Kevin Cummings | CEO GKN Aerospace
May 6 th 2015
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GKN Aerospace: the global leader in aerostructures technology
Priorities:
− Program execution
− Growth
− Applied Technology
− Customer Partnerships
− Global Footprint
− Acquisitions
Aerospace
30%
£2,226m
GKN plc - 2014 Sales by division
Land Systems
11%
Other
1%
Powder Metallurgy
12%
Driveline
46%
20 major customers
> 10k customer deliverables
Currently support >40 aircraft
20+ growth platforms
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Introducing the team:
Russ
Dunn
Senior Vice
President
Engineering &
Technology
Kevin Cummings
Chief Executive Officer
GKN Aerospace
David
Brantner
President
Aerospace Division
Charles
Paterson
Senior Vice
President
Business
Development &
Strategy
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A strong global partner for the aerospace OEMs:
38 sites in 9 countries
12,300 people
Daniele Cagnatel
GKN
Aerostructures
North America
John Pritchard
GKN
Aerostructures
Europe
Mike McCann
GKN Aerospace
Engine Systems
Gavin Wesson
GKN Special
Products
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Growing our footprint for customer proximity:
Sumner, WA
Orangeburg,
South Carolina
Final assembly and painting of Boeing 737
MAX Advanced
Technology winglets
Close proximity to 737
MAX Final Assembly
Line
Sub assembly of
Boeing 737 MAX winglets
HondaJet fuselage final assembly
Phoenix, AZ
GKN have positioned all HTF7000 nacelle/engine integration in a dedicated facility on Customer site
HTF7000 engine is on Bombardier Challenger 350, Gulfstream
G280, Embraer Legacy 450 and Legacy 550
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Growing Low Cost Footprint in Mexico
Mexicali
Composites
>100% growth achieved in
2014
Mexicali
Machining
SLP
Fan Blade Machining
Bringing value to our Customers
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Offering the widest range of capabilities of any Tier 1:
Wing, Fuselage, Nacelle and Pylon
Structures
Global #3
47% of Sales 2014
Engine static and rotating structures
Global
#2 47% of Sales 2014
Transparency &
Ice Protection
Systems
Global
#1/2
6% of Sales 2014
Wing Fuselage Nacelle and Pylon Structures
B787 Anti-icing System
Rotatives
A380 Fixed Trailing Edge J-UCAS Fuselage
HTF7000 Nacelle
A350XWB Rear Spar
HondaJet Fuselage
B747-8 Exhaust
Full Engine MRO and support
B787 Cabin Windows
B767 Winglet
CH53K Aft Fuselage
C130J Nacelle
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F35 Canopy

GKN Aerospace – growth platforms
Commercial aircraft
• 737 MAX
• A320neo
• 787
• Bell 525
• CSeries
Military aircraft
• A400M
• F35
• CH53K
F18
GKN
Aerospace growth platforms
MRJ
Plus unannounced
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Business Jets
VLJ
• Global 7000,
8000
• Falcon 5X
• HondaJet
• HTF7000
• G500, G600
Regional
aircraft
• EJets-E2
• MRJ

Recent awards
Pratt & Whitney:
−
PW1900 engine structures (TEC, IMC) for Embraer EJets-E2
Bombardier:
− Rudder and elevators for Global 7000 and Global 8000
Air Asia:
− Cockpit window suite for new A320 fleet
Rolls-Royce:
−
Rear fan case, OGV mount rings - Trent 1000-TEN for the 787
Boeing:
−
Advanced Technology Winglets for the 737 MAX
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A strategic partner to our major Customers:
• Risk and revenue sharing partnership (RRSP) partner on 25 engines
GKN is partner with P&W on 100% of GTF family
• Invested in new plants adjacent to customers and in lower cost regions
• Investing in collaborative technology programs with customers
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World Class Technology
INNOVATES
Innovation in Aerospace is flying like never before
LEADS
Increased competition demands world class technology development
PARTNERS
Game changing technologies require strong collaboration
DELIVERS
Significant new platforms entering service
GKN Aerospace has the widest range of technologies to offer unique products
GKN Aerospace leads the world on our strategic technologies
GKN Aerospace is a company that everyone wants to partner with
GKN Aerospace has delivered new technology on all of them
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The Widest Range of Technologies
Chemistry &
Materials
Processes Major
Components
Major assemblies
Erosion Coatings
Near Nett Joining
Co-Cured Wing Covers
Composite Fuselages
Additive Manufacturing
Anti-Ice Coatings
Cutting edge canopies
Trailing Edge Assemblies
Engine certification
Forming & Welding
Composite Fan
Cases
Damage Detection Coatings
Composite Automation
Laser Welded
Structures
H282 Material Development Automated Polishing
Space Propulsion
Structures
GKN Aerospace combining technologies to offer unique products
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Leading our Strategic Technologies
1. Integrated Composite
Structures
• GKN’s Microwave curing technology offers 90% reduction in build power consumption, enabling us to offer 15% cost reduction.
Cost
-30%
Drag
-10%
Weight
-20%
Fuel
Burn
-15%
Efficiency
30%
Noise
LOW
2. Advanced Metallic
Structures
• GKN’s advanced welding, analysis & material capability enabled a 10% weight reduction on the
GTF engine cases and enabled the program to deliver a step change SFC
3. Transparencies &
Coatings
• GKN’s CrystalVue II coating offers 3 to 7 years extra window life and is selected on all major new single aisle and widebody platforms.
4. Ice Protection &
Detection
• GKN’s patented closed loop ice detection and protection system offers up to 50% reduction in de-ice power consumption offering >$50k saving per
SA a/c per year.
5. Additive
Manufacturing
• GKN is moving into production this year with
Electron Beam Powder Bed enabling a 25% cost reduction on titanium components.
GKN Aerospace leading development of strategic technologies
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Additive Manufacturing Exploitation
Powder Process
Space
Components Filton
Powder Bed
Part
Trollhättan
Fine Deposition
Commercial
Aircraft
Components
Ti
Source: Arcam
Engine Case
Reinforcement\
Ti Fan Blade
Repair
Military Aircraft
Components
St Louis
Large Scale
Deposition
Flange deposition
Engine
Interfacing
Structures Military
Aircraft Wing
Spars
Large High
Load Path
Structures
Leading exploitation of Additive Manufacturing in Aerospace
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Additive Manufacturing Exploitation
Traditional 2015/2016 2017/2018 2019/2020
EBM Laser
Bed Step
1
Machined from Billet
Machined from
Forging
EBM
Powder Bed
Step 1
Laser
Powder Bed
Step 1
EBM Laser
Bed Step
1
Laser
Powder Bed
Step 2
EBM Laser
Bed Step
1
EBM
Powder Bed
Step 2
Laser
Powder Bed
Step 3
EBM
Powder Bed
Step 3
Low
(Higher Weight)
Refinement
High
(Low weight)
A strong strategy and plan to lead AM exploitation in aerospace
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Partnering to Deliver Customer Value
Government PARTNERS
Research centres
• Harnessing academic knowledge on early research
• De-risking new technology through catapult centres.
• Influencing industry strategies.
• Partnering with customers to exploit differentiating technologies.
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Delivering Technology Programs
Launched key technology partnership programs for composite and additive technologies (VIEWs, ARCAM, TiPOW, Horizon..).
Manufactured natural laminar flow co-cured composite wing cover for Clean Sky ‘BLADE’ program.
Nominated for Clean Sky award for innovative acoustic and ice protected inlet
Designed and delivered Clean Sky geared turbo fan (GTF) engine turbine exhaust case (TEC)
Designed and delivered “Complete Fan Frame” demonstrator for
Vinnova program for integrated composite / metallic fan frame.
A strong strategy and plan to lead AM exploitation in aerospace
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Delivering Technology on Debut Platforms
A350XWB TrentXWB
• AFP Composite Spars
• Automated TE Assy
• CrystalVue II™ Windows.
• Engine Case structures with additive features
C Series PW1000
• Composite Winglets
• Co-cured Ailerons
• CrystalVue II™ Windows.
•
• Intermediate engine case
Turbine exit case
F35 JSF
• Canopy
• Composite & Metallic Assy’s
• Engine case
• F135 Engine ice protection
Hondajet
• Composite fuselage
• Innovative cockpit windows
GKN technology bringing innovation and value to new platforms
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Kevin Cummings | CEO GKN Aerospace
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GKN Aerospace - Summary
• Delivering on our priorities:
• Program execution
• Growth
• Applied Technology
• Customer Partnerships
•
Global Footprint
• Acquisitions
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Q and A
Kevin Cummings | CEO GKN Aerospace
David Brantner | President Aerospace Division
Russ Dunn | SVP Engineering and Technology
Charles Paterson | SVP Business Development and Strategy
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