Relay Card UF-DRY210 User Manual – For Hipulse U Serise UPS And UL33 80 -100kVA UPS Pin No. UPS Relay Card User Manual PIN24 1. Brief Introduction The UPS relay card is available in three models: UF-DRY210, UF-DRY310 and UF-DRY410, among which, UF-DRY210 and UF-DRY310 are used with the iTrust series UPS made by Emerson Network Power Co., Ltd., and UF-DRY410 is used with the NXr series UPS, EPM series, APS series, GXE, APM150, APM300, APL (NXP), iTrust Adapt 16/20/30/40kVA UPSs made by Emerson Network Power Co., Ltd. The relay card should be installed in the SNMP card slot of the UPS. It is hot pluggable for easy installation. The relay card can provide four channels of relay digital signal output to the remote site. They are UPS on Battery, Battery Low, UPS on Bypass or in Standby, UPS Faulty. Each dry contact signal output channel provides both normally open and normally closed ports. The relay card can also receive three channels of digital signal input, two of which control the UPS turn-on and turn-off respectively, the third is reserved. Pin name DRY_IN2, Channel 2 dry contact signal input PIN12 DRY_IN1, Channel 1 dry contact signal input PIN25 DRY_IN0, Channel 0 dry contact signal input PIN9 PIN21 PIN13 RXD_PC, for communication to PC, receive terminal TXD_PC, for communication to PC, send terminal GND, common GND Others NC Description Reserved The UPS is turned off if this contact is closed for more than one second The UPS is turned on if this contact is closed for more than one second Reserved, for factory commissioning Reserved, for factory commissioning Power GND, dry contact signal input common GND - 3. Cable Options Emerson provides three cable options to connect the DB25 connector of the relay card, to suit the user’s different requirements on the functions of the connector. Figures 2 to 7 show the appearance and wiring principle of each cable. Note The iTrust UL33 UPS does not support the digital signal input function of the relay card. Figure 2 Appearance of cable 1 (UFDRY21SL1) 2. Appearance And Hardware Description DB25 male (pin-type) The appearance of the relay card is shown in Figure 1. DIP switch DB25 connector Figure 1 Relay card appearance The DIP switch is used to configure the UPS turn-on and turn-off signal input function of the relay card. The DB25 connector provides dry contact signal input and output. Its pin description is shown in Table 1. PIN1 PIN14 PIN2 PIN15 PIN3 PIN16 PIN4 PIN17 PIN5 PIN18 PIN6 PIN19 PIN7 K0_NO K0_COM K0_NC K1_NO K1_COM K1_NC K2_NO K2_COM K2_NC K3_NO K3_COM K3_NC Pin Figure 3 Wiring schematic of cable 1 (UFDRY21SL1) DB25 connector pin description Pin name Va, power output K0_NO, Channel 0 dry contact normally open output contact K0_COM, Channel 0 dry contact common output contact K0_NC, Channel 0 dry contact normally closed output contact K1_NO, Channel 1 dry contact normally open output contact K1_COM, Channel 1 dry contact common output contact K1_NC, Channel 1 dry contact normally closed output contact K2_NO, Channel 2 dry contact normally open output contact K2_COM, Channel 2 dry contact common output contact K2_NC, Channel 2 dry contact normally closed output contact K3_NO, Channel 3 dry contact normally open output contact K3_COM, Channel 3 dry contact common output contact K3_NC, Channel 3 dry contact normally closed output contact Description 9~15Vdc (reserved for factory use) Closed: UPS on Battery Open: UPS on battery Closed: Battery Low Open: Battery Low Closed: UPS on Bypass or in Standby Open: UPS on Bypass or in Standby Closed: UPS Faulty - Electrical parameter: 30Vdc/1.8A, resistive load Table 1 Pin No. 1 14 2 15 3 16 4 17 5 18 6 19 7 20 8 21 9 22 10 23 11 24 12 25 13 Figure 4 Appearance of cable 2 (UFDRY21SL2) DB25 male (pin-type) 13 25 12 24 11 23 10 22 9 21 8 20 7 19 6 18 5 17 4 16 3 15 2 14 1 X14J7A plug (pin-type) 1 2 3 4 5 6 7 Figure 5 Wiring schematic of cable 2 (UFDRY21SL2) Open: UPS Faulty 1 2. Insert the relay card into the UPS Note 1. The relay card is hot-pluggable, you can install it without shutting down the UPS. 2. For the location of the SNMP card slot on the UPS, refer to the user manual of the UPS. Figure 6 Appearance of cable 3 (UFDRY21SL3) This end is labelled "UPS" 13 25 12 24 11 23 10 22 9 21 8 20 7 19 6 18 5 17 4 16 3 15 2 14 1 1 14 2 15 3 16 4 17 5 18 6 19 7 20 8 21 9 22 10 23 11 24 12 25 13 560 ohm/1W DB25 male (pin-type) DB25 male (pin-type) Figure 7 Wiring schematic of cable 3 (UFDRY21SL3) 4. Installation 1) Remove the SNMP card slot cover on the back of the UPS, save the screws. 2) Align the relay card with the SNMP card slot, insert the relay card into the slot along the grooves on both sides of the slot. 3) Fix the relay card through the fixing holes on the relay card panel with the screws obtained in step 1). 3. Connect the cable You can select an optional cable per your needs, or make the cable according to Table 1 and Figures 3 through 7. Connect the cable end with a DB25 male connector to the DB25 connector of the relay card, and the other end to the user equipment. Warning 1. The DB25 connector must connect to SELV circuit. Failure to observe this could cause damage to the relay card and even lead to safety accidents. 2. The external equipment must meet the electrical parameter requirement in Table 1, failure to observe this could cause damage to the dry contact output terminal. Note 1. The relay card should be installed in the SNMP card slot of the UPS, which is also used for the installation of the SNMP card. Therefore, if you use the relay card, you cannot use the SNMP card. 2. Some electronic components on the relay card are sensitive to static electricity. To prevent static electricity from damaging the adapter, do not touch its electronic components or circuits, also avoid their contact with live objects. Please hold the side edges of the relay card when moving or installing it. 5. Troubleshooting Fault 1: The dry contact output signal does not change with the UPS status. Action to take: Verify the relay card is properly inserted into the SNMP card slot. Fault 2: The UPS does not respond to the UPS turn-on dry contact input signal. Unpacking inspection After the relay card arrives, unpack it, take out the delivery list, and check the goods against it. Should there be any discrepancy, contact the distributor immediately. Action to take: Verify bit 8 of the DIP switch of the relay card is placed in the “ON” position. Installation procedures 1. Set the DIP switch of the relay card Skip this step if you need not control the UPS turn-on and turn-off through the relay card. The location of the DIP switch is shown in Figure 1. It is an 8-bit DIP switch. Its factory default setting is shown in Figure 8. ON ON OFF 1 2 3 4 5 6 7 8 Figure 8 Factory default setting of the DIP switch Bits 1 through 7 are designed for use in factory, the user is not allowed to change their default settings. Bit 8 is used to configure the UPS turn-on and turn-off signal input function of the relay card, its setting method is described in Table 2. Table 2 UPS turn-on and turn-off signal input function setting Bit 8 Function ON UPS turn-on and turn-off signal input function enabled OFF UPS turn-on and turn-off signal input function disabled 2 Emerson Network Power, a business of Emerson (NYSE:EMR),a global company that leads by applying a unique combination of industry expertise, technology, and resources to make the future of our customers' enterprises and networks possible. 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