MECHANICS CATALOG 2016 DRIVESHAFT & COMPONENTS PRODUCT INFORMATION

advertisement
PRODUCT INFORMATION
Driveshafts
MECHANICS® CATALOG 2016
DRIVESHAFT & COMPONENTS
Mechanics® Driveshaft & Components
Content
Mechanics ® Weld Yokes ............................................................................. 04–05
Mechanics ® Necked Stub Yokes ................................................................. 06–07
Mechanics ® Necked Stub Ends – All Sizes ..................................................08–09
Mechanics ® Conventional C Type Slip Yokes & Assemblies...........................10–11
Mechanics ® Conventional Driveline Kits.......................................................12–13
Mechanics ® Conventional Driveline Kits –
Permanently Lubricated Universal Joints ......................................................14–15
Mechanics ® Conventional Driveline Kits – Male/Female Spline Asys ............16–17
Mechanics ® Universal Joints ....................................................................... 18–19
Mechanics ® General Engineering Data ........................................................ 20–27
2
Mechanics® Driveshafts –
Integrated Powertrain Solution
Mechanics® universal joint driveshaft products for off-road mobile and industrial equipment are
now available for more applications. We have expanded our inventory to offer more configurations and the quality of genuine Mechanics® driveshafts and components can add real value and
integrity to your products.
GKN ROCKFORD ® – Established in 1890, GKN Rockford ®, Inc., through its subsidiaries Rockford®
Clutch Corporation and Mechanics ® Universal Joint Corporation, is the choice for heavy-duty
powertrain components. Headquartered in Loves Park, Illinois, we are the leading manufacturer of
drivelines, universal joints, fan clutches and power transmission-related products for combustion
engine-powered heavy duty equipment.
3
Mechanics® Driveshaft & Components
Mechanics® Weld Yokes
Fits Tube
Diameter
Wall Thickness
F
E
Length
Overall Length
L
Mounting
Holes
Part
Number
inches
mm
inches
mm
inches
mm
inches
mm
5C SERIES
2.50
2.50
2.50
63,5
63,5
63,5
.109
.109
.109
2,11
2,11
2,11
1.12
1.12
1.12
28,4
28,4
28,4
1.88
1.88
1.88
47,8
47,8
47,8
13/32" dia
3/8" - 16 thd
M10 x 1.5 thd
02065138
02065188
02079566
6C SERIES
3.00
3.00
3.00
3.00
3.00
3.00
3.00
16,2
16,2
16,2
16,2
16,2
16,2
16,2
.188
.188
.120
.095
.095
.095
.188
4,78
4,78
3,05
2,41
2,41
2,41
4,78
1.88
1.88
1.88
1.88
1.88
1.88
3.12
47,6
47,6
47,6
47,6
47,6
47,6
79,2
2.50
2.47
2.44
2.50
2.38
2.50
3.88
63,5
62,7
62,0
63,5
60,5
63,5
98,6
13/32" dia
3/8" - 24 thd
3/8" - 24 thd
13/32" dia
M10 x 1.5 thd
3/8" - 24 thd
1/2" - 20 thd
02076594
02065250
02065240
02065122
02078992
02065182
02078068
7C SERIES
3.50
3.50
3.50
88,9
88,9
88,9
.095
.095
.120
2,41
2,41
3,05
1.88
1.88
2.12
47,8
47,8
53,8
2.50
2.50
2.75
63,5
63,5
69,8
13/32" dia
3/8" - 24 thd
15/32" dia
02065180
02065292
02065186
4
Fits Tube
Diameter
Wall Thickness
F
E
Length
Overall Length
L
Mounting
Holes
Part
Number
inches
mm
inches
mm
inches
mm
inches
mm
7C SERIES
3.50
3.50
3.50
3.50
3.50
88,9
88,9
88,9
88,9
88,9
.120
.120
.095
.188
.188
3,05
3,05
2,41
4,78
4,78
2.12
2.12
2.12
2.13
2.69
53,8
53,8
53,8
54,0
68,3
2.75
2.75
2.75
2.72
3.44
69,8
69,8
69,8
69,1
87,4
M12 x 1.75 thd
1/2" - 20 thd
15/32" dia
1/2" - 20 thd
1/2" - 20 thd
02079241
02065230
02065172
02065290
02078792
8C /8.5 C SERIES
4.00
101,6
4.00
101,6
4.00
101,6
4.00
101,6
4.00
101,6
.188
.188
.188
.188
.188
4,78
4,78
4,78
4,78
4,78
2.69
2.69
2.69
2.12
2.12
68,3
68,3
68,3
53,8
53,8
3.60
3.60
3.60
2.88
2.88
91,4
91,4
91,4
73,2
73,2
1/2" - 20 thd
M12 x 1.75 thd
15/32" dia
1/2" - 20 thd
M12 x 1.5 thd
02065262
02084643
02065251
02074020
02078485
9C /9.5 C SERIES
4.50
114,3
4.50
114,3
4.50
114,3
4.50
114,3
4.50
114.3
.38
.38
.38
.25
.25
9,65
9,65
9,65
6,35
6,35
2.50
2.50
2.50
2.50
2.50
63,5
63,5
63,5
63,5
63,5
3.27
3.27
3.27
3.25
3.27
83,1
83,1
83,1
82,3
83,1
M12 x 1.75 thd
1/2" - 20 thd
1/2" - 20 thd
1/2" - 20 thd
17/32" dia
02079447
02077768
02077578
02065288
02065269
10C /10.5C SERIES
5.00
127
5.00
127
.38
.38
9,7
9,7
3.88
3.88
98,6
98,4
4.41
4.41
112,0
112,0
5/8" – 18 thd
M16 x 2.0 thd
02076126
02079982
11C SERIES
6.50
6.50
165,1
165,1
.38
.38
9,65
9,65
3.50
3.50
88,9
88,9
4.50
4.50
114,3
114,3
M20 x 2.5 thd
3/4" - 16 thd
02080277
02076181
12C SERIES
6.50
6.50
165,1
165,1
.38
.38
9,65
9,65
4.00
4.00
101,6
101,6
5.00
5.00
127,0
127,0
M14 x 1.5 thd
M14 x 2.0 thd
02080348
02076954
15C/15.5C SERIES
6.50
165,1
6.50
165,1
6.50
165,1
6.50
165,1
.50
.38
.38
.38
12,7
9,65
9,65
9,65
4.00
4.00
4.00
4.00
101,6
101,6
101,6
101,6
5.00
5.00
5.00
5.00
127,0
127,0
127,0
127,0
3/4" - 16 thd
3/4" - 16 thd
M20 x 2.5 thd
3/4" - 16 thd
02077796
02076185
02078686
02076185
20C Series
8.00
.5
12,7
5.50
139,7
6.50
165,1
M24 x 3.0 thd
02087120
203,2
5
Mechanics® Driveshaft & Components
Mechanics® – Necked Stub Yokes
Spline Size
No. of Teeth
5C Series
1.75 x 16
Spline
Type
StrSide
B
C
Yoke Body Length
inches
mm
inches
mm
Mounting
Holes
4.62
117,3
2.12
54
3/8" - 24 thd
Part
Number
Comments
02076736
O’sized Spline
CONSULT SALES FOR AVAILABILITY OF OTHER MECHANICS ‘C’ TYPE STUB YOKES
6C Series
1.75 x 16
StrSide
8.00
203,2
2.25
57,2
3/8" - 24 thd
02078772
CONSULT SALES FOR AVAILABILITY OF OTHER MECHANICS ‘C’ TYPE STUB YOKES
7C Series
2.00 x 16
2.00 x 16
2.00 x 16
2.00 x 16
A
Overall Length
StrSide
StrSide
StrSide
StrSide
6.38
6.88
7.12
19.12
161,9
174,8
181,0
485,8
3.00
2.75
2.75
4.00
76,2
69,9
69,9
101,6
1/2" - 20 thd
M12 - 1.75 thd
1/2" - 20 thd
1/2" - 20 thd
02080264
02086211
02084617
02084467
CONSULT SALES FOR AVAILABILITY OF OTHER MECHANICS ‘C’ TYPE STUB YOKES
6
Nylon-Coated
Spline Size
Spline
No. of Teeth
Type
8C Series
2.50 x 16
2.50 x 16
StrSide
StrSide
A
B
C
Overall Length
Yoke Body Length
inches
mm
inches
mm
Mounting
Holes
8.00
11.62
203,2
295,3
3.00
3.00
76,2
76,2
1/2" - 20 thd
1/2" - 20thd
Part
Number
Comments
02075156
02079868
CONSULT SALES FOR AVAILABILITY OF OTHER MECHANICS ‘C’ TYPE STUB YOKES
8.5C Series
2.50 x 16
StrSide
11.38
288,9
4.50
114,3
1/2" - 20 thd
02088417
2.50 x 16
StrSide
12.38
314,3
4.50
114,3
1/2" - 20 thd
02070695
CONSULT SALES FOR AVAILABILITY OF OTHER MECHANICS ‘C’ TYPE STUB YOKES
9/9.5C Series
3.40 x 32
Involute
6.88
174,6
2.81
71,4
M12 - 1.75 thd
02087136
3.00 x 16
StrSide
11.75
298,5
5.38
136,5
1/2" - 20 thd
02086189
3.00 x 16
StrSide
12.25
311,2
4.25
236,5
M12 - 1.75 thd
02087137
Nylon-Coated
3.40 x 32
Involute
13.62
346,1
5.62
142,9
M12 - 1.75 thd
02088004
Nylon-Coated
Nylon-Coated
CONSULT SALES FOR AVAILABILITY OF OTHER MECHANICS ‘C’ TYPE STUB YOKES
10/10.5C Series
3.40 x 32
Involute
11.38
288,9
5.40
137,2
M16 - 2 thd
02084982
3.40 x 32
Involute
18.12
460,4
6.00
152,4
5/8" - 18 thd
02086682
Nylon-Coated
3.40 x 32
Involute
18.62
472,9
6.00
152,4
5/8" - 18 thd
02083450
Nylon-Coated
CONSULT SALES FOR AVAILABILITY OF OTHER MECHANICS ‘C’ TYPE STUB YOKES
11C Series
3.90 x 37
Involute
13.92
353,6
6.75
171,5
M20 - 2.5 thd
02080721
Nylon-Coated
CONSULT SALES FOR AVAILABILITY OF OTHER MECHANICS ‘C’ TYPE STUB YOKES
12C Series
NONE
NONE
NONE
NONE
NONE
NONE
NONE
NONE
CONSULT SALES FOR AVAILABILITY OF OTHER MECHANICS ‘C’ TYPE STUB YOKES
15/15.5C Series
3.90 x 37
Involute
12.25
311,2
4.50
114,3
M20 - 2.5 thd
02086120
3.90 x 37
Involute
13.75
349,3
4.00
101,6
M20 - 2.5 thd
02076479
CONSULT SALES FOR AVAILABILITY OF OTHER MECHANICS ‘C’ TYPE STUB YOKES
7
NONE
Mechanics® Driveshaft & Components
Mechanics® Necked Stub Ends – All Sizes
8
J
Fits Tube
Spline
Length
inches
mm
Diameter
inches
mm
F
Wall Thickness
inches
Overall Length
Misc
Info
Part
Number
mm
inches
mm
1 1/4 - 16 SPLINE – STRAIGHT SIDED (Ref 3C Series)
2.31
58,7
2.50
63,5
.083
2,11
5.50
139,7
02061739
1 3/8 - 16 SPLINE – STRAIGHT SIDED (Ref 4C Series)
3.00
76,2
2.50
63,5
.083
2.25
57,2
2.50
63,5
.095
2,11
2,41
6.50
6.12
165,1
155,6
02061738
02061710
1 9/16 - 16 SPLINE – STRAIGHT SIDED (Ref 5C Series)
3.00
76,2
2.50
63,5
.109
3.00
76,2
2.50
63,5
.109
3.00
76,2
2.50
63,5
.109
2,77
2,77
2,77
6.38
6.38
7.38
161,9
161,9
187,3
1 3/4 - 16 SPLINE – STRAIGHT SIDED (Ref 6C Series)
3.00
76,2
3.00
76,2
3.00
76,2
3.00
76,2
3.00
76,2
3.00
76,2
2.38
60,5
3.50
88,9
.095
.095
.188
.095
2,41
2,41
4,78
2.41
7.00
9.75
7.00
7.00
177,8
247,7
177,8
177,8
nylon coated
02061746
02061745
02080256
02085364
2 - 16 SPLINE – STRAIGHT SIDED (Ref 7C Series)
4.00
101,6
3.50
88,9
4.00
101,6
3.50
88,9
4.00
101,6
3.50
88,9
4.00
101,6
3.50
88,9
.120
.120
.120
.120
3,05
3,05
3,05
3,05
8.50
8.50
9.50
11.00
215,9
215,9
241,3
279,4
nylon coated
nylon coated
nylon coated
02061726
02061723
02075216
02072560
2 1/2 - 16 SPLINE – STRAIGHT SIDED (Ref 8/8.5C Series)
4.50
114,3
4.00
101,6
.188
4.50
114,3
4.00
101,6
.188
4.50
114,3
4.00
101,6
.188
4,78
4,78
4,78
10.00
10.00
12.00
254,0
254,0
304,8
nylon coated
nylon coated
02061737
02061752
02071669
3 - 16 SPLINE – STRAIGHT SIDED (Ref 9/9.5C Series)
6.44
163,6
4.50
114,3
5.44
138,2
4.50
114,3
5.44
138,2
4.50
114,3
5.44
138,2
4.50
114,3
.375
.250
.250
.375
9,53
6,35
6,35
9,53
12.69
12.50
11.19
11.19
322.3
317,5
284,2
284,2
nylon coated
nylon coated
nylon coated
15-spline
02084858
02080685
02072127
02077576
3.38 - 32 SPLINE – INVOLUTE (Ref 10/10.5C Series)
6.00
152,4
5.00
127
.375
9,53
12.62
320,5
nylon coated
02087937
3.88 - 37 SPLINE – INVOLUTE (Ref 11/12/15/15.5C Series)
6.50
165,1
6.50
165,1
.375
6.50
165,1
6.50
165,1
.500
9,53
12,7
14.38
14.38
365,3
365,3
nylon coated
nylon coated
02087014
02087016
5.66 - 32 SPLINE – INVOLUTE (Ref 20C Series)
Information Upon Request
9
nylon coated
nylon coated
nylon coated
02061729
02061744
02077104
Mechanics® Driveshaft & Components
Mechanics® Conventional C Type Slip Yokes
& Assemblies
Spline Size
No. of Teeth
Spline
Type
A
B
Overall Length
C
Yoke Body Length
inches
mm
inches
mm
Mounting
Holes
Service
Asy Part
Number
Part
Number
Comments
5C Series
1.56 x 16
1.56 x 16
1.56 x 16
1.56 x 16
StrSide
StrSide
StrSide
StrSide
5.62
6.00
5.62
5.62
142,7
152,4
142,7
142,7
4.50
4.50
4.50
4.50
114,3
114,3
114,3
114,3
3/8" - 24 thd
3/8" - 24 thd
13/32" dia
M10 - 1.5 thd
03067747
03067993
03067748
03087977
02064855
02064847
02064856
02079565
6C Series
1.75 x 16
1.75 x 16
StrSide
StrSide
6.12
8.88
155,4
225,6
4.75
7.50
120,7
190,5
3/8" - 24 thd
3/8" - 24 thd
03078570
03073677
02077357
02077004
High Slip
7C Series
2.00 x 16
2.00 x 16
2.00 x 16
2.00 x 16
StrSide
StrSide
StrSide
StrSide
7.12
7.12
9.62
9.62
180,8
180,8
244.3
244,3
5.88
5.88
8.38
8.38
149,4
149,4
212,9
212,9
1/2" - 20 thd
M12 - 1.75 thd
1/2" - 20 thd
M12 - 1.75 thd
03078582
03079915
03076629
n/a
02077358
02079236
02077002
02079452
High slip
High Slip
10
High-Angle
Spline Size
No. of Teeth
Spline
Type
A
B
Overall Length
C
Yoke Body Length
inches
mm
inches
mm
Mounting
Holes
Service
Asy Part
Number
Part
Number
Comments
7C Series
2.00 x 16
2.00 x 16
2.00 x 16
2.00 x 16
2.50 x 16
2.50 x 16
StrSide
StrSide
StrSide
StrSide
StrSide
StrSide
5.12
5.12
5.62
8.12
3.12
9.62
130
130
142,7
206,2
79,2
244,3
3.88
3.88
4.38
6.88
2.50
8.12
98,6
98,6
111,3
174,8
63,5
206,2
1/2" - 20 thd
M12 - 1.75 thd
1/2" - 20 thd
1/2" - 20 thd
M12 - 1.75 thd
M12 - 1.75 thd
03077735
n/a
n/a
n/a
n/a
n/a
02078425
02079385
02078427
02078431
02087592
02086593
Special Slip
O’size spline
O’size spline
8C Series
2.50 x 16
2.50 x 16
2.50 x 16
2.50 x 16
StrSide
StrSide
StrSide
StrSide
8.62
8.62
5.88
10.62
218,9
218,9
149,4
269,7
6.81
6.81
4.06
8.91
173
173
103,1
226,3
1/2" - 20 thd
M12 - 1.75 thd
1/2" - 20 thd
1/2" - 20 thd
03067836
n/a
n/a
03078503
02077356
02084655
02077355
02071951
High Slip
8.5C Series
2.50 x 16
2.50 x 16
StrSide
StrSide
8.62
8.62
218,9
218,9
6.81
6.81
173
173
1/2" - 20 thd
M12 - 1.75 thd
03067843
n/a
02087062
02088468
9/9.5C Series
3.00 x 16
3.00 x 16
StrSide
StrSide
9.62
11.62
244,3
295,1
7.31
9.31
185,7
236,5
1/2" - 20 thd
M12 - 1.75 thd
03067847
n/a
02064827
02080613
10/10.5C Series
3.44 x 32
Involute
3.44 x 32
Involute
3.44 x 32
Involute
12.00
12.00
9.75
304,8
304,8
247,7
10.25
10.25
8.00
260,4
260,4
203,2
5/8" - 18 thd
M16 - 2 thd
M16 - 2 thd
n/a
03080259
n/a
02079979
02079980
02084983
11C Series
4.00 x 37
4.00 x 37
Involute
Involute
13.25
13.25
336,6
336,6
10.75
10.75
273,1
273,1
3/4" - 16 thd
M20 - 2.5 thd
03075332
03080279
02073554
02079509
12C Series
3.90 x 37
Involute
13.75
349,3
9
228,6
M14 - 1.5 thd
n/a
03088308
15/15.5C Series
3.90 x 37
Involute
3.90 x 37
Involute
3.90 x 37
Involute
13.75
13.75
9.75
349,3
349,3
247,7
10.75
10.75
8.75
273,1
273,1
222,3
3/4" - 16 thd
M20 - 2.5 thd
M20 - 2.5 thd
n/a
n/a
n/a
02087029
02087032
02087140
20C Series
Information Upon Request
11
High Slip
Mechanics® Driveshaft & Components
Mechanics® Conventional Driveline Kits
12
Tube
Diameter
inches
mm
Wall Thickness
inches
Spline Size
(nylon-coated)
mm
inches
mm
2,77
1.56
110
5C SERIES - HIGH ANGLE – # 03085227
2.50
63,5
.109
2,77
1.56
6C Series – # 03085209
3.00
76,2
.095
2,41
7C Series – # 03085210
3.50
88,9
.125
Slip
# of
Teeth
Mounting
Holes
U-Joint
Type
inches
mm
16
2.00
50,8
3/8" x 24 thd
Re-Lube
110
16
2.00
50,8
3/8" x 24 thd
Re-Lube
1.75
44,5
16
2.25
57,2
3/8" x 24 thd
Re-Lube
3,05
2.00
50,8
16
2.50
63,5
1/2" x 20 thd
Re-Lube
8C Series – # 03085211
4.00
101,6
.188
4,78
2.50
63,6
16
3.00
76,2
1/2" x 20 thd
Re-Lube
8.5C Series – # 03079909
4.00
101,6
.188
4,78
2.50
63,6
16
3.00
76,2
1/2" x 20 thd
Re-Lube
9C Series – # 03079910
4.50
114,3
.375
9,53
3.00
76,2
16
4.00
101,6
1/2" x 20 thd
Re-Lube
10C Series – # 03079911
5.00
127
.375
9,53
3.40
86,4
32
4.25
108
5/8" x 18 thd
Re-Lube
11C Series – # 03085335
6.50
165,1
.375
9,53
3.90
99,1
37
4.00
101,6
3/4" x 16 thd
Re-Lube
12C Series – # 03086946
6.50
165,1
.375
9,53
3.90
99,1
37
4.25
108
M14 x 1.5 thd
Re-Lube
15C Series – # 03079913
6.50
165,1
.375
9,53
3.90
99,1
37
4.00
101,6
3/4" x 16 thd
Re-Lube
15C Series – # 03085631
6.50
165,1
.500
12,7
3.90
99,1
37
4.00
101,6
3/4" x 16 thd
Re-Lube
5C SERIES – # 03085208
2.50
63,5
.109
13
Mechanics® Driveshaft & Components
Mechanics® Conventional Driveline Kits –
Permanently Lubricated Universal Joints
14
Tube
Diameter
inches
mm
Wall Thickness
inches
Spline Size
(nylon-coated)
mm
inches
mm
3,05
2.00
50,8
9,53
3.40
15C Series – # 03089072
6.50
165,1
0,375
9,53
15.5C Series – # 03089012
6.50
165,1
0,375
20C Series – # 03089067
8.00
203,2
0.500
Slip
# of
Teeth
Mounting
Holes
U-Joint
Type
inches
mm
16
2.25
57,2
1/2" x 20 thd
Perm-Lube
86,4
32
4.25
108
5/8" x 18 thd
Perm-Lube
3.90
99,1
37
4.00
101,6
3/4" x 16 thd
Perm-Lube
9,53
3.90
99,1
37
4.00
101,6
3/4" x 16 thd
Perm-Lube
12,7
5.66
143,8
32
5.31
134,9
M24 x 3.0 thd
Perm-Lube
5C Series – Not Available
6C Series – Not Available
7C Series – # 03088019
3.50
88,9
0,12
8C Series – Not Available
8.5C Series – Not Available
9C Series – Not Available
10C Series – # 03085914
5.00
127
0,375
11C Series – Not Available
12C Series – Not Available
15
Mechanics® Driveshaft & Components
Mechanics® Conventional Driveline Kits –
Male/Female Spline Asys
16
Tube
Diameter
inches
mm
Wall Thickness
inches
Spline Size
(nylon-coated)
mm
inches
mm
2,77
1.56
110
5C SERIES - HIGH ANGLE – # 03085236
2.50
63,5
.109
2,77
1.56
6C Series – # 03085237
3.00
76,2
.095
2,41
7C Series – # 03085238
3.50
88,9
.125
Slip
# of
Teeth
Mounting
Holes
U-Joint
Type
inches
mm
16
2.00
50,8
3/8" x 24 thd
None
110
16
2.00
50,8
3/8" x 24 thd
None
1.75
44,5
16
2.25
57,2
3/8" x 24 thd
None
3,05
2.00
50,8
16
2.50
63,5
1/2" x 20 thd
None
8C Series – # 03085240
4.00
101,6
.188
4,78
2.50
63,6
16
3.00
76,2
1/2" x 20 thd
None
8.5C Series – # 03085239
4.00
101,6
.188
4,78
2.50
63,6
16
3.00
76,2
1/2" x 20 thd
None
9C Series – # 03085241
4.50
114,3
.375
9,53
3.00
76,2
16
4.00
101,6
1/2" x 20 thd
None
10C Series – # 03085242
5.00
127
.375
9,53
3.40
86,4
32
4.25
108
5/8" x 18 thd
None
11C Series – # 03085243
6.50
165,1
.375
9,53
3.90
99,1
37
4.00
101,6
3/4" x 16 thd
None
5C SERIES – # 03085235
2.50
63,5
.109
12C Series – N / A
Re-Lube
15C Series – # 03085244
6.50
165,1
.375
9,53
3.90
99,1
37
4.00
101,6
3/4" x 16 thd
None
15C Series – # 03085632
6.50
165,1
.500
12,7
3.90
99,1
37
4.00
101,6
3/4" x 16 thd
None
15C Series – # 03087128
6.50
165,1
.375
9,53
3.90
99,1
37
5.00
127
3/4" x 16 thd
Re-Lube
17
Mechanics® Driveshaft & Components
Mechanics® – Universal Joints
18
SERIES SIZE
All block style
re-lubed
Left/Right
Service
All block style
perm-lubed
Left/Right
Service
All block style
perm-lubed – metric
Left/Right
Service
All wings threaded
re-lubed
Left/Right
Service
wing/block combo
re-lubed
Left/Right
Service
5C Series
03065904 03065903* 03065964 03074476* 03076791
03065925 03065904
03065964
03065894 03065893* 03065914 03065913*
03065927 03065894 03065934 03065914
6C Series
03065980 03065979* 03071301 03075937* 03079223
03066012 03065980
03071301
03066015 03065983* 03065971 3065970*
03065984 03065984 03065986 03065971
03066076 03066075* 03066149 03075956*
03066084 03066083* 03066088 03066087*
03066081 03066076
03066149
03066114 03066084 03066117 03066088
8C Series
03066180 03066161* 03066187 03075957*
03066162 03066162
03066187
03066165 03066164* 03066169 03066168*
03066165
03066169
8.5C Series
03075821 03075958* 03075885 03076258
03075821
03075885
03075980
9C Series
03075319 03075999* 03075061 03076871*
03075319
03075061
03075985 03076004* 03075988 03076001*
03075985
03075988
7C Series
9.5C Series
03080341 03075407*
03080341
10C Series
03078325 03078705* 03076390 03078776*
03078325
03076390
10.5C Series
03078974 03078975*
03078974
11C Series
03076835 03078490* 03076971 03078491
03076835
03076971
12C Series
15C Series
15.5C Series
03075981 03077182*
03075981
03076946 .59 dia holes
03073381 03073380* 03076102 03076938*
03073381
03076102
03088203
20C Series
*
03075980
03089065 03089074*
03089065
w/b = with attaching bolts
NOTE: Other series sizes and cross / bearing combinations may be available. Contact GKN Rockford ® Sales for availability.
19
Mechanics® Driveshaft & Components
Mechanics® General Engineering Data
Driveshaft Torque Capacity Guide
JOINT SIZE
CONTINUOUS
OPERATION1
(ft. - lbs.)
SHORT
DURATION2
(ft. - lbs.)
2C
3C
4C
5C
6C
7C
8C
8.5C
9C
9.5C3
10C
10.5C4
11C
15C
15.5C
20C
125
215
275
475
575
900
1,325
1,525
2,075
2,725
3,200
3,200
4,400
6,700
7,400
13,500
600
850
1,050
1,500
1,950
3,100
4,750
6,950
9,000
10,500
15,000
15,000
19,500
20,000
26,000
40,000
1
T hese ratings will provide approximately 3,000 hours operation at a speed of 2,000 RPM and at a 3o angle.
They presume uniform power transmission and proper maintenance.
2
T hese values are the maximum recommended for use in applications such as off-highway cycling operation.
If these values are exceeded, the standard mating components may be inadequate and the universal joint
life will be reduced.
3
T his size available either as a universal joint only or in combination with 9C driveshaft components.
4
This size available either as a universal joint only or in combination with 10C driveshaft components.
20
Operating Speed
A number of factors influence the maximum RPM at which a driveshaft can be operated. The major criteria are
as follows:
1. Overall length
2. Tube diameter
3. Universal joint angle
4. Mating component rigidity
The following Tables I, II, and III collectively define guidelines for the first three criteria.
Table I illustrates the maximum RPM normally allowed on the various universal joint sizes. The values are subject to the angle and speed limitations as defined in Tables II and Table III.
Table II defines the maximum allowable universal joint angle when operated at the specific RPM. These values
are based upon an angular acceleration of approximately 1,000 Rad/Sec.2. This has been found to be acceptable in most applications. The table assumes a two joint system with operating u-joint angles of Driver and
Driven shafts within 1o of each other.
Table I
Table II
Universal Joint
Size
Maximum
RPM
2C
3C
4C
5C
6C
7C
8C
8.5C
9C
9.5C
10C
10.5C
11C
12C
15C
15.5C
20C
6,000
6,000
5,000
5,000
5,000
4,500
4,500
4,500
4,500
4,500
3,000
3,000
2,500
2,500
2,500
RPM
Angle
2,000
2,500
3,000
3,500
4,000
4,500
5,000
8.50
7.00
5.75
5.00
4.25
3.75
3.25
Note that, for a given torque, the calculated
universal joint life decreases as the universal
joint angle increases.
please contact GKN
Engineering
21
Mechanics® Driveshaft & Components
Operating Speed (continued)
Table III relates the maximum shaft length to operating RPM
for the standard tube size. Be sure to consider any overspeed conditions.
Larger diameter tubing is available on certain universal
joint sizes to raise the operating RPM.
See Tables I and II for limiting factors on operating speeds
For other tube sizes or lengths not shown, the maximum safe
operating speed can be determined by using the following formula.
Max. Safe
Operating
Speed
4.8 x 106 x .75
=
ID2 + OD2
L2
TABLE III
Maximum Safe Operating Speed (RPM)
5,000 RPM
4,500 RPM
4,000 RPM
Universal
Joint Size
3,500 RPM
Operating Speed
ID = Inner diameter of tube
OD = Outer diameter of tube
L = Max. installed length of
driveshaft
(center line - to - center
line of u-joint bearings)
Tube Size
Standard
11C
6.50" x .250"
12C
6.50" x .375"
15C
6.50" x .250"
15C
6.50" x .375"
15C
6.50" x .500"
15.5C
contact GKN
20Cengineering
3,000 RPM
2,500 RPM
2,000 RPM
10C 5.00" x .250"
9C 9.5C
4.50" x .250"
4.50" x .250"
8C
8.5C
4.00" x .188"
4.00" x .188"
7C
3.50" x .120"
6C
3.00" x .095"
5C
4C
3C
2.50" x .109"
2.50" x .083"
2.50" x .083"
2C
2.00" x .065"
1,500 RPM
1,200 RPM
1,000 RPM
40"
50"
60"70"80"
90"
100"
Maximum Installed Length (inches) 1
1
Consult Rockford Powertrain regarding operating speeds for shaft lengths exceeding 70 inches
(center line-to-center line of universal joint bearings).
22
Mounting Capscrew Dimensional and Torque Data
To help insure universal joint retention, it is imperative that the correct capscrew be used and properly torqued. All must
be Grade 8 or equivalent quality. The torque settings apply only to clean, dry, non-coated bolts.
For Use With Threaded Yoke
Drilled Block Bearings
For Use With Drilled Yoke
Threaded Wing Bearings
Part
Number
Length
Under Head
Thread
Length
Torque
Setting
(ft. - lbs.)
2-60987
.75
.62
22-27
.88
2-60987
.75
.62
22-27
1.50
.88
2-60984
.88
.75
22-27
1.75
1.75
2-60980
1.00
.88
37-49
2-61025
1.75
1.00
2-60980
1.00
.88
37-49
N/A
N/A
N/A
2-609811
06
.94
65-75
1/2 - 20
2-61026
2.00
1.25
N/A
N/A
N/A
70-80
7/16 - 20
N/A
N/A
N/A
2-60996
1.25
1.12
65-75
Part
Number
Length
Under Head
Joint
Size
Thread
Size
2c
5/16 - 24
3C
5/16 - 24
2-61010
1.50
4C
5/16 - 24
2-61010
5C
3/8 - 24
2-61025
6C
3/8 - 24
7C
7/16 - 20
7C
8C
Thread
Length
8C
1/2 - 20
2-61026
2.00
1.25
N/A
N/A
N/A
70-80
8.5C
1/2 - 20
2-61023
2.25
1.25
2-61020
1.38
1.12
110-120
9C
1/2 - 20
2-61023
2.25
1.25
2-61020
1.38
1.12
110-120
9.5C
1/2 - 20
2-745691
2.50
.81
N/A
N/A
N/A
90-110
10C
5/8 - 18
2-61075
3.25
1.50
N/A
N/A
N/A
230-240
10.5C
5/8 - 18
2-72424
1
3.38
1.38
N/A
N/A
N/A
230-240
11C
3/4 - 16
2-734051
3.50
1.25
N/A
N/A
N/A
315-345
12C
M14 - 1.5
2-80344
3.15
1.34
N/A
N/A
N/A
140-160
15C/15.5C
3/4 - 16
2-734051
3.50
1.25
N/A
N/A
N/A
315-345
20C
M24 - 3.0
2-86158
5.51
2.36
N/A
N/A
N/A
700-775
All dimensions are in inches unless otherwise specified.
1
Ferry head bolts (All others are hex head bolts.)
Standard Thread vs. Metric Thread Comparison
Universal Joint
Size
Standard
Metric
2C, 3C, 4C
5C, 6C
7C, 8C, 8.5C, 9C, 9.5C
12C
10C
11C, 15C, 15.5C
20C
5/16 - 24
3/8 - 24
1/2 - 20
5/8 - 18
5/8 - 18
3/4 - 16
N/A
M8 x 1.25
M10 x 1.50
M12 x 1.75
M14 x 1.50
M16 x 2.00
M20 x 2.50
M24 x 3.0
23
Mechanics® Driveshaft & Components
Typical Driveshaft Configurations
C TYPE 1
Close-Coupled without slip; Double Joint
C TYPE 5Y
Tube Type without slip; with Single Joint,
bearing stub end and fitting yoke
C TYPE 1
Tube-Type without slip; Double Joint
C TYPE 5BY
Tube Type without slip; with Single Joint,
bearing stub end, center bearing and fitting yoke
C TYPE 3
Close-Coupled with slip; Double Joint
C TYPE 6
Tube Type with slip;
with Single Joint and bearing stub end
C TYPE 4
Tube-Type with slip; Double Joint
C TYPE 6Y
Tube Type with slip; with Single Joint, bearing
stub end, and fitting yoke
C TYPE 2Y
Tube Type without slip;
Double Joint and fitting yoke
C TYPE 6BY
Tube Type with slip; with Single Joint,
bearing stub end, center bearing and fitting yoke
C TYPE 2Y
Tube Type without slip;
with Single Joint and bearing stub end
C TYPE 7
Single Joint with two fitting yokes
C TYPE 2Y
Tube Type without slip; with Single Joint,
bearing stub end and pillow block bearing
24
EC TYPE 3
Close-Coupled with slip; Double Joint
ER TYPE 3
Close-Coupled with slip; Double Joint
EC TYPE 4
Tube-Type with slip; Double Joint
ER TYPE 4
Tube-Type with slip; Double Joint
EC TYPE 8WF Tube Type with slip; Single Joint and weld flange
ER TYPE 5
Tube Type without slip; with Single Joint
and bearing stub end
EC TYPE 8SS Tube Type with slip; Single Joint,
ER TYPE 5BY Tube Type without slip; with Single Joint,
bearing stub end and sleeve
bearing stub end and fitting yoke
ER TYPE 8SS Tube Type with slip; Single Joint,
bearing stub end and sleeve
25
Mechanics® Driveshaft & Components
Universal Joint Installation and Lubrication
Universal Joint Installation
Ease of installation and service is one of the primary features of Mechanics® Universal Joints.
To assemble a joint to a yoke, insert the key and pilot of one bearing into the keyway and pilot of the yoke (Fig. 1). Next,
insert the key and pilot of the opposite bearing into the yoke. Since this is a precision product, the fit is intended to be
tight and some compression of the seals and/or thrust washers may be required to seat the second bearing. This can be
done with a ‘C’ clamp, a tap with a soft hammer (Fig. 2), or with hand pressure. DO NOT use the bolts to seat the bearings!
Once the bearings are properly seated, insert the bolts and uniformly torque them to the proper level as shown in “Mounting Capscrew Dimensional and Torque Data”. Use SAE Grade 8 or equivalent, non-coated bolts that are clean and dry.
Yoke faces, bearing mounting faces, circular pilots and keyways must be free of foreign material, burrs and nicks which
will prevent the asembly from becoming properly seated.
Lubrication
Grease Specifications:
- Universal Joints
-Relube: -Permanently-Lubed: -Driveshaft Slip Spline Lithium base grease without Molybdenum Disulfide Additive.
No relubrication required
Long life Lithium base grease with a Molybdenum Disulfide Additive.
Lubrication must be maintained in universal joints and slip assemblies for satisfactory operation. Since the driveshaft
is subject to many types of environments, it is important to maintain a lubriction interval which is appropriate to the
type of environment and vehicle use. A 250 hour interval, or longer, may be satisfactory for most off-highway conditions.
However, severe conditions may warrant more frequent lubrication.
Factory lubrication of relubricable slip assemblies provides an initial coat over both male and female parts. Additional
lubrication may be added through the fitting on the slip yoke. With the driveshaft in the fully compressed position, grease
should be added until excess appears at the vent hole of the dust cup or at the spline seal (Fig. 3).
If the driveshaft can not be fully compressed, care must be taken not to overfill the spline cavity or the driveshaft will not
compress when required. A universal joint is considered adequately lubricated only when all four bearings are purged
of air and old grease. Mechanics® patented seals allow all four bearings to bleed at the same pressure (Fig. 4) to insure
proper lubrication.
26
Fig. 1 – Insertion of key and pilot of bearing into yoke
Fig. 2 – Opposite bearing installed
Fig. 3 – Grease appears from vent hole
Fig. 4 – Seals allow grease to bleed so lubricant can flow
through all trunnions.
27
GKN Land Systems© 2015
PO Box 55,
Ipsley House,
Ipsley Church Lane,
Redditch,
Worcestershire B98 0TL
P: +44 (0)1527 517 715
Integrated
PowertraIn ComPonents,
systems and solutIons
Agriculture
Construction
Industry
From Power sourCe
Couplings
Clutches
Gearboxes
Driveshafts
Brakes
Controls
Electrics
Wheels
To Power APPlIed
GKN Land Systems ROCKFORD
1200 Windsor Road
Loves Park
Illinois 61111
USA
P: +1 815-633-7460
F: +1 815-633-1311
Rienzfeldstr. 8
Postfach 181
I-39031 Bruneck (BZ)
Italy
P: +39 0474-580111
F: +39 0474-580501
www.gknlandsystems.com
PMD 6 GB 0116 AK3-web
GKN Land Systems Bruneck
Download