Fort Dodge Messenger, IA 10-13-07 Is the ethanol boom running out of gas? Too much supply plagues ethanol industry By DARCY DOUGHERTY MAULSBY, Messenger correspondent Oversupply is putting the brakes on ethanol’s fast-lane growth, at least for now. Experts say the adjustment will be fairly severe, unless something happens to increase demand for ethanol substantially. “The pain will be felt mainly by investors,”î said Neil Harl, a Charles F. Curtiss Distinguished Professor in Agriculture and emeritus professor of economics at Iowa State University. “While transportation problems play into the travail, it’s basically a problem of too much supply.”î Ethanol that was selling for close to $2.50 per gallon a couple of years ago dropped to the $1.50-per-gallon range recently. A triple whammy of rising corn prices, higher construction costs for new plants and the plummeting price for ethanol in the markets have hit home, impacting both planned ethanol projects and those in production. While hints of trouble in the industry had been rumbling for months, a New York Times article on Sept. 30, followed an Oct. 1 piece by the Wall Street Journal, focused public attention on the issue. “I anticipate that the plants in operation will continue to function so long as they can cover their variable costs,”î Harl noted. “The adjustment process now faced by the ethanol industry will have some impact on corn demand,” he added. “There is sufficient momentum, enough plants in operation and enough under construction to assure that the demand for corn for ethanol will not disappear, however. There is likely to be some consolidation in the industry, but in all likelihood the demand for corn will remain strong.”î Investors keep an eye on the bottom line Some industry observers say the downturn exposes the ethanol industry’s reliance on political support in Washington. Fueled by government mandates and calls from President Bush that bio-based fuels could help wean Americans off foreign sources of energy, ethanol hit all-time highs in the past year. U.S. ethanol production rose to 4.8 billion gallons last year, up from 1.6 billion gallons in 2000, according to the Renewable Fuels Association. The number of ethanol plants across the country increased to 119, up from 54 in 2000, and there are 86 more plants under construction. In Iowa alone, ethanol production soared to 1.5 billion gallons in 2006, up from 440 million gallons in 2000. The state currently boasts 28 ethanol refineries in production, which offer 1.9 billion gallons of annual production capacity and equate to 690 million bushels of corn demand. In addition, 20 ethanol refineries are under construction or expansion, which will create 1.5 billion gallons of new annual production capacity, according to the Iowa Renewable Fuels Association, which adds that there are more than a dozen new projects under development in the state. The government’s policy process essentially insulated ethanol production from the full range of market forces so that supply lost touch with demand, Harl noted. ’’There was a belief in some quarters that the potential demand was so huge that overproduction was unlikely.î Harl said it’s not surprising that financing for new ethanol plants is drying up in many areas, and plans to build are being delayed or canceled across the Midwest, as more investors decide that only the most-efficient ethanol plants are worth their money. VeraSun Energy, one of the nation’s largest ethanol producers, recently announced it will suspend construction of its 110 million-gallon-per-year ethanol biorefinery in Reynolds, Ind., due to current market conditions. The company expects to resume construction in 2008, depending upon the return of more favorable market conditions. “Given the abrupt change in market conditions that have seen ethanol prices drop nearly 50 cents per gallon in the last 60 days, it’s prudent for us to adjust our current pace of expansion,”î said Danny Herron, VeraSun’s chief financial officer and senior vice president. “Due to Reynold’s early stage of development, we believe it is wise to suspend investment until the market provides an acceptable return.î” Sen. Charles Grassley, R-Iowa, isn’t surprised that the ethanol boom has hit a snag. “Only in the last five to six years has ethanol really caught on, and you’ll always have some problems and conflict with any infant industry. I’m very confident in the future, however, because we’ll be promoting the production of more ethanol, including cellulosic ethanol, in the next Farm Bill.”î Cautious optimism emerges Despite the challenges, some companies continue to expand their business. VeraSun, for example, has four facilities under construction in Hartley, Welcome, Minn., Albion, Neb. and Bloomingburg, Ohio. “We remain confident in the outlook for our industry and believe that with ethanol currently priced at a dollar less than gasoline, it provides a great value as a high- octane, clean-burning renewable fuel that will drive additional blending throughout the nation,”î said Don Endres, VeraSun chairman and CEO. A new breed of cautious optimism has emerged in the wake of the biofuels gold rush. Some industry experts believe the worst problems are temporary and have been intensified by transportation bottlenecks in getting ethanol from the Midwest to the coasts, where it is needed most. Regardless of how the adjustment is approached, it will take considerable time before the supply-demand balance is rectified, either by the market or by government policy, Harl said. “None of this necessarily spells doom for the ethanol industry. The long-term future of ethanol depends on the future of U.S. energy policy and the energy policies of other countries, the economics of conversion of corn and other materials into ethanol, and the future of energy production technologies.î “The key question is which technology will produce the quantity of energy needed, on a reliable basis, at the lowest cost to the user,” Harl concluded. “It’s certain that the alternatives will all be subjected to a least-cost test — and ethanol will be no exception.”