Safe Operating Procedure (Revised 11/15) PERSONAL PROTECTIVE EQUIPMENT (PPE) – EYES AND FACE ______________________________________________________________________ Introduction Eye and/or face protection is mandated by federal Occupational Safety and Health Administration (OSHA) standards, as well as state law (Nebraska Revised Statute, Section 85-901), which requires use of American National Standards Institute (ANSI)approved eye protection by students, faculty, staff, and visitors at UNL who observe or participate in: 1. Vocational, technical, industrial arts, chemical, or chemical-physical courses of instruction involving potential exposure to: • Hot molten metals or other molten metals. • Milling, sawing, turning, shaping, cutting, grinding, or stamping of any solid materials. • Heat treatment, tempering, or kiln firing of any metal or other materials. • Gas or electric arc welding or other forms of welding processes. • Repair or servicing of any vehicle. • Caustic or explosive materials. 2. Chemical, physical, or combined chemical-physical laboratories involving caustic or explosive material, hot liquids or solids, injurious radiation, or other hazards not enumerated. Hazards The appropriate ensemble of face and eye protection is determined through a hazard assessment. The hazard assessment must consider multiple and simultaneous hazards that may be present and provide protection against the highest level of each hazard. The tables below summarize OSHA and ANSI hazard assessment guidance. OSHA Eye and Face Protection Selection Chart Source IMPACT -- Chipping, grinding machining, masonry work, woodworking, sawing, drilling, chiseling, powered fastening, riveting, and sanding Assessment of Hazard Flying fragments, objects, large chips, particles sand, dirt, etc. Hot sparks HEAT -- Furnace operations, pouring, casting, hot dipping, and welding Protection Spectacles with side protection, goggles, face shields. See notes (1), (3), (5), (6), (10). For severe exposure, use faceshields. Faceshields, goggles, spectacles with side protection. For severe exposure use faceshields. See notes (1), (2), (3). Splash from molten metals Faceshields worn over goggles. See notes (1), (2), (3). High temperature exposure Screen face shields, reflective (Created 9/02; Revised 10/04, 9/08, 6/10) UNL Environmental Health and Safety · (402) 472-4925 · http://ehs.unl.edu CHEMICALS -- Acid and chemical handling, degreasing, plating DUST -- Woodworking, buffing, general dusty conditions Splash Irritating mists Nuisance dust face shields. See notes (1), (2), (3). Goggles, eyecup and cover types. For severe exposure, use faceshields. See notes (3), (11). Special-purpose goggles. Goggles, eyecup and cover types. See note (8). LIGHT and/or RADIATION -Welding: Electric arc Optical radiation Welding: Gas Optical radiation Cutting, Torch brazing, Torch soldering Optical radiation Glare Poor vision Welding helmets or welding shields. Typical shades: 10-14. See notes (9), (12) Welding goggles or welding face shield. Typical shades: gas welding 4-8, cutting 3-6, brazing 3-4. See note (9) Spectacles or welding face shield. Typical shades, 1.5-3. See notes (3), (9) Spectacles with shaded or special-purpose lenses, as suitable. See notes (9), (10). Notes to Eye and Face Protection Selection Chart: (1) Care should be taken to recognize the possibility of multiple and simultaneous exposure to a variety of hazards. Adequate protection against the highest level of each of the hazards should be provided. Protective devices do not provide unlimited protection. (2) Operations involving heat may also involve light radiation. As required by the standard, protection from both hazards must be provided. (3) Faceshields should only be worn over primary eye protection (spectacles or goggles). (4) As required by the standard, filter lenses must meet the requirements for shade designations in 1910.133(a)(5). Tinted and shaded lenses are not filter lenses unless they are marked or identified as such. (5) As required by the standard, persons whose vision requires the use of prescription (Rx) lenses must wear either protective devices fitted with prescription (Rx) lenses or protective devices designed to be worn over regular prescription (Rx) eyewear. (6) Wearers of contact lenses must also wear appropriate eye and face protection devices in a hazardous environment. It should be recognized that dusty and/or chemical environments may represent an additional hazard to contact lens wearers. (7) Caution should be exercised in the use of metal frame protective devices in electrical hazard areas. (8) Atmospheric conditions and the restricted ventilation of the protector can cause lenses to fog. Frequent cleansing may be necessary. (9) Welding helmets or faceshields should be used only over primary eye protection (spectacles or goggles). (10) Non-sideshield spectacles are available for frontal protection only, but are not acceptable eye protection for the sources and operations listed for "impact." (11) Ventilation should be adequate, but well protected from splash entry. Eye and face protection should be designed and used so that it provides both adequate ventilation and protects the wearer from splash entry. (12) Protection from light radiation is directly related to filter lens density. See note (4). Select the darkest shade that allows task performance. Intensity, CW maximum power density [watts/cm(d)] 10(-2) 10(-1) 1.0 10.0 Eye Protection for Lasers (OSHA) Attenuation Optical Density (OD) Attenuation Factor 5 10(5) 6 10(6) 7 10(7) 8 10(8) (Created 9/02; Revised 10/04, 9/08, 6/10) UNL Environmental Health and Safety · (402) 472-4925 · http://ehs.unl.edu ANSI Eye and Face Protection Selection Chart Hazard Protectors Limitations IMPACT – Chipping, grinding, machining, riveting, sanding • Spectacles with side Caution should be exercised in Flying fragments, the use of metal frame protective protection objects, large chips, devices in electrical hazard areas. • Goggles with direct particles, sand, dirt, etc. or indirect ventilation Metal frame protective devices could potentially cause electrical • Faceshield worn shock and electrical burn through over spectacles or contact with, or thermal burns goggles from exposure to the hazards of • Welding helmet electrical energy, which include radiation from accidental arcs. Atmospheric conditions and the restricted ventilation of a protector can cause lenses to fog. Frequent cleaning may be required. HEAT- Furnace operations, pouring, casting, hot dipping, gas cutting, and welding Hot sparks • Spectacles with side Spectacles, cup and cover type goggles do not provide unlimited protection facial protection. • Goggles with direct or indirect ventilation Operations involving heat may • Faceshield worn also involve optical radiation. over spectacles or Protection from both hazards goggles should be provided. • Full-facepiece respirator • Loose-fitting respirator worn over spectacles Splash from molten • Faceshield worn metal over spectacles or goggles • Full-facepiece respirator • Loose-fitting respirator worn over spectacles High temperature • Screen faceshield exposure over spectacles or goggles • Reflective faceshield over spectacles or goggles CHEMICAL – Acid and chemical handling, degreasing, and plating Splash and irritating • Goggles with indirect Atmospheric conditions and the mists restricted ventilation of a protector ventilation (eyecup can cause lenses to fog. or cover type) Frequent cleaning may be • Faceshield over required. spectacles or goggles • Full-facepiece respirator Markings Impact rated: + (spectacle lens) Z87+ (all other lenses) Z87+ (plano frame) Z87-2+ (Rx frame) Splash/droplet: D3 (Created 9/02; Revised 10/04, 9/08, 6/10) UNL Environmental Health and Safety · (402) 472-4925 · http://ehs.unl.edu DUST- Woodworking, buffing, general dusty conditions Nuisance dust Atmospheric conditions and the • Goggles with direct or indirect ventilation restricted ventilation of a protector can cause lenses to fog. (eyecup or cover Frequent cleaning may be type) required. • Full-facepiece respirator OPTICAL RADIATION Welding: Electric Arc • Welding helmet over Protection from optical radiation is Viewing electric arc directly related to filter lens spectacles or furnaces and boilers density. Select the darkest shade goggles. that allows adequate task • Handshield over Typical filter lens shade: performance. spectacles or 10 - 14 goggles Welding: Gas • Welding helmet over Note: Filter lenses shall meet the requirements for shade Viewing gas fired spectacles or designations in table 6 of furnaces and boilers goggles. ANSI/ISEA Z87.1. • Welding goggles. Typical filter lens shade: • Welding faceshield 4-8 over spectacles or goggles. Cutting • Welding goggles • Welding helmet over Typical filter lens shade: spectacles or 3-6 goggles • Welding faceshield over spectacles or goggles • Welding respirator Torch brazing • Welding goggles • Welding helmet over Typical filter lens shade: spectacles or 3- 4 goggles • Welding faceshield over spectacles or goggles Torch soldering Shade or special purpose lenses, • Spectacles as suitable. • Welding faceshield Typical filter lens shade: over spectacles Note: Refer to definition of 1.5 - 3 • Welding respirator special lenses in ANSI/ISEA Glare • Spectacles with or Z87.1 without side protection • Faceshield over spectacles or goggles Dust: D4 Fine dust: D5 Welding: W shade number UV: U scale number Glare: L scale number IR: R scale number Variable tint: V Special purpose: S (Created 9/02; Revised 10/04, 9/08, 6/10) UNL Environmental Health and Safety · (402) 472-4925 · http://ehs.unl.edu Other Considerations • Face and eye protection is not a substitute for feasible engineering controls and safe work practices. • Faceshields are not a primary protection device for the eyes. They must be used in combination with spectacles or goggles if eye protection is needed. • Departments have the option of providing eye protection for students, purchasing eye protection and selling it to students at cost; making eye protection available for a moderate rental fee; or requiring students to provide their own. • Departments are required to provide employees with appropriate eye protection at no cost to the employees. Departments must provide persons whose vision requires the use of prescription (Rx) lenses with either protective devices fitted with prescription (Rx) lenses or protective devices designed to be worn over regular prescription (Rx) eyewear. If a department provides protective eyewear fitted with prescription lenses, the department is not responsible for costs associated with eye exams. • Contact lenses and prescription glasses do not provide eye protection in the industrial sense and must not be worn in a hazardous environment without addition of the appropriate safety eyewear. • Caution should be exercised in the use of metal frame protective devices in electrical hazard areas. • Welding helmets should be used in conjunction with safety spectacles (equipped with side shields). • See the UNL Bloodborne Pathogen Exposure Control Plan for face and eye protection and other personal protective equipment relative to potential exposures to bloodborne pathogens. Cleaning • Goggles may require frequent cleansing to minimizing fogging. • Eye and face protection equipment that has been previously used should be cleaned upon obvious contamination, after each work shift, and prior to use by another employee. Soap and water cleaning is generally acceptable, coupled with germicidal cleaning if biological agents are of concern or if PPE is being shared by employees. Maintenance and Storage • PPE must be used and maintained in a sanitary and reliable condition. • The use of equipment with structural or optical defects is prohibited. • Goggles should be kept in a case when not in use. Spectacles, in particular, should be given the same care as one's own glasses, since the frame, nose pads, and temples can be damaged by rough usage. • Items should be placed in a clean, dust-proof container, such as a box, bag, or plastic envelope, to protect them while in storage. (Created 9/02; Revised 10/04, 9/08, 6/10) UNL Environmental Health and Safety · (402) 472-4925 · http://ehs.unl.edu