BYK College of Commerce, 2) Dr. Suhas Mahajan Nashik - 422 005. Research Guide, Ness Wadia College of Commerce, Pune - 411 001. Dr. Latika Ajitkumar Ajbani Assistant Professor School of Commerce & Management Y.C.M.O.U., Nashik Production Shri. Anand Yadav Manager, Print Production Centre Y.C.M. Open University, Nashik - 422 222. Copyright © Yashwantrao Chavan Maharashtra Open University, Nashik. (First edition developed under DEC development grant) : September 2015 First Publication : Omkar Computers and Printers, Nashik Road. Type Setting : Cover Print : Printed by : Dr. Prakash Atkare, Registrar, Y.C.M.Open University, Nashik - 422 222. Publisher CONTENTS Topic 1 Unit 1 Methods of Costing Introduction and Job Costing 1-30 1.0 Introduction 1.1 Unit objectives 1.2 Introduction of methods of Costing 1.2.1 Installation of Costing system 1.2.2 Overview of costing methods 1.3 Job Costing - Meaning and Definition 1.4 Features of Job Costing 1.5 Advantages of Job Costing 1.6 Limitations of Job Costing 1.7 Procedure followed in Job Costing 1.8 Preparation of Job Cost Sheet 1.9 Forms used in Job Costing 1.10 Industries which use Job Costing 1.11 Illustrations 1.12 Summary 1.13 Key Terms 1.14 Questions and Exercises 1.15 Further Reading Unit 2 Batch Costing (Theory) 31-38 2.0 Introduction 2.1 Unit objectives 2.2 Meaning of batch costing 2.3 Features of batch costing 2.4 Advantages of batch costing 2.5 Disadvantages of batch costing 2.6 Industries which use batch costing 2.7 Accounting recording for batch costing 2.8 Economic Batch Quantity (EBQ) 2.9 Summary 2.10 Key Terms 2.11 Questions 2.12 Further Reading Unit 3 Batch Costing (Practical Problems) 39-50 3.0 Introduction 3.1 Unit objectives 3.2 Illustrations 3.3 Summary 3.4 Exercises 3.5 Further Reading Unit 4 Contract Costing (Theory) 51-66 4.0 Introduction 4.1 Units objectives 4.2 Meaning of Contract Costing 4.3 Difference between Job Costing and Contract Costing 4.4 Features of Contract Costing 4.5 Industries which use Contract Costing 4.6 Accounting recording in Contract Costing 4.7 Calculation of profit to be transferred to Profit & Loss. Account in respect of contracts in different stages of completion 4.8 Summary 4.9 Key Terms 4.10 Theory Questions 4.11 Further Reading Unit 5 Contract Costing (Practical Problems) 67-80 5.0 Introduction 5.1 Unit objectives 5.2 Illustrations on Contract Costing 5.3 Summary 5.4 Exercises Unit 6 Process Costing (Theory) 81-96 6.0 Introduction 6.1 Units objectives 6.2 Meaning of Process Costing 6.3 Features of Process Costing 6.4 Difference between Job Costing and Process Costing 6.5 Advantages of Process Costing 6.6 Disadvantages of Process Costing 6.7 Collection of costs and procedure followed 6.8 Normal and Abnormal Loss or gain 6.9 Inter- process profit 6.10 Summary 6.11 Key Terms 6.12 Questions 6.13 Further Reading Unit 7 Process Costing (Practical Problems) 97-118 7.0 Introduction 7.1 Unit Objectives 7.2 Illustrations on process costing 7.3 Summary 7.4 Exercises 7.5 Further Reading Topic 2 Unit 8 Methods of Costing Operating or Service Costing 119-134 8.0 Introduction 8.1 Unit Objectives 8.2 Meaning of Operating Costing 8.3 Features of Operating Costing 8.4 Industries which use Operating Costing 8.5 Operating Cost Units 8.6 Formats of Operating Cost Sheets 8.7 Summary 8.8 Key Terms 8.9 Questions 8.10 Further Reading Unit 9 Operating Costing (Practical) 135-162 9.0 Introduction 9.1 Unit Objectives 9.2 Preparation of Operating Cost Sheets 9.2.1 Operating Cost Sheet in Transport Organisations (Illustrations 1 To 7) 9.2.2 Operating Cost Sheet in Power Generating Organisations (Illustrations 8 To 9) 9.2.3 Operating Cost Sheet in Canteens (Illustration 10) 9.3 Summary 9.4 Exercises Topic 3 Unit 10 Cost Books Cost Journal and Ledger 163-181 10.0 Introduction 10.1 Unit Objectives 10.2 Cost Accounting Record and Processes 10.3 Cost Accounting Records Rules 10.4 Companies ( Cost Accounting Records) Rules, 2011 10.5 Cost Ledger and Control of Cost 10.5.1 Cost Ledgers 10.2.2 Control Accounts 10.5.3 Accounting Treatment of Journal Entries 10.6 Summary 10.7 Key Terms 10.8 Questions 10.9 Further Reading Unit 11 Integral and Non-integral Accounting System 182-236 11.0 Introduction 11.1 Unit Objectives 11.2 Integral and Non-integral accounting systems 11.2.1 Integral System 11.2.2 Non-integral system 11.2.3 Accounting Treatment of Journal Entries 11.3 Reconciliation and integration between Financial Account and Cost Account 11.3.1 Reasons for differences 11.3.2 Reconciliation of Cost and Financial Accounts 11.3.3 Methods of Reconciliation of Cost and Financial Accounts : (I) Preparation of Reconciliation Statement (II) Preparation of Memorandum Reconciliation Account 11.3.4 Illustrations 11.4 Key Terms 11.5 Questions and Exercises 11.6 Further Reading INTRODUCTION This book of self - instructional material is based on the syllabus for the subject Advanced Cost Accounting (M.Com : CAG 201). It is written by taking into consideration the revised syllabus prescribed for the M.Com students of Yashwantrao Chavan Maharashtra Open University, Nashik from June, 2015. This book contents 11 Units and these Units deal with mainly methods of costing and also cost books and Integral and Non-integral Accounting system. The authors have provided theoratical information related to the particular method of costing which is followed by illustrations providing practical knowledge in the subsequent Unit. It is hoped that this arrangement will help the students in understanding the theory as well as the practical related to each method of costing in an easy way. The students who register for the M.Com course are distant education students and are able to contact the teachers only few times and keeping this point in mind, the authors have included a large number of practical illustrations and sufficient exercises in each Unit. Any valuable suggestions made by the teachers as well as the students will definitely be welcomed by the authors. The authors and editors are sincerely thank the authorities of YCMOU for the guidance and co-operation given by them. Editor Authors Topic 1 Methods of Costing Unit 1 Introduction and Job Costing Unit 2 Batch Costing (Theory) Unit 3 Batch Costing (Practical Problems) Unit 4 Contract Costing Unit 5 Contract Costing (Theory) (Practical Problems) Unit 6 Process Costing (Theory) Unit 7 Process Costing (Practical Problems) Unit 1 Introduction and Job Costing Introduction & Job Costing Structure 1.0 Introduction 1.1 Unit objectives 1.2 Introduction of methods of Costing 1.2.1 Installation of Costing system 1.2.2 Overview of costing methods 1.3 Job Costing - Meaning and Definition 1.4 Features of Job Costing 1.5 Advantages of Job Costing 1.6 Limitations of Job Costing 1.7 Procedure followed in Job Costing 1.8 Preparation of Job Cost Sheet 1.9 Forms used in Job Costing NOTES 1.10 Industries which use Job Costing 1.11 Illustrations 1.12 Summary 1.13 Key Terms 1.14 Questions and Exercises 1.15 Further Reading 1.0 Introduction : The method of cost accumulation and identifying them to products and services depends upon the nature of operations in an enterprise. Therefore, cost accounting procedure varies from one enterprise to another. For example, a non manufacturing enterprise may not follow the procedure of accumulating costs which may be followed by a specific customer orders enterprise. Similarly, a hospital may prefer to accumulate costs in a manner as to provide cost of outpatient treatment or a specific medical treatment; a concern organising exhibitions and fairs may be interested in knowing the cost of an exhibition to be organised in a particular season. On the contrary, a contractor accumulates costs for each separate contract. Although the procedure of accumulating costs may differ for different types of Advanced Cost Accounting - III 1 Introduction & Job Costing NOTES organisations, the basic principles underlying cost accumulating procedures are applicable to all types of organisations. Each cost accounting procedure or system aims to provide information that is needed by the management of an enterprise. 1.1 Unit Objectives After studying the information provided in this Unit you should be able to understand :• Methods of costing ; • Meaning of job costing ; • Features of job costing ; • Advantages and limitations of job costing; and, • Documents which are prepared and used in job costing. 1.2 Introduction of methods of costing According to the type of work preformed and the manner in which it is preformed, for different types of industries different arrangements become necessary for accumulation of cost data and accordingly different methods of costing have come into existence. A brief information about the costing methods is provided in this Unit. 1.2.1 Installation of Costing System Cost Accounting is the process of accounting for cost, from the point at which expenditure is incurred or to be incurred to the point of charging to the cost centres and cost units. It has many uses which includes the preparation of statistical data, the application of cost control methods and the ascertainment of the profitability of activities carried out or planned. It is the means which consists of concepts, methods and procedures used to measure, analyse or estimate the cost, profitability and performance of individual products, departments and other sectors of a company’s operations. It has internal and external use or both and it answers to all the questions to the concerned parties. Thus, Cost Accounting is the process and technique of determination of a product costs. It is a system of cost accumulation, ascertainment and classification for product costing and managerial planning, control and decision-making process. In short, Cost Accounting is a dynamic and diverse field of activity. Need of Costing Methods : 2 Advanced Cost Accounting - III Methods of costing indicates a systematic procedure established for ascertaining cost of a product, job, process or services by using the principles of costing. A cost Accounting method is merely the process of ‘collecting and presenting costs’. The nature of industries differs. Some are very simple and produce only one product e.g. brick-making. Some industries may produce only one product but it may really be an assembly of numerous components e.g. bicycle, motor car etc. Again there may be a homogeneous product but involving many distinct stages and processes such as vegetable oil. In some case there may be important by-products or joint products. e.g. petroleum products, sugar etc. It is therefore, natural that the exact method employed to ascertain cost per unit should depend on the nature of the industry. The general principle of ascertaining cost of production per unit is the same, but the methods of ascertaining and presenting the costs vary with the type of production. Hence, various methods are required for ascertaining the costs because every business is different in its nature, in its type of products, in methods of production etc. Introduction & Job Costing NOTES 1.2.2 Overview of Costing Methods In manufacturing organisations, the principles of cost accumulation and their identification with products are more clear and visible and therefore the principles used by a manufacturing enterprise is often used by other organisations also for accumulating costs. In manufacturing concerns, costs are accumulated and assigned to products on the basis of the following cost accounting methods : (A) Specific Order Costing and (B) Operation Costing. But according to Mr. Batty, “ Many costing systems do not fall neatly into the category of either job or process costing. Often, systems use some features of both the main costing systems”. It is, for this reason, that he uses the term’’ hybrid costing systems’’ for all those methods that combine the features of the basic costing methods. (A) Specific Order Costing : The terminology of ICMA defines Specific Order Costing as “the category of basic costing methods applicable where the work consists of separate contracts, jobs or batches each of which is authorised by a special order or contract.’’ This method is adopted in made-to-order type of products which depends entirely on the specification of customers. As such there is no standardization in the production process for want of uniformity. This method may take any of the following : 1) Job Costing : The terminology of ICMA defines Job Costing as “that form of specific order costing which applies where work is undertaken to customers’ special requirements’’. Under this method, costs are collected and accumulated for each job work order or project separately. Each job can be separately identified, so it becomes essential to analyse the cost according to each job. A Job Card is prepared for each job for cost accumulation. This method is applicable to printers, machine tool manufacturers, foundries Advanced Cost Accounting - III 3 Introduction & Job Costing and general engineering workshops, interior decorator, painters, repair shops etc. 2) Batch Costing : The terminology of ICMA defines Batch Costing as “that form of specific order costing which applies where similar articles are manufactured in batches either for sale or use within the undertaking”. This method is a variation of Job Costing. In this method, the cost of a batch or group of identical products is ascertained and, therefore, each batch of products is a unit of cost for which costs are accumulated. This method is used in biscuit factories, bakeries, ready-made garments, hardwares like nuts, bolts, screws, shoes, toys, drugs and pharmaceuticals etc. NOTES Methods of costing The following figure indicates different methods of Cost Ascertainment Methods of Costing A B Specific Order Costing i.e. Job Costing Job Costing 1. Batch Costing 2. 1. Process Costing Operation Costing i.e. Process Costing Contract Costing 3. 2. Operating or Service Costing Multiple Or Composite Costing 4. 3. Unit or Single or output Costing Fig. 1.1 Methods of Costing 4 Advanced Cost Accounting - III Class Cost Method 5. 4. Departmental Costing 5. Operation Costing 3) Introduction & Job Costing Contract Costing : The terminology of ICMA defines Contract Costing as “ that form of specific order costing which applies where work is undertaken to customers’ special requirements and each order is of long duration”. The cost unit here is a contract which is of a long duration and may continue over more than one financial year. A separate account is kept for each contract. This method is used by builders, civil engineering contractors, constructional and mechanical engineering firms etc. 4) Multiple or Composite Costing : It is an application of more than one method of cost ascertainment in respect of the same product. This method is used in industries where a number of components are separately manufactured and then assembled into a final product. In such industries each component differs from the others as to price, material used and process of manufacture undergone. So it will be necessary to ascertain the cost of each component for this purpose, process costing may be applied. To ascertain the cost of the final product, batch costing may be applied. This method is used in factories manufacturing cycles, automobiles, engines, radios, TVs, typewriters, aeroplanes, etc. This method has been completely dropped from the latest ICMA Terminology. 5) NOTES Class Cost Method : Check Your Progress i) Why different costing methods are required in different industries ii) What is meant by ‘specific order costing’ ? Which methods are included under Specific Order Costing? iii) What is meant by ‘process costing’ ? Which costing methods are included under process costing ? It is the method of Job Costing where the costing of goods is done by classes instead of the unit or piece. Instead of the cost being separately accumulated for each article or piece, the cost will cover a group of orders of the same class of product. B) Operation Costing : The terminology of ICMA defines Operation Costing as “The category of basic costing methods applicable where standardised goods or services result from a sequence of repetitive and more or less continuous operations or process to which costs are charged before being averaged over the units produced during the period”. The following are the different method of costing which fall under this category. 1) Process Costing : The terminology of IMCA defines Process Costing as “that form of operation costing which applies where the standardised good are produced”. It is a method of costing where cost is ascertained at the stage of every process and also after completing the finished production. It is used in concerns where production follows a series or sequential process. Process type of industries do not manufacture individual item to the specific requirements of customers. As such, production is not intermittent but continuous. Each process represents a distinct stage of manufacture and the output of one process becomes the input of the following process. The unit cost is arrived at by averaging the cost over the units produced, and Advanced Cost Accounting - III 5 Introduction & Job Costing NOTES cost per unit of each process is ascertained. Process Costing is used in a variety of industries such as chemicals, oil refining, paper making, flour milling, cement manufacturing, sugar, rubber, textiles, soap, glass, food processing etc. 2) Operating or Service Costing : The terminology of ICMA defines Service Costing as “that form of Operation Costing which applies where - standardised services are provided either by an undertaking or by a service cost centre within an undertaking”. This method of costing is used by those undertakings which render service as against manufacturing and supply of tangible products. It is an essential method of costing where only the services are rendered. It ascertains the cost of one unit of service rendered. This method is applicable to transport undertakings, electricity supply undertakings, hospitals, hotels, canteen, water works, gas companies, educational institutions, etc. The cost unit depends upon the service provided. Usually, a composite cost unit is used. For example tonne km. passenger km, patient day or bed day, KWH, meal served, student hours etc. 3) Unit or Single or Output Costing : It is a method of costing by the unit of production where manufacturing is continuous and the units are identical. In some cases the units may differ in terms of size, shape, quality, etc. This method is also called as Single Costing because only one type of product alone is manufactured. Examples of industries where this method is applicable are : Collieries, quarries, flourmills, paper mills, textile mills, brick-making, radio, cameras, pencils, slates, dairy products etc. No separate set of books is generally required and costing information is presented in the form of a statement known as Cost Sheet. 4) Departmental Costing : A factory may be divided into a number of departments and sometimes good results are obtained by allocating expenditure first to different departments and then to different products manufactured in that department. Under this method, the cost incurred in maintaining a particular department is ascertained. There are two objectives for using this method viz. to control the cost of department and to charge the cost of a department to the finished product. 5) Operation Costing : It is a special type of Process Costing. It refers to the determination of cost of operations, the cost unit is the ‘operation’ instead of the process. The per unit cost is arrived at by dividing the cost of an operation by the number of units completed in the operation centre. For large undertakings it is frequently necessary to ascertain the cost of various operations. Cost control can be exercised more effectively with operation costing. 6 Advanced Cost Accounting - III 1.3 Job Costing Introduction & Job Costing Meaning and definition : The industries which manufacture articles or products or render services against specific orders, use the Job Costing method for ascertaining the cost per job or service. e.g. specific requirement of a customer, fabrication, repairs etc. Each job has a separate identity. Under this method, individual jobs are identifiable and each job become a separate cost centre. ICMA London defines Job Costing as, “It is that category of basic costing method which is applicable where is the work consists of separate contract, job or batches each of which is authourised by specific order or contract.’’ Examples of Job order industries are printing press, construction of buildings, bridges, ship-building, furniture making, machine tool manufacturing, repair shops, painting works etc. 1.4 Features of Job Costing i) Production is made or services are rendered against specific orders. ii) A Job is clearly identifiable throughout the production process. iii) Each job has its own characteristics and requires special attention. iv) A distinguishing number is allotted to each Job order undertaken. v) Each of the job becomes a separate cost centre. vi) Costs are charged directly to individual job orders. vii) The manufacturing cost of a Job order can be found out only after the Job order is completed irrespective of the time taken for the same. viii) Production is not made in anticipation of demand and for storing purpose. 1.5 NOTES Advantages i) Cost of each job as per order is ascertained separately. This helps in finding out the profit or loss on each individual job. ii) It enables management to detect those jobs which are more profitable and those which are not profitable. iii) It provides a basis for determining the cost of similar jobs undertaken in future. It thus helps in future production planning. iv) It enables the management to know the trends in costs. v) Profitability ratio of different jobs can be found out. vi) It helps the managements to fix selling price of specific job on the basis of Advanced Cost Accounting - III 7 Introduction & Job Costing costs. vii) It enables the management to provide quotations for similar type of jobs. viii) Spoilage and defective work can be easily identified with specified jobs or products. ix) It enables the management to take corrective steps for improving the efficiency in future. x) It is essential for cost plus contracts. NOTES 1.6 Limitations i) Calculations are more and hence there is possibility of errors which may cause a serious loss. ii) A system of budgetary control may not be used effectively. iii) The system does not indicate any standard of performance efficiency. iv) Comparison of cost of a job over any period of time cannot be made if certain economic changes takes place in between. v) It is expensive to operate as there is increase in clerial works. vi) Job costing is a historical costing which ascertains the cost of job or product after it has been manufactured. 1.7 Procedure followed in Job Costing Job Costing is designed to show in detail their cost components of the total cost executing a job. A Job Cost sheet is prepared for every job which is undertaken. Material cost is accounted for in the job cost sheet on the basis of material requisition concerned. Labour cost on the basis of time clocked in respect of the job with the help of time tickets and factory overheads are added to those cost components according to some reasonable methods of overhead absorption. Thus, the total cost of the job consists of partly of direct costs and partly of costs arrived at by assignments, allocation, apportionment and finally by absorption. Thus, the procedure for Job Order Cost System may be summarised as follows: 1) Receiving an Enquiry : Before placing an order with the manufacturer, usually the customer will enquire about the price, quality to be maintained, the duration within which the order is to be executed and other specifications of the job. 2) 8 Advanced Cost Accounting - III Estimation of the price of the job : The cost accountant estimates the cost of Job after considering the various elements of cost and keeping in mind the specification of customers. This is based on the cost of execution of similar Job in the previous year and considering the possible changes in the various element of cost. The estimated cost of the job is then communicated to the prospective customer. 3) Receiving of Order : If the prospective customer accepts the quotation, the intention of acceptance is forwarded to the respective departments so that preparation work may begin even before the issue of the formal Production Order. The production control department receives the order. 4) Introduction & Job Costing NOTES Job Number : When an order has been accepted, an individual work order number must be assigned to each such Job so that separate orders are capable of being identified at all stages of production. Assignment of Job numbers also facilitates reference for costing purposes in the ledger and convenient for use in various forms and documents. 5) Production Order : Once the job is accepted the Planning department prepares Production Order. The Production Order is nothing but a form of instructions issued to the foreman to proceed with the manufacture of the articles. Several copies of Production Order are prepared and passed on to the following: i) All departmental foremen connected with the job. ii) Store-keeper for issuance of materials. iii) Tool room - an advance notification of tools required. A Production Order contains all the information that is relevant to the job or products or service. It gives information about the following : i) Particulars of job, product or service. ii) Quantity to be produced. iii) Date of starting and required date of completion of the job. iv) Particulars of materials required. v) Particulars of various operations involved in the perfomance and execution of the job. A specimen form of Production Order for a job is as follows : Advanced Cost Accounting - III 9 Introduction & Job Costing PRODUCTION ORDER NOTES Name of Customer ......... Job No. ....... Date of Commencement ......... Date ........ Date of Completion ........ Bill of Material No. ........ Special instructions ........ Drawing attached - Yes/No ........ Quantity (Units) Description Machines to be used Tools required sd/............. Production Authorised by : Head of Production Control Dept. Fig. 1.2 Production Order for a job The columns provided in the Production Order differ widely, depending largely upon the nature of production. Some such orders are accompanied by the blue prints and contain a bill of materials and detailed instructions as to which tools and machineries are to be used. 6) Recording of Costs : There are various costs required for the job. The raw material, the labour costs, overhead charges etc. are directly chargeable to that particular production order number. General Job Cost Sheet is prepared for each job. The basis of collection of costs are : 10 Advanced Cost Accounting - III i) Materials : Materials Requisition, Bills of Materials or Material Issue Analysis Sheet. ii) Wages : Operation Schedule, Job Card or Wages Analysis Sheet. iii) Direct Expenses : Direct Expenses Vouchers. iv) Overheads: Standing Order Number or Cost Account Number. v) Completion of Job : On completion of a Job report is sent to Costing Department. The expenditure under each element of cost is totalled and the total job cost ascertained. 7) Profit or Loss on Job : It is determined by comparing the actual expenditure of cost with the price obtained. Introduction & Job Costing The Figure below is a diagram showing Job Order Execution Procedure. : Enquiry by a Customer NOTES Preparation of Estimate by the Estimating Department Submission of Tender or Quotation to the customer Receipt of Order by the Sales Department if Quotation is accepted by the customer Preparation of Work Order by the Production Control Department on information from the Sales Department Flow of information to Cost Office regarding material usage, labour and machine time Copies of Work Order to shop foreman, storekeeper, cost office and Production Control department Execution of the Job and Inspection Completion of the Job and Despatch Preparation of Invoice by the Sales Department Completion Report to Cost Office Copies of Invoice to Customner, Cost Office and Financial Accounting Department Fig 1.3 Diagram showing Job Order execution procedure 1.8 Preparation of Job Cost Sheet A Job Cost Sheet is a cost statement prepared to analyse and ascertain the actual cost incurred with respect to the individual jobs. Thus, a card for each Job is maintained where in the total cost of the job is accumulated. A separate Job Advanced Cost Accounting - III 11 Introduction & Job Costing NOTES Cost Sheet is prepared to find out profit or loss on each job. It records with the actual costs incurred on direct material, direct labour, direct expenses and overheads on the Job as it passes through the factory. The total constitutes the cost of the Job Order or operation. Cost of Material Consumed is collected from invoices and material requisition note. The Direct Labour Cost is found out by operating each workmen’s wages according to the time he spends on each job, as recorded on job sheets. Overheads may be allocated as a simple percentage of material cost or by some such other method as is appropriate and practicable for the organisation concerned. On completion of a job the various elements of costs are summed together and the total cost is ascertained. The total cost is then divided by the number of jobs completed or units produced to ascertain the cost per job or unit. A specimen of Job Cost Sheet is as follows : JOB COST SHEET Customer ........ Job No. ............ Date of Commencement ....... Date of Completion ....... Material Cost Labour Cost Factory Overheads (Absorbed) Date Material Amount Date Hour Rate Amount Date Hours Req. No. ` ` ` Total Total Profit or Loss Rate Amount ` ` Total Cost Summary ` ` Price Quoted ........ Material Less: Cost ......... Add : Labour (+) ......... Add : Factory Overhead (+) Add : Administration Overhead (+) Add : Selling Overhead (+) Profit or Loss ........ ......... Total Cost 12 Advanced Cost Accounting - III Fig. 1.4 : Job Cost Sheet 1.9 Introduction & Job Costing Forms used in Job Costing (Documents prepared for recording job costing) Following are the various forms used in Job Costing method : i) Production Order : It is a written authority to factory foreman to proceed with a job. ii) Bill of Materials : It is a complete schedule of materials, parts etc. required for a particular Job or Production order. iii) Operation Schedule : There are various operations of a job, e.g. turning, drilling, milling, assembling, etc. It contains name of Job, Name of operation, Description of operation, starting time and Completion time, etc. iv) Tool List : It is a list of all types of tools required for a particular job. It is given alongwith schedule and instruction cards. v) Planning Board : It is nothing but a time-table of a particular job to be done. It sets the time for processing the various jobs. i) Move Tickets : There are various steps in completion of the job. There is a progress of each job which is checked off on the operations schedule. The move tickets are sent alongwith each lot at the time of transfer to the next department. ii) What are the features of Job Costing ? Mention advantages and limitations of Job Costing. vi) 1.10 Industries which use job costing NOTES Check Your Progress Explain the meaning of ‘Job Costing’ and give definition of Job Costing. iii) Briefly mention the procedure followed under Job Costing. Job costing method is generally applied in following industries :- iv) Which documents are prepared and used in Job Costing ? Give the formats of ‘Production Order’ and ‘Job Cost Sheet’. i) Construction Industries. v ) In which industries use of ‘job costing’ is made ? ii) Engineering Industries. iii) Ship Building Industries. iv) Fertilizer Making Industries. v) Automobile Service industries. vi) Repair shops Industries. vii) Machine Manufacturing Industries viii) Tool Manufacturing Industries. Advanced Cost Accounting - III 13 Introduction & Job Costing 1.11 Illustrations ILLUSTRATION 1 NOTES Denso India Ltd. Dombivali provides the following information in respect of Job No. 346, you are required to prepare a Job Cost Sheet for the period ended 31st March, 2012 showing the cost of job and selling price to give a profit of 20% on sales. ` Productive Wages 90,000 Materials used directly for job 90,000 Sundry Work Expenses 3,400 Selling Commission 1,200 Machinery Repairs 5,700 Advertising 2,500 Coal and Coke 3,000 Consumable stores Directors Fees 3,000 Factory Insurance 1,400 Carriage Outward 9,200- Unproductive Wages 24,200 Chargeable Expense 4,500 Depreciation on Office Furniture 3,700 Selling on Cost 10,000 Motive Power 10,100 Packing Charges 7,500 Technical Directors Fees 1,700 Salary to works Manager 5,400 Heating and Lighting Office Rent Direct Expenses Payable 14 Advanced Cost Accounting - III 12,800 700 9,500 500 Introduction & Job Costing SOLUTION Working Notes : 1. Calculation of Profit i.e.20% on Sales SP = CP + P 100 = 80 + 20 If 80 CP = 20P ` 3,00,000 = ? NOTES ` 3,00,000 x 20 = 80 = ` 75,000 In the books of Denso India Ltd., Dombivali Job Cost Sheet for Job No. 346 for the period ended 31st March, 2012 Particulars Amount ` Materials used directly 90,000 Add : Productive Wages 90,000 Add : Direct Expenses : (i) Chargeable expenses (ii) Direct expenses payable 4,500 (+) PRIME COST Add : 500 1,85,000 1,85,000 Factory Overheads : (i) Sundry Works Expenses 3,400 (ii) Machine Repairs 5,700 (iii) Coal and Coke 3,000 (iv) Consumable Stores 12,800 (v) Factory Insurance 1,400 (vi) Unproductive Wages 24,200 (vii) Motive power 10,100 (viii) Technical Directors Fees 1,700 (ix) Salary to works Manager 5,400 (x) Heating and Lighting (+) WORKS COST Add : Amount ` 700 2,53,400 2,53,400 Administration Overheads : (i) Directors Fees 3,000 (ii) Depreciation on office Furniture 3,700 (iii) Office Rent COST OF PRODUCTION (+) 9,500 2,69,600 2,69,600 Advanced Cost Accounting - III 15 Introduction & Job Costing Add : NOTES Selling and Distribution Overheads : (i) Selling Commission 1,200 (ii) Advertising 2,500 (iii) Carriage Outward 9,200 (iv) Selling on Cost (v) Packing charges 10,000 COST OF JOB Add : Profit (20% Sales) + SELLING PRICE (+) 7,500 (1) 3,00,000 (+) 75,000 (2) 3,75,000 3,00,000 3,75,000 ILLUSTRATION 2 Following information relates to two different jobs of a manufacturing concern Hikal Engineering Co. Ltd., Himmatpur for the month of March 2012 : Job. No. 367 Chargeable Expenses Payable Job No. 376 250 400 6,200 7,500 700 650 Direct Labour 4,800 1,700 Other Direct Expenses 2,050 3,950 Operating Labour 1,300 5,200 Prime Cost Materials 3,800 10,500 900 100 Process Materials Cost of Special Designs Productive Wages Outstanding Additional Information : (i) Distribution on Cost - 3% on Office Cost (ii) Management Expenses - 20% on Works Cost (iii) Works Overheads - 50% on Basic Cost (iv) Selling Expenses - 7% on Cost of Production Find out the Cost of Sales and Value of Sales to get a profit of 25% on Value of turnover. 16 Advanced Cost Accounting - III Introduction & Job Costing SOLUTION Working Notes : 1. Calculation of Profits i.e. 25% on Value of turnover SP = CP + P NOTES (i.e. value of turnover) (a) 100 = 75 + 25 If 75 CP = 25P ` 39, 600 C.P. = ? Job No. 367 : ` 39,600 x 25 = ` 13,200 = 75 (b) Job No. 376 : If 75 CP = 25P ` 59,400 CP = ? ` 59,400 x 25 = ` 19,800 = 75 Advanced Cost Accounting - III 17 Introduction & Job Costing In the books of Hikal Engineering Co., Ltd. Himmatpur Job Cost Sheet for the month of 31st March, 2012. Job No. 367 Amount Amount ` ` Particulars NOTES Direct Materials : 10,000 (i) Process Materials (ii) Prime Cost Materials Job No. 376 Amount Amount ` ` 6,200 (+) 3,800 18,000 7,500 (+) 10,500 7,000 Add :Direct Wages (ii) Operating Labour 7,000 4,800 1,700 1,300 5,200 (iii) Productive Wages Outstanding (+) 900 Add :Direct Expenses : (+) 100 3,000 5,000 (i) Chargeable Expenses Payable 250 400 (ii) Cost of Special Designs 700 650 (iii) Other Direct Expenses (+) 2,050 PRIME COST / BASIC COST (+) 3,950 20,000 30,000 Add :Works Overheads (50% on Basic Cost) (+) WORKS COST/FACTORY COST 10,000 (+) 30,000 15,000 45,000 Add :Management Expenses (20% on Works Cost) (+) 6,000 (+) 9,000 COST OF PRODUCTION/ OFFICE COST 36,000 54,000 Add :Selling Expenses (7% on Cost of production) (+) 2,520 (+) 3,780 (+) 1,080 (+) 1,620 Add :Distribution on Cost (3% on Office Cost) COST OF SALES (1) 39,600 59,400 Add :Profits (25% on value of turnover) VALUE OF SALES 18 Advanced Cost Accounting - III (+) (2) 13,200 52,800 (+) 19,800 79,200 Introduction & Job Costing ILLUSTRATION 3 Globle Paper Mills Ltd., Gulbarga provides the following information relating to a special job undertaken in the month of March 2012 from which you are required to prepare a Job Cost Sheet showing separately the cost of the job and value of the job. Also calculate the selling price per ton of the special paper manufactured. NOTES Direct Materials - • Paper pulp - 500 tons @ ` 50 per ton. • Other materials - 100 tons @ ` 30. per ton • Raw paper - 75 tons @ ` 20 per ton Direct Wages - • Skilled workers- 100 workers @ ` 10 per day - worked for 5 days. • Semi-skilled workers - 75 workers @ ` 8 per day - worked for 6 days • Unskilled workers - 50 workers @ ` 5 per day - worked for 4 days. • Administrative Overheads - 40% on Factory Cost. Works on Cost - • Fixed - 30% on Prime Cost Wages • Variable - 15% on Basic Wages • Semi - variable - 5% on Operating Wages Selling on the Cost - 7% on Works Cost Distribution Overheads - 3% on Manufacturing Cost Operating Wages due but not paid Defective Materials Returned - Direct Materials Chargeable Expenses Payable Special Paper Manufactured Prime Cost Expenses ` 400 ` 1,500 ` 300 Tone 1,250 ` 6,700 Profits - 25% on value of sales Advanced Cost Accounting - III 19 Introduction & Job Costing SOLUTION Working Notes : 1. Calculation of profits i.e. 25% on value of sales SP = CP + P 100 = 75 + 25 If 75 CP = 25 P ` 75,000 CP = ? NOTES (i.e. value of sales) ` 75,000 x 25 = 75 = ` 25.000 2. Calculation of Selling price per ton of special paper manufactured If 1,250 Tons = ` 1,00,000 1 Ton = ? 1 x ` 1,00,000 = 1,250 = ` 80 per ton In the books of Global paper Mills Ltd., Gulbarga Job Cost-Sheet for the month of March 2012 Units Produced - 1,250 Tons Units Sold - 1,250 Tons Particulars Amount ` 28,000 Direct Materials : (a) Paper Pulp - 500 x `50 25,000 (b) Other Materials - 100 tons x ` 30 (c) Raw Paper - 75 tons x ` 20 3,000 (+) 1,500 29,500 Less: Defective materials returned Direct Materials 20 Advanced Cost Accounting - III Amount ` (-) 1,500 Amount ` Add : Direct Wages : Introduction & Job Costing (a) Skilled workers - 10,000 100 workers x ` 10 x 5 days 5,000 (b) Semi - skilled workers 75 workers x ` 8 x 6 days 3,600 NOTES (c) Unskilled workers 50 workers x ` 5 x 4 days Add : Operating wages due but not paid 1,000 (+) 400 Add : Direct Expenses : 7,000 (i) Prime Cost Expenses (ii) chargeable Expenses payable 6,700 (+) 300 PRIME COST 45,000 Add : Works on Cost 45,000 5,000 (a) Fixed - 30% on Prime Cost Wages i.e. ` 10,000 3,000 (b) Variable - 15% on Basic Wages i.e. ` 10,000 1,500 (c) Semi-variable 5% on Operating wages i.e. ` 10,000 (+) 500 (+) FACTORY COST 50,000 50,000 Add : Administrative Overheads (40% of Factory Cost i.e. ` 50,000) (+) 20,000 COST OF PRODUCTION 70,000 70,000 Add : Selling on Cost (7% of Works Cost i.e. ` 50,000) 3,500 Add : Distribution Overheads (3% of Manufacturing Cost i.e. ` 50,000) TOTAL JOB COST (+) (1) Add : Profit (25% on value of Sales) (+) 1,500 75,000 75,000 25,000 25,000 1,00,000 1,00,000 VALUE OF JOB (@ Rs.80 per ton) (2) Advanced Cost Accounting - III 21 Introduction & Job Costing NOTES ILLUSTRATION 4 Ceekay Engineering Ltd., Churuchgate undertake jobs as per customer’s requirements. In March. 2012 they have received an order from Kunal Enterprises, Kandivali for a job order No. 243. The management expects 30% profit on value of sales. The cost estimates for the Job No. 243 shows the following information. ` Direct Materials 1,35,000 Direct Wages 35,000 Chargeable Expenses 10,000 Factory Overheads : 50% of Direct Cost Administration oncost : 50% of Works Oncost Selling and Distribution Expenses : 10% of cost of sales Prepare a Cost Sheet for Job No. 243 showing clearly the cost built - up at each stage and advise the management about the price to be quoted for the job. SOLUTION Working Notes : 1. Calculation of Selling and Distribution Expenses i.e. 10% of cost of Sales. Cost of production + Selling and Distribution Expenses = Cost of sales. 90 + 10 = 100 If 90 C. of P. = 10 S & D. E. ` 3,15,000 C. of P. = ? ` 3,15,000 x 10 = 90 = ` 35,000 2. Calculation of Profit i.e. 30% on Value of Sales SP = (i.e. value of sales) 22 Advanced Cost Accounting - III CP + P (i.e. cost of sales) 100 = 70 + 30 If 70 CP = 30 P ` 3,50,000 C.P. = = ` 3,50,000 x 30 70 ` 1,50,000 In the books of Ceekey Engineering Ltd., Churchgate Introduction & Job Costing Estimated Job Cost-Sheet for Job No. 243 for the month of March 2012 Particulars Amount ` Direct Materials 1,35,000 Add : Direct Wages Add : Chargeable Expenses 35,000 (+) DIRECT COST/PRIME COST Add : Factory Overheads (50% of D.C. i.e. ` 1,80,000) WORKS COST NOTES 10,000 1,80,000 (+) 90,000 (+) 2,70,000 (+) 45,000 Add : Administration Oncost (50% of Works Oncost i.e. ` 90,000) COST OF PRODUCTION 3,15,000 Add : Selling and Distribution Expenses (10% of Cost of sales) (+) COST OF SALES Add : Profit (30% of value of sales) PRICE TO BE QUOTED FOR THE JOB 35,000 3,50,000 (+) 1,50,000 (1) 5,00,000 1.12 Summary The nature of work to be performed differs from industry to industry and so it becomes necessary to follow separate methods of costing for accumulation of costs and for presenting the information as needed by the management. The methods of costing are divided in two groups - specific order costing and operating costing. In the group of Specific Order Costing the methods included are job costing, batch costing, contract costing, multiple or composite costing and class cost method. In the second group of operation costing the methods included are process costing, operating or service costing, unit or single or output costing, departmental costing and operation costing. Job costing is that form of specific order costing which applies where work is undertaken to customers’ special requirements. Job costing method is adopted where the job, order or a project is undertaken and completed as per the requirements of the customer and so cost data is accumulated and recorded for each job, order or a project separately. Since costs are recorded for each job separately it becomes possible to ascertain profit or loss for each job. A customer makes enquiry with the concern to find out whether a certain work will be undertaken by the concern as per the specifications mentioned by the customer and how much price the concern will charge for doing that work. When the price quoted by the concern is acceptable to the customer, he places an order for the job. The work is completed by the concern as per the specification and is handed over to the customer on receiving the quoted price. For each job a separate Job Advanced Cost Accounting - III 23 Introduction & Job Costing Cost Sheet is prepared in which costs incurred on account of materials used, labour employed and overheads of the job are recorded separately and by comparing total cost of the job with the price quoted for the job profit earned or loss suffered is calculated. NOTES 1.13 Key Terms i) Production Order : It is a document prepared by Planning Department after receiving order from the customer and contains instructions and orders to the foremen of sections to start production of articles for which order is received from the customer. ii) Job Cost Sheet : It is a sheet or card prepared for each job separately to accumulate and analyse actual costs incurred for the specific job. 1.14 Questions and Exercises I - Theory Questions (1) What is meant by ‘job costing’ ? Explain the features of job costing. (2) What is ‘job costing’ ? Explain its advantages and limitations. (3) What are the main features of job costing. Describe briefly the procedure of recording costs under job costing. (4) What is a job cost sheet ? What data is generally recorded in a job cost sheet? (5) Explain the documents which are prepared in job costing. II - Multiple Choice Questions (1) Which of the following is not ‘Process Costing’ (a) Service Costing (b) Departmental Costing (c) Operating Costing (d) Contract Costing (2) Special Order Costing is not related to (a) Job Costing (b) Batch Costing 24 Advanced Cost Accounting - III Introduction & Job Costing (c) Service Costing (d) Composite Costing (3) In biscuit factories bakeries -------- method is used. (a) Job Costing NOTES (b) Batch Costing (c) Multiple Costing (d) Contract Costing (4) Match the pairs. Group I Group II (i) Process Costing (a) quarries (ii) Service Costing (b) automobiles (iii) Batch Costing (c) bakeries (iv) Composite Costing (d) hospitals (e) paper making Ans. : (i) - (e), (ii) - (d), (iii) - (c), (iv) - (b). Ans. : (1 - d), (2 - c), (3 - b). III - Exercises : (1) Shreyas Engineering Works has received an enquiry for performing an engineering job. The costing department has estimated that materials cost of the job will amount to ` 6,000 and direct wages for the job will be ` 7,500. Factory overheads are absorbed at 60% of direct wages and office and administration overheads are absorbed at 20% of the prime cost. Assuming that the basis for absorption of factory overheads and office and administration overheads remain unchanged calculate the price to be quoted the job if a profit of 30% is to earned on the cost of production of the proposed job. (2) A factory uses job costing. The following data are available from the book for the year ended 31st Dec. 2014. ` Direct Materials 9,00,000 Direct wages 7,50,000 Profit 6,09,000 Advanced Cost Accounting - III 25 Introduction & Job Costing NOTES Selling and Distribution Overheads 5,25,000 Administration Overheads 4,20,000 Factory Overheads 4,50,000 Prepare a cost sheet showing Prime Cost, Factory Cost, Cost of Production, Cost of Sales and Sales Value for the year ended 31st December, 2014. The factory has received an order for a job to be completed in January, 2015. It is estimated that direct materials costing ` 1,20,000 and direct wages of ` 75,000 would be required for the job. The factory absorbs factory overheads as a percentage of direct wages and administration overheads and selling and distribution overheads as a percentage of factory cost and the same basis will be used in the year 2015-2016. In the year 2015-2016, selling and distribution overheads are expected to go up by 15% Assuming that the factory desires to earn profit at the same rate on sales, how much price the factory should quote for the job to be performed in January, 2015. (3) X Ltd. has to quote a price for Job No. 338. The costing department has provided following information about estimated costs for Job No. 338. Direct Materials : 34 units at ` 15 per unit. Direct Labour : Department A - 12 hours at ` 15 per hour Department B - 10 hours at ` 8 per hour The following additional information is available from the books of X Ltd. Department A - Variable Overheads Hours worked Department B - Variable overheads Hours worked Fixed overheads for the company Total Hours worked ` 1,80,000 36,000 Rs.80,000 20,000 ` 4,20,000 70,000 Profit desired from Job No. 338 is at 25% on the price quoted. You are required to calculated price to be quoted for Job No. 338. (4) From the following particular prepare Cost-Sheet for Job No. 55 and find out the selling price of the job. ` Materials directly issued for the job 26 Advanced Cost Accounting - III 21,400 Direct Expenses 5,000 Productive Wages 8,000 Provide 70% on Productive wages for works overheads,10% on Works Cost for office Oncost and 5% on Cost of Production and Selling and Distribution overheads, Profits shall be 25% on Selling price. (5) From the following information in respect on Job No. 6379, you are required to prepare a Job Cost Sheet showing the cost of the job and also calculate the selling price to give a profit of 20% on Selling price. Introduction & Job Costing NOTES ` Wages to different jobs 90,000 Materials used on jobs 95,000 General works overheads 6,400 Selling Commission 1,200 Machinery Repairs 5,700 Advertising 2,500 Consumable Stores 12,800 Directors Fees 3,000 Factory Insurance 1,400 Carriage Outwards 9,200 Wages to Indirect Labourers 24,200 Depreciation on Office Furniture 3,700 Selling on Cost 10,000 Motive Power 10,100 Packing Charges 7,500 Technical Directors Fees 1,700 Salary of work Manager 5,400 Heating and Lighting 700 Office Rent 9,500 (6) The following information relates to two different jobs of a manufacturing business, Jamy Engineeing Works, Jamner for the month of May, 2012 Particulars Job No. 786 Job No. 687 ` ` Cost of materials consumed 5,000 8,500 Direct expenses 3,500 5,000 Chargeable expenses 1,500 1,500 Advanced Cost Accounting - III 27 Introduction & Job Costing Works overheads are 40% of Prime cost and Administrative on costs are 20% of Works cost. You are required to prepare a Job Cost Sheet showing the cost of the job and also calculate the selling price to give a profit of 20% on the selling price. NOTES (7) The Production department of a manufacturing company provides the following information for the month of October, 2012 : Particulars Direct Materials ` 54,000 Direct Labour ` 45,000 Labour hours worked Hrs. 36,000 Machine Operation Hrs. 30,000 Factory overheads ` 36,000 For a job order executed by the concern department during the period the relevant information was as under : Particulars Direct Materials ` 12,000 Direct wages ` 6,400 Labour hours worked Hrs. 6,400 Machine Operation Hrs. 4,800 Prepare Job Cost Sheet, calculating the overhead charges chargeable to the job by the following methods: 1. Direct Material Percentage rate. 2. Direct Wages Percentage rate. 3. Labour Hour rate. 4. Machine Hour rate. (8) The following information relates to the activities of a production department of a factory for the month of March, 2012 :Materials consumed ` 36,000 Productive wages ` 30,000 Direct labour hours worked Hrs. 25,000 Hours of machine operation Hrs. 20,000 Overheads chargeable to the department ` 25,000 If the cost of materials consumed on Job No. 123 is ` 2,000 and labour charges amounted to ` 1,650 ascertain the Total Job Cost by the following methods of allocating overheads. 28 Advanced Cost Accounting - III 1. Percentage on direct wages 2. Machine hour rate 3. Direct labour hour rate Labour hours worked for the job were 1,650 and hours of machine operated for the job were 1,200. Introduction & Job Costing NOTES 1.15 Further Reading 1. ‘Advanced Cost Accounting’ - Nigam and Sharma 2. ‘Cost Accounting - Priciples and Practice’ - N. K. Prasad 3. ‘Cost Accounting’ - Jawahar Lal 4. ‘Theory and Practice of Cost Accounting’ - M. L. Agrawal 5. ‘Cost Accounting’ - B. K. Bhar Advanced Cost Accounting - III 29 UNIT 2 Batch Costing (Theory) Batch Costing (Theory) Structure 2.0 Introduction 2.1 Unit objectives 2.2 Meaning of batch costing 2.3 Features of batch costing 2.4 Advantages of batch costing 2.5 Disadvantages of batch costing 2.6 Industries which use batch costing 2.7 Accounting recording for batch costing 2.8 Economic Batch Quantity (EBQ) 2.9 Summary NOTES 2.10 Key Terms 2.11 Questions 2.12 Further Reading 2.0 Introduction A batch is a cost unit consisting of a group of identical items which maintain their identity through out one or more stages of production. When production is done in batches accumulation of costs is done by following ‘batch costing method’. Like job costing method, batch costing method is also a specific order costing. Quantity produced in a batch is known as a lot and costs incurred for producing the quantity in a lot are accumulated and recorded as cost of a batch. Theoritical information related to the batch costing method is provided in this Unit. 2.1 Unit Objectives After studying the information provided in this Unit you should be able to : • Know the meaning of batch costing; • Understand features, advantages and disadvantages of batch costing; • Know the industries which use batch costing; • Know how costs are recorded in batch costing; Advanced Cost Accounting - III 31 Batch Costing (Theory) • 2.2 Understand meaning and formula used for calculation of Economic Batch Quantity. Meaning of Batch Costing NOTES Batch costing is that form of specific order costing under which each batch is treated as a cost unit and costs are accumulated and ascertained separately for each batch. Each batch consists of a number of like units. Batch costing is a method of costing used by the concerns which produce an identical product or a component in a very large number at a time. All units produced at one time are collectively known as a batch and the cost of production is calculated for a batch because a batch is regarded as a unit. When the batch production becomes complete, production of the next batch is started. On the basis of batch cost calculated, the cost of single unit of the product is decided and selling price of that single unit of product is fixed by adding expected margin of profit to the cost of production of the single unit of the product. In order to distinguish a unit produced in one batch from the units produced in other batches, each batch is given a separate number and that batch number is recorded on all the units of the product belonging to that batch. 2.3 Features of Batch Costing Batch costing which is also known as ‘lot costing’ has following important features : 32 Advanced Cost Accounting - III 1. Batch costing is a variation of job costing. In job costing work of production is carried out according to the specifications and instructions given by a customer whereas in batch costing a large number of units of an identical product are produced as ordered by a customer or for storage and sale in the market. 2. Batch is a unit for cost calculation. In a batch the units of identical product may be in hundreds or in thousands but each batch is regarded as an independent unit and its total cost is equally divided by the number of units produced in that batch in order to decide the cost of production of a single unit of the product. 3. Each batch is given a separate number and the output of a batch is identified by the number of the batch recorded on each unit of output of the batch. Therefore a unit of the product is output of which batch can be easily found out by referring to the batch number recorded on the unit, e.g. the number of the batch in which bottle of medicine has been produced is recorded on the bottle of medicine. If the contents of bottles of a batch are found harmful to the patients, all bottles of that batch can be taken out of market for investigation and if necessary for destruction, on the basis of the batch number recorded on the bottles. 4. Unit cost of a product varies with the size of the batch. If quantity produced in a batch is small, the unit cost of the product is more and if the quantity produced in a batch is large, the unit cost of the product of that batch is less. Therefore, it is necessary to find out the economic batch quantity by producing which the cost of production of a unit of the product can be kept to the minimum. Batch Costing (Theory) NOTES 2.4 Advantages of Batch Costing Use of batch costing provides following advantages : i) The accounting work is considerably reduced as a group of homogeneous jobs constitute a batch. ii) The variations in the costs arising under job costing is smoothened by means of averaging such costs and spreading over the batch of articles. This gives a consistent cost of production of every article in the batch. iii) It takes the benefit of reduced cost of production arising out of EBQ. iv) Supervision becomes very easy and effective. So idle time is eliminated. v) The loss of time due to inter job transfer of materials, labourers and tools is minimised under batch costing. 2.5 Disadvantages of Batch Costing i) Determination of a batch from various jobs often poses problem. It is difficult to come across absolute homogenity of jobs. ii) When quantity of goods to be manufactured differs from customer to customer, it becomes difficult to determine the batch. iii) If the production of a batch is wrongly undertaken due to sub-standard of materials or defective operation, the whole batch of articles are required to be discarded which causes a great loss to the manufacturing concern. 2.6 Industries which use Batch Costing All those industries which are engaged in the production of identical type of product or component a large quanity at one time use a method of batch costing. Such industries are pharmaceutical industry, industries engaged in production of components used in radio sets, television sets, watches, manufacture of bicycles, two-wheelers, automobiles, industries producing nuts, bolts, screws, etc. Advanced Cost Accounting - III 33 Batch Costing (Theory) NOTES 2.7 Accounting recording for Batch Costing A batch consists of a number of units of a product which are of identical nature. When a batch production is to be stared, the machines and equipment to be used for the production are required to be set. The time required for setting up is recorded and the operator’s wages for such time are calculated. Overheads to be charged according to the overhead absorption rate used are calculated for the set-up time. The operator’s wages and the overhead charges for set-up time are added to calculate the setting-up cost. (The setting -up cost is of fixed nature and it remains same irrespective of the actual quantity to be produced in a batch.) For batch production material is issued from the stores and all materials issued for a batch is recorded against the particular number issued to the batch. Direct workers working on a batch prepare time sheets showing the number of batch and the starting time and finishing time for the work performed by them for the batch production. As per the rate of remuneration applicable to the workers the labour cost is calculated by the costing department and the total amount of the labour cost is charged to the particular batch as direct labour cost. Any expenses specially incurred for the batch are charged to the batch cost as direct or chargeable expenses. Overheads are charged to the batch according to the method seleted for aborption of overheads. The setting-up cost, the direct material cost, direct labour cost, direct exspenses and the amount of overheads charged are added together to find out the total cost of production of a batch. This cost is divided by the quantity produced in that batch to find out the cost per unit of the product. When a unit of the product is sold to a customer at a certain selling price, the difference between the selling price and total cost of the unit of product indicates the amount of profit earned per unit. 2.8 Economic Batch Quantity (EBQ) In order to control batch cost it is important to decide the quantity to be produced in each batch which enables to keep the batch cost at optimum level. Economic batch quantity is that quantity of a batch which enables the management to keep the batch cost at minimum level. If the quantity of a batch is either increased or decreased from the economic batch quantity determind the batch cost will increase and become more than the batch cost incurred when economic batch quantity is produced. It has already been mentioned that the batch cost consists of two types of costs as under : i) Setting-up cost : This is the cost incurred before the batch production is started. In order to do the production machines are used and it is necessary to check the machines and do necessary adjustments in them so that they are ready for operations. Oiling and supplying the required consumables must be taken care 34 Advanced Cost Accounting - III Batch Costing (Theory) of. This work is generally done by the operator of the machine or the direct worker who is appointed to do the work of production or to complete the expected activity with the help of the machine. The time taken by the worker and the rate at which he is paid wages decide setting - up cost. The amount of the setting - up cost remains same and does not change according to the quantity to be produced in each batch. Setting - up cost is a fixed cost and therefore if the quantitty of the batch is small the per unit of product cost increases and when the quantity to be produced in a batch increases, the setting - up cost per unit of product becomes less. ii) Carrying Cost : Carrying cost means the cost to be incurred for carrying one unit of the product in inventory per annum. For deciding this cost, the cost of production per unit of the product and the interest amount blocked up in the value of the product when it is being stored for the year are taken into consideration . If the cost of production of one unit of the product is large and the rate of intersest is also high, it is obvious that the cost of carrying will become more. When both these costs are added the batch cost becomes available. In economic batch cost the setting-up cost and the carrying cost are approximately equal and the total batch cost is the minimum. If batch quantity is increased or decreased compared to the economic batch quantity the batch cost will be more as compared to the batch cost calculated by using the economic batch quantity for batch production. Economic batch quantity can be calculated by following formula which is similar to the formula used for calculating the economic order quantity (EOQ) in respect of materials. Depending upon the details provided for calculating the economic batch quantity two different formulas are required to be used. These formulas are given below :- NOTES Check Your Progress i) Define ‘Batch Costing’ and explain the meaning of batch costing. ii) What are the features of ‘Batch Costing’ ? iii) State the advantages and disadvantages of ‘Batch Costing’. iv) In which industries ‘Batch Costing’ is used ? v ) What do you understand by the terms ‘setting-up costs’ and ‘carrying costs’? vi) What is meant by ‘Economic Batch Quantity’ ? Give and explain the formula used for calculating Economic Batch Quantity. vii) Briefly explain how accounting recording is done under ‘batch costing’. 1) When annual requirement of the product, the setting-up cost per batch and the cost of carrying one unit of the product for the year is the information provided. 2 R.S Economic Batch Quantity = C where R = Annual requirement of the product S = Setting-up costs per batch C = Carrying cost per unit of product for a year expressed in rupees. 2) When information about annual requirement of the product, setting-up costs per batch, rate of interest p.a. on capital blocked in the product during storage and the cost of production per unit of the product is provided :2 R.S EBQ = IC Advanced Cost Accounting - III 35 Batch Costing (Theory) where EBQ NOTES R = Annual requirement of the product S = Setting-up costs per batch I = Rate of interest on capital C 2.9 = Economic Batch Quantity = Cost of production per unit of product Summary Batch costing is a method of costing used for accumulation and ascertainment of costs when a number of identical units of a product are produced by completing one or more stages of production. The units produced are homogeneous and are produced at the same time. The quantity which is produced constitutes batch quantity. Each batch is separete and after completion of production of one batch the production of the next batch is undertaken. Each batch is given a separate batch number and the batch number is recorded on each unit of the product manufactured in that batch. This helps in identification of a unit of product as belonging to a particular batch. A batch cost sheet is prepared for each batch and it records the batch number, date of commencement of the batch production, the date of completion of the batch production and the quantity produced in the batch. Materials cost, labour cost, direct expenses and proportionate amount of overheads to be charged to the batch are recorded in the Batch Cost Sheet and total cost of the batch production is calculated by adding the amounts of costs incurred for the batch. As per small or large quantity produced in a batch, the unit cost of the product increases or decreases. To minimise such variations in the unit cost Economic Batch Quantity is calculated and actual production quantity is kept near the EBQ. 2.10 Key Terms i) Batch Costing : It is that form of specific order costing under which each batch is treated as a cost unit. Each batch consists of a number of identical units of the product and accumulation and recording of costs is done for each batch separately. ii) Economic Batch Quantity (EBQ) : Economic Batch Quantity is that quantity of a batch at which the ‘setting up costs’ and ‘carrying costs’ are almost equal and cost of the batch becomes minimum. Formula used for EBQ is : 2 R.S EBQ= C where R = Annual Requirement of the product S = Setting-up cost per batch 36 Advanced Cost Accounting - III C = carrying cost unit of product for a year expreesed in rupees. 2.11 Questions Batch Costing (Theory) I - Theory Questions (1) What is ‘Batch Costing’? Explain the features of batch costing. (2) What do you understand by ‘batch costing’? Explain the procedure followed for cost calcuation in batch costing. (3) What is meant by Economic Batch Quantity? Explain the formula used for calculating EBQ. (4) Explain the meaning of batch costing. In which industries batch costing method is used ? (5) Explain the features, advantages and disadvaneages of batch costing. (6) Write notes on. NOTES (a) Setting - up costs. (b) Production costs. (c) Calculation of unit cost of a product in batch costing. (d) Documents prepared in batch costing. II - Multiple Choice Questions (1) Batch Costing is a ------- of job costing. (a) variable (b) valuation (c) verification (d) opposite (2) Batch is a ------------- of cost calculation. (a) price (b) cost (c) unit (d) value (3) Which of the following statement is ‘wrong’ ? (a) ‘Setting-up cost’ is the cost incurred before the batch production is started. (b) ‘Setting-up cost’ is a fixed cost. Advanced Cost Accounting - III 37 Batch Costing (Theory) NOTES (4) (c) ‘Setting-up cost’ is divided by the quantity produced in the batch to find out the cost per unit of the product. (d) ‘Setting-up Cost’ is the variable nature and it fluctuates as per actual quantity to be produced in a batch. ‘Carrying cost’ means the cost to be incurred for carrying ------ of the product in inventory per annum. (a) all units (b) two units (c) one unit (d) 100 units (5) Any expenses specially incurred for the batch are charged to the batch cost as ---------(a) indirect expenses (b) unchargeable expenses (c) direct expenses (d) emergency expenses (6) Match the pairs. Group I Group II (a) Batch Costing (i) Example of Process Costing (b) Setting up Cost (ii) Control batch cost. (c) Carrying Cost (iii) Cost for carrying one unit of the production. (d) Economic Batch Quantity (iv)‘incurred before batch production’. (v) ‘Variation of job costing’. Ans. : (a) = (v); (b) = (iv); (c) = (iii); (d) = (ii). Ans. : (1 - a), (2 - c), (3 - d), (4 - c), (5 - c). 2.12 Further Reading 38 Advanced Cost Accounting - III 1. ‘Cost Accounting’ - Jawahar Lal 2. ‘Advanced Cost Accounting’ - Nigam and Sharma Unit 3 Batch Costing (Practical Problems) Batch Costing (Practical Problems) Structure 3.0 Introduction 3.1 Unit objectives 3.2 Illustrations 3.3 Summary 3.4 Exercises 3.5 Further Reading 3.0 NOTES Introduction In the previous Unit we have considered theoretical information related to Economic Batch Quantity and preparation of Batch Cost Sheet for calculation of batch cost and cost per unit of the product produced in a batch. In this Unit, a few Illustrations are provided to understand how Economic Batch Quantity is calculated and how Batch Cost Sheet is prepared to ascertain costs incurred for a batch production. 3.1 Unit Objectives After completing study of the various illustrations provided in this Unit you should be able to :• Use the formula for calculating the Economic Batch Quantity; and • Prepare Batch Cost Sheet showing total cost of a batch production and calculate per unit cost of the product from the batch. 3.2 Illustrations ILLUSTRATION 1 A firm engaged in the production of Y product uses batch costing. It has given you following information : Annual requirement of Y product is 9600 units. Setting-up costs per batch amounts to `300. Annual cost of carrying one unit of Y product in the inventory is ` 25. You are required to calculate economic batch quantity for production of Y product. Advanced Cost Accounting - III 39 Batch Costing (Practical Problems) SOLUTION Since rate of interest on capital and cost of production of one unit of Y product is not provided in the problem following formula is used for calculating the economic batch quantity for Y product : NOTES 2 R.S EBQ = Where EBQ = C R = Economic Batch Quantity Annual requirement of the product S = Setting - up cost per batch C = Cost of carrying one unit of the product in the inventory for a year 2 x 9600 x `300 EBQ = ` 25 = 230400 = 480 units 480 units of Y product should be produced in each batch. ILLUSTRATION 2 A manufacturer has accepted from a customer an order to supply him 600 components during one year. The setting - up cost per batch is estimated as `400 irrespective of the quantity of components produced in a batch. Production cost of one component amounts to `120 and the interest rate is 10% p.a. Calculate the economic batch quantity. SOLUTION EBQ = 2 R.S Where EBQ = Economic Batch Quantity IC R = Annual requirement of the component S = Setting - up cost per batch I = Rate of interest p. a. C = Cost of production of one component. 2 x 600 x 400 EBQ = = = = 40 Advanced Cost Accounting - III .10 x 120 480000 12 40000 200 units 200 components should be produced in each batch. Batch Costing (Practical Problems) ILLUSTRATION 3 A factory which uses batch costing has entered into a contract with a manufacturing concern to supply to it 1000 units of a component per month for next three month. Costing department of the factory opens a batch cost sheet to which the actual cost of materials issued for the batch production is charged. The actual amount of direct wages incurred for the batch production is also charged to the batch sheet. Factory overheads are incurred for the entire factory and are charged to the batch production on the basis of direct labour hours. The component is supplied to the manufacturing concern at a price of ` 48 per component. NOTES Following details are provided to you for three months period. Month Batch Output (Units) Material Cost ` Direct Wages ` Direct Labour Hours 1st 1040 21,800 6,800 1360 nd 1030 22,000 6,600 1340 3rd 1070 22,400 7,200 1420 2 The factory overheads and total direct labour hours for the same three months were : Month Factory Overheads ` Total Direct Labour Hours 1st 65,000 13,000 nd 72,000 14,500 3rd 70,000 14,000 2 You are required to show the total cost and total amount of profit per batch as well as total cost per unit of the component and profit per unit of the component. Also show the position of cost and profit for the order of 3000 units of the component. SOLUTION Factory Overheads are charged to the batch production on the basis of direct labour hour. The calculation of factory overheads to be charged to each batch are calculated as under :Factory Overheads Total direct labour hours For 1st month : 65,000 x Direct labour hours of the batch x 1360 = ` 6,800 13,000 For 2nd month : 72,000 x 1340 = ` 6653.80 14,500 For 3rd month : 70,000 x 1420 = ` 7,100 14,000 Advanced Cost Accounting - III 41 Batch Costing (Practical Problems) Batch Cost Sheets for three months Month Batch output (Units) NOTES 1st 2nd 3rd Total 1040 1030 1070 3140 Sales value @ Rs.48 per unit ` 49,920 49,440 51,360 1,50,720 Materials Cost ` 21,800 22,000 22,400 66,200 Direct Wages ` 6,800 6,600 7,200 20,600 Factory overheads ` 6,800 6653.80 7,100 20553.80 Total Cost ` 35,400 35,253.80 36,700 107353.80 Profit per batch ` 14,520 14,186.20 14,660 43366.20 Total Cost per unit ` 34.04 34.23 34.30 34.19 Profit per unit ` 13.96 13.77 13.70 13.81 Overall position of the order for 3000 units of components : Sales value of 3000 units at ` 48 per unit ` 1,44,000 Total cost of 3000 units at ` 34.19 ` 1,02,570 Profit from the order ` 41,430 (Note : Total units produced in three batches are 3140 units out of which 3000 units are supplied to the manufacturing concern. There remain 140 units of the components in stock which can be sold by the factory and earn profit from the sale.) ILLUSTRATION 4 B Company manufactures component P-109 in one of its department fully. The company uses batch costing method for calculation of cost for the component. Materials used for manufacturing one unit of p-109 cost `45 and the operator takes 30 minutes for producing one unit and he is paid wages at the rate of `20 per hour. Overheads are charged to the batch production at the rate of `10 per machine hour. The operator spends 2 hours 30 minutes time for setting - up of the machine irrespective of the actual number of units included in a batch. Using the above information prepare batch cost sheets showing setting up cost, production cost and total cost of the batch assuming that the batch size is (i) 10 units, (ii) 50 units and (iii) 100 units. Also calculate per unit setting-up cost, production cost and total cost for each of the batch size mentioned above. 42 Advanced Cost Accounting - III Batch Costing (Practical Problems) SOLUTION i) Cost sheet for a batch of 10 units of P- 109 component Cost of Cost per the batch unit ` ` ` NOTES Setting - up cost : Wages of operator for 2 hours 30 minutes at ` 20 per hour 50 Overheads for 2 hours 30 minutes at ` 10 per machine hour 25 Production cost : ` 75 7.50 Materials cost 10 units at ` 45 per unit 450 45.00 Direct wages 5 hours at ` 20 per hour 100 10.00 Overheads for 5 machine hours at Rs 10 per hour 50 5.00 600 Total Cost (Setting - up cost + production cost) 675 67.50 ii) Cost Sheet for a batch of 50 units of P-109 Component Cost of Cost per the batch unit ` ` ` 75 1.50 Setting - up Cost : Wages of operator for 2 hours 30 minutes at ` 20 per hour 50 Overheads for 2 hours 30 minutes at ` 10 per machine hour 25 Production Cost : ` Materials cost 50 units at ` 45 per unit 2250 45.00 Direct wages 25 hours at ` 20 per hour 500 10.00 Overheads for 25 machine hours at Rs 10 per hour 250 5.00 3000 Total cost (setting - up cost + production cost) 3075 61.50 Advanced Cost Accounting - III 43 Batch Costing (Practical Problems) iii) Cost Sheet for a batch of 100 units of component P-109 Cost of Cost per the batch unit ` NOTES ` ` 75 0.75 Setting - up cost : Wages of operator for 2 hours 30 minutes at ` 20 per hour 50 Overheads for 2 hours 30 minutes at ` 10 per machine hour 25 Production Cost : Materials Cost 100 units at ` 45 per unit 4500 45.00 Wages of operator for 50 hours at ` 20 per hour 1000 10.00 Overheads for 50 hours at Rs 10 per machine hour 500 5.00 6000 Total Cost (Setting-up Cost + Production Cost) 6075 60.75 (Note that the Setting-up Cost of the batch reduces as the number of units included in the batch increase while the Production Cost per unit remains same at different quantities in the batches.) ILLUSTRATION 5 From the following information relating to Camlin India Ltd., find out Economic Batch Quantity :i) Total number of units to be produced in a year 9000 units. ii) Set-up Cost per batch `200 iii) Carrying Cost per unit of production `0.10 SOLUTION 2 US EBQ = Where, EBQ = Economic Batch Quantity C U = Units to be produced in a year S = Set-up Cost per batch C = Carrying Cost per unit of production. 2 x 9000 units x ` 200 EBQ = ` 0.10 = 100 10 = 36000000 units 360000 units x = 44 Advanced Cost Accounting - III 6000 units Batch Costing (Practical Problems) ILLUSTRATION 6 Balaji Industries has to supply 1000 paper cones per day to a textile Industry. They find that when they start a production run they can produce 2500 paper cones per day. The cost of building a paper cone in stock for a year of 360 working days is ` 0.80 and the set-up cost of production run is ` 10 How frequently should production run be made ? NOTES SOLUTION 2 US EBQ = Where, EBQ = Economic Batch Quantity C U = Units to be produced in a year, i.e. 360 days x 1000 paper cones = 3,60,000 paper cones S = Set-up Cost per batch, i.e. ` 10 C = Carrying Cost per unit of production i.e. ` 0.80 2 x 360000 paper cones x ` 10 EBQ = ` 0.80 100 7200000 paper cones x = 90,00,000 paper cones = = 80 3000 paper cones Production run in terms of days : EBQ = Production per day 3000 paper cones = 1000 paper cones = 3 days ILLUSTRATION 7 In Aarti Drugs Manufacturing Co. Ltd., a component Z oxan - 100 is made entirely in a cost centre FDC. Materials cost ` 0.50 per component and each component takes 10 minutes to produce. The machine operator is paid at ` 3 per hour and the machine hour rate is ` 6 per hour. The setting-up of the machine to produce Zoxan - 100 takes 140 minutes. You are required to prepare a Cost Sheet showing the Production Cost, Setting-up Cost and Total Cost assuming that a batch of (i) 10 components, (ii) 100 components and (iii) 1000 components is produced separately. Advanced Cost Accounting - III 45 Batch Costing (Practical Problems) NOTES SOLUTION In the Books of Aarti Drugs Manufacturing Co. Ltd., Cost Sheet For the period ended -----------Component : Zoxan - 100 Batch : 10 components Particulars Amount ` Production Cost (A) Materials cost Total cost of the Batch ` Cost per unit ` 20.00 2.00 21.00 2.10 41.00 4.10 5.00 (` 0.50 x 10 components) Add Wages to machine operator 5.00 (` 3 x 1 hour 40 minutes Add Machine Expenses 10.00 (` 6 x 1 hour 40 minutes) Setting-up Cost (B) Wages to Machine Operator 7.00 (` 3 x 2 hours 20 minutes) Add Machine Expenses 14.00 (` 6 x 2 hours 20 minutes) Total Cost (A + B) (C) In the Books of Aarti Drugs Manufacturing Co. Ltd. Cost Sheet For the period ended ---------Component : Zoxan - 100 Batch : 100 components Particulars Amount ` Production Cost (A) Materials Cost Total cost of the Batch ` Cost per unit ` 200.00 2.00 21.00 0.21 221.00 2.21 50.00 (` 0.50 x 100 components) Add Wages to Machine Operator 50.00 (` 3 x 16 hour 40 minutes Add Machine Expenses 100.00 (` 6 x 16 hour 40 minutes) Setting-up Cost ----- (B) Wages to Machine Operator 7.00 (` 3 x 2 hours 20 minutes) Add Machine Expenses (` 6 x 2 hours 20 minutes) 46 Advanced Cost Accounting - III Total Cost (A + B) 14.00 (C) Batch Costing (Practical Problems) In the Books of Aarti Drugs Manufacturing Co. Ltd. Cost Sheet For the period ended ---------Component : Zoxan - 100 Batch : 1000 components Particulars Production Cost Amount Total Cost of the Batch Cost per unit ` ` ` (A) 2,000.00 Materials Cost NOTES 2.00 500.00 (` 0.50 x 1000 components) Add Wages to machine operator 500.00 (` 3 x 166 hour 40 minutes Add Machine Expenses 1000.00 (` 6 x 166 hour 40 minutes) Setting-up Costs (B) 21.00 Wages to Machine Operator 0.021 7.00 (` 3 x 2 hours 20 minutes) Add Machine Expenses 14.00 (` 6 x 2 hours 20 minutes) Total Cost (A + B) 3.3 (C) 2021.00 2.021 Summary In this Units we have considered only Illustrations on the batch costing. Two types of practical problems Viz. Calculation of Economic Batch Quantity and preparation of Cost Sheet for finding out the Total Cost of batch and Unit Cost of a product from the batch, we have considered. The formula used for calculation of EBG is one of the following depending upon the information provided : 2 R.S EBQ = C Where EBQ = Economic Batch Quantity R = Annual requirement of the product S = Setting-up Cost per batch C = Cost of carrying one unit of the product in the inventory for a year. OR Advanced Cost Accounting - III 47 Batch Costing (Practical Problems) 2 R.S EBQ = Where EBQ = Economic Batch Quantity IC R = Annual requirement of the product S = Setting-up cost per batch I = Rate of interest per annum NOTES C = Cost of production of one unit of the product. [Some times in the formula, instead of R, U is used which stands for Units to be produced in a year.] While preparing Cost Sheet for batch production, details of element-wise costs incurred for the batch production are shown under Production Cost and Setting-up Cost and by adding these Production Cost and Setting-up Costs, Total Cost for each unit of the product are shown in columnar form. 3.4 (i) Exercises Henley Co. Hazaribag intends to produce 40000 units during a year in batches. The Setting-up Cost for each batch is ` 160. The carrying cost per unit has been estimated at ` 20 p.a. Calculate Economic Batch Quantity. (ii) Vasant Auto, Bangaluru are producing various parts of a passenger car in batches. Annual demand of the part is 72000 units. The cost of setting-up of tools for each new batch is ` 450. The cost of each batch is ` 30. Company borrows for financing stocks @ 10% p.a. other carrying costs are ` 2 per part p.a. Calculate Economic Batch Quantity. (iii) 48 Advanced Cost Accounting - III A jobbing factory has undertaken to supply 200 pieces of a component per month for the ensuing six months. Every month a batch order is opened against which material and labour hours are booked at actual. Overheads are levied at a rate per labour hour. The selling price contracted for is `8 per piece. From the following data present the profit per piece of each batch order and overall position of the order for 1200 pieces. Month Batch output Units Material cost ` Direct wages ` Direct labour Hours January 210 650 120 240 February 200 640 140 280 March 220 680 150 280 April 180 630 140 270 May 200 700 150 300 June 220 720 160 320 Batch Costing (Practical Problems) The other details are 3.5 Month Overheads ` Direct labour hours January 12,000 4800 February 10,560 4400 March 12,000 5000 April 10,580 4600 May 13,000 5000 June 12,000 4800 NOTES Further Reading 1. ‘Advanced Cost Accounting’ - Nigam and Sharma 2. ‘Cost Accounting - Priciples and Practice’ - N. K. Prasad 3. ‘Cost Accounting’ - Jawahar Lal 4. ‘Theory and Practice of Cost Accounting’ - M. L. Agrawal 5. ‘Cost Accounting’ - B. K. Bhar Advanced Cost Accounting - III 49 Unit 4 Contract Costing (Theory) Contract Costing (Theory) Structure 4.0 Introduction 4.1 Unit objectives 4.2 Meaning of Contract Costing 4.3 Difference between Job Costing and Contract Costing 4.4 Features of Contract Costing 4.5 Industries which use Contract Costing 4.6 Accounting recording in Contract Costing 4.7 Calculation of profit to be transferred to Profit & Loss. Account in respect of contracts in different stages of completion. 4.8 Summary 4.9 Key Terms NOTES 4.10 Theory Questions 4.11 Further Reading 4.0 Introduction Contract Costing is a method of costing which is included under the group of specific order costing. It is a method of costing used in construction work or mining work where the volume of work involved is very large and the period required to carry on and complete the work is very long and the work may be carried on over a number of years. The person or organisation which wants to get the work done generally invites tenders from the interested parties requesting them to mention the price at which they are ready to do the work as per the terms and conditions mentioned in the advertisement or the tender form. A tender found proper and acceptable is accepted and a contract is entered into with the party. The person or organisation for whom the work is to be done is called ‘contractee’ and the person of organisation which is given the contract is called a ‘contractor’ Cost accumulation, recording of costs and ascertainment of profit of loss is done separately for each contract and the method of costing used for this is called ‘contract costing’. Theoratical information about various aspects of contract costing is provided in this Unit. Advanced Cost Accounting - III 51 Contract Costing (Theory) 4.1 Unit Objectives After studying the information provided in this Unit you should be able to : NOTES • Understand meaning of contract costing ; • Understand how contract costing differs from job costing ; • Know features of contract costing; • Understand exactly the meaning of different terms used in contract costing; • Understand the accounting recording done in contract costing; and • Understand how profit from contract is decided to be transferred to Profit and Loss Account in respect of contracts which are in different stages of completion. 4.2 Meaning of Contract Costing The terminology of ICMA defines Contract Costing as “ that form of specific order costing which applies where work is undertaken to customers’ special requirements and each order is of long duration”. The cost unit in contract costing is a contract which is of a long duration and may continue over more than one financial year. In contract costing as the contract of each customer may be different from the other contracts, it becomes necessary to open a separate contract account for each contract. Contract costing is a type of job costing. A contract is accepted by a contractor to do a certain work for the contractee ( i.e. customer ) during an agreed time for a certain price mentioned in the contract. A contract is regarded as a unit and the costs incurred for a contract are recorded to an account opened for that contract and profit or loss is calculated by comparing the total cost of the contract with the contract price agreed upon at the time of signing the contract. Method used for recording of costs related to the contract work and for ascertainment of profit / loss on the contract is known as ‘contract costing’ which is also known as ‘terminal costing’, Contract costing is, thus, a method of costing. 4.3 Difference between Job Costing and Contract Costing Though contract costing is regarded as a type of job costing, there are some important points of differences between contract costing and job costing. These differences are as under : 1) 52 Advanced Cost Accounting - III Contract is a large work of construction or building undertaken by a contractor and so at a time only a very few contracts are started by the contractor. In case of job the work to be done is on small scale and so in job costing a number of jobs are accepted and work related to them is carried out by the owner. 2) Contract work is generally performed at the site of the contractee since it is mostly construction work to be performed at a certain place owned by the contractee. In job work it is performed in the factory or workshop of the concern which has accepted the job order. 3) A contract takes a considerable time for completion and may go on over a period of one year or more. A job on the other hand becomes complete in few hours, days, weeks or months. 4) In case of contract majority of items of expenses are directly debited to the contract account since they are incurred exclusively for the particular contract. Only office and administration overheads of the head office are required to be apportioned to the contract on some suitable basis. In case of job work as the work is done in the factory premises only few expenses are charged directly and exclusively to the job account and all other expenses are required to be apportioned among a number of jobs which are carried on and completed at the same time. 5) In case of contract as the work continues over a long period of time and may not become complete in One financial year, amount of profit on a contract cannot be easily calculated and transferred to the Profit and Loss Account. Special rules and formulas are required to be used for this purpose. In job costing since the accepted work/order can be finished in a short period of time, profit / loss from each job completed can be easily calculated and transferred to the Profit and Loss Account. 6) In case of a contract the contractor gives some part of the contract work to sub-contractors who are specialists in these fields; e.g. in case of construction of a building the contractor may give sub-contracts for work like plumbing, electric-fittings, colouring etc. In job costing, generally, the need for giving sub-contracts does not arise. Contract Costing (Theory) NOTES Even though there exist the above mentioned differences between contract costing and job costing there is similarity between job costing and contract costing and therefore it is said that ‘a contract is a big job and a job is a small contract’. 4.4 Features of Contract Costing (1) In contract costing each contract is a separate unit of cost and the cost data related to each contract is recorded as cost of that unit. (2) Each contract is given a separate number for identification and the contract account opened in the cost ledger bears that number. (3) Contract is entered between contractor (who undertakes to do a certain work) and contractee (who is the customer for whom the contract work is to be performed ). The contract includes all the details such as name of the Advanced Cost Accounting - III 53 Contract Costing (Theory) NOTES Check Your Progress i) What is meant by ‘contract costing’ ? Give definition of ‘contract costing’. ii) What is the difference between ‘job costing’ and ‘contract costing’ ? iii) Briefly mention the features of ‘contract costing’. In which industries contract costing is used ? contractor, name of the contractee, nature of work to be done with specifications, period in which the contract is to be completed by the contractor, contract price and the manner in which it is to be paid by the contractee, penalties for non-completion and defective work, etc. (4) Contract work is normally done at the site of the contractee and not in the factory or premises of the contractor. (5) Contract work is a huge work and so a contractor undertakes only a few contracts at the same time. In some cases a new contract is undertaken only after completion of the present contract. (6) A contract being a large work needs a long period for its completion. Some contracts are continued for a number of years before they become complete. (7) As the contract work is performed at the site of the contractee most of the items of cost such as material cost, labour cost and expenses for electricity, telephone, insurance, etc. are incurred for each contract separately. All these cost can be directly allocated to the contract. Only expenses incurred by the head office/central office on office and administration work need appointment among the different contracts which are being carried on simultaneously by the contractor. (8) In case of some contracts the contractor may give sub-contracts to specialists in performing certain works. Thus sub-contracts may be given for electrical fittings, plumbing work, glass fitting work, lift fitting work, etc. (9) Since a contract may not become complete at the end of the financial year, calculation of profit on incomplete contract and transferring it to Profit and Loss Account at the end of the financial year needs careful consideration. Special rules and formulas are required to be used for this. iv) Explain how accounting recording is done in contact costing. v ) Explain the following terms :a) Contractee b) Contract Price c) Retention Money d) Escalation Clause (10) Contractee makes payment to contractor as the work of contract progresses. The basis of the payment is the certificate issued by the architect of the contractee for the work completed by the contractor upto the date of issue of such certificate. A certain percentage of the value of work certified by the architect is deducted as ‘retention money’ by the contractee and balance amount is paid to the contractor. 4.5 Industries Which Use Contract Costing The method of contract costing is used in construction industry where the construction of roads, construction of dams, construction of bridge, multi storey building, etc. is accepted as contract work. Contract costing is also used in shipbuilding industry where the contract of building a cargo ship or a passenger ship is accepted by the ship building company. Contract costing is also adopted when a government agency gives contracts for completion of certain projects on costplus basis because estimating contract price is not possible either for the contractors or for the government agency giving such contract. 54 Advanced Cost Accounting - III 4.6 Accounting recording in Contract Costing When a contract is accepted by contractor a separate contract account bearing a distinct number is opened in the Cost Ledger of the contractor. As explained in the features of contract costing majority items of cost incurred for the contract are treated as the direct expenses and are allocated to the contract. They include materials cost, wages and direct expenses like electricity expenses, telephone bill, insurance, etc. because they are incurred specifically for the contract. Office and administration overheads of the head office are apportioned to the contract by using percentage of materials cost or percentage of labour cost or percentage of prime cost. If sub-contracts are given for some specialised work the amount paid to the sub-contractors is also charged to the contract. If the contract is completed in the financial year, the contract price received from the contractee is credited to the contract account. Any material remaining unused at the end of contract work is valued and recorded on the credit side of the contract account. Similarly any material transferred to other contract or returned back to the stores is also credited to the contract account. Contract account is closed to find out amount of profit / loss on the contract which is transferred to profit and loss account of the year. In case of incomplete contract the costing procedure is different and it is explained at a later stage. The recording for the various costs is explained in detail as under : Contract Costing (Theory) NOTES Material Cost : As per the nature of contract work materials of different types are required to be used. These can be provided from one or more of the following sources :a) Materials purchased from market and directly delivered at the site : Materials required on large scale and which are to be used for a specific contract may be purchased from the market and the supplier is instructed to give delivery of such materials directly at the contract site. This helps in avoiding unnecessary transport expenses in moving the materials to the store house and from there to the contract site and also delay in providing the materials for contract work. The invoices received from the suppliers are used for recording the materials cost. b) Materials suppiled from store room : If materials required for contract work are available in the store room of the contractor they are made available form the store room against the materials requisition notes and the costing of such materials is done in the usual way. c) Materials transferred from other contracts : Sometimes a material at the site of a contract is found in excess of the requirement of that contract. If such excess material can be used on some other contact it is transferred to the site of the other contract. A Material transfer note is prepared showing the details such as nature, quality, quantity of materials transferred, the contract number of the contract transferring it and contract number of the contract receiving it and other relevant information. Costing department debits the value of the materials received to the contract account receiving the materials and credits the contract account of the contract which has transferred it. Sometimes material urgently required by a contract and not immediately available in the market or store room may be Advanced Cost Accounting - III 55 Contract Costing (Theory) NOTES transferred from some other contract which possesses that material. d) Materials supplied by contractee : If the contractee is in possession of some materials which he wishes to be utilised for his contract, he may supply such materials to the contractor by sending them to the contract site. Cost of such materials is not debited to the contract account but is shown in a separate memorandum record. The cost of materials received for contract from any one or more sources mentioned above is debited to the contract account. Contract account is credited with the cost of materials returned to the store room, materials transferred to other contracts, materials unused lying at the contract site and cost of materials sold. Cost of materials destroyed in accident at the contact site is also credited to the contract account as abnormal loss. Labour cost : Wages of workers employed at site of the contract are recorded as direct wages and charged to the contract account. Salaries of supervisors, engineers and managerial personnel working at the site of the contract are also charged to the contract account as direct wages. Pay roll is prepared for each contract separately so that it becomes easy to calculate and charge the wages to the contract account. If two or more contracts are started by the contractor at the same time the payroll may be sectionalised, each section recording the names, time spent on work and wages payable to the workers working on one contract. When some workers work on two or more contracts, they are provided with time sheets for recording the time spent by each worker on each job and on the analysis of the time sheets of such workers the proportionate amount of wage to be charged to each contract account is worked out and debited to the contract account. Along with the wages paid any wages which are outstanding at the time of closing the contract account should also be debited to the contract account. Direct Expenses : Direct expenses incurred for a contract are directly debited to the contract account on the basis of voucher for payments made. These direct expenses are telephone bills paid, electricity bill, item of stationery purchased for the contract, cost of construction maps and plans, expenses of blue-prints, hire charges of plant and special equipment used for the contract, etc. Plant and Machinery : For contract work a plant and machinery may be used. Depreciation on such plant and machinery used for a contract can be recorded in one of the following ways :a) Full value of the plant and machinery is debited to the contract account. When the contract is complete or when the contract account is to be closed at the end of the financial year the plant and machinery is revalued and this amount is credited to the contract account. This recording result in contract account being debited with the amount of depreciation on the plant and machinery. 56 Advanced Cost Accounting - III If the plant and machinery is no longer required for the contract work it may be sold at site and the sales proceeds are credited to the contract account. Instead of selling the used plant and machinery if it is sent to some other contract site or returned to the stores, it is recorded accordingly on the credit side of the contract account with the revalued amount of the plant and machinery. b) According to the second way of recording, only the amount of depreciation calculated on the value of the plant and the machinery at a certain rate for the period for which it has been used is debited to the contract amount. Contract Costing (Theory) NOTES Instead of purchasing the plant and machinery for a contract if it is obtained and used on hire basis, only the hire charges are debited to the contract account. Sub-contracts : When the contractor give some specialised work of the contract on subcontract basis, the amount paid to the sub-contractor is directly debited to the contract account. Contact Price : Contract price is an amount to be paid by contractee to contractor on satisfactory completion of contract work. Contract price is decided at the time of entering into a contract and agreed upon by both, contractor and contractee. If it is a small contract which can be completed in a short period, say few months, the contract price is paid to the contractor after deducting a certain agreed percentage of it as retention money on completion of the contract. However, in case of a large contract which may take a few years time for completion the full amount of contract price cannot be paid on completion of the contract as it will create a financial strain on the contractor. Therefore the contractee agrees to pay part of the contract price as per the progress of the contract work.This results in creation of ‘work’ certified and ‘cost of uncertified work’ in contract costing. Work Certified : When a contract takes more than one year for completion, the contractee has to pay part amount of the contract price on completion of part of the contract work. For this purpose the contractee appoints an architect (or a surveyor) to decide how much of the contract work has been completed by the contractor. The architect or surveyor does the inspection of work completed by the contractor in respect of quantity as well as quality and issues a certificate stating the value of work completed upto a particular date. This value includes some portion of profit and so it is not the cost amount but a proportionate amount of the contract price. This amount is called value of work certified. Cost of uncertified work : As stated above the architect issues a certificate for value of work completed in respect of the contract upto a certain date. The contractor does not stop his work on that date but continues his work after that date date upto the close of the period. However, as this work is not inspected by the architect he does not certify it. The cost incurred for this work is called ‘cost of uncertified work’. This amount does not include any amount of profit but it is calculated at the actual cost incurred Advanced Cost Accounting - III 57 Contract Costing (Theory) NOTES by the contractor for the work done after the date of certificate issued by the artchitect upto the date on which the contract account is being closed. The contractee does not pay any amount to the contractor for the amount of cost of uncertified work since this work will be considered and included in the next certificate issued by the architect. The amount of work certified and the cost of uncertified work are credited to the contract account when contract account is closed at end of the year. Retection Money : A contractee does not make payment to the contractor for full amount of work certified by the architect but deducts a certain percentage of this amount as agreed and pays the net amount to the contractor. This amount deducted and not paid to the contractor is called ‘retention money’. Retention money is usually 20 to 25 percent of the work certified. The contractee keeps this amount with him as a reserve to compel the contractor to do rectification work in case some contract work is found defective later on or to see that the contractor dose not leave the contract work incomplete. The retention money can also be used by the contractee to recover any penalty or fine levied against the contractor for delay in completing the contract work or for unsatisfactory work performed by the contractor. The retention money is paid to the contractor after completion of a specific period mentioned in the terms of contract after the completed contract work is handed over by the contractor to the contractee; e.g. in case of contract for construction of a building the contractee keeps the retention money with himself for one rainy season after the possession of the completed building is given to him. Work-in-progress : Instead of crediting contract account with the items of value of work certified, cost of uncertified work, plant at site at the time of closing of contract account and materials unused remaining at the site separately, it is possible to record all these items to Work-in-progress account and show work-in-progress as one item on credit side of the contract account. Work-in-progress account is debited and contract Account is credited with the full amount of the work-in-progress. At the begining of the next year the entry is reversed so that the amount of work-inprogress is shown on the debit side of the contract account and costs incurred during the next year appear below this item of work-in-progress account. Work-in-progress also appears on assets side of the Balance Sheet. The recording appears as under : 58 Advanced Cost Accounting - III Contract Costing (Theory) Balance Sheet as on -----Assets Work-in-progress : Value of work certified ---------- Cost of uncertified work ---------- Plant at site ---------- Materials at site ---------- NOTES ---------Less : Amount received from the contractee ------------------- Less : Reserve for unrealised profit 4.7 ---------- ---------- Calculation of profit to be transferred to Profit and Loss Account in respect of contracts in different stages of completion In case of small contracts which are started and also completed in the same financial year, there is no difficulty in calculation and transfer of profit to Profit and Loss Account. If the credit side of a contract account is heavier than its debit side, the difference is the amount of profit and the entire amount of profit is transferred to Profit and Loss Account. In case a contract account shows a debit balance it is the amount of loss on the contract account and is transferred to Profit and Loss Account. When a contract takes more than one financial year to complete complications are created in calculation of profit on contract and in transferring a certain part of it to Profit and Loss Account of the year. If a contract is expected to be completed in 2 or more financial years, a ‘notional profit’ is first calculated at the end of each financial year. Amount of notional profit is decided as under : Value of work certified ----------- Add : cost of uncertified work --------------------- Less : cost of work done to date ----------- Notional Profit ----------- Out of notional profit a certain amount is kept aside as a reserve to meet any unexpected costs or losses and the balance of notional profit is transferred to Profit and Loss Account. Advanced Cost Accounting - III 59 Contract Costing (Theory) If majority of work has been completed, insted of calculating notional profit ‘estimated profit’ is calculated as under :Contract Price ---------- Less : Total cost of contract incurred upto date ---------- NOTES ---------Less : Estimated cost for completion of remaining work ---------- Estimated Profit on contract ---------- Out of estimated profit amount a certain portion is transferred as a reserve to meet any contingencies which may arise in respect of the contract and balance of estimated profit is transferred to Profit and Loss Account. On the basis of stage of completion of contract how much amount of notional profit should be transferred to Profit and Loss Account is decided. Stage of completion of a contract is decided by comparing the amount of work certified with the contract price, e.g. if work certified in respect of a contract is 24,00,000 and its contract price is 36,00,000 stage of completion of the contract is 24,00,000 2 = 36,00,000 3 Rules that are generally followed while calculating amount of notional profit to be transferred to Profit and Loss Account are as under :1) If stage of completion of a contract is less than one-fourth of the contract, no profit should be transferred to Profit and Loss Account. 2) If stage of completion of a contract is more than one-fourth of the contract, amount to be transferred to Profit and Loss Account is calculated as under: 1 Notional Profit x 3 If more conservative view is taken by the contractor following formula is adopted : 1 Cash received Notional Profit x x 3 Work certified 3) If stage of completion of a contract is one-half or more of the contract, amount to be transferred to Profit and Loss Account is calcualated as under : Notional Profit x 2 x Cash received 3 Work certified 4) If contract work is almost complete and estmated profit is calculated, the amount of profit to be transferred to Profit and Loss Account can be decided in any of the follwoing ways : Work Certified 60 Advanced Cost Accounting - III i) Estimated Profit x Contract price Work Certified ii) Estimated Profit x Contract price Contract Costing (Theory) Cash received x Work certified Cost of work to date iii) Estimated Profit x Estimated total cost of contract Cost of work to date iv) Estimated Profit x Estimated total cost of contract Cash received x NOTES Work certified 5) If a contract account shows loss, the entire amount of loss should be transferred to Profit and Loss Account irrespective of the stage of completion of the contract. Escalation Clause : This clause is sometimes included in contracts to protect interests of contractors. Contract price is estimated and inclued in terms and conditions of a contract at the time of entering into contract. However sometimes situation in the economy is such that price of materials and wage rates applicable to labour are likely to rise in near future and accurate estimation of such increase is not possible. While fixing the contract price contractor tries to estimate the prices of materials and wages rates as accurately as possible but if the prices increase beyond this estimated limit, the cost of contract work is likely to exceed the contract price and instead of earning profit from the contract he may be required to suffer loss. To take care of this risk, escalation clause is inculed in the contract and this clause makes provision for increasing the contract prices if the price of materials and/or wage rates increase beyond a certain limit agreed upon by the comtractor and the contractee. The escalation clause thus provides an upward revision in the contract price and the contractor and the contractee agree to such revision under a certain situation and upto a specific limit. Check Your Progress i) How profit is calculation in contract costing ? ii) Explain, with the help of formulas, how amount of profit to be transferred to Profit and Loss Account is calculated in case of contracts in different stages of completion. iii) What is meant by ‘costplus contracts’ ? Under which circumstances these contracts are entered into ? Along with the escalation clause, there may be a de-escalation clause included in the contract to protect interests of the contractee. De-escalation clause provides for a downward revision of conrtract price. When The prices of materials and wage rates of labour decrease beyand an agreed limit, the contract price of the contract is reduced by an agreed amount and the contractee is required to pay this new (reduced) contract price to the contractor instead of the original contract price which was decided before begining of the contract work. Cost-plus Contracts : Sometimes because of new nature of work or because of fluctuations in market prices of materials or beacuse of difficully in deciding the exact period in which the contract work can be completed, it becomes difficult for contractors to estimate cost of contract work accuartely and quote a definite contract price. Contractors may not be willing to take risk of doing the contract work under such uncertain condition. Therefore to induce them to accept the contract and complete the work, contract is offered to them on ‘cost-plus contract’ basis. Beginning of cost-plus contracts can be traced to the second world war period when such contracts were offered by the defence ministry and other Government departments. Advanced Cost Accounting - III 61 Contract Costing (Theory) NOTES In cost-plus contract, contract price is not agreed upon between contractor and contractee. The contarctor is allowed to incur whatever costs are necessray for completion of contract work and re-imburesement of such total costs together with a certain fixed amount of profit or profit calculated at an agreed percentage of total cost is made to the contractor by the contractee. In such contracts the contractee is allowed to audit the books of accounts of the contractor to satisfy himself that the costs incurred by the contractor are proper and the contractee is not making payment for unnecessary and excessive expenses incurred by the contractor. The contractor is also benefitted because he receives payment for all costs incurred by him for the contract work and receives a definite profit as agreed in the beginning. Cost-plus contracts are generally given by the Central Government and departments of State Governments when contract work is likely to take several years for completion and in which the requirement of quantity of materials and number of direct and indirect workers to be employed cannot be accurately decided. Over such a long period prices of materials and wage rates for labour are also likely to change serval times and estimation of cotract prices becomes very difficult. So for works like construction of high-ways, construction of dams and canals, building-up thermal power stations, laying down rails and constructions of railway stations, etc. cost-plus contructs are given by the Government departments. 4.8 Summary Contract costing is a method of costing followed by organisations which accept Contracts from customers. A contract is accepted for construction of a building, construction of road, construction of a bridge and construction of a dam. A contract is a big job and an organisation accepts a few contracts at a time. According to the nature of the contract work a long time-more than one year and upto 5 or 6 years - is required to complete a contract. The contract is entered into between the contractee (cutomber for whom the work is to be performed) and the contractor (who agrees to do the work for the contractee) and it is in writing containing information such as names of the contractor and contractee, the nature of work, the site where the work is to be performed, specifications about the work, time limit for completion of the contract, the contract price and manner in which it will be paid by the contractee to the contractor, guarantee period, penalties for delay in completion of the contract and for defective work, etc. For every contract a separate contract account is opened in the Ledger. As contract work is done at the site of the contractee, majority items of costs incurred for the contract can be easily identified with the comtract and they are debited to the contract account. Material cost, labour cost, direct expenses are debited to the contract account. Office and administration overheads are apportioned to the contract account by using the method of absorption of overheads followed by the organisation. 62 Advanced Cost Accounting - III Plant installed at the site is debited to the contract account with full value of the plant and at the end of the financial year the value calculated for the used plant is credited to the contract account. Alternatively, depreciation on plant is calculated at decided rate for the period for which the plant has been used for contract work and the amount of depreciation is debited to the contract account. If there are any outstanding wages or expenses, they are debited to the contract account. If the contract is completed in the financial year, the contract price is credited to the contract account. Items of material returned to stores or sent to the site of other contract, material remaining unused at the end of the year are credited to the contract account and the diffrence between debit and credit side total of the contract account indicates profit earned or loss suffered on the contract and is transfered to the Profit and Loss Account. Contract Costing (Theory) NOTES In case of contracts which are incomplete at the end of the financial year, the full contract price can not be credited to the contract account but the amount of work-in-progress (total of work certified by the architect of the contractee and work uncertified at cost price) is calculated and credited to the contract account. If the contract account shows notional loss, the entire amount of the notional loss is transferred to the Profit and Loss Account of the year. If contract account shows notional profit, depending upon the stage of completion of the contract a certain protion of the notional profit, calculated by using appropriate formula, is tranferred to Profit and Loss Account of the year and remaining balance of the notional profit is transferred to the Work-in-Progress Account. When prices of materials and wage rates are rising but exact amount cannot be determined, to protect the interests of the contractor, a clause called ‘escalation clause’ is included in the terms and conditions of the contract. This clause gives the right to the contractor to increase the contract price upto a certain limit, if the price of materials and wage rates increase beyond a certain amount. De-escalation clause included in the contract terms is opposite of the escalation clause which protects the interest of the contractee by allowing him to reduce the contract price upto a certain limit if the material prices and wage-rates fall up to a certain amount as compared to the rates mentioned in the original contract. When the exact cost of a contract can not be ascertained properly because of new type of contract work or due to unpredictable changes in the economy, the contractor and the contractee agree to a contract on ‘cost plus contract’ basis. In such case the actual cost incurred by the contractor for the contract is ascertained and an agreed margin of profit is added to the contract cost to decide the contract price of the contract. 4.9 Key Terms i) Contractor : Contractor is a person or group of persons who undertakes to complete a certain work as per the requirements of a customer within a particular time limit. ii) Contractee : Contractee is the customer for whom the contract work is to be completed. iii) Contract Price : It is the amount agreed to be paid by the contractee to the Advanced Cost Accounting - III 63 Contract Costing (Theory) NOTES contractor on completion of the contract. [Part amount of contract price is generally paid as per the progress of the contact work.] iv) Work Certified : It is the value of work completed by the contractor upto a certain date. It is certified by the Architect of the Contractee. v) Work Uncertified : It is the cost of work done by the Contractor from the date of work certified upto the date on which contract account is closed for calculation of profit/loss in respect of the contract. vi) Retention Money : It is a certain percentage of the amount of Work Certified which is not paid to the contractor but retained by the contractee to cover any defective work or as a reserve for delay in completion of the contract by the contractor. The amount of the retention money is completely paid to the contractor on expiry of an agreed period after entire contract is completed. 4.10 Questions I - Theory Questions 1) What is ‘contract costing’ ? Explain the features of contract costing. 2) “A job is a small contract and the contract is a big job”. Explain. 3) Explain how accounting recording is done in contract costing. 4) Who are sub contractors ? What work they perform ? How will you treat payments made to sub-contractors in contract costing ? 5) With the help of formulas explain how notional profit or loss shown by contract accounts in different stages of completion is treated in contract costing ? 6) What is meant by ‘escalation clause’ and ‘de-escalation clause’ ? Why these clauses are included in terms and conditions of contract ? 7) Write notes on : a) Work certified b) Work completed but not certified c) Escalation and de-escalation clauses d) Cost-plus contracts 64 Advanced Cost Accounting - III 8) Explain the treatment given to materials and plant in contract costing. 9) Explain the following in context of contract costing :- a) Work-in-progress Contract Costing (Theory) b) Retention money II - Multiple Choice Questions (1) NOTES The cost unit in contract costing is -------- which is of a long duration and may be continued over more than one financial year. (a) a customer (b) the contractee (c) a contractor (d) a contract (2) In case of contract majority of expenses are directly -------(a) debited to the contrat account. (b) credited to the contract account. (c) debited to the contractor account. (d) debited to the contractee’s account. (3) Contract work is normally done at the site of the ---------(a) contractor (b) contractee (c) factor of the contractor (d) premises of the contractor (4) The amount paid to the sub-contractor is debited to the ----------(a) Contractor Account (b) Contractee Account (c) Contract Account (d) Customer Account (5) Contract work takes a considerable time for completion and may -------(a) be completed in one financial year (b) go on over a period of one year or more (c) be completed in a period of 90 days (d) be completed in a one calender year Advanced Cost Accounting - III 65 Contract Costing (Theory) (6) Which of the following statement is ‘Wrong’ ? (a) In case of some contracts the contractor may give sub-contracts (b) The contract work is performed at the site of the contractee (c) Contractee makes payment to contractor as the work of contract progress NOTES (d) Contractor makes payment to contractee as ‘retention money’ (7) Match the pairs. Group I Group II (a) Contract Costing (i) part amount paid by the contractor (b) Contract work (ii) amount paid by contractee to contractor (c) Retention money (iii) amount with contractee as a reserve (d) Contract Price (iv) at the site of contractee (v) type of job costing Ans. (a) - (v), (b) - (iv), (c) - (iii), (d) - (ii). (8) A de-escalation clause is included in the contrat to ---------(a) protect interests of the contractree (b) protect interests of the contractor (c) protect interests of the society (d) control fluctuations in market price Ans. : (1 - d), (2 - a), (3 - b), (4 - c), (5 - b), (6 - d), (8 - a). 4.11 Further Reading 66 Advanced Cost Accounting - III 1. ‘Advanced Cost Accounting’ - Nigam and Sharma 2. ‘Theory and Practice of Cost Accounting’ - M. L. Agrawal 3. ‘Cost Accounting - Principles and Practice’ - N. K. Prasad 4. ‘Cost Accounting’ - B. K. Bhar Unit 5 Contract Costing (Practical) Contract Costing (Practical) Structure 5.0 Introduction 5.1 Unit objectives 5.2 Illustrations on Contract Costing 5.3 Summary 5.4 Exercises 5.0 NOTES Introduction In Unit 4, we have considered theoratical information about various aspects of Contract Costing such as meaning, features, industries which use Contract Costing, Accounting Recording in Contract Costing and explanation of terms used in Contract Costing. Also in respect of contracts in different stages of completion how much of notional profit should be transferred to Profit and Loss Account was also mentioned with the help of formulas. Now, in this Unit, we shall study a few illustrations to understand how the contract accounts are actually prepared. 5.1 Unit Objectives After understanding the recording shown in the Illustrations you should be able to : • Understand how different items are recorded in the Contract Account; • Understand how the stage of completion of a contract is determined ; and • Know how the amount of profit to be transferred to Profit and Loss Account is calculated and recorded in case of contracts in different stages of completion at the end of the financial year. Advanced Cost Accounting - III 67 Contract Costing (Practical) 5.2 Illustrations on Contract Costing 1) Buildwell Company has undertaken a contract to construct a 12 storey building for a contract price of `15 crores. Construction work started on 1st April, 2008 and following data is available for the year ending on 31st March, 2009 : NOTES ` Materials sent to site 80,00,000 Materials supplied from the store 9,50,000 Wages paid 1,17,00,000 Direct expenses 4,50,000 Plant installed at site 20,00,000 Overheads charge to the contract 3,00,000 Plant at site on 31-03-2009 16,00,000 Materials unused at site on 31-03-2009 52,000 Wages accrued on 31-03-2009 4,00,000 Work certified 3,60,00,000 Cost of work uncertified 17,20,000 Cash received from the contractee is 75% of work certified. Prepare Contract Account for the year ending 31st March, 2009. SOLUTION In the Books of Buildwell Company Dr. Contract Account for the year ended 31st March, 2009 ` To Materials sent to site To Wages paid ` 80,00,000 By Work-in- progress To Materials supplied from the store Work certified 3,60,00,000 9,50,000 Cost of uncertified 1,17,00,000 work 17,20,000 To Direct expenses 4,50,000 By Plant at site on To Overheads charged 3,00,000 To Plant installed at site 31-3-2009 3,77,20,000 16,00,000 20,00,000 By Materials unused To Wages accrued on 31-3-2009 Cr. at site on 31-3-2009 52,000 4,00,000 To Reserve A/c transferred (Profit in reserve) 1,55,72,000 3,93,72,000 68 Advanced Cost Accounting - III 3,93,72,000 Note : Contract price is ` 15 crores and work certified is ` 3,60,00,000 which means it is less than one-fourth of the contract price and so no profit is transferred to Profit and Loss Account and the entire amount of profit is transferred to Reserve Account. 2) A building contractor has accepted a contract for construction of a small bunglow at a contract price of ` 1,20,00,000. The work started on 1-1-2001 and upto 31-12-2001 the books of the contractor showed the following position :- Contract Costing (Practical) ` Materials sent to site 22,00,000 Wages paid 35,00,000 Plant installed at site an 1-1-2001 6,00,000 Direct expenses 2,25,000 Overheads charged to the contract NOTES 65,000 Cash received from the contractee 64,00,000 (being 80% of work certified Cost of uncertified work on 31-12-2001 3,10,000 Materials at site on 31-12-2001 1,82,000 Plant has been used throughout the year and is to be depreciated at 15% per annum. Prepare Contract Account showing the amount of profit to be transferred to Profit and Loss Account for the year 2001. SOLUTION Dr. Contract Account for the year ended 31st March, 2001 ` To Materials sent to site 22,00,000 To Wages paid 35,00,000 To Direct expenses To Overheads charged To Plant installed at site To Notional Profit c/d 2,25,000 65,000 ` By work-in- progress Work certified 80,00,000 Cost of uncertified Work on 31-12-2001 6,00,000 24,12,000 Cr. 3,10,000 By Plant at site on 83,10,000 5,10,000 31-12 2001 (6,00,000 Depreciation 90,000) By Materials at site on 31-12-2001 90,02,000 To Profit transferred to Profit and Loss A/c 1,82,000 90,02,,000 By Notional Profit b/d 24,12,000 12,86,400 To Reserve A/c transferred (Profit in Reserve) 11,25,600 24,12,000 24,12,000 Notes:- (1) Cash received from the contractee is 80% of work certified since cash received is ` 64,00,000 amount of work certified is Advanced Cost Accounting - III 69 Contract Costing (Practical) 100 = ` 80,00,000 64,00,000 x 80 NOTES (2) Work certified is ` 80,00,000 and the contract price is ` 1,20,00,000 which means more than half work has been completed. So the profit to be transferred to Profit and Loss A/C is taken as 2/3 rd of notional profit as reduced by percentage of cash received to work certified. 2 24,12,000 x 80 = ` 12,86,400 x 3 100 3) The following information relates to a building contract which was accepted by B Ltd. for a contract price of `20,00,000 : Year 2004 Year 2005 ` ` Materials sent to site 2,00,000 5,68,000 Wages paid 1,70,000 5,00,000 24,000 40,000 4,000 10,800 6,00,000 20,00,000 Cost of uncertified work 16,000 - Materials at site 12,000 14,000 Plant sent to site 28,000 4,000 Direct expenses Overheads charged Work certified Contractee paid cash equal to 80% of work certified at the end of 2004 and balance amount of the contract price in 2005 when the completed building was handed over to him. The value of plant at site at the end of 2004 was `14,000 and at the end of 2005 was `10,000 Prepare Contract A/c and Contractee’s A/c for the years 2004 and 2005 showing the amount of profit transferred to Profit and Loss A/c. 70 Advanced Cost Accounting - III Contract Costing (Practical) SOLUTION Dr. Cr. Contract Account for the year ended 2004 ` To Materials sent to site 2,00,000 To Wages paid 1,70,000 To Direct expenses 24,000 To Overheads charged 4,000 To Depreciation on Plant 14,000 ` By Work-in progress : Work certified 6,00,000 NOTES Cost of uncertified work 16,000 By Materials at site 6,16,000 12,000 (` 28,000 - `14,000) To Notional Profit c/d 2,16,000 6,28,000 To Profit transferred to 6,28,000 By Notional Profit b/d Profit and Loss A/c 2,16,000 57,600 To Reserve A/c transferred (Profit in Reserve) 1,58,400 2,16,000 Dr. 2,16,000 Cr. Contract Account for the year ended 2005 ` To Work-in-Progress : Work certified ` By Contractee’s Account 6,00,000 By Materials at site 20,00,000 14,000 Cost of uncertified work 16,000 6,16,000 Less Profit in Reserve 1,58,400 To Materials at site b/d 4,57,600 12,000 To Materials sent to site 5,68,000 To Wages paid 5,00,000 To Direct expenses 40,000 To Overheads charged 10,800 To Depreciation on Plant 8,000 (` 14,000 + 4,000 - ` 10,000) To Profit transferred to Profit and Loss A/c 4,17,600 20,14,000 20,14,000 Advanced Cost Accounting - III 71 Contract Costing (Practical) Dr. Year Year 2004 To Balance c/d 4,80,000 2004 By Bank A/C 4,80,000 NOTES Cr. Contractee’s Account Year 4,80,000 4,80,000 Year 2005 To Contract A/c 2005 transferred 20,00,000 By Balance b/d By Bank A/c 20,00,000 Notes : (i) 15,20,000 20,00,000 Profit transferred to Profit and Loss A/c in the year 2004. 1 Notional Profit x 1 2,16,000 x 4,80,000 3 3 Cash Received x Work certified 80 x 100 = ` 57,600 1/3rd portion of notional profit is taken since the work certified is more than 1/4th but less than 1/2 of the contract price. (ii) In the year 2005 the contract has been fully completed and so the entire amount of profit `4,17,600 is transferred to Profit and Loss A/c. (iii) In the year 2004 value of Plant sent to site is `28,000 and at the end of year 2004 value of Plant at site is mentioned as `14,000. So Plant depreciation is `28,000 - `14,000 = `14,000. (iv) For the year 2005, Plant at site brought down on debit side of the Contract A/c is Rs.14,000 and in 2005 Plant of ` 4000 is sent to the site which makes the value of Plant `18,000. At the end of the year value of Plant is given as `10,000. So the amount of depreciation on Plant is `18000 - `10,000 = `8,000. 4) From the following particulars taken from Contract Ledger of a contractor on 30-6-2012 prepare Contract Account and show the relevent recording as it would appear in the Balance Sheet as on 30-6-2012 : Materials sent to site by suppliers ` 82,000 Materials sent to site from the store 25,000 Wages paid 94,000 Direct expenses paid 11,500 Proportionate establishment expenses charged to contract Plant installed at site Wages accrued on 30-6-2012 Work certified Cost of uncertified work Materials at site on 30-6-2012 72 Advanced Cost Accounting - III Plant at site on 30-6-2012 6,300 40,000 5,200 1,90,000 18,000 3,000 38,000 Out of materials sent to site, materials costing `6000 were found unsuitable for the contract work and were sold for `4500. Contract Costing (Practical) Contractee pays cash equal to 90% of work certified. Contract price is `8,00,000. SOLUTION Dr. NOTES Contract Account for the year ended 30th June, 2012 ` ` To Materials from suppliers 82,000 To Materials from the store 25,000 To Wages paid 94,000 Add accured 5,200 To Direct expenses Cr. By Work-in-progress : Work certified 1,90,000 Cost of uncertified 99,200 11,500 To Establishment expenses charged 6,300 To Plant installed 40,000 work 18,000 By Plant at site 2,08,000 38,000 By Materials at site 3,000 By Materials sold 4,500 By Profit and Loss A/c 1,500 (Loss on sale of materials) By Loss transferred to Profit and Loss A/c 9,000 2,64,000 2,64,000 Balance Sheet as on 30th June, 2012. Capital & Liabilities ` ` Assets & properties Work-in- progress: Wages occurred 5,200 Work certified 1,90,000 Work uncertified 18,000 2,08,000 Less Cash received from contractee 1,71,000 Plant at site 37,000 38,000 Materials at site 3,000 Profit & Loss A/c Loss from contract 9,000 Loss on sale of materials 1,500 10,500 5) Illustration on contract almost complete and estimated profit from the contract on completion is calculated : A firm of contractors obtained a contract for construction of a portion of a road, the contract price being ` 6,00,000. Work started on 1-1-2005 and cost incurred during the year ended 31-12-2005 was as under :Advanced Cost Accounting - III 73 ` Contract Costing (Practical) NOTES Stores and materials issued 1,88,000 Wages paid 1,52,000 Sundry expenses 14,000 Establishment expenses charged 22,550 Plant installed 55,000 Out of materials issued, materials costing ` 18,000 were found unsuitable for the contract work and were sold for ` 21,750. A part of the plant costing ` 4000 was damaged and sold for ` 2,300. On 31-12-2005, materials at the site were of ` 5,250 and value of plant at site was ` 37,000. Value of work certified was Rs.4,00,000 and cost of uncertified work was ` 38,000. 80% of work certified was paid by the contractee in cash. The firm decided to estimate further expenditure to be incurred for completing the contract work on 31-5-2006, to estimate the profit that will be available on completion of the contract and transfer to Profit and Loss Account for the year ending on 31-12-2005 a portion of estimated profit such amount which the work certified on 31-12-2005 bears to the contract price. The estimated costs for completion of the contract work were as under :1) In addition to stores and materials at site on 31-12-2005, stores and materials of ` 52,000 will be required,. 2) Additional wage cost will amount to ` 45,000. 3) Sundry expenses to be incurred will be ` 3000 and establishment expenses of ` 5,450 will have to be charged to the contract. 4) In addition to the Plant at site on 31-12-2005, Plant costing `12000 will have to be installed at the site. On completion of the contract the residual value of the Plant is estimated to be ` 4,500. 5) A provision of `25,000 will have to be made to take care of any contingencies. You are required to prepare Contract Account for the year ending 31st December, 2005 and an estimated contract account on completion of the contract. 74 Advanced Cost Accounting - III Contract Costing (Practical) SOLUTION Dr. Contract Account for the year ending 31st Dec., 2005 ` Cr. ` To Stores and materials issued 1,88,000 By Materials sold To Wages paid 1,52,000 By Plant sold 2,300 By Profit and Loss A/c 1,700 To Sunday expenses 14,000 To Establishment expenses 22,550 To Plant installed 55,000 To Profit and Loss A/c 3,750 (Profit on materials sold) To Balance c/d NOTES (Loss on Plant sold) By Work -in-progress Work certified 4,00,000 Work uncertified 38,000 70,700 21,750 4,38,000 By Plant at site on 31-21-2005 37,000 By Materials at site on 31-12-2005 5,06,000 To Profit transferred to 5,06,000 By Balance b/d Profit & Loss A/c 35,000 To Reserve A/c transferred 35,700 5,250 70,700 (Profit in Reserve) 70,700 Dr. 70,700 Cr. Estimated Contract A/c on Completion ` To stores and Material 2,40,000 (188000 + 52000) To Wages 1,97,000 (1,52,000 + 45,000) To Sundry expenses ` By Materials sold (Cost) 18,000 By Plant sold (cost) 4,000 By Plant at site 4,500 (residual value ) 17,000 By Cost of contract c/d 5,47,500 (14,000 + 3,000) To Establishment expenses 28,000 (22,550 + 5,450) To Plant installed 67,000 (55,000 + 12,000) To Reserve for contingencies 25,000 5,74,000 To Cost of Contract b/d To Estimated profit on Contract 5,47,500 52,500 6,00,000 5,74,000 By Contractee’s A/c 6,00,000 ( Contract price) 6.00,000 Note : Amount of profit transferred to Profit and Loss Account for the year ending 31st December, 2005 is calculated by using the following formula as stated in the problem :- Advanced Cost Accounting - III 75 Contract Costing (Practical) Work Certified Estimated Profit x Contract Price 400000 = 52,500 x 6,00,000 NOTES = Rs 35,000 In absence of specific instruction, any of the following formulas can be used :Work Certified 1) Estimated Profit x Cash received x Contract Price Work Certified Cost of Work to date 2) Estimated Profit x Estimated Total Cost of Contract Cost of work to date 3) Estimated Profit x Estimated Total Cost of Contract 5.3 Cash received x Work certified Summary For each contract a separate Contract Account is prepared. On the debit side of the Contract Account materials purchased for the contract, materials supplied from stores of the contractor, wages paid and payable, direct expenses, overhead amount charged to the contract, plant installed at the site of the contract (or depreciation on plant used for the contract) are items of costs related to the contract are recorded. On the credit side of the Contract Account amount of work-inprogress (consisting of amount of work certified and cost of uncertified work), Value of plant at the site at the end of the period and Value of materials unused at the site are the usual items recorded. If some material is returned to the store or sold out or transferred to some other contract, recording for these items is also shown on credit side of the Contract A/c. If there is any profit earned or loss suffered on sale of material which was supplied for contract work, it should be calculated and recorded separately to the Contract Account. By closing Contract Account’s first part notional profit or loss is calculated. Notional profit amount is brought down on credit side of Contract Account and depending upon the stage of completion of the contract an appropriate portion of the notional profit is transferred to Profit and Loss Account of the current year and remaining portion of the notional profit is transferred to Reserve Account as profit in reserve. In case the Contract Account shows a loss at the end of the financial year, the entire amount of loss is transferred to Profit and Loss Account of the current year. 76 Advanced Cost Accounting - III 5.5 Contract Costing (Practical) Exercises (1) The Swadeshi Construction Company has undertaken a Contract No. 185 and has provided following data related to the contract :` Work certified by the architect 1,43,000 Cost of work completed but not certified 3,400 Plant installed at the site 11,300 Value of plant on 31-12-2013 8,200 Cost of materials sent to the site 64,500 Direct wages paid 54,800 Establishment overheads charged to the contract 3,250 Wages occurred on 31-12-2013 1,800 Direct expenses incurred for the contract 2,400 Materials unused at site on 31-12-2013 1,400 Materials returned to the store 400 Direst expenses accrued on 31-12-2013 200 Contract price 2,00,000 Cash received from the contractee 1,30,000 NOTES Prepare Contract No. 185 Account for the year ending 31st Dec., 2013 and show how much profit you will transfer to Profit and Loss Account for the year ending 31st December, 2013. (2) Modern Contractors have undertaken two contracts A and B on 1-1-2006, Following information has been supplied for the year ending 31-12-2006 in respect of the two contracts :Contract A ` Contract B ` Materials sent to sites 85,349 73,267 Direct wages paid 74,375 68,523 Plants installed at sites at cost 15,000 12,500 Direct Expenditure 3,167 2,859 Establishment charges 4,126 3,852 549 632 Materials returned to store Advanced Cost Accounting - III 77 Contract Costing (Practical) NOTES Value of work certified 1,95,000 1,45,000 Cost of uncertified work 4,500 3,000 Materials at site on 31-12-2006 1,883 1,736 Wages accrued on 31-12-2006 2400 2100 240 180 11,000 9,500 Direct expenditure accrued on 31-12-2006 Value of plants on 31-12-2006 The Contract prices are agreed at ` 2,50,000 for Contract A and ` 2,00,000 for contract B. Cash received from the contractee is ` 1,80,000 and ` 1,40,000 respectively for Contract A and Contract B. Prepare : a) Contract Accounts for Contract A and Contract B, b) Contractee’s’ Accounts, and c) Show how work-in-progress shall appear in the Balance Sheet of the Contractor. (3) Reliable Construction Company has undertaken contract no. 42 an 1st July, 2012. The contract price was ` 27,00,000 and the data related to the contract upto 30th June, 2013 is as under :` Direct Materials 5,80,000 Wages Paid 9,24,000 Other expenses Plant installed at site 28,000 1,60,000 Materials unused at site on 30-06-2013 55,000 Wages accrued on 30-06-2013 22,000 Other expenses accrued on 30-06-2013 3,000 Work certified by the architect 16,00,000 Cash received from the contractee 12,80,000 Cost of uncertified work 70,000 The Plant of site is to be depreciated at 10%. Prepare Contract No. 42 Account for the year ended 30th June, 2013 showing clearly the working for profit transferred to Profit and Loss A/c for the year ending 30th June, 2013. 78 Advanced Cost Accounting - III (4) A firm of contractors has undertaken a contract for construction of a building on 1st October, 2014. The contract price is ` 2,50,00,000 and the contractee has agreed to pay cash to the extent of 60% of work certified by the architect. Upto 31st March, 2015, the end of the financial year of the firm following information about the contract is available:` Materials sent to the site 15,00,000 Wages paid 18,00,000 Direct expenses Contract Costing (Practical) NOTES 2,40,000 Plant installed at site 20,00,000 Materials returned to store 90,000 Wages accrued on 31-3-2015 80,000 Establishment overheads charged to the contract 1,30,000 Value of work certified 60,00,000 Cost of uncertified work 2,10,000 Plant is to be depreciated at 10% p.a.. Prepare Contract Account for the year ended 31st March, 2015 (5) A contractor commenced a building contract on October 1, 1997. The contract price is ` 4,40,000. The following data pertaining to the contract for the year 1998-99 has been compiled from his books and is as under :` April 1, 1998 work - in- progress not certified April 1, 1998 Materials at site 1998 - 99 Expenses incurred : 55,000 2,000 Materials issued 1,12,000 Wages paid 1,08,000 Hire of plant 20,000 Other expenses 34,000 March 31, 1999 Materials at site 4,000 Work - in- progress : Not certified Work - in progress : Certified 8,000 4,05,000 The cash received represents 80% of the work certified. It has been estimated that further costs to complete the contract will be ` 23,000 including Advanced Cost Accounting - III 79 Contract Costing (Practical) the materials at site as on March 31, 1999. Required : Determine the profit on the contract for the year 1998-99 on prudent basis, which has to be credited to Profit % Loss A/c. (C.A. Inter, Nov. 1999) NOTES 80 Advanced Cost Accounting - III Unit 6 Process Costing (Theory) Process Costing (Theory) Structure 6.0 Introduction 6.1 Unit objectives 6.2 Meaning of Process Costing 6.3 Features of Process Costing 6.4 Difference between Job Costing and Process Costing 6.5 Advantages of Process Costing 6.6 Disadvantages of Process Costing. 6.7 Collection of costs and procedure followed 6.8 Normal and Abnormal Loss or Gain 6.9 Inter- process profit. NOTES 6.10 Summary 6.11 Key Terms 6.12 Questions 6.13 Further Reading 6.0 Introduction In this Unit we will consider a method of costing which is followed by those concerns which manufacture a product or products on a continuous basis through stages or processes in a certain sequence and the finished product becomes ready after completion of the last stage or process. Accumulation and recording of costs is done by these concerns processwise and for a certain period. The units of first process are transferred to second process as input and further costs incurred for completion of work of the second process are added in the second process and this procedure goes on till the last process becomes complete and the finished product becomes available. For this purpose a method of costing known as ‘process costing’ is followed. In this Unit only theoratical information about process costing is provided and practical illustrations will be provided in the next Unit. Advanced Cost Accounting - III 81 Process Costing (Theory) 6.1 Unit Objectives After studying the information given in this Unit, you should be able to understand : NOTES • Meaning of process costing; • Features of process costing; • How process costing differs from job costing; • Advantages and disadvantages of process costing; and • Procedure followed in process costing for recording costs. 6.2 Meaning of process costing Process Costing refers to a method of accumulating cost of production by process. It represents a method of cost procedure applicable to continuous or mass production industries producing standard products. Costs are compiled for each process or department by preparing a separate account for each process. According of ICMA, Process Costing is “that form of operating costing which applies where standardised goods are produced”. Kohler defines Process Costing as “a method of cost accounting whereby costs are charged to processes or operations and averaged over units produced.” Like unit costing, Process costing is also a form of Operation costing as distinguished from specific order costing. In case of Unit costing, production of a single product is brought about by setting up a separate plant. In the case of Process costing, however, production follows a series of sequential processes for either a single product or a limited range of product. The aim of process costing is to determine the total cost of each operation and to apply this cost to the product at each state of process. It will then be possible to ascertain cost per unit for each operation or process and in total. Applicability Process costing is suitable for a large number of industries like mines and quarries, cotton, wool and jute textiles, chemicals, soap-making, paper plastics, distilleries, oil refining, screws, bolts and revets, food products, dairy, breweries, suger works, confectionaries, cement, flour mill/gas etc. In short, Process Costing is easily applicable in those industries where manufacture of product is of uniform standards and there is continuous production. 82 Advanced Cost Accounting - III 6.3 Features of Process Costing Process Costing (Theory) Process costing has the following important features : i) Each plant is divided into number of process cost centres or departments and each such division is a stage of production or a process. ii) The finished products are uniform in all respects such as shape, size, weight, quality, colour, chemical content etc. so unit cost is calculated by dividing the total cost by the number of units produced. iii) Output of one process is the input of the next process. iv) It is not possible to distinguish finished products while they are in the stage of processing. v) Costs follow the flow of production i.e. costs incurred in the earlier process are transferred to the later process alongwith the output. vi) Total cost of the finished product in the last process is cumulative i.e. it comprises of costs of all processes. vii) The cost of any particular unit is the average cost of manufacture over a period. viii) Production of one article may give rise to two or more by-products. ix) Occurrence of process losses e.g. evaporation, shrinkage, chemical reaction etc. x) The semi-finished products are expressed in terms of complete products. This is technically termed as equivalent production. xi) Production accumulated and reported by process. xii) Production process is predetermined and a definite sequence of production is followed. xiii) The unit of cost is the “process” under this mehtod of costing. xiv) The production is continuous and on large scale basis in anticipation of demand. NOTES Advanced Cost Accounting - III 83 Process Costing (Theory) 6.4 Difference between Job Costing and Process Costing Difference between Job costing and Process Costing can be stated as follows: NOTES Job Costing Process Costing i) Production is against spectific i) orders and instructions from the customers. Production is in continuous flow and is for stocks. ii) Cost are determined separately ii) for each unit or job. Costs are compiled for each process or department and unit cost is the average cost. iii) Jobs are independent of each iii) other. Products lose their individual identity beacuse of continuous flow. iv) Unit cost of a job is calculated iv) by dividing the total costs incurred into the units produced in the lot or batch. The unit of cost of a process is computed by dividing the total cost for the period into the output of the process during that period. v) Costs are ascertained when a job v) is complete. Costs are calculated at the end of the cost period. vi) Cost of a job is not transferred to vi) another. The cost of process is transferred to the next process. vii) There may or may not be work- vii) in-progress at the beginning or at the end of the accounting period. Due to continuous production, work-in-progress is a regular feature. viii) Cost control is comparatively viii) Production is standardised making it comparatively easier to difficult and needs more attention. exercise cost control. 84 Advanced Cost Accounting - III ix) It requires more forms and ix) documents. It requires less paper work. x) Diversification is possiable in Job x) Costing. Diversification is not possible under process costing unless altogether a new set of machineries are installed. xi) In Job Costing, Reporting is after xi) completion of job. In Process Costing, Reporting is progresswise and in respect of time. xii) Investment of capital is less. xii) Investment of capital is more. 6.5 Process Costing (Theory) Advantages The advantages of Process Costing are as follows : i) It helps in computation of costs of the process as well as of the end product at short intervals. ii) Average costs of homogeneneous products can easily be computed. iii) Allocation of expenses can be easily made and this results into a more accurate costing. iv) It involves less clerical labour because of the simplicity of cost records. v) Quotation can be submitted more promptly with standardisation of processes. vi) Managerial control is possible by evaluating the performance of each process and by ascertaining the abnormal losses. vii) It is easier to establish the standards in case of continuous production, Hence, Standard costing system can be followed easily in process costing. viii) As cost of production is ascertained periodically, management is in a position to receive various reports periodicallly and review the progress and efficiency of the production process. 6.6 NOTES Check Your Progress i) Explain the meaning of ‘Process Costing’ and define the term ‘Process Costing. ii) Briefly mention features, advantages and disadvantages of process costing. iii) What is the difference between ‘job costing’ and ‘process costing’ ? Disadvantages The disadvantages of Process Costing are as follows i) The average cost ascertained under this method is not true cost per unit. As such, it conceals weaknesses and inefficiencies in processing. ii) Since, it is based on historical costs, it has all the weaknesses of historical costing. iii) The valuation of work-in- progress on the basis of the degree of completion may sometimes, be a more guess work. iv) The emergence of joint products may present the problem of apportionment of joint cost and if apportionment is not properly done cost results may not be accurate. v) It may not always be possible to indicate the suitable units for showing quantity figuress in process cost statements. vii) The method does not permit evaluation of efforts of individual workers or supervisors. viii) It involves difficulty in ascertaining closing stock value when output of one process is transferred to another process at transfer price or market price. Advanced Cost Accounting - III 85 Process Costing (Theory) 6.7 Collection of Costs and procedure followed The whole industrial unit is divided into distinct processes to which all amounts of direct material, direct labour, direct expenses and overheads are debited. NOTES i) Direct Materials : With the help of material requisition, costs of raw materials are debited to the process concerned. ii) Direct Labour : Wages paid to the labourers and other staff engaged in particular process are charged to the concerned process. Sometimes, many workers are engaged in more than one process, the gross wages paid concerned are to be allocated on the basis of time spent. iii) Direct Expenses : There are certain expenses chargeable to the process concerned e.g. electricity bill, depreciation etc. iv) Overheads : There are many expenses which are incurred for more than two processes the total of such expenses may be apportioned either on suitable basis or at predetermined rate based on direct labour charges or prime cost etc. Procedure : i) For the purpose of cost accounting, process industries are divided into departments, each department representing a particular process. A process may consist of a separate operation or series of operations. A foreman or supervisor is appointed for each department. He is responsible for efficient functioning of his department. ii) A separate account is maintained for each process and it is debited with the value of raw material, labour and overheads relating to the process. iii) Output is recorded in terms of units (e.g. tons, litres, kg., etc.) on daily, weekly or suitable periodical basis depending upon processing time. iv) Average cost per unit is found out by dividing the total cost of each process by total production of that process. In arriving at average unit costs/costs normal loss in production and incomplete units in the beginning and at the end of the period, are taken into consideration. v) Cost of previous process is transferred to the subsequent process so that the total cost and unit cost of products are accumulated. vi) Products remaining unfinished in the process at the close of the period are to be assessed in terms of equivalent completed units on the basis of percentage/degree of completion. In making process accounts, columns are generally provided on both debit side and credit side for total cost, per unit cost and for material quantities. The figure below indicates the diagram showing Process Cost Flow. 86 Advanced Cost Accounting - III Process Costing (Theory) Process Cost Flow Input e ss Pr oc ain loss/g Input Input Process 1 By-product NOTES e ss Pr oc ain loss/g Process 2 Work-in process e ss Pr oc ain loss/g Process 3 By-product Finished Output Work-in process Fig. 6.1 : Process Cost Flow 6.8 Normal and Abnormal Loss or gain In many of the industries which employ Process Costing, a certain amount of loss or wastage occurs at various stages of production. This loss may be due to evaporation, chemical change, change in moisture content,, carelessness, accident or any other reason. It is therefore, necessary to keep accurate records for both input and output of each process. Where loss occurs at a last stage of manufacture it is apparent that financial loss is greater than the mere cost of raw materials. This is becasue more and more labour and overhead are expanded in process as the products move towards completion stage. The term “Process Loss” may be defined as the difference between the input quantity of raw material and the output quantity. The I.C.M.A. defines ‘waste’ and ‘scarp’ from the recovery value point of view as follows : Waste : “Discarded substances having no value”. Scrap : “Discarded material having some recovery value which is usually disposed of without further treatment or re-introduced into the production process in the place of raw material”. Process losses and wastages are of two types viz. Normal Process Loss and Abnormal Process Loss. a) Normal Loss Normal Process Loss represents the loss which is expected under normal conditions. This type of loss is unavoidable and is inherent in the process of manufacture. It is often caused by such factors as evaporation, chemical change, withdrawals for test or sampling, unavoidable spoilage quantities or other physical Advanced Cost Accounting - III 87 Process Costing (Theory) NOTES reasons. It often includes scrap and waste. These types of losses can be estimated from the nature of materials, nature of operation, previous experience or technical data. Normal Loss is generally calculated at a certain percentage of the input of units introduced in the respactive process. Accounting Treatment : The normal process loss is borne by the good units produced. Total Process Cost - Value of Normal Wastage Unit Cost = Good Units Produced The units of normal wastage are recorded on the credit side of a process account in quantity column only. The value of normal wastage, if any, should be included in the amount column on the credit side as saleable value. This reduces the cost of normal output. Process loss is shared by saleable units. The accounting entries in respect of Normal Loss may be passed as follows: For arising normal loss : Normal Loss A/c ... Dr. To Process A/c For adjustment of the deficiency in the sale of normal loss : Abnormal Gain A/c ... Dr. To Normal Loss A/c For sale of scrap, if any : Cash A/c ... Dr. To Normal Loss A/c b) Abnormal Loss : Where the loss is caused by unexpected or abnormal conditions and if it is beyond limit, it is called “Abnormal Loss”. In other words, any wastage arising in excess of the normal wastage is known as “Abnormal Wastage”. It arises due to abnormal causes or unforseen factors. Use of defective materials, carelessness, fire, machine breakdown, power failure, strike etc. may give rise to abnormal process losses. Abnormal Loss is avoidable. It can be controlled by the management by taking proper care. Units of Abnormal Loss is calculated as follows : Units Introduced (entered) Less : Normal Loss in units -----(-) Normal Output Less : Actual Output Units of Abnormal Loss 88 Advanced Cost Accounting - III ----------- (-) ----------- Thus, in short, the difference between the normal output and the actual output is the abnormal loss. Process Costing (Theory) Normal Output = Units entered - Normal Loss in units. Accounting Treatment : Accounting procedure for abnormal loss is different. Abnormal loss (wastage) is valued at the end at which the good units would be valued if there were only normal loss (wastage). The amount of abnormal loss is credited to a process concerned. A separate Abnormal Loss A/c is opened and the scrap value, if any is credited to Abnormal Loss A/c and the balance on it ultimately transferred to Costing Profit and Loss Account. The value of abnormal wastage is calculated as follows : NOTES Value of Abnormal Loss (Wastage) = Normal Cost of Normal Output x Units of Abnormal Loss Normal Output [ where, Normal Cost = Normal Output = Total Process Cost - Value of normal loss, if any Units entered - Normal loss in units] The Accounting entries may be passed as follows : For the value of Abnormal Loss : Abnormal Loss A/c ... Dr. To Concerned Process A/c If any amount is received from sale of scrap : Cash / Bank A/c ... Dr. To Abnormal Loss A/c For Closing Abnormal Loss A/c Costing Profit and Loss A/c ... Dr. To Abnormal Loss A/c c) Abnormal Gain : The Normal Loss is an estimated figure. The actual loss may be more or less than the normal loss. If the actual loss is more than the normal loss, it is treated as abnormal loss. But if the actual loss is less than the normal loss, it is known as abnormal gain or abnormal effectives. The abnormal gain is calculated in a similar manner as an abnormal loss. Units of Abnormal Gain is to be calculated as under : Actual Output Less : Normal Output Units of Abnormal Gain -----(-) ----------- Advanced Cost Accounting - III 89 Process Costing (Theory) Normal Output = Units entered (Introduced) - Normal loss in units Accounting Treatment : NOTES Like Abnormal loss, Abnormal gain also does not affect the cost of normal output as this is also valued in the same manner as abnormal loss. The process account is debited with the quantity and value of Abnormal Gain and Abnormal Gain A/c is credited. Finally, it is seen that the Process account is credited with the quantity and value of normal scrap. But the actual quantity is less. Hence, the difference is credited to Normal Loss Account by debiting the Abnormal Gain Account. Then, the balance to the credit of Abnormal Gain A/c is transferred to Costing Profit and Loss Account as Abnormal Gain. The value of Abnormal Gain is calculated as follows : Value of Abnormal Gain = Total Process Cost - Value of Normal Wastage x Units of Abnormal Gain Normal Units Produced The Accounting entries may be passed as follows : For value of Abnormal gain : Concerned Process A/c ... Dr. To Abnormal Gain For adjustment of scrap value of Abnormal gain : Abnormal Gain A/c ... Dr. To Normal Loss A/c For Closing Abnormal Gain Account : Abnormal Gain A/c ... Dr. To Costing Profit and Loss A/c Usually the form of Process Account, Normal Loss Account, Abnormal Loss Account and Abnormal Gain Account is as follows : 90 Advanced Cost Accounting - III Process Costing (Theory) Dr. Process Account Particulars Cr. Quantity Cost per Amount Particulars units Quantity Cost per Amount ` unit units ` To Earlier Process A/c ......... ` ` ......... ......... (In the case of later Process A/c) To Raw Materials unit By Normal Loss A/c ......... ......... ......... (% of input) ......... ......... ......... By Loss in Weight To Direct Labour (Wages) ......... ......... By Scrap Value To Direct Expenses ......... ......... By Sale of by-product ......... ......... ......... ......... ......... ......... ......... To Indirect Exp. (Overheads) ......... ......... By Abnormal Loss A/c To Abnormal Gain ......... ......... By Next Process A/c or ......... ......... ......... Finished Stock A/c (in the case of last process) ......... ......... Dr. Particulars To Process A/c ......... Normal Loss Account Quantity Amount Units ` ......... ......... Particulars By Abnormal Gain A/c Cr. Quantity Amount Units ` ......... ......... By Cash (Sale) ......... ......... Dr. Particulars To Process A/c ......... ......... Abnormal Loss Account Quantity Amount Units ` ......... ......... Particulars By Cash (Sale) Cr. Quantity Amount Units ` ......... ......... By Costing P & L A/c ......... Dr. Particulars To Normal Loss A/c ......... ......... ......... ......... ......... Abnormal Gain Account Quantity Amount Units ` ......... ......... To Costing Profit and Loss A/c Particulars By Process A/c Cr. Quantity Amount Units ` ......... ......... ......... ......... ......... ......... ......... Advanced Cost Accounting - III 91 Process Costing (Theory) NOTES Check Your Progress What do you mean by ‘inter process profit ? What are the advantages and disadvantages in using inter process profit recording ? 6.9 Inter Process Profit Sometimes, the output from one process is transferred to the next process at market value or cost plus certain percentage of profit. It is considered desirable by a manufacturing concern to value output of each process at a price corresponding to a market price of comparable goods . Thus, profit or loss made by each process is revealed. The market price of the output processed being generally higher than that the cost to the process, each process will show some profit. The profit is termed as ‘Inter Process Profit’. In other words, inter process profits can be defined as profits made by the transfer of process from transfer of output to the subsequent process. The advantages and disadvantages of inter process profit are as follows : Advantages : i) To show whether the cost of production competes with the market price. ii) On the basis of this conclusion a management can decide whether a product should be processed internally or to be brought in the market. In short, it assists the management in make or buy decision. iii) To make each process self-efficient because the transfer processes are not given the benifits of economies effected in the earlier process. iv) The true profit or loss of each process can be ascertained and appropriate action can be taken if profit of any process is insufficient. Disadvantages : i) It becomes necessary to adjust closing stock value to its cost price because closing stock is valued in the balance sheet at cost price. ii) If the adjustment is not effected in the closing stock, such valuation is not accepted by auditor and tax authorities. iii) The method involves additional clerical work by way of calculating transfer price and then ascertaining the value of closing stock at its cost price. But it creates complexity in accounts inter-process profits so introduced remain included in the price of process stocks, finished stocks and work-in-progress. For the Balance Sheet purpose, inter process profit cannot be included in stock, as a firm cannot make a profit by trading itself. To avoid these complications a provision must be created to reduce the stock to actual cost price. This problem arises only in respect of closing stock because goods sold will have realised the internal profits. Alternative Treatment : In order to compute the profit element in closing stock and to obtain net realised profit for a period, three columns (total column, cost column and profit column) are shown on each side of process accounts and closing stock has been deducted from the debit side of the process accounts instead of showing it on credit side. Cost of closing stock can be easily obtained if we compare the 92 Advanced Cost Accounting - III Process Costing (Theory) accumulated cost column and total column in any process. The cost of stock can be obtained by the formula : Cost x Closing Stock = Total The profit on closing stock can be obtained by deducting the cost of stock thus arrived from the value of stock. Sometimes opening stock and production overheads are given. We should add the Opening stock at the beginning with transfer cost, materials and wages. From the total of these Closing stock should be deducted to calculate Prime Cost. Then Production overheads are added. This becomes the cost of the process to which is added the desired percentages of profit. 6.10 Summary Process Costing is a method of costing which is used by those industries which are engaged in manufacture of a product or products on a continuous basis. The product becomes ready after it goes through the operations carried on in stages or processes. The processes are carried out in a particular sequence. Materials are put in the first process and the necessary operations or work is performed by the workers employed in the first process. Direct expenses,indirect labour cost is also incurred in the first process and when the work of first process becomes complete, the processed material which is the output of the first process is transferred to the second process as input of the second process. If necessary materials required to do the work of the second process is added and workers employed to work in the second process do the work. Wages paid to these workers and also direct expenses and overheads incurred in the second process are recorded to the second process account and output of second process is transferred to the next process. When the last process work becomes complete, the output of that process is transferred to the store as finished goods. Unit cost of output of each process is calculated on average basis by dividing the total cost of the process by the number of units in the output of that process. Normal loss units are considered on the basis of past experience and they are deducted from the input units to calculate normal units of output. If actual output units are less than the normal output units, the shortage units is regarded as abnormal loss units and if the actual output units are more than the normal units of output, the excess units of output are known as abnormal gain units. Value of abnormal loss units is debited to costing Profit and Loss Account and value of abnormal gain units is credited to costing Profit and Loss Account. Normal loss units are recorded on credit side of the process account in ‘units column’ but no value for the normal loss units is recorded in the amount column of the process account. NOTES Check Your Progress i) How costs are collected and recorded in process costing ? ii) What procedure is followed for recording of costs in process costing ? iii) How normal and abnormal gain or loss is determined ? What is the accounting treatment given to these items ? Advanced Cost Accounting - III 93 Process Costing (Theory) NOTES 6.11 Key Terms (i) Normal Loss in Process Costing : Normal Loss is the expected loss in normal conditions. It is unavoidable. (ii) Abnormal Loss in Process Costing : It is a loss caused by abnormal conditions and it is calculated by deducting actual output of the process from the normal output. (iii) Abnormal Gain : When the actual output of a process is more than the normal output of the process, the excess of units is called abnormal gain units and the saleable value of such excess units is the amount of abnormal gain. 6.12 Questions I - Theory Questions 94 Advanced Cost Accounting - III (1) What is meant by ‘process costing’ ? How process costing differs form job costing ? (2) What is ‘Process Costing’ ? Explain the features of process costing. (3) In which industries process costing is followed ? What are the advantages and disadvantages of process costing ? (4) How costs are collected in process costing ? Explain the procedure used in the process costing for recording the costs. (5) What do you understand by ‘normal loss’ in process costing ? What are the usual causes of such normal loss ? How normal loss is accounted for in process costing ? (6) What is meant by ‘abnormal loss’ and ‘abnormal gain’ in process costing ? Taking an imaginery example explain how abnormal loss and abnormal gain units are calculated. How accounting treatment is given for abnormal loss and abnormal gain ? (7) Give a specimen of a Process Account. Which are the items recorded on debit side and credit side of Process Account ? (8) What do you mean by inter-process profit ? State the advantages and disadvantages of inter-process profit. II - Multiple Choice Questions (1) Process Costing (Theory) Process Costing is a form of ----------------(a) Job Costing. (b) Special Order Costing. (c) Class Cost Method. NOTES (d) Operation Costing. (2) Process Costing is easily applicable in industries like ----------(a) mines and quarries. (b) construction. (c) machine tools manufacturing. (d) bakeries. (3) In Process Costing costs are calculated --------(a) when a job is started. (b) when a job is completed. (c) at the beginning of cost period. (d) at the end of the cost period. (4) In Process Costing “work in progress” is ----------(a) not possible. (b) a regular feature. (c) at the beginning of the accounting period. (d) at the end of the accounting period. (5) Which of the following statement is ‘wrong’. (a) In process costing allocation of expenses can be easily made. (b) In process costing average costs of homogeneous products can be easily computed. (c) It is easier to establish the standards in case of continuous production in process costing. (d) Standard costing system cannot be followed easily in process costing. (6) Any wastage arising in excess of the normal wastage is known as -----(a) Abnormal wastage. (b) Normal loss. Advanced Cost Accounting - III 95 Process Costing (Theory) (c) Actual loss. (d) Normal wastage. (7) For adjustment of the deficiency in the sale of normal loss, the following account is credited. NOTES (a) Process Account (b) Abnormal gain Account (c) Concerned process Account (d) Normal Loss Account (8) Match the pairs. Group I Group II (a) Process Costing (i) Profit on Closing Stock. (b) Normal Loss (ii) transfer of process frm transfer of output. (c) Abnormal Loss (iii) unforseen factors. (d) Inter process profit (iv) evaporation. (v) Distinguished from specific order costing. Ans. (a) - (v), (b) - (iv), (c) - (iii), (d) - (ii). Ans. : (1 - d), (2 - a), (3 - d), (4 - b), (5 - d), (6 - a), (7 - d). 6.13 Further Reading 96 Advanced Cost Accounting - III 1. ‘Advanced Cost Accounting’ - Nigam and Sharma 2. ‘Cost Accounting - Priciples and Practice’ - N. K. Prasad 3. ‘Cost Accounting’ - Jawahar Lal 4. ‘Theory and Practice of Cost Accounting’ - M. L. Agrawal 5. ‘Cost Accounting’ - B. K. Bhar Unit 7 Process Costing (Practical Problems) Process Costing (Practical Problems) Structure 7.0 Introduction 7.1 Unit Objectives 7.2 Illustrations on process costing 7.3 Summary 7.4 Exercises 7.5 Further Reading 7.0 NOTES Introduction In this Unit illustrations on process costing are provided. Theoratical information about various items related to the process costing, we have considered in Unit 6. Preparation of Process Accounts, calculation of normal loss in the process, calculation of abnormal loss and abnormal gain quantity and accounting treatment to be given to these items was explained in theory in unit 6. In this Unit actual recording to be made to the process accounts and calculation at total cost of a process and also cost per unit of the process is explained with the help of a few illustrations. 7.1 Unit objectives After considering the illustrations provided in this Unit you should be able to : • Prepare process accounts; • Calculate the quantity of normal loss in processes; • Calculate the quantity of abnormal loss and abnormal gain involved in the processes; • Calculate the amount of abnormal loss and abnormal gain; and • Find out the total cost and per unit cost of each process. Advanced Cost Accounting - III 97 Process Costing (Practical Problems) 7.2 Illustrations on Process Costing ILLUSTRATION 1 (Preparation of a process account of simple type.) Information given below is related to Process X for the month of September, NOTES 2014 : ` Materials consumed 7,500 Wages 12,800 Direct expenses 3,600 Overheads are to be charged at 40% of wages. Output of Process X is 1000 units. You are required to prepare Process X Account for the month of September, 2014 showing total cost of the process. Also calculate per unit cost of the output. SOLUTION Dr. Process X Account ( For Sept. 2014) Cr. Output 1000 units Amount ` To Materials consumed To Wages 7,500 12,800 To Direct expenses 3,600 To Overheads 5,120 Amount ` By Output transferred to next process 29,020 ( 40% of wages) 29,020 29,020 Calculation of cost per unit : Total Cost of the process Per unit cost = Output of the process ` 29,020 = 1000 units = ` 29.020 ILLUSTRATION 2 (Processes having normal loss) 98 Advanced Cost Accounting - III A manufacturing concern produces finished product P after carrying out Process A and Process B. Direct material is introduced at the beginning of Process A and after completing Process A, its output is transferred to Process B for further work. Output of Process B is transferred to the store as the finished product P. There is normal loss at 2% of input in Process A and at 5% of input in Process B. Scrap arising due to the normal loss in both the processes has no saleble value. Process Costing (Practical Problems) Following information about costs is provided to you : Process A Porcess B ` ` 26,000 22,000 Indirect Materials - 4,500 Direct Expenses 6,800 6,095 Wages NOTES Overheads incurred by the concern amounted to ` 11,200 and they are to be changed to the processes as a percentage of wages. At the beginning 2000 units of material were put in the Process A at ` 3 per unit. You are required to prepare Process A Account and Process B Account showing the cost per unit of output. SOLUTION Dr. Particulars Process A Account Units Amount Particulars Cr. Units ` To Direct Materials 20000 To Wages ` 60000 By Normal Loss 6800 By Output transferred To Overheads 5200 to Process B A/C 20000 19600 98000 98000 20000 98000 Process B Account Units Amount Particulars Cr. Units ` To Process A A/c - at cost of ` 5 per unit (20% of wages) Particulars 400 26000 (2% of input of 20,000 units) To Direct Expenses Dr. Amount 19600 ` 98000 By Normal Loss Output transferred Amount 980 - (5% of 19600 units) To Indirect Materials 4,500 By Transfer to the To wages 22000 store as Finished To Direct Expenses 6095 Product P at cost To Overheads 4400 of ` 7.25 per unit 18620 134995 19600 134995 (20% of wages) 19600 134995 Advanced Cost Accounting - III 99 Process Costing (Practical Problems) Notes : (i) Calculation of per unit cost of output of process A Normal Cost = Total Cost - Scrap Value Normal Output NOTES ` 98000 19600 units ` 98000 - Nil = Input - Normal Loss 20000 units - 400 units = ` 5 per unit (ii) Calculation of per unit cost of the finished product P Normal Cost = Normal Output Total Cost - Scrap Value realised Input units of the process - Normal Loss units = ` 134995 - Nil 19600 units - 980 units = ` 134995 18620 units = ` 7.25 Per unit (iii) Overhead absorption percentage Overheads are to be absorbed as percentage of wages. Total wages = ` 26,000 of Process A + ` 30,000 of Process B = ` 56,000 Total Overheads incurred are ` 11,200. Therefore percentage is calculated as 11,200 x 100 56,000 = 20% of wages ILLUSTRATION 3 A product passes through two distinct processes A and B. From the following information you are required to prepare Process ‘A’ Account, Process ‘B’ Account, Abnormal Loss Account and Abnormal Gain Account. Particulars Process ‘B’ Materials (introduced 20,000 units in Process ‘A’) ` 30,000 3,000 Labour ` 10,000 12,000 Overheads ` 7,000 9,850 Normal Loss ` 10% 4% Scrap value of Normal Loss ` 1 per unit Output 100 Advanced Cost Accounting - III Process ‘A’ Units There is no stock or work in progress in any process : 17,500 2 per unit 17,000 Process Costing (Practical Problems) SOLUTION In the books of a Factory Dr. Particulars Process ‘A’ Account Quantity Amount Particulars Units To Materials 20,000 To Labour Cr. Quantity Amount NOTES Units 30,000 By Normal Loss 2,000 2,000 500 1,250 17,500 43,750 20,000 47,000 10,000 (10% of 20,000 units) 7,000 (2,000 units x 1) To Overheads By Abnormal Loss (Balancing Figure By Process ‘B’ A/c 20,000 Dr. Particulars 47,000 Process ‘B’ Account Quantity Amount Particulars Units To Process ‘A’ A/c 17,500 To Materials Units 43,750 By Normal Loss 700 1,400 17,000 68,000 17,700 69,400 9,850 (700 units x ` 2) 200 17,700 Dr. 800 By Finished Stock A/c 69,400 Abnormal Loss Account Quantity Amount Particulars Units By Bank 500 Cr. Quantity Amount Units To Process ‘A’ A/c Amount 12,000 To Overheads Particulars Quantity 3,000 (4% of 17,500 units) To Labour To Abnormal Gain* (Balancing Figure) Cr. 1,250 500 500 - 750 500 1,250 (500 units x `1) By Costing Profit and Loss A/c* Balancing Figure) 500 1,250 Advanced Cost Accounting - III 101 Process Costing (Practical Problems) Dr. Abnormal Gain Account Particulars Quantity Amount Particulars Units To Normal Loss NOTES Cr. Quantity Amount Units 200 400 - 400 200 800 By process ‘B’ A/c 200 800 200 800 (200 units x ` 2) To Costing Profit and Loss A/c * (Balancing Figure) Working Notes : 1) Calculation of cost of Abnormal Loss in Process ‘A’ Account : Dr. - Cr. = Balance Quantity : Units 20,000 - 2,000 Units = 18,000 Units : Normal Output Amount : ` 47,000 - ` 2,000 = ` 45,000 If 18,000 Units = 500 Units = : Normal Cost ` 45,000 ? 5000 units x ` 45,000 = = 18,000 units ` 1,250 2) Calculation of cost of Abnormal Gain in Process ‘B’ Account : Dr. - Cr. = Balance Quantity : 17,500 Units - 700 Units = 16,800 units : Normal Output Amount : ` 68,600 - ` 1,400 = ` 67,200 If 16,800 Units = ` 67,200 200 Units = ? : Normal Cost 200 units x ` 67,200 = = 16,800 units ` 800 ILLUSTRATION 4 The product of a manufacturing concern passes through two processes A and B and then to finished stock. It is ascertained that in each process normally 5% of the total weight is lost and 10% is scrap which from process A and B realises ` 80 per ton and ` 200 per ton respectively. 102 Advanced Cost Accounting - III Process Costing (Practical Problems) The following are the figures relating to both the process. Particulars Process Process ‘A’ ‘B’ Tons 1,000 70 Cost of materials per ton ` 125 Wages ` 28,000 10,000 Manufacturing Expenses ` 8,000 5,250 Tons 830 780 Materials Output 200 NOTES Prepare process Cost Account showing cost per ton of each process. There was no stock or work-in- progress in any process. SOLUTION In the books of a Manufacturing Concern Dr. Particulars Process ‘A’ Account Quantity Amount Particulars Tons To Cost of Materials 1,000 Cr. Quantity Amount Tons 1,25,000 By Loss in weight (1,000 Tons x ` 125) 50 - 100 8,000 20 3,600 830 1,49,400 1,000 1,61,000 (5% of 1,000 Tons.) To Wages 28,000 By Normal Scarp To Manufacturing (10% of 1,000 Tons.) 8,000 (100 Tons x ` 80) Expenses By Abnormal Loss* (Balancing Figure) By process ‘B’ A/c 1,000 Dr. Particulars 1,61,000 Process ‘B’ Account Quantity Amount Particulars Tons To Process’ A’ A/c 830 Quantity Amount Tons 1,49,400 By Loss in weight To Cost of Materials Cr. 45 - 90 18,000 780 1,63,800 915 1,81,800 (5% of 900 Tons.) 70 14,000 By Normal Scrap (70 Tons x ` 200) (10% of 900 Tons.) 10,000 (90 Tons x ` 200) To wages To Manufacturing Expenses To Abnormal Gain * 5,250 By Finished stock A/c 15 3,150 915 1,81,800 (Balancing Figure) Advanced Cost Accounting - III 103 Process Costing (Practical Problems) Dr. Abnormal Loss Account Particulars Quantity Amount Particulars Tons To Process ‘A’ A/c Cr. Quantity Amount Tons 20 3,600 By Bank 20 1,600 - 2,000 20 3,600 (20 Tons x `80) NOTES By Costing Profit and Loss A/c * (Balancing Figure) 20 Dr. 3,600 Abnormal Gain Account Particulars Quantity Amount Particulars Tons To Normal Loss Cr. Quantity Amount Tons 15 3,000 By Process ‘B’ A/c 15 3,150 15 3,150 (15 Tons x ` 200) To Costing Profit and Loss A/c * (Balancing Figure) - 150 15 3,150 Working Notes : 1) Calculation of cost of Abnormal Loss in Process ‘A’ Account: Dr. - Cr. = Balance Quantity : 1,000 Tons - 150 Tons. = 850 Tons Amount : ` 1,61,000 - ` 8,000 = ` 1,53,000 : Normal Cost If 850 Tons = ` 1,53,000 20 Tons = ? : Normal Output 20 Tons x ` 1,53,000 = = 850 Tons. ` 3,600 2) Calculation of cost of Abnormal Gain in Process ‘B’ Account : Dr. - Cr. = Balance Quantity : 900 Tons - 135 Tons. = 765 Tons : Normal Output Amount : ` 1,78,650 - ` 18,000 = ` 1,60,650 : Normal Cost 104 Advanced Cost Accounting - III If 765 Tons = ` 1,60,650 15 Tons = ? Process Costing (Practical Problems) 15 Tons x ` 1,60,650 = = 765 Tons. ` 3,150 3) Calculation of cost per ton in Process ‘A’ Account : If 830 Tons = ` 1,49,400 1 Tonne = ? NOTES 1 Tons x ` 1,49,400 = = 830 tons. ` 180 per ton 4) Calculation of cost per ton in Process ‘B’ Account : If 780 Tons = ` 1,63,800 1 Ton = ? 1 Ton. x 1,63,800 = = 780 tons. ` 210 per ton ILLUSTRATION 5 A product ‘Bee’ passes through three processes A, B and C. 10,000 units were issued to Process ‘A’ in the beginning at cost of ` 10 per unit. Prepare Process Account assuming that there was no opening or closing stock. The following information is made available :Particulars Process ‘A’ Process ‘B’ Process ‘C’ Sundry Materials ` 10,000 15,000 5,000 Wages ` 50,000 80,000 65,000 Direct Expences ` 15,300 18,100 30,828 Normal Scrap % 3 5 8 Value of Scrap per unit ` 2.50 5.00 8.50 Units 9,500 9,100 8,100 Actual Output Advanced Cost Accounting - III 105 Process Costing (Practical Problems) SOLUTION In the books of a Factory Dr. NOTES Particulars Process ‘A’ Account Quantity Amount Particulars Units By Normal Scrap 10,000 10,000 By Abnormal Loss * To Wages 50,000 (Balancing Figure) To Direct Expenses 15,300 By Process ‘B’ A/c 10,000 Dr. 1,75,300 200 3,599 9,500 1,70,951 10,000 1,75,300 Process ‘B’ Account Quantity Amount Particulars Units Cr. Quantity Amount Units 9,500 1,70,951 By Normal Scrap To Sundry Materials 15,000 (5% of 9,500 units) To Wages 80,000 (475 units x ` 5) To Direct Expenses 18,100 By Process ‘C’ A/c To Abnormal Gain* 750 (300 units x ` 2.50) To Sundry Materials To Process ‘A’ A/c 300 1,00,000 (3% of 10,000 units) (10,000 units x `10) Particulars Quantity Amount Units To Cost of Units Issued Cr. 75 475 2,375 9,100 2,84,017 9,575 2,86,392 2,341 (Balancing Figure) 9,575 Dr. Particulars 2,86,392 Process ‘C’ Account Quantity Amount Particulars Units To Process ‘B’ A/c 9,100 To Sundry Materials Cr. Quantity Amount Units 2,84,017 By Normal Scrap 728 6,188 272 12,302 5,000 (8% of 9,100 units) To Wages 65,000 (728 units x ` 8.50) To Direct Expenses 30,828 By Abnormal Loss * (Balancing Figure) By Finished Stock A/c 9,100 106 Advanced Cost Accounting - III 3,84,845 8,100 3,66,355 9,100 3,84,845 Dr. Abnormal Loss Account Particulars To Process ‘A’ A/c Quantity Units Amount Particulars 200 3,599 By Bank Cr. Process Costing (Practical Problems) Quantity Amount Units 200 500 (200 Units x ` 2.50) NOTES By Costing Profit and Loss A/c * - 3,099 200 3,599 (Balancing figure) 200 Dr. 3,599 Abnormal Gain Account Particulars Quantity Units To Normal Loss 75 Amount Particulars 375 By Process ‘B’ A/c Cr. Quantity Amount Units 75 2,341 (75 units x ` 5) To Costing Profit and Loss A/c * - 1,966 (Balancing Figure 75 Dr. 2,341 75 Abnormal Loss Account Particulars Quantity Units To Process ‘C’ A/c 272 Amount Particulars 12,302 By Bank 2,341 Cr. Quantity Amount Units 272 2,312 (272 units x ` 8.50) By Costing Profit and Loss A/c * - 9,990 272 12,302 (Balancing Figure) 272 12,302 Working Notes : 1) Calculation of cost of Abnormal Loss in Process ‘A’ Account: Dr. - Cr. = Balance Quantity : 10,000 Units - 300 Units. = 9,700 Units : Normal Output Amount : ` 1,75,300 - ` 750 = ` 1,74,550 : Normal Cost If 9,700 Units = ` 1,74,000 200 Units = ? Advanced Cost Accounting - III 107 Process Costing (Practical Problems) 200 Units x ` 1,74,550 = ` 3,599 = NOTES 9,700 units 2) Calculation of cost of Abnormal Gain in Process ‘B’ Account: Dr. - Cr. = Balance Quantity : 9,500 Units - 475 Units. = 9,025 Units : Normal Output Amount : ` 2,84,051 - ` 2,375 = ` 2,81,676 : Normal Cost If 9,025 Units = ` 2,81,676 200 Units = ? 75 Units x ` 2,81,676 = = 9,025 units ` 2,341 3) Calculation of cost of Abnormal Loss in Process ‘C’ Account: Dr. - Cr. = Balance Quantity : 9,100 Units - 728 Units. = 8,372 Units : Normal Output Amount : ` 3,84,845 - ` 6,188 = Rs.3,78,657 : Normal Cost If 8,372 Units = 272 Units = ` 3,78,657 ? 272 Units x ` 3,78,657 = 8,372 units = ` 12,302 ILLUSTRATION 6 The finished product of a factory has to pass through process 1, 2 and 3. During August 2006 data relating to this product was as shown below : Particulars Process Process Process 1 2 3 Total Basic Raw Materials (10,000 Units) ` 6,000 - - 6,000 Direct Materials added ` 8,500 9,500 5,500 23,500 Direct Wages ` 4,000 6,000 12,000 22,000 Direct Expenses ` 1,200 930 1,340 3,470 Production Overheads ` - - - 16,500 (absorbed as a percentage of 108 Advanced Cost Accounting - III direct wages) Output Normal Loss Units 9,200 8,700 7,900 - % 10 5 10 - ` 0.20 0.50 1.00 - Process Costing (Practical Problems) Scrap Value of Normal Loss per unit There was no stock at the beginning or at the end of any process. You are required to prepare - NOTES i) Process ‘1’ Account, ii) Process ‘2’ Account iii) Process ‘3’ Account iv) Abnormal Loss Account and v) Abnormal Gain Account. SOLUTION In the books of a Factory Process ‘1’ Account Dr. Particulars Quantity Amount Particulars Units ` To Cost of basic Raw Materials By Normal Loss 10,000 Cr. Quantity Amount Units ` 1,000 200 9,200 23,000 10,200 23,200 6,000 (10% of 10,000 units) To Direct Materials 8,500 (1,000 units x ` 0.20) To Direct Wages 4,000 To Direct Expenses 1,200 To Production 3,000 Overheads (` 16,500 x 2 /11) To Abnormal Gain * 200 500 (Balancing Figure) By Process ‘2’ A/c 10,200 Dr. Particulars To Process ‘A’ A/c 23,200 Process ‘2’ Account Quantity Amount Particulars Units ` 9,200 23,000 By Normal Loss To Direct Materials 9,500 (5% of 9,200 units) To Direct Wages 6,000 (460 units x 0.50) To Direct Expenses 930 By Abnormal Loss* To Production 4,500 (Balancing Figure) Overheads By Process ‘3’ A/c Cr. Quantity Amount Units ` 460 230 40 200 8,700 43,500 9,200 43,930 (` 16,500 x 3 /11) 9,200 43,930 Advanced Cost Accounting - III 109 Process Costing (Practical Problems) Dr. Particulars To Process ‘2’ A/c NOTES Process ‘3’ Account Quantity Amount Particulars Units ` 8,700 To Direct Materials 43,500 By Normal Loss Cr. Quantity Amount Units ` 870 870 5,500 (10% of 8,700 units) 12,000 (870 units x `1) To Direct Wages To Direct Expenses 1,340 To Production 9,000 Overheads (`16,500 x 6 /11) To Abnormal Gain* 70 630 (Balancing Figure) By Finished stock A/c 8,770 Dr. Particulars To Normal Loss 71,970 7,900 71,100 8,770 71,970 Abnormal Gain Account Quantity Amount Particulars Units ` 200 40 By Process ‘1’ A/c Cr. Quantity Amount Units ` 200 500 200 500 (200 Units x `0.20) To Costing Profit and Loss A/c - 460 200 500 (Balancing Figure) Dr. Particulars To Process ‘2’ A/c Abnormal Loss Account Quantity Amount Particulars Units ` 40 200 By Bank Cr. Quantity Amount Units ` 40 20 - 180 40 200 (40 Units x `0.50) By Costing Profit and Loss A/c * (Balancing Figure) 40 110 Advanced Cost Accounting - III 200 Dr. Abnormal Gain Account Particulars Quantity Amount Particulars Units ` To Normal Loss 70 70 By Process ‘3’A/c Cr. Process Costing (Practical Problems) Quantity Amount Units ` 70 630 (70 Units x `1) NOTES To Costing Profit and Loss A/c * - 560 70 630 (Balancing Figure) 70 630 Working Notes : 1) Calculation of cost of Abnormal Gain in Process ‘1’ A/c: Dr. - Cr. = Balance Quantity : 10,000 Units - 1,000 Units. = 9,000 Units : Normal Output Amount : ` 22,700 - ` 200 = ` 22,500 : Normal Cost If 9,000 Units = ` 22,500 200 Units = ? 200 Units x ` 22,500 = 9,000 units ` 500 = 2) Calculation of cost of Abnormal Loss in Process ‘2’ A/c: Dr. - Cr. = Balance Quantity : 9,200 Units - 460 Units. = 8,740 Units : Normal Output Amount : ` 43,930 - ` 230 = ` 43,700 : Normal Cost If 8,740 Units = ` 43,700 40 Units = ? 40 Units x ` 43,700 = 8,740 units = ` 200 3) Calculation of cost of Abnormal Gain in Process ‘3’ A/c: Dr. - Cr. = Balance Quantity : 8,700 Units - 870 Units. = 7,830 Units : Normal Output Amount : ` 71,340 - ` 870 = ` 70,470 : Normal Cost Advanced Cost Accounting - III 111 Process Costing (Practical Problems) If 7,830 Units = ` 70,470 70 Units = ? 70 Units x ` 70,470 = 7,830 units NOTES = ` 630 ILLUSTRATION 7 Product X is obtained after it passes through three distinct processes. You are required to prepare Process Account from the following information. Particulars Total Process ` I II III ` ` ` Materials 15,084 5,200 3,960 5,924 Direct Wages 18,000 4,000 6,000 8,000 Production Overheads 18,000 - - - Units 950 840 750 Normal Loss % 5 10 15 Value of scrap per unit ` 4 8 10 Actual Output 1,000 units @ ` 6 per unit were introduced in Process ‘I’ Account. Production Overheads to be distributed as 100 % of Direct Wages. SOLUTION In the books of a Factory Dr. Particulars Process ‘I’ Account Quantity Amount Particulars Units To Cost of Units 1,000 ` Quantity Amount Units 6,000 By Normal Loss Introduced Cr. 50 ` 200 (5% of 1,000 units) (1,000 Units x ` 6) To Materials 5,200 (50 units x ` 4) To Direct Wages 4,000 By Process ‘II’ A/c 950 19,000 1,000 19,200 To Production Overheads 4,000 (` 4,000 x 100%) 1,000 112 Advanced Cost Accounting - III 19,200 Dr. Particulars To Process ‘I’ A/c Process ‘II’ Account Quantity Amount Particulars Units ` 950 19,000 By Normal Loss 3,960 (10% of 950 units) To Direct Wages 6,000 (95 units x ` 8) To Production 6,000 By Abnormal Loss * Overheads (Balancing Figure) (` 6,000 x 100%) By Process ‘III’ A/c Dr. Particulars To Process ‘II’ A/c 34,960 95 840 33,600 By Normal Loss To Materials 5,924 (15% of 840 units) To Direct Wages 8,000 (126 units x `10) ` 760 NOTES 15 600 840 33,600 950 34,960 Process ‘III’ Account Quantity Amount Particulars Units ` Process Costing (Practical Problems) Quantity Amount Units To Materials 950 Cr. Cr. Quantity Amount Units ` 126 1,260 750 57,000 876 58,260 To Production Overheads To Abnormal Gain* 8,000 36 2,736 (Balancing Figure) By Finished stock A/c 876 Dr. Particulars To Process ‘II’ A/c 58,260 Abnormal Loss Account Quantity Amount Particulars Units ` 15 600 By Bank Cr. Quantity Amount Units ` 15 120 - 480 15 600 (15 Units x ` 8) By Costing Profit and Loss A/c * (Balancing Figure) 15 Dr. Particulars To Normal Loss (36 Units x `10) To Costing Profit and Loss A/c * (Balancing Figure) 600 Abnormal Gain Account Quantity Amount Particulars Units ` 36 360 By Process ‘III’ A/c - 2,376 36 2,736 Cr. Quantity Amount Units ` 36 2,736 36 2,736 Advanced Cost Accounting - III 113 Process Costing (Practical Problems) Working Notes : 1) Calculation of cost of Abnormal Loss in Process ‘II’ Account : NOTES Dr. - Cr. = Balance Quantity : 950 Units - 95 Units. = 855 Units Amount : ` 34,960 - ` 760 = ` 34,200 : Normal Cost If 855 Units = ` 34,200 15 Units = ? : Normal Output 15 Units x ` 34,200 = = 855 units ` 600 2) Calculation of cost of Abnormal Gain in Process ‘III’ Account: Dr. - Cr. = Balance Quantity : 840 Units - 126 Units. = 714 Units Amount : ` 55,524 - ` 1,260 = ` 54,264 : Normal Cost If 714 Units = ` 54,264 36 Units = ? : Normal Output 36 Units x ` 54,264 = = 7.3 114 Advanced Cost Accounting - III 714 units ` 2,736 Summary In this Unit, illustrations on Process Costing have been provided. In process costing there is continuous flow of production and there may be two or three or more processes through which the material introduced in the first process goes till the last process becomes complete and the finished product becomes available as the output of the last process. Production in process industries is for stock. The quantity as well as the amount is to be accounted for in each process and so on Debit side and credit side of each process account quantity column and amount column is prepared. On Debit side of the process account material cost, wages, direct expenses and overheads charged to the process account as per the method of absorption followed by the concern are recorded. If there is normal loss in the process, its quantity and if the normal loss (scrap) has any saleble value such value is recorded on credit side of the process account. Output of the process is recorded on the credit side of the process account as transferred to the next process. If the output quantity is less then the normal quantity (i.e. Input quantity - normal loss quantity) the difference which is shortage is recorded on credit side of the process account as quantity of abnormal loss. On the other hand if actual quantity of the output of the process is more than the normal output quantity of the process, there is excess quantity of output obtained and it is recorded on debit side of the process account as ‘abnormal gain’. Per unit cost of the process is calculated as under :- Normal / Net Cost Normal Output Process Costing (Practical Problems) NOTES Normal or Net Cost means Total Cost of the process minus saleble value of normal loss quantity, if any and Normal Output means input quantity minus normal loss quantity. Valuation of output quantity and abnormal loss or abnormal gain, quantity is done at the per unit cost calculated for the process as explained above. 7.4 Exercises 1) A product passes through three processes A, B and C. Normal wastege in each process is as follows : Process A 3% of input Process B 5% of input Process C 8% of input Wastage of Process A was sold at ` 2.50 per unit, that of Process B at ` 5 per unit and that of Process C at ` 10 per unit. 10000 units were issued to Process A at ` 10 per unit in the beginning of April, 2012. The other expenses were as under : Process A Process B Process C Sundry Materials ` 10,000 Rs.15,000 ` 5,000 Labour ` 50,000 ` 80,000 ` 65,000 Direct Expenses ` 10,500 ` 11,880 ` 20,090 9500 units 9100 units 8100 units Actual Output was Prepare the Process Accounts assumming that there were no opening or closing stocks. Also prepare Abnormal Wastage and Abnormal Gain Accounts. 2) A manufacturing firm produces its finished product Q - 20 after carrying out two processes X and Y. Past experience shows that normal loss occurs at 5% of input units in process X and at 10 % of units entering into process Y. Wastage due to normal loss is sold at ` 16 per 100 units and at ` 20 per 100 units in Process X and Process Y respectively. The other data related to the two processes is as under : Process X ` Process Y ` Sundry Materials consumed 6,000 3,000 Wages 7,000 4,000 Manufacturing Expenses 2,000 2,000 Advanced Cost Accounting - III 115 Process Costing (Practical Problems) 5000 units were brought into Process X costing ` 5,000. The output of Process X was 4700 units and output of Process Y was 4150 units. Prepare Process X A/c, Process Y A/c showing cost per unit of the output in each process. NOTES 3) Finished product A-03 becomes ready after completion of two processes Process I and Process II. Basic material is put in Process I and output of Process I is transferred to Process II as input and output of Process II is transferred to the store as the finished product A -03. At the beginning of May, 2014, 6,000 kg. of basic material was put into Process I at the cost of ` 150 per kg. Normal loss in Process I is 4% of input and normal loss in process II is 10% of input of process II Normal Loss of both processes has no sale value. Other information about the two processes is as under. Wages Process I Process II ` ` 4,80,000 3,20,000 54,000 13,200 Direct Expenses Manufacturing overheads incurred amount to ` 2,50,000 and are to be charged to the processes on the basis of percentage of wages. Actual output of process I was 5700 kgs. and that of process II 5200 kgs. You are required to prepare process I A/c, process II A/c and abnormal Loss / Gain Accounts showing the cost per kg of output in both the processes. 4) An article passed through three processes. From the figures shown the cost of each of the three processes during the month of January 2010. Prepare Process Account. Particulars Process I Process II Process III Materials Used ` 1,500 5,000 2,000 Labour ` 8,000 20,000 6,000 Direct Expenses ` 2,600 7,200 2,500 The indirect expenses amounting to ` 1,500 may be apportioned on the basis of wages. The number of articals produced during the month are 240. 5) A product passes through two distinct processes A and B and then to finished stock. The output of A passes direct to B and that of B to finished stock. From the following information you are required to prepare the process accounts. 116 Advanced Cost Accounting - III Particulars Process A Process B Materials Consumed ` 12,000 6,000 Direct Labour ` 14,000 8,000 Manufacturing Expenses ` 4,000 4,000 Output Units 9,400 8,300 Input in Process A Units 10,000 - Input in Process A Value in ` 10,000 - (%of input) 5% 10% (Per 100 units) `8 Rs.10 Normal Wastage Value of Normal Wastage Process Costing (Practical Problems) NOTES No opening or closing stock is held in process. 6) A product passes through three processes X, Y and Z before its completion. From past experience it is realised that wastage is incurred in each process as under : X - 2%, Y - 5% and Z - 10% of the units introduced in the process. Scarp value : X ` 10 for 100 units Y ` 15 for 150 units Z ` 40 for 100 units Other details are : Particulars X Y Z Materials ` 6,000 3,000 1,500 Direct Wages ` 9,000 6,000 4,500 Manufacturing Expenses ` 1,500 1,500 2,200 30,000 units are issued to Process ‘X’ at a cost of `15,000. The output of Process ‘X’ - 29,200 units, ‘Y’ - 28,200 units and ‘Z’ - 24,000 units. Show the Process Accounts. 7) A product passes through three processes to completion in January 1999, the cost of production were given as below : Particulars Process I Process II Process III Direct Materials ` 2,000 3,020 2,462 Wages ` 3,500 4,226 5,000 Production Overheads ` 1,500 2,000 2,500 1000 units were issued to Process I at ` 5 each Particulars I II III % 10% 5% 10% Wastage Realised per unit `3 `5 `6 Actual production units 920 870 800 Normal Loss Prepare the necessary process accounts. Advanced Cost Accounting - III 117 Process Costing (Practical Problems) 8) The product ‘X’ is obtained after it is produced through three distinct processes. The following cost information is available for the operation: Particulars NOTES Total Process I Process II Process III Materials ` 5,625 2,600 2,000 1,025 Direct Wages ` 7,330 3,500 4,226 5,000 Production Overheads ` 7,330 - - - 500 units at ` 4 per unit were introduced in Process I. Production overheads are absorbed at 100% of direct wages. The actual output and normal loss of the respective processes are: Particulars Output Normal Loss Value of Scrap Units on Input per unit % ` Process I 450 10% 2 Process II 340 20% 4 Process III 270 25% 5 There is no stock of work-in-progress in any process. Show the three process accounts and abnormal loss and abnormal gain account. 9) In a manufacturing concern the output of ‘A’ process is transferred to ‘B’ process. It has been the experience that normal wastage in process A is 5% and in case of B 10% of the units entering the process. The scrap value of normal wastage ` 50 per hundred units in Process A and ` 80 per hundred units in Process B. Particulars Process A Process B Materials 10,000 6,000 Wages 8,000 4,000 Manufacturing Expenses 2,000 2,000 In process A one thousand units were entered at a cost of ` 5,000. The output of Process A is 900 units and Process B 750 units. Prepare Process ‘A’ Account and Process ‘B’ Account. 7.5 118 Advanced Cost Accounting - III Further Reading 1. ‘Advanced Cost Accounting’ - Nigam and Sharma 2. ‘Cost Accounting - Priciples and Practice’ - N. K. Prasad 3. ‘Cost Accounting’ - Jawahar Lal 4. ‘Theory and Practice of Cost Accounting’ - M. L. Agrawal 5. ‘Cost Accounting’ - B. K. Bhar Topic 2 Methods of Costing Unit 8 Operating or Service Costing Unit 9 Operating Costing (Practical) Unit 8 Operating or Service Costing Operating Or Service Costing (Theory) Structure 8.0 Introduction 8.1 Unit Objectives 8.2 Meaning of Operating Costing 8.3 Features of Operating Costing 8.4 Industries which use Operating Costing 8.5 Operating Cost Units 8.6 Formats of Operating Cost Sheets 8.7 Summary 8.8 Key Terms 8.9 Questions NOTES 8.10 Further Reading 8.0 Introduction There are some organisations which are established with an objective of providing some service to the customers. These organisations do not manufacture and sell any product but they render service to the people who want to make use of such service and they charge a price for the service provided to the customers. These organisations have to calculate cost incurred by them for creating and providing the service and on the basis of cost calculated, they have to decide how much charge should be made to the customers. For such organisations a separate method of costing has been created and it is called ‘Operating’ or ‘Service’ Costing. In this Unit information about the operating costing is provided. 8.1 Unit Objectives After studying the information given in this Unit, you should be bale to :- • Understand meaning and nature of operating costing, • Know in which industries use of operating costing is made, • Understand different cost units used in operating costing, and • Calculate cost for the units used in operating costing. Advanced Cost Accounting - III 119 Operating Or Service Costing (Theory) NOTES 8.2 Meaning of Operating Costing In simple words it can be stated that operating costing is a method of costing which is used for calculating cost per unit in those industries which do not produce an article or product but which create and provide a service which is needed by people in the society. According to the Institute of Cost and Management Accountants (U.K.) operating costing is “that form of operation costing which applies where standardised services are provided either by an undertaking or by a service cost centre within an undertaking.” Thus operating costing method can be used by an undertaking in two types of situations; when an undertaking provides a standardised service to outside customers at a certain price per unit of such service and secondly when there exists a service cost centre which creates a service and provides it to the other departments of the same undertaking. Example of the first situation is a public transport organisation which provides service to those who want to travel or send goods from one place to other place; the example of the second situation is of a boiler house which is a service cost centre creating steam and providing it to the production departments of the same undertaking for running their plants and machines. Since in both these situations the output is not a product but a service the operating costing is also known as ‘service costing’. 8.3 Features of Operating Costing Operating Costing is similar to single or output costing with one major difference that while in single or output costing cost of a unit of product manufactured is calculated, in operating costing cost is calculated for a unit of service rendered. Due to this difference there are some special features of operating costing which are mentioned below :- 120 Advanced Cost Accounting - III i) Operating Costing is a method of costing which is used for calculating cost of a unit of service provided by an undertaking. The undertakings do not produce any articles but create and provide a standardised service to customers by charging a certain price per unit. ii) Selection of Unit in operating costing is difficult and is required to be done carefully. Units are to be selected for measuring service created and provided to customers and as there are various types of services, for each type of service a different unit is required to be used. The unit may be a simple unit or it may be a complex or compound unit made up of two different factors. As cost per unit of service is calculated in operating costing, selection of unit must be done in a careful manner. In case of a transport organisation which provides transport service to passengers, a simple unit can be cost per passenger but when all passengers do not travel the same distance it becomes necessary to use a compound unit such as per passenger per kilometer so that fixation of fares for different distances can be done in a proper way. iii) In operating costing costs are accumulated under suitable headings and then they are spread over the cost units and total cost of per unit service is calculated. The headings under which costs are accumulated may be fixed costs, semi-fixed costs and variable costs or standing costs, maintenance costs and operating or running costs or some other headings depending upon the nature of service provided by the undertaking. iv) Operating Costs are mostly period costs. These costs are incurred for a specific period and they are recorded as costs incurred for a specific period and they are accumulated under suitable headings for that period. On the basis of number of cost service units that are calculated for the period, the costs are divided among the cost service units and cost per service unit is ascertained. In case of a transport organisation costs such as insurance, rent of garage, salaries of drivers, conductors, managers, licence fee, road taxes, depreciation of vehicles, etc. are periodic costs. Similarly in other service rendering undertakings also most of the costs are period costs. v) In those undertakings which use operating costing a lot of statistical data is required to be collected and used for presentation as well as calculation of cost per service unit. For example, in case of a transport organisation statistical data such as number of passangers carried, distance travelled, number of days in a month or quarter year for which the vehicle was operated, number of trips made by the vehicle, life of the vehicle in years, time lost due to accidents and maintenance, number of drivers and other personnel working for the vehicle, period for which road taxes and taxes are paid, quantity of petrol/diesel consumed, etc. is required to be collected and analysed for finding out the cost per service unit. Operating Or Service Costing (Theory) NOTES 8.4 Industries which use Operating Costing Opertating Costing is used by those industries which are engaged in the activity of rendering service to customers. Undertakings which function in the following fields make use of operating costing :Transport - motor, rail, water and air. They may be providing service to passangers who wish to travel from one place to other placer or they may provide service for transporting goods. Public Utility Services - supply of water, gas, electricity, communication etc. Education - establishing and running schools, colleges, universities, technical institutes etc. Entertainment - sports clubs, theatres, dramas, liabraries, orchestras, Restuarants, hotels, lodges, boardings, cafeteria, canteens. Health - Hospitals, nursing-homes, diagnostic centres etc. Some undertakings may be doing the work of creating the service and providing the service to customers while some undertakings may buy the service Advanced Cost Accounting - III 121 Operating Or Service Costing (Theory) NOTES Check Your Progress i) What is meant by ‘operating’ or ‘service costing’ ? Give definition of ‘operating costing’. ii) What are the features of operating costing ? iii) In which industries use of operating costing is done? iv) What is ‘an operating cost unit’ ? Give examples of different industrie and operating cost units used in them. from outside and merely provide it to customers. For example an electricity company may itself generate electricity and provide it to its customers while some other company may buy electricity from electricity generating company or power-station and distribute it among its customers. Undertakings which create/produce the service and then sell it to the customers will have to follow more elaborate costing system than the undertaking which buys the service from outside and merely sells it to its customers. 8.5 Operating Cost Units Undertakings which use operating costing are interested in finding out cost per service unit incurred by them so that they can take proper decisions about rate or price to be charged to customers whom the service is provided. Information about cost per service unit also enables them to compare such cost with their own costs incurred in the past and to judge their efficiency in creating and providing the service to the customers. If there are options available regarding the method to be used or equipments to be used, cost per service unit in each option enables them to decide which option is more profitable since use of it results in bringing the cost per service unit to the minimum. As the type of service created is different in different organisations which use operating costing, it is obvious that the cost service unit cannot be same in different organisations. For some of the organisations the cost units used are given below :Type of organisation/undertaking Cost Unit Transport organisations - i) Passangers Per Passanger Kilometre Per Passanger Mile ii) Goods Hospitals Per Ton Kilometre Per Patient - day / Per bed / Per Operation Electricity Supply Per Kilowatt Hour (KWH) Canteens Per Tea-cup, Per Meal Cinema Per Man show Hotels (Rent) Per Room / Per person bed Gas works 1000 cubic feet produced Boiler house (department) 1000 Kilo 8.6 122 Advanced Cost Accounting - III Formats of Operating Cost Sheets Operating cost sheet is prepared to show the costs incurred for providing service to customers. It is prepared for a specific period (a month or a quarter of year) and the costs are recorded under suitable headings such as fixed or standing costs, maintenance costs, variable or operating costs. Total amount incurred for each item of cost under each heading during the specific period is shown and by adding the total cost of each heading total cost for the specific period is worked out. Cost per unit is calculated by dividing total cost of the specific period by total number of service units during the specific period. Below are given two specimen of operating cost sheet used in transport organisations : Operating Or Service Costing (Theory) NOTES Specimen 1 : Operating Cost Sheet Vehicle No : ---------- Period : ------------------ Cost Unit : ------------ No of Cost Units : ----- Capacity : ------------ Item of Cost Total ` Per Unit ` A -------- -------- B -------- -------- C -------- -------- -------- -------- Fixed / Standing Costs : Insurance Taxes Licence Fee Interest Depreciation of the vehicle General Administration charges Maintenance Costs : Garage Rent Garage Staff Salaries Garage Other Expenses Repairs and Maintenance Cleaning Expenses Overhaul Expenses Spare-parts Cost Operating / Running Costs : Cost of Petrol/ Diesel, Oil, etc. Salaries of Drivers, Cleaners, Mechanic Depreciation of Tyres, Tubes, Battery Toll Charges Total (A+B+C) Advanced Cost Accounting - III 123 Operating Or Service Costing (Theory) Note :- Depreciation of the vehicle is assumed on time basis and so included under Fixed / Standing Costs. Specimen 2 : Operating Cost Sheet NOTES Vehicle No : ---------- Period : ------------------ Cost Unit : -----------Capacity : -----------Item of Cost Budget Actual Total Per Unit Total Per Unit ` ` ` ` A ------ ------ ------ ------ B ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ Standing / Fixed Costs : Insurance Interest Taxes Licence Fee General Administration Charges Maintenance Costs : Garage Rent Garage Expenses Garage Staff Salaries Repairs and Maintenance Clearing Charges Overhaul Expenses Lubrication Oil Expenses Spare Parts Cost Operating / Running Costs : Depreciation of the Vehicle Depreciation of Tyres, Tubes, Battery Salary of Driver, Cleaner, Mechanic Cost of Petrol / Diesel, Oil, etc. Toll Charges C (1) Total Operating Cost (A+B+C) (2) Total Units : ------ Passanger k.m./ ------ Ton k.m. 124 Advanced Cost Accounting - III (3) Per Unit Cost : (1 divided by 2) ..... ------ Notes : i) Depriciation of the vehicle is included under the heading of Operating / Running Costs assuming that the vehicle is depreciated on the basis of life of the vehicle in terms of running hours of the vehicle. ii) Budgeted Costs are compared with the actual costs and variation is recorded. Causes of variation are found out and necessary steps are taken to control costs. Operating Or Service Costing (Theory) NOTES Log Book : A transport organisation maintains a log book for each vehicle owned and operated by it. A log book provides complete information about the history of the vehicle right from date of purchase, price at which the vehicle has been purchased, its registration number, capacity in terms of number of passangers or goods in tons, insurance, taxes paid, life of the vehicle, estemated scrap value at the end of its life, etc and on the basis of these particulars calculation of some of the standing charges to be recorded in the operating cost sheet can be done. In the second part of the log book information about the vehicle staff such as driver, cleaner, mechanic, etc. their names, addresses, remuneration payable to them, garage rent/depreciation, garage staff and their salaries, repairs and renewals cost, cleaning charges, overhauling cost and other maintenance expenses is provided. On the basis of this information repairs and maintenance cost to be recorded in the operating cost sheet can be calculated. [If remuneration is paid to the driver and cleaner on monthly basis it will be recorded under standing charges and not under repairs and maintenance heading.] Third part of the log book provides information about the running expenses of the vehicle such as petrol or diesel consumption, kilometers run per litre of petrol / diesel, lubricant, grease and oil expenses, depreciation of tyres, tubes and battery, insurance of goods carried and salary of driver, cleaner and mechanic if the salary is paid on the basis of running hours of the vehicle. Depreciation of vehicle will also come under this heading if such depreciation is provided on the basis of life of the vehicle in terms of running hours of the vehicle. Daily Log Sheet : A transport organisation gives a daily log sheet to the driver of each vehicle every day and the driver is required to complete the details in the daily log sheet and return it to the office at the end of the day. The daily time sheet mainly covers information about the trips made by the vehicle in the day, route of the trips, number of passangers or number of tons of goods carried, timings of each trip, consumption of petrol / diesel, expenses of lubricants, grease, etc., distance cover in each trip, delays caused and causes of delays, etc. On the basis of these details some items of costs recorded under running costs can be calculated and recorded in the operating cost sheet. Calculation of the service cost units such as km travelled, passanger km / ton km can be completed by using the details provided in the daily log sheet. A proforma of daily log sheet is given below : Advanced Cost Accounting - III 125 Operating Or Service Costing (Theory) NOTES Daily Log Sheet Vehicle No : ---------------------- Date :------------ Driver’s name : ------------------ Out time : ---------- Licence No. : ------------------ In time : ----------Trip Particulars Trip No. Starting Arriving Goods/Passangers Distance Remarks Place Time Place Time Carried Out travelled Collected enroute Km. Supplies : Worker’s Time : Time Lost : Petrol / Diesel -------- Driver Loading -------- Oil -------- Conductor -------- Unloading -------- Grease -------- Cleaner Traffic delays -------- -------- -------- Mechanic -------- Accident -------- Any other -------- Operating Cost Sheets are also prepared by other service rendering organisations such as boiler house, power generating organisations, hotels and canteens, educational institutions, hospitals, etc. Of course, depending upon the nature of service provided by the organisation the types of costs incurred and the grouping of them under the headings differs in the operating cost sheet. Specimen of some of these operating cost sheets are given below : 126 Advanced Cost Accounting - III Operating Or Service Costing (Theory) Operating Cost Sheet of a Power Station Month ------ Units of Electricity Generated --------- Cost Item Total Cost for the month Cost per KWH NOTES Steam Production Cost : Coal and coke -------- Water purchased -------- Water softners -------- Wages of coal handling -------- Wages of stockers -------- Repairs and Maintenance -------- Lubricant oil --------------- Less Credit on account of : i) Sale of Ash -------- ii) Cost of steam supplied to -------- manufacturing shops Total Cost of Steam Production (A) --------------- -------- Electricity Generation Cost : Cost of Steam Production (A) -------- Operaters’ Wages -------- Stores -------- Repairs and Maintenance -------- Depreciation of electricity generating Equipments -------- Supervision Charges -------- Proportionate Overheads Charged -------- Interest on Capital -------- Total Cost of Generating Electricity -------- -------- Advanced Cost Accounting - III 127 Operating Or Service Costing (Theory) Operating Cost Sheet of a Canteen For the month -------------Items of Cost NOTES ` A] Provisions : Bread Butter Buiscuits Cakes Tea Coffee Eggs Chicken Fish Vegetable Rice Atta Dal Sugar Ghee Milk Fruits Others B] Labour and Supervision : Salary of Cooks Salary of Waiters Salary if Canteen Manager Helpers Salary of Cleaners Salary if Sweepers C] Consumable Stores : Cost of Table Linens Cost of Cutlery Cost of Crockery 128 Advanced Cost Accounting - III Total Cost Cost Per Unit Cost of Paper Napkins ` Operating Or Service Costing (Theory) D] Maintenance : Rent, Taxes Light Charges Insurance Gas NOTES Cost of Power, Steam, etc Depreciation of Furniture Check Your Progress Depreciation of Canteen Building i) Water Charges Electricity charges Total -------- -------- Receipts from : Sale of meals -------- -------- Sale of snacks, tea, coffee, etc -------- -------- -------- -------- -------- -------- Total Receipts Subsidi from the Organisation Give formats of Operating Cost Sheets used in transport organisation. ii) What is a Log Book ? Which details are recorded in it ? iii) How will you prepare Operating Cost Sheet to be used for a canteen ? iv) Under which heads the costs are recorded in an Operating Cost Sheet of a power station ? ( Total Cost - Total Receipts ) 8.7 Summary Operating costing which is also known as service costing is a method of costing which is used in those organisations which do not produce and sell any product but which provide some service to customers needed by them. Therefore, transport organisations which carry passangers or goods form one place to another by running bus service, truck service, air service, railway service, water transport service, organisations creating and supplying electricity, hotel, lodging and canteen service, educational institutions, hospitals and nursing homes, public utility services like water, gas, communications, etc., organisations providing entertainment like cinema, sports clubs, orchestras, drama theatres use operating costing system. In operating costing calculation of cost is done per unit of service rendered. The service provided to customers is a standardised service and the unit for calculation of cost differs from service industry to service industry. The unit may be a simple unit or it may be a compound unit made up by two different factors; e.g. cost per k.m. of running is a simple unit whereas cost per passanger k.m. is compound unit. In operating costing for calculation of per unit cost an operating cost sheet is prepared for a specific period in which costs are recorded under certain headings and the unit cost is calculated for each heading and by adding the unit cost under the different headings, the total unit cost is calculated. Advanced Cost Accounting - III 129 Operating Or Service Costing (Theory) For accurate calculation and presentation of operating cost a lot of statistical information is required to be recorded and analysed by the organisation. When total cost per unit is calculated, expected profit margine is added to it for determining the rate to be charged to the customers for per unit service provided to them. NOTES 8.8 Key Terms i) Operating Costing : It is a method of costing used by industries and organisations which do not produce any product but create standardsed service and provide it on a unit basis at a certain price to those who need the service. ii) Operating Cost Unit : Industrial/organisations which create and provide service are required to decide cost per unit of service are so that they can take decision about the rate to be charged to customers per unit of service provided, such unit is known as ‘operating cost unit’. It may be a simple unit or a compound or complex unit. iii) Operating Cost Sheet : It is a document prepared by industrial units/ organisations which follow operating costing method, in which the various costs are recorded under certain heads showing total costs and per service unit cost for a specific period. 8.9 Questions I - Theory Questions A] Short answer questions (1) What is meant by ‘Operating Costing’ ? (2) Mention the industires which use operating costing. (3) Give 3 examples of simple unit and 2 examples of compound unit used in Operating Costing. (4) Mention the headings under which costs are grouped in operating cost sheet of a transport organisation. (5) Mention the Cost Units used in following organisations for Cost Calculation:i) Passanger Transport ii) Electricity Generating Industry iii) Hospital iv) Goods Transport Organisation 130 Advanced Cost Accounting - III Operating Or Service Costing (Theory) B] Long answer questions 1) What is ‘Operating Costing’ ? In which industries/organisations operating costing is used ? 2) Define ‘Operating Costing’. Explaine the features of Operating Costing. 3) Draw a specimen of operating cost sheet for a passanger transport organisation. 4) What do you mean by a Log Sheet ? What is the information recorded in it? 5) What are the various items of cost of operation of an electricity generating undetaking ? Draw an operating cost sheet for such undertaking. 6) Briefly explain the procedure to be followed for recording of various items to cost incurred by a canteen. NOTES II - Multiple Choice Questions (1) Operating Costs are mostly ---------- costs. (a) Fixed Costs. (b) Semi-fixed Costs. (c) Standing Costs. (d) Period Costs. (2) In those undertakings which use Operating Costing a lot of ----- data is required to calculate. (a) individual. (b) primary. (c) secondary. (d) statistical. (3) Match the pairs. Group I Group II (a) Transport (i) hotels. (b) Public Utility Service (ii) diagnostic centres. (c) Education (iii) technical institutions. (d) Health (iv) Communication. (v) water and air. Ans. : (a) - (v), (b) - (v), (c) - (iii), (d) - (ii). Advanced Cost Accounting - III 131 Operating Or Service Costing (Theory) (4) Operating costing is that form of operation costing which applied where --------- services are provided by an undertaking. (a) minimum (b) maximum NOTES (c) optimum (d) standarised. (5) Operating Costing is a method of costing which is used for calculating ------ by undertaking. (a) cost of unit of service provided. (b) cost of unit produced. (c) costof a article produced. (d) cost of an item assembled. (6) Selection of unit in operating costing is ---------(a) an easy task. (b) done authomatically. (c) difficult task. (d) routine work. (7) Undertakings which use operating costing take proper decisions about --------(a) rate to be charged to customers. (b) the production of units. (c) running their plants & machinery. (d) unsold stock of goods. (8) Which of the following statement is ‘wrong’. (a) Operating Costing is similar to single or output costing with some major differences. (b) Selection of unit in operating costing is difficult and is required to be done carefully. (c) Operating Costs mostly period costs. (d) Operating cost is ultimately related to specific order costing. Ans. : (1 - d), (2 - d), (4 - d), (5 - a), (6 - c), (7 - a), (8 - d). 132 Advanced Cost Accounting - III 8.10 Further Reading 1. ‘Advanced Cost Accounting’ - Nigam and Sharma 2. ‘Cost Accounting - Priciples and Practice’ - N. K. Prasad 3. ‘Cost Accounting’ - Jawahar Lal 4. ‘Theory and Practice of Cost Accounting’ - M. L. Agrawal 5. ‘Cost Accounting’ - B. K. Bhar Operating Or Service Costing (Theory) NOTES Advanced Cost Accounting - III 133 Unit 9 Operating Costing (Practical) Operating Costing (Practical) Structure 9.0 Introduction 9.1 Unit Objectives 9.2 Preparation of Operating Cost Sheets 9.2.1 NOTES Operating Cost Sheet in Transport Organisations (Illustrations 1 To 7) 9.2.2 Operating Cost Sheet in Power Generating Organisations (Illustrations 8 To 9) 9.2.3 Operating Cost Sheet in Canteens (Illustration 10) 9.3 Summary 9.4 Exercises 9.0 Introduction In Unit 8, theoretical information about Operating Costing Method has been provided. It was pointed out that to find out the Unit Cost of an organisation which uses operating costing method, it is necessary to prepare operating cost sheet and specimen of the operating cost sheet were provided. In this Unit we will consider how the Operating Cost Sheets are prepared for different organisations by studying a few illustrations. 9.1 Unit Objectives After studying the illustrations given in this Unit, you should be able to : • Prepare Operating Cost Sheets for different types of organisations which use Operating Costing Method; and • Understand how per unit cost is calculated in these organisations. Advanced Cost Accounting - III 135 Operating Costing (Practical) 9.2 Preparation of Operating Cost Sheets 9.2.1 Operating Cost Sheet in Transport Organisations ILLUSTRATION 1 NOTES Reliable Transport Company has provided following information about a truck owned by it : Capacity of the truck 3 ton. Cost of the truck ` 8,00,000 Life of the truck 10 years Scrap value of the truck at the end of its life ` 60,000. Cost of diesel ` 50 per litre. Average cost of repairs and maintenance ` 4,000 per month. Driver’s wages ` 12,000 per month. Cleaner’s wages ` 4,000 per month. Annual Insurance Premium for the track ` 6,000. Annual Tax ` 2040. Supervision and other overheads allocated to the truck ` 1,000 per annum. Average estimated cost of battery, types, tubes, etc. ` 69,000 p.a. Rent of garage apportioned to the truck ` 1,500 p.m. Overhaul expenses of the truck ` 1,500 per month. Lubricants, oil, etc. ` 1,000 per month. Interest payable on loan taken for purchase of the truck is ` 4,080 per month. The truck runs between two cities A and B which are 100 k.m. apart. When the truck starts from A city on its outward trip, it is loaded to its full capacity and on its inward trip from B city, it is loaded to 60% of its capacity on an average. The truck runs for 25 days in a month and completes one round trip each day. The truck gives an average of 8 km per litre of diesel. You are required to calculate : 136 Advanced Cost Accounting - III a) Operating Cost of the truck per ton km, and b) Decide the freight rate per ton km if a profit of 40% on the freight is desired by the company. Operating Costing (Practical) SOLUTION Reliable Transport Company Operating Cost Sheet of the Truck Cost Unit : per ton km Item of Cost Per Month Per ton Km ` NOTES ` Standing Charges : ` 6,000 Insurance premium 12 months Taxes 500.00 ` 2040 170.00 12 ` 1,000 Supervision and overheads allocated 12 months 83.33 Depreciation of the truck 6,166.67 Driver’s Wages 12,000.00 Cleaner’s Wages 4,000.00 Interest on Loan 4,080.00 Total Standing Charges (A) 27,000.00 2.25 Maintenance Costs : Repairs and maintenance 4,000.00 Rent of the garage allocated 1,500.00 Lubricant, oil, etc. 1,000.00 Overhaul expenses 1,500.00 Total Maintenance Cost (B) 8,000.00 0.67 Running / Variable Costs : Cost of diesel Average cost of battery, tyres, tubes, etc. ` 69,000 31,250.00 5750.00 12 months Total Running Costs (C) Total Operating Cost (A+B+C) 37,000.00 3.08 72,000.00 6.00 Add Expected Profit @ 40% on Freight Rate 4.00 Freight Rate per ton km 10.00 Notes and Calculations : (1) Calculation of ton km per month : Ton km = (Distance from A city to B city x Weight in tons) + (Distance from B city to A city x Weight in tons) x 25 days = (100 km x 3 tons) + (100 km x 1.8 tons) x 25 days Advanced Cost Accounting - III 137 Operating Costing (Practical) = (300 km x tons + 180 km tons) x 25 days = 480 ton km x 25 days = 12,000 ton km NOTES (2) Calculation of Depreciation of the truck per month : Cost of truck - Scrap Value Depreciation Amount = Life in years x 12 months ` 8,00,000 - ` 60,000 = 10 years x 12 months ` 7,40,000 = 120 months = ` 6166.67 (3) Cost of the diesel consumed per month : Distance travelled x cost per litre x No. of days travelled = km travelled per litre 200 km x ` 50 x 25 days = 8 km per litre = ` 31,250. (4) Calculation of freight rate per ton km : Profit desired is 40% on freight rate. Therefore, if freight rate is 100, profit included in it is 40 and total cost is 60 If cost is 60 - Freight rate is 100 If Operating Cost per ton km is ` 6, Freight Rate is ` 10. ILLUSTRATION 2 PQR Transport Company runs a bus service between two cities which are 75 km apart. The company has provided following data related to the bus for the month of May, 2013 : Cost of the bus ` 9,50,000 Estimated scrap value of the bus at the end of 10 years of its life is ` 50,000 There is one driver, one conductor and one mechanic for the bus and their monthly salaries are ` 12,000, ` 10,000 and ` 6,000 respectively. Road Tax and other taxes for the bus amount to ` 9,000 per annum. 138 Advanced Cost Accounting - III The Company has appointed one traffic manager who is paid ` 20,000 salary per month and one-fifth of this salary is allocated to the bus. Operating Costing (Practical) Supervision and other clerical expenses apportioned to the bus amount to ` 2,500 per month. 2% p.a. is the insurance premium payable on the value of the bus. The bus runs 12 km per litre of petrol and the cost of the petrol is ` 78 per litre. NOTES Expected Repairs and Maintenance Charges for the bus are ` 24,000 per annum. Cleaning charges of the bus are ` 500 per month. Cost of tyres, tubes, batteries etc. is estimated at ` 150 per 100 km of running. The bus completes one round trip between the two cities every day and operates on an average for 25 days in a month. Prepare Operating Cost Sheet for the bus for the month of May, 2013 and calculate the cost per km of running the bus. SOLUTION Notes & Calculations : (1) Calculation of Depreciation per month : Cost of the bus - Scrap Value Life of the bus in months ` 9,50,000 - ` 50,000 = 10 years x 12 months ` 9,00,000 = 120 months = ` 7,500 (2) Kilo meters run by the bus in May, 2013 : Kilometers run per day x No. of days operated = 75 km x 2 x 25 days = 150 km x 25 days = 3,750 km (3) Cost of petrol per km : The bus runs 12 km per litre of petrol and the cost of petrol is `78 per litre. ` 78 Cost of petrol per k.m. of running = 12 km = ` 6.50 Advanced Cost Accounting - III 139 Operating Costing (Practical) NOTES Cost of petrol consumed in May, 2013 = Cost per k.m. x Total k.m. run = ` 6.50 x 3,750 km = ` 24,375 (4) Cost of tyres, tubes, batteries, etc. for May, 2013 : Cost of tyres, tubes, batteries etc. is estimated at ` 150 for 100 k.m. run by the bus. ` 150 Cost for May, 2013 x 3,750 km = 100 km = ` 5,625 ` 5,625 Per km cost = 3,750 km = ` 1.50 per km (5) Allocation of traffic manager’s salary : Traffic manager’s monthly salary is ` 20,000 and one-fifth of it is to be allocated to the bus. Amount allocated to the bus = ` 20,000 x 1/5 = ` 4,000 = ` 1583.33 (6) Insurance premium per month : ` 9,50,000 x 2/100 x 1/12 140 Advanced Cost Accounting - III Operating Costing (Practical) P Q R Transport Company Operating Cost Sheet of the bus for May, 2013 Total units : 3,750 km Item of Cost Per Month ` Per km ` NOTES Standing / Fixed Costs : Salary of driver 12,000 Salary of conductor 10,000 Salary of mechanic 6,000 ` 9,000 12 Road Tax and other taxes 750 Traffic Manager’s salary 4,000 Supervision and clerical charges 2,500 Insurance premium 1,583.33 Total Standing Cost (A) 36,833.33 9.82 2,500.00 0.67 Total Running Cost (C) 37,500.00 10.00 Total Operating Cost (A+B+C) 76,833.33 20.49 Maintenance Cost : Repairs and Maintenance ` 24,000 = ` 2,000 12 Cleaning charges ` 500 Total Maintenance Cost (B) Running / Variable Costs : Cost of petrol consumed ` 24,375 Cost of tyres, tubes, batteries etc. ` 5,625 Depreciation of the bus ` 7,500 Notes : (1) Depreciation on the bus is included under the heading of ‘running costs’. It can be included under the heading of ‘standing / fixed costs’ also. (2) Operating cost per km is calculated as instructed in the problem. If information about the seating capacity of the bus and actual number of passengers carried in each trip was provided in the problem, calculation of cost per passenger k.m. could have been done. Advanced Cost Accounting - III 141 Operating Costing (Practical) ILLUSTRATION 3 From the following data relating to the vehicle, of Ghatge Patil Transport Co. Kolhapur calculate the cost per running Kilometer . ` NOTES Cost of Vehicle 1,00,000 Road Licences Fees (annual) 5,100 Garage Rent (annual) 4,800 Insurance Charges (annual) 2,100 Supervision and Salary (annual) 12,000 Drivers Wages per hour 2.00 Cost of Diesel per litre 4.00 Repairs and Maintenance per km 2.20 Tyres and Batteries per km 1.80 Kilometers run per litre 20 km Kilometers run annual 20,000 km Estimated Life of the vehicle 1,00,000 km You are required to charge Interest on Cost of vehicle @ 10% p.a., the vehicle runs 20 km per hour on an average : SOLUTION In the books of Ghatge Patil Transport Co., Kolhapur Statement showing Cost per km. (Cost unit - per km.) Particulars A) Per Year ` Per km ` 1.70 Standing Charges : (Fixed Charges) i) Road Licence Fees 5,100 ii) Insurance Charges 2,100 iii) Supervision and Salary 12,000 iv) Interest on Cost of Vehicle 10,000 v) Garage Rent B) Total Standing Charges (+) 4,800 34,000 Maintenance Charges : (Semi-Variable charges) 142 Advanced Cost Accounting - III i) Repairs and Maintenance 2.20 ii) Tyres and Batteries 1.80 C) Operating Costing (Practical) Running Charges : (Variable charges) i) Depreciation 1.00 ii) Drivers Wages 0.10 iii) Cost of Diesel (+) 0.20 Cost per km 7.00 NOTES Working Notes : = ` 1,00,000 Cost of Vehicle i) Depreciation : ii) Drivers Wages : iii) Cost of Diesel : iv) Interest on Cost of vehicle : = Estimated Life = `2 = `1 = 10 Ps. 20 km = `4 = 20 Ps. km 20 = v) km 1,00,000 Standing charges : = = 10% of ` 1,00,000 ` 10,000 ` 34,000 = ` 1.70 km 20,000 ILLUSTRATION 4 From the following data calculate the cost per running mile of Road Lines Transport Co., Raipur. Particulars Vehicle I Vehicle II Miles 15,000 6,000 Cost of Vehicle ` 2,50,000 1,50,000 Road Licence (annual) ` 7,500 7,500 Annual Insurance ` 7,000 4,000 Annual Garage Rent ` 7,250 5,420 Supervision and Salaries (annual) ` 24,000 24,000 Driver’s Wages per hour ` 30 30 Cost of fuel per litre ` 20 20 Miles 20 15 Repairs and Maintenance per mile ` 1.65 2 Tyre Allocation per mile ` .80 .60 Miles 1,00,000 75,000 Mileage run (annual) Miles run per litre Estimated Life of vehicles Charges interest @ 15% p.a. on the cost of vehicles. The vehicles run 20 miles per hour on an average. Advanced Cost Accounting - III 143 Operating Costing (Practical) SOLUTION In the books of Road Lines Transport Co., Raipur Statement showing Cost per mile (Cost unit - per mile) NOTES Particulars Vehicle - I Vehicle - II Per Year Per Mile Per Year Per Mile A) 5.55 Standing Charges : 10.57 (Fixed Charges) i) Road licence 7,500 7,500 ii) Insurance 7,000 4,000 iii) Supervision and Salaries 24,000 24,000 iv) Interest on Cost of Vehicles 37,500 22,500 v) Garage Rent 7,250 B) (+) Total Standing Charges (+) 83,250 5,420 63,420 Maintenance Charges (Semi- variable charges) C) i) Repairs and Maintenance 1.65 2.00 ii) Tyre Allocation 0.80 0.60 Running Charges : (Variable Charges) i) Depreciation 2.50 2.00 ii) Drivers wages 1.50 1.50 iii) Cost of fuel (+) Cost per mile 1.00 (+) 13.00 18.00 Working Notes : I II ` 2,50,000 i) Depreciation : = ` 1,50,000 = M 1,00,000 = ii) Driver’s Wages ` 2.50 M 75,000 = I ` 30 = M 20 = 144 Advanced Cost Accounting - III `2 II ` 30 = ` 1.50 M 20 = 1.33 ` 1.50 iii) Cost of Fuel : I ` 20 = ` 20 = M 20 = iv) v) Operating Costing (Practical) II `1 M 15 = ` 1.33 NOTES Interest on Cost of vehicle : I - 15% - ` 2,50,000 = ` 37,500 II- 15% - ` 1,50,000 = ` 22,500 Standing Charges : I II ` 83,250 = ` 63,420 = M 15,000 = ` 5.55 M 6,000 = ` 10.57 ILLUSTRATION 5 From the following information relating to Royal Transport Co., Raigad calculate the cost per running km. Wages to Drivers per month ` 500 Cost of Diesel per litre ` 1.50 Cost of Mobile Oil per litre ` 10.00 Annual Cleaning and Servicing ` 2,460 Insurance Charges per year ` 4,000 Yearly Road Tax ` 6,400 Repairs and Maintenance for twelve months ` 1,200 Cost of Tyre, Tubes etc. per year ` 1,800 Diesel km. per litre km. 4 Mobile km. per litre km. 50 Cost of Vehicle ` Estimate Life Years Residual Value of Vehicle ` 30,000 Interest on Cost of Vehicle p.a. % 7 Estimated annual run km. 1,30,000 5 36,000 Advanced Cost Accounting - III 145 Operating Costing (Practical) SOLUTION Working Notes : i) Driver’s Wages : ` 500 x 12 months NOTES = = ` 0.17 km. 36,000 ii) Cost of Diesel : ` 1.50 = ` 0.38 = km. 4 iii) Cost Mobile Oil : ` 10 = ` 0.20 = km. 50 iv) Repairs and Maintenance : ` 1,200 = ` 0.03 = km. 36,000 v) Cost of Tyre, Tubes etc. : ` 1,800 = ` 0.05 = km. 36,000 vi) Interest on Cost of Vehicle : = vii) 7% of ` 1,30,000 = ` 9,100 Depreciation : Cost of Vehicle - Residual value of Vehicle = Estimated life of Vehicle ` 1,30,000 - ` 30,000 = ` 20,000 = 5 years ` 20,000 = km. 36,000 = ` 0.56 viii) Standing charges : ` 21,960 = ` 0.61 = km. 36,000 146 Advanced Cost Accounting - III Operating Costing (Practical) In the books of Royal Transport Co., Raigad Statement Showing Cost per running km. Particulars A) Per Year ` Per km ` 0.61 Standing Charges : NOTES (Fixed Charges) i) Cleaning and Servicing 2,460 ii) Insurance Charges 4,000 iii) Road Tax iv) Interest on Cost of Vehicle B) 6,400 (+) Total Standing Charges 9,100 21,960 Maintenance Charges : (Semi-Variable charges) C) i) Repairs and Maintenance 0.03 ii) Cost of Tyre, Tubes etc. 0.05 Running Charges : (Variable Charges) i) Driver’s Wages 0.17 ii) Cost of Diesel 0.38 iii) Cost of Mobile Oil 0.20 iv) Depreciation (+) Cost per km 0.56 2.00 ILLUSTRATION 6 Varun Transport Co., Pune owns a fleet of taxis and the following information is available from their records. Number of Taxis Number 10 ` 20,000 Cost of each Taxi Monthly Salary to the Staff • Manager - ` 3,000 • Accountant - ` 2,500 • Cleaner - ` 2,000 • Mechanic - ` 1,500 Garage Rent per month Monthly Insurance Premium Yearly Taxes Monthly Salary to Driver per taxi Annual Repairs per taxi ` 1,000 ` 84 ` 600 per taxi ` 200 ` 1,000 Advanced Cost Accounting - III 147 Operating Costing (Practical) Total life of a taxi is about 2,00,000 km. A taxi runs in all 3,000 km. in a month of which 30% it runs empty. Petrol consumption is one litre for 10 km. @ 21.80 per litre. Oil and other sundries are `5 per 100 km. Calculate the cost of running a taxi per km. NOTES SOLUTION Working Notes : i) Calculation of effective kms run per month : The taxi runs 30% empty which means its effective run is only 70% and hence, all costs must be calculated taking into consideration its effective run i.e. 70% of 3,000 km i.e. 2,100 km. Kms. Monthly running of a taxi-km Less : 30% empty i.e. 30% of 3,000 km ii) Actual monthly run-km Depreciation : Cost of Taxi = Estimated Life of a Taxi = ` 20,000 = ` .10 km. 2,00,000 ` .10 x 3,000 km = 2,100 km. = ` 0.14 iii) Salary of Manager : ` 3,000 = 10 Taxis = 148 Advanced Cost Accounting - III ` 300 3,000 (-) 900 2,100 Operating Costing (Practical) In the boks of Varun Transport Co., Pune Statement showing Cost of running a taxi per km. (Cost Unit - per Km.) Particulars A) Per Year ` Standing Charges : Per km ` 0.54 NOTES ( Fixed Charges ) i) Manager’s Salary 300 ii) Accountant’s Salary 250 iii) Cleaner’s Salary 200 iv) Mechanic’s Salary 150 v) 84 Insurance Premium vi) Taxes 50 vii) Garage Rent 100 B) Total Standing Charges 1134 Maintenance Charges : ( Semi - Variable Charges ) i) C) Repairs 0.04 Running Charges : ( Variable Charges ) i) Depreciation 0.14 ii) Driver’s Salary 0.10 iii) Petrol Consumption 3.11 iv) Oil and Other Sundries iv) Cost per km (+) 0.07 4.00 Salary of Accountant : ` 2,500 = = v) 10 Taxies ` 250 Salary of Cleaner : ` 2,000 = = vi) 10 Taxies ` 200 Salary of Mechanic : ` 1,500 = 10 Taxis = ` 150 Advanced Cost Accounting - III 149 Operating Costing (Practical) vii) Garage Rent : ` 1,000 = 10 Taxis = NOTES ` 100 viii) Taxes : ` 600 = ` 50 = 12 months ix) Driver’s Salary : ` 200 = ` 0.10 = 2,100 km. x) Repairs : ` 1,000 = ` 83.33 = 12 months ` 83.33 = 2,100 km. = xi) ` 0.04 Petrol Consumption : ` 21.80 = ` 2.18 = 10 km. ` 2.18 x 3,000 km = 2,100 km. = xii) ` 3.11 Oil and Other Sundries : `5 = ` .05 = 100 km. ` .05 x 3,000 km = ` 0.07 = 2,100 km. xiii) Standing Charges : ` 1,134 = 2,100 km 150 Advanced Cost Accounting - III = ` 0.54 Operating Costing (Practical) ILLUSTRATION 7 From the following data relating to two passengers vehicles named Ganga and Yamuna, of Saibaba Transport Co., Sangali you are required to calculate the cost per running km. Particulars Ganga Yamuna Cost of Vehicle ` 1,00,000 60,000 Annual Road Licence ` 3,000 3,000 Insurance Per Annum ` 2,800 1,600 Yearly Garage Rent ` 2,400 2,000 Supervision and Salaries for twelve months ` 5,200 2,325 Driver’s Wages per running hour ` 6 6 Cost of Petrol per litre ` 3.50 3.50 Repairs and Maintenance per km. ` 3.30 3.30 Cost of Tyre and Tubes per km. ` 3.59 4.10 Estimate Life kms 1,60,000 1,20,000 km. per litre of petrol kms 10 12 Annual kms run kms 24,000 9,000 NOTES Charge interest @ 10% p.a. on cost of vehicles and vehicle runs 40 km. per hour on an average. SOLUTION Working Notes : Ganga i) Depreciation : = Cost of Vehicle = Estimated Life of Vehicle ` 1,00,000 Driver’s Wages : = km. 1,60,000 = ` 0.63 ii) Yamuna = `6 km. 1,20,000 = = 40 km. = Re. 0.15 iii) Cost of Petrol : = ` 3.50 iv) Interest on Cost of Vehicle : = 10% of = = v) Standing Charges : = ` 23,400 ` 0.15 ` 3.50 = ` 0.29 = 10% of ` 60,000 = = km. 24,000 = ` 0.98 `6 km. 12 ` 1,00,000 = ` 10,000 Re. 0.50 40 km. km. 10 = ` 0.35 ` 60,000 ` 6,000 ` 14,925 km. 9,000 = ` 1.66 Advanced Cost Accounting - III 151 Operating Costing (Practical) In the books of Saibaba Transport Co. Sangali Statement showing Cost per running km. (Cost unit - per km) Particulars Ganga Yamuna Per year Per Mile Per year Per Mile ` ` ` ` NOTES A) 0.98 Standing Charges : 1.66 (Fixed Charges) i) Road Licence 3,000 3,000 ii) Insurance 2,800 1,600 iii) Supervision and Salaries 5,200 2,325 iv) Interest on Cost of Vehicle 10,000 6,000 v) Garage Rent B) Total Standing Charges (+) 2,400 (+) 23,400 2,000 14,925 Maintenance Charges : (Semi-Variable Charges) C) i) Repairs and Maintenance 3.30 3.30 ii) Cost of Tyre and Tubes 3.59 4.10 Running Charges : (Variable Charges) i) Depreciation 0.63 0.50 ii) Driver’s Wages 0.15 0.15 iii) Cost of Petrol Cost per km (+) 0.35 (+) 9.00 0.29 10.00 9.2.2 Operating Cost Sheet in Power Generating Industry ILLUSTRATION 8 From the following information provided by Zed Thermal Power Station for the year 2012-13. Prepare a Cost Sheet showing the cost of electricity generated per unit of kwh : Total Units generated 10,00,000 kwh Operating labour ` 75,000 Repairs & Maintenance ` 60,000 Lubricants, Spares and Supplies ` 50,000 Plant Supervision ` 45,000 Administration Overheads ` 25,000 Coal consumed per kwh for the year is 3 kg @ ` 0.20 per kg. Depreciation to be charged on capital cost of ` 5,00,000 @ 5% p.a. 152 Advanced Cost Accounting - III Operating Costing (Practical) SOLUTION Operating Cost Sheet of Zed Thermal Power Station For the year 2012-13 Total Cost Cost per kwh ` ` A) Fixed Costs : Plant Supervision 45,000 Administration Overheads 25,000 NOTES Depreciation on Capital cost of ` B) 5,00,000 @ 5% p.a. 25,000 Total Fixed Cost 95,000 0.095 Running / Variable Costs : Cost of Coal Consumed (3 kg x ` 0.20 x 10,00,000 kwh) 6,00,000 Operating labour 75,000 Repairs & Maintenance 60,000 Lubricants, Spares and Supplies 50,000 Total Running Cost Total Cost (A + B) 7,85,000 0.785 8,80,000 0.88 ILLUSTRATION 9 The Jabalpur Thermal Power Generating Station has given following data for a period of one month about the electricity generated by it. You are required to prepare an Operating Cost Sheet for the month showing the cost per unit of electricity generated. i) Fuel : Coal stock at the beginning of the month Supply of coal during the month Coal stock at the end of the month 300 tons 1400 tons 500 tons As per the contract, coal is supplied at the colliery F.O.R. at ` 40 per ton. Add 10% to cover freight and handling expenses. ii) Oil : 8 tons at ` 450 per ton. iii) Water : 30,000 liters. Pumping Charges at `4.5 per 100 liters. iv) Depreciation of Steam Boiler : Capital value of the steam Boiler ` 80,000 and rate of depreciation 12 1/2 % p.a. v) Salaries and wages of the staff at the Boiler House : 12 workers at ` 2000 p.m. 30 coolies at ` 800 p.m. Advanced Cost Accounting - III 153 Operating Costing (Practical) vi) Sale of Ash : 100 tons @ ` 5 per ton. vii) Salaries and Wages of staff of the Generating Station : 50 workers at a wage rate of ` 3,000 p.m. 20 unskilled workers at a wage rate of `1000 p.m. NOTES viii) Repairs & Maintenance of the Generating Equipment ` 5200 p.m. ix) Capital Value of the Generating Equipment is ` 3,60,000 on which depreciation at 10% p.a. is to be provided. x) Administration overheads apportioned ` 4000 p.m. xi) Number of Units generated in the month are 82,000 Units out of which 2,000 Units are lost in the process of generation. SOLUTION Total Units generated in the month 82,000 Less Units lost in the process 2,000 Net Units generated in the month 80,000 Operating Cost Sheet of The Jabalpur Thermal Power Station for the month -----Net Units generated : 80,000 A) Total Cost Cost per unit ` ` Cost of materials consumed : Coal : Opening stock 300 tons Add Supplied during the month 1400 tons 1700 tons Less Closing Stock Coal consumed 500 tons 1200 tons Cost of coal at ` 40 per ton for 1200 tons ` 48,000 Add Freight & Handling Expenses @ 10% Oil : 8 tons @ ` 450 per ton ` 4,800 52,800.00 3,600.00 Water : 30,000 litres pumped at ` 4.50 per 100 litres 1,350.00 57,750.00 154 Advanced Cost Accounting - III 0.722 B) Operating Costing (Practical) Salaries & Wages : i) ii) For Boiler House : 12 workers at ` 2,000 p.m. 24,000.00 30 coolies at ` 800 p.m. 24,000.00 For Generating Station : 50 workers at ` 3,000 p.m. NOTES 1,50,000.00 20 unskilled workers at ` 1,000 p.m. 20,000.00 2,18,000.00 C) Depreciation : i) On Steam Boiler : ` 80,000 at 12 1/2% p.a. ii) 833.33 On Generating Equipment : ` 3,60,000 at 10% p.a. D) 2.725 3,000.00 3,833.33 0.048 5,200.00 0.065 2,84,783.33 3.560 500.00 0.006 2,84,283.33 3.554 4,000.00 0.050 2,88,283.33 3.604 Repairs & Maintenance of Generating Equipment Total (A + B + C + D) Less Sale of Ash 100 tons at ` 5 per ton Works Cost Add Administration overheads Total Cost 9.2.3 Operating Cost Sheet in Canteen ILLUSTRATION 10 PQR Co. Ltd. runs a canteen for its employees and provides subsidy, if required. Following details of costs incurred for the canteen in the month of March, 2014 are provided to you : Purchase of provisions during March, 2014 : Quantity (kgs/litres) Rate (per kg/litre) Milk 250 30 Sugar 200 32 Tea 10 250 Atta 500 28 Vegetable Oil 60 65 Rice 300 40 Advanced Cost Accounting - III 155 Operating Costing (Practical) NOTES Dal 75 60 Beson 15 40 Vegetables 100 30 Potato 50 18 Onion 70 15 Spices 5 200 Other expenses for March, 2014 : Transport Charges ` 250 Salary to Cook ` 4,000 Salary to Waiters (5 waiters) ` 1,000 each Salary to Helpers (2 helpers) ` 600 each Salary of Canteen Manger ` 8,000 Fuel, Gas, etc. ` 2,200 Miscellaneous Expenses : Crockery, Glassware ` 400 Depreciation of Utensils ` 300 Depreciation of Furniture ` 500 Depreciation of Canteen Hall ` 200 Sale of Coupons : For Tea 8,000 coupons of ` 1 each For Meals 12,000 coupons of ` 5 each Opening and closing stock of provisions : Sugar Atta Rice Tea On 1st March, 2014 25 kg 40 kg 15 kg 2 kg On 31st March, 2014 30 kg 30 kg 20 kg 1 kg Prepare an Operating Cost Statement and show how much subsidy should the company give for March, 2014. 156 Advanced Cost Accounting - III Operating Costing (Practical) SOLUTION In the Books of PQR Co. Ltd. Statement showing the amount of subsidy to be given to the Canteen for the month of March, 2014 Particulars Amount Amount ` ` NOTES Opening Stock of Provisions : Sugar 25 kgs x ` 32 800 Atta 40 kgs x ` 28 1,120 Rice 15 kgs x ` 40 600 Tea 2 kgs x ` 250 500 Milk 250 litres x ` 30 7,500 Sugar 200 kgs x ` 32 6,400 Tea 10 kgs x ` 250 2,500 Atta 500 kgs x ` 28 14,000 Vegetable Oil 60 litres x ` 65 3,900 Rice 300 kgs x ` 40 12,000 Dal 75 kgs x ` 60 4,500 Beson 15 kgs x ` 40 600 Vegetables 100 kgs x ` 30 3,000 Potato 50 kgs x ` 18 900 Onion 70 kgs x ` 15 1,050 Spices 5 kgs x ` 200 1,000 3,020 Add Purchases : 57,350 60,370 Less Closing Stock : Sugar 30 kgs x ` 32 960 Atta 30 kgs x ` 28 840 Rice 20 kgs x ` 40 800 Tea 1 kg x ` 250 250 2,850 57,520 Labour Charges : Salary to Cook 1 x ` 4,000 4,000 Salary to Waiters 5 x ` 1,000 5,000 Salary to Helpers 2 x ` 600 1,200 1 x ` 8,000 8,000 18,200 2,200 2,200 Salary to Canteen Manager Fuel, Gas, etc. Advanced Cost Accounting - III 157 Operating Costing (Practical) Consumable Stores : Crockery and Glassware 400 400 250 250 Miscellaneous Charges : Transport Charges Depreciation NOTES On Utensils 300 On Furniture 500 On Canteen Hall 200 1,000 79,570 Total Operating Cost Less Sale of Coupons : For Tea (8,000 x ` 1) 8,000 For Meals (12,000 x ` 5) 60,000 Amount of Subsidy to be given 68,000 11,570 [Note : Valuation of opening stock and closing stock of items is done at the purchase price as the valuation rates for them is not provided in the problem.] 9.3 Summary For the organisations which render service to the customers, operating costing or service costing method of costing is used. In order to record costs and to calculate unit cost (which may be simple unit or compound unit) Operating Cost Sheet is prepared. Generally, in Operating Cost Sheet costs are grouped under three heads - standing charges, maintenance charges and running charges. However, depending upon the type of service and the activity carried on by the organisations, the operating cost sheet may be prepared by grouping the costs under some other groups. Total cost shown by the Operating Cost Sheet is divided by total units of the service and per unit cost of the service is calculated. 9.4 1. Exercises From the following data, calculate the cost per mile of a vehicle of Charminar Transport Co., New Delhi. Cost of vehicle Garage Rent per year ` 4,800 Insurance charges per year ` 1,600 Road tax per year ` 2,000 Driver’s wages per month ` 805 Cost of petrol per litre ` 5.60 Tyre maintenance per mile ` 0.80 Estimated life of vehicle Miles per litre of Petrol 158 Advanced Cost Accounting - III ` 1,00,000 Estimated annual mileage miles 1,50,000 miles 5 miles 10,000 2. From the following data, you are required to ascertain the cost of running the lorry per tonne-mile of Durga Transport Co., Dombivali. Total tonnage carried in a week 30 tonnes and total mileage carried in a week was 600 miles. Details of above are as follows : Days Miles Tonnes Monday 120 6 Tuesday 125 5 Wednesday 110 4 Thursday 100 5.5 Friday 80 4.5 Saturday 65 5.0 600 30.00 Total Operating Costing (Practical) NOTES The expenses for the week were as follows : Driver’s salary ` 200 per month, Cleaner’s salary `100 per month, Petrol, Oil etc. 30 paise per mile, Repairs and Maintenance `300 per month, Depreciation `4,800 per annum and Other expenses `200 per month. (There are four weeks in a month). 3. M/s Eagle Transport Ltd., Edalabad charges `60 per tonne for a 5 tonne lorry from Edalabad to Jalgaon. The charge for return trip is `56 per tonne. In the month of July MH-12-4889, made ten outward Journey’s with full load out of which 3 tonnes were unloaded at Pachora twice in the month. It returned once without any load from Burdwan. The details of expenses are as follows : Annual fixed charges Annual maintenance charges Monthly operating charges ` 19,000 ` 9,600 ` 12.2 Additional data available are : Distance from Edalabad to Pachora kms 30 Distance from Pachora to Jalgaon kms 45 MH-12-4889 carried a load of 8 tonnes 5 times in the month while returning from Jalgaon but was once caught by police and fined `1,000. You are required to calculate the cost per ton km. and also the profit in the month of July 2010 assuming that no concession is made for delivery at the intermediate stages. 4. Harekrishna owns a luxury bus which runs from Bangalore to Chittor and back for 10 days in a month. The distance from Banglore to Chittor is 200 kms. The bus completes the trip from Bengaluru to Chittor and back on the same day. The bus goes another 10 days in a month towards Mysore. The distance from Bengaluru to Mysore is 130 kms. The trip is also completed in the same day. For the rest 4 days its operation in a month it runs in the Advanced Cost Accounting - III 159 Operating Costing (Practical) local city. The daily distance covered in the local city is 70 kms. Calculate the rate that Harekrishna should charge per passenger when he wants to earn a profit of 25% of his takings. The other information is given below : ` Cost of the Bus Depreciation rate p.a. NOTES 1,50,000 15% Salary of Driver p.a. ` 500 Salary of Conductor p.a. ` 500 Salary to Part Time Accountant p.a. ` 250 Insurance p.a. ` 1,800 Diesel Consumption 6 km per litre ` 1.50 per litre Token Tax p.a. ` 800 Lubricant Oil ` 20 per 100 km. Repairs and Maintenance per month ` 1,000 Permit Fee per month ` 560 Normal Capacity Persons 50 The bus uses generally 90% of the capacity when it goes to Chittor and 80% when it goes to Mysore. It is always full when it runs within the city. The passenger is 25% of the next takings. 5. Mr. Milkha Singh has started transport business with a fleet of 10 taxis. The various expenses incurred by him are given below : Cost of each taxi ` 75,000 Salary of office staff per month ` 1,500 Salary of general staff per month ` 2,000 Rent of garage per month ` 1,000 Driver’s salary (per taxi) per month ` 400 Road tax and Repairs (per taxi) p.a. ` 2,160 Insurance premium p.a. 4% of cost The life of a taxi is `3,00,000 km. and at the end of which it is estimated to be sold at ` 15,000. A taxi runs on an average 4,000 km. per month of which 20% is runs empty. Petrol consumption is 9 km. per litre of petrol costing ` 6.30 per litre. Oil and other sundry expenses amount of ` 10 per 100 km. Calculate the effective cost of running a taxi per km. If the hire charge rate is `1.80 per kilometer, find out the profit. Mr. Milkha Singh may expect to make in the first year of operation. 6. 160 Advanced Cost Accounting - III From the following data, calculate the cost per mile of vehicle : Value of vehicle ` 25,000 Garage rent per year ` 1,200 Insurance charges per year ` 400 Road tax per year ` 500 7. Driver’s wages per month ` 400 Cost of petrol per litre ` 1.40 Tyre maintenance per mile ` 0.20 Estimated life Miles 1,50,000 Miles per litre of Petrol miles 5 Estimated annual mileage miles 10,000 Operating Costing (Practical) NOTES Modern Transport Co., Mumbai is running two buses between two places 100 kms. part. Seating Capacity of each bus is 50 passengers. The following particulars are taken from their books for a month of July, 2010. Wages of drivers, conductors and cleaners ` 3,000 Salary of supervisory and office staff ` 1,500 Diesel, oil etc. ` 6,000 Repairs and maintenance ` 1,500 Taxation and insurance ` 2,000 Depreciation ` 3,000 Interest and other charges ` 2,500 Actual passengers travelled were 80% of the capacity. The buses ran on all the days. Each bus made a to and fro trip. Find out the cost per passenger kilometer. 8. Surya Transport Co., Sangli owns a fleet of 10 trucks each costing 60,000. The company has employed one manager to whom it pays Rs. 450 p.m., an account who gets 250 p.m., and a peon who gets 100 p.m. The company has got it’s trucks insured @ 2% per annum. The annual total tax is 1,200 per truck. The other expenses were as follows : Driver’s salary per month 200 Cleaner’s salary per month 80 Machanic’s salary per month 300 Repairs and maintenance per year Diesel consumption 1,200 for one truck 3 kms. per litre at 0.90 per litre The estimated life of the truck is 5 years. Other information : Distance travelled by each truck per day 200 kms. Normal loading capacity 100 quintals. Wastage in loading capacity 10% Percentage of truck laid up for repair 5% Effective days in a month 25 Calculate : a) Cost per quintal km. and b) Cost per km. of running a truck. Advanced Cost Accounting - III 161 Topic 3 Cost Books Unit 10 Cost Journal and Ledger Unit 11 Integral and Non-integral Accounting System Unit 10 Cost Journal and Cost Ledger Cost Journal & Cost Ledger Structure 10.0 Introduction NOTES 10.1 Unit Objectives 10.2 Cost Accounting Record and Processes 10.3 Cost Accounting Records Rules 10.4 Companies ( Cost Accounting Records) Rules, 2011 10.5 Cost Ledger and Control of Cost 10.5.1 Cost Ledgers 10.2.2 Control Accounts 10.5.3 Accounting Treatment of Journal Entries 10.6 Summary 10.7 Key Terms 10.8 Questions 10.9 Further Reading 10.0 Introduction Cost Accounting is an internal part of a firm’s formal accounting system. There are three methods for recording costs which can be used by a firm : i) Memorandum cost records : Under this method cost records are not tied with the General Ledger accounts. ii) Incorporation of manufacturing costs in General Ledger : Under this method due to incorporation of manufacturing cost in general ledger, it reflects current inventory balances, cost of sales, variations from standards and other details of cost, and iii) Maintenance of separate General Ledger and Cost Ledger : In this method the cost ledger is tied in with the general ledger for purchases and manufacturing expenses. However, current inventory balances, cost of sales, etc. are carried out in the cost ledger. There are definite advantages for separate cost recording. Cost accounts are essentially maintained on principles of double entry book-keeping. The cost accounts are integrated with the financial accounts, being kept in the same ledger with additional accounts being opened to provide the necessary functional analysis. Advanced Cost Accounting - III 163 Cost Journal & Cost Ledger In order to prove that cost and financial accounts are in agreement, Reconciliation of Cost and Financial Account Statement becomes essential. Integral accounting is a method of accounting in which both cost and financial accounts are kept in the same ledger. NOTES 10.1 Unit Objectives After studying this Unit you should be able to : • Understand cost accounting records rules and processes; and • Know the meaning, operating and advantages of cost ledger, 10.2 Cost Accounting Record and Processes Cost Accounting provides tremendous help to a business in its routine and non-routine decisions. It is equally important to weigh the cost of the system against it’s advantages. There are certain external requirements imposed on an organisation that necessiate the establishment of minimum cost requirements . For example, maintenance cost accounting records as required under Companies Act 1956. The primary advantages of cost accounting of course, is that it shows precisely where costs are incurred, giving a realistic basis for cost cutting. Actually, it helps to determine, the profitability of products being made and sold. The Government of India had issued “Cost Accounting Record Rules” in respect of number of products / industries ( as listed under section 209 (1) (d) of companies Act ) 10.3 Cost Accounting Records Rules According to these rules, all companies engaged in activities of production or manufacturing, etc. (for which cost accounts records have been prescribed) should maintain accounting records relating to the utilization of materials, labour and other items of cost. Such books of account should facilitate the calculation and disclosure of cost of production and cost of sales of the products at a periodical intervals. All books of account and the proforma prescribed by the rules should be completed within the prescribed time limit after the end of the relevant financial year of the company. a) Requirement of Records as per rules. The following are the main requirement of Cost Accounting (Records) Rules generally applicable for various industries in India. 164 Advanced Cost Accounting - III i) Records for Raw Materials. ii) Records for Labour. iii) Records for Overheads. iv) Records for Utilities / services. v) Records for Fixed Assets. vi) Records for Packing. vii) Records for Research and Development Expenses. viii) Records for Conversion Cost. ix) Records for By-products. x) Records for Work-in-Progress and Finished Goods. xi) Records for Cost of Productions and Marketing. xii) Reconciliation of Cost Records with Financial Books. xiii) Computation of Variances. xiv) Physical Verification. xv) Statistical Data. Cost Journal & Cost Ledger NOTES Check Your Progress What are the main areas of maintenance of Cost Accounting Records. b) Areas of maintenance of Cost Accounting Records. i) Raw materials, components, stores and spare parts etc. ii) Wages and Salaries. iii) Overheads. iv) Utilities. v) Service department expenses including workshop repair and maintenance. vi) Depreciation. vii) Royalty / Technical knowhow fee. viii) Research and development expenses. In addition to above eight areas, the cost accounting records may also be maintained for the following : i) Packing expenses, ii) Interest, iii) Expenses / incentive on export; iv) Conversion Cost; v) Captive consumption; vi) Credit for by products vii) Work-in-progress and finished goods stock; viii) Production records ix) Cost statements; x) Reconciliation with financial accounts and adjustment of cost variances; Advanced Cost Accounting - III 165 Cost Journal & Cost Ledger xi) Stock verification records; xii) Inter-company transactions xiii) Statistical Statements and other records. NOTES 10.4 Companies (Cost Accounting Records) Rules, 2011 i) Legal Authority of the Companies (Cost Accounting Records) Rules, 2011. Central Government, in exercise of the powers conferred by clause (b) of sub-section (1) of section 642 read with clause (d) of section 209 of the Companies Act, 1956 (1 of 1956), has notified Companies (Cost Accounting Records) Rules 2011. ii) Date from which Rules come into force. The Companies (Cost Accounting Records) Rules 2011 have been published vide G.S.R. 429(E) dated 3rd June, 2011. As per sub-rule (2) of Rule 1, these rules have come into force on the date of publication in the Official Gazette. iii) Applicability. The Companies (Cost Accounting Records) Rules, 2011 has superseded 36 cost accounting record rules The said Rules are applicable to all companies engaged in production, processing, manufacturing and mining activities as defined under Rules 2(j), 2(k), 2(l) or 2(o) respectively and where: i) the aggregate value of net worth as on the last date of the immediately preceding financial year exceeds five crores of rupees; or ii) the aggregate value of net turnover made by the company from sale or supply of all products or activities during the immediately preceding financial year exceeds twenty crores of rupees; or iii) the company’s equity or debt securities are listed or are in the process of listing on any stock exchange, whether in India or outside India. Any company meeting the above criteria would be required to maintain cost accounting records and file a Compliance Report in the prescribed format from financial year commencing on and from 1st April, 2011. These Rules are not applicable to a company which is a body corporate governed by a Special Act. 166 Advanced Cost Accounting - III Further, the Companies (Cost Accounting Records) Rules 2011 is not applicable to activities or products covered in any of the following rules : (a) Cost Accounting Records (Bulk Drugs) Rules, 1974 (b) Cost Accounting Records (Formulations) Rules, 1988 (c) Cost Accounting Records (Fertilizers) Rules, 1993 (d) Cost Accounting Records (Sugar) Rules, 1997 (e) Cost Accounting Records (Industrial Alcohol) Rules,1997 (f) Cost Accounting Records (Electricity Industry) Rules,2001 (g) Cost Accounting Records (Petroleum Industry) Rules, 2002 (h) Cost Accounting Records (Telecommunications) Rules, 2002 Cost Journal & Cost Ledger NOTES In case a company is engaged in activities, in addition to the activities covered by the above 8 Rules, such activities shall be covered under the Companies (Cost Accounting Records) Rules 2011. iv) Maintenance of cost records. As per sub rule (2) of Rule 4, the companies are required to maintain cost records on regular basis in such manner so as to make it possible to calculate per unit cost of production or cost of operations, cost of sales and margin for each of its products and activities for every financial year on monthly / quarterly / half-yearly / annual basis. The cost statements are to be prepared for every unit and every product produced, processed, manufactured or mined. As per sub rule (3), the cost records are to be maintained in accordance with the generally accepted cost accounting principles and cost accounting standards issued by the institute; to the extent these are found to be relevant and applicable. These Rules have not prescribed any specific formats for the cost statement. A guidance note on the subject is under preparation by ICWAI, inter alia, containing model formats for cost records, statements, schedules etc. v) Meaning of ‘Turnover’ under these Rules. As per Rule 2(p), “Turnover” means gross turnover made by the company from the sale or supply of all products or services during the financial year. It includes any turnover from job work or loan license operations but does not include any non-operational income. Check Your Progress Define the term “Turnover” under the Rule 2 (p). From a reading of the Rules, it appears that the word “Gross” denotes “total”. Hence, the “Turnover” under these Rules would exclude duties and taxes. Note : In view of the Master Circular No. 2/2011 dated 11th November 2011, General Circular Nos. 67/2011 and 68/2011 dated 30th November 2011 the above clarification is superseded and the correct position is Advanced Cost Accounting - III 167 Cost Journal & Cost Ledger given in “ Applicability” as mentioned above) vi) Authentication of Compliance Report as per Rules. As per Rule 5, the compliance Reports and annexure thereto is required to be certified by a “Cost Accountant” as defined under Rule 2(c). NOTES As per Rule 7, the annexure to the Compliance Report is to be duly approved by the Board of Directors. A “Cost Accountant” within the definition of these Rules does not include : a) A member holding a part-time certificate of practice; or b) A member who is in full time employment whose membership fees are in arrears; c) A member of ICWAI who has been admitted as a member through reciprocal arrangement of membership by virtue of being a member of Institute of Management Accountants USA. Companies engaged in activities or products to which the cost accounting records rules listed under Rule 3(a) to 3(h) apply will not be required to file a Compliance Report until these Rules are amended. However, if the concerned company is also engaged in other activities covered under the Companies (Cost Accounting Records) Rules 2011, in that case the company would be required to file a Compliance Report. There is no ceiling on the number of compliance Reports that can be authenticated by a Cost Accountant in whole-time practice. A Cost Accountant working as permanent employee can authenticate the compliance Report of the company where he is employed provided his membership dues are not in arrears. He cannot authenticate compliance Reports of any other company even under the same group. vii) “Abridge Cost Statement”. Books of account and other records relating to utilization of materials, labour and other items of cost that provides data/information to compute the cost of production, cost of sales and margin of each of the products/activities of the company on monthly/quarterly/half-yearly/annual basis are considered part of the cost records. It includes statistical, quantitative and other records which enable the company to exercise, as far as possible, control over the various operations and costs with a view to achieve optimum economies in utilization of resources. Cost records are required to be maintained on continuous basis from the basic stage of inputs to the final output. There cannot be any exhaustive list of cost records. This would depend on the materiality of cost components in the cost of the product/activity. 168 Advanced Cost Accounting - III The abridged cost statement can be used as as sample cost statement. This may be modified according to the need of the company. viii) Treatment for manufacturing without the use of power : Cost Journal & Cost Ledger The definition of product in Rule 2(m) includes manual operation as well. Therefore, any production, processing, manufacturing or mining activitywhether by use of power or not - are included for the purposes of these Rules. The test of inclusion under the Rules is whether it is a production, processing, manufacturing or mining activity resulting in a product [for definition of “product” refer to Rule 2(m)] intended for use, consumption, sale, transport, store, delivery or disposal and whether the company carrying out the activity falls within the criteria mentioned under Rule 3(1). If the company meets requirement of Rule 3(1), the activity - whether or not for capitive/selfconsumption - will come under the ambit of these Rules. NOTES Every company covered under Companies (Cost Accounting Records) Rules 2011 is required to file a Companies Report irrespective of whether all or any of its products are covered under cost audit. Thus, the Compliance Report shall include product groups covered under cost audit as well as product groups not covered under cost audit. ix) Report is to be prepared for the “Company as a whole”. The compliance Report is to be prepared for the ‘company as a whole’ under different product groups. The status of the company so far as applicability of cost audit is concerned will remain unchanged until cost audit orders are issued for its other products/ activities now covered under Companies (Cost Accounting Records) Rules 2011. The company would now be required to maintain cost records for all the products/activities irrespective of whether these are under cost audit or not and also file a compliance Report. It is mandatory to prepare unit-wise and product/activity-wise cost statements as per the companies (Cost Accounting Records) Rules 2011. For Compliance Certificate purposes, no cost statement is required to be submitted. However, if any or all the products / activities of the company is also covered under Cost Audit, then for the purposes of submission of Cost Audit Report under the Companies (Cost Audit Report) Rules 2011, a consolidated cost statement for the product group (s) under cost audit is required to be prepared. Advanced Cost Accounting - III 169 Cost Journal & Cost Ledger 10.5 Cost Ledger and Control of Cost There are two basic methods of maintaining cost accounts : (i) Independent cost accounts or non-integrated accounting and (ii) Integral or integrated cost accounting. NOTES Methods or Systems of Maintaining Cost Accounts Check Your Progress What is maintaining Cost Accounts ? Which Systems you know ? Independent Cost Accounts or Nonintegrated accounting (Inter-locking) Integral or Integrated Cost Accounting i) Independent Cost Accounting System : Under the traditional or non-integrated system a separate set of costing books is maintained along with the financial books of accounts. Under this method, the cost accounting department is responsible for maintenance of cost accounts cost reports and statements. The cost ledger is quite independent of the financial ledger. The accounts department is interested in all types of accounts i.e. personal, real and nominal though the cost department in also basically concerned with the income and expenditure of the firm. ii) Integral or Integrated Cost Accounting System : Integral accounts, signify a system in which both cost and financial ledgers are merged into a composite system. This system relates to a single accounting function which contain both financial and cost accounts. 10.5.1 Cost Ledgers The ‘Cost Ledger’ is the principal ledger of costing department and various control accounts are maintained therein. In large business, in addition to “Cost Ledger” other relevent ledgers viz. Store Ledger, Work in Progress ledger, Finished Goods Ledger etc. are maintained alongwith Cost Ledger. 170 Advanced Cost Accounting - III ‘Cost Ledger’ contains all impersonal accounts including overheads accounts such as, factory, administrative selling and distribution overheads etc. All the other ledgers which are supportive to “Cost Ledger” are serve as subsidiary ledgers. When in large business organisation such subsidiary ledgers are maintained, it is essential that the “Cost Ledger” should be made self-balancing by opening various control accounts. In order to make ‘Cost Ledger’ self balancing ‘Corresponding Entries’ related to above mentioned subsidiary ledgers, where a debit or credit, are posted in a control accounts for each of the other ledgers maintained therein. i) Store Ledger : It contains all accounts of individual items of raw materials, components and consumable stores. In cost ledger a Stores Ledger Control Account is opened to represent the stores ledger in total. ii) Work-in-Progress Ledger : In this ledger, accounts of all jobs pending on the floor are maintained. Each job is allotted a code number and a separate account is opened for each job. Work-in-Progress Control Account is maintained in the cost ledger which represents the Work-in-Progress Ledger Account in total. Cost Journal & Cost Ledger NOTES Check Your Progress How cost ledger is the principal ledger of costing department ? iii) Finished Goods Ledger : It contains item-wise accounts in respect of finished goods intended for sale. Finished Stock Ledger Control Account is maintained in cost ledger, to represent finished stock ledger in total. In addition to the above mentioned three control accounts the Cost Ledger contains i) General Ledger Control Account, ii) Wages Control Accounts and iii) Overhead Control Accounts - Such as production overhead account, Administrative overhead account, selling and distribution overhead accounts, cost of sales account etc. 10.5.2 Control Accounts In order to provide a ready means of preparing Profit and Loss Accounts and Balance Sheet and other cost statements, control accounts are maintained in accounting system. As discussed earlier, number of subsidiary ledgers are kept for recording numerous transactions instead of posting them into general ledger. The total of all these subsidiary ledger accounts are posted in total at the end of the period to control accounts in the cost ledger. These accounts facilitate compilation of financial accounts and reconciliation with financial accounts. These cost control accounts also minimise and detect accounting errors like - nonposting, wrong posting and other mistakes. Following are the important Control Accounts which are opened in ‘Cost Ledger’ as shown in figure 10.1 1) General Ledger Adjustment Account; 2) Store Ledger Control Account; 3) Work-in-Progress Ledger Control Account; 4) Finished Goods Ledger Control Account; 5) Wages Control Account; 6) Production Overhead Account; 7) Administration Overhead Account; Check Your Progress How many Control accounts you know ? Advanced Cost Accounting - III 171 8) Selling and Distribution Overhead Account; 9) Cost of Sales Account; 10) Cos t n butio Distri nts u g and Sellin head Acco Over o f S ales A c c oun t Ov Adm erh ini ea stra d A tiv cc e ou nt Costing Profit and Loss Account; 8 9 7 Produ ction O Acco verhead unt 10 Cost Contol 6 it rof unt P g co tin Ac s Co Loss d an 1 General Ledger adjustment or Control Account Accounts 2 5 4 s res og unt Pr in cco rk l A Wo ontro C Fi Ledg nished Go er Co ods n t r o l Acc ount ol ntr o C t ges coun a W Ac St Con ore Le trol dge Acc r oun t 3 Fig. 10.1 : Cost Control Accounts 172 Advanced Cost Accounting - III 1) General Ledger Adjustment (or Control) Account : This account is essential to make the cost ledger “self-balancing”. All transactions of income and expenditure which originate in the financial accounts must be entered in this ledger for eventual transfer to cost control accounts. The balance on this account represents the total of all balances of the impersonal accounts. It is a total account which links Cost and Financial Accounts. Cost Journal & Cost Ledger NOTES 2) Stores Ledger Control Account : In this account receipts and issues of materials are recorded from goods received notes and stores requisitions respectively. The balance of this account represents the total balance of stores which should agree with the aggregate balances of individual accounts in the stores ledger. 3) Work-in-Progress Ledger Control Account : This account indicates the total amount of work-in-progress, if any, direct materials, direct labour costs, direct expenses, production overhead recovered and is credited with the actual or predetermined cost of finished products transferred to finished goods stores. Materials returns, transfer and abnormal time costs are also credited to the respective jobs. The balance of this account will show total balance of jobs which are in progress as per individual job accounts. 4) Wages Control Account : This account relates to all types of wages and labour costs incurred. In fact, this account acts as a clearing house for wages incurred and absorbed. Direct wages are transferred to Work-in-Progress Account and indirect to respective Overhead Control Accounts. 5) Production or Manufacturing Overhead Account : This account contains the factory expenses. It is debited with indirect material cost, indirect wages and indirect expenses and credited with the amount of overhead recovered. Overheads allocable to Work-in-Progress are carried over to the next period. The balance in the Control Accounts represents under or over absorption and is transferred to Costing Profit and Loss Account. 6) Administration Overhead Account : This account is debited with the administration cost and credited with the overhead recovered. Any balance, in this account, is transferred to Costing Profit and Loss Account. 7) Selling and Distribution Overhead Account : Selling and distribution costs are debited to this account and credited with the amount of overhead recovered. Balance, if any, is transferred to Costing Profit and Loss Account. 8) Finished Goods Ledger Control Account : This is also known as Stock Ledger Control Account. The total value of Advanced Cost Accounting - III 173 Cost Journal & Cost Ledger NOTES finished goods in stock is represented in this account. This account is debited with opening balance of finished goods and the cost of finished goods transferred from Work-in-Progress Control Account. It is credited with the cost of sales and the balance represents the amount of unsold stock in business. 9) Cost of Sales Account : This account records the actual sales made and profit thereon. This account is debited with the cost of goods sold, selling and distribution overhead, recovered and is closed by transfer to Costing Profit and Loss Account. 10) Costing Profit and Loss Account : This account records the transfer of the amount in respect of under-or over-recovered overheads, the sale value of goods sold and balance from cost of sale account. The account is also credited or debited with the abnormal losses or gains. The closing balance represents profit or loss and is reconciled with the profit or loss as per financial profit and loss account. In short, all these control accounts are maintained as per the fundamental principles of double entry book-keeping system. The working of all above mentioned control accounts is explained with the help of following journal entries. 10.5.3 Accounting Treatment of Journal Entries Following journal entries are to be passed in various control accounts. Transactions Journal Entry 1) Materials Purchased : a) For Stock • Debit Stores Ledger Control A/c Credit General Ledger Adjustment A/c b) For special jobs • Debit Work-in-Progress Control A/c Credit General Ledger Adjustment A/c 2) Materials Issued : a) Direct Materials • Debit Work-in-Progress Control A/c Credit Stores Ledger Control A/c b) Indirect Materials • Debit Work-in-Progress Control A/c Credit Store Ledger Control A/c c) Return to Supplies • Debit General Ledger Adjustment A/c Credit Store Ledger Control A/c 3) Materials Returned from 174 Advanced Cost Accounting - III shop floor : • Debit Stores Ledger Control A/c Credit Work-in-Progress Control A/c 4) Materials transferred from job to job : • No entry in Control Account. In Work- Cost Journal & Cost Ledger in-Progress Ledger • Debit Transferee Job A/c Credit Transferor Job A/c 5) Labour : NOTES a) Total Salary and Wages paid • Debit Wages Control A/c Credit General Ledger Adjustment A/c b) Allocation : For Direct Labour • Debit Work-in-Progress A/c Credit Wages Control A/c For Indirect Labour • Debit Respective Overhead Control A/c Credit Wages Control A/c 6) Direct Expenses : • Debit Work-in-Progress Control A/c Credit General Ledger Adjustment A/c 7) Overheads : a) Incurred and accrued b) Recovered Credit General Ledger Adjustment A/c • Debit Work-in-Progress A/c (For works overhead). • Debit Finished Goods Ledger Control A/c (For administration overheads). • Debit Cost of Sales (For selling and distribution overheads) Credit Respective Overhead Control A/c c) Work-in-Progress • Debit Work-in-Progress A/c Credit Respective Overhead Control A/c 8) Finished Stock : a) Produced • Debit Finished Goods Ledger Control A/c b) Sold (at cost) Credit Work-in-Progress A/c (i) Debit Cost of Sales A/c Credit Finished Goods Ledger Control A/c c) Sales Return (ii) Debit General Ledger Adjustment A/c Debit Cost of Sales A/c Credit General Ledger Adjustment A/c Advanced Cost Accounting - III 175 Cost Journal & Cost Ledger 9) Capital Work (On completion) • Debit General Ledger Adjustment A/c Credit Capital Order A/c 10) Repairs Work (on completion) • Debit Respective Overhead Control A/c Credit Repair Order A/c NOTES 11) Special Orders Completion and sold immediately at factory cost. (at total cost) • (i) Debit Cost of Sales A/c Credit Workin-Progress Control A/c (ii) Debit General Ledger Adjustment A/c Credit Cost of Sales A/c 12) Total cost to make and sell (profit) • Debit Cost of Sales A/c Credit Costing Profit and Loss A/c 13) Under absorption of overhead • Debit Costing Profit and Loss A/c (if unadjusted) Credit Respective Overhead Control A/c 14) Over-absorption of Overhead • Debit Respective Overhead Control A/c if unadjusted 15) Transfer of Net Profit Credit Costing Profit and Loss A/c • Debit Costing Profit and Loss A/c Credit General Ledger Adjustment A/c ILLUSTRATION Enter the following transactions relating to Escorts Ltd. Mumbai in the Financial Books and Cost Books for the year ended 31st March, 2012. Materials purchased : 176 Advanced Cost Accounting - III ` a) On Credit 15,000 b) Material purchased for special job on credit 1,200 c) Cash purchases 3,000 Material returned to supplier 1050 Material issue to jobs 9,300 Indirect Materials issued to jobs 750 Material returned from shop floor 600 Material transferred from (Job No. 911 to 901) 300 SOLUTION Cost Journal & Cost Ledger In the books of Escorts Ltd., Mumbai Financial Books Date Particulars 1) a) Purchases A/c L.F. Dr. Debit Credit ` ` - To Creditors A/c NOTES 15,000 - 15,000 (Being the amount of Credit purchases) b) Purchases A/c Dr. - To Creditors A/c 1,200 - 1,200 (Being credit purchases for special Job) c) Purchases A/c Dr. - To Cash A/c 3,000 - 3,000 (Being the amount of cash purchases) 2) Creditors A/c Dr. - To Purchases A/c 1050 - 1050 (Being material returned to suppliers) ( Note : No entries are required in the financial books for item Nos. 3, 4, 5, and 6 as they affect only the Cost Ledgers.) Cost Books Date Particulars 1) a) Store Ledger Control A/c L.F. Debit Credit ` ` Dr. - To General Ledger Control Adjustment A/c 15,000 - 15,000 (Being the amount of Credit purchases) b) Work-in-Progress Ledger Control A/c Dr. To General Ledger Control A/c - 1,200 - 1,200 (Being Materials purchases for special Job) c) Stores Ledger Control A/c Dr. - To General Ledger Control Adjustment A/c - 3,000 3,000 (Being cash purchases made) Advanced Cost Accounting - III 177 Cost Journal & Cost Ledger 2) General Ledger Control A/c Dr. To Store Ledger Control A/c - 1050 - 1050 (Being material returned to suppliers) NOTES 3) Work-in-Progress Ledger Control A/c Dr. To Store Ledger Control A/c - 9,300 - 9,300 (Being material issued to jobs) 4) Factory Overhead Control A/c Dr. To Stores Ledger Control A/c - 750 - 750 (Being indirect material issued to jobs) 5) Stores Ledger Control A/c Dr. - 600 To Work-in-Progress Ledger Control A/c - 600 (Being material returned to stores) 6) Job No. 911 A/c To Job No. 901 A/c Dr. - 300 300 (Being material returned from Job No. 911 No. 901) ( Note : Item No. 6 affects two accounts of the same Work-in-Progress Ledger, so the entry will be passed directly as above and not through Work-inProgress Ledger Control A/c) 10.6 Summary Cost books are maintained for recording cost accounting records and a firm may maintain these books by following any of the three methods available to it. Under the first method Memorandum cost records are kept while under the second method incorporation of manufacturing cost is done in the General Ledger and under the third method separate General Ledger and Cost Ledger are maintained. Cost Accounting Record Rules and Companies (Cost Accounting Records) Rules, 2011 provide the rules which are required to be followed by the firms to whom they become applicable while keeping the cost accounting records and cost books. A Cost Ledger contains control accounts which help in controlling costs. A Journal is also prepared in which journal entries are recorded related to various costs and the journal is maintained on double entry principles of accounting. 178 Advanced Cost Accounting - III 10.7 Key Terms Cost Journal & Cost Ledger “Turnover” - As per rule 2 (p) “Turnover” means gross turnover made by company from the sale or supply of all products or services during the financial year. “Cost Ledger” - Cost ledger is the main ledger of costing department and various control accounts are maintains therein. In large business, in addition to “cost ledger” other relative ledgers viz. Store ledger, Work in progress ledger, Finished Goods Ledger etc. are maintained alongwith Cost Ledger. NOTES 10.8 Questions I - Theory Questions 1) What are control accounts ? Describe their advantages. 2) What is a cost ledger ? What advantages are available from maintaining a cost ledger ? 3) Discuss the important control accounts maintained in costing . 4) You want to introduce control accounts in your company. What accounts would you institute and from what sources would the entries be derived ? II - Multiple Choice Questions (1) Cost Accounting provides tremendous help to business in its ------- decisions. (a) planning & non planning. (b) financial & non financial. (c) routine & non-routine. (d) policy & non-policy. (2) Which of the following statement is ‘wrong’. (a) The companies (Cost Accounting Records) Rules are applicable to all companies not engaged in production, processing, manufacturing & mining activity. (b) The Companies (Cost Accounting Records) Rules is not applicable to activities or products covered ‘Cost Accounting Records (Bulk Drugs) Rules, 1974. (c) The Companies (Cost Accounting Records) Rules is not applicable to activities or products covered ‘Cost Accounting Records (Formulations) Rules 1988. (d) The Companies (Cost Accounting Records) Rules is not applicable to activities or products covered “Cost Accounting Records (Electricity Advanced Cost Accounting - III 179 Cost Journal & Cost Ledger industry) Rules 2001. (3) As per Rule 2 (1) “Turnover” means -------- made by the company from the sale or supply of all products or services during the financial year. (a) net turnover NOTES (b) actual turnover (c) net sales (d) gross turnover (4) Cost Ledger contains all ----------- accounts including overheads accounts. (a) impersonal (b) personal (c) individual (d) personnel (5) Match the pairs. Group I Group II (a) General Ledger Adjustment Account(i) factory expenses (b) Store Ledger Control Account (ii) labour cost (c) Work in progress Ledger Control (iii) total balance of jobs which Account (d) Wages Control Account are in progress (iv) Receipts & issues of material (v) self balancing. Ans. (a) - (v), (b) - (iv), (c) - (iii), (d) - (ii) (6) A Cost Ledger contains ----------- which helps in controlling costs. (a) nominal accounts (b) control accounts (c) real accounts (d) personal accounts (7) A ---------- is a system of accounting under which only one set of accounts books is maintained to record both the cost and financial transactions. (a) Double Entry Book-keeping. (b) Single entry system. (c) Conventional accounting system. (d) Integral System. 188 Advanced Cost Accounting - III (8) Cost Accounts are concerned with ----------- Cost Journal & Cost Ledger (a) impersonal accounts. (b) Bank accounts. (c) industries accounts (d) creditors accounts (9) NOTES In Integral System “Return of direct materials” is credited to ---------(a) Store Control Account (b) Work in progress Account (c) Sundry Creditors Account (d) Cost Ledger Account. Ans. : (1 - c), (2 - a), (3 - d), (4 - a), (6 - b), (7 - d), (8 - a), (9 - b). 10.9 Further Reading 1. ‘Advanced Cost Accounting’ - Nigam and Sharma 2. ‘Cost Accounting - Priciples and Practice’ - N. K. Prasad 3. ‘Cost Accounting’ - Jawahar Lal 4. ‘Theory and Practice of Cost Accounting’ - M. L. Agrawal 5. ‘Cost Accounting’ - B. K. Bhar Advanced Cost Accounting - III 180 Unit 11 Integral and Non-Integral Accounting Systems Integral & Non-integral Accounting Systems Structure NOTES 11.0 Introduction 11.1 Unit Objectives 11.2 Integral and Non-integral accounting systems 11.2.1 Integral System 11.2.2 Non-integral system 11.2.3 Accounting Treatment of Journal Entries 11.3 Reconciliation and integration between Financial Account and Cost Account 11.3.1 Reasons for differences 11.3.2 Reconciliation of Cost and Financial Accounts 11.3.3 Methods of Reconciliation of Cost and Financial Accounts : (I) Preparation of Reconciliation Statement (II) Preparation of Memorandum Reconciliation Account 11.3.4 Illustrations 11.4 Key Terms 11.5 Questions and Exercises 11.6 Further Reading 11.0 Introduction There are two systems of maintaining cost records. The first system is known as integral system or integrated system under which only one set of accounting books is kept to record financial as well as cost records. Cost accounts and financial accounts are maintained in the same General Ledger. The second system is known as non-integral or non-integrated system and under this system separate General Ledgers are maintained - one for cost accounts and the other for financial accounts. Under integral system of accounting the result shown by cost accounts and financial accounts are same. However, when non-intergral system is followed there may arise difference between results shown by cost accounts and results shown by financial accounts and it becomes necessary to reconcile the results shown by both General Ledgers. Advanced Cost Accounting - III 182 Integral & Non-integral Accounting Systems 11.1 Unit Objectives After studying the information given in this Unit, you should be able to :- • Understand meaning, features and advantages of integral accounting system; • Pass journal entries under integral system of accounting. Check Your Progress • Prepare Reconciliation statement, a statement of cost of manufacture and a statement of profit as per cost accounts; and Which subsidiary ledgers are maintained in Integral System ? • Prepare cost ledger. NOTES 11.2 Integral and Non-integral Accounting System There are two systems of maintaining cost accounts : viz. Integral system or Integrated system and Non-integral Non integrated or Interlocking system. 11.2.1 Integral System Integral system is a system of accounting under which only one set of account books is maintained to record both the cost and financial transactions. It is known as integrated system. Basic feature of Integral system are as follows : i) • Store Ledger • Work in Progress Ledger • Finished Goods Ledger • Sales Ledger • Purchase Ledger • Overhead Ledger ii) 183 Advanced Cost Accounting - III Under this system various subsidiary ledgers are maintained as follows - A control account for each subsidiary ledger is maintained in general ledger. The main control accounts are as follows - • Stores Ledger Control Account • Work in Progress Control Account • Finished Stock Control Account • Sale Control Account • Purchase Control Account • Production Overhead Control Account • Administrative Overhead Control Account • Selling and Distribution Overheads Control Account • Wages Control Account iii) No need for Cost Ledger : There is no need for cost ledger because all control accounts are prepared in the financial ledger. iv) No need for Cost Ledger Control Account : There is no need for cost ledger control account because both the aspects of all transactions are recorded in the respective accounts. v) The balances of Overheads Control Accounts which represent under / over absorption of overheads are transferred to Profit and Loss Account. vi) The result of Profit and Loss Account i. e. profit or loss is transferred to Profit and Loss Appropriation Account. 11.2.2 Integral & Non-integral Accounting Systems NOTES Non-Integral System Meaning : Non-integral system is a system of accounting under which two separate sets of account books are maintained - one to record cost transactions and the other to record financial transactions. It is also known as non-integrated system or Inter-locking system or Cost Ledger Accounting system. Definition : CMIA London defines Non-Integral System as “a system in which the cost accounts are distinct from financial accounts, the two sets of accounts being kept continuously in agreement by the use of control accounts or made readily reconcilable by other means.” Basic Features of Non-integral System : The basic features of Non-integral System are as follows : i) Impersonal Accounts Cost accounts are concerned with impersonal accounts i.e. real and nominal accounts. ii) Various Ledgers Under this system one main ledger (i.e., cost ledger) and various subsidiary ledgers are maintained. Following ledgers are maintained in cost books under non-integral system : • Cost Ledger • Stores Ledger / Job Ledger • Work in the Progress Ledger • Finished Goods Ledger Advanced Cost Accounting - III 184 Integral & Non-integral Accounting Systems NOTES iii) Control Accounts Various Control Accounts are maintained under this system. Control Accounts are the total/summary accounts which are maintained for the subsidiary ledgers in the Cost Ledger under non-integral system, prepared on the basis of periodic total of transactions in the respective subsidiary ledgers. iv) Format of Important Control Accounts : Check Your Progress Which its are credited in Store Ledger Control A/c ? 1) Store Ledger Control Account Dr. Stores Ledger Control Account Particulars To Balance B/D Cr. ` Particulars ` ...... By WIP Control A/c ...... To Cost Ledger Control A/c ...... (Stores Purchased) (Issued to Production) By Production Overheads Control A/c ...... (Issued for Factory Repairs) By Administration Overheads Control A/c ...... (Issued to Administration Office) By Selling & Distribution Overheads Control A/c ...... (Issued to Selling & Distribution Office) By Capital WIP Control A/c ...... (Issued for Capital Order) By Cost Ledger Control A/c ...... (Insurance Claim) By Costing Profit and Loss A/c ...... (Irrecovered Abnormal Loss) By Balance C/D ...... 185 Advanced Cost Accounting - III ...... ...... Integral & Non-integral Accounting Systems 2) Wages Control Account Dr. Wages Control Account Particulars To Cost Ledger Control A/c ` Particulars ...... By WIP Control A/c (Total wages paid) Cr. ` ...... NOTES (Direct wages) By Production Overheads Control A/c ...... (Indirect wages) By Capital WIP Control A/c ...... (Wages for Capital Order) ...... ...... 3) Production Overheads Control Account Dr. Production Overheads Control Account Particulars To Stores Ledger Control A/c ` ...... By WIP Control A/c (Indirect Material) To Wages Control A/c ` ...... (Overheads absorbed/ ...... (Indirect wages) To Cost Ledger Control A/c Particulars Cr. charged) By Costing Profit & Loss A/c ...... (Production Overheads (Overheads under-absorbed due to abnormal reasons) incurred) To Costing Profit & Loss A/c ...... (Overheads over-absorbed due to abnormal reasons) ...... ...... Advanced Cost Accounting - III 186 Integral & Non-integral Accounting Systems 4) Work-in-Progress Control Account Dr. Work-in-Progress Control Account Particulars NOTES ` Particulars To Balance B/D ...... By Finished Stock Ledger To Stores Ledger Control A/c ...... Control A/c To Wages Control A/c ...... (Cost of Finised goods To Production Overheads Control A/c Cr. ` ...... produced & transferred to ...... warehouse) By Balance C/D ...... ...... ...... 5) Finished Stock Ledger Control Account Dr. Finished Stock Ledger Control Account Particulars ` To Balance B/D ...... By Cost of Sales A/c To WIP Control A/c ...... To Administration Overheads Control A/c 187 Advanced Cost Accounting - III Particulars Cr. ` ...... (Cost of Goods Sold transferred) ...... By Balance C/D ...... ...... ...... Integral & Non-integral Accounting Systems 6) Administration Overheads Control Account Dr. Administration Overheads Control Account ` Particulars To Cost Ledger Control A/c Particulars Cr. ` ...... By Finished Stock Ledger (Administration Overheads Control A/c incurred) (Overheads absorbed ...... NOTES /charged) To Stores Ledger Control A/c ...... To Costing Profit & Loss A/c ...... By Costing Profit & Loss A/c (Overheads over-absorbed (Overheads under-absorbed due to abnormal reasons) due to abnormal reasons) ...... ...... ...... 7) Cost of Sales Account Dr. Cost of Sales Account Particulars ` To Finished Stock Ledger Control A/c Particulars By Costing Profit and Loss A/c ...... Cr. ` ...... (Cost of Sales transferred) To Selling & Distribution Overheads Control A/c ...... ...... ...... Advanced Cost Accounting - III 188 Integral & Non-integral Accounting Systems 8) Selling & Distribution Overhead Control Account Dr. Selling & Distribution Overhead Control Account ` Particulars NOTES Cr. Particulars ` ...... To Cost Ledger Control A/c. ...... By Cost of Sales A/c. To Stores Ledger Control A/c. ...... (Overheads absorbed/ charged) To Costing Profit & Loss A/c. ...... By Costing Profit & Loss (Overheads over-absorbed) (Overheads under-absorbed) due to abnormal reasons) due to abnormal reasons) ...... ...... 9) Overhead Adjustment Account Dr. Overhead Adjustment Account Particulars ` To Production Overheads Control A/c ...... To Administration Overheads (Over-absorbed) ...... By Administration Overheads Control A/c. (Under-absorbed) ...... To Selling & Distribution Overheads Control A/c ` By Production Overheads Control A/c (Underabsorbed) Particulars Cr. Control A/c (Over-absorbed) By selling & Distribution ...... (Under-absorbed) Overheads Control A/c ...... (Over-absorbed) To Costing Profit and Loss A/c ...... By Costing Profit and Loss A/c ...... (Balancing figure) (Balancing figure) ...... ...... Alternavtively the under/over absorbed overheads may be carried forward to the next accounting period by means of respective Overheads Suspense (or Reserve) Accounts. 189 Advanced Cost Accounting - III Integral & Non-integral Accounting Systems 10) Costing Profit and Loss Account Dr. Costing Profit and Loss Account ` Cr. Particulars ` To Cost of Sales A/c. ...... By Cost Ledger Control A/c. ...... To Stores Ledger Control A/c. ...... (Sales) Particulars NOTES To Production Overheads Control A/c. ...... To Administration Overheads Control A/c. ...... To Selling & Distribution Overheads Control A/c. ...... To Cost Ledger Control A/c. (Profit) ...... ...... ...... 11) Cost Ledger Control Account Dr. Cost Ledger Control Account Particulars To Costing Profit & Loss ` Particulars ...... By Balance B/D A/c (Sales) To Balance C/D Cr. ` ...... By Stores Ledger Control ...... A/c (Purchases) ...... By Wages Control A/c. ...... (Wages incurred) By Production Overheads Control A/c ...... By Administration Overheads Control A/c ...... By Selling & Distribution Overheads Control A/c ...... By Costing Profit & Loss ...... A/c (Profit) ...... ...... Advanced Cost Accounting - III 190 191 Advanced Cost Accounting - III 4) 3) 2) Dr. Purchases Cr. Sundry Creditors or Cash immediate repair work Cr. Sundry Creditors or Cash jobs Purchase of materials for Dr. Purchases Cr. Cash stock Materials purchased for special Dr. Purchases Cash purchases of materials for Cr. Cost Ledger Control Materials-in-Progress Dr. Work-in-Progress or Cr. Cost Ledger control A/c. WIP Ledger control A/c. General Ledger Adjustment Cr. Cost Ledger Control or Dr. Store Ledger Control A/c Cr. cost ledger control A/c. Payable) Cr. Creditors or Cash Dr. Factory Overhead Control Cr. Creditors or Cash Dr. Work-in-Progress Cr. Cash Dr. Stores Control Cr. Creditors or Stores Ledger control Cr. Sundry Creditors (or Account stock 3 Integral System Entry Dr. Stores (or materials) Control Dr. Stores (or materials) Control 2 Cost Books-Entry (Inter-locking) Materials purchased on credit for Dr. Purchases (or stores) 1 Financial Books-Entry Non-Integral System NOTES 1) Sr. No. Transactions Integral & Non-integral Accounting Systems 11.2.3 Accounting Treatment of Journal Entries Under the integral & Non-Integral accounts system following entries are to passed for some regular nature transactions. 11) Return of indirect materials to 10) transfer entries in capital assets and overhead accounts will be required to be made. jobs accounts are debited and credited. In cases where capital and overhead are involved, necessary Cr. Factory Overhead Control job to another Cr. Factiry Overhead Control Dr. Stores Control Cr. Work-in-Progress Cr. Work-in-Progress Dr. Stores Control Dr. Stores Control Cr. Stores Control Dr. Factory Overhead Control Dr. Stores Control Cr. Stores Control Dr. Factory Overhead Control Cr. Stores Control Dr. Work-in-Progress Cr. Cash Dr. Creditors Cr. Stores Control Dr. Sundry Creditors No entry is required in the Control Accounts. However, in the work-in-progress Ledger, the respective No entry No entry No entry Cr. Stores Control Materials-in-Progress Dr. Work-in-Progress or Cr. Stores Control Dr. Cost Ledger Cr. Cost Ledger Dr. Factory Overhead Control Materials transferred from one store Return of direct materials shops Issues of indirect materials to production to shops No entry Cr. Cash purchases made Issues of direct materials for Dr. Sundry Creditors Cr. Purchases from stock Payment to creditors for Dr. Sundry Creditors Materials returned to suppliers 9) 8) 7) 6) 5) Integral & Non-integral Accounting Systems NOTES Advanced Cost Accounting - III 192 193 Advanced Cost Accounting - III 14) Payment of wages Cr. Provident Fund Cr. Wages payable (for unpaid wages) Cr. Cash Cr. Provident Fund Cr. Wages payable (for unpaid wages) Cr. Cash Cr. Insurance Cr. Tax Cr. Cost Ledger control Cr. Insurance Dr. Wages/Pay Roll Control (or Inventory adjustment) Cr. Factory Overhead Control Dr. Stores Control Cr. Stores Control (Inventory adjustment) Dr. Factory overhead control Cr. Tax Dr. Wages/Pay Roll Control Dr. Wages/Pay Roll (or Inventory adjustment) stock-taking) Dr. Stores Control Cr. Factory Overhead Control No entry in material (or physical Adjustment of normal supplies taking) Cr. Stores Control stock (or physical stock- Dr. Factory Overhead Control (or Inventory Investment) No entry deficiencies in material Adjustment of normal NOTES 13) 12) Integral & Non-integral Accounting Systems 16) 15) Dr. Expenses Cr. Sundry creditors Cr. Cash Payment for expenses and services, e.g., rent, power, repairs, etc. Cr. Wages Control Control (for office salary) Cr. Creditors Cr. Cash Dr. Selling and distribution Overhead Control Cr. Cost Ledger Control Distribution) Administration or selling and Control Dr. Administration Overhead Dr. Factory Overhead Control Cr. Wages Control salaries) Overhead Control (for sales staff Dr. Overhead Control (Factory, Overhead Control Dr. Administration Overhead Dr. Selling & Distribution Dr. Selling & Distribution indirect labour) Dr. Factory Overhead Control (for Dr. Administration Control Dr. Factory Overhead Control Dr. Work-in-Progress pay roll account) Dr. Work-in-Progress or Labour in-Progress (for direct labour) No entry wage and salary (closing of Analysis and distribution of Integral & Non-integral Accounting Systems NOTES Advanced Cost Accounting - III 194 195 Advanced Cost Accounting - III Dr. Selling and Distribution Overhead Control Cr. Capital Assets. Dr. Selling and Distribution Overhead Control Cr. Cost Ledger control Cr. Factory Overhead Control (ii) Dr. Applied Factory Overhead (Department-wise) Cr. Factory Overhead Control Dr. Applied Factory Overhead Cr. Applied Factory Overhead and (i) Dr. Work-in-Progress Cr. Applied Factory Overhead Dr. Work-in-Progress department wise) or rates. Cr. Factory Overhead Control or Cr. Factory Overhead Control Dr. Work-in-Progress Control Control Dr. Work-in-Progress Dr. Administration Overhead Dr. Factory Overhead Control Dr. Administration Overhead Dr. Factory Overhead Control overhead applied at departmental No entry Cr. Capital assets charges for the period Recording of manufacturing Dr. Depreciation Recording of depreciation NOTES 18) 17) Integral & Non-integral Accounting Systems Recording cost of goods sold Recording of sales 22) Dr. Profit and Loss Cr. Cost and Sales Cr. Finished Goods (at cost) Dr. Costing Profit and Loss (at cost) Cr. Sales (Sales price) Cr. Costing Profit and Loss Sales, or Accounts Receivalbe) Cr. Sales (Sales price) Dr. Cost Ledger Control Cr. Sales (Sales price) Dr. Debtors or Cash (Sales price) Cr. Finished Goods (at cost) Goods sold) Cr. Cost of Sales (at cost) Dr. Cost of Sales - Goods Cr. Work-in-Progress Dr. Finished Goods control Cr. Work-in-Progress Dr. Stores Control Cr. Work-in-Progress Dr. Profit and Loss Dr. Cost of Sales (or cost of Dr. Debtors (or Cash for Cash No entry Cr. Work-in-Progress completed from production to finished goods) Fin. Goods Ledger Control Dr. Finished Goods Control or Cr. Work-in-Progress Dr. Stores Control Cr. Work-in-Progress Dr. Costing Profit and Loss completed (Transfer of goods Recording cost of job/goods (ii) Scrap taken on stock charges No entry No entry (i) Taken out of job/process cost (Abnormal spoilage or waste) No entry Spoiled & defective work 21) 20) 19) Integral & Non-integral Accounting Systems NOTES Advanced Cost Accounting - III 196 197 Advanced Cost Accounting - III 25) Distribution Overhead Control Cr. Factory Overhead Control, Overhead Control Selling and Distribution Administration Overhead Control, Overhead Control, Selling and of sales or Overhead Suspense. Distribution overhead Cr. Factory Overhead Control, Admn. Work-in-Progress and Cost overhead, Selling and Suspense Dr. Profit and Loss or Overhead Overhead Control Overhead Control Dr. Costing Profit & Loss or Cr. Selling and Distribution Cr. Selling and Distribution Dr. Cost of Sales Control Control Dr. Cost of sales Cr. Administration Overhead Dr. Finished Goods Control Cr. Administration Overhead Dr. Finished Goods Control Finished Goods, No entry No entry No entry Overhead, Administration Under-absorbed Factory distribution overhead Absorption of selling and overhead Absorption of administration NOTES 24) 23) Integral & Non-integral Accounting Systems 26) Cr. Profit and Loss or Overhead Suspense. Cr. Costing Profit and Loss or Finished Goods, Work-in-Progress Overhead Suspense. and Cost of Sales or Control Overhead Control Distribution Overhead Selling & Distribution Overhead Control, Selling and Distribution Administration overhead control, Dr. Factory Overhead Control, overhead, Selling and Dr. Factory Overhead Control, Administration Overhead No entry Overhead, Administration Over-absorbed Factory Integral & Non-integral Accounting Systems NOTES Advanced Cost Accounting - III 198 Integral & Non-integral Accounting Systems Example Journalise the following transactions relating to Boxin Ltd., Badalapur in the Cost Books, Financial Books and also in the integrated system of accounts. 1) Purchase of materials ` 11,500 2) Wages paid ` 40,000 3) Wages charged to production ` 21,000 4) Indirect wages ` 19,000 5) Sales made during the year ` 3,00,000 6) Plant and Machinery bought ` 1,75,000 NOTES 199 Advanced Cost Accounting - III 3) 2) 1) Date To Sundry Creditors A/c. Purchase A/c........... Dr. Particulars Financial Books No Entry (Being the wages paid in cash) To Cash A/c. Wages A/c.............. Dr. (Being the material purchased) Answer 40,000 11,500 40,000 11,500 production) (Being the wages charged to To Wages Control A/c. A/c. ....................... Dr. Work-in-Progress Control (Being the direct wages paid) Control A/c. To Cost Ledger Wages Control A/c. ....... Dr. material taken into stores) (Being the purchase of Control A/c. To Cost Ledger Stores Ledger Control A/c. Debit Credit Particulars Cost Books 21,000 40,000 11,500 Debit Integrated Books A/c. ......................... Dr. Work in Progress Control To Cash A/c. Wages Control A/c. .... Dr. 21,000 To Wage Control A/c. 40,000 11,500 To Sundry Creditors A/c. Stores Ledger Control A/c. Dr. Credit Particulars In the books of Boxin Ltd. Badalapur 21,000 40,000 11,500 Debit 21,000 40,000 11,500 Credit Integral & Non-integral Accounting Systems NOTES Advanced Cost Accounting - III 200 201 Advanced Cost Accounting - III 6) Cash or Sundry Debtors 5) 3,00,000 To Sales A/c Control A/c. .......... Dr. 3,00,000 and machinery) (Being the purchase of plant To Cash A/c. 3,00,000 Cash or Sundry Debtors 19,000 To Wage Control A/c. 19,000 Debit To Cash A/c. No Entry To Costing Profit & Loss Cost Ledger Control A/c. Dr. paid) (Being the indirect wages To Wages Control A/c. A/c. ............................... Dr. 19,000 A/c. ............................ Dr. Credit Particulars Production Overhead Control Debit Production Overhead Control Particulars Plant and Machinery A/c...Dr. 1,75,000 1,75,000 3,00,000 Credit Integrated Books Plant and Machinery A/c. Dr. 1,75,000 during the year) (Being the Sales effected To Sales A/c. 3,00,000 Debit Cost Books NOTES ............ Dr. No Entry Particulars Financial Books 4) Date Answer 1,75,000 3,00,000 19,000 Credit Integral & Non-integral Accounting Systems Integral & Non-integral Accounting Systems Illustrations ILLUSTRATION 1 Bokaro Ltd., Bilaspur keeps books on Integrated Accounting System. The following balances appear in their ledger books as on 1st April, 2011. Particulars Debit Credit ` ` Issued and Paid-up Share Capital 3,85,000 General Reserves 2,00,000 Sundry Creditors 5,00,000 Furniture and Fixtures 1,85,000 Plant and Machinery 4,00,000 Sundry Debtors 3,00,000 Bank 1,05,000 Stores NOTES 95,000 Total 10,85,000 10,85,000 Transactions transacted during the year were as follows : ` Credit Purchases of Material 10,00,000 Materials issued for production to shop 10,50,500 Stores-in-hand 40,000 Payment of wages 6,50,000 Direct wages charged to production 6,00,000 Indirect wages charged to factory overheads 50,000 Factory Expenses paid 3,00,000 Factory Expenses charged to production 2,75,000 Selling and Distribution Expenses paid 1,00,000 Cash of finished stock 18,00,000 Total Turnover on credit 25,00,000 Closing stock of Finished Goods 40,000 Payment to Sundry Creditors 11,00,000 Collection from Sundry Debtors 21,00,000 You are required to prepare i) Necessary ledger accounts, ii) Income statement for the year ended 31st March 2012, iii) Trial Balance as on 31st March, 2012 and iiv) a Balance sheet as on 31st March, 2012. Advanced Cost Accounting - III 202 Integral & Non-integral Accounting Systems SOLUTION In the books of Bokaro Ltd., Bilaspur i) General Ledger under Integrated Accounting System NOTES Dr. To Balance C/D Share Capital Account 3,85,000 (Closing Balance) By Balance B/D 3,85,000 By Balance B/D. To Balance C/D General Reserve Account 2,00,000 (Closing Balance) By Balance B/D Cr. 2,00,000 2,00,000 By Balance B/D To Bank 3,85,000 (Opening Balance) 2,00,000 Dr. 3,85,000 (Opening Balance) 3,85,000 Dr. Cr. Sundry Creditors Account 11,00,000 (Payment to Sundry By Balance B/D 2,00,000 Cr. 5,00,000 (Opening Balance) Creditors) To Balance C/D 4,00,000 (Closing Balance) By Stores Control (Purchases of Materials) 15,00,000 15,00,000 By Balance B/D Dr. To Balance B/D Furniture and Fixtures Account 1,85,000 (Opening Balance) By Balance B/D Dr. To Balance B/D 1,85,000 1,85,000 Plant and Machinery Account 4,00,000 By Balance C/D Cr. 4,00,000 (Closing Balance) 4,00,000 203 Advanced Cost Accounting - III Cr. 1,85,000 (Opening Balance) To Balance B/D 4,00,000 (Closing Balance) 1,85,000 To Balance B/D 10,00,000 4,00,000 4,00,000 Dr. To Balance B/D Sundry Debtors Account 3,00,000 (Opening Balance) To Sales By Bank Cr. 21,00,000 (Collection from Sundry 25,00,000 (Credit Sales) Debtors) By Balance C/D 7,00,000 NOTES (Closing Balance) 28,00,000 To Balance B/D. Dr. To Balance B/D 28,00,000 7,00,000 Bank Account 1,05,000 (Opening Balance) To Sundry Debtors Integral & Non-integral Accounting Systems By Wages Control Cr. 6,50,000 (Payment of wages) 21,00,000 By Factory Overhead (Collection from Control Sundry Debtors) (Factory Expenses Paid) By Selling and Distribution 13,00,000 1,00,000 Overhead Control (Selling and Distribution Expenses paid) By Sundry Creditors 11,00,000 (Payment to Sundry Creditors) By Balance C/D 55,000 (Closing Balance) 22,05,000 To Balance B/D Dr. To Balance B/D 22,05,000 55,000 Stores Control Account 95,000 (Opening Balance) By Work-in-Progress Cr. 10,50,000 (Materials issued for Production) To Sundry Creditors 10,00,000 (Purchases of Materials) By Costing Profit & Loss * 5,000 (Balancing figure i.e. Abnormal Loss) By Balance C/D 40,000 (stores-in-hand) 10,95,000 To Balance B/D 10,95,000 40,000 Advanced Cost Accounting - III 204 Integral & Non-integral Accounting Systems Dr. Work in-Progress Account To Stores Control NOTES 10,50,000 By Finished Stock Control (Materials issued for (Finished Production at Production) cost) To Wages Control Cr. 18,00,000 6,00,000 (Direct wages charged to Production) To Factory Overhead 2,75,000 Control By Balance C/D 1,25,000 (Closing Balance) (Factory Expenses charged to Production) 19,25,000 To Balance B/D 19,25,000 1,25,000 Dr. Wages Control Account To Bank 6,50,000 (Payment of wages) By Work-in-Progress Cr. 6,00,000 (Direct wages charged to Production) By Factory Overhead 50,000 Control (indirect wages charged to Factory Overheads) 6,50,000 Dr. 6,50,000 Factory Overhead Control Account To Wages Control 50,000 By Work-in-Progress (Indirect Wages Charged (Factory Expenses to Factory Overhead) Charged to Production) To Bank 3,00,000 (Factory Expenses Paid) By Costing Profit & Loss * 75,000 3,50,000 Selling and Distribution Overhead Control Account To Bank 2,75,000 (Under - absorption) 3,50,000 Dr. Cr. 1,00,000 (Selling and Distribution By Cost of Sales Cr. 1,00,000 (Transfer to cost of sales) Expenses paid) 1,00,000 205 Advanced Cost Accounting - III 1,00,000 Dr. Finished Stock Control Account To Work-in-Progress 18,00,000 By Cost of Sales * (Finished Production at (Balancing figure transfer cost) to cost of sales) By Balance C/D Cr. 17,60,000 40,000 NOTES (Closing stock of FG) 18,00,000 Dr. 18,00,000 Sales Account To Costing Profit & 25,00,000 Loss * Integral & Non-integral Accounting Systems By Sundry Debtors Cr. 25,00,000 (Credit Sales) (Balancing figure transfer to costing Profit & Loss) 25,00,000 Dr. 25,00,000 Cost of Sales Account To selling and Distribution 1,00,000 By Costing Profit & Loss * Overhead Control (Balancing figure transfer (Transfer from selling to costing Profit & Loss) Cr. 18,60,000 and Distribution Overhead Control) To Finished Stock Control 17,60,000 (Transfer from Finished stock control) 18,60,000 Dr. 18,60,000 Costing Profit & Loss Account To Stores Control 5,000 (Abnormal Loss) To Factory Overhead By Sales Cr. 25,00,000 (Total Sales) 75,000 Control (Under absorption) To Cost of Sales 18,60,000 (Net Cost of Sales) To Net Profit C/D 5,60,000 25,00,000 25,00,000 Advanced Cost Accounting - III 206 Integral & Non-integral Accounting Systems ii) Trial Balance as on 31st March, 2012 Particulars NOTES Debit Credit ` ` Share Capital 3,85,000 General Reserve 2,00,000 Sundry Creditors 4,00,000 Furniture and Fixture 1,85,000 Plant and Machinery 4,00,000 Sundry Debtors 7,00,000 Bank 55,000 Stores 40,000 Work-in-Progress 1,25,000 Finished Stock 40,000 Profit & Loss A/c. 5,60,000 Total 15,45,000 15,45,000 iii) Balance-Sheet as on 31st March, 2012 Liabilities ` 1) Share Capital : A) Issued and Paid ` Assets 1) Fixed Assets : 3,85,000 Plant and Machinery 4,00,000 up Capital Furniture and Fixtures 2) Reserves and Surplus 2) Investments : General Reserve 2,00,000 Profit and Loss 5,60,000 3) Securred Loans 1,85,000 - - 3) Current Assets Loans and Advances : Sundry Debtors 7,00,000 Bank 55,000 Closing Stock i) Stores 4) Unsecured Loans - 5) Current Liabilities and Provisions Sundry Creditors 40,000 ii) Work-in-Progress 1,25,000 iii) Finished stock 40,000 4) Miscellaneous Expenses - 5) Profit and Loss Account - (Deficit) 4,00,000 15,45,000 207 Advanced Cost Accounting - III 2,05,000 15,45,000 Integral & Non-integral Accounting Systems ILLUSTRATION 2 Atlas Co. Ahemedabad operates on Non - integrated system of Accounting. You are required to pass necessary journal entries in the cost books for the following transactions for the year ended 31st March, 2012 with suitable narrations. 1. Materials Purchased on credit for stock ` 87,000 2. Carriage paid on purchases of Materials ` 3,000 3. Materials issued for production to shop ` 29,200 NOTES ` 6,200 4. Materials returned to stores from job 5. Payments made for direct wages ` 17,900 6. Payments made for indirect wages ` 12,100 7. Direct wages charged to production ` 7,900 8. Indirect ways charged to factory overheads ` 2,100 9. Salaries to administrative staff amounted to ` 4,600 10. Remuneration to employees from sales dept. ` 1,900 SOLUTION In the books of Atlas Co. Amadabad Cost Journal under Non-integrated system of Accounting. Date 2012 1. Particulars Stores Ledger Control A/c. Dr. To Cost Ledger Control A/c. L. F. Debit ` - 87,000 - Credit ` 87,000 (Being materials purchased on credit for stock) 2. Stores Ledger Control A/c. Dr. To Cost Ledger Control A/c. - 3,000 - 3,000 (Being carriage paid on purchases of materials) 3. Work-in-Progress Ledger control A/c.Dr. To Stores Ledger control A/c. - 29,200 29,200 (Being materials issued for production to shop) Advanced Cost Accounting - III 208 Integral & Non-integral Accounting Systems 4. Stores Ledger Control A/c. Dr. - 6,200 To Work-in-Progress Ledger Control A/c - 6,200 (Being materials returned to stores from NOTES job) 5. Wages control A/c. Dr. - 17,900 To Cost Ledger Control A/c 17,900 (Being direct wages paid) 6. Wages Control A/c. Dr. - 12,100 To Cost Ledger Control A/c. 12,100 (Being indirect wages paid) 7. Work-in-Progress Ledger Control A/c. Dr. - 7,900 To Wages Control A/c 7,900 (Being direct wages charged to production) 8. Factory Overhead Control A/c. Dr. To Wages Control A/c. - 2,100 - 2,100 (Being indirect wages charged to factory overheads) 9. Administration Overhead Dr. - 4,600 control A/c. To Wages Control A/c. 4,600 (Being administrative staff salaries allocated to Administration overhead control Account) 10. Selling and Distribution Overhead Control A/c. Dr. To Wages Control A/c. (Being remuneration to employees of sales dept. allocated to Selling and 209 Advanced Cost Accounting - III Distribution Overhead Control Account) - 1,900 1,900 11.3 Reconcilation and Integration between financial Accounts and Cost Account In business, where cost and financial accounts are maintained separately, the cost accountants are responsible for recording of costing transactions, where as financial accountants are in charge of financial records. Under cost and financial accounting system the profit (or loss) shown by one system will not agree with that of other because these two sets of books may follow different accounting principles and policies. In order to prove that the cost and financial accounts are in agreement, a Memorandum Reconcilation or Reconsilation Statement becomes essential. Hence, (i) to identify the reasons for difference between the results shown by the cost Accounting system and financial accounting system and (ii) To check the arithmetical accuracy and reliability of both the sets of books, the need for reconsilation of cost and financial accounts arises. Integral & Non-integral Accounting Systems NOTES Check Your Progress Give three reasons for differences between the results shown by cost accounts and financial accounts. 11.3.1 Reasons for the difference The various reasons for difference between the results shown by cost Accounts and Financial Accounts are given below :i) Different Bases for Valuation of Inventory/Stocks In Financial Accounting work-in-progress are generally valued at prime cost but in cost accounts it is usually valued at Factory Cost. In Financial Accounting stock of finished goods is valued at cost or market price whichever is lower but in cost accounts it is valued at cost. This does cause a difference. ii) Different methods of Depreciation Financial accounts treat depreciation as a period cost which varies with the lapse of time. In cost ledger depreciation is regarded as variable cost. In Financial Accounts, the fixed percentage of original cost method or written down value method may be used but in cost accounts Machine Hour Rate method of depreciation may be used. Thus using different methods of depreciation in cost accounts and financial accounts may lead to difference in profit figures. iii) Under or over absorption of overheads and abnormal losses and savings In financial accounts, the abnormal items are merged with their normal headings. Abnormal losses of material or time will be added to the debits of material and wages. In cost accounts, on the other hand abnormal wastages, losses are kept outside the manufacturing costs. The overheads absorbed at a pre-determined rate in cost accounts may be different from the actual overheads recorded in financial accounts. Both over and under absorption leads to difference in profit figures occur between the cost accounts and financial accounts. Advanced Cost Accounting - III 210 Integral & Non-integral Accounting Systems iv) Items appearing only in the financial Accounts There are some items which appear only in the financial accounts and not at all in the cost ledger. a) Purely Financial Charges - NOTES The examples of purely financial charges are as follows :- • Interest on loans and mortgage. • Losses on disposal of fixed assets, e.g. plant, equipment, building, investment, etc. • Damages payable at law. • Penalties and fines payable for the late completion of contracts. • Discount and bad debts/debenture issues. • Share issue expenses. • Preliminary Expense written off. • Good will written off. • Underwriting commission written off. • Losses on sale of fixed assets and investments. • Stamp duty and expenses on transfer of capital, stock, shares bond, etc. b) Purely Financial Incomes : The examples of purely financial incomes are as follows :- Check Your Progress Which are purely financial incomes ? 211 Advanced Cost Accounting - III • Interest received on bank deposits. • Interest, dividends, etc., received on investments. • Rents receivable from letting out a portion of the premises. • Profits made on the sale of fixed assets and capital expenditures, charged specifically to revenue. • Transfer fees received. c) Appropriation of Profit : These represent the appropriation or distribution of net operating profits. Being charges against net profit, items like the following appear only in the financial profit and loss account : • Income-tax, Dividend Distribution Tax. • Dividends paid on equity or preference share capital. • Debenture redemption fund, appropriation or sinking fund for repayment of other liabilities. • Transfer to general reserve or any other fund to strengthen the financial structure i. e. Dividend Equalisation Reserve etc. • Amounts written off goodwill, preliminary expenses, under writing commission, debenture capital and expenses of capital issues. • Charitable donations. d) Items of Notional Expenses Included Only in Cost Accounts : Integral & Non-integral Accounting Systems NOTES There are some items which are included in cost accounts but not in financial accounts. e.g. • Notional interest on capital • Notional rent on premises owned • Notional salary of the proprietor/partner 11.3.2 Reconcilation of Cost and financial Accounts Meaning : Reconcilation Statement is a statement which reconciles the profit/loss as per Cost Accounts with the profit/loss as per Financial Accounts by showing all causes of differences between the two. Integration between cost and financial accounts Integration means that the same set of the accounts fulfils the requirements of both i.e. cost and financial accounts. When the cost and Financial Accounts are integrated i.e. when only one set of books is maintained for recording both cost and financial transactions, there is no need to have separate reconsilation statement between these two accounts. 11.3.3 Methods of Reconciliation of cost and Financial Account The reconciliation of costing and financial profits can be attempted either. I) by preparing a Reconciliation Statement. II) by preparing a Memorandum Reconciliation Account. Whichever method is followed, the end result remains the same. Advanced Cost Accounting - III 212 Integral & Non-integral Accounting Systems NOTES I Preparation of Reconcilation Statement Methods of Reconcilation of Cost and Financial Accounts Preparation of II A momorandum Reconcilation Account Check Your Progress Give the format of Reconsiliation Statement. (I) Preparation of Reconcilation Statement When reconcilation is attempted by preparing a reconcilation statement, profit shown by one set of accounts is taken as base profit and items of difference are either added to it or deducted from it to arrive at the figure of profit shown by other set of accounts. Format of Reconciliation Statement is as follows : 213 Advanced Cost Accounting - III Integral & Non-integral Accounting Systems RECONCILATION STATEMENT - I (When Profit as per Cost Accounts is taken as a starting point) ` Particulars A. Profit as per Cost Accounts B. Add : Items having the effect of higher profit in ---- NOTES financial accounts : i) Over-absorption of Factory Overheads/Office & Administration Overheads/Selling & Distribution Overhead in Cost Accounts. ii) Over-valuation of Opening Stock or Raw Material/ Work-in-progress/Finished Goods in Cost Accounts iii) C. ---- Under-valuation of Closing Stock of Raw Material/ Work-in-progress/Finished Goods in Cost Accounts iv) ---- ---- Incomes excluded from Cost Accounts : (e.g.) Interest & Dividend on Investments, Rent received, ---- Transfer Fees received etc. (+) (----) Less : Items having the effect of lower profit in financial accounts : i) Under-absorption of Factory Overheads/Office Overheads/Selling & Distribution Overheads in Cost Accounts. ii) Under-valuation of Opening Stock of Raw Material/ Work-in-progress/Finished Goods in Cost Accounts iii) ---- Expenses excluded from Cost Accounts : (e.g.) Bad Debts written off, Preliminary Expenses/ Discount on Issue written off, Legal Charges etc. D. ---- Over-valuation of Closing Stock of Raw Material/ Work-in-progress/Finished Goods in Cost Accounts iv) ---- ---(-) (----) Profit as per Financial Accounts (A + B - C) ---- Note : In case of ‘Loss’, the amount shall appear as a minus item. Advanced Cost Accounting - III 214 Integral & Non-integral Accounting Systems RECONCILATION STATEMENT-II (When Profit as per Financial Accounts is taken as a starting point) ` Particulars A. Profit as per Financial Accounts B. Less : Items having the effect of lower profit in Cost ---- NOTES Accounts : i) Over-absorption of Factory Overheads/Office & ---- Administration Overheads/Selling & Distribution Overheads in Cost Accounts. ii) Over-valuation of Opening Stock of Raw Material/ ---- Work-in-progress/Finished Goods in Cost Accounts iii) Under-valuation of Closing Stock of Raw Material/ ---- Work-in-progress/Finished Goods in Cost Accounts : iv) Incomes excluded from Cost Accounts : (e.g.) ---- Interest & Dividend on Investments, Rent received, Transfer Fees received etc. C. (+) (----) Add : Items having the effect of higher profit in Cost Accounts : i) Under-absorption of Factory Overheads/Office & ---- Overheads/Selling & Distribution Overhead in Cost Accounts. ii) Under-valuation of Opening Stock of Raw Material/ ---- Work-in-progress/Finished Goods in Cost Accounts iii) Over valuation of Closing Stock of Raw Material/ ---- Work-in-progress/Finished Goods in Cost Accounts iv) Expenses excluded from Cost Accounts : (e.g.) ---- Bad Debts written off, Preliminary Expenses/ Discount on Issue written off, Legal Charges etc. D. (+) Profit as per Cost Accounts (A - B + C) Note : In case of ‘Loss’, the amount shall appear as a minus item. 215 Advanced Cost Accounting - III (----) ---- II) Integral & Non-integral Accounting Systems Preparation of Memorandom Reconciliation Account When reconciliation is attempted through Memorandum Reconciliation Account, profit to be taken as “base profit” is shown like the opening balance of this account. All items of difference required to be deducted are debited and those to be added are credited to this account. The balancing figure of this account is the profit shown by other set of accounts. A speciman form of Memorandum Reconciliation Account is given below : NOTES Format of Memorandum Reconciliation Account is as follows :Dr. Memorandum Reconciliation Account Particulars ` Particulars Cr. ` To Loss as per Cost Accounts ---- By Profit as per Cost Accounts ---- To Financial Expenses ---- By Financial Incomes ---- To Underabsorption of Overheads in Cost Accounts By Overabsorption of ---- To Undervaluation of Opening Stock in Cost ---- To Overvaluation of Closing Stock in Cost Accounts To Profit as per Financial ---- By Overvaluation of Opening Stock in Cost Accounts Overheads in Cost Accounts Accounts ---- By Undervaluation of ---- Closing Stock in Cost Accounts. ---- ---- By Loss as per Financial ---- Accounts (if Dr < Cr) Accounts (if Dr > Cr) ---- ---- Example Following information is derived from the records of Atlas Co. Ajmer for the year ended 31st March, 2012. You are required to prepare. i) A statement showing the profit as per Cost Accounts; and ii) A statement of reconciliation. Following information is taken from the financial records : Advanced Cost Accounting - III 216 Integral & Non-integral Accounting Systems Dr. Profit and Loss Account for the year ended 31st March, 2012 Cr. ` Particulars To Opening Stock finished goods (400 units) NOTES ` Particulars By Sales (10,200 units) 7,14,000 16,000 By Closing Stock of To Materials 2,50,000 finished goods (200 units) To Wages 1,00,000 To Factory Overhead 9,000 94,000 To Administration 1,05,000 To Selling Expenses 50,000 To Bad debts 10,000 To Preliminary expenses To Net Profit C/D. 4,000 34,000 7,23,000 7,23,000 Following are found out in costing books : Materials ` 25 per units. Labour cost `16 per units. The factory overheads are absorbed at 60 % of labour cost and administration overheads at 20% of factory cost. Selling expenses are charged at ` 6 per unit sold. In cost accounts, the opening stock is valued at ` 45 per unit and the closing stock at ` 60 per unit. There is no opening or closing stock of materials or works-in-progress except that of finished goods. Answer In the books of Atlas Co. Ajmer Cost Sheet for the year ended 31st March 2012 Units Produced : 10,000 Units Units Sold : 10,200 Units ` Particulars 10,200 Units Materials (10,000 Units @ ` 25 per unit) Add : 2,50,000 Wages (10,000 Units @ ` 16 per unit) (+) Prime Cost Factory 4,10,000 Overheads (60% of Labour) (+) Works cost Add : 217 Advanced Cost Accounting - III 96,000 5,06,000 Office Overheads (20% of works cost) Less : 1,60,000 Closing Stock of Finished Goods : (+) 1,01,200 6,07,200 (200 units @ cost i.e. ` 6,07,200 Units ÷ Integral & Non-integral Accounting Systems 10,000 Units, ` 60.72 but valued @ ` 60 only (as per the problem) (-) 200 Units x ` 60 Add : 12,000 5,95,200 Opening Stock of finished goods (Units 400 @ ` 45) (+) Cost of goods sold 18,000 NOTES 6,13,200 Add : Selling expenses (Units 10,200 x ` 6) (+) 61,200 Cost of sales 6,74,400 Profit 39,600 Sales 7,14,000 Working Notes : 1) Computation of Units Produced during the year : Sales = Closing Stock + 10,200 Units Opening Stock - 200 Units 400 Units = 10,000 Units Reconciliation Statement for the year ended 31st March, 2012 ` Particulars Profit as per Cost Books ` 39,600 Add : i) Factory overhead over-absorbed 2,000 ii) Selling overhead over-absorbed 11,200 iii) Over-valuation of opening stock of finished goods in cost books (+) 2,000 15,200 54,800 Less : i) Administrative overheads under absorbed 3,800 ii) Closing stock of finished goods over-valued 3,000 in cost books iii) Bad debts and preliminary expenses not taken into (+) 14,000 (-) 20,800 account in cost books Profit as per Financial Books 34,000 Advanced Cost Accounting - III 218 Integral & Non-integral Accounting Systems 11.3.4 Illustrations ILLUSTRATION 1 NOTES From the following Profit and Loss Account of Atlas Co. Ltd., Aurangabad for the year ended 31st March, 2012, draw a Memorandum Reconciliation Account showing the profits as per Cost Accounts. Dr. Profit and Loss Account for the year ended 31-03-2012 Cr. Particulars To Rent and Taxes ` 11,200 ` Particulars By Gross Profit B/D 54,600 To Administrative Salaries 6,500 By Rent Received 400 To Advertisement 4,900 By Commission Received 100 To Sales Promotion 9,300 To Carriage Outward 2,900 To Loss on Sales of Furniture 1,900 To Interest on Deposits 200 To Penalties 100 To Net Profit C/D 18,100 55,100 To General Reserve 8,000 To Proposed Dividend 4,000 To Income Tax 1,000 To Surplus C/D 5,100 55,100 By Net Profit B/D 18,100 18,100 18,100 The Cost Accountant has ascertained the profit of `19,800 as per his books of accounts. SOLUTION Working Notes : 1) Statement showing reasons for disagreement : Particulars 219 Advanced Cost Accounting - III CA FA Difference ` ` ` i) Rent Received - 400 400 ii) Commission Received - 100 100 iii) Loss on Sale of Furniture - 1,900 1,900 iv) Interest on Deposits - 200 200 v) Penalties - 100 100 vi) General Reserve - 8,000 8,000 vii) Proposed Dividend - 4,000 4,000 viii) Income Tax - 1,000 1,000 In the books of Atlas Co. Ltd., Aurangabad Memorandum Reconciliation Account for the year ended 31st March, 2012 Dr. ` Particulars ` Particulars To Financial Expenses and By Profits as per Cost Appropriations debited only in Accounts Financial Accounts By Financial Incomes credited i) Loss on Sale of Furniture Cr. Integral & Non-integral Accounting Systems 19,800 NOTES 1,900 only in Financial Accounts ii) Interest on Deposits 200 i) Rent Received 400 iii) Penalties 100 ii) Commission Recieved 100 iv) General Reserve 8,000 v) Proposed Dividend 4,000 vi) Income Tax 1,000 To Profits as per Financial 5,000 Accounts 20,300 20,300 ILLUSTRATION 2 Bajaj Electrical Co. Ltd., Bijleenagar shows profit as per cost accounting system `46,126 whereas the audited financial accounts shows a profit of `33,248. You are required to prepare a Reconciliation Statement from the financial record given below. Dr. Profit and Loss Account for the year ended 31-03-2012 ` ` Opening Stock 4,94,358 5,08,424 Add : Purchases (+) 1,64,308 Particulars Particulars Sales ` Cr. ` 6,93,000 6,58,666 Less : Closing Stock (-) 1,50,242 Productive Wages 46,266 Works Overheads 41,652 Gross Profit C/D. 96,658 6,93,000 Office Overheads 19,690 Selling and Distribution 6,93,000 Gross Profit B/D Dividend Received Overheads 44,352 Net Profit C/D 33,248 97,290 96,658 632 97,290 Advanced Cost Accounting - III 220 Integral & Non-integral Accounting Systems NOTES The accounting record maintained by the cost accountant shows that, i) Stock as on 31st March, 2006 amounted to ` 1,56,394. ii) Productive wages absorbed were ` 49,734. iii) Works Overheads absorbed were ` 39,428. iv) Office Overheads were charged @ 3% on value of turnover. v) Dividend received were not recorded at all. SOLUTION Working Notes : 1) Statement showing Reasons for Disagreement : Particulars i) Closing Stock ii) iii) CA ` FA ` Difference ` 1,56,394 1,50,242 6,152 Productive Wages 49,734 46,266 3,468 Works Overheads 39,428 41,652 2,224 iv) Office Overheads 20,790 19,690 1,100 v) 34,650 44,352 9,700 - 632 632 Selling and Distribution Overheads vi) Dividend Received In the Books of Bajaj Electrical Co. Ltd., Bijaleenagar Reconcilation Statement for the year ended 31st March, 2006 Particulars Amount Amount ` ` Profits as per Cost Accounts 46,126 Add : i) Financial Incomes credited only in Financial Accounts a) Divident Received 632 ii) Overabsorption of Overheads/Expenses in Cost Accounts a) Productive Wages b) Office Overheads 3,468 (+) 1,100 Less :(+) 5,200 51326 i) Overvaluation of Closing Stock in 6,152 Cost Accounts ii) Underabsorption of Overheads/Expenses in Cost Accounts a) Works Overheads b) Selling and Distribution Overheads 2,224 (+) 9,704 (-) 221 Advanced Cost Accounting - III Profit as per Financial Accounts 18,078 33,248 Integral & Non-integral Accounting Systems ILLUSTRATION 3 Colgate Chemicals Co. Ltd., Cochin prepared their Profit and Loss Account for the year ended 31st March, 2012 which is as follows : ` Particulars To Opening Stock To Purchases ` Particulars NIL By Sales 2,52,100 7,50,000 2,52,100 Less : Returns Inward 7,50,000 (-) NIL NOTES (50,000 units x ` 15) Less : Returns outwards (-) NIL To Manufacturing Wages 1,05,000 By Closing Stock 40,800 To Factory Overheads 1,21,300 By Share Transfer Fees 2,600 Received To Establishment Overheads 53,400 By Profit on Sale of Plant 23,400 To Selling and Distribution Overheads 71,000 To Depreciation on Plant 11,000 To Net Profit C/D 2,03,000 8,16,800 8,16,800 The cost accounting records ascertained the profits of ` 1,97,700. Prepare a Reconciliation Statement after considering the following details. i) Stock on 31st March 2006 valued by the Cost Accountant amounted to ` 42,800. ii) The Factory Overheads were taken as 100% of Productive Wages in Cost Accounts. iii) The Selling and Distribution Overheads were charged at 10% on Invoice Price in Cost Accounts. iv) The Establishment Overheads were charged at Re. 1 per unit sold in Cost Accounts. v) The Cost Accountants charged depreciation on Plant at ` 8,000. SOLUTION Working Notes : 1) Statement showing Reasons for Disagreement : Particulars CA FA Difference ` ` ` 42,800 40,800 2,000 i) Closing Stock ii) Share Transfer Fees - 2,600 2,600 iii) Profit on Sale of Plant - 23,400 23,400 iv) Factory Overheads 1,05,000 1,21,300 16,300 v) Selling and Distribution Overheads 75,000 71,000 4,000 vi) Establishment Overheads 50,000 53,400 3,400 vii) Depreciation on Plant 8,000 11,000 3,000 Advanced Cost Accounting - III 222 Integral & Non-integral Accounting Systems In the books of Colgate Chemicals Co. Ltd., Cochin Reconciliation Statement for the year ended 31st March, 2012 Particulars NOTES Amount ` Profits as per cost Accounts Amount ` 1,97,700 Add : i) Financial Incomes credited only in Financial Accounts a) Share Transfer Fees Received 2,600 b) Profit on Sale of Plant 23,400 ii) Overabsorption of Overheads/Expenses in Cost Accounts a) Selling and Distribution Overheads (+) 4,000 (+) 30,000 2,27,700 Less : i) Overvaluation of Closing Stock in Cost Accounts 2,000 ii) Underabsorption of Overheads/Expenses in Cost Accounts a) Factory Overheads 16,300 b) Establishment Overheads 3,400 c) Depreciation on Plant (+) 3,000 (-) Profit as per Financial Accounts 24,700 2,03,000 ILLUSTRATION 4 Following is the summarised Profit and Loss Account of Finolex Oil Co. Ltd., Faizpur for the year ended 31st March, 2012. Particulars To Raw Materials ` ` Particulars 95,000 By Sales 1,92,000 Purchases (4,800 units x ` 40) To Carriage and Freight on By Stock as on 31-03-2012 Purchase of Raw Materials To Productive Wages To Chargeable Expenses To Production Overheads 1,000 i) Work-in-progress 12,000 70,000 a) Materials 6,000 2,000 b) Labour 3,600 48,000 c) Production Overheads (+) 2400 To Gross Profit C/D 24,000 ii) Finished Goods 2,40,000 To Office Overheads 12,000 By Gross Profit B/D. To Net Profit C/D. 13,000 By Interest on Govt. Securities 25,000 223 Advanced Cost Accounting - III 36,000 2,40,000 24,000 1,000 25,000 During the year 6,000 units were produced and 4,800 units were sold. The Integral & Non-integral Accounting Systems cost accounting records shows that i) Production Overheads allocated to production were ` 6 per unit manufactured. ii) Office Overheads allocated to production were ` 3 per unit produced. iii) The cost profits amounted to ` 24,000 NOTES You are required to prepare a statement of Reconciliation between Cost Accounts and Financial Accounts. SOLUTION In the books of Finolex Oil Co. Ltd., Faizpur Statement showing Cost and Profit for the year ended 31st March 2012 Units Produced : 6,000 Units Sold : 4,800 Particulars Amount ` 95,000 Raw Materials Purchases Add : Carriage and Freight on Purchases Raw Materials (+) 1,000 i) 96,000 Cost of Raw Materials Purchased Add : Productive Wages Add : Chargeable Expenses 96,000 70,000 Prime Cost Add : Amount ` (+) 2,000 ii) 1,68,000 (+) 36,000 1,68,000 Production Overheads (`6 x Units Manufactured - 6,000) 2,04,000 Add : Stock of Work-in-progress as on 01-04-2011 Nil Less : Stock of Work-in-progress as on 31-03-2012 (-) 12,000 iii) 1,92,000 (`3 x Units Produced - 6,000) (+) 18,000 Cost of Production iv) 2,10,000 Works Cost Add : Office Overheads Add : Stock of Finished Goods as on 01-04-2011 Nil Less : Stock of Finished Goods as on 31-03-2012 42,000 If 6,000 units = ` 2,10,000 1,200 units = ? = 2,10,000 1,200 units x ` 2,10,000 6,000 units = ` 42,000 Total Cost Add : 1,92,000 Profits Sales (4,800 units x ` 40) (-) v) 1,68,000 1,68,000 vi) (+) 24,000 24,000 1,92,000 Advanced Cost Accounting - III 224 Integral & Non-integral Accounting Systems Working Notes 1) Statement showing Reasons for Disagreement : Particulars NOTES CA FA Difference ` ` ` i) Production Overheads 36,000 48,000 12,000 ii) Office Overheads 18,000 12,000 6,000 iii) Closing Stock of Finished Goods 42,000 36,000 6,000 - 1,000 1,000 iv) Interest on Government Securities In the books of Finolex Oil Co. Ltd., Faizpur Reconciliation Statement for the year ended 31st March, 2012 Particulars Amount ` Profits as per Cost Accounts Amount ` 24,000 Add : i) Financial Incomes credited only in Financial Accounts a) Interest on Government Securities ii) 1,000 Overabsorption of Overheads/Expenses in Cost Accounts a) Office Overheads (+) 6,000 (+) 7,000 31,000 Less : 1) Underabsorption of Overheads/Expenses in Cost Accounts i) Production Overheads 12,000 ii) Overvaluation of Closing Stock in Cost Accounts (+) 6,000 (-) Profit as per Financial Account 225 Advanced Cost Accounting - III 18,000 13,000 Integral & Non-integral Accounting Systems ILLUSTRATION 5 David White Co. Ltd., Delhi has prepared a Profit and Loss Account for the year ended 31st March, 2012 which is shown below. ` Particulars To Raw Materials Expenses ` Particulars 1,39,600 By Sales 4,80,000 To Productive Wages 76,200 (1,200 units x ` 40) To Works Overheads 42,600 By Stock as on 31-03-2012 To Office Overheads 39,100 i) Finished Goods To Selling and Distribution Overheads 8,000 (200 units) 42,700 ii) Work-in-progress 47,995 To Underwriting Commission 2,200 a) Material 28,200 To Discount on Issue of Shares 2,501 b) Wages 11,796 To Interest on Bank Loan 3,000 c) Works Overheads To Provision for Income-Tax 4,100 To Net Profit C/D NOTES (+) 7,999 1,89,994 By Interest on Deposits 5,41,995 6,000 5,41,995 The accounting record maintained by the cost accountant for the similar period disclosed the following facts : i) Works Overheads allocated to the production were one-fifth of direct cost. ii) Office Overheads were charged to the production at `3 per unit produced during the period. iii) Selling and Distribution Overheads were charged at `4 per unit sold during that period. You are required to prepare - 1) Statement showing Cost and Profit as per Cost Accounts. 2) Statement showing reasons for disagreement and 3) Reconciliation Statement as on that date. Advanced Cost Accounting - III 226 Integral & Non-integral Accounting Systems SOLUTION In the books of David White Co. Ltd., Delhi Statement showing Cost and Profit for the year ended 31st March, 2012 Units Produced - 12,200 Units Sold Closing Stock + 12,000 200 Units Sold - 12,000 NOTES Particulars Amount ` Raw Materials Expenses 1,39,600 Add : Productive Wages Prime Cost (+) 76,200 i) 2,15,800 (+) 43,160 Amount ` 2,15,800 Add : Works Overheads (1/5 of Direct Cost i.e. ` 2,15,800 2,58,960 Add : Opening Stock of Work-in-progress Less : Closing Stock of Work-in-progress Nil (-) 47,995 ii) 2,10,965 (` 3 x Units produced i.e. 12,200) (+) 36,600 Cost of Production iii) 2,47,565 (+) 48,000 Works Cost 2,10,965 Add : Office Overheads 2,47,565 Add : Selling and Distribution Overheads (` 4 x Units sold i.e. 12,000) 2,95,565 Add : Opening Stock of Finished Goods Nil Less : Closing Stock of Finished Goods 4,058 If 12,200 units = ` 2,47,565 200 units = ? 200 units x ` 2,47,565 = 12,200 units = ` 4,058 (-) Total Cost iv) 2,91,507 2,91,507 v) (+) 1,88,493 1,88,493 Add : Profits Sales (12,000 units x ` 40) 227 Advanced Cost Accounting - III 4,80,000 Integral & Non-integral Accounting Systems Working Notes 1) Statement showing Reasons for Disagreement Particulars CA ` FA ` i) Works Overheads 43,160 42,600 560 ii) Office Overheads 36,600 39,100 2,500 iii) Selling and Distribution Overheads 48,000 42,700 5,300 iv) Underwriting Commission - 2,200 2,200 v) Discount on Issue of Shares - 2,501 2,501 vi) Interest on Bank Loan - 3,000 3,000 vii) Provision for Income-Tax - 4,100 4,100 4,058 8,000 3,942 - 6,000 6,000 viii) Closing Stock of Finished Goods ix) Interest on Deposits Difference ` NOTES In the books of David White Co. Ltd., Delhi Reconciliation Statement for the year ended 31st March, 2012 Particulars Amount ` Profit as per cost Accounts Amount ` 1,88,493 Add : i) Financial Incomes credited only in Financial Accounts a) Interest on Deposits 6,000 ii) Overabsorption of Overheads/Expenses in Cost Accounts a) Works Overheads 560 b) Selling and Distribution Overheads 5,300 iii) Undervaluation of Closing Stock in Cost Accounts 3,942 (+) 15,802 2,04,295 Less : i) Financial Expenses and Appropriations debited only in Financial Accounts a) Underwriting Commission 2,200 b) Discount on Issue of Shares 2,501 c) Interest on Bank Loan 3,000 d) Provision for Income Tax 4,100 ii) Underabsorption of Overheads/Expenses in Cost Accounts a) Office Overheads (+) 2,500 (-) Profit as per Financial Accounts 14,301 1,89,994 Advanced Cost Accounting - III 228 Integral & Non-integral Accounting Systems ILLUSTRATION 6 Elpro National Co. Ltd., Edalabad prepared their final accounts as follows : Dr. NOTES Manufacturing, Trading and Profit and Loss Account for the year ended 31st March, 2012 ` Particulars To Stock of Raw Materials Cr. ` Particulars By Stock as on 31-03-2012 as on 01-04-2011 29,500 i) Raw Materials To Raw Materials Purchases 32,000 1,85,000 ii) Work-in-progress To Carriage Inward 1,500 a) Materials 12,800 4,000 To Direct Wages 2,98,000 b) Wages 5,500 To Factory Overheads 1,90,750 c) Factory Overheads (+) 3,300 By Manufacturing Cost C/D 7,04,750 7,04,750 To Manufacturing Cost B/D 6,59,950 By Sales of Finished Goods To Management Overheads 1,22,500 (7,600 units x ` 120) To Selling and Distribution By Finished Goods Overheads 6,59,950 9,12,000 1,17,600 1,64,000 (1,400 units) To Bad Debts written off 17,500 By Dividend Received To Net Profit C/D 72,450 10,36,400 6,800 10,36,400 The following additional information is also available. i) Direct Wages includes wages due but not paid amounting to `17,000. ii) Factory Overheads allocated to production were 60% of Prime Cost Wages. iii) Management Overheads allocated to production were at `12 per unit manufactured. iv) Selling and Distribution Overheads were 20% of loaded price. You are required to prepare, a) Statement of Cost and Profit as per cost accounting system. b) Statement showing reasons for disagreement and c) Reconciliation Statement for the year ended 31st March, 2012 229 Advanced Cost Accounting - III Integral & Non-integral Accounting Systems SOLUTION In the books of Elpro National Co. Ltd., Edalabad Statement of Cost and Profit for the year ended 31st March, 2012 Units Produced - 9,000 Units Sold 7,600 Closing Stock + 1400 NOTES Units Sold - 7,600 Particulars Amount ` Stock of Raw Materials as on 01-04-2011 Amount ` 29,500 Add : Raw Materials Purchases (+) 1,85,000 Add : Carriage Inward (+) 1,500 2,16,000 Less : Stock of Raw Materials as on 31-03-2012 (-) 32,000 Cost of Raw Materials Consumed i) 1,84,000 Add : Direct Wages 2,98,000 i) Actual Direct Wages paid ii) Wages due but not paid 1,84,000 2,81,000 (+) 17,000 Prime Cost ii) (+) 4,82,000 (+) 1,78,000 4,82,000 Add : Factory Overheads (60 % of Prime Cost Wages i.e. ` 2,98,000) 6,60,800 Add : Stock of Work-in-Progress as on 01-04-2011(+) Nil Less: Stock of Work-in-Progress as on 31-03-2012 (-) 12,800 i) Materials 4,000 ii) Wages 5,500 iii) Factory Overheads (+) 3,300 iii) 6,48,000 (` 12 x Units Manufactured - 9,000) (+) 1,08,000 Cost of Production iv) 7,56,000 (+) 1,82,400 Works Cost 6,48,000 Add : Management Overheads 7,56,000 Add : Selling and Distribution Overheads (20 % of Loaded Price - ` 9,12,000) 9,38,400 Add : Stock of Finished Goods as on 01-04-2011 Nil Less : Stock of Finished Goods as on 31-03-2012 1,17,600 If 9,000 units = ` 7,56,000 1,400 units = ? = 1,400 units x ` 7,56,000 9,000 units = ` 1,17,600 Total Cost Add : Profits Sales (7,600 units x ` 120) v) (-) 8,20,800 vi) (+) 91,200 8,20,800 9,12,000 Advanced Cost Accounting - III 230 Integral & Non-integral Accounting Systems Working Notes 1) Statements showing Reasons for Disagreement Particulars NOTES CA FA Difference ` ` ` i) Factory Overheads 1,78,800 1,90,750 11,950 ii) Management Overheads 1,08,000 1,22,500 14,500 iii) Selling and Distribution Overheads 1,82,400 1,64,000 18,400 iv) Bad Debts written off - 17,500 17,500 v) Dividend Received - 6,800 6,800 In the books of Elpro National Co. Ltd. Edalabad Reconciliation Statement for the year ended 31st March, 2012 Particulars Amount ` Profits as per Cost Accounts Amount ` 91,200 Add : i) Financial Incomes credited only in Financial Accounts 6,800 ii) Overabsorption of Overheads/Expenses in Cost Accounts a) Selling and Distribution Overheads (+) 18,400 (+) 25,200 1,16,400 Less : i) Financial Expenses and Appropriations debited only in Financial Accounts a) Bad Debts written off 17,500 ii) Underabsorption of Overheads/Expenses in CostAccounts a) Factory Overheads b) Management Overheads 11,950 (+) 14,500 (-) Profit as per Financial Accounts 43,950 72,450 11.4 Key Terms 231 Advanced Cost Accounting - III a) Cost Ledger : This is the principal ledger of cost department. It contains all impersonal accounts including overhead accounts such as Factory overheads. Administrative overheads, Selling and distribution overheads, etc. and classified by the various production and service departments or other cost centres. b) Stores Ledger : Contains all stores accounts, separate accounts being kept for each item of store. c) Work-in-Progress Ledger : Records each type of job undertaken : t h e cost of all materials, wages and overheads of each job is posted to respective job account in this ledger. d) Finished Goods Ledger : This ledger contains accounts of completely finished jobs or products, separate accounts are opened for each type of finished job, product, etc. e) Memorandum Reconciliation Account : Memorandum Reconciliation Account is basically presentation of Reconciliation statement in ‘T’ Account Form. Integral & Non-integral Accounting Systems NOTES It is not part of double entry system because all items posted in this account do not have their corresponding debits/credits in the books of accounts. f) Integrated Accounts : Integrated or integral accounting is a method of accounting in which both cost and financial accounts are kept in the same ledger. The two sets of books maintained under non-integrated system one for cost accounting and another for financial accounting are merged into a composite ledger. 11.5 Questions and Exercises I - Objective Questions A) State with reasons whether the following statements are True or False. 1. Cost Ledger Account in financial book is a Memorandum Account. 2. Cost Ledgers are maintained on self-balancing principle. 3. Selling and distribution overheads recovered are credited to cost of sales account. 4. Materials purchased for specific jobs are debited to work-in-progress control account. 5. Integral accounting is also called as interlocking accounting system. 6. Cost ledger control account servers as a link between financial accounts and cost accounts. 7. There is no need for reconciliation under Integrated Accounting System. 8. Internal transactions are treated in the same manner under integrated system as well as under non-integrated system of accounting. 9. A systematic method of recording both financial and costing entries in one self-contained ledger is known as non-integrated ledger. 10. Correct and more reliable cost data is made available to the management under non-integral system of accounting. Advanced Cost Accounting - III 232 Integral & Non-integral Accounting Systems Answers : True: 1, 2, 4, 7, 8. False: 3. debited, 5. non-integral, 9. integrated ledger, 10. integral system of accounting. NOTES B) Fill in the blanks. 1. The Government of India has issued Cost Accounting Record Rules in respect of certain manufacturing industries under section ---------- of Companies Act. 2. Data for wage control account is derived from ----------. 3. Only those entries appear in General Ledger Control Account which influence both --------- 4. Items of pure financial nature generally do not appear in -------- books. 5. Higher value of -------- stock in financial books leads to higher financial profit. 6. The need to reconcile cost and financial profit arises if cost account and financial accounts are --------- of each other. 7. Transfers to reserve are generally ----------- from cost books. 8. Income tax is recorded in ----------- books only. 9. There is no general ledger adjustment account under --------- accounting system. 10. Integral accounting system avoids ---------- prevalent in case of nonintegrated accounting system. Answers : 1. 209 (1) (d), 2. Wage analysis sheets, 3. financial and cost books, 4. cost, 5. closing, 6. independent, 7. excluded, 8. financial, 9. integrated, 10. duplication. 233 Advanced Cost Accounting - III II. Theory Questions - 1. What is ‘Cost Ledger’ ? State the various types of control accounts opened in cost ledger. 2. What is ‘Cost Control Accounts’ ? State the advantages of maintaining a Cost Ledger. 3. ‘Non-Integrated Accounting’ is one of the system of cost control accounting to keep cost books. Discuss. 4. What is ‘Reconciliation Statement’ ? State the reasons for the differences between cost accounts and financial accounts that needs to be reconciled. 5. What is ‘Memorandum Reconciliation Accounts’ ? Under what circumstances reconciliation of cost and financial accounts be avoided ? 6. What is ‘Reconciliation’ ? Why should cost accounts and financial accounts be reconciled ? 7. “There is generally a divergence between’ financial profits and ‘cost profits’ comment. 8. What is ‘Reconciliation Statement’ ? State in brief the method of preparing ‘Reconciliation Statement’. 9. Reconciliation of cost and financial accounts in the modern computer age is redundant” comment. 10. What is ‘Integral Accounting’? State the features and need for integral accounting system. 11. ‘Integral Accounting System’ has number of advantages but it has some limitations also ‘Discuss’. 12. Define ‘Integral Accounting System’. State the nature and advantages of Integral Accounting System. III. Practical Problems : 1. Amco Ltd., Aurangabad Provides you the following data, from which you are required to pass necessary journal entries under integral accounting system and non-integral accounting system. Integral & Non-integral Accounting Systems NOTES ` Purchases of Raw Materials 37,500 Wages Paid 24,700 Productive Wages 17,200 Unproductive Wages 7,500 Materials issued to production 29,100 Factory Overheads incurred 14,300 Works Overheads charged to production 15,400 Office Overheads paid 7,900 Administration overhead charged to 7,600 production Cash Sales 98,900 Finished Goods of Cost 58,800 Advanced Cost Accounting - III 234 Integral & Non-integral Accounting Systems 2) The following ledger balances were extracted from Burma Ltd., Baroda as on 31st March, 2012. Particulars NOTES Debit ` Raw Materials Control A/c. 48,200 Work-in Progress Control A/c. 14,700 Finished Stock Control A/c. 21,100 Nominal Ledger Control A/c. Credit ` 84,000 84,000 84,000 Following transactions took place during the month March, 2012 ` Purchases of Raw Materials 23,100 Raw Materials returned to suppliers 900 Raw Materials losses 1,100 Raw Materials issued to Production 17,400 Factory Overheads allocated to Work-in-Progress 11,700 Work-in-progress rejected 1,100 Finished Goods at cost 32,300 Direct Wages allocated to Work-in-Progress 16,500 Loss of goods sold 39,100 Returns of finished goods by customers 2,700 You are required to prepare necessary ledger control accounts in cost ledger. 3) Colin Ltd. Chennai Operates an Integrated Accounting System. Following details are given for the year ended 31st March, 2012 Tiral Balance as on 31st March, 2012. Particulars Debit ` Issued and subscribed share capital Credit ` 20,00,000 Reserve Fund 2,00,000 Sundry Creditors 1,50,000 Expense Creditors Land and Building Plant and Machinery 20,000 5,00,000 13,00,000 Provision for Depreciation on plant and Machinery 235 Advanced Cost Accounting - III Stock of Raw Materials 1,00,000 2,20,000 Stock of Work-in-Progress 40,000 Stock of Finished Goods 60,000 Sundry Debtors 2,00,000 Bank 1,50,000 24,70,000 The following data for April, 2012 are given Raw materials purchases on credit Raw materials returned to suppliers Materials issued to production Materials returned from shop floor Payment of Productive wages-factory Unproductive wages paid-factory Administrative salaries paid Integral & Non-integral Accounting Systems 24,70,000 ` 9,90,000 40,000 8,50,000 20,000 2,50,000 50,000 1,00,000 Selling and Distribution Salaries paid 75,000 Depreciation on Plant and Machinery for April 50,000 Production Overheads Payable Office Overheads due Selling and Distribution Overheads incurred but not paid NOTES 3,00,000 50,000 1,00,000 Credit Turnover 20,00,000 Collection from Sundry Debtors 19,50,000 Paid to creditors for purchases by cheque 10,00,000 Production overhead charged to production 3,90,000 Administration overhead applied to Fnished Goods 1,45,000 Selling and Distribution overhead applied to cost of sales 1,80,000 Stock on 30th April, 2012 i) Work-in-progress 2,10,000 ii) Finished Goods 2,15,000 You are required to prepare necessary ledger accounts, income statement for April, 2012 and a Balance Sheet as on 30th April, 2012. Advanced Cost Accounting - III 236