Product Catalogue Couplings GKN Stromag highly flexible couplings for universal shafts Solutions for new technologies Solutions for new technologies > The GKN Stromag IGE...FG concept > Highly flexible rubber coupling with a progressive characteristic for connecting a universal shaft directly to a diesel engine. For the transmission of high torques with its compact design and light weight. The coupling is flange-mounted to the B-side of the coupling. The universal shaft is flange-mounted to the B-side of the coupling. Deflection angle of the universal shaft of up to 5°. The radial and axial forces generated by the cardan shaft are absorbed by an internal friction bearing and transmitted to the engine mount. Torque range between 4,000 Nm to 25,000 Nm. GKN Periflex® CS couplings > Highly flexible rubber couplings with linear spring characteristics for connecting a universal shaft directly to a diesel engine. The ring element can be bolted directly to the flywheel. The universal shaft is flangemounted to the B-side of the coupling. Deflection angle of the universal shaft of up to 5°. The radial and axial forces generated by the cardan shaft are absorbed by an internal friction bearing and transmitted to the engine mount. Torque range between 560 Nm to 14,800 Nm. GKN Stromag AFL / PVN flange bearing > Flange bearing as a bell that is mounted to the diesel engine. Inside the bell, an axial mountable GKN Stromag PVN disc coupling is used to transfer the torque from the flywheel to the cardan shaft. The flexible element has a linear characteristic. The integrated bell bearing transfers the reaction forces from the cardan shaft to the engine housing. Deflection angle of the universal shaft of up to 10°. Torque range between 500 Nm to 20,000 Nm. Catalogue No. D 810, 08.2013 All issues containing details on GKN Stromag Periflex® CS prior to this publication may no longer apply. We reserve the right to modify the dimensions and constructions. GKN Stromag products comply with the Quality Standard to DIN ISO 9001. cONTENT GKN Stromag Periflex® cardan shaft coupling The GKN Stromag cardan shaft intermediate coupling concept 4 Instructions for the design engineer 4 Instructions on choosing the coupling size 4 Storage of flexible rubber elements 5 The GKN Stromag Periflex® cardan shaft intermediate coupling series – GKN Stromag PeriflexR CS performance table 5 – GKN Stromag Periflex® CS dimensions table GKN Stromag AFL / Periflex® VN concept series – GKN Stromag AFL / Periflex® VN performance table – SAE connections for engines and generators 15 – GKN Stromag AFL / Periflex® VN dimensions table The GKN Stromag IGE...FG concept series – GKN Stromag IGE...FG performance table 19 – GKN Stromag IGE...FG-shaft connection Characteristic values for cardan shaft couplings 21 Questionnaire on the design of flexible couplings 23 3 Product catalogue The cardan shaft intermediate coupling concept > The GKN Stromag product range provides a wide range of cardan shaft intermediate couplings. The couplings are designed for use in piston machines for direct connection to a cardan shaft. The A-side of the coupling can be bolted directly to an engine’s flywheel. The universal shaft is flange-mounted to the B-side of the coupling. The GKN Stromag cardan shaft intermediate coupling is comprised of the combination of an element made from flexible rubber material with a bearing for the secure absorption of the reaction forces applied by a connected cardan shaft. Three different series of the cardan shaft intermediate couplings have been developed in order to satisfy the differing requirements in relation to the system torque, torsion spring stiffness and reaction force. The highly flexible GKN Stromag PeriflexR CS series designs are preferred for standard applications. The IGE series from the established highly flexible GKN Stromag GE coupling product family is used for applications with high impact loads. The GKN Stromag AG flange bearing (AFL) together with a disc coupling as a cardan shaft intermediate coupling is recommended for an angle of deflection greater than 5°. Instructions for the design engineer > The couplings can be used in a temperature range of between -50°C and +80°C. A specially developed synthetic rubber can be used for the AFL’s disc tire so that this can be used up to a temperature of 120°C. The elastic elements may heat up as a result of their damping activities and reach higher temperatures than the ambient temperature. If the coupling is housed in a protective hood or cover, this must be taken into account, or adequate ventilation and heat discharge must be ensured. The GKN Stromag cardan shaft intermediate couplings are available with EN 10204 approval in accordance with the classification society requirements. The GKN Stromag cardan shaft intermediate couplings are available with an in-built fail-safe device. If there is a rupture in the flexible element, this forms a torsionally rigid connection subject to backlash between the drive and output sides due to intermeshing of the claws. Emergency operation is possible for a limited period of time with restricted torque. Instructions on choosing the coupling size > Static and dynamic characteristic values are available for the GKN Stromag cardan shaft intermediate couplings. These values can help in the choice of a coupling size which is suitable for the specific application. The key factors for this are the loads arising from the power transmitted and torsional vibrations. Stationary operating modes must be based on TKN, TKW and PKV, while TKmax values are to be used for non-stationary operating modes. GKN Stromag’s specialist departments can provide support with design, particularly in calculating the torsional vibrations. We therefore ask you to copy, complete and send us the questionnaire at the end of this catalog. As a rule, flexible couplings represent the predetermined mechanical breaking point of a drive train. Overloading a drive train therefore generally leads to failure of the flexible coupling element. This characteristic is intentional and protects the entire system from unexpected damage. Any consequential damage that could arise from the failure of the coupling must be taken into consideration in advance by the system designer and monitored or prevented through appropriate measures. 4 Storage of flexible rubber elements > When stored appropriately, flexible rubber elements retain their properties over several years without any alterations. It is essential that the stored parts are protected against oxygen, ozone, light, heat, moisture and solvents. The storage temperature should no fall below +10°C and not exceed +25°C. All UV light sources are harmful and must be avoided. Equipment that generates ozone, e.g. light sources and electric motors, must be kept away from the storage location. The relative air humidity should not exceed 65%. Solvents, fuels, lubricants, chemicals, acids, disinfectants may not be kept in the same storage area. Further details can be found in the DIN 7716 sheet. Baureihe GKN Stromag Periflex® cardan shaft intermediate coupling series > Das Periflex® CS concept The Periflex® CS couplings are highly flexible rubber couplings with a linear spring characteristic for connecting a cardan shaft directly to a diesel engine drive. A side The ring element can be bolted directly to an engine’s flywheel. The universal shaft is flange-mounted to the B-side of the coupling. An deflection angle of the cardan shaft of up to 5° is generally permitted, larger angles are available on request. The series covers the torque range from 560 to 14800 Nm. The connecting dimensions on the engine side primarily conform to SAE standard J620 or DIN 6281. The cardan shaft side is available in a range of metric sizes, including for Spicer, Mechanics or cross-toothed connections. The Periflex® CS coupling is comprised of the combination of a ring element made from flexible rubber material with a bearing for the secure absorption of the reaction forces applied by a connected cardan shaft. The ring element is exclusively torsionally flexible. The bearing consists of an axial and radial friction bearing made from wear-free and maintenance-free composite material. The metal parts of the GKN Periflex® CS coupling are made from high-quality cast as standard. The ring element is manufactured from natural rubber (NR) in various rubber qualities and torsion spring stiffnesses. These allow precise adjustment to drives that are susceptible to torsional vibrations. B side DD_880026 – 000 5 Product catalogue GKN Stromag PeriflexR CS performance table > Nominal torque Coupling size Element Maximum Maximum torque torque Adm. alternating torque TKN TKmax1 Tkmax2 TKW Nm Nm (1) Nm (2) Nm Relative Adm. Adm. Torsion spring Speed stiffness nmax. (min-1) (6) CT dyn ψ PKV 60 kNm/rad (3) (4) (3) (4) W (5) damping damping power CS 13 131 132 133 560 560 800 840 840 1,200 1680 1680 2,400 140 140 200 4,400 4,400 4,400 2.4 3.3 6.7 0.8 1.0 1.1 130 CS 21 211 212 213 700 700 1,000 1,050 1,050 1,500 2,100 2,100 3,000 175 175 250 4,200 4,200 4,200 3.6 3.9 5.7 0.8 1.0 1.1 200 CS 22 221 222 223 900 900 1,300 1400 1400 1,800 2,800 2,800 3,600 225 225 325 4,200 4,200 4,200 4.7 6.2 9.1 0.8 1.0 1.1 220 CS 31 311 312 313 1400 1400 2,000 2,100 2,100 3,000 4,200 4,200 6,000 350 350 500 3,800 3,800 3,800 6.9 9.5 13.5 0.8 1.0 1.1 260 CS 32 321 322 323 2,000 2,000 2,400 3,000 3,000 3,600 6,000 6,000 7,200 500 500 600 3,800 3,800 3,800 9.4 14.5 20.0 0.8 1.0 1.1 340 CS 41 411 412 413 2,800 2,800 4,000 4,200 4,200 6,000 8,400 8,400 12,000 700 700 1,000 2,800 2,800 2,800 16.2 21.6 34.5 0.8 1.0 1.1 360 CS 42 421 422 423 3,900 3,900 5,200 5,800 5,800 7,800 11,600 11,600 15,600 975 975 1,300 2,800 2,800 2,800 23.3 31.1 40.0 0.8 1.0 1.1 440 CS 43 431 432 433 4,900 4,900 6,700 7,300 7,300 10,000 14,600 14,600 20,000 1,225 1,225 1,675 2,800 2,800 2,800 30.5 39.0 57.5 0.8 1.0 1.1 510 CS 51 511 512 513 7,800 7,800 11,400 11,700 11,700 17,100 23,400 23,400 34,200 1,950 1,950 2,850 2300 2300 2300 51.8 69.1 96.0 0.8 1.0 1.1 580 CS 52 521 522 523 9,800 9,800 14,800 14,700 14,700 22,200 29,400 29,400 44,400 2,450 2,450 3,700 2,300 2,300 2,300 70.3 93.7 127.0 0.8 1.0 1.1 630 1) for periodic, short-term vibrations during start-stop, switching, etc. 2) for rare peak loads, e.g. generator short-circuit 3) For: TW = 0.2 • TKN; T = 0.8 • TKN; f = 10 Hz; ϑ = 30 °C 4) Material-related tolerances as high as ±15% are possible. 5) The PKV 60 value describes the damping performance that can be absorbed over 60 minutes. Permanently absorbable damping performance PKV ∞ = 0.5 • PKV 60 6 GKN Stromag Periflex® CS dimensions table > A side B side DD 880023 - 000 Metric, external cardan shaft connection Size CS 13 SAE connection 8“ CS 21 10“ CS 22 10“ 11½“ 10“ 11½“ 75 90 100 75 90 100 90 100 120 90 100 120 90 100 120 90 100 120 a1 263.5 263.5 263.5 314.4 314.4 314.4 314.4 314.4 314.4 352.4 352.4 352.4 314.4 314.4 314.4 352.4 352.4 352.4 b1 244.5 244.5 244.5 295.3 295.3 295.3 295.3 295.3 295.3 333.4 333.4 333.4 295.3 295.3 295.3 333.4 333.4 333.4 c1 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 k1 6x11 6x11 6x11 8x11 8x11 8x11 8x11 8x11 8x11 8x11 8x11 8x11 8x11 8x11 8x11 8x11 8x11 8x11 b2 62 74.5 84 62 74.5 84 74.5 84 101.5 74.5 84 101.5 74.5 84 101.5 74.5 84 101.5 c2 42 47 57 42 47 57 47 57 75 47 57 75 47 57 75 47 57 75 6xM6 4xM8 6xM8 6xM6 4xM8 6xM8 4xM8 6xM8 8xM8 4xM8 6xM8 8xM8 4xM8 6xM8 8xM8 4xM8 6xM8 8xM8 e 228 228 228 228 228 228 250 250 250 250 250 250 254 254 254 254 254 254 l1 61.5 61.5 61.5 61.5 61.5 61.5 61.5 61.5 61.5 61.5 61.5 61.5 61.5 61.5 61.5 61.5 61.5 61.5 I2 10.5 10.5 10.5 10.5 10.5 10.5 10.5 10.5 10.5 10.5 10.5 10.5 10.5 10.5 10.5 10.5 10.5 10.5 l3 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 l4 2 2.3 2.3 2 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 l5 11.5 11.5 11.5 13.5 13.5 13.5 11.5 11.5 11.5 13.5 13.5 13.5 11.5 11.5 11.5 13.5 13.5 13.5 l6 19 19 19 19 19 19 19 19 19 19 19 19 19 19 18 19 19 19 l7 72.5 72.8 72.8 72.5 72.8 72.8 72.8 72.8 72.8 72.8 72.8 72.8 72.8 72.8 72.8 72.8 72.8 72.8 0.056 0.056 0.056 0.102 0.102 0.102 0.114 0.114 0.114 0.165 0.165 0.165 0.116 0.116 0.116 0.167 0.167 0.167 0.039 0.039 0.039 0.039 0.039 0.039 0.044 0.044 0.044 0.044 0.044 0.044 0.046 0.046 0.046 0.046 0.046 0.046 12.4 12.4 12.3 14.6 14.6 14.5 15.5 15.4 15.2 17.3 17.2 17.0 15.7 15.6 15.4 17.5 17.4 17.2 Diameter mm Cardan flange k2* Lengths mm Mass moment of inertia kgm2 Mass kg JAside JBside 7 8xM10 8xM10 8xM10 8xM10 GKN Stromag Periflex® CS dimensions table > A side B side DD 880023 - 000 Metric, external cardan shaft connection Size CS 31 SAE connection Mass moment of inertia kgm2 Lengths mm Diameter mm Cardan flange Mass kg CS 32 11½“ 14“ 11½“ 14“ 100 120 150 100 120 150 120 150 180 120 150 180 a1 352.4 352.4 352.4 466.7 466.7 466.7 352.4 352.4 352.4 466.7 466.7 466.7 b1 333.4 333.4 333.4 438.2 438.2 438.2 333.4 333.4 333.4 438.2 438.2 438.2 c1 274 274 274 274 274 274 274 274 274 274 274 274 k1 8x11 8x11 8x11 8x13.5 8x13.5 8x13.5 8x11 8x11 8x11 8x13.5 8x13.5 8x13.5 b2 84 101.5 130 84 101.5 130 101.5 130 155.5 101.5 130 155.5 c2 57 75 90 57 75 90 75 90 110 75 90 110 k2 6xM8 8xM8 8xM10 6xM8 8xM8 8xM10 8xM8 8xM10 8xM14 8xM8 8xM10 8xM14 8xM10 8xM12 8xM10 8xM12 8xM10 8xM12 8xM16 8xM10 8xM12 8xM16 e 314 314 314 314 314 314 317 317 317 317 317 317 l1 69.5 69.5 69.5 69.5 69.5 69.5 69.5 69.5 69.5 69.5 69.5 69.5 I2 17 17 17 17 17 17 17 17 17 17 17 17 l3 68 68 68 68 68 68 68 68 68 68 68 68 l4 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.5 l5 12.5 12.5 12.5 14.5 14.5 14.5 12.5 12.5 12.5 14.5 14.5 14.5 l6 23 23.5 23.5 23.5 23.5 23.5 23.5 23.5 23.5 23.5 23.5 23.5 l7 87.3 87.3 87.3 87.3 87.3 87.3 87.3 87.3 87.3 87.3 87.3 87.3 0.187 0.187 0.187 0.511 0.511 0.511 0.121 0.191 0.191 0.515 0.515 0.515 0.166 0.165 0.165 0.166 0.165 0.165 0.169 0.169 0.168 0.169 0.169 0.168 25 24.8 24.5 32.5 32.3 32.3 25.5 25.2 25.2 33.0 32.7 32.2 JAside J Bside 8 GKN Stromag Periflex CS dimensions table > A side B side DD 880023 - 000 Metric, external cardan shaft connection Size SAE connection Mass moment of inertia kgm2 Lengths mm Diameter mm Cardan flange Mass kg a1 b1 c1 k1 b2 c2 k2 150 CS 41 CS 42 14“ 14“ 180 225 466.7 438.2 370 16x13.5 155.5 110 8xM14 10xM16 417 466.7 438.2 370 16x13.5 196 140 8xM16 e 466.7 438.2 370 16x13.5 130 90 8xM10 8xM12 417 l1 I2 l3 l4 l5 l6 l7 76.5 19.0 74.5 2.3 14.5 27.0 95.8 JAside J Bside 150 180 CS 43 14“ 225 16“ 18“ 180 225 250 180 225 250 180 225 250 466.7 438.2 370 16x13.5 196 140 8xM16 466.7 438.2 370 16x13.5 218 140 8xM18 517.5 489 370 8x13.5 196 140 8xM16 517.5 489 370 8x13.5 218 140 8xM18 571.5 542.9 370 6x17.5 218 140 8xM18 420 420 420 571.5 542.9 370 8x17.5 155.5 110 8xM14 10xM16 420 571.5 542.9 370 6x17.5 196 140 8xM16 420 517.5 489 370 8x13.5 155.5 110 8xM14 10Xm16 420 420 420 466.7 438.2 370 16x13.5 155.5 110 8xM14 10xM16 417 466.7 438.2 370 16x13.5 196 140 8xM16 417 466.7 438.2 370 16x13.5 130 90 8xM10 8xM12 417 417 466.7 438.2 370 16x13.5 155.5 110 8xM14 10xM16 420 76.5 19.0 74.5 2.3 14.5 27 95.8 76.5 19.0 74.5 4.5 14.5 27 98 76.5 19.0 74.5 2.3 14.5 27 95.8 76.5 19.0 74.5 2.3 14.5 27 95.8 76.5 19.0 74.5 4.5 14.5 27 98 76.5 19.0 74.5 2.3 14.5 27 95.8 76.5 19.0 74.5 4.5 14.5 27 98 76.5 19.0 74.5 5.5 14.5 27 95.8 76.5 19.0 74.5 2.3 16.5 27 95.8 76.5 19.0 74.5 4.5 16.5 27 98 76.5 19.0 74.5 5.5 16.5 27 99 76.5 19.0 74.5 2.3 16.5 27 95.8 76.5 19.0 74.5 4.5 16.5 27 98 76.5 19.0 74.5 5.5 16.5 27 99 0.646 0.627 0.646 0.626 0.646 0.623 0.657 0.638 0.657 0.637 0.657 0.633 0.666 0.646 0.666 0.643 0.666 0.643 0.936 0.646 0.936 0.643 0.936 0.643 1.346 0.646 1.346 0.643 1.346 0.643 50.5 49.9 48.9 51,5 50.5 49.5 50.9 49.9 49.9 55.3 54.3 54.3 60.9 59.9 59.9 9 GKN Stromag Periflex® CS dimensions table > A side B side DD 880023 - 000 Metric, external cardan shaft connection Size SAE connection Mass moment of inertia kgm2 Lengths mm Diameter mm Cardan flange Mass kg CS 51 CS 52 18“ 21“ 225 250 285 250 285 a1 b1 c1 k1 b2 c2 k2 e 571.5 542.9 440 12x17.5 196 140 8xM16 520 571.5 542.9 440 12x17.5 218 140 8xM18 520 571.5 542.9 440 12x17.5 245 175 8xM20 520 673.1 641.4 440 12x17.5 218 140 8xM18 525 673.1 641.4 440 12x17.5 245 175 8xM20 525 l1 I2 l3 l4 l5 l6 l7 93 21 90 4.5 16.0 30.5 115.5 93 21 90 5.5 16.0 30.5 116.5 93 21 90 5.5 16.0 30.5 116.5 93 21 90 5.5 16.0 30.5 116.5 93 21 90 5.5 16.0 30.5 116.5 JAside JBside 1.745 1.514 1.745 1.514 1.745 1.505 3.380 1.569 3.380 1.559 85.3 85.4 83.6 103.2 101.4 10 GKN Stromag Periflex® CS dimensions table > A side B side DD 880024 - 000 Metric, internal cardan shaft connection Size CS 13 SAE connection 8“ Mass moment of inertia kgm2 Lengths mm Diameter mm Cardan flange Mass kg CS 21 10“ CS 22 10“ 11½“ 10“ 11½“ 75 90 100 75 90 100 90 100 120 90 100 120 90 100 120 90 100 120 263.5 244.5 200 6x11 62 42 6x6,1 263.5 244.5 200 6x11 74.5 47 4x8,1 263.5 244.5 200 6x11 84 57 6x8,1 314.4 295.3 200 8x11 62 42 6x6,1 314.4 295.3 200 8x11 74.5 47 4x8,1 314.4 295.3 200 8x11 84 57 6x8.1 314.4 295.3 200 8x11 74.5 47 4x8,1 314.4 295.3 200 8x11 84 57 6x8.1 352.4 333.4 200 8x11 74.5 47 4x8,1 352.4 333.4 200 8x11 84 57 6x8.1 314.4 295.3 200 8x11 84 57 6x8.1 352.4 333.4 200 8x11 84 57 6x8.1 228 228 228 228 228 250 250 250 250 254 254 314.4 295.3 200 8x11 101.5 75 8x8.1 8x10.1 254 352.4 333.4 200 8x11 74.5 47 4x8,1 228 352.4 333.4 200 8x11 101.5 75 8x8.1 8x10.1 250 314.4 295.3 200 8x11 74.5 47 4x8,1 e 314.4 295.3 200 8x11 101.5 75 8x8.1 8x10.1 250 254 254 352.4 333.4 200 8x11 101.5 75 8x8.1 8x10.1 254 l1 I2 l3 l4 l5 l6 l7 I8 61.5 10.5 11.5 2.0 11.5 17.3 72.0 4.7 61.5 10.5 11.5 2.3 11.5 16.0 72.0 6.0 61.5 10.5 11.5 2.3 11.5 16.0 72.0 6.0 61.5 10.5 11.5 2 13.5 17.3 72.0 4.7 61.5 10.5 11.5 2.3 13.5 16.0 72.0 6.0 61.5 10.5 11.5 2.3 13.5 16.0 72.0 6.0 61.5 10.5 11.5 2.3 11.5 16.0 72.0 6.0 61.5 10.5 11.5 2.3 11.5 16.0 72.0 6.0 61.5 10.5 11.5 2.3 11.5 16.0 72.0 6.0 61.5 10.5 11.5 2.3 13.5 16.0 72.0 6.0 61.5 10.5 11.5 2.3 13.5 16.0 72.0 6.0 61.5 10.5 11.5 2.3 13.5 15.0 72.0 6.0 61.5 10.5 11.5 2.3 11.5 16.0 72.0 6.0 61.5 10.5 11.5 2.3 11.5 16.0 72.0 6.0 61.5 10.5 11.5 2.3 11.5 16.0 72.0 6.0 61.5 10.5 11.5 2.3 13.5 16.0 72.0 6.0 61.5 10.5 11.5 2.3 13.5 16.0 72.0 6.0 61.5 10.5 11.5 2.3 13.5 16.0 72.0 6.0 0.056 0.039 0.056 0.039 0.056 0.039 0.102 0.039 0.102 0.039 0.102 0.039 0.114 0.044 0.114 0.044 0.114 0.044 0.165 0.044 0.165 0.044 0.165 0.044 0.116 0.046 0.116 0.046 0.116 0.045 0.167 0.046 0.167 0.046 0.167 0.046 12.5 12.3 12.2 14.7 14.5 14.4 15.5 15.3 15.0 17.3 17.1 16.8 15.7 15.5 15.2 17.5 17.3 17.0 a1 b1 c1 k1 b2 c2 k2 * JAside JBside 11 GKN Stromag Periflex® CS dimensions table > A side B side DD 880024 - 000 Metric, internal cardan shaft connection Size CS 31 SAE connection CS 32 11½“ 14“ 11½“ 14“ Cardan flange 100 120 150 100 120 150 120 150 180 120 150 180 a1 352.4 333.4 274 8x11 84 57 6x8.1 352.4 333.4 274 8x11 130 90 8x10.1 8x12.1 314 466.7 438.2 274 8x13.5 84 57 6x8.1 314 352.4 333.4 274 8x11 101.5 75 8x8.1 8x10.1 314 314 466.7 438.2 274 8x13.5 101.5 75 8x8.1 8x10.1 314 466.7 438.2 274 8x13.5 130 90 8x10.1 8x12.1 314 352.4 333.4 274 8x11 101.5 75 8x8.1 8x10.1 317 352.4 333.4 274 8x11 130 90 8x10.1 8x12.1 317 352.4 333.4 274 8x11 155.5 110 8x14.1 10x16.1 317 466.7 438.2 274 8x13.5 101.5 75 8x8.1 8x10.1 317 466.7 438.2 274 8x13.5 130 90 8x10.1 8x12.1 317 466.7 438.2 274 8x13.5 155.5 110 8x14.1 10x16.1 317 69.5 17 9.5 2.3 12.5 20.5 86.5 6.0 69.5 17 9.5 2.3 12.5 20.5 86.5 6.0 69.5 17 9.5 2.3 12.5 19.5 86.5 7,0 69.5 17 9.5 2.3 14.5 20.5 86.5 6.0 69.5 17 9.5 2.3 14.5 20.5 86.5 6.0 69.5 17 9.5 2.3 14.5 19.5 86.5 7,0 69.5 17 9.5 2.3 12.5 20.5 86.5 6.0 69.5 17 9.5 2.3 12.5 19.5 86.5 7,0 69.5 17 9.5 2.3 12.5 17.5 86.5 9.0 69.5 17 9.5 2.3 14.5 20.5 86.5 6.0 69.5 17 9.5 2.3 14.5 19.5 86.5 7,0 69.5 17 9.5 2.3 14.5 17.5 86.5 9.0 0.187 0.167 0.187 0.167 0.187 0.164 0.511 0.167 0.511 0.167 0.511 0.164 0.191 0.171 0.191 0.168 0.191 0.162 0.515 0.171 0.515 0.168 0.515 0.162 25.1 24.7 24.1 32.7 32.2 31.6 25.4 24.8 23.6 32.9 32.3 31.1 b1 Diameter mm c1 k1 b2 c2 k2 e l1 Lengths mm I2 l3 l4 l5 l6 Mass moment of inertia kgm2 l7 Mass kg JAside JBside 12 GKN Stromag Periflex® CS dimensions table > A side B side DD 880024 - 000 Metric, internal cardan shaft connection Size SAE connection Diameter mm Lengths mm Mass moment of inertia kgm2 CS 42 14“ 14“ CS 43 14“ 16“ 18“ 150 180 225 150 180 225 180 225 180 225 180 225 466.7 438.2 370 16x13.5 155.5 110 8x14.1 10x16.1 417 466.7 438.2 370 16x13.5 196 140 8x16.1 466.7 438.2 370 16x13.5 155.5 110 8x14.1 10x16.1 420 420 571.5 542.9 370 6x17.5 155.5 110 8x14.1 10x16.1 420 571.5 542.9 370 6x17.5 196 140 8xM16 420 517.5 489 370 8x13.5 155.5 110 8x14.1 10x16.1 420 517.5 489 370 8x13.5 196 140 8x16.1 420 466.7 438.2 370 16x13.5 155.5 110 8x14.1 10x16.1 420 466.7 438.2 370 16x13.5 196 140 8x16.1 417 466.7 438.2 370 16x13.5 130 90 8x10.1 8x12.1 420 466.7 438.2 370 16x13.5 196 140 8x16.1 e 466.7 438.2 370 16x13.5 130 90 8x10.1 8x12.1 417 l1 I2 l3 l4 l5 l6 l7 l8 76.5 19.0 12.0 2.3 14.5 24.0 95.5 7,0 76.5 19.0 12.0 2.3 14.5 22.0 95.5 9.0 76.5 19.0 12.0 4.5 14.5 20.5 95.5 10.5 76.5 19.0 12.0 2.3 14.5 24.0 95.5 7.0 76.5 19.0 12.0 2.3 14.5 22.0 95.5 9.0 76.5 19.0 12.0 4.5 14.5 20.5 95.5 10.5 76.5 19.0 12.0 2.3 14.5 22.0 95.5 9.0 76.5 19.0 12.0 4.5 14.5 20.5 95.5 10.5 76.5 19.0 12.0 2.3 16.5 22.0 95.5 9.0 76.5 19.0 12.0 4.5 16.5 20.5 95.5 10.5 76.5 19.0 12.0 2.3 16.5 22.0 95.5 9.0 76.5 19.0 12.0 4.5 16.5 20.5 95.5 10.5 0.646 0.634 0.646 0.628 0.646 0.611 0.657 0.645 0.657 0.638 0.657 0.622 0.666 0.648 0.666 0.631 0.936 0.648 0.936 0.632 1.346 0.648 1.346 0.645 50.9 49.7 47.6 51,5 50.3 48.2, 50.7 48.6 55.1 53.0 60.7 60.4 Cardan flange Mass kg CS 41 a1 b1 c1 k1 b2 c2 k2 JAside JBside 13 420 GKN Stromag Periflex® CS dimensions table > A side B side DD 880024 - 000 Metric, internal cardan shaft connection Size SAE connection Mass moment of inertia kgm2 Lengths mm Diameter mm Cardan flange Mass kg CS 51 CS 52 18“ 21“ 225 250 285 250 285 a1 b1 c1 k1 b2 c2 k2 e 571.5 542.9 440 12x17.5 196 140 8x16.1 520 571.5 542.9 440 12x17.5 218 140 8x18.1 520 571.5 542.9 440 12x17.5 245 175 8x20.1 520 673.1 641.4 440 12x17.5 218 140 8x18.1 525 673.1 641.4 440 12x17.5 245 175 8x20.1 525 l1 I2 l3 l4 l5 l6 l7 I8 93 21 14.5 4.5 16.0 25.0 114 10.5 93 21 14.5 5.2 16.0 23.5 114 12.0 93 21 14.5 5.5 16.0 22.8 114 12.7 93 21 14.5 5.5 16.0 23.5 114 12.0 93 21 14.5 5.5 16.0 22.8 114 12.7 1.745 1.517 1.745 1.501 1.745 1.470 3.380 1.556 3.380 1.524 84.9 83.8 81.1 101.6 98.9 JAside J Bside 14 GKN Stromag AFL / PVN concept series > DD_881003 - 000 The GKN Stromag AFL / PVN concept The flange bearing is a bell that is mounted to the diesel engine. An axially mountable, plug-in, highly flexible GKN Stromag PeriflexR disc tire arranged inside the bell transmits the torque from the flywheel to the cardan shaft. The disc tire has a linear spring characteristic and ensures the balanced torsional vibration behavior of the system, while the integrated bearing transmits the cardan shaft’s reaction forces to the engine housing via the bell. This means that the crank shaft bearings are not exposed to the reaction forces. As a rule, the AFL can be use up to a deflection angle of 10°, larger deflection angles are possible on request, depending on the operating conditions. The torque transferred by the series is determined by the GKN Stromag PeriflexRdisc tire used. The torque range extends from 1,000 Nm to 20,000 Nm. The bell’s connecting dimensions to the engine housing are based on SAE standard J617. The connecting dimensions to the flywheel on the engine side primarily conform to SAE standard J620 or DIN 6281. The cardan shaft side is available in a range of metric sizes, including for Spicer, Mechanics or cross-toothed connections on request. The flange bearing’s bell and the connection ring are manufactured from high-quality cast aluminum, while the other metal parts are steel. The GKN Stromag Periflex® disc tire is manufactured from natural rubber (NR) or a synthetic rubber in various torsion spring stiffnesses. These allow an adjustment to drives that are susceptible to torsional vibrations. 15 Product catalogue GKN Stromag AFL / PVN performance table > PVN 350 35,011 35,031 35,021 35,041 35,051 TKN Nm 1,000 1,250 1,250 1,250 1,250 Tkmax (1) Nm 3,000 3,000 3,000 3,000 3,000 Adm. alternating torque TKW Nm 500 625 625 625 625 PVN 358 35,811 35,831 35,821 35,841 35,851 1600 2,000 2,000 2,000 2,000 4,800 4,800 4,800 4,800 4,800 PVN 430 43,011 43,031 43,021 43,041 43,051 1600 2,000 2,000 2,000 2,000 PVN 433 43,311 43,331 43,321 43,341 43,351 Coupling size Nominal torque Tyre Maximum torque Torsion spring stiffness Relative damping Adm. damping power SAE connection CT dyn 2) 4) Nm/rad 7,660 11,100 13,990 16,540 2,860 ψ 2) 4) 0.80 0.96 1.00 1.20 1.30 PKV 60 3) 5) W 260 260 260 260 260 800 1,000 1,000 1,000 1,000 16,700 24,200 33,200 36,060 58,500 0.80 0.96 1.00 1.20 1.30 260 260 260 260 260 11½“ 14“ 4,800 4,800 4,800 4,800 4,800 800 1,000 1,000 1,000 1,000 7,800 11,300 13,900 16,840 29,380 0.80 0.96 1.00 1.20 1.30 494 494 494 494 494 14“ 16" 18“ 2,500 3,150 3,150 3,150 3,150 7,500 7,500 7,500 7,500 7,500 1,250 1,550 1,550 1,550 1,550 18,630 27,000 34,020 40,230 70,200 0.80 0.96 1.00 1.20 1.30 520 520 520 520 520 14“ 16" 18“ PVN 436 43,611 43,631 43,621 43,641 43,651 4,000 5,000 5,000 5,000 5,000 12,000 12,000 12,000 12,000 12,000 2,000 2,500 2,500 2,500 2,500 25,400 34,600 46,600 53,640 93,600 0.80 0.96 1.00 1.20 1.30 572 572 572 572 572 14“ 16" 18“ PVN 439 43,911 43,931 43,941 43,951 3200 4,000 4,000 4,000 10,000 10,000 10,000 10,000 1,600 2,000 2,000 2,000 36,230 53,500 76,000 13,650 0.80 0.96 1.20 1.30 390 390 390 390 14“ 16" 18“ PVN 544 54,411 54,431 54,421 54,441 54,451 6300 8,000 8,000 8,000 8,000 19,000 19,000 19,000 19,000 19,000 3,150 4,000 4,000 4,000 4,000 62,790 91,000 114,700 135,600 226,400 0.80 0.96 1.00 1.20 1.30 622 622 622 622 622 18“ 21" PVN 549 54,911 54,931 54,921 54,941 54,951 8,000 9,000 9500 11,000 12,000 17,000 20,000 21,000 22,000 25,000 4,000 4,500 4,750 5,000 6,000 88,320 128,000 161,300 204,700 332,800 0.80 0.96 1.00 1.20 1.30 650 650 650 650 650 18“ 21" PVN 666 66,611 66,631 66,621 66,641 66,651 16,000 20,000 20,000 20,000 20,000 48,000 48,000 48,000 48,000 48,000 8,000 10,000 10,000 10,000 10,000 111,800 162,000 205,000 241,400 428,500 0.80 0.96 1.00 1.20 1.30 1,100 1,100 1,100 1,100 1,100 21" 24" 1) the values listed in the tables refer to the characteristic values of the disc tire. 2) For: TW = 0,2 • TKN; T = 0,8 • TKN; f = 10 Hz; ϑ = 30 °C 3) When coupling temperatures are higher than 30°C, this value must be reduced by the temperature factor. Temperature factor SϑPKV 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 20 30 40 70 50 80 60 90 Ambient temperature [ºC] 4)Material-related tolerances as high as ±15% are possible. 5) The PKV 60 value describes the damping performance that can be absorbed over 60 minutes. The damping power that can be absorbed permanently is PKV∞ = 0,5 • PKV 60. 16 11½“ 14“ SAE connections for engines and generators > Holes for bolts k Flywheel Engine housing DD_8810103 - 000 Engine housing Generatorconnection Coupling connection in acc. with SAE Lengths mm b f c e k u t d8 k2 d1 k1 d7 d12 e2 e3 11,½“ 352.4 333.4 447.7 466.7 12x10.5 8x11.0 39.6 29 350/358 11,½“ 352.4 333.4 511.2 530.2 12x11 8x11.0 39.6 29 350/358 14“ 466.7 438.2 511.2 530.2 12x11 8x13.5 25.4 29 350/358/430/ 433/436 11,½“ 352.4 333.4 647.7 679.5 16x13.5 8x11.0 39.6 29 350/358 14“ 466.7 438.2 647.7 679.5 16x13.5 8x13.5 25.4 29 350/358/430 433/436/439 16“ 517.5 489.0 647.7 679.5 16x13.5 8x13.5 15.7 29 436 18“ 571.5 542.9 647.7 679.5 16x13.5 6x17.5 15.7 29 430/433 18“ 571.5 542.9 647.7 679.5 16x13.5 6x17.5 15.7 29 436/544/549 18“ 571.5 542.9 787.4 850.9 16x13.5 6x17.5 0 32 430/433/436/ 544/549 21“ 673.1 641.4 787.4 850.9 16x13.5 12x17.5 0 14.5 1 0 Coupling size Series: VN a Reference in acc. with DIN 6281 2 Diameter mm 00 17 544/549 GKN Stromag AFL / PVN dimensions table > DD_881011 - 000 Housing SAE J617 G Flywheel SAE J620 S 18" 00 21“ 14“ 0 18“ 11,½“ 1 14“ Torque TKN Nm Clutch Design length L mm Flange connection d mm PVN 544 8,000 PVN 549 12,000 PVN 666 20,000 PVN 433 3,150 PVN 439 4,000 PVN 436 5,000 PVN 544 8,000 285 PVN 549 12,000 315 PVN 358 2,000 150 PVN 430 2,000 PVN 433 3,150 PVN 439 4,000 PVN 436 5,000 PVN 350 1,250 PVN 358 2,000 250 395 285 315 350 180 225 325 250 165 225 180 225 250 120 2 11,½“ 175 150 165 180 18 GKN Stromag IGE...FG series > The GKN Stromag IGE...FG concept The GKN Stromag IGE...FG is a highly flexible rubber coupling with a progressive characteristic (see figure). It is ideal for the transmission of high torques with its particularly compact design and light weight. Coupling gr. 8 The coupling’s external part can be connected directly to a diesel engine’s flywheel or the like. The torque is transmitted to the hub and the cardan shaft via rubber elements arranged in a star pattern. The internal part of the coupling, consisting of the hub and support flange, is radially mounted in the external part of the coupling via the shaft and bushing and fastened in the axial direction using rings. Torque The radial and axial forces generated by the cardan shaft are absorbed by the coupling and conveyed to the main engine bearing. The series extends across a nominal torque range from 4000 Nm to 25000 Nm. The GKN Stromag IGE...FG is manufactured exclusively from metal or high-quality cast parts. They are manufactured from turned parts to ensure that they run smoothly and quietly. Twisting angleϕ The GKN Stromag IGE...FG coupling is ideal for absorbing large impact torques due to the use of extremely strong rubber elements. Large alternating torques are also permitted, as the damping heat is easily discharged via the space between the individual elements. DD_881105 - 000 GKN Stromag IGE...FG performance table > IGECoupling size Nominal torque Maximum torque Adm. alternating torque Dyn. Torsion spring stiffness TKN Tkmax TWzuL (with ...% initial load) CT dyn (with ...% initial load) nmax Ψ PKV 60 Nm Nm [kNm/rad] [kNm/rad] 1) 2) min-1 1) 2) [W] 3) Adm. Speed 10 % 25 % 50 % 75 % 100 % 10 % 25 % 50 % 75 % 100 % Relative damping Adm. damping power 4 4,000 12,000 0.20 0.80 1.30 1.69 2.08 14.0 31.6 60.9 90.2 120 3,900 1.0 940 8 8,000 24,000 0.40 1.60 2.60 3.38 4.16 36.2 73.2 135 196 258 2,880 1.0 1,200 12.5 12500 37,500 0.63 2.50 4.06 5.28 6.50 59.9 118 214 310 406 2,500 1.0 1,380 25 25000 75,000 1.25 5.00 8.13 10.56 13.00 139 274 497 721 945 2,150 1.0 1,800 1) For: TW = 0.2 • TKN; f = 10 Hz 2) Material-related tolerances as high as ±15% are possible. 3) The PKV 60 value describes the damping performance that can be absorbed over 60 minutes. Permanently absorbable damping performance PKV∞ = 0.5 • PKV 60 19 GKN Stromag IGE...FG-shaft connection > A side B side DD 881467 - 000 4 8 12.5 25 Cardan flange 225 250 285 315 a 380 514 593 690 b 354 486 561 650 c 328 458 529 610 e1 329 460 530 612 f1 225 274 330 400 g1 140 140 175 175 g2 196 218 245 280 k1 13.5 17.5 17.5 22 k2 M16 M18 M20 M22 l3 126 140 165 190 n2 62.5 72 78 90 s1 3 4 5 5 s2 4 5 6 6 t1 22 24 25 34 w1 48 52 63 73 k1 16x22.5° 16x22.5° 16x22.5° 16x22.5° k3 8x45° 8x45° 8x45° 8x45° 64 129 190 310 Ji 0.23 0.83 1.60 3.30 Ja 0.83 3.07 5.98 13.40 Mass moment mom.kgm2 angle (for drilling) Masses kg Lengths mm Diameter mm Coupling size Gges 20 Characteristic values for cardan shaft couplings > TKN The coupling’s nominal torque can be continuously transmitted over the whole permitted speed range. It must not be exceeded by the system’s nominal torque TN. TKN ≥ TN TKmax1 The coupling’s maximum torque TKmax1 can be endured as a peak load and may not be exceeded by normal, non‑stationary peak system torques Tmax1. A system’s normal non-stationary modes are unavoidable and occur repeatedly (e.g.: starting/stopping processes, resonance pass, switching processes, acceleration processes, etc.). TKmax1 ≥ Tmax1 TKmax2 The coupling’s maximum torque TKmax2 can be endured as a rarely occurring peak load and may not be exceeded by normal, non-stationary peak system torques Tmax2. Anomalous, non-stationary peak system torques are avoidable and are not part of the planned operating scheme (e.g.: emergency stop, sync failure, short circuit, etc.). A coupling overload due to anomalous, non-stationary peak system torques Tmax2 shortens the system’s service life and is tolerated in individual cases. TKmax2 ≥ Tmax2 TKw The admissible permanent alternating torque indicates the amplitude of the admissible permanent periodic torque fluctuation. This torque may be superimposed on a base load of TKN. In this process, the max damping power PKV must also be checked. DD 8700103 - 000 21 Product catalogue Characteristic values for cardan shaft couplings > CTdyn The dynamic torsion spring stiffness indicates the ratio of torque amplitude to torsion angle amplitude during an oscillation. The torque amplitude is superimposed on an initial load (coupling torque). For couplings with a linear characteristic (GKN Stromag Periflex® CS and AFL), the CTdyn value over the coupling torque is constant. However, it changes depending on the amplitude, the frequency and the temperature of the flexible element. The CTdyn data relate to a coupling torque of 0.8 • TKN, an alternating torque of 0.2 • TKN and a frequency of 10 Hz for a coupling at operating temperature with a surface temperature of about 50°C. The GKNm Stromag IGE coupling has a progressive characteristic. I.e. the CTdyn value also changes depending on the coupling torque. CTdyn = Tel ϕw Ψ The relative damping is a measure of the ability of the coupling to convert part of the vibration energy into heat. The damping can be determined using the damping loop (hysteresis loop). Ψ= The AD surface is a measure of the damping activity WD during a vibration cycle. The Ael surface represents the flexible strain activity Wel during a load. The data relate to a coupling torque of 0.8 • TKN, an alternating torque of 0.2 • TKN and a frequency of 10 Hz for a coupling at operating temperature with a surface temperature of about 50°C. WD Wel = AD Ael Pkv The permitted damping performance indicates how much damping (heat) the coupling can permanently absorb and dissipate. The sum of the damping performance from every vibration order (i.e. PVi) must be less than the coupling’s damping performance. Pvi = π 2π 2+1 Ψ Twi2 • fi • CTdyn PKV ≥ ∑ PVi The PKV 60 value indicated describes the damping performance that can be absorbed over an hour. The PKV 60 value needs to be multiplied by a factor of 0.5 to determine the damping performance that can be permanently absorbed (PKVR). 22 Questionnaire on the design of flexible couplings > Main engine Engine type (electric, combustion engine, etc.) Engine make (manufacturer, type) Engine installation (rigid, flexible) Engine housing Flywheel centering diameter (mm) Nominal capacity (kW) Nominal speed (min-1) Speed range (min-1) Nominal torque (Nm) Maximum torque (breakdown torque) (Nm) Mass moment of inertia (kgm2) Number of start-ups or reversals every hour Cardan shaft Deflection angle (°) Type of cardan shaft deflection (“z” or “w”) Cardan shaft type (manufacturer, size) Length of the cardan shaft (mm) Anti-friction coating for translational gearing? Yes/No Mass moment of inertia (kgm2) Gear unit Reduction Mass moment of inertia (kgm2) Main engine Type (generator, ventilator, compressor, fixed or variable pitch propeller) Main or auxiliary drive Design type (stand-alone or flange-mounted) (kgm2) Mass moment of inertia Clutch Insertion location in the drive train (enclose schematic diagram) Ambient temperature (ºC, ºK) Classification society Ship type Ice class 23 GKN Land Systems© 2015 PO Box 55 Ipsley House Ipsley Church Lane Redditch Worcestershire B98 0TL P: +44 (0)1527 517 715 Couplings Clutches Gearboxes Driveshafts Brakes Controls Electric Wheels GKN Stromag AG The GKN Stromag AG is a company of GKN Land Systems Find out more about GKN Stromag global trade representatives GKN LS 52 EN 1114 pu Hansastraße 120 59425 Unna P: +49 2303 102-0 F: +49 2303 102-201 www.gknlandsystems.com info.stromag@gkn.com