PRODUCT INFORMATION Driveshafts MECHANICS® CATALOG 2016 DRIVESHAFT & COMPONENTS Mechanics® Driveshaft & Components Content Mechanics ® Weld Yokes ............................................................................. 04–05 Mechanics ® Necked Stub Yokes ................................................................. 06–07 Mechanics ® Necked Stub Ends – All Sizes ..................................................08–09 Mechanics ® Conventional C Type Slip Yokes & Assemblies...........................10–11 Mechanics ® Conventional Driveline Kits.......................................................12–13 Mechanics ® Conventional Driveline Kits – Permanently Lubricated Universal Joints ......................................................14–15 Mechanics ® Conventional Driveline Kits – Male/Female Spline Asys ............16–17 Mechanics ® Universal Joints ....................................................................... 18–19 Mechanics ® General Engineering Data ........................................................ 20–27 2 Mechanics® Driveshafts – Integrated Powertrain Solution Mechanics® universal joint driveshaft products for off-road mobile and industrial equipment are now available for more applications. We have expanded our inventory to offer more configurations and the quality of genuine Mechanics® driveshafts and components can add real value and integrity to your products. GKN ROCKFORD ® – Established in 1890, GKN Rockford ®, Inc., through its subsidiaries Rockford® Clutch Corporation and Mechanics ® Universal Joint Corporation, is the choice for heavy-duty powertrain components. Headquartered in Loves Park, Illinois, we are the leading manufacturer of drivelines, universal joints, fan clutches and power transmission-related products for combustion engine-powered heavy duty equipment. 3 Mechanics® Driveshaft & Components Mechanics® Weld Yokes Fits Tube Diameter Wall Thickness F E Length Overall Length L Mounting Holes Part Number inches mm inches mm inches mm inches mm 5C SERIES 2.50 2.50 2.50 63,5 63,5 63,5 .109 .109 .109 2,11 2,11 2,11 1.12 1.12 1.12 28,4 28,4 28,4 1.88 1.88 1.88 47,8 47,8 47,8 13/32" dia 3/8" - 16 thd M10 x 1.5 thd 02065138 02065188 02079566 6C SERIES 3.00 3.00 3.00 3.00 3.00 3.00 3.00 16,2 16,2 16,2 16,2 16,2 16,2 16,2 .188 .188 .120 .095 .095 .095 .188 4,78 4,78 3,05 2,41 2,41 2,41 4,78 1.88 1.88 1.88 1.88 1.88 1.88 3.12 47,6 47,6 47,6 47,6 47,6 47,6 79,2 2.50 2.47 2.44 2.50 2.38 2.50 3.88 63,5 62,7 62,0 63,5 60,5 63,5 98,6 13/32" dia 3/8" - 24 thd 3/8" - 24 thd 13/32" dia M10 x 1.5 thd 3/8" - 24 thd 1/2" - 20 thd 02076594 02065250 02065240 02065122 02078992 02065182 02078068 7C SERIES 3.50 3.50 3.50 88,9 88,9 88,9 .095 .095 .120 2,41 2,41 3,05 1.88 1.88 2.12 47,8 47,8 53,8 2.50 2.50 2.75 63,5 63,5 69,8 13/32" dia 3/8" - 24 thd 15/32" dia 02065180 02065292 02065186 4 Fits Tube Diameter Wall Thickness F E Length Overall Length L Mounting Holes Part Number inches mm inches mm inches mm inches mm 7C SERIES 3.50 3.50 3.50 3.50 3.50 88,9 88,9 88,9 88,9 88,9 .120 .120 .095 .188 .188 3,05 3,05 2,41 4,78 4,78 2.12 2.12 2.12 2.13 2.69 53,8 53,8 53,8 54,0 68,3 2.75 2.75 2.75 2.72 3.44 69,8 69,8 69,8 69,1 87,4 M12 x 1.75 thd 1/2" - 20 thd 15/32" dia 1/2" - 20 thd 1/2" - 20 thd 02079241 02065230 02065172 02065290 02078792 8C /8.5 C SERIES 4.00 101,6 4.00 101,6 4.00 101,6 4.00 101,6 4.00 101,6 .188 .188 .188 .188 .188 4,78 4,78 4,78 4,78 4,78 2.69 2.69 2.69 2.12 2.12 68,3 68,3 68,3 53,8 53,8 3.60 3.60 3.60 2.88 2.88 91,4 91,4 91,4 73,2 73,2 1/2" - 20 thd M12 x 1.75 thd 15/32" dia 1/2" - 20 thd M12 x 1.5 thd 02065262 02084643 02065251 02074020 02078485 9C /9.5 C SERIES 4.50 114,3 4.50 114,3 4.50 114,3 4.50 114,3 4.50 114.3 .38 .38 .38 .25 .25 9,65 9,65 9,65 6,35 6,35 2.50 2.50 2.50 2.50 2.50 63,5 63,5 63,5 63,5 63,5 3.27 3.27 3.27 3.25 3.27 83,1 83,1 83,1 82,3 83,1 M12 x 1.75 thd 1/2" - 20 thd 1/2" - 20 thd 1/2" - 20 thd 17/32" dia 02079447 02077768 02077578 02065288 02065269 10C /10.5C SERIES 5.00 127 5.00 127 .38 .38 9,7 9,7 3.88 3.88 98,6 98,4 4.41 4.41 112,0 112,0 5/8" – 18 thd M16 x 2.0 thd 02076126 02079982 11C SERIES 6.50 6.50 165,1 165,1 .38 .38 9,65 9,65 3.50 3.50 88,9 88,9 4.50 4.50 114,3 114,3 M20 x 2.5 thd 3/4" - 16 thd 02080277 02076181 12C SERIES 6.50 6.50 165,1 165,1 .38 .38 9,65 9,65 4.00 4.00 101,6 101,6 5.00 5.00 127,0 127,0 M14 x 1.5 thd M14 x 2.0 thd 02080348 02076954 15C/15.5C SERIES 6.50 165,1 6.50 165,1 6.50 165,1 6.50 165,1 .50 .38 .38 .38 12,7 9,65 9,65 9,65 4.00 4.00 4.00 4.00 101,6 101,6 101,6 101,6 5.00 5.00 5.00 5.00 127,0 127,0 127,0 127,0 3/4" - 16 thd 3/4" - 16 thd M20 x 2.5 thd 3/4" - 16 thd 02077796 02076185 02078686 02076185 20C Series 8.00 .5 12,7 5.50 139,7 6.50 165,1 M24 x 3.0 thd 02087120 203,2 5 Mechanics® Driveshaft & Components Mechanics® – Necked Stub Yokes Spline Size No. of Teeth 5C Series 1.75 x 16 Spline Type StrSide B C Yoke Body Length inches mm inches mm Mounting Holes 4.62 117,3 2.12 54 3/8" - 24 thd Part Number Comments 02076736 O’sized Spline CONSULT SALES FOR AVAILABILITY OF OTHER MECHANICS ‘C’ TYPE STUB YOKES 6C Series 1.75 x 16 StrSide 8.00 203,2 2.25 57,2 3/8" - 24 thd 02078772 CONSULT SALES FOR AVAILABILITY OF OTHER MECHANICS ‘C’ TYPE STUB YOKES 7C Series 2.00 x 16 2.00 x 16 2.00 x 16 2.00 x 16 A Overall Length StrSide StrSide StrSide StrSide 6.38 6.88 7.12 19.12 161,9 174,8 181,0 485,8 3.00 2.75 2.75 4.00 76,2 69,9 69,9 101,6 1/2" - 20 thd M12 - 1.75 thd 1/2" - 20 thd 1/2" - 20 thd 02080264 02086211 02084617 02084467 CONSULT SALES FOR AVAILABILITY OF OTHER MECHANICS ‘C’ TYPE STUB YOKES 6 Nylon-Coated Spline Size Spline No. of Teeth Type 8C Series 2.50 x 16 2.50 x 16 StrSide StrSide A B C Overall Length Yoke Body Length inches mm inches mm Mounting Holes 8.00 11.62 203,2 295,3 3.00 3.00 76,2 76,2 1/2" - 20 thd 1/2" - 20thd Part Number Comments 02075156 02079868 CONSULT SALES FOR AVAILABILITY OF OTHER MECHANICS ‘C’ TYPE STUB YOKES 8.5C Series 2.50 x 16 StrSide 11.38 288,9 4.50 114,3 1/2" - 20 thd 02088417 2.50 x 16 StrSide 12.38 314,3 4.50 114,3 1/2" - 20 thd 02070695 CONSULT SALES FOR AVAILABILITY OF OTHER MECHANICS ‘C’ TYPE STUB YOKES 9/9.5C Series 3.40 x 32 Involute 6.88 174,6 2.81 71,4 M12 - 1.75 thd 02087136 3.00 x 16 StrSide 11.75 298,5 5.38 136,5 1/2" - 20 thd 02086189 3.00 x 16 StrSide 12.25 311,2 4.25 236,5 M12 - 1.75 thd 02087137 Nylon-Coated 3.40 x 32 Involute 13.62 346,1 5.62 142,9 M12 - 1.75 thd 02088004 Nylon-Coated Nylon-Coated CONSULT SALES FOR AVAILABILITY OF OTHER MECHANICS ‘C’ TYPE STUB YOKES 10/10.5C Series 3.40 x 32 Involute 11.38 288,9 5.40 137,2 M16 - 2 thd 02084982 3.40 x 32 Involute 18.12 460,4 6.00 152,4 5/8" - 18 thd 02086682 Nylon-Coated 3.40 x 32 Involute 18.62 472,9 6.00 152,4 5/8" - 18 thd 02083450 Nylon-Coated CONSULT SALES FOR AVAILABILITY OF OTHER MECHANICS ‘C’ TYPE STUB YOKES 11C Series 3.90 x 37 Involute 13.92 353,6 6.75 171,5 M20 - 2.5 thd 02080721 Nylon-Coated CONSULT SALES FOR AVAILABILITY OF OTHER MECHANICS ‘C’ TYPE STUB YOKES 12C Series NONE NONE NONE NONE NONE NONE NONE NONE CONSULT SALES FOR AVAILABILITY OF OTHER MECHANICS ‘C’ TYPE STUB YOKES 15/15.5C Series 3.90 x 37 Involute 12.25 311,2 4.50 114,3 M20 - 2.5 thd 02086120 3.90 x 37 Involute 13.75 349,3 4.00 101,6 M20 - 2.5 thd 02076479 CONSULT SALES FOR AVAILABILITY OF OTHER MECHANICS ‘C’ TYPE STUB YOKES 7 NONE Mechanics® Driveshaft & Components Mechanics® Necked Stub Ends – All Sizes 8 J Fits Tube Spline Length inches mm Diameter inches mm F Wall Thickness inches Overall Length Misc Info Part Number mm inches mm 1 1/4 - 16 SPLINE – STRAIGHT SIDED (Ref 3C Series) 2.31 58,7 2.50 63,5 .083 2,11 5.50 139,7 02061739 1 3/8 - 16 SPLINE – STRAIGHT SIDED (Ref 4C Series) 3.00 76,2 2.50 63,5 .083 2.25 57,2 2.50 63,5 .095 2,11 2,41 6.50 6.12 165,1 155,6 02061738 02061710 1 9/16 - 16 SPLINE – STRAIGHT SIDED (Ref 5C Series) 3.00 76,2 2.50 63,5 .109 3.00 76,2 2.50 63,5 .109 3.00 76,2 2.50 63,5 .109 2,77 2,77 2,77 6.38 6.38 7.38 161,9 161,9 187,3 1 3/4 - 16 SPLINE – STRAIGHT SIDED (Ref 6C Series) 3.00 76,2 3.00 76,2 3.00 76,2 3.00 76,2 3.00 76,2 3.00 76,2 2.38 60,5 3.50 88,9 .095 .095 .188 .095 2,41 2,41 4,78 2.41 7.00 9.75 7.00 7.00 177,8 247,7 177,8 177,8 nylon coated 02061746 02061745 02080256 02085364 2 - 16 SPLINE – STRAIGHT SIDED (Ref 7C Series) 4.00 101,6 3.50 88,9 4.00 101,6 3.50 88,9 4.00 101,6 3.50 88,9 4.00 101,6 3.50 88,9 .120 .120 .120 .120 3,05 3,05 3,05 3,05 8.50 8.50 9.50 11.00 215,9 215,9 241,3 279,4 nylon coated nylon coated nylon coated 02061726 02061723 02075216 02072560 2 1/2 - 16 SPLINE – STRAIGHT SIDED (Ref 8/8.5C Series) 4.50 114,3 4.00 101,6 .188 4.50 114,3 4.00 101,6 .188 4.50 114,3 4.00 101,6 .188 4,78 4,78 4,78 10.00 10.00 12.00 254,0 254,0 304,8 nylon coated nylon coated 02061737 02061752 02071669 3 - 16 SPLINE – STRAIGHT SIDED (Ref 9/9.5C Series) 6.44 163,6 4.50 114,3 5.44 138,2 4.50 114,3 5.44 138,2 4.50 114,3 5.44 138,2 4.50 114,3 .375 .250 .250 .375 9,53 6,35 6,35 9,53 12.69 12.50 11.19 11.19 322.3 317,5 284,2 284,2 nylon coated nylon coated nylon coated 15-spline 02084858 02080685 02072127 02077576 3.38 - 32 SPLINE – INVOLUTE (Ref 10/10.5C Series) 6.00 152,4 5.00 127 .375 9,53 12.62 320,5 nylon coated 02087937 3.88 - 37 SPLINE – INVOLUTE (Ref 11/12/15/15.5C Series) 6.50 165,1 6.50 165,1 .375 6.50 165,1 6.50 165,1 .500 9,53 12,7 14.38 14.38 365,3 365,3 nylon coated nylon coated 02087014 02087016 5.66 - 32 SPLINE – INVOLUTE (Ref 20C Series) Information Upon Request 9 nylon coated nylon coated nylon coated 02061729 02061744 02077104 Mechanics® Driveshaft & Components Mechanics® Conventional C Type Slip Yokes & Assemblies Spline Size No. of Teeth Spline Type A B Overall Length C Yoke Body Length inches mm inches mm Mounting Holes Service Asy Part Number Part Number Comments 5C Series 1.56 x 16 1.56 x 16 1.56 x 16 1.56 x 16 StrSide StrSide StrSide StrSide 5.62 6.00 5.62 5.62 142,7 152,4 142,7 142,7 4.50 4.50 4.50 4.50 114,3 114,3 114,3 114,3 3/8" - 24 thd 3/8" - 24 thd 13/32" dia M10 - 1.5 thd 03067747 03067993 03067748 03087977 02064855 02064847 02064856 02079565 6C Series 1.75 x 16 1.75 x 16 StrSide StrSide 6.12 8.88 155,4 225,6 4.75 7.50 120,7 190,5 3/8" - 24 thd 3/8" - 24 thd 03078570 03073677 02077357 02077004 High Slip 7C Series 2.00 x 16 2.00 x 16 2.00 x 16 2.00 x 16 StrSide StrSide StrSide StrSide 7.12 7.12 9.62 9.62 180,8 180,8 244.3 244,3 5.88 5.88 8.38 8.38 149,4 149,4 212,9 212,9 1/2" - 20 thd M12 - 1.75 thd 1/2" - 20 thd M12 - 1.75 thd 03078582 03079915 03076629 n/a 02077358 02079236 02077002 02079452 High slip High Slip 10 High-Angle Spline Size No. of Teeth Spline Type A B Overall Length C Yoke Body Length inches mm inches mm Mounting Holes Service Asy Part Number Part Number Comments 7C Series 2.00 x 16 2.00 x 16 2.00 x 16 2.00 x 16 2.50 x 16 2.50 x 16 StrSide StrSide StrSide StrSide StrSide StrSide 5.12 5.12 5.62 8.12 3.12 9.62 130 130 142,7 206,2 79,2 244,3 3.88 3.88 4.38 6.88 2.50 8.12 98,6 98,6 111,3 174,8 63,5 206,2 1/2" - 20 thd M12 - 1.75 thd 1/2" - 20 thd 1/2" - 20 thd M12 - 1.75 thd M12 - 1.75 thd 03077735 n/a n/a n/a n/a n/a 02078425 02079385 02078427 02078431 02087592 02086593 Special Slip O’size spline O’size spline 8C Series 2.50 x 16 2.50 x 16 2.50 x 16 2.50 x 16 StrSide StrSide StrSide StrSide 8.62 8.62 5.88 10.62 218,9 218,9 149,4 269,7 6.81 6.81 4.06 8.91 173 173 103,1 226,3 1/2" - 20 thd M12 - 1.75 thd 1/2" - 20 thd 1/2" - 20 thd 03067836 n/a n/a 03078503 02077356 02084655 02077355 02071951 High Slip 8.5C Series 2.50 x 16 2.50 x 16 StrSide StrSide 8.62 8.62 218,9 218,9 6.81 6.81 173 173 1/2" - 20 thd M12 - 1.75 thd 03067843 n/a 02087062 02088468 9/9.5C Series 3.00 x 16 3.00 x 16 StrSide StrSide 9.62 11.62 244,3 295,1 7.31 9.31 185,7 236,5 1/2" - 20 thd M12 - 1.75 thd 03067847 n/a 02064827 02080613 10/10.5C Series 3.44 x 32 Involute 3.44 x 32 Involute 3.44 x 32 Involute 12.00 12.00 9.75 304,8 304,8 247,7 10.25 10.25 8.00 260,4 260,4 203,2 5/8" - 18 thd M16 - 2 thd M16 - 2 thd n/a 03080259 n/a 02079979 02079980 02084983 11C Series 4.00 x 37 4.00 x 37 Involute Involute 13.25 13.25 336,6 336,6 10.75 10.75 273,1 273,1 3/4" - 16 thd M20 - 2.5 thd 03075332 03080279 02073554 02079509 12C Series 3.90 x 37 Involute 13.75 349,3 9 228,6 M14 - 1.5 thd n/a 03088308 15/15.5C Series 3.90 x 37 Involute 3.90 x 37 Involute 3.90 x 37 Involute 13.75 13.75 9.75 349,3 349,3 247,7 10.75 10.75 8.75 273,1 273,1 222,3 3/4" - 16 thd M20 - 2.5 thd M20 - 2.5 thd n/a n/a n/a 02087029 02087032 02087140 20C Series Information Upon Request 11 High Slip Mechanics® Driveshaft & Components Mechanics® Conventional Driveline Kits 12 Tube Diameter inches mm Wall Thickness inches Spline Size (nylon-coated) mm inches mm 2,77 1.56 110 5C SERIES - HIGH ANGLE – # 03085227 2.50 63,5 .109 2,77 1.56 6C Series – # 03085209 3.00 76,2 .095 2,41 7C Series – # 03085210 3.50 88,9 .125 Slip # of Teeth Mounting Holes U-Joint Type inches mm 16 2.00 50,8 3/8" x 24 thd Re-Lube 110 16 2.00 50,8 3/8" x 24 thd Re-Lube 1.75 44,5 16 2.25 57,2 3/8" x 24 thd Re-Lube 3,05 2.00 50,8 16 2.50 63,5 1/2" x 20 thd Re-Lube 8C Series – # 03085211 4.00 101,6 .188 4,78 2.50 63,6 16 3.00 76,2 1/2" x 20 thd Re-Lube 8.5C Series – # 03079909 4.00 101,6 .188 4,78 2.50 63,6 16 3.00 76,2 1/2" x 20 thd Re-Lube 9C Series – # 03079910 4.50 114,3 .375 9,53 3.00 76,2 16 4.00 101,6 1/2" x 20 thd Re-Lube 10C Series – # 03079911 5.00 127 .375 9,53 3.40 86,4 32 4.25 108 5/8" x 18 thd Re-Lube 11C Series – # 03085335 6.50 165,1 .375 9,53 3.90 99,1 37 4.00 101,6 3/4" x 16 thd Re-Lube 12C Series – # 03086946 6.50 165,1 .375 9,53 3.90 99,1 37 4.25 108 M14 x 1.5 thd Re-Lube 15C Series – # 03079913 6.50 165,1 .375 9,53 3.90 99,1 37 4.00 101,6 3/4" x 16 thd Re-Lube 15C Series – # 03085631 6.50 165,1 .500 12,7 3.90 99,1 37 4.00 101,6 3/4" x 16 thd Re-Lube 5C SERIES – # 03085208 2.50 63,5 .109 13 Mechanics® Driveshaft & Components Mechanics® Conventional Driveline Kits – Permanently Lubricated Universal Joints 14 Tube Diameter inches mm Wall Thickness inches Spline Size (nylon-coated) mm inches mm 3,05 2.00 50,8 9,53 3.40 15C Series – # 03089072 6.50 165,1 0,375 9,53 15.5C Series – # 03089012 6.50 165,1 0,375 20C Series – # 03089067 8.00 203,2 0.500 Slip # of Teeth Mounting Holes U-Joint Type inches mm 16 2.25 57,2 1/2" x 20 thd Perm-Lube 86,4 32 4.25 108 5/8" x 18 thd Perm-Lube 3.90 99,1 37 4.00 101,6 3/4" x 16 thd Perm-Lube 9,53 3.90 99,1 37 4.00 101,6 3/4" x 16 thd Perm-Lube 12,7 5.66 143,8 32 5.31 134,9 M24 x 3.0 thd Perm-Lube 5C Series – Not Available 6C Series – Not Available 7C Series – # 03088019 3.50 88,9 0,12 8C Series – Not Available 8.5C Series – Not Available 9C Series – Not Available 10C Series – # 03085914 5.00 127 0,375 11C Series – Not Available 12C Series – Not Available 15 Mechanics® Driveshaft & Components Mechanics® Conventional Driveline Kits – Male/Female Spline Asys 16 Tube Diameter inches mm Wall Thickness inches Spline Size (nylon-coated) mm inches mm 2,77 1.56 110 5C SERIES - HIGH ANGLE – # 03085236 2.50 63,5 .109 2,77 1.56 6C Series – # 03085237 3.00 76,2 .095 2,41 7C Series – # 03085238 3.50 88,9 .125 Slip # of Teeth Mounting Holes U-Joint Type inches mm 16 2.00 50,8 3/8" x 24 thd None 110 16 2.00 50,8 3/8" x 24 thd None 1.75 44,5 16 2.25 57,2 3/8" x 24 thd None 3,05 2.00 50,8 16 2.50 63,5 1/2" x 20 thd None 8C Series – # 03085240 4.00 101,6 .188 4,78 2.50 63,6 16 3.00 76,2 1/2" x 20 thd None 8.5C Series – # 03085239 4.00 101,6 .188 4,78 2.50 63,6 16 3.00 76,2 1/2" x 20 thd None 9C Series – # 03085241 4.50 114,3 .375 9,53 3.00 76,2 16 4.00 101,6 1/2" x 20 thd None 10C Series – # 03085242 5.00 127 .375 9,53 3.40 86,4 32 4.25 108 5/8" x 18 thd None 11C Series – # 03085243 6.50 165,1 .375 9,53 3.90 99,1 37 4.00 101,6 3/4" x 16 thd None 5C SERIES – # 03085235 2.50 63,5 .109 12C Series – N / A Re-Lube 15C Series – # 03085244 6.50 165,1 .375 9,53 3.90 99,1 37 4.00 101,6 3/4" x 16 thd None 15C Series – # 03085632 6.50 165,1 .500 12,7 3.90 99,1 37 4.00 101,6 3/4" x 16 thd None 15C Series – # 03087128 6.50 165,1 .375 9,53 3.90 99,1 37 5.00 127 3/4" x 16 thd Re-Lube 17 Mechanics® Driveshaft & Components Mechanics® – Universal Joints 18 SERIES SIZE All block style re-lubed Left/Right Service All block style perm-lubed Left/Right Service All block style perm-lubed – metric Left/Right Service All wings threaded re-lubed Left/Right Service wing/block combo re-lubed Left/Right Service 5C Series 03065904 03065903* 03065964 03074476* 03076791 03065925 03065904 03065964 03065894 03065893* 03065914 03065913* 03065927 03065894 03065934 03065914 6C Series 03065980 03065979* 03071301 03075937* 03079223 03066012 03065980 03071301 03066015 03065983* 03065971 3065970* 03065984 03065984 03065986 03065971 03066076 03066075* 03066149 03075956* 03066084 03066083* 03066088 03066087* 03066081 03066076 03066149 03066114 03066084 03066117 03066088 8C Series 03066180 03066161* 03066187 03075957* 03066162 03066162 03066187 03066165 03066164* 03066169 03066168* 03066165 03066169 8.5C Series 03075821 03075958* 03075885 03076258 03075821 03075885 03075980 9C Series 03075319 03075999* 03075061 03076871* 03075319 03075061 03075985 03076004* 03075988 03076001* 03075985 03075988 7C Series 9.5C Series 03080341 03075407* 03080341 10C Series 03078325 03078705* 03076390 03078776* 03078325 03076390 10.5C Series 03078974 03078975* 03078974 11C Series 03076835 03078490* 03076971 03078491 03076835 03076971 12C Series 15C Series 15.5C Series 03075981 03077182* 03075981 03076946 .59 dia holes 03073381 03073380* 03076102 03076938* 03073381 03076102 03088203 20C Series * 03075980 03089065 03089074* 03089065 w/b = with attaching bolts NOTE: Other series sizes and cross / bearing combinations may be available. Contact GKN Rockford ® Sales for availability. 19 Mechanics® Driveshaft & Components Mechanics® General Engineering Data Driveshaft Torque Capacity Guide JOINT SIZE CONTINUOUS OPERATION1 (ft. - lbs.) SHORT DURATION2 (ft. - lbs.) 2C 3C 4C 5C 6C 7C 8C 8.5C 9C 9.5C3 10C 10.5C4 11C 15C 15.5C 20C 125 215 275 475 575 900 1,325 1,525 2,075 2,725 3,200 3,200 4,400 6,700 7,400 13,500 600 850 1,050 1,500 1,950 3,100 4,750 6,950 9,000 10,500 15,000 15,000 19,500 20,000 26,000 40,000 1 T hese ratings will provide approximately 3,000 hours operation at a speed of 2,000 RPM and at a 3o angle. They presume uniform power transmission and proper maintenance. 2 T hese values are the maximum recommended for use in applications such as off-highway cycling operation. If these values are exceeded, the standard mating components may be inadequate and the universal joint life will be reduced. 3 T his size available either as a universal joint only or in combination with 9C driveshaft components. 4 This size available either as a universal joint only or in combination with 10C driveshaft components. 20 Operating Speed A number of factors influence the maximum RPM at which a driveshaft can be operated. The major criteria are as follows: 1. Overall length 2. Tube diameter 3. Universal joint angle 4. Mating component rigidity The following Tables I, II, and III collectively define guidelines for the first three criteria. Table I illustrates the maximum RPM normally allowed on the various universal joint sizes. The values are subject to the angle and speed limitations as defined in Tables II and Table III. Table II defines the maximum allowable universal joint angle when operated at the specific RPM. These values are based upon an angular acceleration of approximately 1,000 Rad/Sec.2. This has been found to be acceptable in most applications. The table assumes a two joint system with operating u-joint angles of Driver and Driven shafts within 1o of each other. Table I Table II Universal Joint Size Maximum RPM 2C 3C 4C 5C 6C 7C 8C 8.5C 9C 9.5C 10C 10.5C 11C 12C 15C 15.5C 20C 6,000 6,000 5,000 5,000 5,000 4,500 4,500 4,500 4,500 4,500 3,000 3,000 2,500 2,500 2,500 RPM Angle 2,000 2,500 3,000 3,500 4,000 4,500 5,000 8.50 7.00 5.75 5.00 4.25 3.75 3.25 Note that, for a given torque, the calculated universal joint life decreases as the universal joint angle increases. please contact GKN Engineering 21 Mechanics® Driveshaft & Components Operating Speed (continued) Table III relates the maximum shaft length to operating RPM for the standard tube size. Be sure to consider any overspeed conditions. Larger diameter tubing is available on certain universal joint sizes to raise the operating RPM. See Tables I and II for limiting factors on operating speeds For other tube sizes or lengths not shown, the maximum safe operating speed can be determined by using the following formula. Max. Safe Operating Speed 4.8 x 106 x .75 = ID2 + OD2 L2 TABLE III Maximum Safe Operating Speed (RPM) 5,000 RPM 4,500 RPM 4,000 RPM Universal Joint Size 3,500 RPM Operating Speed ID = Inner diameter of tube OD = Outer diameter of tube L = Max. installed length of driveshaft (center line - to - center line of u-joint bearings) Tube Size Standard 11C 6.50" x .250" 12C 6.50" x .375" 15C 6.50" x .250" 15C 6.50" x .375" 15C 6.50" x .500" 15.5C contact GKN 20Cengineering 3,000 RPM 2,500 RPM 2,000 RPM 10C 5.00" x .250" 9C 9.5C 4.50" x .250" 4.50" x .250" 8C 8.5C 4.00" x .188" 4.00" x .188" 7C 3.50" x .120" 6C 3.00" x .095" 5C 4C 3C 2.50" x .109" 2.50" x .083" 2.50" x .083" 2C 2.00" x .065" 1,500 RPM 1,200 RPM 1,000 RPM 40" 50" 60"70"80" 90" 100" Maximum Installed Length (inches) 1 1 Consult Rockford Powertrain regarding operating speeds for shaft lengths exceeding 70 inches (center line-to-center line of universal joint bearings). 22 Mounting Capscrew Dimensional and Torque Data To help insure universal joint retention, it is imperative that the correct capscrew be used and properly torqued. All must be Grade 8 or equivalent quality. The torque settings apply only to clean, dry, non-coated bolts. For Use With Threaded Yoke Drilled Block Bearings For Use With Drilled Yoke Threaded Wing Bearings Part Number Length Under Head Thread Length Torque Setting (ft. - lbs.) 2-60987 .75 .62 22-27 .88 2-60987 .75 .62 22-27 1.50 .88 2-60984 .88 .75 22-27 1.75 1.75 2-60980 1.00 .88 37-49 2-61025 1.75 1.00 2-60980 1.00 .88 37-49 N/A N/A N/A 2-609811 06 .94 65-75 1/2 - 20 2-61026 2.00 1.25 N/A N/A N/A 70-80 7/16 - 20 N/A N/A N/A 2-60996 1.25 1.12 65-75 Part Number Length Under Head Joint Size Thread Size 2c 5/16 - 24 3C 5/16 - 24 2-61010 1.50 4C 5/16 - 24 2-61010 5C 3/8 - 24 2-61025 6C 3/8 - 24 7C 7/16 - 20 7C 8C Thread Length 8C 1/2 - 20 2-61026 2.00 1.25 N/A N/A N/A 70-80 8.5C 1/2 - 20 2-61023 2.25 1.25 2-61020 1.38 1.12 110-120 9C 1/2 - 20 2-61023 2.25 1.25 2-61020 1.38 1.12 110-120 9.5C 1/2 - 20 2-745691 2.50 .81 N/A N/A N/A 90-110 10C 5/8 - 18 2-61075 3.25 1.50 N/A N/A N/A 230-240 10.5C 5/8 - 18 2-72424 1 3.38 1.38 N/A N/A N/A 230-240 11C 3/4 - 16 2-734051 3.50 1.25 N/A N/A N/A 315-345 12C M14 - 1.5 2-80344 3.15 1.34 N/A N/A N/A 140-160 15C/15.5C 3/4 - 16 2-734051 3.50 1.25 N/A N/A N/A 315-345 20C M24 - 3.0 2-86158 5.51 2.36 N/A N/A N/A 700-775 All dimensions are in inches unless otherwise specified. 1 Ferry head bolts (All others are hex head bolts.) Standard Thread vs. Metric Thread Comparison Universal Joint Size Standard Metric 2C, 3C, 4C 5C, 6C 7C, 8C, 8.5C, 9C, 9.5C 12C 10C 11C, 15C, 15.5C 20C 5/16 - 24 3/8 - 24 1/2 - 20 5/8 - 18 5/8 - 18 3/4 - 16 N/A M8 x 1.25 M10 x 1.50 M12 x 1.75 M14 x 1.50 M16 x 2.00 M20 x 2.50 M24 x 3.0 23 Mechanics® Driveshaft & Components Typical Driveshaft Configurations C TYPE 1 Close-Coupled without slip; Double Joint C TYPE 5Y Tube Type without slip; with Single Joint, bearing stub end and fitting yoke C TYPE 1 Tube-Type without slip; Double Joint C TYPE 5BY Tube Type without slip; with Single Joint, bearing stub end, center bearing and fitting yoke C TYPE 3 Close-Coupled with slip; Double Joint C TYPE 6 Tube Type with slip; with Single Joint and bearing stub end C TYPE 4 Tube-Type with slip; Double Joint C TYPE 6Y Tube Type with slip; with Single Joint, bearing stub end, and fitting yoke C TYPE 2Y Tube Type without slip; Double Joint and fitting yoke C TYPE 6BY Tube Type with slip; with Single Joint, bearing stub end, center bearing and fitting yoke C TYPE 2Y Tube Type without slip; with Single Joint and bearing stub end C TYPE 7 Single Joint with two fitting yokes C TYPE 2Y Tube Type without slip; with Single Joint, bearing stub end and pillow block bearing 24 EC TYPE 3 Close-Coupled with slip; Double Joint ER TYPE 3 Close-Coupled with slip; Double Joint EC TYPE 4 Tube-Type with slip; Double Joint ER TYPE 4 Tube-Type with slip; Double Joint EC TYPE 8WF Tube Type with slip; Single Joint and weld flange ER TYPE 5 Tube Type without slip; with Single Joint and bearing stub end EC TYPE 8SS Tube Type with slip; Single Joint, ER TYPE 5BY Tube Type without slip; with Single Joint, bearing stub end and sleeve bearing stub end and fitting yoke ER TYPE 8SS Tube Type with slip; Single Joint, bearing stub end and sleeve 25 Mechanics® Driveshaft & Components Universal Joint Installation and Lubrication Universal Joint Installation Ease of installation and service is one of the primary features of Mechanics® Universal Joints. To assemble a joint to a yoke, insert the key and pilot of one bearing into the keyway and pilot of the yoke (Fig. 1). Next, insert the key and pilot of the opposite bearing into the yoke. Since this is a precision product, the fit is intended to be tight and some compression of the seals and/or thrust washers may be required to seat the second bearing. This can be done with a ‘C’ clamp, a tap with a soft hammer (Fig. 2), or with hand pressure. DO NOT use the bolts to seat the bearings! Once the bearings are properly seated, insert the bolts and uniformly torque them to the proper level as shown in “Mounting Capscrew Dimensional and Torque Data”. Use SAE Grade 8 or equivalent, non-coated bolts that are clean and dry. Yoke faces, bearing mounting faces, circular pilots and keyways must be free of foreign material, burrs and nicks which will prevent the asembly from becoming properly seated. Lubrication Grease Specifications: - Universal Joints -Relube: -Permanently-Lubed: -Driveshaft Slip Spline Lithium base grease without Molybdenum Disulfide Additive. No relubrication required Long life Lithium base grease with a Molybdenum Disulfide Additive. Lubrication must be maintained in universal joints and slip assemblies for satisfactory operation. Since the driveshaft is subject to many types of environments, it is important to maintain a lubriction interval which is appropriate to the type of environment and vehicle use. A 250 hour interval, or longer, may be satisfactory for most off-highway conditions. However, severe conditions may warrant more frequent lubrication. Factory lubrication of relubricable slip assemblies provides an initial coat over both male and female parts. Additional lubrication may be added through the fitting on the slip yoke. With the driveshaft in the fully compressed position, grease should be added until excess appears at the vent hole of the dust cup or at the spline seal (Fig. 3). If the driveshaft can not be fully compressed, care must be taken not to overfill the spline cavity or the driveshaft will not compress when required. A universal joint is considered adequately lubricated only when all four bearings are purged of air and old grease. Mechanics® patented seals allow all four bearings to bleed at the same pressure (Fig. 4) to insure proper lubrication. 26 Fig. 1 – Insertion of key and pilot of bearing into yoke Fig. 2 – Opposite bearing installed Fig. 3 – Grease appears from vent hole Fig. 4 – Seals allow grease to bleed so lubricant can flow through all trunnions. 27 GKN Land Systems© 2015 PO Box 55, Ipsley House, Ipsley Church Lane, Redditch, Worcestershire B98 0TL P: +44 (0)1527 517 715 Integrated PowertraIn ComPonents, systems and solutIons Agriculture Construction Industry From Power sourCe Couplings Clutches Gearboxes Driveshafts Brakes Controls Electrics Wheels To Power APPlIed GKN Land Systems ROCKFORD 1200 Windsor Road Loves Park Illinois 61111 USA P: +1 815-633-7460 F: +1 815-633-1311 Rienzfeldstr. 8 Postfach 181 I-39031 Bruneck (BZ) Italy P: +39 0474-580111 F: +39 0474-580501 www.gknlandsystems.com PMD 6 GB 0116 AK3-web GKN Land Systems Bruneck