Chapter 6 Probability Plotting William Q. Meeker and Luis A. Escobar Iowa State University and Louisiana State University 6-1 Copyright 1998-2008 W. Q. Meeker and L. A. Escobar. Based on the authors’ text Statistical Methods for Reliability Data, John Wiley & Sons Inc. 1998. December 14, 2015 8h 9min Purposes of Probability Plots Probability plots are used to: • Assess the adequacy of a particular distributional model. • To detect multiple failure modes or mixture of different populations. • Displaying the results of a parametric maximum likelihood fit along with the data. • Obtain, by drawing a smooth curve through the points, a semiparametric estimate of failure probabilities and distributional quantiles. i p = F (t; θ, γ) = 1 − exp − (t−γ) , θ h Linearizing the Exponential CDF t ≥ γ. 6-3 • Obtain graphical estimates of model parameters (e.g., by fitting a straight line through the points on a probability plot). CDF: Chapter 6 Probability Plotting Objectives • Describe applications for probability plots. • Explain the basic concepts of probability plotting. • Show how to linearize a cdf on special plotting scales. • Explain how to plot a nonparametric estimate Fb to judge the adequacy of a particular parametric distribution. • Explain methods of separating useful information from noise when interpreting a probability plot. • Use a probability plot to obtain graphical estimates of reliability characteristics like failure probabilities and quantiles. 6-2 Probability Plotting Scales: Linearizing a CDF Main Idea: For a given cdf, F (t), one can linearize the { t versus F (t) } plot by: • Finding transformations of F (t) and t such that the relationship between the transformed variables is linear. • The transformed axes can be relabeled in terms of the original probability and time variables. 6-4 The resulting probability axis is generally nonlinear and is called the probability scale. The data axis is usually a linear axis or a log axis. 0 θ, γ = 50, 0 200 600 200, 0 tp = γ − θ log(1 − p) 50, 200 200, 200 400 800 1000 0 1 2 3 4 Plot with Exponential Distribution Probability Scales Showing Exponential cdfs as Straight Lines for Combinations of Parameters θ = 50, 200 and γ = 0, 200 .99 .98 .95 .9 .8 .7 .6 .4 .2 .01 Time 6-6 Standard exponential quantile Quantiles : tp = γ − θ log(1 − p). tp on the horizontal axis and p on the vertical axis. intercept on the time axis and 1/θ is equal to the the cdf line. Conclusion: The { tp versus − log(1 − p) } plot is a straight line. We plot γ is the slope of Note: Changing θ changes the slope of the line and changing γ changes the position of the line. 6-5 Proportion Failing CDF: −∞ < y < ∞. Linearizing the Normal CDF p = F (y; µ, σ) = Φnor y−µ , σ −1 (p). Quantiles : yp = µ + σΦnor −1 Φnor (p) is the p quantile of the standard normal distribution. Conclusion: −1 (p) } will plot as a straight line. { yp versus Φnor µ is the point at the time axis where the cdf intersects the Φ−1(p) = 0 line (i.e., p = .5). The slope of the cdf line on the graph is 1/σ. Linearizing the Lognormal CDF t > 0. 6-7 Note: Any normal cdf plots as a straight line with positive slope. Also, any straight line with positive slope corresponds to a normal cdf. CDF: i i h , p = F (t; µ, σ) = Φnor log(t)−µ σ h 0 µ, σ = 40, 10 20 80, 10 60 80, 5 −1 (p) yp = µ + σΦnor 40, 5 40 80 100 -2 -1 0 1 2 Plot with Normal Distribution Probability Scales Showing Normal cdfs as Straight Lines for Combinations of Parameters µ = 40, 80 and σ = 5, 10 .99 .98 .95 .9 .8 .7 .6 .5 .4 .3 .2 .1 .05 .02 .01 .99 .98 .95 .9 .8 .7 .6 .5 .4 .3 .2 .1 .05 .02 .01 0.0 2 0.5 exp(µ), σ = 50, 2 1 1.0 10 20 1.5 50 2.0 500, 2 500, 1 100 200 −1 (p)σ log(tp) = µ + Φnor 50, 1 5 Time 2.5 3.0 1000 2 1 0 -1 -2 6-8 6 - 10 6 - 12 • Exponential cdfs plot as straight lines with slopes equal to 1. • Any Weibull cdf plots as a straight line with positive slope. And any straight line with positive slope corresponds to a Weibull cdf. • The slope of the cdf line on the graph is β = 1/σ (but in the computations use base e logarithms for the times rather than the base 10 logarithms used for the figures). • η = exp(µ) can be read from the time axis at the point where the cdf intersects the log[− log(1−p)] = 0 line, which corresponds to p ≈ 0.632. Comments: Linearizing the Weibull CDF-Continued 500 Plot with Lognormal Distribution Probability Scales Showing Lognormal cdfs as Straight Lines for Combinations of exp(µ) = 50, 500 and σ = 1, 2 Time Standard quantile Standard quantile −1 Quantiles : tp = exp µ + σΦnor (p) . −1 (p)σ Then log(tp) = µ + Φnor Conclusion: −1 { log(tp) versus Φnor (p) } will plot as a straight line. 6-9 exp(µ) can be read from the time axis at the point where −1 the cdf intersects the Φnor (p) = 0 line. The slope of the cdf line on the graph is 1/σ (but in the computations use base e logarithms for the times rather than the base 10 logarithms used for the figures). i Linearizing the Weibull CDF h , p = F (t; µ, σ) = Φsev log(t)−µ σ i t > 0. Note: Any given lognormal cdf plots as a straight line with positive slope. Also, any straight line with positive slope corresponds to a lognormal distribution. CDF: h −1 Quantiles : tp = exp µ + σΦsev (p) = η[− log(1 − p)]1/β , −1 (p) = log[− log(1 − p)], η = exp(µ), β = 1/σ. where Φsev This leads to 1 log(tp) = µ + log[− log(1 − p)]σ = log(η) + log[− log(1 − p)] β Conclusion: { log(tp) versus log[− log(1 − p)] } will plot as a straight line. 6 - 11 Proportion Failing Proportion Failing 0.0 1 1.0 500, 1 10 20 1.5 50 2.0 50, 1 500, .5 100 200 2.5 500 3.0 1000 log(tp) = log(η) + log[− log(1 − p)] β1 0.5 5 η, β = 50, .5 2 -4 -3 -2 -1 0 1 Plot with Weibull Distribution Probability Scales Showing Weibull cdfs as Straight Lines for Combinations of η = 50, 500 and β = .5, 1 .98 .9 .7 .5 .3 .2 .1 .05 .03 .02 .01 Time Criteria for Choosing Plotting Positions 6 - 13 Standard quantile Some applications that suggest criteria: • Checking distributional assumptions. • Estimation of parameters. 1.0 0.8 0.6 0.4 0.2 0.0 0 5000 10000 15000 Kilometers 20000 25000 6 - 17 Nonparametric Estimate of F (t) for the Shock Absorbers. Simultaneous Approximate 95% Confidence Bands for F (t) 6 - 15 Criteria for choosing plotting positions should depend on the application or purpose for constructing the probability plot. Proportion Failing • Display of maximum likelihood results with data. Proportion Failing Choosing Plotting Positions to Plot the Nonparametric Estimate of F • The discontinuity and randomness of Fb (t) make it difficult to choose a definition for pairs of points (t, Fb ) to plot. • With times reported as exact, it is has been traditional to plot { ti versus Fb (ti) } at the observed failure times. General Idea: Plot an estimate of F at some specified set of points in time and define plotting positions consisting of a corresponding estimate of F at these points in time. 6 - 14 Plotting Positions: Continuous Inspection Data and Multiple Censoring Fb (t) is a step function until the last reported failure time, but the step increases may be different than 1/n. i h io 1nbh F t(i) + ∆ + Fb t(i) − ∆ . 2 Plotting Positions: { t(i) versus pi} with pi = Justification: This is consistent with the definition for single censoring. 6 - 16 Plotting Positions: Continuous Inspection Data and Single Censoring n . ti versus i−.5 n o Let t(1), t(2), . . . be the ordered failure times. When there is not ties, Fb (t) is a step function increasing by an amount 1/n until the last reported failure time. Plotting Positions: • Justification: i h io 1nbh i − .5 F t(i) + ∆ + Fb t(i) − ∆ = n 2 h i i − .5 E t(i) ≈ F −1 . n where ∆ is positive and small. • When the model fits well, the ML line approximately goes through the points. • Need to adjust these plotting positions when there are ties. 6 - 18 4.0 • • • 4.2 15000 .8 .4 .1 .01 .0005 .98 .8 .3 .05 .005 .0005 5000 5000 • •• 20000 • 4.4 •• 25000 15000 Weibull Probability Plot 10000 15000 Lognormal Probability Plot 10000 15000 Loglogistic Probability Plot 10000 200 200 200 0 -2 -4 -6 25000 25000 25000 6 - 19 6 - 21 300 300 300 .98 .8 .9 .95 .7 .6 .4 .3 .2 .1 .05 .02 .005 .002 .0005 1.0 0.8 0.6 0.4 0.2 0.0 .999 .98 .9 .7 .5 .3 .2 .1 .05 .02 .01 .005 .003 .001 .0005 50 3.8 1.8 150 4.0 10000 • • • 4.2 15000 Kilometers 200 • 250 • • 20000 Thousands of Cycles 150 200 • 2.4 250 4.4 • 25000 • 300 300 • •• • ••• •• ••••••• •••• •• •• •••• ••• • ••• 2.2 Log Thousands of Cycles •• 2.0 • • • 100 Thousands of Cycles 350 2 1 0 -1 -2 -3 6 - 20 6 - 22 350 -6 -4 -2 0 2 Weibull Probability Plot for the Alloy T7987 Fatigue Life and Simultaneous Approximate 95% Confidence Bands for F (t) 100 Plot of Nonparametric Estimate of F (t) for the Alloy T7987 Fatigue Life and Simultaneous Approximate 95% Confidence Bands for F (t) • Lognormal Probability Plot of the Shock Absorber Data. Also Shown are Simultaneous Approximate 95% Confidence Bands for F (t) • 30000 30000 150 Weibull Probability Plot 100 150 Lognormal Probability Plot 100 150 Loglogistic Probability Plot 100 • Weibull Probability Plot of the Shock Absorber Data. Also Shown are Simultaneous Approximate 95% Confidence Bands for F (t) 3.8 • 10000 25000 25000 50 50 50 5000 Log Kilometers 5000 Log Kilometers .98 .9 .7 .5 .3 .2 .1 .05 .02 .01 .005 .003 .001 .0005 Kilometers Six-Distribution Probability Plots of the Shock Absorber Data 20000 20000 5000 Shock Absorber Data (Both Failure Modes) Probability Plots and Simultaneous 95% Confidence Intervals Smallest Extreme Value Probability Plot 15000 15000 30000 .98 .5 25000 .1 .02 20000 .98 .5 15000 .1 .02 10000 Logistic Probability Plot 10000 Normal Probability Plot 10000 .003 .0005 5000 5000 5000 .98 .003 .0005 .98 .8 .4 .1 .01 .0005 .98 .8 .3 .05 .005 .0005 Six-Distribution Probability Plots Alloy T7987 Fatigue Life 300 Alloy T7987 Fatigue Data Probability Plots and Simultaneous 95% Confidence Intervals Smallest Extreme Value Probability Plot 250 .98 .5 .1 .02 .003 200 .98 .5 .1 .02 .003 150 300 .0003 100 250 .0003 50 Normal Probability Plot 200 .95 .6 .1 .01 .001 .0001 .98 .8 .4 .1 150 200 300 .98 .8 .4 .1 100 150 Logistic Probability Plot 100 250 .005 .0001 50 50 .005 .0001 .95 .6 .1 .01 .001 .0001 Standard quantile 6 - 24 Standard quantile Standard quantile 6 - 23 Proportion Failing Proportion Failing Proportion Failing Proportion Failing Proportion Failing Proportion Failing .98 .995 .95 50 1.8 2.0 150 200 2.4 250 300 •• • •• •• • ••• •••• ••• •• • ••• • •••• ••• ••• 2.2 Log Thousands of Cycles •• • • 100 Weeks 350 100 2 1 0 -1 -2 -3 6 - 25 • 1.0 1.5 • 2.0 Years 2.5 3.0 • 0.00 0.05 0.10 0.15 0.20 Exponential Distribution Probability Plot of the Heat-Exchanger Tube Crack Data and Simultaneous Approximate 95% Confidence Bands for F (t) .2 .1 .001 95 90 80 70 60 50 40 30 20 5 10 2 1 .5 .2 5 10 Weeks 100 R Proc Reliability SAS Nonparametric Lognormal Probability Plot of the IUD Data 6 - 26 6 - 30 6 - 28 R Proc Reliability probability plots Here we show some SAS for the IUD data. Biomedical Examples Standard quantile .9 .8 .7 .5 .3 .2 .1 .05 .02 .005 .002 .0005 Let (t0, t1], . . . , (tm−1, tm] be the inspection times. The upper endpoints of the inspection intervals ti, i = 1, 2, . . ., are convenient plotting times. Plotting Positions: { ti versus pi }, with pi = Fb (ti) When there are no censored observations beyond tm, F (tm) = 1 and this point cannot be plotted on probability paper. E[Fb (ti)] = F (ti). 10 6 - 27 Justification: with no losses, from standard binomial theory, 95 90 80 70 60 50 40 30 20 10 5 2 1 .5 .2 5 Proportion Failing Lognormal Probability Plot for the Alloy T7987 Fatigue Life and Simultaneous Approximate 95% Confidence Bands for F (t) Proportion Failing Plotting Positions: Interval Censored Inspection Data Thousands of Cycles Standard quantile 6 - 29 Percent R Proc Reliability SAS Weibull Probability Plot of the IUD Data Percent Probability Plots with Specified Shape Parameters The probability plotting techniques can be extended to construct probability plots for: • Distributions that are not members of the location-scale family. 6 - 31 • To help identify, graphically, the need for non-zero threshold parameter. • Estimate graphically a shape parameter. Distributions with a Threshold Parameter • The lognormal, Weibull, gamma, and other similar distributions can be generalized by the addition of a threshold parameter, γ, to shift the beginning of the distribution away from 0. • These distributions are particularly useful for fitting skewed distributions that are shifted far to the right of 0. " # log(t − γ) − µ , σ t>γ 6 - 33 • For example, the cdf and quantiles of the 3-parameter lognormal distribution can be expressed as p = F (t; µ, σ, γ) = Φnor .99 .98 .9 .95 50 50 150 •• κ = .8 200 •• ••• •••• •••• •••• •••••• ••••••••••••••• 100 κ=2 200 •• 300 • • •• •• 250 250 300 • •• •• • Thousands of Cycles 150 •••• ••• ••••• •••• ••••• ••••• ••••••• ••••• 100 350 350 Proportion Failing .8 .5 .001 .99 .98 .95 .9 .7 .5 .2 .001 Thousands of Cycles Proportion Failing .99 .98 .9 .95 .7 .4 .001 .98 .9 .8 .6 .3 .1 .001 50 50 150 κ = 1.2 200 • •• • ••• •••• •••• •••• ••••• ••••••• ••••••••• 100 κ=5 200 300 • •• •• • 250 250 300 • •• •• Thousands of Cycles 150 •• •••• ••••• •••• •••• ••••• •••••• ••• •••• •• 100 Thousands of Cycles 6 - 35 350 350 Gamma Probability Plot with κ = .8, 1.2, 2, 5 for the Alloy T7987 Fatigue Life with Simultaneous Approximate 95% Confidence Bands for F (t) Proportion Failing Proportion Failing γ=1 2 γ=2 3 4 t 5 γ=3 6 7 8 t > γ. 6 - 32 Pdf for three-parameter lognormal distributions for µ = 0 and σ = .5 with γ = 1,2,3 0.8 0.6 0.4 f(t) 0.2 0.0 1 p = F (t; θ, κ, γ) = ΓI t−γ θ ;κ , R Linearizing the 3-Parameter Gamma CDF CDF: R Quantiles : tp = γ + ΓI−1(p; κ)θ. where ΓI(z; κ) = 0z xκ−1e−xdx/Γ(κ) and Γ(κ) = 0∞ xκ−1e−xdx. Conclusion: { tp versus ΓI−1(p; κ) } will plot as a straight line. The probability axis depends on specification of the shape parameter κ. γ is the intercept on the time axis (because ΓI−1(p; κ) = 0 when p = 0). The slope of the cdf line is equal to 1/θ. 6 - 34 Note: Changing θ changes the slope of the line and changing γ changes the position of the line. i p = F (t; µ, σ) = Φsev log(t−γ)−µ , σ h t > γ. Linearizing the 3-Parameter Weibull CDF Using Linear Time Axis and Specified Shape Parameter CDF: Quantiles : tp = γ + η[− log(1 − p)]1/β , where Φsev (z) = 1 − exp[− exp(z)], η = exp(µ), β = 1/σ. Conclusion: { tp versus [− log(1 − p)]1/β } will plot as a straight line. • The probability axis for this linear-time-axis Weibull probability plot requires specification of the shape parameter β. • γ is the intercept on the time axis. The slope of the cdf line is equal to 1/η. 6 - 36 • The plot allows graphical estimation the threshold parameter γ. 50 100 150 • •• • 200 • ••• •• •• •• •• •• • •• •• ••• ••••• ••• ••• Thousands of Cycles • • •• •• 250 300 350 6 - 37 Linear-Scale Weibull Plot with β = 1.4 for the Alloy T7987 Fatigue Life with Simultaneous Approximate 95% Confidence Bands for F (t) .99 .98 .95 .9 .8 .7 .6 .5 .4 .3 .2 .1 .001 .7 .4 .2 10 • 20 • • 100 200 • 200 • • • • • •• •• ••• •• •• • 50 100 • • •• •• • • •• •• •• •• •• 50 0 -10 -20 -30 -40 2.0 1.5 1.0 0.5 0.0 Proportion Failing Proportion Failing κ = .1 • • κ=4 Millions of Cycles • 20 Millions of Cycles .95 .7 .4 .2 .1 .01 .98 .9 .7 .5 .3 .1 .01 10 10 • 20 • • 50 100 •• •• • •• •• •• • •• •• •• κ=1 • • 50 100 • • •• •• • • •• •• •• •• •• κ = 20 Millions of Cycles • 20 Millions of Cycles • 200 • 200 1 0 -1 -2 -3 -4 3.4 3.2 3.0 2.8 2.6 2.4 Standard quantile 6 - 39 Standard quantile .1 .01 .98 .9 .7 .4 .2 .1 .01 10 Standard quantile 0.99 0.90 0.70 0.30 0.05 0.01 0.99 0.90 0.70 0.30 0.05 0.01 0.99 0.90 0.70 0.30 0.05 0.01 • • 0 • •• •• 1 • 2 2 3 3 • ••• •• ••• 1.0 •• •• • ••• •• •• • • 0.0 1 •• •••• •• •• ••• •• • 0 • • 4 • 5 • • • • 4 • 5 • • 0.99 0.90 0.70 0.30 0.05 0.01 0.99 0.90 0.70 0.30 0.05 0.01 0.99 0.90 0.70 0.30 0.05 0.01 • • • •• • • 1.0 1.0 ••• • ••• • •• 1.0 • •• •• •• • ••• •• •• • 0.0 • 0.0 ••• ••• •• ••• •• • 0.0 • 2.0 • 2.0 •• •• • • • • • 2.0 0.99 0.90 0.70 0.30 0.05 0.01 0.99 0.90 0.70 0.30 0.05 0.01 0.99 0.90 0.70 0.30 0.05 0.01 •• • • • 1 • • 2 3 • Sample Size= 10 • • 0 • •• •• • 1.0 • • • 2.0 • • Sample Size= 20 •• • •• •• • • 0.0 3 • • • •• •• • • •• • 2 4 5 • Sample Size= 40 1 ••• ••• •• •• ••• •• • 0 0.99 0.90 0.70 0.30 0.05 0.01 0.99 0.90 0.70 0.30 0.05 0.01 0.99 0.90 0.70 0.30 0.05 0.01 •• • • • 0.0 1.0 1 • ••• • •• ••• •• •• • • 0 • 2.0 2 •• •• 1.0 3 2.0 3.0 • • • •• • •• •• • ••• ••••• •• •• ••• •• 0.0 • • • • 4 • 0.99 0.90 0.70 0.30 0.05 0.01 0.99 0.90 0.70 0.30 0.05 0.01 0.99 0.90 0.70 0.30 0.05 0.01 • • 0.5 1 0.4 •• •• 0.8 3 1.5 2 • •• ••• ••• ••••• •• •• ••• •• • 0 • • • 2.5 4 1.2 • • • • • 6 6 - 41 5 • • • • •• • • ••• •• • •• •• • • 0.0 • Random Exponential Variates Plotted on Normal Probability Plots with Sample Sizes of n=10, 20, and 40. Five Replications of Each Probability Plot Standard quantile GENG Probability Plots of the Ball Bearing Fatigue Data with Specified κ= .1, 1, 4, and 20 Proportion Failing Proportion Failing Proportion Failing p = F (t; θ, β, κ) = ΓI t β ;κ . θ Linearizing the Generalized Gamma CDF CDF: i1/β h . Quantiles : tp = θ ΓI−1(p; κ) Then log(tp) = log(θ) + log[ΓI−1(p; κ)] β1 . Conclusion: { log(tp) versus log[ΓI−1(p; κ)] } will plot as a straight line. The scale parameter θ is the intercept on the time scale, corresponding to the time where the cdf crosses the horizontal line at log[ΓI−1(p; κ)] = 0. The slope of the line on the graph with time on the horizontal axis is β. 6 - 38 Note: The probability scale for the GENG probability plot requires a given value of the shape parameter κ. -2 • • • • • -0.5 • • -2 • • • 0.5 0 ••• ••• •• -1 0 • 1.5 • • •• •• 1 1 • •• ••• ••• •• ••• • • •• •• ••• ••• •• -1 • •• • • • • 2 0.99 0.90 0.70 0.30 0.05 0.01 0.99 0.90 0.70 0.30 0.05 0.01 0.99 0.90 0.70 0.30 0.05 0.01 • -2 • • • 0 0 1 1 •• •• ••• 1 • 2 • • • • • •• •• ••• • • • •• 0 • •• • • -1 ••• •••• •••• •••• •• -1 • •• -1 • -2 • •• • • -2 • • 0.99 0.90 0.70 0.30 0.05 0.01 0.99 0.90 0.70 0.30 0.05 0.01 0.99 0.90 0.70 0.30 0.05 0.01 -1 • • •• • • • • 0 1 2 • Sample Size= 10 • 0 1 •• •• •• •• • • •• -1 •• •• • 2 • • Sample Size= 20 • -2 0 1 • 2 • Sample Size= 40 -1 •• ••• • •• ••• ••• •••• •• ••• • •• •• • -2 0.99 0.90 0.70 0.30 0.05 0.01 0.99 0.90 0.70 0.30 0.05 0.01 0.99 0.90 0.70 0.30 0.05 0.01 • -1 • -1.5 • • -2 • • •• •• -0.5 • 1 • •• •• • •• 0 2 • 0.5 • 1 • • 2 • • •• •• ••• • •• •• •••• ••• ••• 0 ••• •• •• • •• -1 • • • -2 • 0.99 0.90 0.70 0.30 0.05 0.01 0.99 0.90 0.70 0.30 0.05 0.01 0.99 0.90 0.70 0.30 0.05 0.01 • • • • -0.5 •• • •• 0.0 •• • •• ••• •• •• • -1 0 0.5 •• • • • 2 • • • •• •• 1.0 1 • •• • •• ••• ••• ••• •• • •• • • • -1.0 • Random Normal Variates Plotted on Normal Probability Plots with Sample Sizes of n=10, 20, and 40. Five Replications of Each Probability Plot 0.99 0.90 0.70 0.30 0.05 0.01 0.99 0.90 0.70 0.30 0.05 0.01 0.99 0.90 0.70 0.30 0.05 0.01 6 - 40 Notes on the Application of Probability Plotting • Using simulation to help interpret probability plots ◮ Try different assumed distributions and compare the results. ◮ Assess linearity; allowing for more variability in the tails. ∗ Use simultaneous nonparametric confidence bands. ∗ Use simulation or bootstrap to calibrate. • Possible reason for a bend in a probability plot ◮ Sharp bend or change in slope generally indicates an abrupt change in a failure process. 6 - 42 Row 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 0 Hours 1000 1500 Bleed Failure Data Bleed System (All Bases) Event Plot 500 100 DBase OtherBase 50 200 Hours 500 1000 2000 2000 Bleed Failure Data With Individual Weibull Distribution ML Estimates Weibull Probability Plot Bleed System Separate Weibull Probability Plots for Base D and Other Bases 20 6 - 43 Count 39 52 46 31 48 102 158 2 312 101 2 101 2 100 9 100 23 2 56 27 55 20 56 22 55 22 56 11 53 11 55 20 55 8 55 4 55 2 152 3 152 3 6 - 45 5000 6 - 47 Proportion Failing 0.020 0.015 0.010 200 All Bases Hours 600 • • • 1000 Only Base D 500 Hours 200 •• •• •• 2000 1400 .02 .01 .003 .001 .0005 .0002 .02 .01 .003 .001 .0005 .0002 50 50 • • 200 Hours 500 1000 • All Bases • 500 Hours 200 • Hours 200 500 • Omitting Base D • 2000 • • • 2000 • 2000 6 - 44 6 - 46 5000 • • • •• • ••• •• •• • Bleed System Failure Data Analysis CDF plot and Weibull Probability Plots 0 50 Bleed System (All Bases) Weibull Probability Plot 100 Bleed Failure Data with Nonparametric Simultaneous 95% Confidence Bands Weibull Probability Plot 50 Bleed System Failure Data Analysis-Conclusions 20 Proportion Failing Proportion Failing 0.005 0.0 .2 .1 .03 .01 .003 .00001 .00002 .00005 .0001 .0002 .0005 .001 .003 .005 .01 .03 .02 .05 .0005 Proportion Failing 6 - 48 • The problem at base D was caused by salt air. A change in maintenance procedures there solved the main part of the reliability problem with the bleed systems. • The relatively small slope for the other bases (β ≈ .85) suggested infant mortality or accidental failures. • The large slope (β ≈ 5) for Base D indicated strong wearout. • Separate analyses of the Base D data and the data from the other bases indicated different failure distributions. Fraction Failing Bleed System Failure Data (Abernethy, Breneman, Medlin, and Reinman 1983) • Failure and running times for 2256 bleed systems. .0001 .0003 .0002 .0005 .001 .003 .005 .01 .03 .02 .05 .1 • The Weibull probability plot suggest changes in the failure distribution after 600 hours. The data shows that 9 of the 19 failures had occurred at Base D. Fraction Failing Transmitter Vacuum Tube Data (Davis 1952) Number Failing 109 42 17 7 13 6 - 49 • Life data for a certain kind of transmitter vacuum tube used in the output stage of high-power transmitters. Days Interval Endpoint Lower Upper 0 25 25 50 50 75 75 100 100 ∞ • The data are read-out (interval censored) data. F(t) .98 1.3 1.4 • 1.5 • 1.7 Log Days 1.6 Days 1.8 60 • 1.9 80 2.0 • 100 -1.0 -0.5 0.0 0.5 1.0 Weibull Probability Plot of the V7 Transmitter Tube Failure Data with Simultaneous Approximate 95% Confidence Bands for F (t) β .9 .7 .5 40 6 - 51 6 - 53 σ 0 ? | | ? 40 | | Days ? 60 | | 80 Transmitting Tube Time-to-Failure Data 20 ? 100 | V7 Transmitter Tube Failure Data Event Plot Row 1 2 3 4 5 F(t) .98 .95 .9 .8 .7 1.3 1.4 • 1.5 Days • 1.7 Log Days 1.6 40 1.8 60 • 1.9 80 2.0 • 100 13 7 17 42 109 Count 2.0 1.5 1.0 0.5 0.0 -0.5 6 - 50 6 - 52 Lognormal Probability Plot of the V7 Transmitter Tube Failure Data with Simultaneous Approximate 95% Confidence Bands for F (t) 3.0 2.0 1.5 1.0 0.5 .6 .5 .4 .3 20 Standard quantile 0.5 1.0 1.5 2.0 2.5 3.0 .3 20 Other Topics in Chapter 6 Probability plotting for arbitrarily censored data. Standard quantile